Marley Drainage Show N Sell

www.marleypipesystems.co.
za
Underground
Soil & Vent
Waste
Accessories
Shower Traps
Waste Traps
Grease Traps
MARLEY
DRAINAGE
Showcase
INDEX
INTRODUCTION .............. 02 INSTALLATION
Drainage Installation .............. 30
PRODUCTS Shower Trap Installation .............. 31
uPVC Underground Fittings .............. 03 - 08 Grease Trap Installation .............. 32
Redi Large Bore Fittings .............. 09 - 10
uPVC Soil & Vent Fittings .............. 11 - 16 FAQ
uPVC Waste Fittings .............. 17 - 21 Drainage Systems .............. 33
Waste & Shower Traps .............. 22 - 23 Waste & Shower Traps .............. 34
Grease Traps .............. 24 - 25 Grease Traps .............. 35
Accessories .............. 26
MARKETING SUPPORT .............. 36
TECHNICAL VIEW
Drainage Systems .............. 27 - 29 TRAINING .............. 37
Waste & Shower Traps .............. 23
Grease Traps .............. 25 CONTACT US .............. 38
Southern African Vinyls Association
01
INTRODUCTION
YOUR EXPERIENCED PARTNER IN FLUID
HANDLING SOLUTIONS
Marley Pipe Systems, an Aliaxis The capacity to supply a comprehen-

company, is recognised as the trusted sive, quality focused product range
name in fluid handling solutions coupled with the ability to provide a
throughout southern Africa, offering complete merchandising solution and
an extensive range of pipes and product support structure is what sets
fittings, and related products that set us apart.
the standard for quality, compliance
and customer satisfaction in the It is these values of quality and
plumbing and building market. service that continue to define us as
a company as we consistently strive
For over five decades, we have to deliver high level customer
served as a dynamic partner experiences throughout the
with integrity for our clients, value chain from factory floor
our people, our suppliers to end-consumer and
and our market. everything in between.
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Southern African Vinyls Association
www.marleypipesystems.co.za 02
UNDERGROUND, SOIL &
VENT AND WASTE SYSTEMS
MODERN PLUMBING SYSTEMS BUILT TO LAST
Today’s drainage systems must cost-effectively protect water quality to add value to
a community’s quality of life. At the same time, it must account for structural changes
in housing to accommodate homes with multiple and larger bathrooms with more fit-
tings. To do this, plumbers and contractors must balance quality concerns with other
constraints such as time, resources and money when specifying the products they use.
For decades, Marley Pipe Systems’ drainage systems, comprising underground and
REDI large bore fittings, soil and vent, and waste pipe and fittings, have come out
top for value and satisfaction. Manufactured from high quality unplasticised polyvinyl
chloride (uPVC), the product range is acknowledged for its ease of use and reliability,
offering added benefits of improved flow characteristics, flexibility, durability and heavy
metal free design.
03 www.marleypipesystems.co.za
UNDERGROUND
PRODUCT RANGE
SEWER AND DRAIN PIPE SABS 1601. 791

Solid-Wall
Code Size Length Type Wall Thick- Weight
(mm) (m) ness (mm) (kg/m)
Normal duty pipe Class 51, SABS 791
UL420 110 6 Plain Ended 2.3 1.20
UZN420 110 6 Socketed 2.3 1.20
UL620 160 6 Plain Ended 3.2 2.51
UZN620 160 6 Socketed 3.2 2.51
UL820 200 6 Plain Ended 3.9 3.80
UZN820 200 6 Socketed 3.9 3.80
Heavy duty pipe, Class 34, SABS 791
ULH420 110 6 Plain Ended 3.2 1.57
UZH420 110 6 Socketed 3.2 1.57
ULH620 160 6 Plain Ended 4.7 3.67
UZH620 160 6 Socketed Z-LOK 4.7 3.67
UZF620 160 6 Socketed Z-LOK 4.7 3.67
UZH820 200 6 Socketed Z-LOK 5.9 5.63
SABS 1601 Pipe 100kPa & 200kPa Maincore
ULE420 - 100kPa 110 6 Plain Ended 2.00 1.05
Note* In the pipe tables above, “kPA Stiffness” is not a pressure rating.
“kPA Stiffness” refers to the pipe’s stiffness (crush strength).
The pascal (symbol: Pa) or kilopascal (kPa) is the SI derived unit of

pressure or stress - in this case, stress.
UNDERGROUND
PRODUCT RANGE
SOCKETS
Single Socket
UE400 - 110mm
UE600 - 160mm
Solvent Socket
UES400 - 110mm
Double Socket
UE401 - 110mm
UE601 - 160mm (Refer
REDI)
UE801 - 200mm (Refer
REDI)
Kimberley Socket
UK40 - 110mm
UK60 - 160mm (Refer
REDI)
UK80 - 200mm
BENDS
22.5° Plain Spigot/Socket

1/16
UB40 - 110mm
UB60 - 160mm
45° Plain Bend ⅛

UBR41 - 110mm
45° Ribbed Access Bend ⅛

UBR43 - 110mm
*Fabricated Fittings (non-SABS)
UNDERGROUND
PRODUCT RANGE
BENDS
87.5° Plain Bend ¼

UBR42 - 110mm
87.5° Ribbed Access Bend

¼
UBR45 - 110mm
INSPECTION PIPE
Inspection Pipe
UF40 - 110mm
UF60 - 110mm
RIBBED JUNCTIONS
45° Ribbed Junction

(Plain)
UYR41 - 110mm
Ribbed Access Junction

Left
UYAR42 - 110mm
Ribbed Access Junction

Right
UYAR41 - 110mm
JUNCTIONS
90° Square
UY42 - 110mm
UNDERGROUND
PRODUCT RANGE
REDUCING JUNCTIONS
45° Plain
UY64 - 110mm
*UY84 - 200mm x 160mm
(Refer REDI)
45° Access Left

UYA64 - 110mm
*UYA84 - 200mm x
160mm
45° Access Right

UYA63 - 110mm
*UYA83 - 200mm x
160mm
GULLEY TRAPS
Gulley “P” Trap

UGB40 - 110mm x
110mm
Head Grate
UGA40 - 150mm x
110mm
Round Grate
UGG40 - 190mm
OVERFLOW GULLEY HEAD
Overflow Gulley Head

SGH40 - 110mm
UNDERGROUND
PRODUCT RANGE
STOPENDS
Plain Stopend (Female)

UAP40 - 110mm
*UAP60 - 160mm
Plain Stopend (Male)

UAP41 - 110mm
*UAP61 - 160mm
*UAP81 - 200mm
Access Stopend
UAP42 - 110mm
*UAP62 - 160mm
RODDING EYE
45° Rodding Eye

UAP43 - 100mm
*UAP63 - 160mm
*UAP83 - 200mm
90° Rodding Eye

UAP44 - 100mm
*UAP64 - 160mm
REDI LARGE BORE
FITTINGS PRODUCT RANGE
SOCKETS
UG Socket Double -
Socketed
UE60163165 - 160mm
UE80163205 - 200mm
160mm UG Adaptor PVC

to EW Double Socketed
UE6162165
Kimberley Socket Rubber

Ring
UK6061165
JUNCTIONS
160mm UG Junction Plain

90° Square
UY6245165
200mm x 160mm UG
PIain 45° Reducing
Junction
UY84312151
TAPER PIPE
160mm x 110mm UG
Taper Pipe Rubber Ring
UT60051165
REDI LARGE BORE
FITTINGS PRODUCT RANGE
STOPEND
Access Stopend
*UAP62 - 160mm
BENDS
UG Short Radius 45°

Double Socketed
Plain Bend Rubber Ring
UB61S23165
UG Short Radius 87.5°

Double Socketed
Plain Bend Rubber Ring
UB62S24165
NON-RETURN VALVES
110mm Non-Return 160mm Non-Return V/V

V/V & Lever & Lever
1555551 1551691
SOIL AND VENT SYSTEMS
PRODUCT RANGE
SOIL AND VENT PIPE SABS 967

SL320 75 4 Plain Ended 3.50 1.16
SLE320 75 6 Plain Ended 2.30 0.78
SL420 110 6 Plain Ended 3.50 1.66
SL406 110 2 Plain Ended 3.50 1.66
SL412 110 4 Plain Ended 3.50 1.66
SLE420 110 6 Plain Ended 2.25 1.18
SL620 160 6 Plain Ended 3.60 2.50
SOCKET
Single Socket
SE300 - 75mm
SE400 - 110mm
SE400E - 110mm*
Kimberley Socket
SE302 - 75mm
SE402 - 110mm
*SE602 - 160mm
Double Socket
SE401 - 110mm
*SE601 - 160mm
Solvent Socket
SES400 - 110mm
PRODUCT RANGE
BENDS
87.5° Plain Bend

SB30 - 75mm
SB40 - 110mm
SB60241653 - 160mm
(Refer REDI)
135° Plain Bend

SB38 - 75mm
SB48 - 110mm
SB68701653 - 160mm
(Refer REDI)
135° Plain Bend Double

Socket
SBS48 - 110mm
87.5° Access Heel Bend

SB31 - 75mm
SB41 - 110mm
SB61 - 160mm
135° Access Heel Bend

SB39 - 75mm
SB49 - 110mm
87.5° Vent Horn

Access Heel Bend
SB400 - 110mm
INSPECTION PIPE
Inspection Pipe
SF31 - 75mm
SF41 - 110mm
PRODUCT RANGE
JUNCTIONS
87.5° Plain Single

Junction
SY31 - 75mm
SY41 - 110mm
*SY61 - 160mm
87.5° Single Plain

Junction (E-Spec)
SY41E - 110mm
135° Single Plain

Junction
SY39 - 75mm
SY49 - 110mm
87.5° Plain Single

Reducing Junction
SW30 - 75mm x 50mm
SW40 - 110mm x 50mm
*SW60 - 160mm x 100mm
87.5° Double Access Heel

Reducing Junction
SW49 - 110mm x 50mm
87.5° Plain Double

Reducing Junction
SW48 - 110mm x 50mm
87.5° Single Access Heel

Junction
SY32 - 75mm
SY42 - 110mm
*SY62 - 160mm

Junction (E-Spec)
SY42E - 110mm
PRODUCT RANGE
JUNCTIONS
135° Single Access

Heel Junction
SY300 - 75mm
SY400 - 110mm

Reducing Junction
SW31 - 75mm x 50mm
SW41 - 110mm x 50mm
*SW61 - 160mm x 100mm
87.5° Double Access

Heel Junction
SY404 - 110mm x 110mm
87.5° Plain Double

Junction
SY403 - 110mm x 110mm
STRAP ON BOSS
Strap on Boss
WAB5 - 110mm x 50mm

AIRVENT COWLS
Airvent Cowls
SV32 - 75mm
SV42 - 110mm
PRODUCT RANGE
PAN COLLAR
Straight Pan Collar -

Solvent Weld
SG40 - 110mm
Pan Collar -
Straight Rubber Ring
SG46 - 110mm
Pan Collar -
WC Offset
SG45 - 110mm
87.5° Pan Collar

Plain Bend
ST44 - 110mm
87.5° Pan Collar

Access Heel Bend
ST41 - 110mm
ECCENTRIC REDUCER
Eccentric Reducer
SE304 - 75mm x 50mm
SE404 - 110mm x 50mm
SE405 - 110mm x 75mm
SE604 - 160mm x
110mm
PRODUCT RANGE
STOPENDS
Stopends Plain
(Male)
SE303 - 75mm
SE403 - 110mm
SE603 - 160mm
Stopend Access
SEA402 - 110mm
TWO WAY VENT VALVE
Two Way Vent Valve

SAV110BG (Bagged)
-110mm
SAV110 (Boxed) -
110mm
OVERFLOW GULLEY HEAD
Overflow Gulley Head

SGH40 - 110mm
WASTE
PRODUCT RANGE
WASTE PIPE SABS 967

WPE211 40 2 Plain Ended 2.20 0.38
WPE212 40 4 Plain Ended 2.20 0.38
WPE213 40 6 Plain Ended 2.20 0.38
WP211 40 2 Plain Ended 3.50 0.58
WP213 40 6 Plain Ended 3.50 0.58
WPE311 50 2 Plain Ended 2.40 0.53
WPE312 50 4 Plain Ended 2.40 0.53
WPE313 50 6 Plain Ended 2.40 0.53
WP311 50 2 Plain Ended 3.50 0.73
WP313 50 6 Plain Ended 3.50 0.73
BENDS
87.5° E-Spec Plain

Bend Solvent Weld
WBE40 - 40mm
WBE50 - 50mm
135° E-Spec Plain Bend

Solvent Weld
WBE42 - 40mm
WBE52 - 50mm
135° Plain Bend Solvent

Weld (Old Spec)
WB52 - 40mm
87.5° E-Spec Access Heel

Bend Solvent Weld
WBE41 - 40mm
WBE51 - 50mm
17
WASTE
PRODUCT RANGE
BENDS
135° E-Spec Access Heel

Bend
WBE43 - 40mm
WBE53 - 50mm
135° Access Heel Bend

Solvent Weld (Old Spec)
WB53 - 50mm
STRAP ON BOSS
Strap on Boss
WAB5 - 50mm
AIRVENT COWL
Airvent Cowl
WV52 - 40mm
JUNCTIONS
87.5° E-Spec Plain Single

Junction Solvent Weld
WTE40 - 40mm
WTE50 - 50mm
135° E-Spec Plain Single

WTE52 - 50mm
87.5° E-Spec Junction

Single Solvent Weld
Access Heel
WTE41 - 40mm
WTE51 - 50mm
WASTE
PRODUCT RANGE
JUNCTIONS
135° E-Spec Single

Access Heel Junction
Solvent Weld
WTE53 - 50mm
135° Single Access Heel

(Old Spec)
WT43 - 40mm
135° Plain Single Junction

Solvent Weld (Old Spec)
WT42 - 40mm
SOCKETS
Socket (Solvent)
WS4 - 40mm
WS5 - 50mm
Socket Reducer
WR5 - 50mm
CLIPS
uPVC Pipe Clip

WH4 - 40mm
WH5 - 50mm
WASTE
PRODUCT RANGE
CLIPS
Ratchett PVC Holderbat &

Hilti Nail (Sold in packs
of 5)
WHB4 - 40mm
WHB5 - 50mm
Ratchett PVC Holderbat &

Hilti Nail (Single unit only)
WHB4S - 40mm
WHB5S - 50mm
ADAPTORS
Male BSP Adaptor 40mm

WM04 - 1 ¼”
WM4 - 1 ½”
Female BSP Adaptor

40mm
WF04 - 1 ¼”
WF4 - 1 ½”
Male BSP Adaptor 50mm

WM051 - 1 ¼”
WM05 - 1 ½”
WM5 - 2”
Female BSP Adaptor

50mm
WF051 - 1 ¼”
WF05 - 1 ½”
WF5 - 2”
WASTE
PRODUCT RANGE
VALVES
One Way Vent Valve

(Boxed)
WAV50 - 50mm
One Way Vent Valve

(Bagged)
WAV50BG - 50mm
Two Way Vent Valve

(Boxed)
SAV50 - 50mm
Two Way Vent Valve

(Bagged)
SAV50BG - 50mm
STOPENDS
Stopend
WA4 - 40mm
WA5 - 50mm
Female Stopend
WA400 - 40mm
WA500 - 50mm
WASTE &
SHOWER TRAPS
COMBINING EASE OF USE WITH PERFORMANCE
Marley provides a comprehensive range of easy-to-install and safe-to-

assemble PVC drain systems for shower, bath and sink outlets designed and
shaped to provide optimal flow, reliable functionality and long service life.
Manufactured from polyvinyl chloride (PVC), Marley’s range of Waste Traps offer a high
degree of flexibility and versatility in applications, especially where the outlet from the
basin, bath or sink do not line up with the pipework. The range is available as plain or
re-seal, and in a choice of black or white to suit your specific preferences and room style.
The Marley Universal Shower Trap system offers space-saving design and optimised
flow rate and is the ideal choice for both vertical and horizontal outlets. The complete
system consists of two independent parts that allow for easier, faster connections to the
main drainage network using fewer connections.
Secure with Pipe Clamp

Push-fit Waste
Trap onto
32mm Threaded
Waste Outlet
Secure with Pipe Clamp
38mm PVC
Waste Pipe
Re-seal 'P' & 'S' traps are available. These

provide increased resistance to self siphonage.
Push-fit Sink Combination Trap onto

40mm Threaded Waste Outlet
50mm Outside Diameter Secure with Pipe Clamp

uPVC Waste Pipe
These are available Re-seal Bath traps

provide increased resistance to self siphonage.
WASTE & SHOWER TRAP
PRODUCT RANGE
WHITE WASTE TRAPS

White Plain Bath Trap,
Adaptor & Overflow White Double Sink
ETA28 - 32mm x 40mm Combo, ‘T’ Piece & Elbow
ETB01 - 38mm x 50mm ETC03 - 38mm x 50mm x 300mm
ETC25 - 32mm (Standard Clip) ETC04 - 38mm x 50mm x 600mm
ETC26 - 40mm (Standard Clip)
White Mini ‘P’ Trap and
Standard Connector Standard Connector
ETM21 - 38mm x 50mm ETC27 - 50mm x 50mm
ETM24 - 32mm x 50mm ETC06 - 50mm x 50mm x 50mm
ETMA21 - 38mm x 50mm ETC07 - 50mm x 50mm
ETMA24 - 32mm x 40mm
White ‘P’ Trap

White ‘S’ Trap
ETP09 - 32mm x 40mm
ETS15 - 32mm x 40mm
ETP10 38mm x 50mm
ETS16 - 38mm x 50mm
ETP11 - 32mm x 50mm
ETS17 - 32mm x 50mm
ETPA10 - 38mm x 50mm
BLACK WASTE TRAPS
Black Bath Traps & Overflow

Black Double Sink Combo
MTB01 - 38mm x 50mm
MTC03 - 38mm x 50mm x 300mm
MTB01R - 38mm x 50mm (Re-seal)
Black “P” Traps

MTP09 - 32mm x 40mm
Black Mini “P” Traps
MTP09R - 32mm x 40mm (Re-seal)
MTM21 - 38mm x 50mm
MTP10 - 38mm x 50mm
MTM21R - 38mm x 50mm (Re-seal)
MTM24 - 32mm x 40mm
MTP11 - 32mm x 50mm
Black “S” Traps
MTS15 - 32mm x 40mm
MTS15R - 32mm x 40mm (Re-seal)
MTS16 - 38mm x 50mm
MTS17 - 32mm x 50mm
SHOWER TRAPS
Universal Shower Trap with Standard Shower Traps

Stainless Steel Grid P50SSHC (Shallow Seal)
SIHJ10IH - (100mm x 100mm) P50MSHC (Medium Seal)
ENDURA
GREASE TRAPS
SUPERIOR GREASE MANAGEMENT, COMPLETE WITH SOLIDS
BASKET
The Marley Endura Grease Trap (also known as grease interceptors or ‘fat traps’), com-
plete with solids basket, is injection moulded in engineered copolymer thermoplastics,
offering superior innovation in complete FOG (Fats, Oil & Grease) management. The
Endura’s seamless, leak-proof construction is designed to last, making it the ideal grease
trap for commercial kitchens in restaurants as well as hotels, lodges and other foodser-
vice applications.
All Marley Endura grease trap models use a patented baffle system to enhance grease
separation performance at low flow rates. The range includes a selection of sizes to suit
multiple applications and configurations, including connections with French drain pipes.
Unparalleled durability and the ability to withstand continuous use in operating tempera-
tures of up to 104°C also ensure that the Marley Endura will handle the demanding con-
ditions of any commercial kitchen.
The Marley Endura Grease Trap system is guaranteed for 10 years under recommended
use.
FEATURES AND BENEFITS

HOW IT WORKS
◌ 92% plus Solids Captured Surface load
capacity = 200kg
◌ Airtight seal to contain offensive
odours and overflow Water and fine
food particles
◌ Lightweight, compact and Flow Inlet exit the unit
durable grease management

solution
◌ Cost-effective and reliable system Solids Basket with Filter Screen
captures food particles
◌ Can withstand temperatures up to Outlet Baffle prevents
104°C grease from entering
the waste system
◌ Flexibility of installation – can be Flow hits Integral Ramp directing
grease and entrained air upwards,
installed in-floor, on-floor, or assisting the grease and water separation
semi-recessed
◌ Removable baffles, solids basket
and filter screen for easy
maintenance
◌ Availability of spares
ENDURA GREASE TRAP
PRODUCT RANGE
MARLEY GREASE TRAPS COMPLETE WITH SOLIDS BASKET

DESCRIPTION FLOW RATE CODE
Marley Endura Grease Trap 365L
0.94ℓ/sec MGT200
x 445W x 414H
1.6ℓ/sec MGT500
x 445W x 414H
1.6ℓ/sec MGT600 Lo Pro*
x 597W x 279H
3.2ℓ/sec MGT700
x 597W x 445H
*L = length • W = width • H = height *No Solids Basket
SPARE PARTS
Latch Repair Kit for MGT500 MGT500LAT
Latch Repair Kit for MGT700 MGT700LAT
Cover Seal for MGT500 MGT500COV
Cover Seal for MGT700 MGT700COV
Outlet Baffle MGT500/700OB
Filter Screen MGTSOLBAF
Solids Basket MGTSOL01
Solids Basket Hand Covers (2pc) MGTSOLHAN
MGT600
MGT200 MGT500 MGT700
Lo Pro
0.9ℓ /sec 1.6ℓ /sec 3.2ℓ /sec
1.6l/sec*
A 365mm 600mm 787mm 787mm

B 445mm 445mm 597mm 597mm
C 89mm 89mm 127mm 102mm
D 325mm 325mm 318mm 177mm
E 414mm 414mm 445mm 279mm
*No Solid Basket
ACCESSORIES
SUPPORTING QUALITY PLUMBING INSTALLATIONS
Quality installations demand quality materials, from the pipes and fittings to the tools you
use to connect them.
In addition to a range of pipes and fittings, Marley Pipe Systems also offers a range of
useful plumbing accessories of the highest quality and standards to provide an overall
solution to your plumbing and construction needs as well as to support the maintenance
of your pipe systems.
Included in the range is a selection of non-flammable lubricants, non-pressure solvent

weld cement adhesives, cleaning fluid, gel for pressure pipes, aluminium holderbats and
wax pan seals.
Look to Marley for your one-stop plumbing needs.
ACCESSORIES
Marley Non-pressure Solvent
Cement
Marley Pressure Solvent Cement
KS2 - 100ml Tube
MP250 - 250ml Tin
KS6 - 250ml Tin
MP250B - 250ml Bottle with Brush
KS6B - 250ml Bottle with Brush
MP500 - 500ml Tin
KS20 - 500ml Tin
KS20B - 500ml Bottle with Brush
Marley Gel For Pressure Pipe

MG1 - 1 Litre Bucket Marley Cleaning Fluid
MG5 - 5 Litre Bucket MC500 - 500ml Tin
MG20 - 20 Litre Bucket
Aluminium Holderbat
Aluminium Holderbat SC30 - 75mm
WHA4 - 40mm SC40 - 110mm
WHA5 - 50mm SC60 - 160mm
SC80 - 200mm
General Purpose Lubricant

Wax Pan Seal
ML6 - 200ml
WAXSL1
ML30 - 1ℓ
TECHNICAL OVERVIEW
DRAINAGE SYSTEMS
PROPERTIES AND PERFORMANCE
uPVC Pipes derive their load bearing capacity from their inherent stiffness and the char-
acteristics of the bedding and sidefill material used. When a vertical load is imposed on
a flexible pipeline, it will deform (radial deformation) and the resulting horizontal force is
transmitted to the undisturbed trench wall via the sidefill material. A state of equilibrium is
reached and any deflection of the pipe ceases when the horizontal reaction of the sidefill
corresponds to the transmitted vertical load.
The design of a uPVC pipeline must therefore take into account the interaction between
the pipe and the bedding material. This will enable uPVC pipes to withstand imposed
loads without excessive deflection whilst also maintaining their ability to cope with possi-
ble ground movement without fracturing.
The minimum specific tangential initial stiffness of Marley Solid Wall drain pipe is given
in the table below.
PIPE TYPE NOMINAL PIPE MINIMUM Kn/m2 20°C

DIAMETER (MM)
SOLID-WALL PIPE 110 6
160, 200, 250 4
The correct selection and placing of bedding and backfill materials will prevent the occur-
rence of an unacceptable level of deformation.
TECHNICAL OVERVIEW
DRAINAGE SYSTEMS
CHEMICAL PROPERTIES
Marley pipes and fittings are highly resistant to acids/alkalis,

making them ideal for installation in aggressive soils
and other demanding conditions.
CHEMICAL TYPE PVC REACTION / SUITABILITY
Acids No attack by concentrated or diluted acids at tempera-

tures up to 60°C, except for oxidising acids such as
concentrated nitric which attacks PVC above 20°C. In
stressed applications, design stress, at 20°C, should be
reduced by: from 2.5% for 10% sulphuric to 27.5% for
concentrated nitric.
Alkalis No attack at temperatures up to 60°C even by concen-

trated alkalis. However, in stressed applications, design
stress must be reduced significantly, e.g. by 40 - 50%
for 10% sodium hydroxide.
Aromatic Hydrocarbons and Highly Polar Organic Mate- Not suitable.

rials such as Ketones, Esters, Cyclic Ethers, Nitro-
Compounds and Hydrocarbons
Aliphatic Hydrocarbons No effect.
Aliphatic Alcohols No attack at room temperature but design stress must

be reduced by half.
Halogens – Chlorine No attack if dry.
Halogens – Chlorine Not suitable if moist.
Halogens – Bromine Not suitable.
Halogens – Fluorine Not suitable.
Halogens – Iodine Not suitable.
Oxidising Agents Little attack even by the strongest, such as concentrat-

ed potassium permanganate, but design stress must be
reduced by 25%.
Reducing Agents No effect up to 60°C.
Detergents No attack.
TECHNICAL OVERVIEW
DRAINAGE SYSTEMS
PIPE FLOW CHARACTERISTICS
110mm PIPE 160mm PIPE
GRADIENT VELOCITY CAPACITY VELOCITY CAPACITY
One in: m/s l/s m/s l/s
10 2,42 18,28 3,18 54,63
20 1,71 12,89 2,24 38,55
30 1,39 10,51 1,83 31,43
40 1,20 9,08 1,58 27,19
50 1,08 8,11 1,41 24,29
60 0,98 7,39 1,29 22,16
70 0,91 6,84 1,19 20,49
80 0,85 6,39 1,11 19,16
90 0,80 6,02 1,05 18,05
100 0,76 5,70 0,99 17,11
120 0,69 5,20 0,91 15,60
140 0,64 4,80 0,84 14,42
160 0,60 4,49 0,78 13,48
180 0,56 4,22 0,74 12,69
200 0,53 4,00 0,70 12,03
250 0,47 3,57 0,62 10,73
300 0,43 3,25 0,57 9,78
400 0,37 2,80 0,49 8,44
500 0,33 2,50 0,44 7,53
600 0,30 2,27 0,40 6,85
UNIVERSAL SHOWER
TRAP INSTALLATION
The Marley Universal Shower Trap

offers the choice of a vertical or
horizontal outlets.
max 85 mm
min 77 mm
HORIZONTAL OUTLET
a) 40mm - Apply PVC Solvent Weld to the inside of

the horizontal outlet of the shower trap and to the out-
side of the 40mm pipe. Insert the 40mm pipe into the
shower trap outlet. Allow to dry.
b) 50mm - Apply PVC Solvent Weld to the outside of

the horizontal outlet of the shower trap and to the in-
side of the 50mm Socket. Push the 50mm PVC Sock-
HEIGHT ADJUSTMENT & ROTATION
et over the shower trap outlet. Allow to dry.
Remove winglets by hand or pliers to the required
height, if space is no problem, keep the winglets at-
tached for maximum flow.
VERTICAL OUTLET
The design allows for an adjustment of 360°, to suit
a) Remove the horizontal alignment with tiles and the direction of the outlet.
bottom outlet section of the
shower trap.
b) Apply PVC Solvent Weld INTEGRATED SLOPE

to the inside of the 40mm
PVC Socket. Attach to the Using the adaptor allows for space saving, and en-
vertical outlet of the show- sures that a level installation is achieved while main-
er trap. taining a slope (2° 30’) allowing for a better drainage.
c) Apply PVC Solvent Weld Slope created by the adaptor to fa-

to the outside of the 50mm cilitate drainage and prevent water
pipe, attach to the vertical retention and stagnation.
outlet of the shower trap.
ENDURA
GREASE TRAP
INSTALLATION
The Marley Endura Grease Trap cleanout. With the cover removed,
may be installed on the floor, par- all internal surfaces should be vis-
tially in the floor, or fully recessed ible.
below the floor to best suit the sit-
uation. Whichever installation con- Installations requiring long runs of
figuration is used, make sure you pipe (exceeding 7.6m) to reach the
locate the grease trap in an area trap are to be avoided. This pre-
that allows for ease of maintenance. caution will reduce the possibility of
the pipeline becoming clogged with
Placement should allow the cover grease before reaching the grease
to be easily removed for cleaning. trap. Grease waste lines should be
A minimum clearance is required piped at a minimum slope of 6mm
above the cover of the grease per 304mm to maintain flow in the
trap (45-50cm) to allow removal of drain line.
the internal baffles for a complete
Typical Installation
Minimum Solids Basket Clearance of 45-50cm
is required for cleaning access.
Connections to the tank are

Solids Basket
Sink designed to receive 50mm or
45-50cm 75mm SSN couplings.
On Floor Option 45-50cm Dependent on the current
plumbing installation.
7.6m max
Semi Recessed Option

SSN Coupler
Fully Recessed Option
Grease Trap
DRAINAGE
FAQs
What jointing methods are used Marley offers push-fit fittings,

to connect pipes in the range? which require only lubricant to
join, as well as solvent weld fit-
tings, requiring the use of solvent
weld cement.
Is there a way to repair a specific section Yes, The Marley Repair Socket
of a pipe system without having to replace has been designed to permit ad-
the whole thing? ditional branch connections or re-
pair to an existing Marley soil pipe
installation, without causing major
and costly alterations.
How wide should I make my trench for The width of the trench should be
underground installations? as narrow as possible but at least
300mm greater than the outside
diameter of the pipe.
At what distance should soil stacks be Vertical pipework should be sup-

fixed to the wall? ported with pipe clips at a max-
imum of 2m centres. Horizontal
pipework should be supported at
approximately 1m centres.
How can I control pipe movement as a re- This may be established by se-
sult of temperature changes in multi-storey curing at least one socket with a
installations? pipe clip at each floor. Quite of-
ten the socket of a pipe length
may be located in a solid floor.
In this case, wrap the socket
and joint with a layer of building
paper and backfill with concrete.
How can I flash pipework through the With the advent of vent valves,
roof? vent stacks no longer need to
pass through the roof covering.
Marley is proud to be the only
company in South Africa to manu-
facture Vent Valves that carry the
SABS mark of quality assurance
for SANS 1532.
WASTE & SHOWER
TRAP FAQs
What diameter and depth of seal For wash basins / bidets – diam-
should my traps have? eter of trap: 32mm; depth of seal:
75mm (single stack system).
For showers, baths, clothes
washing machine, dishwashing ma-
chine, food-waste disposal unit – diam-
eter of trap: 40mm; depth of seal: 75mm
(single stack system).
Clothes washing machine, dishwashing
machine, food-waste disposal unit, floor
drain – diameter of trap: 50mm; depth of
seal: 75mm (all commercial installations).
When should I use a re-sealing Generally when the waste pipe or

trap? discharge pipe from an appliance
is beyond the limitations of an un-
vented waste pipe. Usually more
critical on basin and bidet wastes.
The distance between outlets is You can use a Double Sink

quite long, what must I do? Combo unit which is made to
accommodate unusual distances
between outlets. Simply cut the
lateral section and extend with
standard PVC waste pipe and the
extra clips provided.
How can I line up the Universal Universal Shower Traps are de-
Shower Trap with the tiles? signed with 360° rotation, allow-
ing for a symmetrical finish that
lines up with the tile pattern.
How can I achieve different configurations The Universal Shower Trap is a

with the Universal Shower Trap? system with 2 independent parts:
The combination of the vertical
Universal Shower Trap and the new adaptor
with horizontal outlet allows you to connect
to the main drainage network in all configu-
rations, without using a set of elbows (fewer
connections, therefore faster). This system
allows you to keep the positioning of the
grid parallel to the walls.
ENDURA
GREASE TRAP
FAQs
How often must the grease trap be All grease traps must be cleaned
cleaned? regularly to maintain efficient op-
eration.
The frequency of grease and solids removal is
dependent upon a variety of factors; the type
of food served, the capacity of the grease trap
and the quantity of grease in the water. In-
creasing the frequency of cleaning will reduce
odour problems associated with grease traps
and improve retention efficiency.
Why do I need a Solids Basket for my It is highly recommended that a

grease trap? solids basket be used in conjunc-
tion with the grease trap, espe-
cially when food is discharging into the drain
line. A solids basket will help prevent the
grease trap from becoming clogged and will
help greatly to maintain its effectiveness.
To empty the Solids Basket, lift

How do I empty the Solids Basket? all the latches on the grease trap
cover into the upright position and
open the grease trap.
There is a strong, pungent odour coming Strong odours may mean that
from the grease trap, how do I fix it? solids are accumulating and fer-
menting in the grease trap. To
remedy the problem, install a sol-
ids basket inside the grease trap.
Alternatively, a cover gasket is
damaged and needs replacing. It
also may be a sign that you need
to increase cleaning frequency.
What can I do if there are grease Either the drainage run is too long
gobules plugging up the grease trap? or the effluent is cooling before
it reaches the trap. In this case,
you need to install the grease trap
closer to the fixture.
MARKETING
SUPPORT
YOUR SUCCESS IS OURS, SO WE MAKE SURE YOU’VE GOT SUPPORT IN ALL SORTS
OF WAYS
An important part of our business philosophy is to build good partnerships and trading relationships with our custom-
ers. To do this, a large portion of our service offering is dedicated to providing support for merchants, partners and
end users alike.
So, not only can partners have full confidence in a brand that customers trust, but they will also have access to sales
and marketing support, strategic guidance and merchandising plans that help optimise profitability by moving prod-
ucts off the shelf quicker.
○ Dedicated account service and knowledgeable product support

○ Access to a library of support catalogues and product literature
○ POS display and merchandising solutions tailored to your own needs
○ Promotional campaigns to drive customer adoption
REDI PVC Injection Moulded Sewer Fittings
© Copyright Marley Pipe Systems (Pty) Ltd 2012
www.marleypipesystems.co.za
uPVC Sewer
& Drainage
Systems
upvc-sewer-n-drainage-sys_v001
© Copyright Marley Pipe Systems (Pty) Ltd 2009
TRAINING
EMPOWERING THE INDUSTRY TOWARDS BETTER
PRODUCT INSTALLATIONS
Marley is a company that prides itself on nothing but quality – not only in
the products that we manufacture, but also the very integrity of the product
installations that make up the backbone of every building in South Africa,
from a freestanding house to a multi-storey high rise.
As part of our commitment to sustainable development at all levels of the

value chain, we strive to create opportunities for skills development. Not
only do we offer on-site and classroom training led by industry experts to
support plumbers and installers, but we also aim to provide knowledgeable
technical training at school and FET level to empower the plumbers and
installers of tomorrow.
The price of success

is hard work,
dedication to the
job at hand, and the
determination that
whether we win or
lose, we have applied
the best of ourselves
to the task at hand.
- Vince Lombardi
CONTACT US
Branch Offices
Bloemfontein: +27 51 434 2331/5

Cape Town: +27 21 045 0050
Durban: +27 31 791 5800
East London: +27 43 726 6505
George: +27 44 874 1160
Jet Park (MEGAFLEX): +27 11 823 1160
Namibia: +264 81 237 200
Nelspruit: +27 13 753 2571
Polokwane: +27 15 292 4141
Port Elizabeth: +27 41 045 0998
Zimbabwe +263 772 229 940
Agents:
Contract Supplies (Botswana): +267 392 2922
ENQUIRE HERE
Building Mining and Industrial

Head Office Head Office
1 Bickley Road, 1 Piet Pretorius Street,
Pretoriusstad, Nigel Rosslyn, Pretoria
Tel: +27 11 739-8600 Tel: 0861 MARLEY
Fax: +27 11 739-8680 Tel: +27 12 045-0997
www.marleypipesystems.co.za

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Soil & Vent

Southern African Vinyls Association

Marley Pipe Systems, an Aliaxis The capacity to supply a comprehen-

ar our suppliers and our market

that creates demand

Southern African Vinyls Association

SEWER AND DRAIN PIPE SABS 1601. 791

Normal duty pipe Class 51, SABS 791

UL420 110 6 Plain Ended 2.3 1.20

UZN420 110 6 Socketed 2.3 1.20

UL620 160 6 Plain Ended 3.2 2.51

UZN620 160 6 Socketed 3.2 2.51

UL820 200 6 Plain Ended 3.9 3.80

UZN820 200 6 Socketed 3.9 3.80

Heavy duty pipe, Class 34, SABS 791

ULH420 110 6 Plain Ended 3.2 1.57

UZH420 110 6 Socketed 3.2 1.57

ULH620 160 6 Plain Ended 4.7 3.67

UZH620 160 6 Socketed Z-LOK 4.7 3.67

UZF620 160 6 Socketed Z-LOK 4.7 3.67

UZH820 200 6 Socketed Z-LOK 5.9 5.63

SABS 1601 Pipe 100kPa & 200kPa Maincore

ULE420 - 100kPa 110 6 Plain Ended 2.00 1.05

ULE422 - 200kPa 110 6 Plain Ended 2.70 1.31

ULE620 - 100kPa 160 6 Plain Ended 3.00 2.26

The pascal (symbol: Pa) or kilopascal (kPa) is the SI derived unit of

22.5° Plain Spigot/Socket

45° Plain Bend ⅛

45° Ribbed Access Bend ⅛

*Fabricated Fittings (non-SABS)

87.5° Plain Bend ¼

87.5° Ribbed Access Bend

45° Ribbed Junction

Ribbed Access Junction

Ribbed Access Junction

*Fabricated Fittings (non-SABS)

45° Access Left

45° Access Right

Gulley “P” Trap

OVERFLOW GULLEY HEAD

Overflow Gulley Head

*Fabricated Fittings (non-SABS)

Plain Stopend (Female)

Plain Stopend (Male)

45° Rodding Eye

90° Rodding Eye

*Fabricated Fittings (non-SABS)

160mm UG Adaptor PVC

Kimberley Socket Rubber

160mm UG Junction Plain

*Fabricated Fittings (non-SABS)

UG Short Radius 45°

UG Short Radius 87.5°

110mm Non-Return 160mm Non-Return V/V

*Fabricated Fittings (non-SABS)

SOIL AND VENT PIPE SABS 967

SL320 75 4 Plain Ended 3.50 1.16

SLE320 75 6 Plain Ended 2.30 0.78

SL420 110 6 Plain Ended 3.50 1.66

SL406 110 2 Plain Ended 3.50 1.66

SL412 110 4 Plain Ended 3.50 1.66

SLE420 110 6 Plain Ended 2.25 1.18