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Mingzhi Song,Yang Wang,Qian Xiong,Xudong Zhen,Shuaiqing Xu, Tao Xu,Yongsheng Zhu,Chengjun Tao
State Key Laboratory of Engines
Tianjin University
Tianjin, China
Smz86@163.com
Abstract—A design of large flow fast response solenoid valve used ༫ˈࡼ䪕㢃˄㸨䪕˅ǃ䴭䪕㢃ǃ㒓ԡᔍㇻDŽᇐ⺕ᴤ
in Hydraulic free piston engine was proposed based on collision ᭭Ў催㒃ᑺ⬉䪕 DT6DŽ⬅Ѣ݊㒧ᵘⱘᇍ⿄ᗻˈ䞛⫼݊ 1/4
mechanism in this paper. A numerical simulation model of large
ൟ䅵ㅫˈབ Figure 2 ᠔⼎DŽ
flow fast response solenoid valve has been generated based on
Amesim and 3D Electromagnetic Finite Element Analysis.
Through the simulation and experiments, the principle of this
electromagnetic valve was verified, and the parameters of free lift,
turns of coil, pressure of high source have great effect on the
performance of the solenoid valve.
I. ҟ㒡
⎆य़㞾⬅⌏าথࡼᴎ˄HFPE˅ˈӴ㒳ⱘ➗ݙᴎⳌ
↨ˈ᳝᮴᳆ᶘ䖲ᴚᴎᵘˈࡼӴ䕧♉⌏ˈय़㓽↨ৃবˈ
ࠍ䔺㛑䞣ಲᬊㄝӬ⚍ˈ㹿䅸Ўᰃ 21 Ϫ㑾᳝ᏠᳯⱘĀࡼ
П᯳ā [1][2] DŽ⬅Ѣ༅এ᳆ᶘ䖲ᴚᴎᵘⱘ㑺ᴳˈ⌏าⱘ㸠
Figure 1 ⌕䞣ᖿ䗳ડᑨ⬉⺕䯔ॳ⧚
ࠊϔⳈᰃ HFPE থࡼᴎⱘᡔᴃ䲒⚍ˈ䖭ᕜᑺϞপ
އѢ⬉⺕䯔ⱘડᑨ䗳ᑺ⌕䗮㛑ˈℸᓔথ⒵䎇 HFPE 㸨䪕ⱘ䖤ࡼ䖛Ёˈᮑࡴᔍㇻ
㽕∖ⱘ⌕䞣ᖿ䗳ડᑨ⬉⺕䯔ᰃ䖯㸠 HFPE ᓔথⱘࠡᦤᴵ ǃ⎆य़ㄝ䰏ⱘԡ⿏ߑ᭄ҹঞ
ӊПϔDŽ 䋼䞣ব࣪ⱘԡ㕂ߑ᭄ˈᗑ⬹㉬ᗻ䰏ሐ
ᨽ᪺ˈ݊Ёⱘ⎆य़ᰃϟ᭛᠔䗄
ᴀ᭛䩜ᇍᇍ㕂ᓣঠ⌏า HFPE ḋᴎⱘ㽕∖[3][4]ˈ䆒䅵ᓔ ⱘϔ㓈⎆य़ӓⳳൟ㗺ড়䕧ܹⱘDŽ
থњѢᩲߏॳ⧚ⱘᖿ䗳ડᑨ⌕䞣⬉⺕䯔ˈҟ㒡њ⬉⺕ ⬉⺕䅵ㅫ䞛⫼༛ᇍ⿄䖍⬠ᴵӊˈ䗝⫼
䯔ⱘӓⳳⷨおᅲ偠ⷨおᎹDŽ ⶀᗕ㾷ㅫ఼ᕫߎ⬉⺕䯔ⱘ⺕എⱘߚᏗ
ব࣪ঞ㸨䪕ⱘ⬉⺕ԡ⿏ㄝ䖤ࡼⱘ
II. ⬉⺕䯔᭄ؐൟⱘᓎゟঞ݊ӓⳳⷨお ᯊඳব࣪᳆㒓ˈ݊Ё⬉⺕ⱘᯊඳߑ
᭄Ўϟ䗄⎆ӓⳳൟⱘ䕧ܹDŽϞ Figure 2 䅵ㅫൟ
A. ⬉⺕䯔Ꮉॳ⧚ 䗄㗺ড়䖛㒣䖛ডˈ᮶㛑ᕫࠄ
⬉⺕ᛳᑨߚᏗѥ
Figure 3 ⬉⺕䯔ᅲ䰙Ꮉ䖛ӓⳳൟ
D. ⬉⺕䯔ൟⱘӓⳳⷨお
(1) 㞾⬅छᇍ⬉⺕䯔ડᑨ⡍ᗻⱘᕅડ
Figure 7 ϡৠ᭄ࣱᇍ⬉⺕ડᑨ᳆㒓
Figure 8 ϡৠ᭄ࣱᇍ⬉⌕ડᑨ᳆㒓
य़
⬉⺕䯔
ᅸ
Figure 13 ⌟䆩㺙㕂Џԧ✻⠛
⎆य़⊍㹿催य़⋉ࡴय़ˈ䕧䗕ࠄ⬉⺕䯔ܹষˈֵোথ⫳
఼ࠊ⬉⺕䯔ⱘ偅ࡼ⬉䏃ᴹࠊ⬉⺕䯔ˈᑊࠊ᭄䞛䲚
वⱘ䞛䲚ᯊࠏDŽ㊒ᆚय़㸼ⲥᅮᆍय़ᅸⱘ߱ྟ㚠य़DŽ
य़ᅸय़ǃ⏽ᑺǃ⬉⺕䯔㒓⬉⌕ֵো䗮䖛Ӵᛳ఼䖯ܹ
Figure 10 15MPa ᯊछ᳆㒓 ᭄䞛䲚व䖯㸠䆄ᔩ໘⧚DŽϔϾ⌟䆩਼ᳳ㒧ᴳৢˈ䗮䖛
ߎ⊍ㅵৃᇍय़ᅸ䖯㸠⊘य़㚠य़䇗㡖DŽ
Figure14 ⌟䆩㋏㒳⼎ᛣ
Figure 12 ЎϞ䗄⾡Ꮉމϟⱘ⬉⺕䯔ⶀᗕ⌕䞣᳆㒓DŽ
ҢЁৃҹথ⦄ˈ᳆㒓ߚЎᇣ䯔⠛⊍ܙ䰊↉䯔⠛⊍ܙ
䰊↉ˈᔧ䯔⠛ᠧᓔৢˈⶀᗕ⌕䞣䕗ˈᅮ⊍㜨ⱘݙय़
䖙䗳Ϟछࠄय़⑤य़ˈय़Ꮒ⍜༅ⶀᗕ⌕䞣ᖿ䗳ޣᇣࠄ
0ˈ催य़⑤य़䍞ˈ䖭Ͼ䖛ᣕ㓁ᯊ䯈䍞䭓DŽ
B. կ⊍⡍ᗻᅲ偠ⷨお
(1) ϡৠ㒓᭄ࣱᇍկ⊍⡍ᗻⱘᕅડ
䆩偠ᴵӊ˖偅ࡼ⬉य़Ў 24.9Vˈय़ᅸᆍ⿃Ў 8cm3,偅
ࡼֵোЎ 1.2ms ⱘᮍ⊶ࡴ 1.0msPWM ⊶ˈPWM ⊶ⱘऴぎ
↨Ў 70%ˈ⬉⺕䯔ⱘ㞾⬅छৠЎ 0.38mmˈ催य़⑤य़
Ў 17MPa,य़ᅸ䍋ྟ㚠य़Ў 2MPaDŽ㒓᭄ࣱ˖34ǃ45
ࣱDŽ
Figure 15 Ўϡৠ᭄ࣱϟⱘ⬉⌕᳆㒓ˈৃҹⳟߎ 34 ࣱ↨
45 ࣱⱘ⬉⌕Ϟछ䗳ᑺᖿˈ⬉⌕᳔ؐৃ䖒ࠄ 148Aˈ45 ࣱ
Figure 12 ϡৠ催य़⑤ᯊⱘⶀᗕ⌕䞣 ߭Ў 72ADŽ᭄ࣱ䍞ᇣˈ⬉⌕Ϟछ䗳ᑺ䍞ᖿˈ᠔㛑䖒ࠄⱘ⬉
⺕᳔ؐ䍞ˈᇣ䯔⠛ᓔਃડᑨᓊ䖳䍞ᇣDŽ䖭ᰃ⬅Ѣ㒓
᭄ࣱⱘˈϔᮍ䴶㒓ⱘ⬉䰏ˈՓᕫ⬉⌕᳔ؐ
Ӯޣᇣˈ䞡㽕ⱘϔ䴶ᰃ㒓⬉ᛳࡴˈ䰏⬉⌕ⱘϞ 22MPaDŽৃҹথ⦄˖ᓔਃᓊ䖳ᯊ䯈ϡফय़ᕅડˈᅲ⌟ؐ
छDŽҢ Figure 16 ᅲ偠⌟ᕫⱘⶀᗕ⌕䞣᳆㒓ⳟˈ᭄ࣱ䍞ᇣˈ Ў 1.6msˈ↨ӓⳳ㒧ᵰњ 0.65ms˗ 22Mpa ᯊ,ⶀᗕ⌕䞣
⬉ ⺕ 䯔 ᓔ ਃ ડ ᑨ ᓊ 䖳 䍞 ᇣ ˈ 34 ࣱ ⱘ ᓔ ਃ ડ ᑨ ᓊ 䖳 Ў Ϟछ䗳⥛ড㗠↨ 12ǃ17MPa ᴵӊϟᇣˈߎ⦄њѠᠧᓔ⦄
1.135ms,45 ࣱ߭Ў 1.585msDŽ 䈵DŽϞ䗄ᅲ偠Ϣӓⳳ㒧ᵰⱘᏂᓖॳৃ㛑ᰃ˖1ǃᅲ䰙Ꮉ
䖛Ӯᄬᨽ᪺ˈӓⳳЁ䲒ҹ㗗㰥˗2ǃሑㅵ䞛⫼њ
ϔᅮ䍋ྟ㚠य़ᡥࠊय़㜨Ёⱘ⇨⊵ᑆᡄˈԚᰃᅲ䰙䖛Ё
থ⦄䲒ҹᕏᑩ⍜䰸ˈ䖭Ӯᇐ㟈⌟䞣ᕫࠄⱘᓊ䖳ᯊ䯈ব䭓ˈ
ዄؐⶀᯊ⌕䞣বᇣDŽ
IV. ᘏ㒧
ᴀ᭛ᦤߎњϔ⾡Ѣ⌕䞣ᖿ䗳ડᑨ⬉⺕䯔ⱘᎹॳ
⧚ˈᑊᓔথߎњ⬉⺕䯔ḋᴎDŽӓⳳϢᅲ偠偠䆕њ݊Ꮉॳ
⧚ⱘৃ㸠ᗻDŽⷨお㸼ᯢ˖
(1) 催य़⑤य़ϡᕅડᓔਃડᑨᓊ䖳ᯊ䯈ˈԚᰃᕅડᓔ
ਃᣕ㓁ᯊ䯈ˈ䱣ⴔ催य़⑤य़ⱘˈᓔਃᣕ㓁ᯊ䯈ব
Figure 15 ϡৠ᭄ࣱϟ⬉⌕᳆㒓 䭓DŽ
(2) 䱣ⴔ㞾⬅छˈ⬉⺕䯔ᓔਃડᑨᓊ䖳ᯊ䯈ব
䭓ˈ㗠ᓔਃᣕ㓁ᯊ䯈বⷁDŽ
(3) 䱣ⴔ㒓᭄ࣱˈ⬉⌕Ϟछ䗳ᑺ᳔⬉⌕ؐ
ϟ䰡ˈ⬉⺕䯔ᓔਃડᑨᓊ䖳ᯊ䯈ব䭓DŽ
㟈䇶
ᴀ᭛㦋⋹ᄺ㞾Џ߯ᮄ䞥䌘ࡽ˄60305004˅DŽ
References
Figure 16 ϡৠ᭄ࣱᯊⶀᯊ⌕䞣⡍ᗻ
[1] Hua-Yong Yang, Bizhong Xia and Xin Fu,A Hydraulic Free Piston
Engine -- The Power of The Stars In The Fulture. Chinese Journal of
(2) ϡৠ催य़⑤य़ᇍկ⊍⡍ᗻⱘᕅડ Mechanical Engineering. 3rd ed., vol. 12, pp. 1̅5, 2001. (In Chinese)
[2] Hua-Yong Yang, Bizhong Xia and Xin Fu,Hydraulic Free Piston Engine
Evolution Process and Recent Studies. Chinese Journal of Mechanical
Engineering. 2rd ed., vol. 37, pp. 437-445, 2001. (In Chinese)
[3] Tao Zhu,Yang Wang,Chao Gai and Xiao Zhang,Performance Analysis
of Hydraulic Free Piston Engine Based on Multidisciplinary System
Modeling, International Journal of Plant Engineering and
Management .in press. (In Chinese)
[4] Tao Zhu, Yang Wang, Qian Xiong, Zhong Zhang.Performance
Optimization of Two-Stroke Compression Ignition Hydraulic Free
Piston Engine. International Journal of Plant Engineering and
Management.. in press. (In Chinese)
[5] R. Payri*, B. Tormos, F.J. Salvador,Using one-dimensional modelling
Figure 17 ϡৠ催य़⑤ᯊⱘⶀᗕ⌕䞣 codes to analyse the influence of diesel nozzle geometry on injection
rate characteristics. Int. J. Vehicle Design , 1rd ed., vol. 38, pp. 58-79,
䆹 ᅲ 偠 24.4V 偅 ࡼ ⬉ य़ ǃ 䞛 ⫼ 1.5ms ᮍ ⊶ 2005. .
+1.2msPWM ⊶ⱘ㛝ᆑDŽFigure 17 ᰃϝ⾡催य़⑤य़ϟⱘ
ⶀᗕ⌕䞣᳆㒓ˈ催य़⑤य़ߚ߿Ў˖12MPaǃ17MPaǃ