HANOI UNIVERSITY OF SCIENCE AND TECHNOLOGY

SCHOOL OF MECHANICAL ENGINEERING WELDING PROCEDURE SPECIFICATION (WPS)

Department of Welding Engineering and Metals Technology (ASME IX:2007)
No. 1, Dai Co Viet Str., Hai Ba Trung Dist., Ha Noi, Vietnam

Welding Procedure Specification No.: HUST-WPS-GTAW.SMAW-6G JOINTS SKETCH

Date April 14, 2013 Joint design Groove and Fillet welds
Revision 0 Backing Yes (for SMAW)
Welding Process(es) GTAW+SMAW Backing Material (Type) Weld metal
Types (Manual/Automatic/Semi-automatic) Manual Other N/A
Procedure Qualification Record No. HUST-PQR-GTAW.SMAW-6G

BASE METALS POST WELD HEAT TREATMENT

Material Specification SA 355 Temperature 730 - 774 oC
Type or Grade P91 Time Min 2 hours. Cooling below 100 oC before PWHT
Group-No. to Group-No. 15E to 15E Other Heating & cooling rate: 100 - 150 oC/hour
Thickness (mm) 5 to 60
Size (mm) N/A ELECTRICAL CHARACTERISTICS
Other N/A Process GTAW SMAW
Current Polarity DC- DC+

FILLER METALS Amperes (Range) See the table below See the table below
Process GTAW SMAW Volts (Range) See the table below See the table below
F No. 6 4
A No. 5 5 GAS
SFA No. 5.28 A5.5 Process GTAW SMAW
AWS Class. ER 90S-B9 E9015-B9 Shielding Gas(es) Argon N/A
Elect/Filler Dia. Φ 2.0; 2.4 Φ 2.6; 3.2; 4.0 Percent Composition 99.999% N/A
9CrMoV-N (Lincoln) or Chromet 9MV-N (Lincoln) or
Elect/Filler Trade Name Flow Rat (l/ph) 8-25 N/A
Equivalent Equivalent
Electrode-Flux (Class) N/A N/A Gas Backing Argon N/A
Flux Trade Name N/A N/A Percent Composition 99.999% N/A
Non-Consumable Elect 2% Th N/A Flow Rat (l/ph) 4-15 N/A
Non-Consumable Elect Dia. 2.4 N/A Trailing Shielding N/A N/A
Deposited weld metal thick. - -
POSITION TECHNIQUE
Process GTAW SMAW Process GTAW SMAW
Position of Groove All All String or Weave Bead String or/and Weave String and/or Weave
Position of Fillet All All Orifice or Gas Cup Size No. 4, 5, 6 N/A
Weld Progression Uphill Uphill Interpass Cleaning Brushing and Grinding Brushing and Grinding
Other N/A N/A Method of Back Gouging N/A N/A
Oscillation N/A N/A

PREHEAT Contact Tube to Work Distance N/A N/A

Preheat Temperature Min 200 C o

Multiple or Single Pass (per Side) Multipass Multipass
Interpass Temperature Max 300 oC
Preheat maintenace Yes
Multiple or Single Electrodes Single Single
Method of Checking Temp. Crayon /Thermometer
Other N/A Travel speed (Range) See the table below See the table below

WELDING PARAMETER
Depth of Weld
Layer Elect/Filler Current Voltage T. Speed H. Input Deposit
Width of Weld Bead Backing gas flow Shielding gas flow
Pass No. Process rate (l/min) rate (l/min)
No
AWS Class Dia. Polarity A V mm/min kJ/mm mm mm
root 1.1 GTAW ER90S-B9 2.4 DC- 70 - 160 10 - 14 40 - 60 0.70 - 3.36 N/A N/A 4 - 15 8 - 25
2.1 ER90S-B9 2.4 DC- 70 - 160 10 - 14 40 - 70 0.60 - 3.36 N/A N/A 4 - 15 8 - 25
hot GTAW
2.2 ER90S-B9 2.4 DC- 70 - 160 10 - 14 40 - 70 0.60 - 3.36 N/A N/A 4 - 15 8 - 25
3.1 E9015-B9 2.6 DC+ 70 - 100 20 - 28 50 - 90 0.93 - 3.36 N/A 11.0 N/A N/A
Fill
and … SMAW E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 N/A 13.0 N/A N/A
Cap
n E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 N/A 16.0 N/A N/A

Prepared by: Reviewed by: Approved by:

Name: HAN LE DUY Name: Name:
Signature: Signature: Signature:

Date 14/4/2013 Date Date

 HANOI UNIVERSITY OF SCIENCE AND TECHNOLOGY
SCHOOL OF MECHANICAL ENGINEERING PROCEDURE QUALIFICATION RECORD (PQR)
Department of Welding Engineering and Metals Technology (ASME IX:2007)
No. 1, Dai Co Viet Str., Hai Ba Trung Dist., Ha Noi, Vietnam

Welder's Name & ID No. NGUYEN VAN THANG ID No.: 142512337

Procedure Qualification Record No.: HUST-PQR-GTAW.SMAW-6G JOINTS

Date April 14, 2013
Revision 0
Welding Process(es) GTAW+SMAW
Types (Manual/Automatic/Semi-automatic) Manual
Welding Procedure Specification No.: HUST-WPS-GTAW.SMAW-6G

BASE METALS POST WELD HEAT TREATMENT

Material Specification SA 355 Temperature 730 oC
Type or Grade P91 Time Min 2 hours. Cooling below 100 oC before PWHT
Group-No. to Group-No. 15E to 15E Other Heating rate: 105 oC/hour; Cooling rate: 100 oC/hour
Thickness (mm) 30
Size (mm) N/A ELECTRICAL CHARACTERISTICS
Other N/A Process GTAW SMAW
Current Polarity DC- DC+

FILLER METALS Amperes (Range) See the table below See the table below
Process GTAW SMAW Volts (Range) See the table below See the table below
F No. 6 4
A No. 5 5 GAS
SFA No. 5.28 A5.5 Process GTAW SMAW
AWS Class. ER 90S-B9 E9015-B9 Shielding Gas(es) Argon N/A
Elect/Filler Dia. Φ 2.4 Φ 2.6; 3.2; 4.0 Percent Composition 99.999% N/A
Elect/Filler Trade Name 9CrMoV-N (Lincoln) Chromet 9MV-N Flow Rate (l/ph) 8-25 N/A
Electrode-Flux (Class) N/A N/A Gas Backing Argon N/A
Flux Trade Name N/A N/A Percent Composition 99.999% N/A
Non-Consumable Elect 2% Th N/A Flow Rate (l/ph) 4-15 N/A
Non-Consumable Elect Dia. (mm) 2.4 N/A Trailing Shielding N/A N/A
Deposited weld metal thick. (mm) 6 24
POSITION TECHNIQUE
Process GTAW SMAW Process GTAW SMAW
Position of Groove 6G 6G String or Weave Bead String or/and Weave String and/or Weave
Position of Fillet N/A N/A Orifice or Gas Cup Size No. 4, 5, 6 N/A
Weld Progression Uphill Uphill Interpass Cleaning Brushing and Grinding Brushing and Grinding
Other N/A N/A Method of Back Gouging N/A N/A
Oscillation N/A N/A

PREHEAT Contact Tube to Work Distance N/A N/A

Preheat Temperature 200 oC

Multiple or Single Pass (per Side) Multipass Multipass
Interpass Temperature Max 300 oC
Preheat maintenace Yes
Multiple or Single Electrodes Single Single
Method of Checking Thermometer
Other N/A Travel speed (Range) See the table below See the table below
 WELDING PARAMETER
Depth of Weld
Pass Elect/Filler Current Voltage T. Speed H. Input Deposit
Width of Weld Bead Interpass Temp. Shielding gas flow
Layer No. Process rate (l/min)
No.
AWS Class Dia. Polarity A V mm/min kJ/mm mm mm 0
C
1 1.1 GTAW ER90S-B9 2.4 DC- 70 - 160 10 - 14 40 - 60 0.70 - 3.36 3.0 7.0 Max . 300 8 - 25
2 2.1 GTAW ER90S-B9 2.4 DC- 70 - 160 10 - 14 40 - 70 0.60 - 3.36 3.0 8.0 Max . 300 8 - 25
3.1 E9015-B9 2.6 DC+ 70 - 100 20 - 28 50 - 90 0.93 - 3.36 11.0 Max . 300 N/A
3 SMAW 2.5
3.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
4.1 E9015-B9 2.6 DC+ 70 - 100 20 - 28 50 - 90 0.93 - 3.36 11.0 Max . 300 N/A
4 SMAW 3.0
4.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
5.1 E9015-B9 2.6 DC+ 70 - 100 20 - 28 50 - 90 0.93 - 3.36 11.0 Max . 300 N/A
5 5.2 SMAW E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 3.5 13.0 Max . 300 N/A
5.3 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
6.1 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
6.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
6 SMAW 2.8
6.3 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
6.4 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
7.1 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
7.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
7 7.3 SMAW E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 3.0 16.0 Max . 300 N/A
7.4 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
7.5 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
8.1 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
8.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
8 8.3 SMAW E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 3.2 16.0 Max . 300 N/A
8.4 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
8.5 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
9.1 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 ### 13.0 Max . 300 N/A
9.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
9.3 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
9 SMAW
9.4 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
9.5 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
9.6 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
10.1 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
10.2 E9015-B9 3.2 DC+ 80 - 120 20 - 28 60 - 100 0.96 - 3.36 13.0 Max . 300 N/A
10.3 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
10 SMAW 3.0
10.4 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
10.5 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A
10.6 E9015-B9 4.0 DC+ 100 - 150 20 - 28 60 - 110 1.09 - 4.20 16.0 Max . 300 N/A

TENSILE TESTS

Ultimate
Width Ultimate
Specimen No. Thickness (mm) Area (mm2) Ultimate Total Load (N) Tensile strength Character of Failure and Location
(mm) (MPa)
Unit Stress (MPa)

TS1 19.02 29.60 562.99 295.00 - 524.0 BASE METAL

TS2 19.01 29.71 564.79 300.00 - 531.2 BASE METAL

GUIDE BEND TESTS

Type and Figure No. Thickness x Width (mm) Result

SB1 9.96 X 28.37 PASS
SB2 9.88 X 28.08 PASS
SB3 9.91 X 27.86 PASS
SB4 9.95 X 28.57 PASS
 TOUGHNESS TESTS: N/A

Lateral Expansion Drop Weight

Specimen No. Notch Location Notch Type Test Temperature Impact Energy (J)
% Shear Measurement Break No Break
- - - - - - - -
- - - - - - - - -
- - - - - - - -

FILLET WELD TEST: N/A

Satisfactory Penetration into Parent Satisfactory
Judgment
Unsatisfactory Metal Unsatisfactory
Type and Character of Failure Macro-result:

NON DESTRUCTIVE EXAMINATION

Visual Examination No defects on all weld edsurface Result Acceptable
Radiographic Examination EMETC-NDT-06 Result Acceptable

OTHER TESTS
Hardness Test: 3h-position: (Parent metal: 160-181 HV10); (HAZ:176-193 HV10); (Weld metal: 193-199 HV10)
6h-position: (Paent metal: 160-181 HV10); (HAZ:165-199 HV10); (Weld metal: 193-206 HV10)
12h-position: (Parent metal: 186-193 HV10); (HAZ:193-206 HV10); (Weld metal: 193-209 HV10)
Other

CERTIFICATE OF COMPLIANCE

Test Conducted by: Nguyen Si Tin Laboratory Test No. Quatest 3

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with requirements of ASME IX:2007

Prepared by: Reviewed by: Approved by:

Name: HAN LE DUY Name: Name:
Signature: Signature: Signature:

Date 4/14/2013 Date Date

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)