ITTEM D9503
 

1. N
Nozzzle M m
man
nho
ole  

 
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: D9503 nM Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 1 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B16-A194 4-K14072
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

DESIGN CONDITIONS
P - Pressure 4.3 MPa De - Flange outside diam. 1168.4 mm
Pe - External pressure - MPa C - Bolts circle diam. 990.6 mm
T - Temperature 560. Cent Go - Gasket outside diam. 901.7 mm
Ci - Internal corrosion 3. mm Tf - Flange thickness 203.2 mm
Ce - External corrosion - mm g0 - Hub lower thickness 38. mm
Pli - Internal lining - mm g1 - Hub higher thickness 97. mm
Di - Shell inside diam. 500. mm h - Hub length 203.2 mm
Ts - Shell thickness 34. mm Cfg - Flange corr. (gask.face) - mm
fv - Shell all.stress 38.707 N/mm2 Pfg - Weld deposit (gask.face) - mm
fvo - Shell all.stress (amb) 206.667 N/mm2 ff - Flange allow.stress 38.707 N/mm2
Tb - Bolts temperature 560. Cent ffo - Flange allow.stress(amb) 206.667 N/mm2
Nb - Bolts number 16 Ng - Gasket width 31.75 mm
An - Bolt area 5644.504 mm2 Tg - Gasket thickness 3. mm
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law

Db - Bolts nom.diameter 88.9 mm w - Nubbin width - mm

fb - Bolts allow.stress 50.383 N/mm2 m - Gasket m factor 3.
fbo - Bolts allow.stress (amb) 151.68 N/mm2 y - Gasket y factor 68.946 N/mm2
Nr - Rib width - mm Rf - Riser thickness 6. mm
rl - Rib length - mm
m' - Rib gasket m factor -
y' - Rib gasket y factor - N/mm2

FR0 - Load red.factor (seating) 1. FR1 - Load red.factor (design) 1.

F - Radial load - N M - Bending moment - N.mm
Hri - Gasket ring height (int.) - mm Hre - Gasket ring height (ext.) 111. mm

Bolts area check

bo = .5*Ng = 15.875 b = 2.5 * bo1/2 =9.961 G = Go - 2*Hre - 2*b = 659.778
bor = .5*Nr = - br = bor = -
Pldi = 16*M/(*G3) - 4*F/(*G2) = - Plde = -
Peqi = Max[ P, (P+Pldi) ] = 4.3 Peqe = -
H = .25**G2*Peqi =1470126. Hp = 2*P*[*b*G*m + br*rl*m'] = 532677.8
Wm1 = FR1*(H + Hp) = 2002804. Am1 = Wm1 / fb = 39751.69
Wm0 = FR0*(*b*G*y + br*rl*y') = 1423488. Am0 = Wm0 / fbo = 9384.813
Am = MAX( Am1, Am0 ) = 39751.69 Ab = Nb * An = 90312.06  Am
Gasket overloading
Sbo = fbo = 151.68 N1 = Ab*Sbo / (2**G*y) = 47.928
N2 = (.785*G2*Pe + Ab*fb) / (2**G*y) =15.92 Nmin = MAX( N1, N2 ) = 47.928  Ng
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: D9503 nM Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 2 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B16-A194 4-K14072
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

DESIGN CONDITIONS
Flange check
A = De - 2*Ce = 1168.4 g0c = g0 - Ci - Ce - Pli = 35. Sf = Tf - Ce - MAX( Rf, Cfg+Pfg ) = 197.2
B = Di + 2*Ci + 2*Pli = 506. g1c = g1 - Ci - Ce - Pli = 94. R = .5*(C - B) - g1c = 148.3
Forces and moments - internal pressure
Wop = MAX( Wm1 flange 1, Wm1 flange 2 ) = 2002804.
HD = .25**B2*P =864688.1 hd = R + .5*g1c = 195.3 MD = HD * hd = 168873600.
HG = Wop - H = 532677.8 hg = .5*(C - G) = 165.411 MG = HG * hg = 88110680.
HT = H - HD = 605437.6 ht = .5*(R + g1c + hg) = 203.855 MT = HT * ht = 123421700.
Mpi = MD + MG + MT = 380406000.
Forces and moments - bolts seating
Amx = MAX( Am flange 1, Am flange 2 ) = 39751.69 Wat = .5*(Amx + Ab)*fbo = 9864035.
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law

Mat = Wat * hg = 1631618000.

Forces and moments - external pressure
HE = .25**G2*Peqe =-
HDE = .25**B2*Pe =- hde = hd - hg = 29.889 MDE = HDE * hde = -
HTE = HE - HDE = - hte = ht - hg = 38.445 MTE = HTE * hte = -
Mpe = MDE + MTE = -
Corrected moments
MF0 = MAX( Mpi, Mat*ff/ffo, Mpe ) = 380406000. MV0 = MAX( Mpi, Mat*fv/fvo, Mpe ) = 380406000.
*C
CF = [ ]1/2 =1. (Minimum 1 )
Nb*(2*Db + 6*Sf/(m+0.5))
MF = MF0 * CF / B = 751791. MV = MV0 * CF / B = 751791.
Calculation parameters
K = A/B = 2.309 ho = (B*g0c)1/2 =133.079 h/ho = 1.527 g1c/g0c = 2.686
T = 1.398 from figure: VSR 1.U.3.3 U = 2.706 from figure: VSR 1.U.3.3 Y = 2.463 from figure: VSR 1.U.3.3
Z = 1.462 from figure: VSR 1.U.3.3 F = 0.637 from figure: VSR 1.U.3.4 V = 0.073 from figure: VSR 1.U.3.5
FC = 1. from figure: VSR 1.U.3.8

d = U*ho*g0c2 / V =6082035. e = F / ho = 0.00479 b = 1.33*Sf*e + 1 = 2.256

L = (Sf*e + 1)/T + Sf3/d =2.652
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: D9503 nM Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 3 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B16-A194 4-K14072
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

DESIGN CONDITIONS
Stresses
SHv = MV*FC / (L*g1c2) =32.085  1.5*fv = 58.06
SH = MF*FC / (L*g1c2) =32.085  1.5*ff = 58.06
SR = MF*b / (L*Sf2) =16.448  ff = 38.707
ST = MF*Y / Sf2 - Z*SR =23.571  ff = 38.707
0.5*(SH + SR) = 24.267  ff = 38.707
0.5*(SH + ST) = 27.828  ff = 38.707
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law
 

IT
TEM D95003 nozzle
e M   
 

BOLT TE
ENSIONING
G (OPERA
ATING)
 

bolt materrial  SAA193/B16‐SA
A194 Gr4     
           
bolts allow
wable stress       
           
fbo  151.68  Mpa 
M   aat ambient te
emperature
           
fb  50.383  Mpa 
M   aat design tem
mperature 
           
bolt 
area        bbolt nominal diameter 
           
An  5644.504  mm^2 
m   DDb  88.9  mm 
           
number of f bolts  Nb  16     
 

gasket properties  sppiral wound CGI SS316 
         
m  3       
         
y  688.946  M
Mpa     
         
gasket 
Ng  31.725  mm 
m width 
         
G  659.778  mm 
m    
 

from flangee calculation
n 
     
WmO  14233486 N 
     
Wm1  20022804 N 
 

4 
 
 

IT
TEM D95003 nozzle
e M   
 

minimum aaxial force onn single bolt  TIG
GHTENING CO
ONDITION 
             
Wm0/Nb    889677.88  N       
             
minimum aaxial force onn single bolt  OP ERATING   
             
Wm1/Nb    1251775.3  N       
 

maximum aaxial force on single bolt   SEA
ATING    
             
Fseat=fbo**An  856158.44 N       
             
maximum aaxial force on single bolt   OPEERATING   
             
Fope=fb*AAn  2843877 N       
             
maximun aaxial force on
n single bolt   TO AVOID GASK
KET BUCKLIN
NG 
             
Fgasket=2**pi*G*y*Ng//Nb         
             
    566432.55 N       
 

nut 
K  0.2    facctor 
 

minimum aallowable axxial force on single bolt TORQ
QUE   
           
Fmin=max((Wm0/Nb;W Wm1/Nb)     
           
    12
25175.3 N  2225.616 N*m 
 

maximun aallowable axxial force on single bolt  TORQ
QUE   
           
Fmax=min((Fseat,Fope,Fgasket)     
           
    28
84387  N  5056.402 N*m 
 
5 
 
 

IT
TEM D95003 nozzle
e M   
 

FORCE RAN
NGE  from  125175.3  N  to  387 N 
2843
TORQUE RA
ANGE  from  2225.616  N*mm  to  5056.4
402 N*m 
 

target asseembly gaskett stress    80%   0.8

0    
target forcee = min (targget assemblyy gasket stresss, minimum
m axial force ffor tighteninng) 
target forcee      2275509.6 N       
                 
target torque      40455.121 N*m      
 

    40%    770%    targe

et     
                 
force    91003.85    1599256.7   22750
09.6   N 
                 
torque    1618.049    28331.585   4045.1
121   N*m 
 

6 
 
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: nozzle M Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 7 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B7-A194 2H-G41400
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

HYDRAULIC TEST CONDITIONS

P - Pressure 28.712 MPa De - Flange outside diam. 1168.4 mm
Pe - External pressure - MPa C - Bolts circle diam. 990.6 mm
T - Temperature 20. Cent Go - Gasket outside diam. 901.7 mm
Ci - Internal corrosion - mm Tf - Flange thickness 203.2 mm
Ce - External corrosion - mm g0 - Hub lower thickness 38. mm
Pli - Internal lining - mm g1 - Hub higher thickness 97. mm
Di - Shell inside diam. 500. mm h - Hub length 203.2 mm
Ts - Shell thickness 34. mm Cfg - Flange corr. (gask.face) - mm
fv - Shell all.stress 295.238 N/mm2 Pfg - Weld deposit (gask.face) - mm
fvo - Shell all.stress (amb) 206.667 N/mm2 ff - Flange allow.stress 295.238 N/mm2
Tb - Bolts temperature 20. Cent ffo - Flange allow.stress(amb) 206.667 N/mm2
Nb - Bolts number 16 Ng - Gasket width 31.75 mm
An - Bolt area 5644.504 mm2 Tg - Gasket thickness 3. mm
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law

Db - Bolts nom.diameter 88.9 mm w - Nubbin width - mm

fb - Bolts allow.stress 436.667 N/mm2 m - Gasket m factor 3.
fbo - Bolts allow.stress (amb) 158.6 N/mm2 y - Gasket y factor 68.946 N/mm2
Nr - Rib width - mm Rf - Riser thickness 6. mm
rl - Rib length - mm
m' - Rib gasket m factor -
y' - Rib gasket y factor - N/mm2

FR0 - Load red.factor (seating) 1. FR1 - Load red.factor (test) 1.

F - Radial load - N M - Bending moment - N.mm
Hri - Gasket ring height (int.) - mm Hre - Gasket ring height (ext.) 111. mm

Bolts area check

bo = .5*Ng = 15.875 b = 2.5 * bo1/2 =9.961 G = Go - 2*Hre - 2*b = 659.778
bor = .5*Nr = - br = bor = -
Pldi = 16*M/(*G3) - 4*F/(*G2) = - Plde = -
Peqi = Max[ P, (P+Pldi) ] = 28.712 Peqe = -
H = .25**G2*Peqi =9816338. Hp = 2*P*[*b*G*m + br*rl*m'] = 3556801.
Wm1 = FR1*(H + Hp) = 13373140. Am1 = Wm1 / fb = 30625.51
Wm0 = FR0*(*b*G*y + br*rl*y') = 1423488. Am0 = Wm0 / fbo = 8975.336
Am = MAX( Am1, Am0 ) = 30625.51 Ab = Nb * An = 90312.06  Am
 

IT
TEM D95003 nozzle
e M   
 

GASKET CHECK AT
T HYDROTEST CON
NDITION
 

               
SA193/B7‐SA194 
bolt materrial  2
2H         
               
bolts allow
wable stress           
               
fbo  218.3335  Mpa 
M   at a mbient temp
perature (SEATING) 
               
fb  436.667  Mpa 
M   at ddesign tempe
erature (hydrro)  
               
bolt 
area        boltt nominal dia
ameter   
               
An  5644.504  mm^2 
m   Db 88.9  mm   
               
number of f bolts  Nb  16         
 

gasket properties  sppiral wound CGI SS316 
         
m  3       
         
y  688.946  M
Mpa     
         
gasket 
Ng  331.75  mm 
m width 
         
G  6559.778  m
mm     
 

from flangee calculation
n 
nut fac‐‐
      K  0.2    tor 
WmO  142348
88  N 
      
Wm1  1337314
40  N 
 

8
8 
 
 

IT
TEM D95003 nozzle
e M   
 

minimum aaxial force onn single bolt  TIG
GHTENING CO
ONDITION 
         
Wm0/Nb    889968  N   
         
minimum aaxial force onn single bolt  HYDDRO 
         
Wm1/Nb    8358221.3  N   
 

maximum aaxial force on single bolt   SEA
ATING    
             
Fseat=fbo**An  12323844 N       
             
maximum aaxial force on single bolt   HYD
DRO     
             
Fope=fb*AAn  24647699 N       
             
maximun aaxial force on
n single bolt   TO AVOID GASK
KET BUCKLIN
NG 
             
Fgasket=2**pi*G*y*Ng//Nb         
             
    566878.99 N       
 

minimum aallowable axxial force on single bolt TORQ QUE  

           
Fmin=max((Wm0/Nb;W Wm1/Nb)     
           
    83
35821.3 N  1486
60.9 N*m 
 

maximun aallowable axxial force on single bolt  TORQ
QUE   
           
Fmax=min((Fseat,Fope,Fgasket)     
           
    56
66878.9 N  10079.11 N*m 
 

FORCE RAN NGE  from  835821.3  N  to  566878.9 N  ERROR 

TORQUE RA ANGE  from  144860.9  N*m m  to  10079.11 N*m  ERROR 
ERROR miniimum axial fforce to tighttening is greaater than maaximum axial force to avooid gasket buckling. A 
different gaasket has to b
be chosen! 

9
9 
 
 

IT
TEM D95003 nozzle
e M   
 

GASKETT

Flange 244” #1500 ggasket dim
mensions  as per cattalogue 

Outside diaameter of centering ring : 901.7 

Outside diaameter of sealing elemen
nt: 679.5 

ng element: 616 
Inner diameeter of sealin

Width: (6799.5‐616)/2=3
31.75 

Flange 244” #1500 cchosen ga
asket dimeensions att hydrotesst 
Outside diaameter of centering ring : 901.7 

Outside diaameter of sealing elemen
nt: 695.7 

ng element: 591.7 
Inner diameeter of sealin

Width: (6955.7‐591.7)/2=52 

G= 670.2 m
mm 

 
Outside and
d inner diam
meter to be cconfirmed byy the vendorr, only width
h and G relevvant for calculation 
purpouse 

10
0 
 
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: nozzle M Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 11 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B7-A194 2H-G41400
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

HYDRAULIC TEST CONDITIONS

P - Pressure 28.712 MPa De - Flange outside diam. 1168.4 mm
Pe - External pressure - MPa C - Bolts circle diam. 990.6 mm
T - Temperature 20. Cent Go - Gasket outside diam. 901.7 mm
Ci - Internal corrosion - mm Tf - Flange thickness 203.2 mm
Ce - External corrosion - mm g0 - Hub lower thickness 38. mm
Pli - Internal lining - mm g1 - Hub higher thickness 97. mm
Di - Shell inside diam. 500. mm h - Hub length 203.2 mm
Ts - Shell thickness 34. mm Cfg - Flange corr. (gask.face) - mm
fv - Shell all.stress 295.238 N/mm2 Pfg - Weld deposit (gask.face) - mm
fvo - Shell all.stress (amb) 206.667 N/mm2 ff - Flange allow.stress 295.238 N/mm2
Tb - Bolts temperature 20. Cent ffo - Flange allow.stress(amb) 206.667 N/mm2
Nb - Bolts number 16 Ng - Gasket width 52. mm
An - Bolt area 5644.504 mm2 Tg - Gasket thickness 3. mm
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law

Db - Bolts nom.diameter 88.9 mm w - Nubbin width - mm

fb - Bolts allow.stress 436.667 N/mm2 m - Gasket m factor 3.
fbo - Bolts allow.stress (amb) 158.6 N/mm2 y - Gasket y factor 68.946 N/mm2
Nr - Rib width - mm Rf - Riser thickness 6. mm
rl - Rib length - mm
m' - Rib gasket m factor -
y' - Rib gasket y factor - N/mm2

FR0 - Load red.factor (seating) 1. FR1 - Load red.factor (test) 1.

F - Radial load - N M - Bending moment - N.mm
Hri - Gasket ring height (int.) - mm Hre - Gasket ring height (ext.) 103. mm

Bolts area check

bo = .5*Ng = 26. b = 2.5 * bo1/2 =12.748 G = Go - 2*Hre - 2*b = 670.205
bor = .5*Nr = - br = bor = -
Pldi = 16*M/(*G3) - 4*F/(*G2) = - Plde = -
Peqi = Max[ P, (P+Pldi) ] = 28.712 Peqe = -
H = .25**G2*Peqi =10129050. Hp = 2*P*[*b*G*m + br*rl*m'] = 4623799.
Wm1 = FR1*(H + Hp) = 14752850. Am1 = Wm1 / fb = 33785.14
Wm0 = FR0*(*b*G*y + br*rl*y') = 1850518. Am0 = Wm0 / fbo = 11667.83
Am = MAX( Am1, Am0 ) = 33785.14 Ab = Nb * An = 90312.06  Am
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: nozzle M Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 12 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B7-A194 2H-G41400
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

HYDRAULIC TEST CONDITIONS

Flange check
A = De - 2*Ce = 1168.4 g0c = g0 - Ci - Ce - Pli = 38. Sf = Tf - Ce - MAX( Rf, Cfg+Pfg ) = 197.2
B = Di + 2*Ci + 2*Pli = 500. g1c = g1 - Ci - Ce - Pli = 97. R = .5*(C - B) - g1c = 148.3
Forces and moments - internal pressure
Wop = MAX( Wm1 flange 1, Wm1 flange 2 ) = 14752850.
HD = .25**B2*P =5637589. hd = R + .5*g1c = 196.8 MD = HD * hd = 1109478000.
HG = Wop - H = 4623800. hg = .5*(C - G) = 160.198 MG = HG * hg = 740721300.
HT = H - HD = 4491459. ht = .5*(R + g1c + hg) = 202.749 MT = HT * ht = 910637600.
Mpi = MD + MG + MT = 2760837000.
Forces and moments - bolts seating
Amx = MAX( Am flange 1, Am flange 2 ) = 33785.14 Wat = .5*(Amx + Ab)*fbo = 9840909.
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law

Mat = Wat * hg = 1576489000.

Corrected moments
MF0 = MAX( Mpi, Mat*ff/ffo ) = 2760837000. MV0 = MAX( Mpi, Mat*fv/fvo ) = 2760837000.
*C
CF = [ ]1/2 =1. (Minimum 1 )
Nb*(2*Db + 6*Sf/(m+0.5))
MF = MF0 * CF / B = 5521673. MV = MV0 * CF / B = 5521673.
Calculation parameters
K = A/B = 2.337 ho = (B*g0c)1/2 =137.84 h/ho = 1.474 g1c/g0c = 2.553
T = 1.389 from figure: VSR 1.U.3.3 U = 2.669 from figure: VSR 1.U.3.3 Y = 2.429 from figure: VSR 1.U.3.3
Z = 1.448 from figure: VSR 1.U.3.3 F = 0.651 from figure: VSR 1.U.3.4 V = 0.081 from figure: VSR 1.U.3.5
FC = 1. from figure: VSR 1.U.3.8

d = U*ho*g0c2 / V =6529958. e = F / ho = 0.00472 b = 1.33*Sf*e + 1 = 2.238

L = (Sf*e + 1)/T + Sf3/d =2.565
 MT-COMP Rev.3.5.0

Project: SAN NAZZARO Item: nozzle M Date: 03-06-2011

Calculation Code: ISPESL-VSR Ed.1995 - Errata Corrige 31/03/2003
Paragraph: 1.U.
ASME materials archive: ASME II-Part D - METRIC - E2010
Calcul.Datasheet : Sh. 13 of 16

h Tf
Material
Rf
Shell: SA 387 22 CL2-K21590
De
Flange: SA 182 F22 CL3-K21590
R Bolts: A 193 B7-A194 2H-G41400
C
Lining:
Ts=g0 Gasket: S.wound free asbs SS
g1 Go
Flange facing: FLAT-FLAT
G
Bolts series: TEMA Tab.D5
Di
(Flange 1)

HYDRAULIC TEST CONDITIONS

Stresses
SHv = MV*FC / (L*g1c2) =228.83  1.5*fv = 442.857
SH = MF*FC / (L*g1c2) =228.83  1.5*ff = 442.857
SR = MF*b / (L*Sf2) =123.924  ff = 295.238
ST = MF*Y / Sf2 - Z*SR =165.344  ff = 295.238
0.5*(SH + SR) = 176.377  ff = 295.238
0.5*(SH + ST) = 197.087  ff = 295.238
This document is the property of Eleo2Engineering who will safeguard its rights according to the civil and penal provisions of the law
 

IT
TEM D95003 nozzle
e M   
 

BOLT TE
ENSIONING
G (HYDRO
OTEST CO
ONDITION
N)
 

  SAA193/B7‐SA194 
bolt materrial  2H         
               
bolts allow
wable stress           
               
fbo  218.335  Mpa 
M   at a mbient temp
perature (SEATING) 
               
fb  436.667  Mpa 
M   at d esign tempe
erature (hydrro)  
               
bolt 
area        boltt nominal dia
ameter   
               
An  5644.504  mm^2 
m   Db 88.9  mm   
               
number of f bolts  Nb  16         
 

gasket properties  sppiral wound CGI SS316 
         
m  3       
         
y  688.946  M
Mpa     
         
gasket 
Ng  52  mm 
m width 
         
G  6770.205  m
mm     
 

nut fac‐
K  0.2    torr 
 

from flangee calculation
n 
     
WmO  18500518 N 
     
Wm1  147522850 N 
 

 
14
4 
 
 

IT
TEM D95003 nozzle
e M   
 

minimum aaxial force onn single bolt  TIG
GHTENING CO
ONDITION 
         
Wm0/Nb    1156557.4  N   
         
minimum aaxial force onn single bolt  HYDDRO 
         
Wm1/Nb    9220553.1  N   
 

maximum aaxial force on single bolt   SEA
ATING    
             
Fseat=fbo**An  12323933 N       
             
maximum aaxial force on single bolt   HYD
DRO     
             
Fope=fb*AAn  24647699 N       
             
maximun aaxial force on
n single bolt   TO AVOID GASK
KET BUCKLIN
NG 
             
Fgasket=2**pi*G*y*Ng//Nb         
             
    943104.33 N       
 

minimum aallowable axxial force on single bolt TORQ QUE  

           
Fmin=max((Wm0/Nb;W Wm1/Nb)     
           
    92
22053.1 N  1639
94.1 N*m 
 

maximun aallowable axxial force on single bolt  TORQ QUE  

           
Fmax=min((Fseat,Fope,Fgasket)     
           
    94
43104.3 N  1676
68.4 N*m 
 

15
5 
 
 

IT
TEM D95003 nozzle
e M   
 

FORCE RAN
NGE  from  922053.1  N  to  943104.3 N 
TORQUE RA
ANGE  from  16394.1  N*mm  to  16768.4 N*m 
 

target asseembly gaskett stress    80%   0.8

0    
target forcee = min (targget assemblyy gasket stresss, minimum
m axial force ffor tighteninng) 
target forcee      9220053.1 N       
                 
target torque      163394.1 N*m      
 

    40%    770%    targe

et     
                 
force    368821.3    6455437.2   9220553.1   N 
                 
torque    6557.642    114475.87   1639
94.1   N*m 
 

16
6