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JCB 260W Robot Service Repair Manual PDF
JCB 260W Robot Service Repair Manual PDF
Publication No.
9803/9950-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 0 - Service Manual
Notes:
General Information
Service Manual - Skid Steer Large Platform
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section J - Tracks
Section K - Engine
Publication No.
9803/9950-1
World Class
Customer Support
Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400
Section 1 - General Information
Notes:
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners ....................................... 1-9
Introduction ............................................................................................1-9
Bolts and Screws ...................................................................................1-9
Hydraulic Connections ............................................................................. 1-13
'O' Ring Face Seal System ..................................................................1-13
Service Tools
Numerical List .......................................................................................... 1-15
Tool Detail Reference .............................................................................. 1-17
Section B - Frame and Bodywork ........................................................1-17
Section C - Electrics ............................................................................1-21
Section E - Hydraulics .........................................................................1-22
Section K - Engine ...............................................................................1-26
Service Aids
Sealing and Retaining Compounds ......................................................... 1-27
1-i 1-i
Section 1 - General Information
1-ii 1-ii
Section 1 - General Information
Introduction
About this Publication
Introduction
About this Publication
Machine Model and Serial Number Finally, please remember above all else safety must come
first!
This manual provides information for the following
model(s) in the JCB machine range: Section Numbering
T11-005
– 260W, 280W, 300W, 330W, 260T, 300T, 320T from The manual is compiled in sections, the first three are
serial number 1745010. numbered and contain information as follows:
Using the Service Manual 1 General Information - includes torque settings and
T11-004 service tools.
This publication is designed for the benefit of JCB
2 Care and Safety - includes warnings and cautions
Distributor Service Engineers who are receiving, or have
pertinent to aspects of workshop procedures etc.
received, training by JCB Technical Training Department.
3 Maintenance - includes service schedules and
These personnel should have a sound knowledge of recommended lubricants for all the machine.
workshop practice, safety procedures, and general
techniques associated with the maintenance and repair of The remaining sections are alphabetically coded and deal
hydraulic earthmoving equipment. with Dismantling, Overhaul etc. of specific components, for
example:
The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration
A Attachments
will specify.
B Body and Framework, etc.
General warnings in Section 2 are repeated throughout the
manual, as well as specific warnings. Read all safety Section contents, technical data, circuit descriptions,
statements regularly, so you do not forget them. operation descriptions etc. are inserted at the beginning of
each alphabetically coded section.
Renewal of oil seals, gaskets, etc., and any component
showing obvious signs of wear or damage is expected as
a matter of course. It is expected that components will be
cleaned and lubricated where appropriate, and that any
opened hose or pipe connections will be blanked to
prevent excessive loss of hydraulic fluid and ingress of dirt.
T055600-2
Fig 1.
Cab/Canopy
T1-003_2
Machine Description
The Skid Steer Loader is a self propelled skid steer 1 ROPS/FOPS Cab
machine fitted with either wheels or tracks. The main
structural support is designed to carry a front mounted 2 Fuel Tank
carriage onto which a shovel or an approved attachment
can be fitted. 3 Loader Arm
Note: The illustration(s) show a typical machine model; 4 Front Working Lights
your machine may look different from the model shown.
5 Quickhitch
Intended Use
6 Rubber Tracks
The machine is intended to be used under normal
conditions for the applications described in this manual. If 7 Battery
the machine is used for other purposes or in dangerous
environments, for example in a flammable atmosphere or 8 Hydraulic Tank
in areas with dust containing asbestos, special safety
regulations must be followed and the machine must be 9 Hydraulic Sight Glass
equipped for use in these environments.
10 Engine Compartment Rear Door
When used normally with a shovel fitted, the machine
loads or excavates through forward motion of the machine 11 Engine Top Cover
and lifts, transports and discharges material.
11
5
10
8,9 7 4
6
T054330
Fig 2.
Your machine has an identification plate mounted as The Product Identification Number (PIN), weight, engine
shown. The serial numbers of the machine and its major power, year of manufacture and serial number of the
units are stamped on the plate. machine are stamped on the identification plate.
The serial number of each major unit is also stamped on 1 World Manufacturer Identification (3 Digits).
the unit itself. If a major unit is replaced by a new one, the
serial number on the identification plate will be wrong. JCB = UK Build.
Either stamp the new number of the unit on the
identification plate, or simply stamp out the old number. GEO = USA Build
This will prevent the wrong unit number being quoted when
replacement parts are ordered. 2 Machine Type and Model (5 Digits).
The machine and engine serial numbers can help identify 260 = 260
exactly the type of equipment you have.
W = Wheeled
T = Tracked
S = Standard Flow
H = High Flow
JCB, INC. GEORGIA
2000 BAMFORD BOULEVARD
POOLER, GA 31322 3 Randomly Generated Check Letter
DESIGNATION Product Identification Number, PIN, ISO 10261
T019170
Fig 3.
Component Identification
E
Typical Engine Identification Number
T1-050
SD 320/40001 U 00001 04
1 2 3 4 5
1 Engine Type
3 Country of manufacture
U = United Kingdom
5 Year of Manufacture
U 00001 04
!MWARNING !MWARNING
You could be killed or seriously injured if you operate Do not use the machine if the falling objects protection
a machine with a damaged or missing ROPS/FOPS. If level provided by the structure is not sufficient for the
the Roll Over Protection Structure (ROPS)/Falling application. Falling objects can cause serious injury.
Objects Protection Structure (FOPS) has been in an 8-2-8-17
accident, do not use the machine until the structure
has been renewed. Modifications and repairs that are If the machine is used in any application where there is a
not approved by the manufacturer may be dangerous risk of falling objects then a falling-objects protective
and will invalidate the ROPS/FOPS certification. structure (FOPS) must be installed. For further information
INT-2-1-9_6
contact your JCB Dealer
Torque Settings
Zinc Plated Fasteners and Dacromet Fasteners
T11-002
The two types of fasteners can be readily identified by Torque settings are given for the following conditions:
colour and part number suffix. K Table 1. Fastener Types
( T 1-9). Condition 1
Note: A Dacromet bolt should not be used in conjunction Verbus Ripp Bolts
with a Zinc or Yellow plated nut, as this could change the
torque characteristics of the torque setting further. For the
same reason, a Dacromet nut should not be used with a
Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and
must not be replaced by bolts of a lesser tensile
specification.
Fig 8.
Note: Dacromet bolts, due to their high corrosion
resistance are used in areas where rust could occur. Torque settings for these bolts are determined by the
Dacromet bolts are only used for external applications. application. Refer to the relevant procedure for the
They are not used in applications such as gearbox or required settings.
engine joint seams or internal applications.
Hydraulic Connections
Service Tools
Numerical List
The tools listed in the table are special tools required for details of all tools, including the content of kits and sets,
carrying out the procedures described in this manual. refer to Tool Detail Reference, Section 1.
These tools are available from JCB Service.
Note: Tools other than those listed will be required. It is
Some tools are available as kits or sets, the part numbers expected that such general tools will be available in any
for parts within such kits or sets are not listed here. For full well equipped workshop or be available locally from any
good tool supplier.
Fig 9. 892/00849 Braided Cutting Wire Fig 12. 992/12400 Static Oven 240V
Consumable heavy duty cut-out wire used with the glass Required to pre-heat adhesive prior to use. No plug
extraction tool. K Fig 6. ( T 1-18). Approx 25 m length. supplied.