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Table of Content
List of Tables
TABLE 29 Global maleic anhydride market volume estimates and forecast in UPR by region,
2017 - 2024 (Kilo Tons)
TABLE 30 Global maleic anhydride revenue estimates in UPR by region, 2014 – 2016 (USD
Million)
TABLE 31 Global maleic anhydride revenue estimates and forecast in UPR by region, 2017 -
2024 (USD Million)
TABLE 32 Global maleic anhydride market estimates in BDO, 2014 – 2016,(Kilo Tons) (USD
Million)
TABLE 33 Global maleic anhydride market estimates and forecast in BDO, 2017 – 2024, (Kilo
Tons)(USD Million)
TABLE 34 Global maleic anhydride market volume estimates in BDO by region, 2014 - 2016
(Kilo Tons)
TABLE 35 Global maleic anhydride market volume estimates and forecast in BDO by region,
2017 - 2024 (Kilo Tons)
TABLE 36 Global maleic anhydride revenue estimates in BDO by region, 2014 – 2016 (USD
Million)
TABLE 37 Global maleic anhydride revenue estimates and forecast in BDO by region, 2017 -
2024 (USD Million)
TABLE 38 Global maleic anhydride market estimates in additives, 2014 – 2016,(Kilo Tons)
(USD Million)
TABLE 39 Global maleic anhydride market estimates and forecast in additives, 2017 – 2024,
(Kilo Tons)(USD Million)
TABLE 40 Global maleic anhydride market volume estimates in additives by region, 2014 -
2016 (Kilo Tons)
TABLE 41 Global maleic anhydride market volume estimates and forecast in additives by
region, 2017 - 2024 (Kilo Tons)
TABLE 42 Global maleic anhydride revenue estimates in additives by region, 2014 – 2016
(USD Million)
TABLE 43 Global maleic anhydride revenue estimates and forecast in additives by region,
2017 - 2024 (USD Million)
TABLE 44 Global maleic anhydride market estimates in copolymers, 2014 – 2016,(Kilo Tons)
(USD Million)
TABLE 45 Global maleic anhydride market estimates and forecast in copolymers, 2017 –
2024, (Kilo Tons)(USD Million)
TABLE 46 Global maleic anhydride market volume estimates in copolymers by region, 2014 -
2016 (Kilo Tons)
TABLE 47 Global maleic anhydride market volume estimates and forecast in copolymers by
region, 2017 - 2024 (Kilo Tons)
TABLE 48 Global maleic anhydride revenue estimates in copolymers by region, 2014 – 2016
(USD Million)
TABLE 49 Global maleic anhydride revenue estimates and forecast in copolymers by region,
2017 - 2024 (USD Million)
TABLE 50 Global maleic anhydride market estimates in other applications, 2014 – 2016,(Kilo
Tons) (USD Million)
TABLE 51 Global maleic anhydride market estimates and forecast in other applications, 2017
– 2024, (Kilo Tons)(USD Million)
TABLE 52 Global maleic anhydride market volume estimates in other applications by region,
2014 - 2016 (Kilo Tons)
TABLE 53 Global maleic anhydride market volume estimates and forecast in other
applications by region, 2017 - 2024 (Kilo Tons)
TABLE 54 Global maleic anhydride revenue estimates in other applications by region, 2014 –
2016 (USD Million)
TABLE 55 Global maleic anhydride revenue estimates and forecast in other applications by
region, 2017 - 2024 (USD Million)
TABLE 56 North America maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD
Million)
TABLE 57 North America maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo
Tons) (USD Million)
TABLE 58 North America maleic anhydride market volume estimates by application, 2014–
2016, (Kilo Tons)
TABLE 59 North America maleic anhydride market volume estimates and forecast by
application, 2017– 2024, (Kilo Tons)
TABLE 60 North America maleic anhydride revenue estimates by application, 2014– 2016,
(USD Million)
TABLE 61 North America maleic anhydride revenue estimates and forecast by application,
2017– 2024, (USD Million)
TABLE 62 U.S. maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD Million)
TABLE 63 U.S. maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 64 U.S. maleic anhydride market volume estimates by application, 2014– 2016, (Kilo
Tons)
TABLE 65 U.S. maleic anhydride market volume estimates and forecast by application, 2017–
2024, (Kilo Tons)
TABLE 66 U.S. maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 67 U.S. maleic anhydride revenue estimates and forecast by application, 2017– 2024,
(USD Million)
TABLE 68 Canada maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD
Million)
TABLE 69 Canada maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 70 Canada maleic anhydride market volume estimates by application, 2014– 2016,
(Kilo Tons)
TABLE 71 Canada maleic anhydride market volume estimates and forecast by application,
2017– 2024, (Kilo Tons)
TABLE 72 Canada maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 73 Canada maleic anhydride revenue estimates and forecast by application, 2017–
2024, (USD Million)
TABLE 74 Europe maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD Million)
TABLE 75 Europe maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 76 Europe maleic anhydride market volume estimates by application, 2014– 2016,
(Kilo Tons)
TABLE 77 Europe maleic anhydride market volume estimates and forecast by application,
2017– 2024, (Kilo Tons)
TABLE 78 Europe maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 79 Europe maleic anhydride revenue estimates and forecast by application, 2017–
2024, (USD Million)
TABLE 80 Germany maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD
Million)
TABLE 81 Germany maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo
Tons) (USD Million)
TABLE 82 Germanymaleic anhydride market volume estimates by application, 2014– 2016,
(Kilo Tons)
TABLE 83 Germanymaleic anhydride market volume estimates and forecast by application,
2017– 2024, (Kilo Tons)
TABLE 84 Germany maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 85 Germany maleic anhydride revenue estimates and forecast by application, 2017–
2024, (USD Million)
TABLE 86 UK maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD Million)
TABLE 87 UK maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 88 UK maleic anhydride market volume estimates by application, 2014– 2016, (Kilo
Tons)
TABLE 89 UK maleic anhydride market volume estimates and forecast by application, 2017–
2024, (Kilo Tons)
TABLE 90 UK maleic anhydride revenue estimates by application, 2014– 2016, (USD Million)
TABLE 91 UK maleic anhydride revenue estimates and forecast by application, 2017– 2024,
(USD Million)
TABLE 92 Asia Pacificmaleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD
Million)
TABLE 93 Asia Pacific maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo
Tons) (USD Million)
TABLE 94 Asia Pacific maleic anhydride market volume estimates by application, 2014–
2016, (Kilo Tons)
TABLE 95 Asia Pacific maleic anhydride market volume estimates and forecast by
application, 2017– 2024, (Kilo Tons)
TABLE 96 Asia Pacific maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 97 Asia Pacific maleic anhydride revenue estimates and forecast by application,
2017– 2024, (USD Million)
TABLE 98 China maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD Million)
TABLE 99 China maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 100 China maleic anhydride market volume estimates by application, 2014– 2016, (Kilo
Tons)
TABLE 101 China maleic anhydride market volume estimates and forecast by application,
2017– 2024, (Kilo Tons)
TABLE 102 China maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 103 China maleic anhydride revenue estimates and forecast by application, 2017–
2024, (USD Million)
TABLE 104 Japan maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD Million)
TABLE 105 Japanmaleic anhydride market estimates and forecast, 2017 – 2024, (Kilo Tons)
(USD Million)
TABLE 106 Japan maleic anhydride market volume estimates by application, 2014– 2016,
(Kilo Tons)
TABLE 107 Japan maleic anhydride market volume estimates and forecast by application,
2017– 2024, (Kilo Tons)
TABLE 108 Japan maleic anhydride revenue estimates by application, 2014– 2016, (USD
Million)
TABLE 109 Japan maleic anhydride revenue estimates and forecast by application, 2017–
2024, (USD Million)
TABLE 110 Middle East & Africamaleic anhydride market estimates, 2014 – 2016, (Kilo Tons)
(USD Million)
TABLE 111 Middle East & Africa maleic anhydride market estimates and forecast, 2017 –
2024, (Kilo Tons) (USD Million)
TABLE 112 Middle East & Africa maleic anhydride market volume estimates by application,
2014– 2016, (Kilo Tons)
TABLE 113 Middle East & Africamaleic anhydride market volume estimates and forecast by
application, 2017– 2024, (Kilo Tons)
TABLE 114 Middle East & Africa maleic anhydride revenue estimates by application, 2014–
2016, (USD Million)
TABLE 115 Middle East & Africa maleic anhydride revenue estimates and forecast by
application, 2017– 2024, (USD Million)
TABLE 116 Central & South America maleic anhydride market estimates, 2014 – 2016, (Kilo
Tons) (USD Million)
TABLE 117 Central & South America maleic anhydride market estimates and forecast, 2017 –
2024, (Kilo Tons) (USD Million)
TABLE 118 Central & South America maleic anhydride market volume estimates by
application, 2014– 2016, (Kilo Tons)
TABLE 119 Central & South America maleic anhydride market volume estimates and forecast
by application, 2017– 2024, (Kilo Tons)
TABLE 120 Central & South America maleic anhydride revenue estimates by application,
2014– 2016, (USD Million)
TABLE 121 Central & South America maleic anhydride revenue estimates and forecast by
application, 2017– 2024, (USD Million)
List of Figures
We implement a mix of primary and secondary research for our market estimate and forecast.
Secondary research forms the initial phase of our study, where we conducted extensive data
mining, referring to verified data sources such as independent studies, government and
regulatory published material, technical journals, trade magazines paid data sources. This forms
the basis of our estimates.
Market drivers and restraints, along with their current and expected impact
Technological scenario and expected developments
End-use industry trends and dynamics
Trends in consumer behavior
We assigned weights to these parameters and have quantified their market impact using
weighted average analysis, to derive an expected market growth rate.
All our estimates and forecasts were verified through exhaustive primary research with Key
Industry Participants (KIPs) which typically include,
The report provides market value for base year 2015 and a yearly forecast to 2024 in terms of
volume (Kilo Tons) and revenue (USD Million). Market for each application has been provided
on a regional basis for the above mentioned forecast period.
Key industry dynamics, regulatory scenario, major technological trends and end-use markets
were evaluated to understand their impact on demand for the forecast period. Growth rates
were estimated using correlation, regression and time-series analysis.
We have used a bottom-up approach for market sizing, analyzing key regional markets,
dynamics and trends for various end-uses. Global market was estimated by integrating regional
markets.
All market estimates and industry analysis were validated through exhaustive primary research
with key industry participants and consumers.
Assumptions while estimating and forecasting the global maleic anhydride market,
ICIS
Oil & Gas Journal
Gulf Petrochemicals & Chemicals Association (GPCA)
Chemical Weekly Magazine
Plastics Today Magazine
Plastemart Magazine
U.S. EPA
REACH
U.S. Department of Energy (DoE)
International Journal of Industrial Chemistry
Company Investor Presentations
Company Annual Reports
Hoovers
xxx
xxx
xxx
Market summary Increasing penetration for manufacturing additives for lubricants and fuel oils is anticipated to
drive maleic anhydride industry growth in next six years. n-Butane and benzene are the major
raw materials utilized for manufacturing the intermediate using fixed bed, fluidized bed,
transport bed and recovery from phthalic anhydride technologies. Growing construction
spending and improving infrastructure particularly in emerging BRICS economies is expected
to augment UPR and copolymer demand in near future which is expected to drive demand.
Potential growth Technological advancements and increasing R&D spending for product development
opportunities Growth opportunities in copolymer application
China and Brazil are expected to be most attractive regional markets
Company share, Huntsman – 9.2%; Yabang Jiangsu – 6.6%; Polynt S.p.A. – 4.5%
2015
PESTEL Analysis Growing maleic anhydride demand for manufacturing a wide host of chemicals including
unsaturated polyester resins, copolymers and 1,4-butanediol is expected to remain a major
factor driving industry growth over the forecast period. Growing environmental concerns
regarding toxic emissions have prompted regulatory agencies across the globe to mandate
various regulatory norms such as cleaner diesel fuel program in the U.S. Such mandates have
further prompted oil marketers to blend specialty fuel additives in transportation fuel. Increasing
requirement for specialty additives is estimated to augment maleic anhydride demand over the
forecast period
Key buying criteria R&D to improve catalysts in fluid-bed technology are expected to offer enhanced product
yields
Stable prices and long-term contracts
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
TABLE 2 Global maleic anhydride market estimates, 2014 – 2016, (Kilo Tons) (USD
Million)
Volume
1,890.5 xx xx
(Kilo Tons)
Revenue
xx 2,302.1 xx
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
TABLE 3 Global maleic anhydride market estimates and forecast, 2017 – 2024, (Kilo
Tons) (USD Million)
CAGR
2017 2018 2019 2020 2021 2022 2023 2024
(2016-24)
Volume
xx xx xx xx xx xx xx xx xx%
(Kilo Tons)
Revenue
xx xx xx xx xx xx xx xx xx%
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Global maleic anhydride market size was xx kilo tons in 2015 and is expected to reach a total
demand of xx kilo tons by 2024, growing at an estimated CAGR of xx% over the forecast period.
In terms of revenue, the market was valued at USD 2,302.1 million in 2015 and is expected to
reach USD xx million by 2024, growing at an estimated CAGR of xx% from 2016 to 2024.
TABLE 4 Global maleic anhydride market volume estimates by region, 2014– 2016,
(Kilo Tons)
Region 2014 2015 2016
Europe xx xx xx
CSA 77.9 xx xx
MEA xx xx xx
Total 1,890.5 xx xx
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Asia Pacific maleic anhydride demand was xx kilo tons in 2015 and is expected to reach xx kilo
tons by 2024, growing at an estimated CAGR of xx% from 2016 to 2024.Increasing construction
spending coupled with the growth of automotive industry particularly in emerging economies
such as China, India, and Indonesia is expected to drive the industry growth in this region over
the forecast period. Asia Pacific is anticipated to project the fastest growth over the forecast
period owing to rapid commercialization of lubricant additives and improving infrastructure
primarily in South East regions of Indonesia, Thailand.
TABLE 5 Global maleic anhydride revenue estimates and forecast by region, 2017–
2024, (USD Million)
CAGR
Region 2017 2018 2019 2020 2021 2022 2023 2024 (2016-
24)
Europe xx xx xx xx xx xx xx xx xx%
CSA xx xx xx xx xx xx xx xx xx%
MEA xx xx xx xx xx xx xx xx xx%
Total xx xx xx xx xx xx xx xx xx%
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
In terms of revenue, maleic anhydride demand for Asia Pacific was valued USD xx million in
2015 and is expected to reach USD xx million by 2024, growing at an estimated CAGR of xx%
from 2016 to 2024.
UPR xx xx xx xx xx xx xx xx xx%
BDO xx xx xx xx xx xx xx xx xx%
Additives xx xx xx xx xx xx xx xx xx%
Copolymers xx xx xx xx xx xx xx xx xx%
Others xx xx xx xx xx xx xx xx xx%
Total xx xx xx xx xx xx xx xx xx%
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Unsaturated polyester resin (UPR) was the leading application segment for maleic anhydride
and accounted for xx kilo tons of the total market volume in 2015. The product demand in the
segment is expected to reach xx kilo tons by 2024, growing at an estimated CAGR of xx% over
the forecast period.
TABLE 7 Global maleic anhydride revenue estimates by application, 2014– 2016,
(USD Million)
Application 2014 2015 2016
UPR xx 1,138.3 xx
BDO 595.1 xx xx
Additives xx xx xx
Copolymers 351.6 xx xx
Others xx xx xx
Total xx xx xx
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
In terms of revenue generated from BDO segment was valued at USD xx million in 2015. It is
expected to reach USD xx million by 2024, growing at an estimated CAGR of xx% from 2016 to
2024. Global UPR application segment is anticipated to witness a comparable growth, growing
at an estimated CAGR of xx% over the forecast period.
Maleic Anhydride
Application Region
We have segmented the maleic anhydride market on the basis of application and region. On the
basis of application, the market has been segmented into unsaturated polyester resin (UPR),
1,4-butanediol (BDO), additives (lubricants & oil), and copolymers. Other applications where
maleic anhydride is used include the production of agricultural chemicals, malic acid, fumaric
acid, surfactants, and plasticizers.
1,4-BDO is an organic compound used as an industrial solvent & cleaner and glue remover. It is
a key raw material for manufacturing spandex via producing polytetramethylene ether glycol.
BDO is used to manufacture polyurethanes, which have large downstream applications such as
footwear, transportation, and building & construction.
Unsaturated polyester resins (UPR) are used for various applications including boat and ship
building, manufacturing of wind blades, electrical windmills, automotive applications, sanitary
wares, fiberglass reinforced plastics, and non-reinforced plastics.
On the basis of region, the market has been segmented into North America, Europe, Asia
Pacific, Central & South America, Middle East and Africa. North American maleic anhydride
market includes the U.S., Canada, and Mexico. Europe maleic anhydride market includes
Germany, the UK, France, and Russia. Asia Pacific maleic anhydride market includes China,
India, Japan, South Korea, Indonesia, and Australia. Central & South America maleic anhydride
market mainly includes Brazil. The Middle East maleic anhydride market includes Saudi Arabia
and the UAE.
FIG. 2 Global maleic anhydride market revenue, (USD Million), 2014 - 2024
2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Global maleic anhydride market size was estimated at xx kilo tons in 2015. Surging demand as
a platform chemical for manufacturing a wide range of chemicals including unsaturated
polyester resins (UPR), copolymers, and 1,4-butanediol (BDO) is expected to remain a major
factor driving industry growth over the forecast period.
Increasing penetration for manufacturing additives for lubricants and fuel oils is anticipated to
drive maleic anhydride industry growth over the next eight years. n-Butane and benzene are the
major raw materials utilized for manufacturing the intermediate using fixed bed, fluidized bed,
transport bed, and for recovery from phthalic anhydride technologies.
Maleic Anhydride
Raw Material Distribution
Manufacturer Application
•Fixed bed
technology •UPR
•Fluidized bed •BDO
•Benzene technology •Additives
•n-butane •Transport bed •Copolymers
technology
•Simagchem
Corp.
•Qingdao
Samestar Co., •Swancor
Ltd. •Dairen
•Flint Hills •Tianjin Bohai Chemical Corp.
Resources
•Sinopec •International
•Huntsman
Corporation Corporation Specialty
•Chevron Phillips •Lanxess AG Products
Chemical Company • Shanxi Qiaoyou
LP •Polynt S.p.A
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Maleic anhydride value chain starts with raw material used for production. Major raw materials
employed for manufacturing maleic anhydride include benzene and n-butane. Key industry
participants involved in raw material manufacturing include Sinopec Corporation, Chevron
Phillips Chemical Company LP, BASF, Evonik Industries AG, Exxon Mobil Corporation, Ineos
Group, Reliance Industries Limited, The Dow Chemical Company, and Total.
Regional
Company Role Production
presence
Maleic anhydride Maleic Anhydride,
Ashland manufacturing Dimethyl Maleate, Asia Pacific, North
Chemical Co. Dibutyl Maleate, America and CSA
Dioctyl Maleate
Canada,Algeria,
Compania Manufacturing and
Colombia,
Espanola de supply of crude oil Maleic anhydride
Brazil,Peru, Portugal
Petroleos , S.A and its derivatives
and Panama
Maleic Anhydride,
Manufacturing
Dimethyl Maleate,
DSM N.V. chemicals and its Global
Dibutyl Maleate,
derivatives
Dioctyl Maleate
Manufacturing
Flint Hills
Chemicals and Maleic anhydride Global
Resources
transporting fuels
Maleic anhydride America, Asia
Huntsman
manufacturing and Maleic anhydride Pacific,Europe,Africa
Corporation
supplying and Middle east
Maleic anhydride and
Lanxess AG its derivatives Maleic anhydride Global
manufacturing
U.S., Germany,
Manufacturing
Mitsubishi Hong Kong,
petrochemicals and Maleic anhydride
Chemicals Singapore and
industrial products
China.
Maleic anhydride
MOL Hungarian
manufacturing and Maleic Anhydride
Oil and Gas Global
distributing in molten (MAN, 2,5-furan-dion)
PLC
and solid form
Maleic anhydride
Merck Millipore Asia Pacific, Europe,
manufacturing and Maleic anhydride
Corporation and Americas.
supplying
Maleic anhydride and
U.S., China,
Nippon its derivatives
Maleic anhydride and Indonesia, Belgium,
Shokubai Co manufacturing under
derivatives, Malic acid Singapore, Korea
Ltd chemical business
and Taiwan
segment
China, Hong Kong,
Maleic anhydride and
Maleic anhydride and Germany, Poland,
Polynt SpA its derivatives
derivatives, Malic acid UK, France and
manufacturing
Spain.
Maleic anhydride, North & South
Thirumalai
maleic acid and its Maleic America, Europe,
Chemicals
derivatives anhydride,Maleic acid South-East Asia and
Limited
manufacturing Australia.
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
3.4.1 n-butane
n-butane is the most preferred feedstock for manufacturing maleic anhydride. Maleic anhydride
is manufactured by vapor-phase oxidation of n-butane. Major demand of butane is centered
towards manufacturing liquefied petroleum gas (LPG). Global butanes industry is operated by
oil and natural gas companies from the public and private sectors. In 2013, over two-thirds of
the global consumption was for fuel uses (LPG) in residential/commercial, industrial, and engine
fuel markets. Butanes for the refinery gasoline pool (including alkylation) represented over xx%
of the total demand, and butanes consumption for petrochemicals was over xx%.
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
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Maleic anhydride (MAN) is an organic intermediate for several industrial compounds such as
malic or maleic acid, unsaturated polyester resins, lubricating oil additives, alkenyl succinic
anhydrides and fumaric acid. Molecular structure of MAN enables it as an excellent conjunction
and cross linking agent. It also forms an integral structural component in industrial copolymers.
In the fixed bed route, preheated air is mixed with superheated butane and is fed to the catalytic
reactor containing silica-based vanadium-phosphorous oxide (VPO) catalysts. The oxidation
reaction takes place at temperature ranging from 400 degree C to 430 degree C. Following the
oxidation, reaction gases are cooled and MAN is condensed along with other by-products. MAN
is recovered from maleic acid in the water scrubber by dehydration. Further, crude MAN is
purified by low pressure distillation process.
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Fluidized bed manufacturing technique has added advantages in terms of improved energy
balance and operational ability requiring half the air rate when compared to fixed bed
technology. Additionally, this system has been reported to have enhanced economy of scale.
The oxidation takes place in the temperature range of 325-400 degree C and at nearly-constant
space-time values.
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Maleic anhydride (MAN) is an organic chemical intermediate for the manufacture of numerous
products including unsaturated polyester resins (UPR), MAN-based copolymers, lube oil
additives, alkyl succinic anhydrides (ASA), malic acid, fumaric acid and various agricultural
chemicals. UPR’s are used in boats, automobiles, buildings, piping, and electrical goods.
Maleic anhydride rapidly forms maleic acid when in contact with water. This acid is an irritant
and skin sensitizer. Consumer exposure to maleic anhydride is uncommon, and worker
exposure is controlled by protective equipment and ventilation. This acid is corrosive, and will
cause burns on contact.
As a result, maleic anhydride contact with dry skin will cause a delayed burning sensation, while
contact with wet or sweaty skin will cause an immediate burning sensation. Inhalation of maleic
vapor may cause damage to throat, larynx, and lungs. Eye exposure will cause burning, and
sensitivity to bright light. Eye damage is possible from exposure to both maleic anhydride
powder and vapors.
Extended exposure to maleic anhydride can cause skin sensitization, upper respiratory lesions,
and shortness of breath.
Global maleic anhydride production capacity was xx kilo tons in 2007 and was xx kilo tons in
2014. Large capacity expansions were witnessed in Asia Pacific during the period starting from
2007 – 2014.
FIG. 5 Global maleic anhydride production capacity share by region, 2007 & 2015
2007 2015
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Asia Pacific accounted for xx% of the total maleic anhydride production capacity in 2007 which
increased to xx% of the global capacity in 2014. Major manufacturing firms in this region have
world-scale production facilities primarily located China. Europe was another major region
having a total share of xx% of global maleic anhydride production capacity in 2007.
Discontinuation of BASF’s maleic anhydride manufacturing facility in Belgium led to reduction of
Europe’s share to xx% of the global capacity in 2014.
TABLE 8 Global maleic anhydride production capacity by region, 2007 – 2015 (Kilo
Tons)
Region 2007 2008 2009 2010 2011 2012 2013 2014 2015
North
xx xx xx xx xx xx xx xx xx
America
Europe xx xx xx xx xx xx xx xx xx
Asia Pacific xx xx xx xx xx xx xx xx xx
CSA xx xx xx xx xx xx xx xx xx
MEA xx xx xx xx xx xx xx xx xx
Total xx xx xx xx xx xx xx xx xx
Source: ICIS, Chemical Weekly Magazine, Composite Manufacturing Magazine, Primary Interviews, Grand View Research
TABLE 9 Global maleic anhydride production capacity by company, 2015 (Kilo Tons)
Company Location Capacity (Kilo Tons)
Huntsman U.S., Europe 207.5
Yabang Jiangsu China 150
Polynt Italy 101
Qiaoyou Shanxi China 100
Bohai Tianjin China 100
Lanxess U.S. 75
Sasol Europe 52.5
Taiming Shanxi China 50
Flint Hill Resources U.S. 50
Marathon Ashland U.S. 45
Shunfei Jiangsu China 44
Changfeng Shanghai China 44
Baotie Hebei China 44
Hongcheng Hebei China 44
DSM Austria 36
Mitsubishi Chemical Japan 32
Mitsui Chemical Japan 32
Elekeiroz Brazil 30
Bartek Ingredients Canada 25
Source: ICIS, Chemical Weekly Magazine, Composite Manufacturing Magazine, Primary Interviews, Grand View Research
A typical maleic anhydride manufacturing process requires certain equipment and utilities for
attaining optimum production criterions. Economically, a typical manufacturing process costs
are evaluated on the basis of total fixed capital, average working capital, net investment and
total operating cost. Capital investment is the total cost incurred at the starting of the plant and
comprises two components namely fixed and working capital.
Source: ICIS, Chemical Weekly Magazine, Composite Manufacturing Magazine, Primary Interviews, Grand View Research
A typical 50 kilo ton per annum maleic anhydride manufacturing firm using fixed-bed technology
incurs a total of USD xx million capital expenditure at the very beginning of the facility. The
operating cost is calculated to be approximately USD xx million per year.
Global maleic anhydride average prices were relatively stable from 1990 to 2007 owing to stable
supply and demand regime. Maleic anhydride spot prices across all the regions are estimated to
continue the downtrend on account of slump in crude oil prices along with softening of alternate
feedstock (butane and benzene) prices in 2014 to 2015.
FIG. 7 Global maleic anhydride price trends by region, 1990 – 2015, (USD/Ton)
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
North America Europe Asia Pacific CSA MEA
Source: ICIS, Plats, Oil & Gas Journal, Chemical Weekly Magazine, Primary Interviews, Grand View Research
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North America xx xx xx xx xx xx
Europe xx xx xx xx xx xx
Asia Pacific xx xx xx xx xx xx
CSA xx xx xx xx xx xx
MEA xx xx xx xx xx xx
Source: ICIS, Plats, Argus, Primary Interviews, Grand View Research
Technology trends
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
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Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
THF is widely used in production of PTMEG and thermoplastic urethane elastomers. Increasing
spandex demand is expected to significantly increase THF demand, which is an essential raw
material for its production. The segment accounted for xx%, xx% of the overall market in 2012
and 2015 respectively.
FIG. 10 Global apparel retail industry market size, 2012 - 2015, (USD Billion)
Textiles and apparel are major end-uses for spandex. More than 50% of spandex produced
globally is consumed in textile fibers which are processed into women’s clothing, hosiery,
undergarments, sports and other apparel. Spandex is widely utilized in the textile industry owing
to high flexibility, stretch, comfort, durability and overall aesthetic appeal.
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Benzene and n-butane are the primary feedstock for manufacturing maleic anhydride. Globally,
benzene and n-butane prices depend on the price trend of naphtha and crude oil. Volatile crude
oil prices have been the major reason for high fluctuation in benzene prices over the forecast
period.
Global petroleum derivatives industry is highly dependent on the crude oil pricing and
downstream demand. Crude oil prices were observed to be highly volatile during early 2000s.
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Global maleic anhydride market is highly fragmented with top 5 companies including Huntsman,
Yabang Jiangsu, Polynt, Qiaoyou Shanxi and Tianjin Bohai, accounted for just over xx% of the
total market volume in 2015. Huntsman was the single largest manufacturer of maleic anhydride
and accounted for xx% of the total maleic anhydride market share in 2015.
In 2009, the company collaborated with Sasol to build a world scale maleic anhydride
manufacturing facility in Germany with a total manufacturing capacity of xx kilo tons. This
collaboration was aimed to increase Huntsman’s European market penetration along with
strengthening the company’s proprietary maleic anhydride manufacturing capabilities overseas.
Growth
(High)
Penetration
(High)
Penetration
(Low)
Growth
(Low)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
UPR (unsaturated polyester resin) was the largest segment and accounted for over 50% of the
total volume in 2015. UPR possesses highest market penetration on account of high demand
from applications such as marine, building & constructions, wind energy, electrical & electronics,
pipes & tanks, and automotive/transportation.
Major use of these resins is for applications and products, such as boat and ship building,
electrical windmills, manufacturing of wind blades, automotive applications, sanitary wares,
fiberglass reinforced plastics, and non-reinforced plastics. The market is experiencing enormous
growth that is mainly driven by Asia-Pacific region. Considerable amount of investments are
made by different market players to serve end-user applications of UPR in the future.
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Raw materials used in maleic anhydride The global maleic anhydride market is highly With the presence of a large number of raw
production including n-butane and benzene fragmented in nature with major companies material suppliers in the market, buyers have
are derived from natural gas or oil. During an striving for market leadership. Maleic the advantage of entering into agreements
economic downturn, most of the chemical anhydride is largely consumed in the with suppliers based on their requirements.
companies cut down their production production of UPR mainly for construction The buyer power is expected to remain high
lowering the demand for raw materials particularly in the Asia Pacific and Central & over the forecast period. Application growth in
thereby weakening the bargaining power of South America. These regions serve as UPR and 1,4-butanediol (BDO) in
supplier. With industries recovering rapidly, growth potential for global companies. Major construction, automobile ,and textile industry
production rates are rising giving rise to companies are involved in the product in the Asia Pacific region is anticipated to
consistent raw material supply to the market. development and technological reduce the availability of maleic anhydride in
Therefore, bargaining power of supplier is advancements to improve maleic anhydride other regions. This is expected to lower the
anticipated to increase and remain medium. product yield. Thus, industry rivalry is cost of switching suppliers and increase
expected to remain high. buyer power.
Threat of substitutes 6
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
4 – 6 ---> 7 – 10 --->
1 – 3 ---> Weak
Medium market Strong market
market forces
forces forces
Political Economic
The government of India implemented the National Textile Policy to New construction projects and manufacturing works in the Middle
promote apparel & textile sector in the region offering growth scope for Eastern and Asia Pacific countries including India, Vietnam and China
BDO are expected to raise UPR and copolymers demand
WTO Trade Policy Review and Republican support in the U.S. will Upcoming sports events such as the 2018 FIFA World Cup and 2016
encourage domestic power and energy production. This is expected to Olympics are anticipated to fuel infrastructure development in Brazil
facilitate easier chemical processing and lower production costs. and Russia is estimated to drive BDO demand
Social Technological
The growth of major end-use industries such as building & construction R&D activities to identify improved catalysts in fluid-bed technology
and automotive particularly in emerging economies of Asia Pacific and are expected to offer customers enhanced product yields
Latin America is expected to drive the product demand for UPR resin
Transport bed or moving bed or circulating fluidized bed reactors are
Rising spandex and THF demand for sports apparels is anticipated to relatively new technology for manufacturing maleic anhydride. DuPont
fuel BDO industry over the forecast period. BDO is anticipated to be has developed a proprietary technology based on transport bed
the fastest growing maleic anhydride application segment. technique for manufacturing MAN from n-butane.
Legal Environmental
REACH Regulation (EC) No 1907/2006 for maleic anhydride The U.S. EPA, REACH, and ECHA control maleic anhydride and other
worldwide chemical productions to reduce toxic releases in the environment
OSHA’s guidelines for maleic anhydride permissible exposure limit in To ensure that a worker can escape from an exposure condition which
North America is likely to cause immediate death or result in permanent adverse
health effects, the NIOSH recommended exposure limit for an 8- or 10-
h time-weighted-average exposure
Summary
Growing maleic anhydride demand for manufacturing a wide host of chemicals including unsaturated polyester resins, copolymers and 1,4-butanediol
is expected to remain a major factor driving industry growth over the forecast period. Growing environmental concerns regarding toxic emissions have
prompted regulatory agencies across the globe to mandate various regulatory norms such as cleaner diesel fuel program in the U.S. Such mandates
have further prompted oil marketers to blend specialty fuel additives in transportation fuel. Increasing requirement for specialty additives is estimated to
augment maleic anhydride demand over the forecast period.
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
UPR was the largest application segment accounting for xx% maleic anhydride market share in
2015 and is expected to grow at a CAGR of xx% from 2016 to 2024.Global maleic anhydride
market demand for UPR is expected to decrease and account for xx% of total market by 2024.
FIG. 15 Global maleic anhydride volume share by application, 2015 & 2024
2015 2024
Unsaturated polyester resins (UPR) 1,4-butanediol (BDO) Unsaturated polyester resins (UPR) 1,4-butanediol (BDO)
Additives (lubricants and oil) Copolymers Additives (lubricants and oil) Copolymers
Others Others
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
1,4-butanediol application segment accounted for xx% of market share in 2015 and is expected
to gain market share by xx% from 2016 to 2024.
TABLE 15 Global maleic anhydride market estimates in UPR, 2014 – 2016,(Kilo Tons)
(USD Million)
Volume
xx 932.5 xx
(Kilo Tons)
Revenue
1,568.2 xx xx
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
TABLE 16 Global maleic anhydride market estimates and forecast in UPR, 2017 –
2024, (Kilo Tons) (USD Million)
CAGR
2017 2018 2019 2020 2021 2022 2023 2024
(2016-24)
Volume
xx xx xx xx xx xx xx xx xx%
(Kilo Tons)
Revenue
xx xx xx xx xx xx xx xx xx%
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Global maleic anhydride demand in UPR was xx kilo tons in 2015 and is expected to reach xx
kilo tons by 2024, growing at an estimated CAGR of xx% from 2016 to 2024.
TABLE 17 Global maleic anhydride market volume estimates in UPR by region, 2014 -
2016 (Kilo Tons)
Region 2014 2015 2016
North America xx xx xx
Europe xx xx xx
Asia Pacific xx xx xx
MEA 54.1 xx xx
CSA xx 34.8 xx
Total xx xx xx
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Asia Pacific maleic anhydride demand in UPR was xx kilo tons in 2015 and is expected to reach
xx kilo tons by 2024, growing at an estimated CAGR of xx% from 2016 to 2024.Asia Pacific is
expected to be the largest regional market due to growing construction and chemical industry in
emerging economies of India and China. Governments of India and China have increased
infrastructural spending in order to promote construction activities which are expected to
positively impact UPR demand.
TABLE 18 Global maleic anhydride revenue estimates and forecast in UPR by region,
2017 - 2024 (USD Million)
CAGR
Region 2017 2018 2019 2020 2021 2022 2023 2024
(2016-24)
North
xx xx xx xx xx xx xx xx xx%
America
Europe xx xx xx xx xx xx xx xx xx%
MEA xx xx xx xx xx xx xx xx xx%
CSA xx xx xx xx xx xx xx xx xx%
Total xx xx xx xx xx xx xx xx xx%
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
In terms of revenue, maleic anhydride demand in UPR for Asia Pacific was valued USD xx
million in 2015 and is expected to reach USD xx million by 2024, growing at an estimated CAGR
of xx% from 2016 to 2024. Maleic anhydride demand in UPR for CSA was valued at USD xxx
million and is expected to reach USD xx million, growing at an estimated CAGR of xx% from
2016 to 2024.
Asia Pacific emerged as the leading regional market for maleic anhydride and accounted for
xx% of total market volume in 2015. Increasing construction spending coupled with growth of
automotive industry particularly in emerging markets of China, India and Indonesia is expected
to drive the market growth in this region over the forecast period. Asia Pacific is expected to
increase its share to xx% by 2024.
FIG. 16 Global maleic anhydride volume share by region, 2015 & 2024
2015 2024
North America Europe Asia Pacific CSA MEA North America Europe Asia Pacific CSA MEA
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Asia Pacific was followed by Europe which accounted for xx% of total market volume in 2015.
Growth of other regions is expected to decline Europe’s share in the global market. The region
is expected to account for xx% of total market volume by 2024. North America accounted for
xx% of total market volume in 2015. Recovery of U.S. automotive and housing industry post the
economic recession of 2008-09 is expected to drive the regional demand for maleic anhydride.
However, North America is expected to lose out its share in the global market to other high
growth regions.
TABLE 19 North America maleic anhydride market estimates, 2014 – 2016, (Kilo Tons)
(USD Million)
Volume
xx 271.8 xx
(Kilo Tons)
Revenue
491.0 xx xx
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
TABLE 20 North America maleic anhydride market estimates and forecast, 2017 –
2024, (Kilo Tons) (USD Million)
CAGR
2017 2018 2019 2020 2021 2022 2023 2024
(2016-24)
Volume
xx xx xx xx xx xx xx xx xx%
(Kilo Tons)
Revenue
xx xx xx xx xx xx xx xx xx%
(USD Million)
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
North America maleic anhydrides market size was xx kilo tons in 2015 and is expected to reach
a total demand of xx kilo tons by 2024, growing at an estimated CAGR of xx% over the forecast
period. In terms of revenue, the market was valued at USD x million in 2015 and is expected to
reach USD xx million by 2024, growing at an estimated CAGR of xx% from 2016 to 2024.
UPR xx xx xx
BDO 10.9 xx xx
Additives xx xx xx
Copolymers xx 36.2 xx
Others xx xx xx
Total xx xx xx
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
UPR xx xx xx xx xx xx xx xx xx%
BDO xx xx xx xx xx xx xx xx xx%
Additives xx xx xx xx xx xx xx xx xx%
Copolymers xx xx xx xx xx xx xx xx xx%
Others xx xx xx xx xx xx xx xx xx%
Total xx xx xx xx xx xx xx xx xx%
Source: ICIS, Chemical Weekly, IJIC, Primary Interviews, Grand View Research Inc.
Unsaturated polyester resin (UPR) was the leading application segment for maleic anhydride
and accounted for xx kilo tons of the total market volume in 2015. The product demand in the
segment is expected to reach xx kilo tons by 2024, growing at an estimated CAGR of xx% over
the forecast period.
The company operates through three business divisions including performance materials,
speciality ingredients and Valvoline. As of 2015, the company had over 15,000 employees
across its manufacturing and R&D facilities in over 100 locations including Asia Pacific, North
America and Latin America.In 2004, Ashland transferred its maleic anhydride business to
Marathon Ashland Petroleum LLC.
2014 2015
Product Application
In 2015, Ashland Inc. announced plans to separate its two publicly traded companies, i.e.,
New Ashland and Valvoline to concentrate in their respective business segments.
6.17 Sasol
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