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Table 2 – Pitch di
Basic major diameter
over
mm
0.99

1.4

2.8

5.6

11.2

22.4

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45

90

180

# based on the ISO 965-1: 1998

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Table 2 – Pitch diameter tolerance of internal thread TD2

meter tolerance grade , um
up to pitch 6
mm mm
1.4 0.2 -
0.25 -
0.3 75
2.8 0.2 -
0.25 -
0.35 85
0.4 90
0.45 95
5.6 0.35 90
0.5 100
0.6 112
0.7 118
0.75 118
0.8 125
11.2 0.75 132
1 150
1.25 160
1.5 180
22.4 1 160
1.25 180
1.5 190
1.75 200
2 212
2.5 224
45 1 170
1.5 200
2 224

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3 265
3.5 280
4 300
4.5 315
90 1.5 212
2 236
3 280
4 315
5 335
5.5 355
6 375
180 2 250
3 300
4 335
6 400
8 450
355 3 335
4 375
6 425
8 475

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mm

-
-
0.075
-
-
0.085
0.09
0.095
0.09
0.1
0.112
0.118
0.118
0.125
0.132
0.15
0.16
0.18
0.16
0.18
0.19
0.2
0.212
0.224
0.17
0.2
0.224

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0.265
0.28
0.3
0.315
0.212
0.236
0.28
0.315
0.335
0.355
0.375
0.25
0.3
0.335
0.4
0.45
0.335
0.375
0.425
0.475

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no go
WNG
0.006
0.0075
0.0095
0.0115
0.015
0.019
0.023

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Table 2 –
Basic major diameter
over
mm
0.99

1.4

2.8

5.6

11.2

22.4

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45

90

180

# based on the ISO 965-1: 1998

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Table 2 – Pitch diameter tolerance of external thread Td2

ic major diameter
up to pitch
mm mm
1.4 0.2
0.25
0.3
2.8 0.2
0.25
0.35
0.4
0.45
5.6 0.35
0.5
0.6
0.7
0.75
0.8
11.2 0.75
1
1.25
1.5
22.4 1
1.25
1.5
1.75
2
2.5
45 1
1.5

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2
3
3.5
4
4.5
90 1.5
2
3
4
5
5.5
6
180 2
3
4
6
8
355 3
4
6
8

965-1: 1998

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erance of external thread Td2

tolerance grade , um mm
3

24 -
26 -
28 0.028
25 -
28 -
32 0.032
34 0.034
36 0.036
34 0.034
38 0.038
42 0.042
45 0.045
45 0.045
48 0.048
50 0.05
56 0.056
60 0.06
67 0.067
60 0.06
67 0.067
71 0.071
75 0.075
80 0.08
85 0.085
63 0.063
75 0.075

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85 0.085
100 0.1
106 0.106
112 0.112
118 0.118
80 0.08
90 0.09
106 0.106
118 0.118
125 0.125
132 0.132
140 0.14
95 0.095
112 0.112
125 0.125
150 0.15
170 0.17
125 0.125
140 0.14
160 0.16
180 0.18

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go
no go

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Formulae for screw plug gauges for internal threads

major diameter
D+EI+ZPL
D2+EI+TD2+(TPL/2)+2F1

# Based on the ISO 1502:1996 pg.26

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tolerance pitch diameter

±TPL D2+EI+ZPL
±TPL D2+EI+TD2+(TPL/2)

Height of fundamental triangle [H] H=(√3/2)xP

Thread basic pitch diameter, D2 D2=D−2×(3/8)H

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tolerance pitch diameter wear limit

(±TPL)/2 D2+EI+ZPL-WGO
(±TPL)/2 D2+EI+TD2+(TPL/2)-WNG

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