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FMU 230/231 Ultrasonic Level Measurement: Prosonic T
FMU 230/231 Ultrasonic Level Measurement: Prosonic T
02
52014981 prosonic T
FMU 230/231
Ultrasonic Level Measurement
Operating Instructions
Short Instructions Prosonic T FMU 230/231
Short Instructions
Quick and easy
without display
1. Unlock device:
– H
2. Reset: BD
– V
or
3. Adjust level to 0%,
wait 35 s, confirm
(s. upper figure):
– +
0%
5. Lock device: BD
+ V 100%
or
2 Endress+Hauser
Prosonic T FMU 230/231 Table of Contents
Table of Contents
3 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5 Commissioning without
display module . . . . . . . . . . . . . . . . . . . . 8
6 Commissioning with
display module . . . . . . . . . . . . . . . . . . . . 9
6.1 Basic calibration . . . . . . . . . . . . . . . . . . . . . . 10
6.2 Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6.3 Current output . . . . . . . . . . . . . . . . . . . . . . . . 13
6.4 Additional parameters . . . . . . . . . . . . . . . . . . 14
6.5 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6.6 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Endress+Hauser 3
1 Safety instructions Prosonic T FMU 230/231
1 Safety instructions
The compact transmitters Prosonic T FMU have been designed to operate safely in
accordance with current technical and safety standards and must be installed by
qualified personnel according to the instructions in this manual. The manufacturer
accepts no responsibility for any damage arising from incorrect use, insatallation or
operation of the equipment. Changes or modifications to the equipment not expressly
approved in the operating instructions or by the bodies responsible for compliance may
make the user‘s authority to use the equipment null and void. Damaged instruments
which may be a safety hazard must not be operated and are to be marked as defective.
Use in hazardous areas When used in explosion hazardous areas, the equipment must be installed in
accordance with local regulations as well as with technical and safety requirements on
the measuring point as specified in the accompanying certificates.
Installation and Installation, electrical connection, commissioning, operation and maintenance may only
Commissioning be carried out by trained and authorized personnel. The personnel must read and
understand these operating instructions before carrying them out.
Operation The instruments may only be operated by trained personnel authorized by the plant
operator. The instructions given in this manual are to be followed exactly.
Safety conventions and In this operating instructions, safety-relevant information is indicated by the following
symbols symbols:
Symbol Meaning
!
Note!
"Note" indicates activities which - if improperly executed - could have an indirect impact
on operation or trigger unexpected device actions.
" Caution!
"Caution" indicates activities or processes which - if improperly executed - could lead to
personal injury or to incorrect functioning of the device.
# Warning!
"Warning" indicates activities or processes which - if improperly executed - could lead to
serious injury to persons, to a safety risk or to destruction of the device.
% DC voltage
A terminal at which DC voltage is applied or through which DC flows.
) Ground connection
A grounded terminal, which, from the user's point of view, is already grounded by a
grounding system.
Equipotential terminal
+ A connection which must be connected to the grounding system of the equipment: this
can, for example, be a potential matching line of a star-shaped grounding system,
depending on national or company code of practice.
4 Endress+Hauser
Prosonic T FMU 230/231 2 Installation
2 Installation
Installation variants
Installation with counter nut Installation with sleeve
seal
adapter flange
Blocking distance
FMU 230 with Display
D [mm] max.L [mm]
50 80
BD 80 240
100 300
max. seal
L
D
FMU 230/231
without Display:
Dmin = 100 mm
Lmax = 150 mm
Level echos from the blocking distance (BD) cannot be evaluated due to the transient
characteristics of the sensor. Install the Prosonic T at a height so that the blocking
distance BD is not undershot, even at maximum fill level. Use a pipe nozzle if you cannot
maintain the blocking distance in any other way. The interior of the nozzle must be
smooth and may not contain any edges or welded joints. In particular, there should be
no burr on the inside of the tank side nozzle end. Note the specified limits for nozzle
diameter and length.
" Caution!
If the blocking distance is undershot, it may cause device malfunction.
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2 Installation Prosonic T FMU 230/231
Installation position
2 3 4
1
5
1/3 R
Sensor L r
FMU 230 5m 0,38 m
α
6 FMU 231 7m 0,67m
α/2 = 5,5°
• Do not install the sensor in the middle of the tank (3). We recommend leaving a
distance between the sensor and the tank wall (1) measuring 1/3 of the tank radius.
• Use a protective cover (page 18), in order to protect the device from direct sun or rain
(2).
• Avoid measurements through the filling curtain (4).
• Make sure that equipment (5) such as limit switches, temperature sensors, etc. are not
located within the emitting angle α. In particular, symmetrical equipment (6) such as
heating coils, baffles etc. can influence measurement.
• Align the sensor so that it is vertical to the product surface.
• Never install two ultrasonic measuring devices in a tank.
! Note!
Make use of the echo quality display (page 14) to find the best installation position.
Installation Screw the Prosonic T at the screw-in piece using an 60 AF spanner. In order to facilitate
the wiring the housing is rotatable after installation.
housing
turnable after
installation
#
Caution!
Use only the hexagonal
nut to screw in the
Prosonic T AF 60
60
max torque
20 Nm
6 Endress+Hauser
Prosonic T FMU 230/231 3 Wiring
3 Wiring
1. Open the housing cover.
2. Insert cable through gland, make
connection according to the figure.
3. Tighten cable gland.
Note!
Use screened two-core instrumentation
cable.
For optimal protection against
electromagnetic interference, the
screen should be grounded in the
control room or the nearest earthing
point.
A good connection to ground is
Supply voltage:
12 ... 36 VDC essential to good screening.
VH
parameters
+ -
!
4 5
green LED:
confirm entry
+ V H
plug-in display
operating keys
The operating elements are located under the cover of the housing.
Display module When the display module is used, the Prosonic T is operated via an operating matrix.
(optional) The current matrix position and the associated parameter (e.g. measured value) are
displayed on the module. The bargraph represents the measured value or the echo
quality, depending on the matrix position.
The basic functions for simple applications (empty and full calibration, locking and
unlocking) are accesible without the display module.
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5 Commissioning without display module Prosonic T FMU 230/231
Methods of calibration • after installation: The vessel is emptied to 0% and filled to 100% afterwards.
• before installation: The respective levels are simulated by directing the Prosonic T at
the appropriate distance to a plain wall.
The procedure
1. Unlock device:
– H
2. Reset: BD
– V
or
3. Adjust level to 0%,
wait 35 s, confirm
(s. upper figure):
– +
0%
5. Lock device: BD
+ V 100%
or
Reset A reset causes most of the instrument settings to return to the factory settings. The
following parameters are not affected by a reset:
• all linearisation parameters
• the m/ft selection (V8H2)
The factory settings are included in the operating matrix on page 22.
Locking Locking protects the entries against unwanted and unauthorized changes.
Current output After calibration the Prosonic T outputs a current according to the measured value. The
complete measuring range (0% ... 100%) is mapped to the current interval 4 ... 20 mA.
8 Endress+Hauser
Prosonic T FMU 230/231 6 Commissioning with display module
When the display module is used, the Prosonic T is operated via an operating matrix.
Each matrix field represents an operating parameter. The matrix can be accessed via
the keys. The meaning of the matrix fields is summarised on page 22.
V Confirms the entry and selects the next matrix position (vertically).
H Confirms the entry and selects the next matrix position (horizontally).
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6 Commissioning with display module Prosonic T FMU 230/231
Length unit 2. In V8H2, select the length unit for all subsequent inputs:
(V8H2)
V8H2 Unit
0 (Default) m
1 ft
" Caution!
Change the unit only immediately after a reset. If you change the length unit at a later
point, all subsequent entries have to be repeated in the new unit.
Empty distance (V0H1) 3. Enter the empty distance E into V0H1 and the span F into V0H2. Use the units, which
Span (V0H2) have been selected in V8H2.
• The Empty distance E is the
distance from the sensor diaphragm
to the 0% level.
BD
E: Empty distance
• The Span F is the distance from the
100% F: Measuring range 0% to the 100% level.
(span)
E
F
0%
Application parameter 4. In V0H3 enter the application parameter according to the following table:
(V0H3)
V0H3 Application
0 Liquid
1 Liquid with rapid level change
2 Liquid in vessels with dome ceiling
3 Coarse bulk solids
4 Conveyor belt
Measured value display 5. Now the instrument is measuring. You can read out the following values:
Matrixfeld Display
V0H0 Level in %
V0H8 Distance D from sensor diaphragm to product
surface (m or ft)
V0H9 Level in m or ft
Current output 6. After the basic calibration the Prosonic T outputs the level in the form of a current sig-
(V9H8) nal. The complete measuring range (0% ... 100%) is mapped to the current interval
4 ... 20 mA. The current value (mA) is displayed in matrix position V9H8.
10 Endress+Hauser
Prosonic T FMU 230/231 6 Commissioning with display module
6.2 Linearization
After the basic calibration, the measured value is displayed in V0H0 as a percentage of
the span. The value can be converted into any other unit by the linearization function.
Four different modes of linearization can be selcted in V2H0.
Linearization mode Use this mode, if you want to display the level in the length unit, which has been
"Level" (V2H0=0) selected in V8H2 (m or ft).
! Note!
The factory setting is V2H5=100. That means, the level is expressed in % by default.
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6 Commissioning with display module Prosonic T FMU 230/231
Linearization mode Use this linearization mode, if you want to measure the volume or weight, while the value
"semi-automatic" pairs level/volume or level weight are not yet known.
(V2H0=3) The vessel is emptied in steps. At each step, the Prosonic T automatically registers the
level. The associated volume or weight must be entered manually.
Step Matrix Entry / Meaning
position
Fill the vessel to a level of 100%
1 V2H0 "4": Deletes a linearization table that might be present
2 V2H0 "3": Linearisation mode "semi-automatic"
3 V2H1 number of the value pair (1 ... 11)
4 V2H2 Check the displayed level and confirm by pressing H .
5 V2H3 Enter the associated volume or weight (in the desired unit)
Empty the vessel stepwise and repeat steps 3 ... 5 for each point
6 V2H0 "1": Activates the table
Error message As long as a linearization table is being entered, the current output indicates an error
message. The error disappears as soon as the table is complete and activated.
Measured value display When the table has been activated, the following measured values can be read out:
Matrix posi- Display
tion
V0H0 Volume or weight in the unit of the linearization
V0H8 Distance D from sensor diaphragm to product surface (m or ft)
V0H9 Level in m or ft
Current output The current output always follows the measured value V0H0. Therefore, the
4 mA value (V0H5) and the 20 mA value (V0H6) must be adapted to the new units (see
chapter 6.3).
12 Endress+Hauser
Prosonic T FMU 230/231 6 Commissioning with display module
Continuous output with In addition to the linear scaling the 4 mA threshold becomes effective in this option. It
4 mA threshold makes sure, that the current output does not fall below 4 mA even if the measured value
(V8H1=1) is less than V0H5. Use this option, if your control system can not handle currents below
4 mA.
Current on Fault In V0H7 specify the behaviour of the current output for the case of an error.
(V0H7)
V0H7 Output on error
0 3,8mA
1 22 mA (Default)
2 hold last value
Display of the current The current output (mA) is displayed in matrix positon V9H8.
output (V9H8)
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6 Commissioning with display module Prosonic T FMU 230/231
Temperature The actual temperature at the sensor is shown in V3H5. If the limit of 80°C has been
(V3H5) exceeded once, the highest value ever reached remains stored (drag indicator).
Lost echo delay time The lost echo delay time makes sure that no alarm will be output if the echo becomes
(V8H3) lost for a short period of time (for example due to foam). Values between 0 and 255 s
can be entered. The dafault setting is 60 s. For standard applications the lost echo delay
time should be not less than 30 s.
Actual level Falsifications in height in V0H9 (e.g. by temperature effects) can be corrected by
(V3H1) entering the correct height - the actual height - in V3H1. Entering the actual height then
automatically corrects the empty calibration.
First Echo Factor Vessels with tightly rounded roofs (dome covers) can cause double echos giving rise to
(V3H4) a display showing a level which is too low. Double echos can be excluded by increasing
the first echo factor to "maximum".
V3H4 First Echo Factor
0 off
1 medium
2 maximum
Output damping The effect of the output damping is to attenuate the analogue output and the measurand
(V0H4) indication on the display of the Prosonic T. When the liquid surface is not steady, a
steady reading can be obtained with the aid of the output damping. Values from 0 to
255 s can be entered. The default setting is 3 s. Please note, that the Prosonic T can not
resolve level changes faster than the output damping.
14 Endress+Hauser
Prosonic T FMU 230/231 6 Commissioning with display module
6.5 Simulation
Linearization
scaling
Output
The measured value is processed by the Prosonic T in two steps and subsequently
output to external instruments. With the simulation function the correct operation of each
of these steps can be checked.
Volume simulation Use the volume simulation, to check the scaling of the output value:
(V9H6=2) 1. Set V9H6=2
2. In V9H7, enter a main value (level, volume or weight).
3. Check if the output current (V9H8) assumes the correct value.
4. Set V9H6=0 to return to the ordinary operation mode.
Current simulation Use the current simulation to check correct operation of the external instruments:
(V9H6=3) 1. Set V9H6=3
2. In V9H7, enter a current (in mA).
3. Now, the specified current is present at the output. Check, if the external instruments
respond correctly to this current.
4. Set V9H6=0 to return to the ordinary operation mode.
6.6 Locking
Locking via the keyboard
Key combination Meaning
! Note!
If the instrument has been locked via the keyboard, it can only be unlocked again via
the keyboard. Unlocking via the matrix is not possible in this case.
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7 Trouble shooting Prosonic T FMU 230/231
7 Trouble shooting
Types of error messages The self monitoring system of the Prosonic T distinguishes beween alarms and
warnings.
Alarm
• The bargraph flashes (if the display is plugged in)
• The current output adopts a preselected value (page 13)
• An error code is output in V9H0.
Warning
• The instrument continues to measure.
• An error code is output in V9H0.
E101 ... Alarm/ Initialisation Appears after switching on. If error remains,
E103 Warning contact Endress-Hauser service.
E110 ... Alarm Electronics error Reset instrument (V9H5 = 333). If error
E121 remains, contact Endress+Hauser service.
E602 Warning Linearisation curve is not rising Check manual linearisation curve. Does the
continuously volume increase with height?
E604 Warning Linearisation curve has less than Enter more points
2 points
E605 Alarm Linearisation table not available Activate the linearisation curve after entering
all points.
E620 Warning Current outside range Check calibration and setting of the current
output.
E641 Alarm No usable echo Check, if a better position of the sensor is pos-
sible.
16 Endress+Hauser
Prosonic T FMU 230/231 7 Trouble shooting
Fault analysis
Output current Check V0H0: yes Adjust output
too large or Is the displayed measured scaling
too small value correct? (s. chap. 6.3)
no
V0H0 to large or
V0H0 to small, see below.
no Multiple echos
- V0H3: Select "2" (dome cover)
- V3H4: increase first echo factor
Adjust linearisation
(s. chap. 6.2)
Adjust linearisation
(s. chap. 6.2)
Main value V0H0 Turbulent surface? yes - Agitator blades in measuring range?
vacillates - Increase output damping
- V0H3: Select "0" (liquid) or "2" (dome
cover)
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8 Accessories Prosonic T FMU 230/231
8 Accessories
Protective cover
Adapter flange
sealing ring
EPDM adapter flange
(supplied)
sensor nozzle
Mounting bracket
18 Endress+Hauser
Prosonic T FMU 230/231 8 Accessories
Cantilever
A
20
C
20
100
50
35
25
D M8
75 75 100 B 35
50/
62
22
C
105
6.5
15
A B C D for Sensor Material Order Code
585 250 2 200 FMU 40 1.4301 (AISI 304) 52014132
galv. steel 52014131
FMU 41 1.4301 (AISI 304) 52014136
galv. steel 52014135
1085 750 3 300 FMU 40 1.4301 (AISI 304) 52014134
galv. steel 52014133
FMU 41 1.4301 (AISI 304) 52014138
galv. steel 52014137
• The 50 mm or 62 mm orifices serve for the mounting of the FMU 40 or FMU 41 sensor,
respecitvely.
• The 22 mm orifice may be used for an additional sensor.
Mounting Frame or
Wall Bracket
13
for Cantilever
100
25
55 3.2
5 ø 33.7
6.5
180
3.2
213
Ø 33.7
60
150
110
20 4 25
700/1400
13
6.5
45
76
88 110
200
150
100
100
130 150
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9 Technical Data Prosonic T FMU 230/231
9 Technical Data
Input variables Measuring range Type in liquids in solids
FMU 230 0,25 ... 4 m 0,25 ... 2 m
FMU 231 0,4 ... 7 m 0,4 ... 3,5 m
Blocking distance FMU 230: 0,25m; FMU 231: 0,4m
Operating frequency FMU 230: approx. 70 kHz; FMU 231: approx. 55 kHz
Pulse frequency 0,5 ... 1 Hz depending on sensor and electronic version
Display and operating Display LCD (optional) 4 character display with segment display of current
elements LED for entry acknowledgement
Operation via four keys: –, +, V, H
20 Endress+Hauser
Prosonic T FMU 230/231 Index
Index
A L
Actual level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Adapter flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Length unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application parameter . . . . . . . . . . . . . . . . . . . . . . . 10 Level simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Linearization mode. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Binary output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lost echo delay time . . . . . . . . . . . . . . . . . . . . . . . . . 14
Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
M
C Measured value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cantilever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Measured value display. . . . . . . . . . . . . . . . . . . . . . . 12
Continuous output. . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Methods of calibration . . . . . . . . . . . . . . . . . . . . . . . . . 8
Current on Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Mounting bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Current output . . . . . . . . . . . . . . . . . . . . . . . . . 8, 10, 12 Mounting Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Current simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
cylincrical horizontal tank . . . . . . . . . . . . . . . . . . . . . 12 O
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D Operating matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Display module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Output damping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
E P
Echo Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Empty distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 R
Error message. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 10
F S
Fault analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Span. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
First Echo Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
T
I Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Installation position . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation variants . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 V
Interference echo suppression . . . . . . . . . . . . . . . . . 14 Volume simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
K W
Key operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Wall Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Endress+Hauser 21
Operating Matrix FMU 230/231 Prosonic T FMU 230/231
H0 H1 H2 H3 H4 H5 H6 H7 H8 H9
V0 Measured Empty Full Application Output 4mA value 20mA value Output on Measured Level
Basic value calibration calibration 0: liquid. damping Default: 0% Default: Alarm diestance (Bargraph:
1: fast Default: 3 s switch point 100% 0: 3,8mA (Bargraph: Echo Quality)
Calibration 2: dome cov.. for switch point 1: 22mA Echo Quality
3: solids 4 mA (8mA) for 2: hold
4: conveyor 20mA(16mA)
User unit m/ft m/ft seconds User unit unser unit m/ft m/ft
Display field
22 Endress+Hauser
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52014980
FM+SGML 6.0