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A RRMA Z HELPS SPODUMENE PRODUCER

E XCEED GR ADE & RECOV ERY TARGE T S W HILE


REDUCING COLLEC TOR CONSUMP TION BY 68%

CASE STUDY

THE CHALLENGE

Our client, a spodumene mineral processor, opened a mine with intentions of producing a battery-grade spodumene product.
Their deposit presents unique metallurgical challenges related to mica- and iron-containing silicate minerals. The mineralogy of
the deposit is 10-20% spodumene with a high percentage of quartz and iron silicates, mica, amphibole and more.

In order to produce a battery-grade product, the spodumene concentrate had to be upgraded from 0.8-1.2% Li2O to >6.0%
Li2O. The client’s processing facility was having difficulties achieving concentrate levels above 4.5% Li2O, as well as making the
recovery and production targets projected in the mine prefeasibility study.

As the plant started up, several processing challenges reduced recovery versus targets and hindered processing steps:

• The operation had difficulty meeting production goals


• The mine started up on a commodity-type collector
• Reagent consumption was high
• Grade targets were not consistently being met.

THE SOLUTION

A technical partnership was established between ArrMaz and the mineral processor focused on
two key areas:

1. Collector formulation customized to their unique feed, water and process


2. Process optimization.
ArrMaz manufactures custom surfactants designed to improve the selectivity and strength of
spodumene flotation. Laboratory floats on the processor’s feed samples were conducted in
ArrMaz’s Mulberry, Florida metallurgical lab to pre-screen the chemistry and formulary types LABORATORY FROTH
to meet grade and recovery requirements. A custom-formulated surfactant-enhanced reagent, FLOTATION LOADED WITH
CustoFloat ® 7080, was found to be the most effective. Selectivity and froth structure were custom SPODUMENE
designed to reject iron-containing contaminants in order to satisfy grade requirements.

4800 State Road 60 East, Mulberry, FL 33680


MINING@ARRMAZ.COM  | +1-863-578-1206 | ARRMAZ.COM
Arrangements were then made to conduct laboratory tests at the processor’s site to verify the initial findings. CustoFloat 7080
was proven to handle the range of varying feed and operating conditions encountered in the plant. CustoFloat 7080 plant
testing was conducted versus the commodity collectors previously used and the new collector was found to successfully meet
their grade target of 6%.

A team comprising members from each company was formed and a brainstorming session on process troubleshooting was
conducted. Working with the client, ArrMaz laboratory and process consultants examined their process from beginning to end,
and were able to adjust feed processing and mineral conditioning parameters to maximize plant and reagent performance.

THE RESULTS

Over the 3-4 month testing period, CustoFloat 7080 was able to consistently make grade targets, as well as provide acceptable
recovery and production tons. The following key results were achieved:

• Flotation selectivity was improved as the ratio of Li to Fe FLOTATION SELECTIVITY SUMMARY


increased significantly. (SINGLE CLEANER)

• A stepwise process was developed to tweak operating 5


parameters. CustoFloat 7080 formulary was fine-tuned to
better match the collector and feed.
4
• Collector consumption was reduced by 68%.

• Collector ease-of-handling and make-down efficiency was


improved. 3
Li/Fe

• During the course of this development effort, the


performance criteria for the site was met, putting the plant 2
back on track with the expectations of the prefeasibility
study.
1
The supplier-client partnership continues today, now focused
on further increasing recovery with new collector development.
Work on new collector formulas show further improvement in 0
lithium flotation selectivity over iron contamination as shown in 7080 7080-1 7080-3 7080B 7080C
the chart opposite. Reagent

THE ARRMAZ ADVANTAGE


Since 1967, ArrMaz has been a trusted partner to mining companies worldwide, delivering innovative chemical solutions for process improvement
with superior responsiveness, expert technical advice and outstanding customer support. Some of the world’s largest industrial mineral producers
trust ArrMaz’s proven solutions to optimize their process performance and efficiency. Send us your mineral and let us do the same for you.

Contact ArrMaz today to discover how our high-quality custom mining solutions can improve your mineral grade and recovery.
Email Mining@ArrMaz.com or call +1-863-578-1206 for further information.

The information contained herein is presented in good faith and believed to be accurate, however, ArrMaz Products, LP assumes no responsibility or liability for the information provided.
ArrMaz Products, LP further makes no representations or warranties, either express or implied, of merchantability, fitness for a particular purpose or of any other nature with respect to the
information or the product(s) to which the information refers.
© 2018 ArrMaz Products, LP. All rights reserved. This material may not be reproduced, displayed, modified or distributed without the express prior written permission of the copyright holder.

4800 State Road 60 East, Mulberry, FL 33680


MINING@ARRMAZ.COM  | +1-863-578-1206 | ARRMAZ.COM

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