3406 INDUSTRIAL AND MARINE ENGINES SERIAL NUMBERS. 90U1-UP 91U1-UP. | RIDE =) Ses | PERTENECE { BIBLIOTECA SOPO SPECIFICATIONS (Section 1) SYSTEMS OPERATION (Section 2) TESTING AND ADJUSTING (Section 3) _— ATTACHMENT SPECIFICATIONS (Section 4) ATTACHMENTS (Section 5) GENERAL INSTRUCTIONS (D & A) (Section 6) DISASSEMBLY AND ASSEMBLY (Section 7) AIR COMPRESSORS (Section 8) Individual Service Manuals are available for the following MARINE TRANSMISSIONS: Twin Dise MG-503, Form SENR2923 Twin Disc MG-514, Form RE00288 7211 & 7221 Marine Transmission, * Form SENR7772 ‘See your Caterpillar Dealer.3406 INDUSTRIAL AND MARINE ENGINES ENGINE DESIGN Bore Stroke. gtabarentrs [Number and Arrangement of Cylinders Firing Order injection Sequence) No.1 Cylinder Location. Rotation of Crankshaft {when seen from flywheel en Rotation of Fuel Purp Camshatt (when seen from pump drive end) FUEL SYSTEM IDENTIFICATION (1) erifcaton plate on side of injection pump housing (2) Location of stamped part number for later Fuel Injection Pump and Governor Groups SPECIFICATIONS 5.40 in. (197.2 mm) 6.50 in. (165.1 mm) 6.in Line 15,3624 Front counterclockwise ‘counterclockwise DI FUEL SYSTEM CHART” Earlier Later Engine Inj. Pump and Inj. Pump and Arrangements | Governor Group Pump Group Governor Group Pump Group 4N2238 6n9954 anzas2 engsi2 7N1257 7N1256 6N3267 7NO5E6 7NI317, ‘8N5000 enze86 enagi2 "7N1260 7N1256. ‘BRaSST 6Na999 4ng332 ena912 7N1258 7N1256 ‘eNao98 6NS001 4N8877 engo12 IN1259 7N1258 "PC fuel system did not have the major changes as shown in DI chart 12INDUSTRIAL AND MARINE ENGINES SPECIFICATIONS FUEL INJECTION PUMP HOUSING ‘Rack bearing sgnment — the cantar of the rack bearing tab must be within 002 in 10.05 mm) ofs vertical ine that. a) goes through the canter ofthe rock besring {0} is porallol to the vorticl centertine thru the injaction pump bores and camshaft bearing bores The following tools are available to postion the rack bearings ly: 5P1744 Plate and 936329 Driver. correct bearing depth is controlled when driver is stopped by plate Intall pins until they contact bottom of housing casting Install plug flush with casting surface Install ear rack bearing to depth of 282 + 05 in, (7.16 + 0.13 mm) FE: Smal holes in besring must be positioned shown (poral to erie! contertin thu the pump) Install dowel to gota cmension from canterline of {et injection pump bore to dowel (cal dowe! hole wth lurminum ball 1584 7 (002 in, (14.83 = 0,05 mm) ‘oe in beatings forthe camshaft Inew! 2.1255 + .0016 in, (52.988 + 0.038 mm) of bearing surfaces ofthe {new '2.7220 #0005 i, (89.899 = 0,013 mm) Maximum permisible clearance between the beorings and the camshaft ° 1010 in. (0.25 men) Insta front and rear camshaft besring flush with front of housing 12) Distance from rer fo00 of housing to installed cantar camenaft bearing 281» (02 in, (122.2 + 05 mm) ) Distance from rear of housing to and of dow {62 + Zin, (16.7 + 05 mm) 120) Position of camshaft bearing joints (X} must be Timite to area A (rom vertical centerline). as