BRAIiMAPaTRA-c;lc-xunllropor-Tilrenr'lUneo

r-woixs csu & (:21-!!.!I

---- -
ntlrLnAl'tnP
Revl ElLFormatNo:M5REv'l
Elsuna*o.Pu" No :6-82-1100

05107/2012
__---
G S U& C 2 +U N I T
JArr-tlNg PROJECTSLlrvIJES.

)No: '.lPv!-lqBcPt/PPIGSU
& c2+/PQR-12
W! No
PQR
& c-2lA4e5:121-B!!!Q) oate I lE1-Z(W--supporting
Procedure
werdins No IPL/EIL/BCPL/PPlcsu
specirication
RevisionNo,
TYpes
: GTAW/SMAW ..--
weldinsProcess(es) ( Automatlc, Machine o. Semi - Auto )

t'
I
i t 1 1 2m n
lo nt Oesign
A

Backing{ Yes) l * "

Z.5mm to 3mm
Dia : 4" (inch)/XXS
groove mav be specified ( At
applicable'the spacingand the detailsof the weld
generalarrangementofthe parts tp be weided where
or written Descriptionshould show the procedures,etc
tches,Productionorawings,weld symbols e g , for notch togghnessprocedures'for multiple
prl
illustratejoint design,weld layersanJbead sequence,
ion of the lMfgr, sketchesmav be attachedto

42
iationTypeandGrade: ASTM A335 GR P22,ASTMA335 A691GR 2 25CR CL
A335 A691GR 2 25CR CL 42
)ationrvpeandGrade: ASTM A335 GR P22'ASTM

OR
andMech ProP
Analvsis : N/A

P pe Dia Range: Groove : ALL

< 13 MM
MAXIMUM PASSTHICKNESS i YES----

GTAW SMAW
o 4
3
s.28 5.5

Ws No{Class) | ER-8OS-83! E8018-B3L

2.4mm 3,2
8mm 26.24mm

Flux ( Class)

tach basemetal - filler metai combinaionshould be

'SHt ,lit:,-,i
 BF-nHMfFfTnAc'lrAdxen ANDPoLYMERLll\'tlr

E N G I N E E R SI N D I A L I M I T E D . JAIHIND PROJECTSLIMITED.

(WPS)
SPECIFICATION MECHANICAI, WORKS CS[J& C2+ LJNlT
WELDINGPROCEDTIRE

JPLiGSU& C2+iMEC/PP/F.o5
BRAHAMAPUTRAPETROCHEMICAL
EILSlandardspec No :6-82-1100Rev I ElLFormatNo:MOREV.t
POSTWELDHEAT ( AW - 4P7}
TREATMENT
roNs( Qw - 40s)
A L L( 6 G ) remperature ,
Range 620.660'C
Position (s) of Groove

!1/eldingProgressionI up UPHILL Down

time-1 hr,/inchthk(2 hr min)
P , c s i t r o(ns ) o f F i l l e t : ALL

( ew - 406 )
PREHEAT
i
l P r e H e a tt e m p . M i n . : 1 5 0 " cM I N
(mrxtures)
composition 99.995%
. a x .:
j t n t e r p a sTse m oM 250'C MAX
l p r eh e a tm a i n t e n a n c: e Maintained till end of welding
I
i{t:ontlnuous shouldbe recorded)
or specialheatlngwhereapplicable
I
I

( QW 409)
CHARACTERISTICS
E:LECTRTCAL

18-28(SMAW) _

l/ode of Metal Transfer for GMAW

I

i i lect,ode wire feed speed range N/A

A N D O T H E RW E A V EB E A D
R O O TS T R I N G
l l l r i f i c eo r G a sC u ps r z ei 8 m m M l N , 1 9 m mM A X
I
lln.traandlnterpass G.indingetc )
cleaning{ Brushing, B R U S H I N&GG R I N D I N G
i
i
I
Vlethodof BackGouging i N/A
I
jcscrllarro :n CEO R ED I A
2 . 5 T I M E SO F E L E C T R O D
l : o n r a cT
t u b et o W o r l D i s t a n c: e N/A
e a s (sp e rs i d e :)
1v u t i p r eo r S i n g lP PASS
MULTIPLE
j M ! l t r p l eo r s i n g l e l e c t r o d e; s S I N GL E
i lravelSpeed{ Range) : S E ET A B L E
I^
I feenrngi NONE
I orhu,,
i

F I L L EM
RETAL
T R A V ES
LPEED
(S)
W E L DL A Y E R
R A N G Em m / m i n

ROOT
HOT ER-8OS-83L
FILLER-I E801883L
FILLER-II E801883L
FILLER-III E801883L
F IN A L - I E801883L
FINAL-II E801883L

JPL

{I
iNAME:

D E S I G N A T I O N:
':1""
B C P L Proiect,
i oerE:
 BRAHMAPUTRACRACKERAND POLYMER LTD'

JAII{IND NROJECTSLIMITED.
NAME OF WORKS:
MECHANICAL WORKS GSU & C2+ IJNIT
(PQR)
PROCEDUREQUALIFICATION RECORD

PROJECTS
BRAHAMAPUTRAPETROCHEMICALCOMPLEX
EILSlandardspec No | 6'82-1100Rev t lLFormatNoM6REV.1
ouALlFtcArloN
FFoCEEuRE (PQR)
REcoRD
( Section lX, ASME Boiler and PressureVessel Code)

Date I 0542'2012
unit : GsU& c2+UNIT
i BcpL
Nameof Work WORKS'
: MECHANICAL

RecordNo
Qualitication I tPLlElLlBcPVPPlGsu (REv'00)
& C2+/PQR-12
Procedure
No I |PL/EILIBCPLIPPIGSU& C2+/PQR-12 |REV 00)

:MANUAL
Type(Manual,Automatic,Semi-Auto)

(QW - 407)
posnvelo nelr TaEATMENT
BASE METALS (QW - 4O3I
Temoerature :620-660'C
aterial Spec, ASTM A 335

ypeor Grade :GR'P'22

NO: 5A toPNo: 5A

ickness : 1 7 . 1 2m m

: ARGoN
of Gas or Gases

GTAW SMAW

A No : 3 3
Metal Analysls

2.4 3,15
95-110(GTAW)/117-130(SMAW) volts :9-14(GIAW)/18-28(SMAW)
b { ]ps,

5,28 5.s her

ER-80S-B3t E8018-83L

(QW- 410}
IECHNIQUE
Travelspeed : 43'18-53.39mm/min(GTAW)/23'02-72'51mm/min{sMAw}
Stringor Weave pAss
FoRFtrrUp,HoT
BEAD
FoRRooT& wEAvE & F|NAL
: sTRtsG
ProBression (Uphill, Downhill) : I'JPHlLL
ion COREDIA
: 2.5TIMESOFELECTRODE
MUtTlPAss
or singlePass( PerSide) :
SINGLE

l n t e r p a sTse m p : 250'C
 Client:

BRAHMAPUTRA CRACKER AND PSLYMER LTD'

]ONTRACTOR:
EPMC:
I ^ IIIINN PRO.IECTSLIMI'I'ED.
E N G I N T , E R SI N D I A L I M I T E D .

DocumentCategory
PROCEDURE QUALIFICATION RECORD (PQR)
. , , . . ' . , N
)rcject title :
PETROCHEMICAL COMPLEX PROJECTS
BRAHAI\{APUTRA
:lLFomatNo ; M 6 REV.1 ?i:l Nrr r 00
EIL Standardspec No : 6-82'1100Rev'l

Specimen
No,
width Thickness
;;;;T ,'*.;l
Areammr I Load N. I
Tensile Strength(
Mpa) r::ffi Obseryation

Acc
481 Mpa BroLen -garent metal lractuf e-ductile
17.20mm 383.56mm'l 185000
NO.1
Acc
473Mpa Broken-parent metal fracture-ductile'
!2.14mm 17.14mm 379.48mm'l 180000
NO.2

r . , , . ' . -
,, , I

, ' , ' - , - s
GuidedBendTests(Ow - 160)
Jlts
Observation
Thickness/Dia Type and FiBure
ipecimen Acc
tB-r Acc
Satistadory
tB-2
Satisfactory
RB.1 Acc
Satisfactory
RB.2
vlE-5ec.lx/2010,QW451.1)

ToughnessT( st (QW - 170)

- I DroP Weight
I Lateralt x p ,
Notch Notch Test Break No Bteak
lmpact Values
Location Tvpe Temp, % Sheal M/s
No.

Filletweld esr{Qw- r80}

into ParentMetal: Yes No-

No --.-- Penetration ,
esults - SatisfactorY:Yes ---
Macro results -
ype and character of Flt : Micro
EXAN4 I N A T I O N
OTHER

t3
TESTMETHOD:E-92r1982(Ra-20
SURVEYHV-10:
HARDNESS
I VICKERS

170HV 10
@ WETD
HARDNESS
160 HV 10
@ HAZ
HARENESS
155HV 10
@ PARENT
HARDNESS

TREATMENT
HEAT
z)PosTWELD REPORT
: PWHT NO t 47ODAIEt26l7ll20rr
Rr REPoRT
rEsrlNG:
3)RADIoGRAPHIC No. 391lGsU& c2+) DArE| 30/1:n01,:

Clock No - '- Stamp No

Welder's Name I LAKHINATHBURAGOHAIN-(G'24) IBR

TEST Laboratory REPORTNC 20355111214GEN22I

Tests conducted bY -DELHI
lx of the AsME code
in accordance with the requirements of section
that the test welds were prepared' wel led and tested
We certifv that the statements in thls record are correct and

Manufacturer _

B v -

F O RJ P L
NAME:
lAME;
t v I
;lcN' GN /.
Ls J/
\t'; ^t DATE:

;EsrcNATroN,

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 CRACKERANDPOLYMERLTD'
Client ; BRAHMAPUTRA
EPMC : ENGINEER INDIA LIMITED.
CONTRACTOR:J
D ocument CategoD,j RADIOGRAPHY INTERPREATION REPORT : MECH
NAME0FWORKS WORKSGSU UNIT
& C2+RECOVERY
ect title : BRAIIMAPUTRAPTTROCHE
EIL,Standard spec.No.: G82'1100 : tr[ 16Rev.I
Rev.I EIL.FORMATNO.
RADIOGRAPHY
: SWSI/DWSI/DWDI
TECHNIQUE
RADTOGRAPHY
STANDARD
CEPTANCE ASME VIII
SEC.

rYpDElp,1o;6o'l{

LINE NO. / ISOMETRIC NO.

I.EGEND : A : ACCEPTAIICE RT : RE-TAKE GRS : GRINDANDRESIIOOT

R : REPA.IR RS : RESHOOT DRS : DRESSAIIDRESHOOT
C S : CHECKSURFACE H : HOLD CRS : CLEAI\TANDRESHOOT

br !-Ej i glJt'
 TESTHOUSE'
DELHIIG.T,Karnal
A-G213, Road, Industrial Area,Opp,HansCinema,
P h o n:e+ 9 1 - 1 1 - 4 7 0 7 5(5350L
Azadpur, Delhi-110 033(lNDlA)
5 i n e sF)a x: + 9 1 - 1 - 4 7 0 7 5 5 5 0 ESTD.1975
e-mail : info@delhitesthouse.com

Issuedto: QR-O302
ReportNo: 2035511 1214G8N221
The ResidentConstructionManager
EnginnersIndiaLimited Date:l5-12-2011
garh(Assam)-786006
B.C.P.L.,Lepetkata,Dibru Dateof Rec[ept:14-12'2011
PartyRef No: 6907IEISI 19-421
C-49I
IIeVS-9l66.Letter date: 07ll2l20ll

'(SampleNo : wPS-i2).A 335 GR.P22(IBR)

SampleDescription- weldment of pipe 17.12mm (4" inch )
Marks : Mechanicaland Piping Works For GSU + C2 RecoveryUnit,BCPL ProjectSite,Dibpugarh.FoA
No. BCpL/C&p I 6907lT -003/sKi58/20I 0 dtd.o1I 12I 2010.,M/s Jaihindprojectslimited
TEST REPORT

Protocol: ASME SECTION lX

(1) TensileTest :-

with'B' Thickness Cross Sectional Maximum Cdrrected Tensile Remarks

Specimen
(mm) 'T'(mm) area (BxT) Tensile Load Terlsile Load Strength
( --t) (N) (N) (mpa)

't7.20 383.56 I 85000 184667 48t The sample

No.l 22.30
Fracturedfrom
parentmetal

No.2 22.14 t7.t4 379.48 I 80000 179676 473 The sample

Fracturedfiom
oarentmetal

(2) Guide Bend Test:-

FaceBend(FB-l) - Satisfactory

FaceBend(FB-2) - Satisfactory

RootBend(RB-1) - Satisfactory

Root Bend(RB-2) - Satisfactory

(3) HardnessSurvey(HV)

Weld Metal :170

HAZ :160
\,\>--
P a r e n t M e t a: 1
l 55

DOC-I5/12n1
DOS-14n2t11

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