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I.C. CORMEAU?
Universit? Libre de Bruxelles, Bruxelles, Belgium
In this paper it is shown how the finite element technique can be employed in the solution of elastic-viscoplastic
problems. By attaining steady-state conditions the process offers an alternative method of solution for elasto-plastic
situations. The solution algorithm employed is relatively simple and possesses many advantages over the conventional
computational procedures utilized in elasto-plastic material analysis. Strain-softening materials present no difficulty
and it is indicated how viscoelastic-plastic situations could also be analyzed. Several examples of interest to pressure
vessel technology are presented and in particular the pressure loading of a spherical pressure vessel containing a flush
nozzle junction is considered.
section has recently been solved by the finite element develops a stress, Oe, becoming active only if o > Y
method [11]. However, a model which is directly where o is the total applied stress and Y is some
applicable to the stress analysis of both steel and limiting yield value. The excess stress o - Oe is carried
prestressed concrete reactor vessels is that based on by the viscous dashpot. Instantaneous elastic response
the theory of viscoplasticity [12-14]. As well as is, of course, provided by the linear spring. Presence
being of direct use in the analysis of metal structures, of the dashpot allows the stress level to instantaneously
such a constitutive law can be employed to describe exceed the value predicted by plasticity theory, the
the post-elastic behaviour of both rock [ 15] and solution tending to this equilibrium level as steady-
concrete. state conditions are achieved in the system. This is a
The finite element technique has recently been physical phenomenon and readily experimentally
utilized in the study of viscoplastic materials [ 16,17] verified.
and this paper summarizes the process of solution as The complete three-dimensional theory is formu-
applicable to pressure vessel analysis. The solution lated in refs [12-14] and only an outline is contained
algorithm employed is relatively simple and possesses in this paper. It is assumed that the total strain is the
many advantages over the normal computational pro- sum of three components:
cedures for elasto-plastic material analysis. Strain-
{e} = {e}e + (6}v p + (e}o , (1)
softening materials present no difficulty and an
approach to the solution of viscoelastic-plastic in which the subscripts e, vp and 0 represent the
situations is also indicated. The theory is finally elastic, viscoplastic and initial strain components
illustrated by several numerical examples and in respectively. The total stress rate depends on the
particular the pressure loading of a spherical pressure elastic strain rate according to
vessel containing a flush nozzle junction is considered.
{o} = [Dl {e}e, (2)
INACTIVE (4)
IF Up< Y
Different forms of the function q~have been proposed Noting eqs (1) and (2) and substituting from eq. (8)
but the linear expression ~ x ) = x is generally adequate in eq. (10) results in
for the description of many engineering materials.
Combining eqs (1), (2) and (4) results in the complete [K] (g} - (R} = 0, (11)
constitutive relation
where [K] is the stiffness matrix,
(e} = [D] -1 (o) + 7 ~ + {e}0. (6) [K] = f [BIT [D] [BI dV, (12)
v
Thus the solution of elastic-viscoplastic materials and {/~) represents the total loading rate obtained on
reduces to the solution ofeq. (6) subject to the known addition of the strain components to be
boundary and initial conditions.
{R) = {/~}b + f [B]T [D] (e}o dV
V
coordinates corresponding to values of curvilinear the solution of the standard elastic situation) result-
coordinates t and 77(ranging from - 1 to + 1) are ing in known values for {6}°, (R} °, {e}°, {o} ° and
/,/ { ~ } o = 0.
X= E [Nil {X/}, Solution to the system of eqs (11), (14) and (15)
i:I (17) can then be effected by a time marching procedure.
Y= E [Ni] {Yi}, Let an equilibrium situation be known at time t n
i=l
giving
for the two-dimensional case. The vectors {xi} and
{Yi} are the Cartesian coordinates of the n nodal (8}n, { R ) n, {e}~, {e }vnp, {o) n. (21)
points of an element. Introducing the Jacobian matrix
[J] as Using the integrated form of eq. (13) the current
values of the total 'pseudo' loads { V} n are computed.
Then a series of correction cycles are performed to 4.2. Limitation of the growth of successive steps
refine the final values:
In this approach the maximum size of any particular
(x)n+~ ~= (X) ~ + ~A t- n [(x)n + (i")n+ll, i=1,2 .... time step is limited according to the previous incre-
(26) ment size used,
in which the subscript i denotes the number of Atn+l <- kAtn, (29)
correction cycles carried out. For most situations
where k is a specified constant. For the examples
only one correction cycle is performed for computa-
cited in this paper a value o f k = 1.5 was employed.
tional economy, as continued iteration does not
In transient creep analysis successful results have been
guarantee greater final accuracy.
reported [9] for 1.2 ~<k ~<2.
Using eqs (8), (11), (16) and (23) the total dis-
placements, stresses and strains are then recalculated
at time tn+ I according to
5. Examples
{8}n+~ = [K]-I {V}.+l,
{e} "+~ = [B] {8} "+1, (27) In reactor technology frequent problems of interest
are the internal pressurizing of spheres and cylinders
{o} n+l = [D] ({e} n+l - {e}-vp
n + l - {e}~ +1) + (o'}.
in which, due to the presence of thermal fields, the
inclusion of viscous effects is essential. The first
This procedure has the distinct advantage of exactly problem considered is the behaviour of a thick sphere
maintaining nodal equilibrium at all stages of the under the action of an internal pressure which exceeds
computations and differs from the 'initial strain' the collapse value. The triangular constant stress
technique normally employed in the solution of element mesh employed is illustrated in fig. 2 where
viscous problems. a 5° segment was considered and the problem solved
The choice of suitable time steps, A t n , is import- as a two-dimensional axisymmetric problem. A linear
ant. The use of constant time steps, though simple, viscoplastic creep law was employed and the material
has the disadvantage that if the step is sufficiently properties assumed are also listed in fig. 2. The finite
small to give accurate results at transient stages then it element displacement variation with time is compared
will be uneconomical as steady-state conditions are with the analytical values of Wierzbicki [20] and
approached. Thus a variable time step is desirable, with excellent agreement is apparent. The redistribution
a method of estimating the maximum permissible of the hoop stress with time is illustrated in fig. 3
value. Two empirical methods have been successfully where a tendency to a constant stress distribution is
employed. evident.
Figure 4 indicates the behaviour of a viscoplastic
cylinder under the action of an internal pressure below
4.1. Limitation of the incremental v&coplastic strains
the collapse value. The displacement of the internal
surface with time is shown, with the pressure being
This criterion limits the time step according to
increased as soon as steady-state conditions were
A t n < 7"[(eii/(eii)v
" p)] min,
1/2 (28) achieved during any increment. Fig. 5 indicates how
the viscoplastic solution technique can be employed
in which eii is the first total strain invariant and (eii),,p in the analysis of conventional plasticity problems.
is the first viscoplastic strain rate invariant. The By allowing steady-state conditions to be achieved
minimum in eq. (28) is the minimum taken over all solution is obtained to the equivalent static plasticity
integrating points in the solid and r is a time incre- situation. The load deformation charactmistics as
ment parameter chosen by the user. Practical experi- obtained from a conventional plasticity analysis [21 ]
ence indicates that 0.1 < r < 0.2 leads to good, but are compared with the steady-state viscoplastic sol-
not too expensive, results. ution in fig. 5 where excellent agreement is apparent.
r=1
o ~RY o ~°,,
Ul0: o
o/o/o/ofo~ °
/ /ofo/O//°
iii~i~¢°~°
$t10 3 FINITE ELEMENT MESH AND BOUNDARY
I t I [ I I I CONDITIONS
0 1 2 3 /. 5 6 7
Fig. 2. Thick sphere under internal pressure exceeding the collapse value. E = 2.1 x 106 kg/cm 2, v = 0.3, yon Mises yield function.
Perfect plasticity with F o = Y= 2800 kg/cm 2. Linear creep, 7 = 0.01, r = 20%. Pressure = 11 200 kg/cm 2.
/,.5
\ o
z,.O _
\\ \ \
o ELEMENT
PRESSURE=~
0"8
",,o.\ °\ X,o
3"5
3.0
~t 2'66 I0-3
°~
o~ ~t 0-97 10-3
I I I I o-..~ St = 0
2"5
1.0 1.1 1.2 I -3 1"4 I .5
r
Q
u(d).104
7 ~ ~0.76
,/j
_
f
Ol .l .2 .3 .4 .5 .6 .7 .8 .9 1.0 ~.t. 10 z
Fig. 4. Thick cylinder under internal pressure below the collapse value. E = 2 x 107 kg/cm 2, v = 0.3, yon Mises yield function.
Perfect plasticity with E = Y = 2000 kg/cm 2. Linear creep "r = 0.0001, r = 10%, 7r = PlY.
P
Y
~ o asc~eep
/ ISS~'illgoing on
/ :S:,7o':':,7,,on
Fig. 5. Pressure-displacement curve for thick cylinder, von Mises yield function, no hardening.
Fig. 6 shows the steady-state hoop-stress distributions illustrates a perforated strip u n d e r a tensile loading
for various pressure values. Progression o f the elasto- suddenly applied. Simple elements were e m p l o y e d
plastic interface across the section is evident and again and the steady-state distribution of plastic zones is
the results are in agreement with those of static shown in fig. 7(a). The redistribution of stress from
plasticity. plastic to elastic zones is apparent from fig. 7(b) where
The n e x t p r o b l e m considered is of the type associ- a relaxation o f stress in plastic element 'p' to the
ated with penetrations in pressure vessels. Fig. 7 steady-state value is shown together with a corres-
O.C. Zienkiewicz et aL, Viscoplastic effects in pressure vessels 285
%
Y ponding increase in the elastic element 'e'. Fig. 7(c)
shows the convergence of the axial stress distribution
X~76 across the minimum section A B to the steady-state
.7 value.
The next example considered is the practical
problem of the plastic deformation of a spherical
pressure vessel with a flush nozzle junction and the
/ geometry of the vessel is illustrated in fig. 8. This
/
.. /" vessel had previously been the subject of both an
J , , , / i /
I I
O
I experimental investigation by Dinno and Gill [25]
1.1 1.2 1.3 1.4 1.5 1!6 1~ 1.8 1.9 2.0
and a static plasticity analysis [23]. For the present
// viscoplastic study, a linear flow rule was adopted and
/¢
/
the material properties assumed are shown in fig.8.
/
/ In this case quadratic isoparametric elements were
f'
// employed in solution with Euler's mle being used
/
/ resiclual for time stepping. The steady-state displacement
I
/ profile of the nozzle junction is shown in fig. 8 for
/
-tO. three internal pressure values. Fig. 9 shows the
steady-state load deformation characteristics o f the
Fig. 6. Steady-state elasto-plastic hoop stress distribution in
thick cylinder for various applied pressures, yon Mises yield point A on the vessel, and good agreement with the
function, no hardening. static plasticity analysis is evident.
0"
1"6
1'4
b
D,
0"1"2 0"0~"0
Y
1.0 "°~O~o_o~O__o__ oIN E L E M E N T 'p'
o
/ o" ~t:3"09 10.3
1.5 /
o//c ^. ~ . t : 9 " 6 8 10 .3
: ._.41~~ _ ~ _ ~ 10-3
G
1.0 oy
Y
0"5
10
I
A B
A B AXIAL STRESS DISTRIBUTION
Fig. 7. Perforated tension strip. Mesh containing 144 elements 91 nodes. Shaded elements are those in which plastic flow occurred.
E = 7000 kg/mm2, v = 0.2, yon Mises yield function. Perfect plasticity with F = Y = 24.3 kg/mm 2. Linear creep 7 = 0.01, r = 20%.
Applied tension o 0 = 9.5 kg/mm 2.
286 O.C. Zienkicwicz et aL, Viscoplastic effects in pressure vessels
! ,30~: r f
p= /.9500 p.s,f.
oI
V °°'
!
100ft
Fig. 10. Rock relaxation around a lined tunnel. Mesh subdivisions (63 quadratic elements); deformed mesh (exag. 100); lining:
E = 4.32 x 10s p.s.f., u = 0.15; rock. E = 0.72 x 10s p.s.f., u = 0.20, C = 14400 p.s.f., ¢ = ~' = 30°, Mohr - Coulomb perfect
plasticity (associated); Fo = C cos ~; ~ (x) = x; Euler's rule; time increment parameter ~"= 0.05.
Many further modifications to the model presented [4] O.C. Zienkiewicz, S. Valliappan and I.P. King, Elasto-
are possible. Situations which are at present being plastic solutions of engineering problems. Initial stress,
finite element approach, Int. J. Numer. Meth. Eng. 1
envisaged include the introduction of thermal coup-
(1969) 75.
ling effects which would have many direct applications [5 ] G.C. Nayak and O.C. Zienkiewicz, Elasto-plastic stress
in reactor technology. Also of interest would be exten- analysis. Generalization for various constitutive
sion to the case of anisotropic materials and composites. relations including strain softening, Int. J. Numer.
However a basic need is a better mathematical formula- Meth. Eng. 5 (1972) 113.
[6] J.L. White, Finite elements in linear viscoelasticity,
tion of constitutive relationships for materials, the
Proc. 2rid Conf. Matrix Methods Struct. Mech.,
applicability of sophisticated numerical techniques AFFDL-TR-8-150, Wright-Patterson Air Force Base,
presently available being limited by the absence of Ohio (1968) 489.
complete material laws. This is particularly so regard- [7] O.C. Zienkiewicz, M. Watson and I.P. King, A numerical
ing the behaviour of concrete and rock and the non- method of visco-elastic stress analysis, Int. J. Mech.
Sci. 10 (1968) 807.
linear range of the composite action of reinforced
[8] G.A. Greenbaum and M.F. Rubinstein, Creep analysis
concrete. of axisymmetric bodies using finite elements, Nucl.
Eng. Des. 7 (1968) 378.
[9] W.H. Sutherland, AXICRP. Finite element computer
code for creep analysis of plane stress, plane strain and
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