Motor Protection and Control Rem615 Ansi: Application Manual

Relion® 615 series
Motor Protection and Control

REM615 ANSI
Application Manual
Document ID: 1MAC259901-MB
Issued: 01/20/2010
Revision: A
Product version: 2.0
© Copyright 2010 ABB. All rights reserved

Copyright
This document and parts thereof must not be reproduced or copied without written
permission from ABB, and the contents thereof must not be imparted to a third party,
nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license and
may be used, copied, or disclosed only in accordance with the terms of such license.
Trademarks
ABB and Relion are registered trademarks of ABB Group. All other brand or product
names mentioned in this document may be trademarks or registered trademarks of their
respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB Inc.
Distribution Automation
4300 Coral Ridge Drive
Coral Springs, FL 33065, USA
Toll-free: 1 (800) 523-2620
Phone: +1 954-752-6700
Fax: +1 954 345-5329
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or
product description and are not to be deemed as a statement of guaranteed properties.
All persons responsible for applying the equipment addressed in this manual must
satisfy themselves that each intended application is suitable and acceptable, including
that any applicable safety or other operational requirements are complied with. In
particular, any risks in applications where a system failure and/or product failure would
create a risk for harm to property or persons (including but not limited to personal
injuries or death) shall be the sole responsibility of the person or entity applying the
equipment, and those so responsible are hereby requested to ensure that all measures
are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be
completely ruled out. In case any errors are detected, the reader is kindly requested to
notify the manufacturer. Other than under explicit contractual commitments, in no
event shall ABB be responsible or liable for any loss or damage resulting from the use
of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities
on the approximation of the laws of the Member States relating to electromagnetic
compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for
use within specified voltage limits (Low-voltage directive 2006/95/EC). This
conformity is the result of tests conducted by ABB in accordance with the product
standards EN 50263 and EN 60255-26 for the EMC directive, and with the product
standards EN 60255-6 and EN 60255-27 for the low voltage directive. The IED is
designed in accordance with the international standards of the IEC 60255 series and
ANSI C37.90.
Table of contents
Table of contents
Section 1 Introduction............................................................................5
This manual..............................................................................................5
Intended audience....................................................................................5
Product documentation.............................................................................6
Product documentation set..................................................................6
Document revision history...................................................................7
Related documentation........................................................................8
Symbols and conventions.........................................................................8
Safety indication symbols....................................................................8
Manual conventions.............................................................................9
Functions, codes and symbols............................................................9
Section 2 REM615 overview...............................................................13

Overview.................................................................................................13
Product version history......................................................................13
PCM600 and IED connectivity package version................................13
Operation functionality............................................................................14
Optional features...............................................................................14
Physical hardware..................................................................................14
Local HMI................................................................................................16
LCD....................................................................................................17
LEDs..................................................................................................17
Keypad..............................................................................................18
Web HMI.................................................................................................18
Authorization...........................................................................................19
Communication.......................................................................................20
Section 3 REM615 variants.................................................................23

REM615 variant list.................................................................................23
Presentation of standard configurations.................................................23
Standard configurations.....................................................................24
Connection diagrams.........................................................................26
Standard Configuration MA01: Current inputs only................................28
Applications.......................................................................................28
Functions...........................................................................................28
Default I/O connections................................................................29
REM615 ANSI 1
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Table of contents
Functional diagrams..........................................................................31
Functional diagrams for protection...............................................31
Functional diagrams for digital fault recorder and trip circuit
monitoring.....................................................................................38
Functional diagrams for control and interlocking..........................43
Functional diagram for ARC flash detection and
autoreclosing................................................................................47
Standard Configuration MA02: Current and voltage inputs....................48
Applications.......................................................................................48
Functions...........................................................................................48
Default I/O connections................................................................50
Functional diagrams..........................................................................51
Functional diagrams for protection...............................................51
Functional diagrams for digital fault recorder and trip circuit
monitoring.....................................................................................60
Functional diagrams for control and interlocking..........................65
Functional diagram for ARC flash detection and
autoreclosing................................................................................69
Section 4 Requirements for measurement transformers.....................71

Current transformers...............................................................................71
Current transformer requirements for non-directional
overcurrent protection........................................................................71
Current transformer accuracy class and accuracy limit
factor.............................................................................................71
Non-directional overcurrent protection.........................................72
Example for non-directional overcurrent protection......................74
Section 5 IED physical connections....................................................75

Inputs......................................................................................................75
Energizing inputs...............................................................................75
Phase currents.............................................................................75
Ground current.............................................................................75
Phase voltages.............................................................................75
Ground voltage.............................................................................76
Auxiliary supply voltage input............................................................76
Binary inputs......................................................................................76
Optional light sensor inputs...............................................................77
Outputs...................................................................................................78
Outputs for tripping and controlling....................................................78
Outputs for signalling.........................................................................79
2 REM615 ANSI
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IRF.....................................................................................................80
Section 6 Glossary..............................................................................81
REM615 ANSI 3
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1MAC259901-MB A Section 1
Introduction
Section 1 Introduction
1.1 This manual
The application manual contains application descriptions and setting guidelines sorted
per function. The manual can be used to find out when and for what purpose a typical
protection function can be used. The manual can also be used when calculating settings.
1.2 Intended audience
This manual addresses the protection and control engineer responsible for planning, pre-
engineering and engineering.
The protection and control engineer must be experienced in electrical power

engineering and have knowledge of related technology, such as communication and
protocols.
REM615 ANSI 5
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Section 1 1MAC259901-MB A
Introduction
1.3 Product documentation
1.3.1 Product documentation set
deinstalling & disposal

Planning & purchase
Decommissioning
Commissioning
Maintenance
Engineering
Operation
Installing
Engineering manual
Installation manual
Commissioning manual
Operation manual
Service manual
Application manual
Technical manual
Communication protocol
manual
en07000220.vsd
IEC07000220 V1 EN
Figure 1: The intended use of manuals in different lifecycles
The engineering manual contains instructions on how to engineer the IEDs using the
different tools in PCM600. The manual provides instructions on how to set up a
PCM600 project and insert IEDs to the project structure. The manual also recommends
a sequence for engineering of protection and control functions, LHMI functions as well
as communication engineering for IEC 61850 and DNP3.
The installation manual contains instructions on how to install the IED. The manual
provides procedures for mechanical and electrical installation. The chapters are
organized in chronological order in which the IED should be installed.
The commissioning manual contains instructions on how to commission the IED. The
manual can also be used by system engineers and maintenance personnel for assistance
6 REM615 ANSI
Application Manual
Introduction
during the testing phase. The manual provides procedures for checking of external
circuitry and energizing the IED, parameter setting and configuration as well as
verifying settings by secondary injection. The manual describes the process of testing
an IED in a substation which is not in service. The chapters are organized in
chronological order in which the IED should be commissioned.
The operation manual contains instructions on how to operate the IED once it has been
commissioned. The manual provides instructions for monitoring, controlling and
setting the IED. The manual also describes how to identify disturbances and how to
view calculated and measured power grid data to determine the cause of a fault.
The service manual contains instructions on how to service and maintain the IED. The
manual also provides procedures for de-energizing, de-commissioning and disposal of
the IED.
The application manual contains application descriptions and setting guidelines sorted
per function. The manual can be used to find out when and for what purpose a typical
protection function can be used. The manual can also be used when calculating settings.
The technical manual contains application and functionality descriptions and lists
function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function. The manual can be used as a technical reference
during the engineering phase, installation and commissioning phase, and during normal
service.
The communication protocol manual describes a communication protocol supported by

the IED. The manual concentrates on vendor-specific implementations.
The point list manual describes the outlook and properties of the data points specific to
the IED. The manual should be used in conjunction with the corresponding
communication protocol manual.
Some of the manuals are not available yet.
1.3.2 Document revision history

Document revision/date Product series version History
A/01/20/2010 2.0 First release
Download the latest documents from the ABB web site http://
www.abb.com/substationautomation.
REM615 ANSI 7
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Introduction
1.3.3 Related documentation

Name of the document Document ID
Modbus Communication Protocol Manual 1MAC052634-MB
DNP3 Communication Protocol Manual 1MAC052460-MB
IEC 61850 Engineering Guide 1MAC106231-MB
Installation Manual 1MAC051065-MB
Operation Manual 1MAC050592-MB
Technical Manual 1MAC050144-MB
1.4 Symbols and conventions
1.4.1 Safety indication symbols
The electrical warning icon indicates the presence of a hazard which

could result in electrical shock.
The warning icon indicates the presence of a hazard which could result
in personal injury.
The caution icon indicates important information or warning related to

the concept discussed in the text. It might indicate the presence of a
hazard which could result in corruption of software or damage to
equipment or property.
The information icon alerts the reader to important facts and conditions.
The tip icon indicates advice on, for example, how to design your
project or how to use a certain function.
Although warning hazards are related to personal injury, it should be understood that
operation of damaged equipment could, under certain operational conditions, result in
8 REM615 ANSI
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Introduction
degraded process performance leading to personal injury or death. Therefore, comply

fully with all warning and caution notices.
1.4.2 Manual conventions

Conventions used in IED manuals. A particular convention may not be used in this
manual.
• Abbreviations and acronyms in this manual are spelled out in the glossary. The
glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push
button icons, for example:
To navigate between the options, use and .
• HMI menu paths are presented in bold, for example:
Select Main menu/Settings.
• LHMI messages are shown in Courier font, for example:
To save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics, for example:
The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks, for example:
The corresponding parameter values are "Enabled" and "Disabled".
• IED input/output messages and monitored data names are shown in Courier font,
for example:
When the function picks up, the PICKUP output is set to TRUE.
• Dimensions are provided both in inches and mm. If it is not specifically mentioned
then the dimension is in mm.
1.4.3 Functions, codes and symbols

Table 1: Functions included in the REM615 standard configuration
Function IEC 61850 IEC 60617 ANSI
Protection
Three-phase non-directional time overcurrent PHLPTOC1 3I>(1) 51P
protection, low stage
Three-phase non-directional time overcurrent PHHPTOC1 3I>>(1) 50P-1
protection, high stage 1
Circuit breaker failure protection CCBRBRF1 3I>/IoBF(1) 50BF
Loss of load protection LOFLPTUC1 3I< 37
Phase reversal protection PREVPTOC1 I2>> 46R
Motor stall protection JAMPTOC1 Ist> 51LR
Motor startup supervision STTPMSU1 Is2t n< 66/51LRS
Table continues on next page
REM615 ANSI 9
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Introduction

Three-phase thermal overload protection for motors MPTTR1 3Ith>M 49M
Negative phase-sequence time overcurrent MNSPTOC1 I2>M(1) 46M-1
protection, stage 1
protection, stage 2
Three-phase undervoltage protection, stage 1 PHPTUV1 3U<(1) 27-1
Positive sequence undervoltage protection PSPTUV1 U1< 27PS
Ground overvoltage protection ROVPTOV1 U0>(1) 59G
Negative sequence overvoltage protection NSPTOV1 U2> 47
Directional ground-fault protection – low stage DEFLPDEF1 I0>->(1) 67/51N
Ground non-directional time overcurrent protection, EFLPTOC1 I0>(1) 51G

low stage (Measured)
Arc flash detector 1 ARCSARC1 ARC(1) AFD-1
Control
Circuit breaker control CBXCBR1 I<->O CB 52-1
Emergency start function ESMGAPC1 ESTART 62EST
Supervision and Monitoring
Circuit breaker condition monitoring SSCBR1 CBCM 52CM
Trip circuit monitoring 1 TCSSCBR1 TCS(1) TCM-1
Current circuit supervision CCRDIF1 MCS 3I CCM
Fuse failure supervision SEQRFUF1 FUSEF 60
Operation time counter, stage 1 MDSOPT1 OPTS(1) OPTM-1
Measurement
Three-phase current measurement CMMXU1 3I IA, IB, IC
Three-phase voltage measurement VMMXU1 3U VA,VB,VC
Sequence current measurement CSMSQI1 I1,I2,I0 I1, I2, I0
Sequence voltage measurement VSMSQI1 U1,U2,U0 V1,V2,V0
Three-phase power and energy measurement PEMMXU1 P,E P,E

Ground current measurement RESCMMXU1 I0 IG
Ground voltage measurement RESVMMXU1 U0 VG
Digital fault recorder RDRE1 DR DFR
Sequence of events recorder SER SER SER
10 REM615 ANSI
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Fault recorder FLTMSTA1 FR FLR
Electrically latched/self resetting trip output 1 TRPPTRC1 Trip(1) 86/94-1
REM615 ANSI 11
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REM615 overview
Section 2 REM615 overview
2.1 Overview
REM615 is a dedicated motor protection and control IED (intelligent electronic device)
designed for the protection, control, measurement and supervision of induction motors
in manufacturing and process industry. REM615 is a member of ABB’s Relion®
product family and part of its 615 protection and control product series. The 615 series
IEDs are characterized by their compactness and withdrawable design.
Re-engineered from the ground up, the 615 series has been designed to unleash the full
potential of the IEC 61850 standard for communication and interoperability between
substation automation devices. Once the standard configuration IED has been given the
application-specific settings, it can directly be put into service.
The 615 series IEDs support a range of communication protocols including IEC 61850
with GOOSE messaging, Modbus® and DNP3.
2.1.1 Product version history

Product version Product history
2.0 Product released
2.1.2 PCM600 and IED connectivity package version

• Protection and Control IED Manager PCM600 Ver. 2.0 SP2 or later
• IED Connectivity Package REM615 ANSI Ver. 1.0 or later
• Parameter Setting
• Firmware Update
• Disturbance Handling
• Signal Monitoring
• Lifecycle Traceability
• Signal Matrix
• Communication Management
• Configuration Wizard
REM615 ANSI 13
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REM615 overview
• Label Printing
• IED User Management
• IED Users
Download connectivity packages from the ABB web site http://

www.abb.com/substationautomation
2.2 Operation functionality
2.2.1 Optional features

• Arc flash detector with three sensors
• Optional arc flash detectors can be added to all standard configurations.
• Additional BIOs: 7BI+3BO
• Optional BIO (7 BI + 3 BO) can be added to all standard configurations.
• Autorecloser
2.3 Physical hardware
The IED consists of two main parts: plug-in unit and case. The plug-in unit content
depends on the ordered functionality.
Table 2: Plug-in unit and case

Main unit Slot ID Content options
Plug-in - HMI Large (8 lines, 16 characters)
unit
X100 Auxiliary power/BO module 48-250 V DC/100-240 V AC; or 24-60 V DC
2 normally-open PO contacts
1 change-over SO contact
1 normally-open SO contact
2 double-pole PO contacts with TCS
1 dedicated internal fault output contact
X110 BIO module 8 binary inputs
4 signal output contacts
X120 AI/BI module With configuration MA02
3 phase current inputs (1/5A)
1 residual current input (1/5A or 0.2/1A)1)
4 binary inputs
14 REM615 ANSI
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REM615 overview
Main unit Slot ID Content options

Case X130 Optional BI/O module With configuration MA01
6 BIs
3 SO contacts
AI/BI module 3 phase voltage inputs (100, 110, 115 or 120 V)
1 residual voltage input (100, 110, 115 or 120 V)
4 binary inputs
X000 Optional communication See the technical manual for details about different
module types of communication modules.
1) The 0.2/1A input is normally used in applications requiring sensitive earth-fault protection and featuring
core-balance current transformers.
The rated input levels are selected in the IED software for phase current and ground
current. The binary input thresholds 18...176 V DC are selected by adjusting the IED's
parameter settings.
The optional BIO module can be added in the IED to all standard
configurations.
The connection diagrams of different hardware modules are presented in this manual.
See the installation manual for more information about the case and the
plug-in unit.
Table 3: Number of physical connections in standard configurations
Conf. Analog channels Binary channels

CT VT BI BO
MA01 4 0 12 or 18 10 or 13
MA02 4 4 16 10
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REM615 overview
2.4 Local HMI
A070704-ANSI V1 EN
Figure 2: LHMI
The LHMI of the IED contains the following elements:

• Display
• Buttons
• LED indicators
• Communication port
The LHMI is used for setting, monitoring and controlling.
16 REM615 ANSI
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REM615 overview
2.4.1 LCD
The LHMI includes a graphical LCD that supports two character sizes. The character
size depends on the selected language.
Table 4: Characters and rows on the view

Character size Rows in view Characters on row
Large, variable width (13x14 4 rows min 8
pixels) 8 rows with large screen
The display view is divided into four basic areas.
1 2
3 4
A070705-ANSI V2 EN
Figure 3: Display layout
1 Header
2 Icon
3 Content
4 Scroll bar (displayed when needed)
2.4.2 LEDs
The LHMI includes three protection indicators above the display: Normal, Pickup and
Trip.
There are also 11 matrix programmable alarm LEDs on front of the LHMI. The LEDs
can be configured with PCM600 and the operation mode can be selected with the
LHMI, WHMI or PCM600.
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REM615 overview
There are two additional LEDs which are embedded into the control buttons and
. They represent the status of the circuit breaker.
2.4.3 Keypad
The LHMI keypad contains push-buttons which are used to navigate in different views
or menus. With the push-buttons you can give open or close commands to one primary
object, for example, a circuit breaker, disconnector or switch. The push-buttons are
also used to acknowledge alarms, reset indications, provide help and switch between
local and remote control mode.
A071176-ANSI V1 EN
Figure 4: LHMI keypad with object control, navigation and command push-
buttons and RJ-45 communication port
2.5 Web HMI
The WHMI enables the user to access the IED via a web browser. The supported web
browser version is Internet Explorer 7.0 or later.
WHMI is enabled by default.
WHMI offers several functions.
• Alarm indications and event lists

• System supervision
• Parameter settings
18 REM615 ANSI
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REM615 overview
• Measurement display
• Oscillographic records
• Phasor diagram
The menu tree structure on the WHMI is almost identical to the one on the LHMI.
A070754-ANSI V2 EN
Figure 5: Example view of the WHMI
The WHMI can be accessed locally and remotely.
• Locally by connecting your laptop to the IED via the front communication port.
• Remotely over LAN/WAN.
2.6 Authorization
The user categories have been predefined for the LHMI and the WHMI, each with
different rights and default passwords.
The default passwords can be changed with Administrator user rights.
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REM615 overview
User authorization is disabled by default but WHMI always uses

authorization.
Table 5: Predefined user categories

Username User rights
VIEWER Read only access
OPERATOR • Selecting remote or local state with (only locally)
• Changing setting groups
• Controlling
• Clearing alarm and indication LEDs and textual indications
ENGINEER • Changing settings

• Clearing event list
• Clearing DFRs
• Changing system settings such as IP address, serial baud rate or
DFR settings
• Setting the IED to test mode
• Selecting language
ADMINISTRATOR • All listed above

• Changing password
• Factory default activation
For user authorization for PCM600, see PCM600 documentation.
2.7 Communication
The IED supports different communication protocols: IEC 61850, Modbus® and DNP
3.0 Level 2 - all using TCP/IP. DNP3 and Modbus also support serial communication.
Operational information and controls are available through these protocols.
The IEC 61850 communication implementation supports all monitoring and control
functions. Additionally, parameter setting and DFR records can be accessed using the
IEC 61850 protocol. Oscillographic files are available to any Ethernet-based
application in the standard COMTRADE format. Further, the IED can send and
receive binary signals from other IEDs (so called horizontal communication) using the
IEC61850-8-1 GOOSE profile, where the highest performance class with a total
transmission time of 3 ms is supported. The IED meets the GOOSE performance
requirements for tripping applications in distribution substations, as defined by the IEC
20 REM615 ANSI
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REM615 overview
61850 standard. The IED can simultaneously report events to five different clients on
the station bus.
All communication connectors, except for the front port connector, are placed on
integrated optional communication modules. The IED can be connected to Ethernet-
based communication systems via the RJ-45 connector (100BASE-TX) or the fiber-
optic LC connector (100BASE-FX).
REM615 ANSI 21
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REM615 variants
Section 3 REM615 variants
3.1 REM615 variant list
3.2 Presentation of standard configurations
Functional diagrams
The functional diagrams describe the IED's functionality from the protection,
measuring, condition monitoring, recording, control and interlocking perspective.
Diagrams show the default functionality with simple symbol logics forming principle
diagrams. The external connections to primary devices are also shown, stating the
default connections to measuring transformers. The positive measuring direction is
towards the outgoing feeder, away from the bus bar.
The functional diagrams are divided into sections with each section constituting one
functional entity. The external connections are also divided into sections. Only the
relevant connections for a particular functional entity are presented in each section.
Protection function blocks are part of the functional diagram. They are identified based
on their ANSI function number/acronym, but the IEC based symbol and the IEC 61850
names are also included. Some function blocks are used several times in the
configuration. To separate the blocks from each other, the IEC 61850 name and ANSI
function number are appended with a running number, that is an instance number, from
one upwards. The IED’s internal functionality and the external connections are
separated with a dashed line presenting the IED’s physical casing.
Signal Matrix
With Signal Matrix in PCM600 the user can modify the standard configuration
according to the actual needs. The IED is delivered from the factory with default
connections described in the functional diagrams for BI's, BO's, function to function
connections and alarm LEDs. Signal Matrix has a number of different page views,
designated as follows:
• Binary input
• Binary output
• Functions
REM615 ANSI 23
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REM615 variants
There are four IED variant-specific setting groups. Parameters can be set independently
for each setting group.
The active setting group (1...4) can be changed with a parameter. The active setting
group can also be changed via a binary input if the binary input is enabled for this. To
enable the change of the active setting group via a binary input, connect a free binary
input with PCM600 to the ActSG input of the SGCB-block.
Table 6: Binary input states and corresponding active setting groups

BI state Active setting group
OFF 1
ON 2
The active setting group defined by a parameter is overridden when a binary input is
enabled for changing the active setting group.
3.2.1 Standard configurations

The motor protection and control IED REM615 is available with two standard
configurations.
Table 7: Standard configurations

Description Std conf.
Current inputs only MA01
Current and voltage Inputs MA02
Table 8: Supported functions

Standard Configuration Functionality Std Std
Config Config
MA01 MA02
Protection
Three-phase non-directional time overcurrent protection, low stage ● ●
Three-phase non-directional time overcurrent protection, high stage 1 ● ●
Ground non-directional time overcurrent protection, low stage (Measured) ● ●
Three-phase undervoltage protection, stage 1 ●
Positive sequence undervoltage protection ●
Ground overvoltage protection ●
Negative sequence overvoltage protection ●
Directional ground-fault protection – low stage ●
Loss of load protection ● ●
24 REM615 ANSI
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REM615 variants
Standard Configuration Functionality Std Std

Config Config
MA01 MA02
Low impedance restricted ground-fault protection
Arc flash detection with three sensors ○ ○
Circuit breaker failure protection ● ●
Phase reversal protection ● ●
Motor stall protection ● ●
Motor startup supervision ● ●
Three-phase thermal overload protection for motors ● ●
Negative phase-sequence time overcurrent protection, stage 1 ● ●
Negative phase-sequence time overcurrent protection, stage 2 ● ●
Control
Circuit Breaker Control ● ●
Emergency start function ● ●
Supervision and Monitoring
Circuit breaker condition monitoring ● ●
Trip-circuit monitoring of two trip circuits ● ●
Current circuit supervision ● ●
Fuse failure supervision ●
Operation time counter, stage 1 ● ●
Operation time counter, stage 2 ● ●
Measurement
Three-phase current measurement ● ●
Three-phase voltage measurement ●
Sequence current measurement ● ●
Sequence voltage measurement ●
Ground current measurement ● ●
Ground voltage measurement ●
Three-phase power and energy measurement ●
Disturbance recorder ● ●
Sequence of events recorder ● ●
Fault recorder ● ●
Electrically latched/self resetting trip output 1 and 2 ● ●
● = Included, ○ = Optional at the time of the order
REM615 ANSI 25
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3.2.2 Connection diagrams

A
B
C
REM615
X120 X100
1 + 1
BI 1 Vaux
2 2
-
3 3
BI 2
IRF
IED FAILURE ALARM
4
4 5
P1
BI 3
PO1
5 BREAKER CLOSE
S1 BI 4
6 6
S2 7
7
IA
8 PO2
P2 9 BREAKER FAILURE
IB 8
52 10 9
11 10
IC SO1
A B C 12 COMMON PICKUP
13 11
IG 12
14 13
SO2 COMMON TRIP
X110 14
1 16
BI 1 PO3
2
17 MASTER TRIP 1
3 15
BI 2 19
4 TCM-1 18
5 20
BI 3 22
6
PO4
21 MASTER TRIP 2
BI 4 23
7
TCM-2 24
8
BI 5
9
X110
BI 6 14
10
SO1
11 16
BI 7 15
12
17
SO2
BI 8
13 19
18
20
SO3
X130
22
1 21
BI 1 1)
2 23
SO4
BI 2 24
3
4
BI 3 X130
5
10
1) SO1
BI 4
6 12
11
7 13
BI 5
8 SO2
15
BI 6 14
9 16
SO3
18
X1 17
1) 2)
LAN
X5
1)
1 GND
2 GNDC
3
4 IRIG-B-
5 IRIG-B+
6 AGND
7 B/- TX
8 A/+ TX
9 B/- RX
10 A/+ RX
X13
1)
Light sensor input 1
X14
1)
X15
1)
1) Optional
2) 100BaseFX / LC or 100BaseTX / RJ-45
GUID-4129EB43-568C-4D4A-8650-AC65D67D73A2 V1 EN
Figure 6: Connection diagram for configuration MA01 (induction motor) with

current inputs only
26 REM615 ANSI
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REM615 variants
A
B
C
N REM615
n
X120 X100
1 + 1
a BI 1 Vaux
2
da dn - 2
3 3
BI 2
IRF
IED FAILURE ALARM
4
4 5
P1
BI 3
PO1
5 BREAKER CLOSE
S1 BI 4
6 6
S2 7
7
IA
8 PO2
P2 9 BREAKER FAILURE
IB 8
52 10 9
11 10
IC SO1
A B C 12 COMMON PICKUP
13 11
IG 12
14 13
SO2 COMMON TRIP
X13 14
0
1 16
BI 1 PO3
2
17 MASTER TRIP 1
3 15
BI 2 19
4 TCM-1 18
5 20
BI 3 22
6
PO4
21 MASTER TRIP 2
7
BI 4 23
8
TCM-2 24
9
Not in use
10 X110
11
VA 14
12 SO1
13 16
VB 15
14 17
15
SO2
VC
16 19
17 18
VG 20
18 SO3
22
21
23
X110
SO4
1
BI 1 24
2
3
BI 2
4
5
BI 3
6
BI 4
7
8
BI 5
9
BI 6
10
11
BI 7
12
BI 8
13
X1
1) 2)
LAN
X5
1)
1 GND
2 GNDC
3
4 IRIG-B-
5 IRIG-B+
6 AGND
7 B/- TX
8 A/+ TX
9 B/- RX
10 A/+ RX
X13
1)
X14
1)
X15
1)
1) Optional
2) 100BaseFX / LC or 100BaseTX / RJ-45
GUID-6773A86A-F538-42FB-8F3D-9F33B87DE356 V1 EN
Figure 7: Connection diagram for MA02 (induction motor) with current and
voltage inputs
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3.3 Standard Configuration MA01: Current inputs only
3.3.1 Applications
The standard configuration is mainly intended for comprehensive protection and
control functionality of circuit breaker controlled induction motors. With minor
modifications this standard configuration can be applied also for contactor controlled
motors.
The IED with this standard configuration is delivered from the factory with default
settings and parameters. The end-user flexibility for incoming, outgoing and internal
signal designation within the IED enables this configuration to be further adapted to
different primary circuit layouts and the related functionality needs by modifying the
internal functionality using PCM600.
3.3.2 Functions
Table 9: Functions included in the REM615 standard configuration MA01
Included functions

Disturbance recorder RDRE1 DR DFR
Fault recorder FLTMSTA FR FLR
28 REM615 ANSI
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REM615 variants

Three-phase thermal overload protection for MPTTR1 3Ith>M 49M
motors
protection, stage 1
protection, stage 2
Ground non-directional time overcurrent EFLPTOC1 I0>(1) 51G
protection, low stage (Measured)
Optional functions
3.3.2.1 Default I/O connections

Table 10: Default connections for binary inputs
Binary input Default usage Connector pins
X120-BI1 Emergency start enable X120-1,2
X120-BI2 Circuit breaker closed X120-3,2
X120-BI3 Circuit breaker open X120-4,2
X120-BI4 Lockout reset X120-5,6
X110-BI1 MCB open X110-1,2
X110-BI2 Setting group change X110-3,4
X110-BI3 Rotation direction X110-5,6
X110-BI4 Speed switch (motor running) X110-7,6
X110-BI5 Disconnector close/circuit breaker truck in X110-8,9
X110-BI6 Disconnector open/circuit breaker truck out X110-10,9
X110-BI7 Earth switch close X110-11,12
X110-BI8 Earth switch open X110-13,12
X130-BI1 External restart inhibit X130-1,2
X130-BI2 External trip X130-3,4
X130-BI3 Gas pressure alarm X130-5,6
X130-BI4 Circuit breaker spring charged X130-7,6
REM615 ANSI 29
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Table 11: Default connections for binary outputs

Binary output Default usage Connector pins
X100-PO1 Restart enable X100-6,7
X100-PO2 Breaker failure backup trip to upstream breaker X100-8,9
X100-SO1 Open command (for contactor applications) X100-10,11,(12)
X100-SO2 Operate indication X100-13,14
X100-PO3 Open circuit breaker/trip X100-15-19
X100-PO4 Close circuit breaker X100-20-24
X110-SO1 Motor startup indication X110-14,15,16
X110-SO2 Thermal overload alarm X110-17,18,19
X110-SO3 Protection start indication X110-20,21,22
X110-SO4 Voltage protection alarm X110-23,24
Table 12: Order codes

LED label Order code options
LED label 1 HAMAAAAxxAE1BNNxXC
HAMAAAAxxBE1BNNxXC
HAMAAAAxx3E1BNNxXC
LED label 2 HAMAAAAxxFE1BNNxXC
HAMAAAAxxGE1BNNxXC
Table 13: Default connections for LEDs

LED LED label 1 LED label 2
LED1 Phase A Phase A
LED2 Phase B Phase B
LED3 Phase C Phase C
LED4 Neutral / Ground Neutral / Ground
LED5 Overcurrent Overcurrent
LED6 Undercurrent Undercurrent
LED7 Locked Rotor / Jam Locked Rotor / Jam
LED8
LED9 Phase Rev. / Neg. Seq. Phase Rev. / Neg. Seq.
LED10 Overload Alarm/Trip Overload Alarm/Trip
LED11 Arc Flash Detection
30 REM615 ANSI
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3.3.3 Functional diagrams

The functional diagrams describe the default input, output, alarm LED and function-to-
function connections. The default connections can be viewed and changed with
PCM600 according to the application requirements, if necessary.
The analog channels, measurements from CTs, have fixed connections to the different
function blocks inside the IED’s standard configuration.
The analog channels are assigned to different functions as shown in the functional
diagrams. The common signal marked with IA, IB, IC represents the three phase
currents. The signal IG represents the measured ground current.
3.3.3.1 Functional diagrams for protection
The functional diagrams describe the IED’s protection functionality in detail and
according to the factory set default connections.
Three overcurrent stages are offered for overcurrent and short-circuit protection. The
motor jam protection function (51LR) is blocked by the motor startup protection
function. 51P can be used for overcurrent protection and 50P for the short-circuit
protection. The operation of 51P is not blocked as default by any functionality and it
should be set over the motor start current level to avoid unnecessary operation.
PHASE OVERCURRENT PROTECTION INDICATION
ANSI Device/Function NOTE 1

51P
Number/Acronym TRIP_PhA
OR 86/94 LED
TRIP_PhB
PHASE A TRIP
IEC60617 TRIP_PhC
TRIP_PhA TRIP_PhA
symbol 3I>(1)
PHLPTOC1 Trip1 LED1
IEC61850 IA, IB, IC PICKUP LEDPTRC

BLOCK TRIP
identification ENA_MULT
OR 86/94 LED PHASE B TRIP

TRIP_PhB TRIP_PhB
Trip1 LED2
LEDPTRC
INR
3I2f>
INRPHAR1 NOTE 1
50P OR 86/94 LED
IA, IB, IC BLK2H TRIP_PhA PHASE C TRIP
BLOCK
TRIP_PhB
TRIP_PhC TRIP_PhC
TRIP_PhC
3I>>>(1) Trip1 LED3
PHHPTOC1 LEDPTRC
IA, IB, IC PICKUP
BLOCK TRIP
AVAILABLE FOR MAPPING USING
SMT TOOL IN PCM TO ANY PROTECTION, ENA_MULT OVERCURRENT
DEPENDING ON APPLICATION. OR PROTECTION
LED5
NOTE 1: AVAILABLE ONLY FOR LED INDICATION.
GUID-B4F7FD46-8B4C-4C84-81F1-D21DEA7FA905 V1 EN
Figure 8: Overcurrent protection
REM615 ANSI 31
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51LR
Ist>
JAMPTOC1
LOCKED ROTOR/JAM
IA,IB,IC PICKUP
66/51LRS Pickup BLOCK TRIP OR
LED7
GUID-45D4D872-D94F-490F-9AF8-E8E58E9A5007 V1 EN
Figure 9: Motor jam protection
GROUND OVERCURRENT PROTECTION
51G
I0>(1)
EFLPTOC1 GROUND / NEUTRAL
IG
PROTECTION
X120 BI1 BLOCK TRIP
OR
LED4
OVERCURRENT
PROTECTION
OR
LED5
GUID-5B9283CE-C8C8-47E5-A219-6AFD9A22EE8A V1 EN
Figure 10: Non-directional ground-fault protection
Single stage non-directional ground-fault protection (51G) is offered to detect phase-to-

ground faults that may be a result of, for example, insulation ageing.
The ground-fault protection is blocked when the short circuit protection (51P) is
started. The operation of the ground-fault protection functions is connected to alarm
LED 2.
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EMERGENCY START, THERMAL OVERLOAD AND RESTART INHIBIT
62EST
ESTART
ESMGAPC1
IA,IB,IC ST_EMERG_EN ST_EMERG
BLOCK
X110 BI5 (Emergency start) ST_EMERG_RQ
49M
3Ith>M
MPTTR1 OVERLOAD ALARM/TRIP
IA,IB,IC Trip
OR
BLK_OPR ALARM LED10
ENA_MULT BLK_RESTART
ST_EMERG
TP-2
TP-2
TPGAPC2
RESTART_INHIBIT
OR
CB_OPENING IN1 OUT1
IN2 OUT2 86/94-1 TRIP
66/51LRS_LOCK_START
46M-1_BLK_RESTART
46M-2_BLK_RESTART
X110 BI6 (External restart inhibit)
GUID-3D99347A-FCAA-461C-94B2-272753711BDB V1 EN
Figure 11: Emergency start and restart inhibit
The emergency start function (62EST) allows motor startups although the restart
inhibit is activated. The emergency start is enabled for ten minutes after the selected
binary input (X110:BI5) is energized. On the rising edge of the emergency start signal:
• Calculated thermal level is set slightly below the restart inhibit level to allow at
least one motor startup
• Value of the cumulative startup time counter 66/51LRS is set slightly below the
set restart inhibit value to allow at least one motor startup
• Set operate values of the temperature stages in 49M function is increased by 10
percent
• External restart inhibit signal (X100:PO1) is ignored
• Alarm LED is activated
The external restart inhibit signal is ignored for as long as the emergency start is
activated. A new emergency start cannot be made until the emergency start signal has
been reset and the emergency start time of 10 minutes has expired.
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The thermal overload protection function (49M) detects short- and long term overloads
under varying load conditions. When the emergency start request is issued for the
emergency start function, it activates the corresponding input of the thermal overload
function. When the thermal overload function has issued a restart blocking, which
inhibits the closing of the breaker when the machine is overloaded, the emergency start
request removes this blocking and enables the user to start the motor again.
The restart inhibit is activated for a set period when a circuit breaker is opened. This is
called remanence voltage protection where the motor has damping remanence voltage
after circuit breaker opening and reclosing after a too short period of time. This can
lead to stress for the machine and other apparatuses. The remanence voltage protection
waiting time can be set to a timer function TP-2.
The restart inhibit is also activated when there is

• An active trip command or
• Motor startup supervision has issued lockout or
• Motor unbalance function has issued restart blocking or
• An external restart inhibit is activated by a binary input (X110:BI6).
34 REM615 ANSI
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REM615 variants
MOTOR STARTUP AND RUNTIME COUNTER
66/51LRS
Is2t n<
STTPMSU1
X120 BI2 CB Closed BLOCK CPR_IIT
BLK_LK_ST OPR_STALL
CB_CLOSED MOT_START
X110 BI6 (Speed switch) STALL_IND LOCK_START

ST_EMERG_ENA
LOCKED ROTOR/JAM
62EST Start
OR
OPTM-1 LED7
OPTS
MDSOPT1
BLOCK ALARM
POS_ACTIVE WARNING
OPTM-2
OPTS
MDSOPT2
BLOCK ALARM
POS_ACTIVE WARNING
GUID-D458AEA2-9AE8-4C1E-A6B2-7FDB4D4357B8 V1 EN
Figure 12: Motor startup supervision
With the motor startup supervision function (66/51LRS) the starting of the motor is
supervised by monitoring three-phase currents or the status of the energizing circuit
breaker of the motor. The motor speed switch indication can be used to determine the
locked rotor situation. If the motor is running, the speed switch activates the binary
input (X110:BI6).
When the emergency start request is activated by 62EST and 66/51LRS is in lockout
state, which inhibits motor starting, the lockout is deactivated and emergency starting
is available.
The upstream blocking from the motor startup is connected to the output SO1
(X110:14-15-16). The output is used for sending a blocking signal to the relevant
overcurrent protection stage of the IED at the infeeding bay.
REM615 ANSI 35
Application Manual
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The motor running time counter (OPTM-1) provides history data since last
commissioning. The counter counts the total number of motor running hours and is
incremented when the energizing circuit breaker is closed. The alarm of the runtime
counter is connected to alarm LED 7.
PHASE UNBALANCE PROTECTION INDICATION
46M-1
I2>(1)
MNSPTOC1
I1, I2, I0 PICKUP
BLOCK TRIP
ENA_MULT
46M-2
I2>(2) PHASE REV. /

MNSPTOC2 NEG. SEQ.
X110_BI07 I1, I2, I0 PICKUP
OR OR
BLOCK TRIP
ENA_MULT
CCM_Fail LED9
46R
I2/I1>
PREVPTOC1
I1, I2, I0 PICKUP
BLOCK TRIP
ENA_MULT
GUID-CB28F952-7706-4FF3-9FE0-8BA28C76B812 V1 EN
Figure 13: Phase unbalance protection
Two negative-sequence overcurrent stages (46M-1 and 46M-2) are offered for phase
unbalance protection. These functions are used to protect the motor against phase
unbalance caused by, for example, a broken conductor. Phase unbalance in network
feeding of the motor causes overheating of the motor.
The phase reversal protection (46R) is based on the calculated negative phase-sequence
current. It detects too high NPS current values during motor start up, caused by
36 REM615 ANSI
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REM615 variants
incorrectly connected phases, which in turn causes the motor to rotate in the opposite
direction.
The negative-sequence protection and phase reversal protection is blocked if the

current circuit supervision detects failure in current measuring circuit or if the external
information of reverse network rotation is activated by a binary input (X110:5-6).
3I<1
LOFLPTUC1
IA, IB, IC PICKUP
BLOCK TRIP
LED6
GUID-7770F114-2193-40BD-802B-D88C6A6D4C4D V1 EN
Figure 14: Undercurrent protection
The loss of load situation is detected by 37. The loss of load situation can happen, for
example, if there is damaged pump or a broken conveyor.
REM615 ANSI 37
Application Manual
REM615 variants
BREAKER FAILURE PROTECTION
50BF
3I>/Io>BF(1)
CCBRBRF1
51P Trip
OR
50P Trip IA, IB, IC TRRET
46M-1 Trip IN TRBU
46M-2 Trip PICKUP CB_FAULT_AL
46R Trip POSCLOSE
49M Trip CB_FAULT
50BF Retrip BLOCK
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip PO2 X100
51G Trip
8
9
X120 BI2 (Breaker Closed)
Circuit Breaker failure
protection trip to
NOTES: 1) DASHED LINE INDICATES OPTIONAL associated breaker(s)
INPUT BASED ON CONFIGURATION.
GUID-1A8FBDD5-E0F7-4E5E-A85B-9AF88EA5E170 V1 EN
Figure 15: Circuit breaker failure protection
The circuit-breaker failure protection (50BF) is initiated via the start input by a number
of different protection stages in the IED. 50BF offers different operating modes
associated with the circuit-breaker position and the measured phase and residual currents.
50BF has two operating outputs: TRRET and TRBU. The TRRET operate output is
used for retripping its own circuit breaker through the Master Trip 1 again. The TRBU
output is used to give a backup trip to the circuit breaker feeding upstream. For this
purpose, the TRBU operate output signal is connected to the output PO2 (X100: 8-9).
LED 6 is used for backup (TRBU) operate indication.
3.3.3.2 Functional diagrams for digital fault recorder and trip circuit monitoring
The digital fault recorder has 64 digital inputs. All pickup and trip signals from the
protection stages are routed to trigger the digital fault recorder or alternatively only to
be recorded by the digital fault recorder depending on the parameter settings.
38 REM615 ANSI
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REM615 variants
DIGITAL FAULT RECORDER
DFR
DR
DREC
IA-A AI#1
IB-A AI#2
IC-A AI#3
IG-A AI#4
I1-A AI#5
I2-A AI#6
I0-A AI#7
Disabled AI#8
Disabled AI#9
Disabled AI#10
Disabled AI#11
Disabled AI#12
GUID-B05E3158-0F08-498D-9415-ED2E78D67C1B V1 EN
Figure 16: Digital fault recorder analog inputs
REM615 ANSI 39
Application Manual
REM615 variants
DFR
DR
DREC
51P Trip BI#1
50P Trip BI#2
Spare BI#3
Spare BI#4
51G Trip BI#5
Spare BI#6
Spare BI#7
Spare BI#8
Spare BI#9
46M-1 Trip BI#10
46M-2 Trip BI#11
46R Pickup BI#12
49M AlmThm BI#13
49M Trip BI#14
50BF Retrip BI#15
50BF Backup Trip BI#16
51LR Trip BI#17
AFD-11 FADet BI#18
AFD-21 FADet BI#19
AFD-31 FADet BI#20
AFD-11 Trip BI#21
AFD-21 Trip BI#22
AFD-31 Trip BI#23
66/51LRS Trip BI#24
66/51LRS Stall BI#25
66/51LRS StrInh BI#26
Spare BI#27
TCM-1 Alarm BI#28
TCM-2 Alarm BI#29
62EST Start BI#30
Spare BI#31
Spare BI#32
NOTES: 1) DASHED LINE INDICATES OPTIONAL INPUT BASED ON

CONFIGURATION.
GUID-5938E2F6-F389-4348-BE7E-ABF5AE212B4F V1 EN
Figure 17: Digital fault recorder, binary inputs 1...32
40 REM615 ANSI
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REM615 variants
DFR
DR
DREC
Spare BI#33
Spare BI#34
Spare BI#35
Spare BI#36
CCM Fail BI#37
CCM Alarm BI#38
Spare BI#39
37 Trip BI#40
Spare BI#41
Spare BI#42
52CM-1 TRV_T_OP_ALM BI#43
52CM-1 TRV_T_CL_ALM BI#44
52CM-1 CB_LIFE_ALM BI#45
52CM-1 Alarm BI#46
BI#47
BI#48
BI#49
BI#50
BI#51
BI#52
BI#53
BI#54
BI#55
BI#56
BI#57
BI#58
BI#59
BI#60
BI#61
BI#62
BI#63
BI#64
X120-1 X120-3 X110-1* X110-3* X110-5* X110-7* X130-1* X130-3* X130-5*
X120-2 X120-4 X110-2* X110-4* X110-6* X110-8* X130-2* X130-4* X130-6*

CONFIGURATION.
GUID-9CAE2413-38C1-47E8-A8BB-4F4DF8F1CC3B V1 EN
Two separate TCM functions have been included: TCM-1 for PO3 (X100:16-19) and
TCM-2 for PO4 (X100:20-23).
REM615 ANSI 41
Application Manual
REM615 variants
TRIP CIRCUIT MONITORING
TCM-1
TCS(1)
X120 BI2 (CB Closed) TCSSCBR1
OR
86/94-1 Trip BLOCK ALARM
86/94-2 Trip
TCM-2
TCS(2)
TCSSCBR2
BLOCK ALARM
GUID-7076EC5C-8FB2-42D6-A589-57AEE9B6B712 V1 EN
Figure 19: Trip circuit monitoring
The trip circuit monitoring 1 & 2 are blocked by the Master Trip (86/94-1 & 2) and the
circuit-breaker open position signal.
By default it is expected that there is no external resistor in the circuit

breaker tripping/closing coil circuit connected parallel with circuit
breaker normally open/closed auxiliary contact.
The motor runtime counter alarm is connected also to the alarm LED 9.
Failures in current measuring circuits are detected by CCRDIF. When a failure is

detected, blocking signal is activated in current protection functions which are
measuring calculated sequence component currents, and unnecessary operation can be
avoided.
42 REM615 ANSI
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3.3.3.3 Functional diagrams for control and interlocking
MASTER TRIP 1 LOGIC

+ X100
Breaker
51P Trip 86/94-1 16
OR Trip(1) Open
50P Trip TRPPTRC1 PO3
46M-1 Trip
BLOCK TRIP OR 17 Signal to
TRIP CL_LKOUT
46M-2 Trip
RST_LKOUT
15 Trip Coil 1
46R Trip
With lock-out mode
19
49M Trip selection 2)
TCM-1 18
50BF Retrip
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip
51G Trip
X120 BI4 NOTES: 1) DASHED LINE INDICATES OPTIONAL

52 EXE_OP
2) NON-LATCHED MODE AS DEFAULT.
GUID-F3EF647B-EDF2-48CF-B663-613AB8F4A176 V1 EN
Figure 20: Master trip 1 logic
MASTER TRIP 2 LOGIC

X100
86/94-2 + 20
Breaker
51P Trip OR Open
Trip(2)
TRPPTRC2
22
50P Trip
BLOCK TRIP
OR PO4 Signal to
46M-1 Trip
TRIP CL_LKOUT
46M-2 Trip
21 Trip Coil 2
RST_LKOUT
23
46R Trip With lock-out mode
49M Trip selection 2) TCM-2 24
50BF Retrip
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip
51G Trip
X120 BI4
NOTES: 1) DASHED LINE INDICATES OPTIONAL
52 EXE_OP INPUT BASED ON CONFIGURATION.
GUID-B5E4C044-8BDD-4591-BB2F-27E49E1FF35C V1 EN
The trip signals from the protections are connected to the trip output contact PO3
(X100:16-19) via the corresponding Master Trip (86/94-1). Open control commands to
the circuit breaker from the local or remote CBXCBR1-exe_op are connected directly
to the output PO3 (X100:16-19).
86/94-1 provides the lockout/latching function, event generation and the trip signal
duration setting. If the lockout operation mode is selected, one binary input can be
REM615 ANSI 43
Application Manual
REM615 variants
reassigned to the RST_LKOUT input of the Master Trip to enable external reset with a
push button. Similarly, 86/94-2 is used for Trip coil 2.
CIRCUIT BREAKER CONTROL AND INTERLOCKING

52 EXE_OP
52
I<->O CB
CBXCBR1
ENA_OPEN SELECTED
Always True ENA_CLOSE EXE_OP
+
BLK_OPEN EXE_CL
BLK_CLOSE OPENPOS
EXE_OP CLOSEPOS
EXE_CL OKPOS
X100
X120 BI 3 (Breaker Open) PO1 Close
OPENPOS 6
X120 BI 2 (Breaker Closed) CLOSEPOS 7 Breaker
52CM
CBCM
BLOCK SSCBR1 TRV_T_OP_ALM
POSOPEN TRV_T_CL_ALM
POSCLOSE DIFTRVTOPALM
X110 BI3 (GAS pressure Alarm) PRES_ALM_IN DIFTRVTCLALM
PRES_LO_IN SPR_CHR_ALM
SPR_CHR_ST OPR_ALM
X110 BI4 (CB Spring Charged) SPR_CHR OPR_LO
RST_IPOW IPOW_ALM
RST_CB_WEAR IPOW_LO
CB_LIFE_ALM
MON_ALM
PRES_ALM
PRES_LO
OPENPOS
INTERMPOS
CLOSEPOS
GUID-3AA074FB-81C9-43FA-8AB0-C329C0737D9C V1 EN
Figure 22: Disconnector position indication
The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The
input can be activated by the configuration logic, which is a combination of the
disconnector or breaker truck and earth switch position statuses and the statuses of the
Master Trip logics and gas pressure alarm and circuit-breaker spring charging.
When the motor restart is inhibited, the BLK_CLOSE input is activated and closing of
the breaker is not possible. When all conditions of the circuit breaker closing are
fulfilled, the CLOSE_ENAD output of the 52 is activated and PO1 output (X100:6-7)
is closed.
The ITL_BYPASS input can be used, for example, to always enable the closing of the
circuit breaker when the circuit breaker truck is in the test position, despite of the
interlocking conditions being active when the circuit breaker truck is closed in service
position.
44 REM615 ANSI
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REM615 variants
If the ENA_CLOSE and BLK_CLOSE signals are completely removed

from the breaker control function block 52 with PCM600, the function
assumes that the breaker close commands are allowed continuously.
The circuit breaker condition monitoring function (52CM) supervises the circuit
breaker status based on the binary input information connected and measured current
levels. The function introduces various supervision methods.
COMMON PICKUP SIGNAL
1)
86/94 LED TP-1
Trip1 TP-1
LEDPTRC1 TPGAPC1
PICKUP PICKUP PICKUP PICKUP

TRIP TRIP TRIP TRIP
NOTE: 1) THERE ARE FOUR PULSE TIMERS AVAILABLE,

2 OF THEM (TP-1, TP-2) ARE USED FOR DEFAULT CONFIGURATIONS. SO#1 (X100:10-11-12)
ALL PULSE TIMERS INCLUDING TP-1 & TP-2 CAN BE MAPPED
Pickup Signal
FOR SPECIFIC APPLICATIONS USING SMT IN PCM TOOLS.
GUID-FCFBA73C-BF23-4F08-ADD6-6F293506FE5D V1 EN
Figure 23: Common pickup signal
REM615 ANSI 45
Application Manual
REM615 variants
Trip(1)
TRPPTRC1
PICKUP PICKUP
TRIP TRIP
Trip(2)
TRPPTRC2
PICKUP PICKUP
TRIP TRIP
SO#2 (X100:13-14-15)
Trip Signal
GUID-C0BFC2AD-2845-47B2-B884-6195D4F542EC V1 EN
Figure 24: Common trip signal
The signal outputs from the IED are connected to give dedicated information on:
• Start of any protection function SO1 (X100:10-12)
• Operation (trip) of any protection function SO2 (X100:13-15)
• Motor startup indication to upstream level SO1 (X110:14-16)
• Motor thermal overload alarm indication SO2 (X110:17-19)
TP are timers and used for setting the minimum pulse length for the outputs. There are
four generic timers (TP1..4) available in the IED. The remaining ones not described in
the functional diagram are available in PCM600 for connection where applicable.
46 REM615 ANSI
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3.3.3.4 Functional diagram for ARC flash detection and autoreclosing
ARC(1)
ARCSARC1
IA, IB, IC TRIP
IG ARC_FLT_DET
BLOCK
REM_FLT_ARC LED11
OPR_MODE
ARC(2)
ARCSARC2
IA, IB, IC TRIP

IG ARC_FLT_DET
BLOCK
REM_FLT_ARC
OPR_MODE
ARC(3)
ARCSARC3
IA, IB, IC TRIP

IG ARC_FLT_DET
BLOCK
REM_FLT_ARC
OPR_MODE
GUID-B9CC4A91-7BC3-4DF0-921D-E95114B79280 V1 EN
Figure 25: Arc protection
Arc protection (ARCSARC1...3) is included as an optional function.
The arc protection offers individual function blocks for three ARC sensors that can be
connected to the IED. Each arc protection function block has two different operation
modes, with or without the phase and residual current check. Operate signals from the
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arc protection function blocks are connected to the Master Trip and also to the alarm
LED 10 as a common operate indication.
3.4 Standard Configuration MA02: Current and voltage

inputs
3.4.1 Applications
The standard configuration is mainly intended for comprehensive protection and
control functionality of circuit breaker controlled induction motors. With minor
modifications this standard configuration can be applied also for contactor controlled
motors.
The IED with this standard configuration is delivered from the factory with default
settings and parameters. The end-user flexibility for incoming, outgoing and internal
signal designation within the IED enables this configuration to be further adapted to
different primary circuit layouts and the related functionality needs by modifying the
internal functionality using PCM600.
3.4.2 Functions
Table 14: Functions included in the REM615 standard configuration MA02
Included functions
Three-phase voltage measurement VMMXU1 3U VA,VB,VC
Sequence voltage measurement VSMSQI1 U1,U2,U0 V1, V2, V0
Three-phase power and energy measurement PEMMXU1 P,E P,E

Disturbance recorder RDRE1 DR DFR
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Fault recorder FLTMSTA1 FR FLR
Three-phase thermal overload protection for MPTTR1 3Ith>M 49M
motors
protection, stage 1
protection, stage 2
Three-phase undervoltage protection, stage 1 PHPTUV1 3U<(1) 27-Jan
Positive sequence undervoltage protection PSPTUV1 U1< 27PS
Ground overvoltage protection ROVPTOV1 U0>(1) 59G
Negative sequence overvoltage protection NSPTOV1 U2> 47
Directional ground-fault protection – low stage DEFLPDEF1 I0>->(1) 67/51N
Fuse failure supervision SEQRFUF1 FUSEF 60
Ground voltage measurement RESVMMXU1 U0 VG
Ground non-directional time overcurrent EFLPTOC1 I0>(1) 51G
protection, low stage (Measured)
Optional functions
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3.4.2.1 Default I/O connections

Table 15: Default connections for binary inputs
Binary input Default usage Connector pins
X120-BI1 Emergency start enable X120-1,2
X120-BI2 Circuit breaker closed X120-3,2
X120-BI3 Circuit breaker open X120-4,2
X120-BI4 Lockout reset X120-5,6
X110-BI1 MCB open X110-1,2
X110-BI2 Setting group change X110-3,4
X110-BI3 Rotation direction X110-5,6
X110-BI4 Speed switch (motor running) X110-7,6
X110-BI5 Disconnector close/circuit breaker truck in X110-8,9
X110-BI6 Disconnector open/circuit breaker truck out X110-10,9
X110-BI7 Earth switch close X110-11,12
X110-BI8 Earth switch open X110-13,12
X130-BI1 External restart inhibit X130-1,2
X130-BI2 External trip X130-3,4
X130-BI3 Gas pressure alarm X130-5,6
X130-BI4 Circuit breaker spring charged X130-7,6
Table 16: Default connections for binary outputs

Binary output Default usage Connector pins
X100-PO1 Restart enable X100-6,7
X100-PO2 Breaker failure backup trip to upstream breaker X100-8,9
X100-SO1 Open command (for contactor applications) X100-10,11,(12)
X100-SO2 Operate indication X100-13,14
X100-PO3 Open circuit breaker/trip X100-15-19
X100-PO4 Close circuit breaker X100-20-24
X110-SO1 Motor startup indication X110-14,15,16
X110-SO2 Thermal overload alarm X110-17,18,19
X110-SO3 Protection start indication X110-20,21,22
X110-SO4 Voltage protection alarm X110-23,24
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Table 17: Order codes

LED label Order code options
LED label 1 HAMCCACAxAE1BNNxXC
HAMCCACAxBE1BNNxXC
HAMCCACAx3E1BNNxXC
LED label 2 HAMCCACAxFE1BNNxXC
HAMCCACAxGE1BNNxXC
Table 18: Default connections for LEDs

LED LED label 1 LED label 2
LED1 Phase A Phase A
LED2 Phase B Phase B
LED3 Phase C Phase C
LED4 Neutral / Ground Neutral / Ground
LED5 Overcurrent Overcurrent
LED6 Undercurrent Undercurrent
LED7 Locked Rotor / Jam Locked Rotor / Jam
LED8 Voltage Voltage
LED9 Phase Rev. / Neg. Seq. Phase Rev. / Neg. Seq.
LED10 Overload Alarm/Trip Overload Alarm/Trip
LED11 Arc Flash Detection
3.4.3 Functional diagrams

The functional diagrams describe the default input, output, alarm LED and function-to-
function connections. The default connections can be viewed and changed with
PCM600 according to the application requirements, if necessary.
The analog channels, measurements from CTs, have fixed connections to the different
function blocks inside the IED’s standard configuration.
The analog channels are assigned to different functions as shown in the functional
diagrams. The common signal marked with IA, IB, IC represents the three phase
currents. The signal IG represents the measured ground current.
3.4.3.1 Functional diagrams for protection
The functional diagrams describe the IED’s protection functionality in detail and
according to the factory set default connections.
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Three overcurrent stages are offered for overcurrent and short-circuit protection. The
motor jam protection function (51LR) is blocked by the motor startup protection
function. 51P can be used for overcurrent protection and 50P for the short-circuit
protection. The operation of 51P is not blocked as default by any functionality and it
should be set over the motor start current level to avoid unnecessary operation.
PHASE OVERCURRENT PROTECTION INDICATION
ANSI Device/Function NOTE 1

51P
Number/Acronym TRIP_PhA
OR 86/94 LED
TRIP_PhB
PHASE A TRIP
IEC60617 TRIP_PhC
TRIP_PhA TRIP_PhA
symbol 3I>(1)
PHLPTOC1 Trip1 LED1
IEC61850 IA, IB, IC PICKUP LEDPTRC

BLOCK TRIP
identification ENA_MULT
OR 86/94 LED PHASE B TRIP

TRIP_PhB TRIP_PhB
Trip1 LED2
LEDPTRC
INR
3I2f>
INRPHAR1 NOTE 1
50P OR 86/94 LED
IA, IB, IC BLK2H TRIP_PhA PHASE C TRIP
BLOCK
TRIP_PhB
TRIP_PhC TRIP_PhC
TRIP_PhC
3I>>>(1) Trip1 LED3
PHHPTOC1 LEDPTRC
IA, IB, IC PICKUP
BLOCK TRIP
AVAILABLE FOR MAPPING USING
SMT TOOL IN PCM TO ANY PROTECTION, ENA_MULT OVERCURRENT
DEPENDING ON APPLICATION. OR PROTECTION
LED5
NOTE 1: AVAILABLE ONLY FOR LED INDICATION.
GUID-B4F7FD46-8B4C-4C84-81F1-D21DEA7FA905 V1 EN
Figure 26: Overcurrent protection
51LR
Ist>
JAMPTOC1
LOCKED ROTOR/JAM
IA,IB,IC PICKUP
66/51LRS Pickup BLOCK TRIP OR
LED7
GUID-45D4D872-D94F-490F-9AF8-E8E58E9A5007 V1 EN
Figure 27: Motor jam protection
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GROUND OVERCURRENT PROTECTION

67/51N
I0>->(1)
DEFLPDEF1
IG
PICKUP
GROUND / NEUTRAL
VG
TRIP
PROTECTION
BLOCK
ENA_MULT OR
RCA_CTL LED4
OVERCURRENT
51G PROTECTION
I0>(1) OR
EFLPTOC1 LED5
IG
X120 BI1 BLOCK TRIP
GUID-FE8C125E-1D82-4CE1-ABDA-540BE6D65B8D V1 EN
Figure 28: Non-directional ground-fault protection
One stage non-directional ground-fault protection (51G) is offered to detect phase-to-

earth faults that may be a result of, for example, insulation ageing. In addition, there is
a directional protection stage (67/51N) which can be also used as a low stage non-
directional ground-fault protection without voltage requirement. However, the residual
voltage can help to detect earth faults at a low fault current level selectively and to
discriminate the apparent residual current caused, for example, by partial current
transformer saturation at motor startup.
The ground-fault protection is blocked when the short circuit protection (51P) is
started. The operation of the earth-fault protection functions is connected to alarm LED
4.
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OVER & UNDER VOLTAGE PROTECTION
59G
U0>(1)
ROVPTOV1
VG PICKUP
BLOCK TRIP
27
3U<(1)
PHPTUV1
VA,VB,VC
PICKUP OVER & UNDER
60 Pickup BLOCK
TRIP VOLTAGE PROTECTION
OR
LED8
27PS
U1<
PSPTOV1
VA,VB,VC
PICKUP
BLOCK
TRIP
47
U2>
NSPTOV1
VA,VB,VC
PICKUP
BLOCK
TRIP
GUID-643F3E06-EDB3-452A-BEE2-EE644DF34F2C V1 EN
Figure 29: Voltage protection
For voltage protection, three-phase undervoltage 27, positive-sequence undervoltage

27PS, residual overvoltage (59G) and negative-sequence overvoltage (47) protection
functions are offered. The three-phase undervoltage protection is blocked during motor
startup to prevent unwanted operation in case there is a short voltage drop. Also if the
fuse failure is detected, the undervoltage function is blocked.
The positive-sequence undervoltage and negative-sequence overvoltage protections are

included to protect the machine against single-phasing, excessive unbalance between
phases and abnormal phase order. The positive-sequence undervoltage and negative-
sequence overvoltage functions are blocked by default when the network rotation
direction changes (X110_BI3 is active) or if the fuse failure is detected.
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EMERGENCY START, THERMAL OVERLOAD AND RESTART INHIBIT
62EST
ESTART
ESMGAPC1
IA,IB,IC ST_EMERG_EN ST_EMERG
BLOCK
X110 BI5 (Emergency start) ST_EMERG_RQ
49M
3Ith>M
MPTTR1 OVERLOAD ALARM/TRIP
IA,IB,IC Trip
OR
BLK_OPR ALARM LED10
ENA_MULT BLK_RESTART
ST_EMERG
TP-2
TP-2
TPGAPC2
RESTART_INHIBIT
OR
CB_OPENING IN1 OUT1
IN2 OUT2 86/94-1 TRIP
66/51LRS_LOCK_START
46M-1_BLK_RESTART
46M-2_BLK_RESTART
X110 BI6 (External restart inhibit)
GUID-3D99347A-FCAA-461C-94B2-272753711BDB V1 EN
Figure 30: Emergency start and restart inhibit
The emergency start function (62EST) allows motor startups although the restart
inhibit is activated. The emergency start is enabled for ten minutes after the selected
binary input (X110:BI5) is energized. On the rising edge of the emergency start signal:
• Calculated thermal level is set slightly below the restart inhibit level to allow at
least one motor startup
• Value of the cumulative startup time counter 66/51LRS is set slightly below the
set restart inhibit value to allow at least one motor startup
• Set operate values of the temperature stages in 49M function is increased by 10
percent
• External restart inhibit signal (X100:PO1) is ignored
• Alarm LED is activated
The external restart inhibit signal is ignored for as long as the emergency start is
activated. A new emergency start cannot be made until the emergency start signal has
been reset and the emergency start time of 10 minutes has expired.
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The thermal overload protection function (49M) detects short- and long term overloads
under varying load conditions. When the emergency start request is issued for the
emergency start function, it activates the corresponding input of the thermal overload
function. When the thermal overload function has issued a restart blocking, which
inhibits the closing of the breaker when the machine is overloaded, the emergency start
request removes this blocking and enables the user to start the motor again.
The restart inhibit is activated for a set period when a circuit breaker is opened. This is
called remanence voltage protection where the motor has damping remanence voltage
after circuit breaker opening and reclosing after a too short period of time. This can
lead to stress for the machine and other apparatuses. The remanence voltage protection
waiting time can be set to a timer function TP-2.
The restart inhibit is also activated when there is

• An active trip command or
• Motor startup supervision has issued lockout or
• Motor unbalance function has issued restart blocking or
• An external restart inhibit is activated by a binary input (X110:BI6).
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MOTOR STARTUP AND RUNTIME COUNTER
66/51LRS
Is2t n<
STTPMSU1
X120 BI2 CB Closed BLOCK CPR_IIT
BLK_LK_ST OPR_STALL
CB_CLOSED MOT_START
X110 BI6 (Speed switch) STALL_IND LOCK_START

ST_EMERG_ENA
LOCKED ROTOR/JAM
62EST Start
OR
OPTM-1 LED7
OPTS
MDSOPT1
BLOCK ALARM
POS_ACTIVE WARNING
OPTM-2
OPTS
MDSOPT2
BLOCK ALARM
POS_ACTIVE WARNING
GUID-D458AEA2-9AE8-4C1E-A6B2-7FDB4D4357B8 V1 EN
Figure 31: Motor startup supervision
With the motor startup supervision function (66/51LRS) the starting of the motor is
supervised by monitoring three-phase currents or the status of the energizing circuit
breaker of the motor. The motor speed switch indication can be used to determine the
locked rotor situation. If the motor is running, the speed switch activates the binary
input (X110:BI6).
When the emergency start request is activated by 62EST and 66/51LRS is in lockout
state, which inhibits motor starting, the lockout is deactivated and emergency starting
is available.
The upstream blocking from the motor startup is connected to the output SO1
(X110:14-15-16). The output is used for sending a blocking signal to the relevant
overcurrent protection stage of the IED at the infeeding bay.
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The motor running time counter (OPTM-1) provides history data since last
commissioning. The counter counts the total number of motor running hours and is
incremented when the energizing circuit breaker is closed. The alarm of the runtime
counter is connected to alarm LED 7.
PHASE UNBALANCE PROTECTION INDICATION
46M-1
I2>(1)
MNSPTOC1
I1, I2, I0 PICKUP
BLOCK TRIP
ENA_MULT
46M-2
I2>(2) PHASE REV. /

MNSPTOC2 NEG. SEQ.
X110_BI07 I1, I2, I0 PICKUP
OR OR
BLOCK TRIP
ENA_MULT
CCM_Fail LED9
46R
I2/I1>
PREVPTOC1
I1, I2, I0 PICKUP
BLOCK TRIP
ENA_MULT
GUID-CB28F952-7706-4FF3-9FE0-8BA28C76B812 V1 EN
Figure 32: Phase unbalance protection
Two negative-sequence overcurrent stages (46M-1 and 46M-2) are offered for phase
unbalance protection. These functions are used to protect the motor against phase
unbalance caused by, for example, a broken conductor. Phase unbalance in network
feeding of the motor causes overheating of the motor.
The phase reversal protection (46R) is based on the calculated negative phase-sequence
current. It detects too high NPS current values during motor start up, caused by
58 REM615 ANSI
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incorrectly connected phases, which in turn causes the motor to rotate in the opposite
direction.
The negative-sequence protection and phase reversal protection is blocked if the

current circuit supervision detects failure in current measuring circuit or if the external
information of reverse network rotation is activated by a binary input (X110:5-6).
3I<1
LOFLPTUC1
IA, IB, IC PICKUP
BLOCK TRIP
LED6
GUID-7770F114-2193-40BD-802B-D88C6A6D4C4D V1 EN
Figure 33: Undercurrent protection
The loss of load situation is detected by 37. The loss of load situation can happen, for
example, if there is damaged pump or a broken conveyor.
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BREAKER FAILURE PROTECTION
50BF
3I>/Io>BF(1)
CCBRBRF1
51P Trip
OR
50P Trip IA, IB, IC TRRET
46M-1 Trip IN TRBU
46M-2 Trip PICKUP CB_FAULT_AL
46R Trip POSCLOSE
49M Trip CB_FAULT
50BF Retrip BLOCK
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip PO2 X100
51G Trip
67/51N Trip 8
9
X120 BI2 (Breaker Closed)
Circuit Breaker failure
protection trip to
NOTES: 1) DASHED LINE INDICATES OPTIONAL associated breaker(s)
GUID-7BEF2E61-2E10-49B2-A660-1BAFA1E8ECCB V1 EN
Figure 34: Circuit breaker failure protection
The circuit-breaker failure protection (50BF) is initiated via the start input by a number
of different protection stages in the IED. 50BF offers different operating modes
associated with the circuit-breaker position and the measured phase and residual currents.
50BF has two operating outputs: TRRET and TRBU. The TRRET operate output is
used for retripping its own circuit breaker through the Master Trip 1 again. The TRBU
output is used to give a backup trip to the circuit breaker feeding upstream. For this
purpose, the TRBU operate output signal is connected to the output PO2 (X100: 8-9).
LED 6 is used for backup (TRBU) operate indication.
3.4.3.2 Functional diagrams for digital fault recorder and trip circuit monitoring
The digital fault recorder has 64 digital inputs. All pickup and trip signals from the
protection stages are routed to trigger the digital fault recorder or alternatively only to
be recorded by the digital fault recorder depending on the parameter settings.
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DFR
DR
DREC
IA-A AI#1
IB-A AI#2
IC-A AI#3
IG AI#4
I1-A AI#5
I2-A AI#6
I0-A AI#7
VA-kV AI#8
VB-kV AI#9
VC-kV AI#10
VG-kV AI#11
Disabled AI#12
GUID-CDD9A02C-C588-4274-B796-B44445322F53 V1 EN
Figure 35: Digital fault recorder analog inputs
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DFR
DR
DREC
51P Trip BI#1
50P Trip BI#2
Spare BI#3
Spare BI#4
51G Trip BI#5
67/51N Trip BI#6
Spare BI#7
Spare BI#8
Spare BI#9
46M-1 Trip BI#10
46M-2 Trip BI#11
46R Pickup BI#12
49M AlmThm BI#13
49M Trip BI#14
50BF Retrip BI#15
50BF Backup Trip BI#16
51LR Trip BI#17
AFD-11 FADet BI#18
AFD-21 FADet BI#19
AFD-31 FADet BI#20
AFD-11 Trip BI#21
AFD-21 Trip BI#22
AFD-31 Trip BI#23
66/51LRS Trip BI#24
66/51LRS Stall BI#25
66/51LRS StrInh BI#26
Spare BI#27
TCM-1 Alarm BI#28
TCM-2 Alarm BI#29
62EST Start BI#30
Spare BI#31
Spare BI#32

CONFIGURATION.
GUID-2380BFE9-655C-49EF-B30D-4F6D6729F17E V1 EN
62 REM615 ANSI
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DFR
DR
DREC
27PS Trip BI#33
27 Trip BI#34
59-G Trip BI#35
47 Trip BI#36
CCM Fail BI#37
CCM Alarm BI#38
60 Pickup BI#39
37 Trip BI#40
Spare BI#41
Spare BI#42
52CM TRV_T_OP_ALM BI#43
52CM TRV_T_CL_ALM BI#44
52CM CB_LIFE_ALM BI#45
52CM Alarm BI#46
BI#47
BI#48
BI#49
BI#50
BI#51
BI#52
BI#53
BI#54
BI#55
BI#56
BI#57
BI#58
BI#59
BI#60
BI#61
BI#62
Spare BI#63
Spare BI#64
X120-1 X120-3 X110-1 X110-3 X110-5 X110-7 XA130-1 XA130-3
X120-2 X120-4 X110-2 X110-4 X110-6 X110-8 XA130-2 XA130-4
GUID-4BE31BFD-1A74-402B-8960-46A235AD540F V1 EN
Two separate TCM functions have been included: TCM-1 for PO3 (X100:16-19) and
TCM-2 for PO4 (X100:20-23).
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TRIP CIRCUIT MONITORING
TCM-1
TCS(1)
X120 BI2 (CB Closed) TCSSCBR1
OR
86/94-1 Trip BLOCK ALARM
86/94-2 Trip
TCM-2
TCS(2)
TCSSCBR2
BLOCK ALARM
GUID-7076EC5C-8FB2-42D6-A589-57AEE9B6B712 V1 EN
Figure 38: Trip circuit monitoring
The trip circuit monitoring 1 & 2 are blocked by the Master Trip (86/94-1 & 2) and the
circuit-breaker open position signal.
By default it is expected that there is no external resistor in the circuit

breaker tripping/closing coil circuit connected parallel with circuit
breaker normally open/closed auxiliary contact.
The motor runtime counter alarm is connected also to the alarm LED 9.
Failures in current measuring circuits are detected by CCRDIF. When a failure is

detected, blocking signal is activated in current protection functions which are
measuring calculated sequence component currents, and unnecessary operation can be
avoided.
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3.4.3.3 Functional diagrams for control and interlocking
MASTER TRIP 1 LOGIC

+ X100
Breaker
51P Trip 86/94-1 16
OR Trip(1) Open
50P Trip TRPPTRC1 PO3
46M-1 Trip
BLOCK TRIP OR 17 Signal to
TRIP CL_LKOUT
46M-2 Trip
RST_LKOUT
15 Trip Coil 1
46R Trip
With lock-out mode
19
49M Trip selection 2)
TCM-1 18
50BF Retrip
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip
51G Trip
67/51N Trip
X120 BI4 NOTES: 1) DASHED LINE INDICATES OPTIONAL

52 EXE_OP
GUID-7D6C5CB2-1099-4FF8-975F-57B787D242EF V1 EN
MASTER TRIP 2 LOGIC

X100
86/94-2 + 20
Breaker
51P Trip OR Open
Trip(2)
TRPPTRC2
22
50P Trip
BLOCK TRIP
OR PO4 Signal to
46M-1 Trip
TRIP CL_LKOUT
46M-2 Trip
21 Trip Coil 2
RST_LKOUT
23
46R Trip With lock-out mode
49M Trip selection 2) TCM-2 24
50BF Retrip
1)
AFD-1 Trip
AFD-2 Trip
AFD-3 Trip
51G Trip
67/51N Trip
X120 BI4
NOTES: 1) DASHED LINE INDICATES OPTIONAL
52 EXE_OP INPUT BASED ON CONFIGURATION.
GUID-61B274D3-3B7E-4C4D-9EA3-D23E01BA9809 V1 EN
The trip signals from the protections are connected to the trip output contact PO3
(X100:16-19) via the corresponding Master Trip (86/94-1). Open control commands to
the circuit breaker from the local or remote CBXCBR1-exe_op are connected directly
to the output PO3 (X100:16-19).
86/94-1 provides the lockout/latching function, event generation and the trip signal
duration setting. If the lockout operation mode is selected, one binary input can be
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reassigned to the RST_LKOUT input of the Master Trip to enable external reset with a
push button. Similarly, 86/94-2 is used for Trip coil 2.
CIRCUIT BREAKER CONTROL AND INTERLOCKING

52 EXE_OP
52
I<->O CB
CBXCBR1
ENA_OPEN SELECTED
Always True ENA_CLOSE EXE_OP
+
BLK_OPEN EXE_CL
BLK_CLOSE OPENPOS
EXE_OP CLOSEPOS
EXE_CL OKPOS
X100
X120 BI 3 (Breaker Open) PO1 Close
OPENPOS 6
X120 BI 2 (Breaker Closed) CLOSEPOS 7 Breaker
52CM
CBCM
BLOCK SSCBR1 TRV_T_OP_ALM
POSOPEN TRV_T_CL_ALM
POSCLOSE DIFTRVTOPALM
X110 BI3 (GAS pressure Alarm) PRES_ALM_IN DIFTRVTCLALM
PRES_LO_IN SPR_CHR_ALM
SPR_CHR_ST OPR_ALM
X110 BI4 (CB Spring Charged) SPR_CHR OPR_LO
RST_IPOW IPOW_ALM
RST_CB_WEAR IPOW_LO
CB_LIFE_ALM
MON_ALM
PRES_ALM
PRES_LO
OPENPOS
INTERMPOS
CLOSEPOS
GUID-3AA074FB-81C9-43FA-8AB0-C329C0737D9C V1 EN
Figure 41: Disconnector position indication
The circuit breaker closing is enabled when the ENA_CLOSE input is activated. The
input can be activated by the configuration logic, which is a combination of the
disconnector or breaker truck and earth switch position statuses and the statuses of the
Master Trip logics and gas pressure alarm and circuit-breaker spring charging.
When the motor restart is inhibited, the BLK_CLOSE input is activated and closing of
the breaker is not possible. When all conditions of the circuit breaker closing are
fulfilled, the CLOSE_ENAD output of the CBXCBR1 is activated and PO1 output
(X100:6-7) is closed.
The ITL_BYPASS input can be used, for example, to always enable the closing of the
circuit breaker when the circuit breaker truck is in the test position, despite of the
interlocking conditions being active when the circuit breaker truck is closed in service
position.
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If the ENA_CLOSE and BLK_CLOSE signals are completely removed

from the breaker control function block 52 with PCM600, the function
assumes that the breaker close commands are allowed continuously.
The circuit breaker condition monitoring function (52CM) supervises the circuit
breaker status based on the binary input information connected and measured current
levels. The function introduces various supervision methods.
COMMON PICKUP SIGNAL
1)
86/94 LED TP-1
Trip1 TP-1
LEDPTRC1 TPGAPC1
PICKUP PICKUP PICKUP PICKUP

TRIP TRIP TRIP TRIP
NOTE: 1) THERE ARE FOUR PULSE TIMERS AVAILABLE,

2 OF THEM (TP-1, TP-2) ARE USED FOR DEFAULT CONFIGURATIONS. SO#1 (X100:10-11-12)
ALL PULSE TIMERS INCLUDING TP-1 & TP-2 CAN BE MAPPED
Pickup Signal
FOR SPECIFIC APPLICATIONS USING SMT IN PCM TOOLS.
GUID-FCFBA73C-BF23-4F08-ADD6-6F293506FE5D V1 EN
Figure 42: Common pickup signal
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Trip(1)
TRPPTRC1
PICKUP PICKUP
TRIP TRIP
Trip(2)
TRPPTRC2
PICKUP PICKUP
TRIP TRIP
SO#2 (X100:13-14-15)
Trip Signal
GUID-C0BFC2AD-2845-47B2-B884-6195D4F542EC V1 EN
Figure 43: Common trip signal
The signal outputs from the IED are connected to give dedicated information on:
• Start of any protection function SO1 (X100:10-12)
• Operation (trip) of any protection function SO2 (X100:13-15)
• Motor startup indication to upstream level SO1 (X110:14-16)
• Motor thermal overload alarm indication SO2 (X110:17-19)
TP are timers and used for setting the minimum pulse length for the outputs. There are
four generic timers (TP1..4) available in the IED. The remaining ones not described in
the functional diagram are available in PCM600 for connection where applicable.
68 REM615 ANSI
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REM615 variants
3.4.3.4 Functional diagram for ARC flash detection and autoreclosing
ARC(1)
ARCSARC1
IA, IB, IC TRIP
IG ARC_FLT_DET
BLOCK
REM_FLT_ARC LED11
OPR_MODE
ARC(2)
ARCSARC2
IA, IB, IC TRIP

IG ARC_FLT_DET
BLOCK
REM_FLT_ARC
OPR_MODE
ARC(3)
ARCSARC3
IA, IB, IC TRIP

IG ARC_FLT_DET
BLOCK
REM_FLT_ARC
OPR_MODE
GUID-B9CC4A91-7BC3-4DF0-921D-E95114B79280 V1 EN
Figure 44: Arc protection
Arc protection (ARCSARC1...3) is included as an optional function.
The arc protection offers individual function blocks for three ARC sensors that can be
connected to the IED. Each arc protection function block has two different operation
modes, with or without the phase and residual current check. Operate signals from the
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REM615 variants
arc protection function blocks are connected to the Master Trip and also to the alarm
LED 10 as a common operate indication.
70 REM615 ANSI
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Requirements for measurement transformers
Section 4 Requirements for measurement

transformers
4.1 Current transformers
4.1.1 Current transformer requirements for non-directional

overcurrent protection
For reliable and correct operation of the overcurrent protection, the CT has to be
chosen carefully. The distortion of the secondary current of a saturated CT may
endanger the operation, selectivity, and co-ordination of protection. However, when the
CT is correctly selected, a fast and reliable short circuit protection can be enabled.
The selection of a CT depends not only on the CT specifications but also on the
network fault current magnitude, desired protection objectives, and the actual CT
burden. The protection settings of the IED should be defined in accordance with the
CT performance as well as other factors.
Appropriate 'C' class CT should be used based on the total resistances of the CT
secondary circuit. If other accuracy class CTs are used then refer the following
discussions.
4.1.1.1 Current transformer accuracy class and accuracy limit factor
The rated accuracy limit factor (Fn) is the ratio of the rated accuracy limit primary
current to the rated primary current. For example, a protective current transformer of
type 5P10 has the accuracy class 5P and the accuracy limit factor 10. For protective
current transformers, the accuracy class is designed by the highest permissible
percentage composite error at the rated accuracy limit primary current prescribed for
the accuracy class concerned, followed by the letter "P" (meaning protection).
Table 19: Limits of errors according to IEC 60044-1 for protective current transformers
Accuracy class Current error at Phase displacement at rated primary Composite error at
rated primary current rated accuracy limit
current (%) minutes centiradians primary current (%)
5P ±1 ±60 ±1.8 5
10P ±3 - - 10
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The accuracy classes 5P and 10P are both suitable for non-directional overcurrent
protection. The 5P class provides a better accuracy. This should be noted also if there
are accuracy requirements for the metering functions (current metering, power
metering, and so on) of the IED.
The CT accuracy primary limit current describes the highest fault current magnitude at
which the CT fulfils the specified accuracy. Beyond this level, the secondary current of
the CT is distorted and it might have severe effects on the performance of the
protection IED.
In practise, the actual accuracy limit factor (Fa) differs from the rated accuracy limit
factor (Fn) and is proportional to the ratio of the rated CT burden and the actual CT burden.
The actual accuracy limit factor is calculated using the formula:
Sin + Sn
Fa ≈ Fn ×
Sin + S
A071141 V1 EN
Fn the accuracy limit factor with the nominal external burden Sn
Sin the internal secondary burden of the CT
S the actual external burden
4.1.1.2 Non-directional overcurrent protection
The current transformer selection

Non-directional overcurrent protection does not set high requirements on the accuracy
class or on the actual accuracy limit factor (Fa) of the CTs. It is, however,
recommended to select a CT with Fa of at least 20.
The nominal primary current I1n should be chosen in such a way that the thermal and
dynamic strength of the current measuring input of the IED is not exceeded. This is
always fulfilled when
I1n > Ikmax / 100,
Ikmax is the highest fault current.
The saturation of the CT protects the measuring circuit and the current input of the
IED. For that reason, in practice, even a few times smaller nominal primary current can
be used than given by the formula.
72 REM615 ANSI
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Recommended pickup current settings

If Ikmin is the lowest primary current at which the highest set overcurrent stage is to
trip, the pickup current should be set using the formula:
Current pickup value < 0.7 x (Ikmin / I1n)
I1n is the nominal primary current of the CT.
The factor 0.7 takes into account the protection IED inaccuracy, current transformer
errors, and imperfections of the short circuit calculations.
The adequate performance of the CT should be checked when the setting of the high
set stage overcurrent protection is defined. The trip time delay caused by the CT
saturation is typically small enough when the overcurrent setting is noticeably lower
than Fa.
When defining the setting values for the low set stages, the saturation of the CT does
not need to be taken into account and the pickup current setting is simply according to
the formula.
Delay in operation caused by saturation of current transformers

The saturation of CT may cause a delayed IED operation. To ensure the time
selectivity, the delay must be taken into account when setting the trip times of
successive IEDs.
With definite time mode of operation, the saturation of CT may cause a delay that is as
long as the time the constant of the DC component of the fault current, when the
current is only slightly higher than the pickup current. This depends on the accuracy
limit factor of the CT, on the remanence flux of the core of the CT, and on the trip time
setting.
With inverse time mode of operation, the delay should always be considered as being
as long as the time constant of the DC component.
With inverse time mode of operation and when the high-set stages are not used, the AC
component of the fault current should not saturate the CT less than 20 times the pickup
current. Otherwise, the inverse operation time can be further prolonged. Therefore, the
accuracy limit factor Fa should be chosen using the formula:
Fa > 20*Current pickup value / I1n
The Current pickup value is the primary pickup current setting of the IED.
REM615 ANSI 73
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4.1.1.3 Example for non-directional overcurrent protection
The following figure describes a typical medium voltage feeder. The protection is
implemented as three-stage definite time non-directional overcurrent protection.
A071142-ANSI V2 EN
Figure 45: Example of three-stage overcurrent protection
The maximum three-phase fault current is 41.7 kA and the minimum three-phase short
circuit current is 22.8 kA. The actual accuracy limit factor of the CT is calculated to be
59.
The pickup current setting for low-set stage (51P) is selected to be about twice the
nominal current of the cable. The trip time is selected so that it is selective with the
next IED (not visible in the figure above). The settings for the high-set stage and
instantaneous stage are defined also so that grading is ensured with the downstream
protection. In addition, the pickup current settings have to be defined so that the IED
operates with the minimum fault current and it does not trip with the maximum load
current. The settings for all three stages are as in the figure above.
For the application point of view, the suitable setting for instantaneous stage (50P-3) in
this example is 3 500 A (5.83 x I2n). For the CT characteristics point of view, the
criteria given by the current transformer selection formula is fulfilled and also the IED
setting is considerably below the Fa. In this application, the CT rated burden could
have been selected much lower than 10 VA for economical reasons.
74 REM615 ANSI
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IED physical connections
Section 5 IED physical connections
5.1 Inputs
5.1.1 Energizing inputs
5.1.1.1 Phase currents
The IED can also be used in single or two-phase applications by

leaving one or two energizing inputs unoccupied. However, at least
terminals X120/7-8 must be connected.
Table 20: Inputs for phase currents

Terminal Description
X120-7, 8 IA
X120-9, 10 IB
X120-11, 12 IC
5.1.1.2 Ground current

Table 21: Inputs for ground current
X120-13, 14 IG
5.1.1.3 Phase voltages

Table 22: Phase voltage input included in configuration MA02
X130-11, 12 VA
X130-13, 14 VB
X130-15, 16 VC
REM615 ANSI 75
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5.1.1.4 Ground voltage

Table 23: Ground voltage input included in configuration MA02
X130-17, 18 VG
5.1.2 Auxiliary supply voltage input

The auxiliary voltage of the IED is connected to terminals X100/1-2. At DC supply,
the positive lead is connected to terminal X100-1. The permitted auxiliary voltage
range is marked on the LHMI of the IED on the top of the HMI of the plug-in unit.
Table 24: Auxiliary voltage supply

X100-1 + Input
X100-2 - Input
5.1.3 Binary inputs

The binary inputs can be used, for example, to generate a blocking signal, to unlatch
output contacts, to trigger the digital fault recorder or for remote control of IED
settings.
Table 25: Binary input terminals X110-1...13

X110-1 BI1, +
X110-2 BI1, -
X110-3 BI2, +
X110-4 BI2, -
X110-5 BI3, +
X110-6 BI3, -
X110-6 BI4, -
X110-7 BI4, +
X110-8 BI5, +
X110-9 BI5, -
X110-9 BI6, -
X110-10 BI6, +
X110-11 BI7, +
76 REM615 ANSI
Application Manual
X110-12 BI7, -
X110-12 BI8, -
X110-13 BI8, +
Table 26: Binary input terminals X120-1...6

X120-1 BI1, +
X120-2 BI1, -
X120-3 BI2, +
X120-2 BI2, -
X120-4 BI3, +
X120-2 BI3, -
X120-5 BI4, +
X120-6 BI4, -
Table 27: Binary input terminals X130-1...9, optional configuration MA01

X130-1 BI1, +
X130-2 BI1, -
X130-2 BI2, -
X130-3 BI2, +
X130-4 BI3, +
X130-5 BI3, -
X130-5 BI4, -
X130-6 BI4, +
X130-7 BI5, +
X130-8 BI5, -
X130-8 BI6, -
X130-9 BI6, +
5.1.4 Optional light sensor inputs

If the IED is provided with the optional communication module with light sensor
inputs, the pre-manufactured lens-sensor fibers are connected to inputs X13, X14 and
X15, see the terminal diagrams.For further information, see arc flash detector.
REM615 ANSI 77
Application Manual
The IED is provided with connection sockets X13, X14 and X15 only if
the optional communication module with light sensor inputs has been
installed. If the arc flash detector option is selected when ordering an
IED, the light sensor inputs are included in the communication module.
Table 28: Light sensor input connectors

X13 Input Light sensor 1
5.2 Outputs
5.2.1 Outputs for tripping and controlling

Output contacts PO1, PO2, PO3 and PO4 are heavy-duty trip contacts capable of
controlling most circuit breakers. On delivery from the factory, the trip signals from all
the protection stages are routed to PO3 and PO4.
Table 29: Output contacts

X100-6 PO1, NO
X100-7 PO1, NO
X100-8 PO2, NO
X100-9 PO2, NO
X100-15 PO3, NO (TCM resistor)
X100-16 PO3, NO
X100-17 PO3, NO
X100-18 PO3 (TCM1 input), NO
X100-19 PO3 (TCM1 inputr), NO
X100-20 PO4, NO (TCM resistor)
X100-21 PO4, NO
X100-22 PO4, NO
78 REM615 ANSI
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5.2.2 Outputs for signalling

Output contacts SO1 and SO2 in slot X100 or SO1, SO2, SO3 and SO4 in slot X110 or
SO1, SO2 and SO3 in slot X130 (optional) can be used for signalling on pickup and
tripping of the IED. On delivery from the factory, the pickup and alarm signals from all
the protection stages are routed to signalling outputs.
Output contacts of slot X110 are optional. Output contacts of slot X130 are available in
the optional BIO module (BIOB02A).
Table 30: Output contacts X100-10...14

X100-10 SO1, common
X100-11 SO1, NC
X100-12 SO1, NO
X100-13 SO2, NO
X100-14 SO2, NO
Table 31: Output contacts X110-14...24

X110-14 SO1, common
X110-15 SO1, NO
X110-16 SO1, NC
X110-17 SO2, common
X110-18 SO2, NO
X110-19 SO2, NC
X110-20 SO3, common
X110-21 SO3, NO
X110-22 SO3, NC
X110-23 SO4, common
X110-24 SO4, NO
Table 32: Output contacts X130-10...18, optional configuration MA01

X130-10 SO1, common
X130-11 SO1, NO
X130-12 SO1, NC
X130-13 SO2, common
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Application Manual
X130-14 SO2, NO
X130-15 SO2, NC
X130-16 SO3, common
X130-17 SO3, NO
X130-18 SO3, NC
5.2.3 IRF
The IRF contact functions as an output contact for the self-supervision system of the
protection IED. Under normal operating conditions, the IED is energized and the
contact is closed (X100/3-5). When a fault is detected by the self-supervision system or
the auxiliary voltage is disconnected, the output contact drops off and the contact
closes (X100/3-4).
Table 33: IRF contact

X100-3 IRF, common
X100-4 Closed; IRF, or Vaux disconnected
X100-5 Closed; no IRF, and Vaux connected
80 REM615 ANSI
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Glossary
Section 6 Glossary
100BASE-FX A physical media defined in the IEEE 802.3 Ethernet standard

for local area networks (LANs) that uses fibre-optic cabling
100BASE-TX A physical media defined in the IEEE 802.3 Ethernet standard
for local area networks (LANs) that uses twisted-pair cabling
category 5 or higher with RJ-45 connectors
ANSI American National Standards Institute
BI Binary input
BO Binary output
CT Current transformer
DFR Digital fault recorder
DNP3 A distributed network protocol originally developed by
Westronic. The DNP3 Users Group has the ownership of the
protocol and assumes responsibility for its evolution.
EMC Electromagnetic compatibility
GOOSE Generic Object Oriented Substation Event
HMI Human-machine interface
IEC 61850 International standard for substation communication and
modelling
IED Intelligent electronic device
IP address A set of four numbers between 0 and 255, separated by
periods. Each server connected to the Internet is assigned a
unique IP address that specifies the location for the TCP/IP
protocol.
LAN Local area network
LC Connector type for glass fiber cable
LCD Liquid crystal display
LED Light-emitting diode
LHMI Local human-machine interface
Modbus A serial communication protocol developed by the Modicon
company in 1979. Originally used for communication in PLCs
and RTU devices.
REM615 ANSI 81
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Glossary
PCM600 Protection and Control IED Manager

RJ-45 Galvanic connector type
TCP/IP Transmission Control Protocol/Internet Protocol
WAN Wide area network
WHMI Web human-machine interface
82 REM615 ANSI
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83
Contact us
1MAC259901-MB A © Copyright 2010 ABB. All rights reserved.

ABB Inc.
Distribution Automation
4300 Coral Ridge Drive
Coral Springs, FL 33065, USA
Phone +1 (800) 523-2620
Phone +1 954-752-6700
Fax +1 954 345-5329
www.abb.com/substationautomation

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Relion® 615 series

Motor Protection and Control

© Copyright 2010 ABB. All rights reserved

Section 2 REM615 overview...............................................................13

Section 3 REM615 variants.................................................................23

Section 4 Requirements for measurement transformers.....................71

Section 5 IED physical connections....................................................75

1.1 This manual

1.2 Intended audience

The protection and control engineer must be experienced in electrical power

1.3 Product documentation

1.3.1 Product documentation set

deinstalling & disposal

Figure 1: The intended use of manuals in different lifecycles

The communication protocol manual describes a communication protocol supported by

Some of the manuals are not available yet.

1.3.2 Document revision history

1.3.3 Related documentation

1.4 Symbols and conventions

1.4.1 Safety indication symbols

The electrical warning icon indicates the presence of a hazard which

The caution icon indicates important information or warning related to

degraded process performance leading to personal injury or death. Therefore, comply

1.4.2 Manual conventions

1.4.3 Functions, codes and symbols

Function IEC 61850 IEC 60617 ANSI

Ground non-directional time overcurrent protection, EFLPTOC1 I0>(1) 51G

Sequence voltage measurement VSMSQI1 U1,U2,U0 V1,V2,V0

Three-phase power and energy measurement PEMMXU1 P,E P,E

Function IEC 61850 IEC 60617 ANSI

Section 2 REM615 overview

2.1.1 Product version history

2.1.2 PCM600 and IED connectivity package version

Download connectivity packages from the ABB web site http://

2.2 Operation functionality

2.2.1 Optional features

2.3 Physical hardware

Table 2: Plug-in unit and case

Main unit Slot ID Content options

Table 3: Number of physical connections in standard configurations

Conf. Analog channels Binary channels

2.4 Local HMI

The LHMI of the IED contains the following elements:

The LHMI is used for setting, monitoring and controlling.

Table 4: Characters and rows on the view

The display view is divided into four basic areas.

Figure 3: Display layout

2.5 Web HMI

WHMI is enabled by default.

WHMI offers several functions.

• Alarm indications and event lists

Figure 5: Example view of the WHMI

The WHMI can be accessed locally and remotely.

The default passwords can be changed with Administrator user rights.

User authorization is disabled by default but WHMI always uses

Table 5: Predefined user categories

ENGINEER • Changing settings

ADMINISTRATOR • All listed above

For user authorization for PCM600, see PCM600 documentation.

Section 3 REM615 variants

3.1 REM615 variant list

3.2 Presentation of standard configurations

Table 6: Binary input states and corresponding active setting groups