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ServiceManual
Trucks
Group
370-500
CircuitandWiringNumbers
VN,VHD

'iri

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rZE-*
l r t - I r
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PV776-TSP145180 \zoullro
Foreword
The descriptions and service procedre @ntain€d h thb manml are based on de-
signs and methods studies cariod qn tp b Arglrst 00.
The products are under contirnE An|opment VbhiJG and components produced
after the abore date rray thel*le havs dhtstt speancaions and rcpair methods.
When this is believ€db haue a obnificant beadng m thb manual, suppbmentary ser-
vice bulletins will be issued b ooor the cfiangps.
The new edition d Ots rsrrd wil Wdate the ctnnges.
ln service proceduc whete |ho lide incorporatesan operation number,this b a rebr-
ence to an S.R.T.(Sgr<hd RepairTime).
Service procodrc u,l*$ do not indud€ an operation number in the tiile are br gpn-
eral inbrmalirr ad rp r*rcnco b made to an S.R.T.
The blbrrlrg l6€b of obsenations, cautions and warnings are used in this Service
Documentdin:
]lob: Indcabe a pt@dure, practice, or condition that must be blloryed in order to
have tfie v€l*to d @tnponent funaion in the manner intended.
Cautbn: Indcabe an unsafu practice where damage to the product could occur.
Wemlngr hdces an unsab practice where personal injury or severe damage to the
prcduct o.5 er.
Dangec hdcales an unsafe practice where serious personal iniury or death could oc-
cur.

VolvoTrucksNorthAmerlca,Inc.
Greensboro.NC USA

Order number: PV77&TSP1/I5180

NC USA
@0o VolvoTrucksNorthAmerica,Inc.,Greensboro,

All rightsreserved.No part of this puuicationmay be reproduced,storedin


j retrievalsystem,or transmittedin any formsby any means,electronic,me-
withoutthe priorwritten
chanical,photocopying, recordingor othenrvise,
, permissionof VolvoTrucksNorthAmerica,Inc..
Contents
"""""""""" 3
General
CircuitNumberIndex """"'
Circuitand WiringNumbers
"""""
"""""""""""""
""""""'
3
3
3
J
Wire and Cable NumberMarking """"' 3
Wire Color """""""""""' 4
Numbers
ElectronicSub'systemCircuit """"""""""" 4
CircuitSufiixes """"""""""""' 5
CircuitGroups """"""" 6
Definitions
"""""""' 7
Speciffcations""""""" """"""""""""' 7
CircuitNumbers """"""" 7
BodybuilderCircuits """"" 7
0: Ground """"""' 8
1-19: PrimaryPoruer """""" I
2H29:Folarity ReversingCircuits """"" 9
3049: Headlampsand Fog Lamps """""""""""" 10
Lamps
5049: Markerand Clearance """"""' 10
70-89: StoPLamPs """""" 10
90-109: Tailand FarkingLamps """"""""" 11
110-129:Tum SigrralLamps """""""""' 11
130-139:S€condaryLamps """""""""' 11
14O-149:Insnn'rnont Lamps
"""" 12
15O-179:t*"f Ot'ft*t"r and Air Conditioner
""""' 12
180-219:Instrutnents """""" 14
%(.;2iy,:Cab l'k*r """"""""' 14
2&2K9:lgrriliin """""' 14
2fi/-:279:l'lorns """" """"""""' 14
280-299:Sfarter """"""""' 14
300-309: CompressorCludl """' 15
310429: Transmission """""""""" 15
330-339:PowerSeat""""" """""""""" 16
340-349:PowerVent""""" """""""""""' 16
35f359: PowerWindow """"""""' 16
360-369:StartingAids """""' """""' 16
37f379: CigarUghter """""""" """""" 17
380-389:WindshieldWiper """" """"""""" 17
390-399:ElectricFuel Pump """"" 17
400-409: Oia$ostics and Gonrol
"""""""""""' 18
410*419:Back-upLamps """"""""""" 18
420459:lndicatorLamps """""" 18
460-489: RearAxle """""' 19
490-499: Radio """" """"""' 19
500-549:Miscellaneous Lamps
""""""""" 20
550-599:Engine Electronics
""""""""""" 22
600439: EngineControls """"""""" 24
Wiring
680499: ni' CoiJitioning Control """""""""""" 24
700-709:HeatedMirrors """"" 24
71H719:Door Locks """"""""""' 24
72Gi729:SafetyanOWarningSystems """"""" 25
""""""""'
730-799:Anti-lock(ABS)Control """"" 26
800-850: O*t"ti" Transmission
"""""""' 28
900-910:DetroitDieselFeeds
950.959:Protected"BranchConnectofCircuitFeeds'.............'...28
970-979: Inverter ................24
990-999:AuxiliaryCircuits .....................
29

o Feedbad<
Grcup 37 Orcuil and Writg Mn$ers General

General
CircuitNumberIndex L
Circuitand WiringNumbers
Wireand CableNumberMarking
All wire and cable smallerthan 0 AWG (AmericanWire
Gauge) is imprintedwith circuit and wire numbers.The
circuit numbeF are imprintedrepeatedlyevery two to
three inches (50 to 75 mm) horizontallyalong the entire
length of the wire or cable. In cases when imprintingof
the circuit numberon the wire or cable is not practical
(e.9. multipleconductorcable) circuitnumber markers
will be appliedone to two inches (25 to 50 mm) from the
terminal or end of cable.

WireColor
Note: Allwire used in the vehicle has a cross{inked
polyethyleneinsulation(XLPE).lt compliesto SAE stan-
dad Jl128.
BLACK Fused power and signal
WHITE Ground
RED Unfusedbattery
MULTI.
COLOR
Wire harnessesmaybe usodas inter-
facesto someoomponents;
multi-colored
definitirnof
wiresvariesby oompo-
L
nent.
Group37 Circuitand WiringNumbers General

ElectronicSub-systemCircuit Numbers
The.ga,ased use of electronicsubsystemsttas caused ffit llertrr l
tnq fraion of vendor circuit identilitptinn numberc
whLlrld conflict with the existing Voho circuit rum- A Allison
bers. For example,circuit number209 ean be oihor B Caterpi!lar
Volvo Transformer-RectifierSystem Volbneterfrdhp'
Feedor CumminsPaceTachometer.To aw*l0is s> c Cummins
flict and still reAin the vendor circuitnumbors,a pldu
has been added to the vendor circuit rxrr$ots. D Detroit Diesel

This prefix will ldentify the circuit as a wn&r Cectonb E VDO


subsystem.For examplecircuit209 rivotldbe nfrd as: L Delphi Delco Electronics
2Og Volvo circuit M Meritor
C2Og Cumminscircuit P Delphi PackardElectronics
o Qualcomm
Note: The prefix added b wn& del cfy rylles to T Eaton Bosch EBS
Volvo-suppliedwiring harnc. OQcris lhat come
with their own widng ]ramecc tdr r dcctonbdy V Eaton VORAD
controlleddiesel enghos, d rU&tr rumbering
system explained h trb nsrd. fcffidbn of cir-
cuit numberc/colcrso w&r#d@fiponents, see
the component manubctrrf ffi brdrre.
For inbrmation on tenrr d &lbrc see
"Definitions"page 6.

The table (seetaHe pagB 4) b FSGs and the cone-


soor rvendor.

rt
ClrcuitSuffixes
Design of branch circrls H clghae from a base cir-
cuit may contain a hl4hil-d rfix. For example, if
circuit0 requiresa sploe b ad two branchcircuits,then
those branch circuib may bc bbefed fA and fB. The
text that appearc dtor $e al|bc separator does not apply
to the function cf the ciqt grd b herefore not listed.
Circuits functionaly tobd b a liwn base circuit are of-
ten created icr new desiglrs. Th6e circuits appear
withod a tryphended 6rahr For example, circuit 0A (the
main altemator groud) b rehed to circuit 0 (the main
vehicle ground). Please n6 ttd a functional relation-
ship does not imply electical continuity.
Grcup 37 Circuitand Wiring Numbers General

CircuitGroups
"BodybuilderCircults"page 7 %0f409: Diagnosticsand Control"page 17
'0: Ground"page 7 "410419:Back-upLamps"page18
L--,
"1-19: PrimaryPoref page 8 "420459: Indicatorlamps" page 18

PolarityReversingCircuits"page 9 "460-489: Rear Axle" page 18


2f29:
"49O-499:Radkf page 19
3f49: Headlampsand Fog Lamps" page 9
"50{9: Marker and ClearanceLamps"page 10 '5(X}-&[9: Miscellaneouslamps" page 19
'7F89: Stop Lamps"page 10 "55f599: EngineElectronics"page 20
'9f109: Tailand ParkingLamps"page 10 "600{39: EngineControls"page 22
"110-129:TurnSignalLamps' page 11 "680{99: Air Conditioning
ControlWiring"page 24
"130-139:SecondaryLamps"page 11 "70f709: HeatedMirrors"page 24
'14f149: InstrumentLamps"page 11 "71V719: Door Locks" page 24
'15f179: Heater,Defrosterand Air Conditionef page "720-729:.Safetyand WarningSystems"page 24
12 "730-799: Anti-lock(ABS) Control"page 25
"18f219: Instruments"
page 12 "8OO-850:AutomaticTransmission'page 26
22r.239: Cab Hoisf, page 14 "900-910: DetroitDiesel Feeds"page 28
24r.259: lgnition' page 14
950-959: Protected'BranchConnectof Circuit Feeds"
260-279. Horns" page 14 page 28
"28r.299:. Startef page 14 1970-979:Invertef page 28

30O-309: CompressorClutch"page 14 39O-999: AuxiliaryCircuits"page 29


31f329: Transmission'page 15
'33f339: PowerSeaf page 15
'34G-349: PowerVenf page 16
"35O-359:PowerWindow" page 16
"36f369: StartingAids" page 16
"370479: Gigar Lightef page 16

38f389: WindshieldWipef page 17


39f399: ElectricFuel Pump" page 17
General
Definitions
APA:A^ Air ConditioningprotectionAnd DiaoF
r,[
-_y I nostic System (or A/C Di{lgnostic
Sysrem;
ATC Automatic Traction Conrot (abo calod
TCS or traction oontol qfsbml
ATC Automatic Temp Contol
CAN Controller Area l,letiqk (aq*td
with Jl939 data tink)
DLO Differential Lock Out
DRL DaytimeRunningLifrtc
ECU Electronic Confrol l.lfl
EECU Engine Etecto*: Cfil tffi
EMS EngineMan{lrr|*n
EOL End Of Lire
EpL Eaton proprbEy tt
HVAC HearingAbrffoilllOondtining
lSi,UlSX CumminsEfi.fh.
J1s87lJ1Zo| Data Unk
,t\_|| Hish-spe€d
h rn(
NC NormaflyCb-
NO Normafyeo
PTO FonerT&{l
SAE Sodetyd fubrdr,€ Engineerc
SRS SupplemertalRertrairt System(Airbag) \r
VECU VehirjeElectq*: Contot Unit

-t
Group37 Circuitand WiringNumbers Specifications

Specifications
CircuitNumbers
BodybuilderCircuits 0.J o HVAC lamp
A312CM PTO-Common r Lift Axle

A312NC PTO- NormallyClosed 0L Lighter- Cigar

A312NO PTO- NormallyOpen 0M Markerand Turn Signal

A314CM Auto Neutral- Common OMA Markerand TurnSignal- Left Hand

A314NC Auto Neutral- NormallyClosed OMB Markerand Turn Signal- RightHand


A314NO Auto Neutral- NormallyOpen ONV InverterPowerGround
BAT 12-VoltBattery 0P Panel-Instruments
BATT 12-VottBattery OPA PrimingPumpSupplyReturn(Cummins
IGN lgnitionFeed
tsx)
NEU 12-VohNeutralStart Feed OPB ParkBrakeGround
OPP PumpPressureGround
OPTO PTOGround
0: Ground
ABS Antilock Brake Sysiem Gound OR Relay/Solenoid
0 Engine or Main Grcund b Cab 0S Speedometer
0A Alternator 0T o Trailer
o CentralTireInflation
VOA VORADFrontAntennaGrcund
OV StartingAid
0B Bloryer- Heater
OVA OvercrankProtec{ion(OCP) Ground
VOB VORAD Driver DisplayGrcund
Jumper
0C Console (Accessories)
OVB EtherStart SensorGround
rcG VORAD PowerGround
OW WamingSystem (Air, Oil, Water,Wiper,
VOC VORADSide Sensor/SideSensor Dis- Kysor)
play Ground
0X ElectronicGround
0D DifferentialLockout
OXA ClusterElectronicGround
0E ExhaustBrake
OXB SRS ECU ElectronicGround
OEP PowerTiake-Off
OXC Cab ElectronicGround
0F Fuel
OXE ECU ElectronicGround(BAT-)
OG WindshieldWiperM/asher
0Y AutomaticTransmissionGround
oGA Snorr plortrLamp - Right Hand
OYA Automatic
Transmission
ECUGround
OGB Snow PlovrrLamp - Left Hand
OYB Automatic
Transmission
ECU l
OGS Snou Plow Lamp t
{,
0H Headlamp OZ Diagnostic
Ground

OHS Headlamp
Group37 Circuit and Wring Numbers Specifications

1-19: PrimaryPower 15 Alternatorlgnition"NoCharge"Resistor


1 ./tr ^ Cab Unswitched Battery Feed Feedto Regulator

to\t Battery
Feed
torsni- 16 Alternatorlgnition"NoCharge"lamp
,"#Hji:y*hed Feed

1AD lconThermostat
Fower 17 Unswitched
BatteryFeedto EECU

1B Cab UnswitchedBatteryFeedb Tum 174 EECUUnswitched


BatteryFeed
SignalMaxiFuse 17AA Fused'17A'Feed
1C Cab UnswitchedBafieryFeodb ltlal(i 178 EECUUnswitched
BatteryFeed
Fuse
17BB Fused'178'Feed
1D Cab UnswitchedBafieryFo€db l{axi
Fuse 17C EECUUnswitched
BatteryFeed

1P 12 VottBatteryPlfiectin 17D EECUUnswitched


BatteryFeed

1PA 12 VoltBatteryhclion 17E AntilockBrakeSystemUnsvvitched


BatteryFeed
lPB 12 VoltBatteryPtGcdqr
17F Electronic
EngineUnswitched
Battery
lPC 12 VoltBatteryhcton (non-Volvo)
Feedto Transmission
lPD 12 VoltBdery bdfn 17FB Transmission-generated
BatteryFeed
2 AmmeterbCht Boalors, Switches, 17FF Fused'17FFeed
VoltageRe$ffrq Eb.
17NV lnverterUnswitchedBatteryPoarerFeed
3 GenerabrAmntr€ b \loltage Electronic
Reguldor
18 EngineSwitchedBattery
Feed
.(J|t Genersr Fb5 (F1) 184 SwitchedBatteryFeedto EECU
Voltagoneqf-r lgnitlrn" Terminal 188 SwitchedBatteryFeedto EECU
Srpply
18C Elec'tronic
EngineSwitchedBattery
6 VoltagBnegier'Armature" Terminal Feedto CircuitProtection
to Recffier
18D Electronic
EngineSwitchedBattery
7 Alternabrb Rectifier Feedto Throtte Pedal
8 Lod Babry b Alternator 18E Electronic
EngineSwitchedBattery
Feedto EECU
I S€lf toa&Un*ling Alternatorto Voltage
Regul&r ? Terminal(Sensing) 18G ElectronicEngineSwitchedBattery
Feedto Geabox
10 Gener&r Firld (F2)
18V Electronic
EngineSwitchedBattery
11 RelayRecnifier
to VoltageRegulator Feedto VECU
(lgnition)
18X Electronic
EngineSwitchedBattery
12 Alternatorto Ammeter Feedto EMS"A" Supply

13 Altematorto Start Battery 18Y Electronic


EngineSwitchedBattery
Feedto EMS"B'Supply
14 Alternator"NoCharge"lamp Feedfrom
AltematorReguldor 19 "R"TerminalSignal
Afternator

14A Alternator'NoCharge"lamp Feedfrom


AuxiliaryRelay
1.\t
20-1292
PolarityReversingCircuits 36 Driving lamp Switch Feed
20 Lory Air Switch Neutral Wre ^-:-:r:s
37 Drivinglamp Feed
21 Alarm System Neutral Wire I
37L Drivingl-amp Feed- LH Yt
214 AJternatorNo-ChargeRelayto Alarm
Buzzer Feed 37R DrivingLamp Feed- RH

218 Alarm Buzzerto Diode Feed 38 Driving/FogRelayControlFeed

39 o Driving/FogRelay Feed
o LED Supplybr Aux. lamp Switch
30u-49:Headlampsand Fog Lamps 39A DrMing/FogSwitch Indicator
System-
HeadlampSwitch FeecUSplit
LH n DRL ModuleBattery Feed
30A HeadlampSwitch Feecl/SplitSystem- 41 DRL Module lgnitionFeed
RH
42 DRL Module Park BrakeSignal
30L HeadlampFeed- LH
44 ParkingBrake Switch
30R HeadlampFeed- RH
43 DRL lndicatorlamp
31 DimmerSwitch Feed
tlSA DRL Control Relay Feed
31L Dimmer Switch Feed Split System LH
u DRL Module Lorv Beam Feed
31R Dimmer Switch Fe€d/ Split SysilemRH
45 DRL High Beam Disable
32 Headhmp Lon, B€am Circdl

32L Headlamp Low Beam - LH

32LA Headlamp Flash Option - LH

32R Headhmp Low Beam - RH

32RA HeadlampFlashOption- RH

32RB HeadlampFlashOption- RH
gt HeadlampHigh Beam Circuit

33A o High Beam RelayControl Feed


o Flashto Pass ControlSupply

3itB High Beam lndicatorlamp Ground

EIF Flash to Pass Contact Feed

3ifL HeadlampHigh Beam- LH

33R HeadlampHigh Beam- RH

u Fog lamp Switch Supply

34A Aux. Lamp Switch Feed

35
3sL
Fog lamp Feed

Fog tamp Feed - LH


L,'
35R Fog Lamp Feed - RH
Group 37 Circuitand Wiring Numbers Specifications

5GS9: Markerand Clearance 70-89:Stop Lamps


htT o
o
Marker and Tail tamp Switch Feed
Master LightingSwitch Supplybr
70

71
Stop Lamp Switch Feed

TractorStop Lamp and Trailer


Receptacle Feed
Tractor Lighting- VN Only

soA o TrailerMarkerand Tail tarp 714 Stop Lamp Switch Ouput


Switch Feed
o Master Lighting Swihh Srpply br 7i2 Trailer Stop tamp Feed
TrailerLighting- VN OnV
7:l Spdng Brake Stop lamp Switch Feed
51 Trailer Marker and Tail Larnp Feed
52 Overhead Cab Marker tarp Fe€d fiotn 74 Trailer EmergencyStop
lntenupterSwibh
75 Stop Lamp Relay Coil Feed
52A Marker Intentryter Srihtr Sttpply from
Master Ugtrthg Slilctt 75A ECU Stop lamp Coil Feed
C€nbd Tile Infrdbn ECU from Marker
758 Trailer Stop Lamp Relay Coil Feed
tamps

ICC Trater }larker and Clearance Lamp 75C Tractor Stop Lamp Relay Coil Feed
Fe€d from Intenupter Switch
76 Tractor Stop Lamp Relay Feed
Marker IntenupterSwitch Supplyfrom
Master Lighting Switch TI Trailer Stop lamp Relay Feed
54 Cab Marker Lamp Switch Feed

:r,
56L
Cab Marker lamp Circuit BreakerFeed
Side Marker lamp Feed
Side Marker Lamp Feed- LH
9(F109:Tall and Parking Lamps
90 TractorTail tamp Feed

9oA o TractorTail Lamps ON Output


56R Side Marker lamp Feed- RH
o Radio llluminationSupplyfrom
EI Marker lamp Relay Feed Master LightingSwitch- VN Only

58 Marker lamp Relay Control Feed 908 HVAC tamp Contol Switch lllumination
59 Beacon lamp Feed
91 Farking lamp Switch Feed
59A Beacon Lamp Feed
g2 hrking lamp Feed
598 Beacon Lamp Feed

r0
10
_-.!

Group37 Circuitand WiringNumbers Specifications

11F129:TurnSignalLamps 13F139: SecondaryLamps


110 Turn Signal FlasherFeed 130 Courtesy& Dome Lamp Switc[ceed

1108 Turn Signal FlasherFeed 131 Courtesy& Dome famO fe{


1318 Bunk LightingMaster Feed
111 Turn Signal Switch Feedfrom fuse
132 SleeperCompartmentReadingLamp
111A Hazard Switch to Fuse Feed Feed
112 FrontTurn Signal [amp, TrailerRecep 1E TrailerDome Lamp Switch Feed
tacle and IndicatorFeed- LH
134 TrailerDome Lamp Feed
1124 Hazard Switch Feed to Fuse 135 Luggage Elomel-amp Feed
113 FrontTurn Signal Lamp,TrailerRecep 135A LuggageLamp Feed RH Side
tacle and IndicatorFeed- RH
135B Luggage lamp Feed LH Side
113A HazardSwitch Feedto Fuse
136 Utility Spot lamp Swttch Feed
vl13 VORADRightTurn Input 137 UtilitySpot Lamp Feed
114 Turn Signal IndicatorFeed 138 Bunk ReadingLamp Switch Feed
115 LH Stop and Rear Turn Lamp Feed 139 Back of Cab Lamp Switch Feed

116 RH Stop and Rear Turn Lamp Feed 139A Back of Cab Lamp Switch Indicator
139B Back of Cab Lamp Feed
117 LH Tail Lamp Feed (TurnSignalSwitch
Control)

118 RH Tail lamp Feed (TurnSignalSwtbh 14(F149:InstrumentLamps


Control) 1/|() lnstrumentLamp Switch Feedl o-
stat Feed from HeadlampSwitQ-.
119 Turn Signal Fuse Feed
140A Aux.LampEnableRelayCoil Feed
1N Turn Signal Repeaterlamp Feed
140P lamp SwitchFeedto Pro-
Instrument
121 Hazad WarningSwitch FlasherFeed Driver

122, Tractor Stop Lamp Relay Feed 141 Instrument


LampFeed
141A lnstrumentLampFeedto Option
1nA LED Feed Hazard Waming Swibh Connector
122'8 Hazard Swttch Feedto Fuso 141R LampFeedto Radio
Instrument

11
Group 37 Circuit and Wiring Numbers Specifications

15F179: Heater,Defrosterand Air 18(F219:Instruments


180 Main lnstrumentFeed
Corjitioner
150*r HeaterSwitch Feed/ 12V Fe€db 181 Water TempSender Feed
{!lt a
AC/HeaterBtoryver
1&l EngineOil PressureSender Feed
151 DefrosterSwitch Feed 1E3 Fuel TankSender Feed- LH
152 Left Hand Heater Feed 184 Fuel TankSender Feed- RH

153 Right Hand Heater Feed 185 Fuel GaugeSwitch Feed


186 FuelTank SelectorSwitch Feed
154 Left Hand Defroster Feed
187 FuelTank SelectorValve Feed
155 BlortrerMotor Speed (l-c)
188 Oil and Water Alarm IndicatorFeed
156 Blower Motor Speed (lI$) 189 Oil and Water Alarm Switch Feed
157 Air Conditioner Cfqa Blr*r Feed 190 ElectricTachometerSenderto Head-
Negativeor Pyrometer Feed
158 Air Conclling fcrOnoQ Gdsry)
191 ElectricTachometerSenderto Head-
159 Bltrer Mmr$...1QleCun) Positiveor Pyrometer Return
160 Defrosbr Fm 9..d 19!! TachographFeed

161 Bliler llOr$..d (llaxinum) 194 Tachographlamp Feed


195 lgnition Switch "Accesso4f Relay Coil
162 Circuil &e& Al Cmdlimer Relay Feed
Conrol Col F!.d
1954 Accessory Relay Feed to Vehicle Loads
163. - Bunk Blml lbb Fo€d
195D Optimizedldle No-StartRelayCoil Feed
',Ultt +12V Feod b Fertirg Heater Motor
196 lgniton Switch "lgnition"RelayCoil
165 Fartdrg l{eabr Rrd Pump Supply Fe€d
Dl96 Detroit Diesel Optimized ldle System
166 Fadnp lbabr Frcl Pump Return Fe€d
167 Farfdp llosrThennostat Outrut 196A lgnifibn Rehy 1 Feed to Vehicle Loads

168 Parfdrg Heder Temp Sensor Outpd 196AA lgni$on Feed to Fuses 1 - 7
196A8 lgnifon Fe€dto Fuses 8 - 14
169 Farldrg Fleater LED O'Xput
vl96A VORAD Front Antenna Power
17O Farking Heater Thermostat Ground
1968 lgnition Relay 2 Feed to Vehicle Loads
171 Fa*ing Fleater LED lnput
1968A lgnifronFeedto Fuses 46 - 51
172 Farking l'leder rOn" Signal vl968 VORADDriver DisplayPouer
173 Bunk Unit Wder Valve Return 196C Data Display lgnition Feed

174 Bunk Unit Water Valve Feed vl96C VORADSide Sensor/SideSensorDis-


play Porcr
175 Bunk Unit BbuyerRetum
196D lgnitbn Feed Spliceto ABVBrakes
196DR DR Feedto Splice

t'
12
. 3T Circuitand AliringNumbers
Group SPecifications

196G DR Feed to Gearbox 215 SpeedometerHead to Sender


196R lgnition PowerRelay2 Coil Feed 21sA PositiveSpeedometerSignall-- rtrol
ModuleSpeed Limiter
1967 lgnitionFeed to DiagnosticTool V
196V DR Feedto VECU 216 TachometerHead to Sender- Ground

196W DR Feedto Wiper Relay 217 TachometerHead to Sender


196X lgnition Feed to CentralTire Inflation 218 lgnitionFeed- Clock
196Y lgnition Feed to Camera Prep 219 ClusterDisplayCommonOutput
197 Buzzer Feed
219A ClusterDisplayEscape Input
vl97C VORADSide SensorSignal
2198 ClusterDisplayDorn Input
vl97D VORADSide Sensor DisplaySignal
219C ClusterDisplayUp Input
198 Low Air SystemWarning
219D ClusterDisplaySelect Input
199 Air Filter RestrictionSwitch Feed
21gE ClusterDisplaySet Input
199A ECU PressureSwitch Feed (Central
Tire Inflation) 219F ClusterDisplayMode Input
200 TachographHead Feed (Battery) IPJl ClusterJumper(1996ClusterVN Only)
nl HourmeterFeed
IPJ2 ClusterJumper(1996ClusterVN Only)
n2 o Battery - Generabr Gauge Feed
(Load) IPJS ClusterJumper(1996ClusterVN Only)
o Instrument Fanel Feed UN only)
IPJ4 ClusterJumper(1996ClusterVN Only)
TachographRemde Contol Sttidl
IPJs ClusterJumper(1996ClusterL;r'rl
Feed
2U EngineOilTemp SendingUnilb Gauge IPJ6 ClusterJumper(1996ClusterVN Only)

205 Electric Speedometer Feed ,Pn ClusterJumper(1996ClusterVN Only)


m6 Low Oil PressureAlarm Feed'Eleclric IPJs ClusterJumper(1996ClusterVN Only)
21,7 Water Temp Switch or Alarmstat qrl ClusterJumper(1996ClusterVN Only)
"NormallyOpen'Feed
c"t2 ClusterJumper(1996ClusterVN Only)
System Sec-
Transformer-Rectifier
ondary BatteryCharge IndicatorFeed cr3 ClusterJumper(1996ClusterVN Only)
(Storage)
G'4 ClusterJumper(1996ClusterVN Only)
ier SystemVoltmeter
Transformer-Rectif
"Fositive" Feed cJ5 ClusterJumper(1996ClusterVN Only)
210 Transformer-ReaifierSystem Voltmeter qr6 ClusterJumper(1996ClusterVN Only)
"Negative"Feed
qr7 ClusterJumper(1996ClusterVN Only)
211 Diode Commonto Buzzer
G'8 ClusterJumper(1996ClusterVN Only)
212 Clock Feed- Alarm/Radio
G'9 ClusterJumper(1996ClusterVN Only)
213 Porer Feed to InstrumentPanels
214 SpeedometerHead to Sender- Ground

13
Group37 qipltrt elqlA/iringNumberc Soecifications

220-.239:Cab Hoist ^80 299: Starbr

;U
22
Cab Hoist PanelSwibh Feed

Cab Hoist Control Swihh Feod

Cab Hoist Solenoid SI,ibtt Col F!.d


n
,l
$arbr S*noit Col Fe€d
Series Farafel Sritsh Tsnird
Solenc*l on $arter
t5 b

&, S€d€s Farallel S\i,itsfi Terniral *4 b


% Cab Hoist SolenoirJS\fliHt Cof hd Sol€noid on Starter
24 Cab Hoist Solenc*l ST,i$ Fe.d A Starter push Button Snitch F€ed
nS Cab Hoist Motor Armilne Facd A4 12 Volt Starter Contrcl Solenoid Feed
% Cab Hoist Safety Swibh Food 2l4A 12VoltOptimizedldle RelayFeed
ffi 12VohNeutralStartFeed
24rl259: lgnition N 12VoltStarterSolenoidFeed
2& lgnitbn ccil Feed 28sA i2 Voftstarter Feedbr sorenoidRetay
241 lgnitirn Col b lbtubr M MagneticSwitchControl
242 lgnilirr Col Resisloror DieselFuel
Valro Feed
243 lgr*lbn Su,ihhFo€d(B+) 30(H09: CompressorGlutch
300 Air ClutchSolenoidValveFeed
243A l-ockSwihh tusition Feed(30)
3qrA ManualFanSwitchFeed
2U lgnifon SafetySwitchFeed
3qrB APADSModuleFeed
2S I o lgnitionFuel HeaterControl Feed
\qt o VOLVOEngine- Engine Pre-heat 3O0C VECU A/C RelayCoil Feed
:- Circuit ProtectionFeed
o Detroit Diesel Engine- Diagnostic 3mD VECU Manual Fan Control l/P
Request/ Shutdoun Engine
- Over-
ride Feed 3O1 Air CondiUoningCompressorClutch
Fe€d
2454 circuit Breakerto Time Relay signa'
aoro Air conditioningconrpressorcrutch Re-
26 Diesel FuelVatueRelay Control tlm

247 Fuel Switch to Magnetic Switch Feed W2 Cold Controlswitcfi Feed

28 lgnitionSenderSupply 3OtlA Air ConditioningSwitch Feed

24€,A lgnitionSupplyto Oil PressureSender 3{}128 Air ConditioningFeedJumper


*2C Air Conditioning
ControlFeedJumper
303 DryerReceiverLor FreonSwitchFeed
2611279:Horns
260 Electric Horn Relay Feed (Battery) 3O4 Lotv Freon Switch to Ovenlde Valve

81 Electric Horn Feed 305 Normally Closed Freon Switch Feed

ft2 ElectricHorn Button 3OO Freon Switch and On/Off Fan Ovenide
Valve Feed
8A ElectricHorn Relay NC
n7 Or/Off Fan Switch Feed
26128 ElectricHorn RelayCommon
308 Air ConditioningRelay Feed
26d'.,5-
r Air Horn SolenoidFeed
3Og Cold Control Switch to Air Conditioning
2il Air Horn Bufton Relay Coil Feed

14
Grcup37 Oircuitand Wdng Numbes Spec*ncaions

31(H29: Transmission 3?2A EatonUghtringShiftltuob Ground


310 Feed
NeutralSwitch
Transmission g,' EatonUghtringShiftKnobGil5s
311 RangeControlSwitch
Transmission g2g Relayto park pressur"g*n"nl
Feed
324 ParkPressureSwitchto Alarm
311A EatonLightningsplitterswitchsignal
325 "DoNotshiff warningLampReturn
3118 EatonLightningsplitterswitchsignal
326 lgnitionFeed to VehicleInterfaceMode
311C MeritorG Low SolenoidFeed (vrM)
311D MeritorG High SolenoidFeed
327 AutomaticTransmissionFeed
312 TransmissionArea lnhibitorValve Feed g2g pTO Switch to ECU
312A TransmissionArea lnhibitorValve
329 EngineBrake SelectSwitchto Trans-
Return
missionECU
3128 TransmissionRange InhibitorValve
Feed
g12c Valve
Rangelnhibitor
Transmission 33(H39: POWef Seat
Return 33O power Seat Relay Feed

312D Eaton Lightning Protected Battery Feed gggl power Seat Feed LH Side
313 TransmissionNeutrallndicatorLamp 33OR power Seat Feed RH Side
Feed
331 Power Seat Control Switch Feed
314 TransmissionOilTemp SendingUnit
Feed 332 PoiverSeat UP Circuit

315 CIl PrcssureSendingUnit


Transmission 33il PowerSeat DOWNCircuit ',
I
rt FORWARD
CircuiP
316 TransmissionHigh OilTemp $ribfi
Feed 335 PowerSeat REAR Circuit

g17 lndicator Lamp Switch Feed E16 Heated Seat Feed

31ZA TransmissionLorv RangeIndicator 336L HeatedSeat Feed Left


switch Feed
336R Heated seat Feed Right
3178 TransmissionLow Range Indicator
SignaltoVECU

317C EatonLightningServiceLamp
317D Eaton LightningServiceLamP
318 FonryardIndicatorLamPFeed

319 Reverselndicator[amP Feed


32O AuxiliaryTransmissionOil Temp
SendingUnit Feed

321 High OilTemp IndicatorLamp Feed

322 Neutral Switch/Shift Lever Control Relay


Feed

u
15
. 3T Circuit and ViringNumberc
Gror.rp Specifications

34(H49: PowerVent 36(H69: Starting Aids


so
ilt
PowerVentSwitchFeed Engire Preheat Cab Switch FeecUor
Rdry Coil Fe€d
PowerVentOPENCircuit
$l Engine Preheat Indicator Lamp Feed
u2 PowerVentArmatureFeed
stA Engine Pre'heat Time Relay lndicator
34it Porer VentCLOSEDOrcra tamp Feed

3dl Engine Pre'heat Glow Plug/FlameStart


Feed
35(F359: PowerWindow
350 Power Wndov Swihh Food 36it Engine GlorrtPlug Magnetic Switch
Feed
350L Power WindorvSwihfi Fecd- L}l Sb
364 EnginePre-heatSolenoidCoil Feed
350R PovverWindow Swibfi Fe€d - Rll SHo
365 EnginePre-heatThermal Sensor Feed
351 Porer WindouYDOUVIICircd
366 EnginePre-heatSolenoidSwitch Feed
352 Forer Whfu Amilrc Feed
367 EnginePre-heatElementFeed
35:! Forcr Wnfu UP Orcuit
3674 EnginePre-heatElementFailureIndica-
354 furverWndow Su,ibh Feed to Power tion to Time Relay
Wndory Swibfl
3678 Engine Pre-heatElementFailureIndica-
355 fuirer WindorvSwitch Feed to Pourer tion to Time Relay
Window Swttch
368 EnginePre-heatTime Relay"lgnition"
Feed
368A EnginePre-heatTime Relay€oil' Feed
369 EnginePre-heatOil PressureSwitch
Feed
3694 EnginePre-heatControllerFeed

37(H79: Cigar Lighter


370 CigarLighter/ Forer SupplyFeed
370A Forer SupplyFeed
3708 Forer SupplyFeed
370C BunkForverSupplyFeed
375A SinkFeed
3758 SinkSwitchFeed
375C SinkPumpFeed

16
Group37 Circuitand Wring Numbers Specifications

38F389: WindshieldWiper 40F409: Diagnosticsand Control


ElectricWindshieldWiper Switch Feed tOO SAE J1708/1587Data Link (+)-*
_LH
&1 sAE J1708/15E7
Data.'n*,-]
381 ElectricWindshieldWiper Switch Fe€d 4/Ji2
-RH UnswitchedBattery Fusedto Datalink
403 EngineProgramming
Enable
382 Low Speed ElectricWiper Motor
4034 EOL EnableInstrumentCluster
382A Low Speed Wiper IntervalRelayto
Bulkhead &4 SAE Jl922 NoninvertedData Link (+)
405 SAE J1922 InvertedData Link (-)
3&t High Speed ElectricWper Motor
tf06 SAE J1939 NonirvertedData Link (+)
384 +12 Volt Supply Switchto Motor CAN HIGH
385 Park ControlWiper Motor /rc6A SAE J1939 NoninvertedData Link (+)
CAN HIGH
385A ParkControltoVECU
406V VORAD ECU - SAE J1939 Noninverted
38sB Park Controlto Switch Data Link (+) CAN HIGH
386 Supplyfrom Circuit Breakerto Switch V/IOOA VORAD FrontAntenna- SAE J1939
NoninvertedData Link (+) CAN HIGH
387 Switch Feedto WasherMotor
v4068 VORADDriverDisplay- SAE J1939
387A WasherFluid Level Input to Instrument NoninvertedData Link (+) cAN HIGH
Cluster
&7 SAE J1939 lnvertingData Link (-) CAN
3878 WasherMotor 12V Supply LOW
388 IntermittentWper 4{,7A sAEJ1e3e
lnvertins
Daaunllcnru
389 lntermittent Wper Feed to Whor Con-
trolModule N t VORAD ECU - SAE J1939 lrwe-t-rng
Data Link (+) cAN LOW
389A IntermittentWiper RelayCoil Supply
YtlOTA VORADFrontAntenna- SAE Jl939 ln-
389B IntermittentWiper RelayCoil Retum verting Data Link (+) CAN LOW
v{o7B VORADDriverDisplay- SAE J1939 ln-
verting Data Link (+) CAN LOW
39(H99: ElectricFuelPump /rc8 SAE J1939Shield
390 ElectricFuel Pump Switch Feed
408A SAE J1939Shield
391 ElectricFuel Pump Starting Feed tl08B SAE J1939Shield
392 ElectricFuel Pump Feed 408V VORADECU- SAE J1939Shield

a
17
Group37 Circuitand WiringNumbers Spe<tficains

41H19: Back-upLamps 46F489: RearAxle


410 .u^ Back-Up Lamp Feed/Back-UpAarm tl60 Selector Swibh Sdsty S\flibtt F€€d
, a Feed
\Ett tl61 Selector Switch Feed
411 Bac*-Up Lamp switch Feed
62 FonrvardRear Axre sorerr*J \hhre Fo€d
46it Rear Rear Axle Solenoid Vahrs Fe€d
420'-4,59:
Indicator lamps & Speedometer Adapter Feed
42O Parking Brake Indb&r lrmp' Faod
465 Rear Axle Solenoid Valve Feed
42OA ParkingBrake Indicabrb \rECU
tt66 Differential Lock Safety Switch Feed
421 Parking Brake Pressure $,1$ Feod
67 Differential Lock Solenoid Valve Feed
422 Differential lodout IndcabrLsm Fe€d
468 Fonrard Rear Axle Oil Temp Sending
4224 Differential Lod@d ffi tanp Unit Feed
Jumper Feed
469 Rear Rear Axle Oil Temp SendingUnit
4228 Ditbr€nt!il Lodoll Er tamp Feed
Feed (e,GrnJ b iluEfit dusteO
470 rwo (2) speed Axre
423 Difieledbl l-&a ffir tamp
421 Uft Axte 12V Feed
Swidt Fe€d
47'!2 Lift Axle switch
424 Fif0r wrnel ffi Ldnp Feed
4'na Lift Axle switch #1
424A Fifth whool ffilamp Jumpe|
Fe€d 4728 Lift Axle Switch tf2
425 ^. Fifth Wheel hbr lamp Switch Feed 4Z2C Lift Axte Switch #3
42dfet Differentbl lofri herwtreel Indicator 479 Lift Axte Sotenoid
- l.amp Feed
4734 Lift Axle Solenoid#1
427 Ditbr€ntd lo&rn hbrwheelSwitch
Fe€d 4738 Lift Axle Solenoid #2

42ZA Dif1".ntbl l_odorrt Intenrheel Forward 473C Lift Axle Solenoid #3


Rear Ade SwUr Feed
4278 Difrelerilid lodod Interwheel Rear
RearAde $,ibh Feed
427C Difrarfihl l.od<out lntendreel Dash
Swibh Feod
428 Low Air Preosure Indicator Lamp Feed
4N Frcnt Axb lodout Indicator lamp Feed
/t3O PTO Indi:ator lamp Feed
/t31 Air Suspensbn Pressurelndicator
Lamp Feed

J
l -
18
Group 37 Circuitand Wring Numberc Soecifications

49H99: Radio 50F549: Miscellaneous


lamps
,ARG e Pc &ago o Radio/ cB RadioFeed 5(x) CourtesyDoor lamp SwttchFA*"
o RadioAccessoryFeed Pga1E(
tt91
s(xlL Door Switch Feed - LH Side f
CB Radio Power Stud Feed
LgHT 6Qc"4t, Radio Battery Feed (Zrres*ey) 500R Door Switch Feed - RH Side

493 Headlamp/MarkerLamp On Signal 501 Courtesy Door Lamp Feed


O QAlv G€ 497L+ Door Speaker Left, Positive 501L Door Lamp Feed - LH Side
/etta d 4szL- Door SpeakerLeft, Negative 5{r1R Door Lamp Feed - RH Side
Smnll EttrcX4BzR+ Door SpeakerRight, Fositive
502 Roof Sign Ught Feed
P rP PL E 4gZR- Door SpeakerRight, Negative
503 CourtesyDoor tamp to Relay
(qql ,+ ) zl98LR+?Q?ta RearSpeaker,Left, Positive
( +11 t -) 498LR- 4?a t DRear Speaker,Left, Negative 504 CourtesyDoor Lamp RelayCoil Retum
(4 e1 R^+) 498RR+u Q?PAg"^r Speaker,Right, positive so4L Door Switch Relay Coil Return- LH
-
(4 q'7 Q ) Side
498RR-4?? Phgsarspeaker, Right, Negative
504R Door Switch Relay Coil Retum- RH
DAe\ 6Pc,c/ 4WLF+ Front Speaker, Left, Positive
Side
smntr Ro d 4ggLF- Front Speaker, Left, Negative
505 Cab Overhead Lamp to Relay
B L0 e 499RF+ Front Speaker, Right Fc*title
d HtT f 5(}5A Cab Overhead Lamp VN7/0
499RF- Front Speaker, Right, l,legdirrs
L+ Lower Left Rear, fusitiw 506 Bunk Overheadlamp to Switch

L. Lorer left Rear, Negdive g7 FluorescentLamo Swibh F{


R+ Lolver Right Rear, Fositive 56 Work Genter Fluorescent Lamp Feed
R- Louer Right Rear, Negative
5OA OverheadFluorescentlamp Switch
S1+ SubwooferCoil 1, Fositive Feed
sl- SubwooferCoil 1, Negative 509B OverheadFluorescentlamp Switch
52+ SubwooferCnlal2,Positive Feed

52- SubwooferCoil2, Negative 510 Oleftead Fluorescent Lamp Feed

6,?aunt 1O A Rd^t |llu*.*fu Syty


GRe,,l /4 t R p,.t.rt,.-* fetl
(,ocor, 4
Bh,r66_ F .Art&

a4n
"fe{'oP t oil fl't fAg e Aee
fe"rr m/ /^)t/" //,qfn^t o ( n e l
,4 ft<a t"TARrer RoJ,'o . - P

3
19
55F599: EngineElectronics ECU Common+5 Volt Outputto Fark-
VehicleSpeedlnputto EECU ing BrakeSwitch

:., VehicleSpeedlnputto EECU ECU Common+5 Volt Outrut to Power


Control
551 VehicleSpeedRetumfromEECU ECU Common+5 Volt to RemoteThrot-
tle
551A VehicleSpeedRetumtrornEECU
557R ECU Common+5 Voftto Fan Control
552 ThrottleFositionSensorSr.pply Override
557S ECU Common+5 Volt to AC Status
553 ThrottleFositionSonsorInputb EECU
558 ECU Common+12 Voft Output
554 ThrotdeFositionS".:r Reifil
558A ECU Common+12 Vott Outputto Brake
555 ldle ValklatirnInptr b EEcu Switch
5588 ECU Common+12 Volt Ouput to
s55A ldle Valiijdin \GCU b EECU Clutch Switch

556 Thrde Vlr5er hgu b EECU 558C ECU Common+12 Voh OutrrJtto ldle /
DiagnosticSwitch
557 ECUCormr {51fr1 Onput
558D ECU Common+12 Volt Ouput to
Cruise Control/PTOOn/Off Switch
557A ECUCormr {5 \,bf or&tn to Brake
Swihfl 558E ECU Common+12 Voft Or.rtputto
Cruise Control/PTOSeUResumeSwitch
5578 ECUCorrrur +5 \blt Outrut to Clutch
Swihfl 558F ECU Common+12 Volt Outputto En-
,^ gine BrakeOn/Off Input
---
sa- ECUCornsr +5 \blt Outrut to ldle /
DhgnosficSlnctl 5s8G ECU Common+12 Volt Outputto Diag-
nosticTest Input
557D ECUCorrrur +5 VoltOutrrrtto Cruise 558H ECU Common+12 Volt Outputto ldle
ConroUPfO Or/Off Switch ValidationSwitch

557E ECUGqrmon +5 VoltOutputto Cruise 55&J ECU Common+12 Voh Ouput to Re-
Contou PIO SeUResumeSwitch mote PTO
558K ECU Common+12 Volt Outrut to Throt-
557F ECUCommon+5 VoltOutrutto Engine
de Fosition Sensor
BrakeOrVOffInput
558L ECU Common+12 Volt Ouprn to
557G ECUCommon+5 VoltOutputto Diag- Coolant Level Sensor
nosticTestInput
s58M ECU Common+12 Volt Outrut to Fark-
ing Brake Switch
557H EGUCommon+5 VottOutputto ldle
ValkjationSwitch 5s8N ECU Common+12 Voft Ouput to
Power Control
5s7J ECUCommon+5 VoltOntputto Re-
motePTO 558P ECU Common+12 Volt to Remote
Throttle
s57K EGUCommon+5 VoltOutputto Throt-
558R ECU Common+12 Volt to Fan Control
tle PositionSensor
Ovenide
557L ECUCommon+5 VoltOuput to 558S ECU Common+12 Volt Outputto AC
CoolantLevelSender Status

20
Group 37 Circuitand Wring Numberc Specifications

559 ECU Common Ground 561 ldle/Dhgnctic SwitchDecrementInput


tOEECU
559A ECU Common Groundto Brake Switch
562 Sv'it"hlO
CruiseControUPTO
5598 ECU Common Groundto Clutch Switch EEcu
559C ECU CommonGroundto 5624 Cruise Control On Inputto VECU
ldle/DiagnosticSwitch
563 Cruise ControUPTOSwitch Set ON
559D ECU CommonGroundto Cruise Inputto EECU
ControYPTOOn/Off Switch
56itA Cruise ControYPTOSet (+)
559E ECU CommonGroundto Cruise
Control/PTOSeVResumeSwitch D563 EatonTop 2 LockoutSolenoid

559F ECU CommonGroundto Engine Brake 5g GruiseControl/PTOSwitch Set OFF


On/Off lnput lnputto EECU

s59G ECU Common Groundto Diagnostic 564A Cruise Control/PTOSet G)


Test lnput
c564 lcon lndicatorl-amp
559H ECU CommonGroundto ldle Validation
D5il Opt. ldle IndicatorLamp
Switch
565 Cruise ControUPTOSwitch ResumeON
559J ECU CommonGroundto Remote PTO Inputto EECU
559K ECU Common Grcund to ThroitdeFosi-
tion Sensor 565A Cruise ControUPTOResume

559L ECU Common Grcund b Coolant Level D565 EatonTop 2 Shift Solenoid
Sender 566 Cruise ControUPTOSwitch Resume
559M ECU Common Grcund b Parking Brake
Switch
567 :::il"#h,npu,.o
559N ECU Common Ground to ForuerConEol
567A Service Brake Switch Input to EECU
559P ECU CommonGroundto Remote
5678 Service Brake Switch Input to EECU
Throttle
568 Service Brake SwitchON to Clutch
559R ECU CommonGroundto Fan Control
Switch NC Terminal
Override
569 Service Brake Switch OFF to Clutch
559S ECU Common Groundto AC Status
Swibh CommonTerminal
559X ECU Common Retum 1 (lSl!l/lSX)
570 Not Used
559Y ECU Common Return2 (lSM/lSX)
571 Clutch Switch lnput to EECU
s592 Cab Return (lSM/lSX) 572 Engine Brake SwitchON to EECU
560 ldle/DiagnosticSwitch Incrementlnput 573 RemotePTO SwitchON to EECU
to EECU
573A RemotePTO 1 Enable
56OAA ldle/DiagnosticSwitch lncrementInput
to EECU (lSl\r/!SX) 5738 RemotePTO 2 Enable
560A DiagnosticEnableto EECU (lSM/lSX) 573C RemotePTO 3 Enable
560B DiagnosticSwitch On Indicator 574 DiagnosticRequesUEngine
Shutdown
Ovenide to EECU

o
21
Group37 Circuitand WiringNumbers Specifications

57s Stop Engine lndicatorLamp 594A On/Off Manual Fan Enable Switch to
ECU
576 '' Check Engine IndicatorLamp
m. Af 505 Engine ShtttdournSignal
5lrA-lv Engine ProtectionSystem Indicator
Lamp 596 Battery Event Recod€r

578 Cruise Control IndicatorLamp 597 ECU Common+12V Onput

578A Cruise Control Relay Ground(lSX) 508A lcon AmbientAir TempSensor Supply
579 Engine Brake Enablefrom EECU s98B lcon AmbientAir TempSensor Retum
s80 Cruise Control/PTOSwitcfi Resume ON
to Diagnostic Request Switcfl

581 ParkingBrake Switch Inputb EECU 60(H39: EngineGontrols


6m EngineGovernorSolenoidVafueFeed
5818 Parking Brake Swihfi Input b Time Re-
lay 601 EngineGovernorPressureSwitch Feed

581C Parking Brake Swihh Fo€d 602 EngineChoke SolenoidFeed

#2 Auxiliary Shrfiorn lrpd to EECU 603 EngineChoke Push Switch Feed

58:l PorverContol lrqn EECU 604 EngineControl Relay Feed


584 EECU Sensor ReUm 604A Speed Limiter EngineShutdorn Signal
584A EECU Sensor Retrm from Throttle Fo- 605 EngineControl RelaySwitch Feed
sition Sensor
6054 IGNITIONSignal ConverterFeed
5848 EECU Sensor Rdrm from Remote PTO
6058 IGNITIONSpeed LimiterFeed from Sig
58+so4 Cruise ContsolSu,ihh to Cruise Control nal Converter
\v BrakeSwibtt CommonTerminal
606 EngineControl Relay PressureSwitch
586 Cruise Contol Service Brake Switch Feed
Fe€d
607 EngineShutdorn System Feed
587 Cruise Confol Service Brake Switch
ON Feed 608 Alarmstatto PressurestatFeed Jumper
588 Remde PTO Sensor Input to EECU 608A AlarmstaVHighWaterTemp Warning
Signal
589 Low Goolant Level InPutto EECU
590 RemotePTO Sensor InPutto RelaY 609 Waming Lamp and Buzzer Feed

591 Data Display Battery Feed 610 Engine RadiatorLow Coolant Probe
Feed
592 Engine Switched Battery Feed
610A Low Coolant Indicator and Alarm Feed
592A EECU A Supply (Volvo)
611 Alarmstat"NormallyClosed"Terminal
5928 EECU B Supply (Volvo) Feed
s92V VORADFused lgnition 611A AlarmstaUHighWaterTemp Time Relay
593 DiagnosticIndicatorLamp SignalGround

594 Or/Off Fan Enablefrom EECU 612 Alarm High TempWarning Feed

22
Glotp 37 Orcuit and ttUtiU Nrrr5ers
Soec{ir:atirrs

613 Alarm LovyOilSwitch Feed 632 OilTemp lanp Fe€d


614 High CoolantTempSwitch- Warning 633 Oif TempSwihh Fe€d
),
615 High CoolantTempSwitch - Shutdown 634 Solenoid Valve to Throtde SwN-/eeO
616 Low Oil PressureSwitch "shutdown' Gt5 EngineBrake Mode SelectSwitch Feed
(NormallyOpenGround)
635A EngineBrake Switch Lamp Feed
617 Low Oil PressureSwitch Warning (Nor-
mallyClosedGroundReturn) 6358 EngineBrake Switch Lamp Feed
(rsM/tsx)
618 Low Oil IndicatorLamp Ground Return
636 Brake Feecl/SkinnerValve-Exhaust
619 o Cummins/Caterpillar Engine- Switch Feed
Coolant Level Low Signalto EECU
o Detroit Diesel Engine- Coolant 6it6A Circuit BreakerEngine BrakeExhaust
LevelLow Signalto EECU Switch Feed

620 Engine- Coolant


Cummins/Caterpillar G}68 CircuitBreakerAir PressureSwitch and
Level NormalSignalto EECU SkinnerValve Feed

621 636C Engine PreheatTime Relayto Exhaust


Coolant LevelModule Feed
BrakeSolenoid/EngineBrakeSwitch
624 EngineBrakeOn/OffSwitch Feed
6it6D PTO Feedto Engine PreheatTime
625 Clutch Switch Feed Relay
626 Ctutch Switch to Throtde Swilch Feed 6it6E ExhaustBrakeThrotfle Switch Feed
627 Throtile Swttch to Mode S€l€ct Switch G}6F ExhaustBrake Select Switch Feed
Feed
6it6G ExhaustBrakeCtutch Switch
628 Engine Brake "LcnrrfFeed U,
6il6H GovernorSwitch Feed \=-
628A o Engine BrakeOO1(tSX)
o Engine Brake Switc*rJumper (Volvo 6ilc, EngineBrake Control ModuleFower
D7, D12l Feed
636K ExhaustBac* PressureGovernorSole-
6288 o EngineBrake010 (tSX) noid Valve Feed
o Engine BrakeSignatto EECU
(VolvoD7, D12l 6il7 TransmissionLockupSwitch Feed

628C 6:t8 Clutch Switch to SolenoidValve


EngineBrake100 (tSX)
628D 6il9 PTO SolenoidValve Feed
EngineBrake01 (lSM)
628E 639A PTO Switch 12V Supply
EngineBrake10 (tSM)
6398 PTO Switch lndicatorLamp Feed
629 Engine Brake"Medium"Feed
629A 639C PTO Switch 12V Suppty
Fonrard EngineCylinderBank Engine
Brake Feed- 3 PositionBrake 639D PTO Switch 12V to Sotenoid
6298 Rear EngineCylinderBank Engine 6:t9E PTO Switch 12V Supply
Brake Feed- 3 PositionBrake
dlgF PTO Switch lndicatorLamp Feed
630 EngineBrake Mode Selectto Transmis-
sion LockupSwitch Feed 6if9G PTO Switch 12V Suppty
6il1 Lockup Switch to Throttle Switch Feed

a_

23
70F709: HeatedMirrors

vu
68(H99: Air ConditioningControl
zx) LorvHeat (Black)ElementFeed

Low RefrigerantPressureSwitch Re' 701 High Heat (Red) ElementFeed


turn Low Side 7t2 HeatedMinor IndicatorLamp Feed
High RefrigerantPressureSwitcft Re- 7t2A HeatedMinor Feed
turn High Side
703 HeatedMinor Switch Feed
682 High RefrigerantPresgrre Su,idt Fo€d 7U Minor Switch Fower Feed
(Fan Control)
704lL Minor Control- LH Side
682A Fan Clutch SolenoidRdrm 704iR Minor Control- RH Side
6828 Signal Out from Data Concenfralor 705 Minor Motor CommonFeed

682C Feed from APADSltiodde b Data 705L Minor Motor CommonFeed- LH Side
Concentrator 705R Minor Motor CommonFeed- RH Side
682G A/C High Pressun Signd b VECU 706 Minor Motor Up or Down Feed

68il High Refriprant Preesr.rreSwitch Re- 706L Minor Motor Up or Down Feed- LH
turn (Fan Cortol) Side
706R Mirror Motor Up or Down Feed- RH
684 OrVOffFan Sdgx*l orlenide Switch Side
Feed
707 Mirror Motor Left or Right Feed
685 On/Oft Fan Sobn<*J Orcnide Switch Mirror Motor Left or Right Feed- LH
707L
Retum Side
686 Bunk Tenp Confrol Switch SuPPIY 707R Minor Motor Left or Right Feed- RH
I- Side
^^<-
00,R- Bunk Terp Ccrfol Switch Signal

688 Bunk Terp Conrol Switch Return


= Locks
7 1 r ^ 7 1 9Door
689 Nd us€d 710 Battery Feed to Door Lock Module
690 Deftost $nibh Fe€d 711 Door Lock Moduleto Left-HandSwitch

Deftost Su,ibh Return 712 Door Lock Moduleto Right-HandSwitch


691
713 Door Lock Moduleto Motor - Unlock
692 Low Reftigerant Pressure Switch Feed
Lil Sade(A/C CompressorClutch 713L Door Lock Moduleto Motor - Unlock
conrol) LH Side
713R Door Lock Moduleto Motor - Unlock
69:l High RefrigerantPressureSwitch Feed RH Side
High Side (A/C ComPressorClutch
Control) 714 Door Lock Moduleto Motor - Lock
714L Door Lock Module to Motor - Lock LH
694 Low RefrigerantPressureSwitch Re'
Side
turn - Low Side (A/C Compressor
GlutchControl) 714R Door Lock Moduleto Motor - Lock RH
Side
695 Lou RefrigerantPressureSwitch Re-
turn - High Side (A/C Compressor
ClutchControl)
720-729:Safety and Warning Sys-
6954 Auto A/C Or/Off Switch Feed tems
720 SRS Warning Lamp Feed
--lf-, ATCTemp.Sensor Return
it- 721 SRS Airbag Feed
----'
gYt ATCTemp.Sensor Return
72, Smoke Detectorlgnition Feed
698 ATCTemp.Sensor Feed 78 Smoke DetectorDisableSignal

24
Group 37 Circuitand Wrinq Numberc Specifications

73(F799: Anti-lock(ABS)Control Tt4 Traction C.ontrollamp

Left T74A TractionC;ontrotLamp,WAB{{-'


730 Left FrontSensorSignal T748 TractionControl Lamp, Bendi*.-
731 Left FrontSensor Return
775 Engine Brake DsaHe
732 Left FrontModulatorExhaust
776 ABS ECU +12 Volt Battery Fuse Feed
733 Left FrontModulatorHold
7n ABS ECU +12 Vott lgnition Feed
7g Left Front ModulatorCommon
TNA ABS ECU +12 Voh lgnitionFeed
735 Left Mid Sensor Signal
7nB ABS ECU +12 Voh lgnitionFeed
736 Left Mid Sensor Return
Tnc ABS ECU +12 Volt lgnitionFeed
737 Left Rear SensorSignal
778 ABS WarningLamp Enable
738 Left Rear Sensor Return
779 ABS Warning Lamp- Tractor
739 Left Rear ModulatorExhaust
T79A ABS WarningLamp - Trailer
740 Left Rear ModulatorHold
7n TractionControl SolenoidFeed
741 Left Rear ModulatorCommon
781 TractionControl SolenoidGround
T101 LH Front Lining Wear SensorGround
Right
750 Right Front Sensor Sigtal T1t2 LH Front Lining Wear SensorSignal
751 Right FrontSensor Retum T1G? LH Front Uning Wear SensorSupply 5
752 Right FrontModuhtor Exhaust
T104 :h* Lining
wears"n*r)^0
753 Right FrontModulatorHold
Tl(F RH FrontLining Wear SensorSignal
754 Right FrontModulatorCommon
T1(b RH Front Lining Wear SensorSupply 5
755 Right Mid SensorSignal
Vohs
756 RightMid SensorReturn
T107 FrontAxle PressureControlValve
757 Right Rear SensorSignal Ground

758 Right Rear Sensor Return T108 FrontAxle PressureControlValveSup-


ply 12 Volts
759 Right Rear ModulatorExhaust
T109 FrontAxle PressureControlValveCAN
760 Right Rear ModulatorHold
HIGH
761 Right Rear ModulatorCommon
T110 FrontAxle PressureControlValveCAN
770 Engine Brake InterruptRelay- Com- LOW
mon
T111 Service BrakeValveSensorCommon
7:71 Engine Brake Intenupt Relay- NC Ground

772 Engine Brake InterruptRelayfrom ABS T112 Service Brake ValveSensorSupply 5


ECU Vofts
TractionControl Enable T113 Service BrakeValveSensorSignal #1

25
Group37 Circuitand Wring Numbers Specifications

T114 Service Brake ValveSensorSignal#2 8fi!€50: AutomaticTransmission


"D Rear Axle PressureControlVafue
Ground
800
grl
Automatic/ElectronicTransmission

lgniticn Feedto VehicleInterfaceMod-


ule
T116 Rear Axle Pressure Contrcl VahreSuf
ply 12 Vohs w2 Automatic TransmissionFeed

T117 Rear Axle Pressure Confol VahreCAN 8(xt PTO Switch to TransmissionECU
HIGH
804 PTO Relay Common Feed
T118 Rear Axle Pressure Confol VahreCAN
LOW 805 PTO Relay NormallyOpen Feed

T119 Trailer Pressure Contol \laha Gound 806 ABS Relay NormallyOpen Feed

T120 Trailer Pressure Cormol \hhle Supply n7 ABS Relay Common Feed
12 Volts
808 PTO Relay NormallyClo.s6dFeed
T121 Trailer Prcssure Cortol Valve GAN
HIGH atg Oil PressureSwitch Feed

T12, Trailer Ppssrrs Cmtd VatueCAN 810 Oil PressureSwitchto Transmission


LOW ECU / Check TransmissionRelay

T1zts LH Rear Bre Lifrg Wear Sensor 811 TransmissionFilter IndicatorLamp


Common Grqnd
812 TransmissionFilter Switch
T124 LH R€ar{lU Brlalo Uning Wear Sen-
sor Signal 813 TransmissionControl RPM Sensor
Signal
rll] LH Rear-Rear Brake Lining Wear Sen-
sor Siignal 814 TransmissionControl RPM Sensor
Return
T126 LH Rear Brlalo Uning Wear Sensor
Supply 5 \rbis 815 AutoshiftTransmission- EPL (+)

T127 RH Rear Bnke Uning Wear Sensor 816 AutoshiftTransmission- EPL G)


Common Grcund
817 AutoshiftTransmission- EPL Shield
T128 RH Roar{,lad Brake LiningWear Sen-
sor Siignal 818 TransmissionGround- AutoshiftOnly

T1Z9 RH Rear-Rear BrakeLiningWear Sen- 819 TransmissionGround- AutoshiftOnly


sor Siignal
820 Clock (+) - AutoshiftDisplay
T130 RH Rear Brake Uning Wear Sensor
821 Data (-) - AutoshiftDisplay
Supply 5 Volts
822, DisplayGround- AutoshiftDisplay
T131 EBS Load SensorGround
88 Transmissionin NeutralSignalfrom Au-
T132 EBS Load SensorSignal toshift TransmissionECU
T13it EBS Load SensorSupply 5 Volts 850 PTO RPM
T134 EBS ECU LorvAir PressureSensor 851 PTO Switch "ON"
Feed

,rs EBS ECU LovrtAir PressureSensor


Signal
852

853
PTO Pump Solenoid

PTO Overspeedlndicator

854 PTO PressureSwitch


26
Group37 CircuitandWring Numberc Specifications

A101 N Solenoid, Lort A136A Batery Foupr


A1(}2
A103
A,DJSolenoidFower

C Solenoid,Low
A1365
A137
A138
::::,ffi".,F.,.'.
RetarderTemp Sensor Input
Al04 G Solenoid,Low
A139 OutputSpeed - HIGH
A1(F GeneralPurposeOutpnt5 (-)
A14' TurbineSpeed - LOW
A107 F SolenoidPower(F-Hl)
A14OA TurbineSpeed - LOW
A110 F Solenoid Lorrtt
A141 EngineSpeed- HIGH
4112 GeneralPurposeOutput3 (+) 4142 - HIGH
SerialCommonlnterfiace
A113 ReverseWarning(-) A1/t3 BatteryGround
A114 GeneralPurposeOutput 1 H A146 lgnitionSense
A115 CheckTransmission(-) 4147 SumpTemplnput

A116A H, N SolenoidPower(H, N Hl) A148 Outprlt Speed - LOW

4117 A149 TurbineSpeed- HIGH


GeneralPurposeInput 8 H
4149A TurbineSpeed- HIGH
4118 General PurposeInput3 (+)
A150 EngineSpeed- LOW
A119 GeneralPurpose lnpd 4 (+)
A151 SerialCommon lnterface- LOW
4120 A Solenoid Lort
A1$3 GeneralPurposelnput 2 (-)
4121 B, E SolencxiJForer
4155 GeneralPurposeInput 1 (-)
A1z3 Neutral Start (+) A157 VehicleSpeed
4124 Sensor Forer A161 DigitalGround(GPl)
A1244 Sensor Poryer 4162 C3PS Input
A12s General PurposeOutpd 4 (-) 4163 GeneralPurposeOutput6 (-)

4127 H SolenoidLovv 4164 Retader ModulationRequest

A128 B Solenoidlow A165 Oil LevelSensorlnput


4166 GeneralPurposeOutrut H
A129 E Solenoid Low
4167 General Purpose Output 6 (-)
A130 C, G Solenoid Power
A169 GeneralPurposeInput (-)
4131 D SolenoidLow
A170 PrimaryShift Selector1
4132 General PurposeOrrtput2 H
4171 PrimaryShift Selector2
A135 Analog Ground 4172 PrimaryShift Selector4
A1354 Analog Ground 4173 PrimaryShift SebAor 8
A136 Battery Power 4174 PrimaryShift Seleaor P

27
Grotrp 37 Circuit and Wring NurSers $eft*rr

A17s shifiselectirodeInput 95(H59: PrOteCted "Bfanch COf


Alzh GeneralPurpose orrtpd6 (-) neGtOf" GifCUit FeedS
gto CommunicationSys{em- Battery Feed
A1D Generatpurpose trp11 10 (-)
A178 GeneralPurpooelryd lf (+) 951 CommunicationSystem- lgnition Feed
A18o shift sel€ctor Di+lay
952 Air Drier Feed- Relayto Heater
A186 Ground
9Sg Fuel Heater Feed_ Relayto Heater
A1g7 Ground
Algg Ground 9S4 Fuel Heater_ Relay power Feed

A195 TransmissinnlD 955 AccessoryCircuit BreakerFeedto


Branch connector
A325CM Retarder Fqrer neray por|Ur)
A325NC RetarderFolrer neUV p511y ' 956 lgnitionCircuit BreakerFeedto Branch
Closed) Connector

957 BatteryCircuit BreakerFeedto Branch


goFglO: Detrolt uelol Feeds connector
D888 ProDriverAhD (lfDrf 958 CumminsICON ThermostatData
q'l Pneumdb catH Lil Fo€d D958 optimized tdte ThermostatInput
902 Pneumdic Coil ljnit Deflate
903 Pneumdb Cat|ol unit Drive
904 Pneumdbcoru unitsteersotenoid 97(F979: Inveftgf
Fe€d 9SA Ground lN 12ov
,O5l Pneumdb Cffil Unit ForverSupply
9SB GroundOUT 12OV
906- PneumatbCffid UnitTrailerSolenoid
Fo€d 96A NeutrallN
907 ECU SemrTransducer Signal 968 NeutralOUT
908 ECU Transdpr Voltage Reference
9ZA 12OVAC tN
9OgA Cumn*r l@N Alarm
978 120V Ac our
9o9B Cumn*rs ICONAtarm Return
D9O9 OOinaO Hb Alarm Outrut 971 lrwerter Remote Control Feed
910 Cummirs ICON ECU Common g'n lnverterRemoteControl Return
910A cummins lcoN start signal
973 LED common cathode
9108 CumminsICON Safety Loop Feed
974 Ac lN LED
D91o optimized tdle start Retayoutput
D91OA Optimizedldle Start Supply 975 lnverteron LED

28

---1
Group37 Circuitand WiringNumbers Specifications

990-999:AuxiliaryCircuits
AUX lgnitionRelay Feedfrom Maxi Fuse to
Trailer
AUXA AuxiliarySwitch 12V Feed
EXPB1-1 ExpansionBlock Feed
EXPB1-2 ExpansionBlock Feed
EXPBl.€ ExpansionBlock Feed
EXPB1-4 ExpansionBlock Feed
EXPB1-5 ExpansionBlock Feed
EXPBl4 ExpansionBlock Feed
EXPB2-1 ExpansionBlock Feed
EXPB2-2 ExpansionBlock Feed
EXPB2.3 ExpansionBlock Feed
EXPB2-4 ExpansionBlock Feed
990 OvercrankProtection(OCP) Battery
Power
991 Fuel Cooler Fan Feed
992 Fuel CoolerTemperatureSignal
999 AuxiliarySwitch llluminationFeed
9994 EngineAuxiliaryPass-throughCircuit
9998 EngineAuxiliaryPass-throughCircuit
999C EngineAuxiliaryPass-throughCircuit
999D EngineAuxiliaryPass-throughCircuit
999E ChassisAuxiliaryPass-throughCircuit

999F ChassisAuxiliaryPass-throughCircuit
999G ChassisAuxiliaryPass-throughCircuit

29
Feedback
One of our objectives is that workshop perconnel should have access to correct and
appropriate service manuals where it concerns fault tracing, rcpairs and maintenance
of Volvo trucks.
In order to maintain the high standads of our literature, your opinions and experience
when using this manualwould be grcatly appreciated.
lf you have any comments or suggestions, make a copy of this page' write dmn your
comrpnts and send them to us, either via telefax or mailing ditectly to the address
listed below.

To From
Volvo Trucks North America, Inc.
D,ept.516 Service Publications
7825 National Service Road
P.O.Box 26115
Greensboro, NC 27ll(}26115
usA
Fax (336) 39il€170

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ConcernsSerice Manual:

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