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Austin 1972
Austin 1972
= (b)(S,)(O_S31)=+”
a .
P = function i only, not j _
a
*
,.,,,‘,,....
20 a* 16 14 l2 10
.r....
6 6 4
-.
2
Thus the data. set 2 in particular, has been chosen
SIZE I,,.%& 1NTERVAL.S~ so that the criterion necessary for Method II to apply
Fig L Wcighht-sizcdislributiox for YI 1. A calcuiarcd using BII is satisfied over part of the size range If the x-alues of
containing error_ B had been chosen such that they passed through
b = 1, then the Method II criterion would be exactly
Oi- satisfied for the set 2 data. and it would always give
I exactly the correct ralues of B from any of the size
distributions In pncti e, however, this would be an
0 1 unrealistic set of B nlues since experimental values
for balI and rod mihing have the general shapeshown
although the slope z and the value of b XT+- from
material to materiaL There are also data for other
o- milling systems in whi& the slope of the S plot I is
not close to the slope of the B plot, fl_
Considering Table I it can be seen that the three
D
methods are all reasonably satisfactory for only a
P
0
0
o-
small percentage of breakage from size intenal 1.
0
P
0
2 YIN
0 although even here Method I has significant error_
v
0 P The error would be less for S curves in vhicb S
5- 0 decreases rapidly with smaller partide size. because
0
0
P
the reIative amount of breakage from the lower size
p 0.5 YIN
intervals would then be less At approximateIy 2Opd
09 P broken from size intend 1, Method II has developed
2 P
P
significant error, which is increased for the data at
P
P
approximately40°/0 broken from size 1. Forexample,
P considering the fine material, final size interval 20.
Method II gives 29% from the 1.6 min distribution
*
P
TABLE I
1 1 1 1 1 1 1 1 1 1 1
2 1 1 1 1 1 1 1 1
3 0.680 0.72 0.7 068 0.75 0.71 0.680 A.80 0.73 LO
4 0.463 0.49 0.475 O-463 0.54 0.50 0.465 0.62 OS4 0.474
5 0.313 0.33 0.323 0.313 0.39 0.36 0.315 0.49 0.41 0328
6 0.212 0.23 0220 0212 029 026 0214 0.38 032 0226
7 0 146 0.16 0.152 0.146 021 0.19 0.148 0_30 025 0.156
s 0.100 011 0.105 0.1 0.16 0.14 0.101 024 0.19 cl106
9 0.088 0094 0.09 1 0.088 0.13 0.12 0.088 0.20 0.16 0.0885
10 0.079 0084 0.08 1 O-079 0.11 0.10 0.079 0.17 0.13 0.0767
11 0071 0.075 0.073 0.07 I 0.098 0.087 0.070 O-14 0.11 o-069
12 0.0635 0067 00648 0.0635 00S6 0.076 0.0632 0.12 0.097
13 0.0567 0.060 0_0578 O-0567 0.076 0.067 0.0564 0.11 0.084 0.0548
14 0.050 0_053 0.05 1 0.05 0.066 0.059 0.0498 0.094 0.073 0.0489
15 0.0445 0.047 0.0445 0.059 0.052 0.0444 0.083 0.061 0.0440
16 0.W o-w3 o.wO7 0.040 0.053 0.047 0.040 0.073 0.057 0.0398
i7 0.0357 0.038 0.0364 0.0357 0.047 0.041 0.065 0.050 0.0357
18 0.0318 0.034 0.0324 0.0318 0.042 0.037 0.03 18 0.058 0.044 0.0318
19 0.0283 0 030 0.0288 0.0283 0.037 0.033 O-0283 O-051 O-039 0.0284
20 0.0250 0.026 0.0255 0 0250 0.033 0.029 0.0250 0.045 0.035 0.0250
T_4BLE II
B values for set 2 (power function for S)
1 1 1 1 1 1 1 1 1 1 1
2 I 1 1 1 1 I 1 1 I
3 0.680 0.7 1 0.686 0.680 0.74 0.690 b.680 0.84 0.719 0.680
4 0.463 0.49 O-469 0.463 0.52 0.477 0.463 0.67 0.51 0.49
5 0.313 0.33 0319 0.313 0.36 0.329 0.314 0.52 037 0.34
6 0.212 0.23 0217 0_212 0.25 0.227 Qz13 0.40 0.27 0.23
7 0.146 0.16 0.150 0.146 0.18 0.159 0.147 030 010 0.16
8 0.100 0.11 0.103 0.100 O.I3 0.111 O_lOO 023 0.15 0.11
9 0.088 0.094 0.089 0.088 0.11 0.095 &OS8 0.19 0.12 O-091
10 0.079 0.084 0.080 0.079 O-093 O-082 0.079 a15 0.095 0.080
11 0.07 1 0.075 0.07 1 0.071 0.083 0.072 O-07 1 0.13 o.oso O-07 1
12 0.0635 0.067 0.0635 0.0635 0.073 O-0641 0.0635 Qll 0.067 QO64
13 0.0567 0.060 0.0567 0 0567 0.065 0~0570 0.0567 0.099 0.060
14 0.05aJ 0.053 0.0500 9-0500 O-057 QO502 0_0500 a087 0_052 0.051
15 O-0445 O~Gl7 ODl4.5 O-0445 0.051 0.0446 0_0445 O-077 O-Q46 OXM6
16 O-0400 0.032 0.0400 O.O?.MJ O-046 0.0400 0.01oo 0.068 O-041 CO41
17 0.0357 0.037 0.0357 0.0357 0.041 0.0357 0.0357 0.061 0.036 0.037
18 Q0318 0.034 a0318 0.0318 0.036 0.0318 0.0318 O-054 0.032 O-033
19 0.0283 O-030 0.0283 a0283 O-032 0.0283 011283 0.048 0.0285 O-029
20 0.0250 0.026 0.0250 0.0250 0.029 O-0250 a0250 o.cJ43 QO253 O-026
grinding the error in the final interval is very error). This result means that it is no longer necesmry
pronounced (see Fig 2). Method III is quite satis- to prepare a batch of material closely sieved to size 1
factory for aII three times It is our experience that to run a test; any reasonable starting material can
accurate size distributions can be obtained at about be used providing the size analysis is accurately
3040% broken out without elaborate experimental determined This _yeatly reduces sample preparation
procedures, but that below 20% it ‘becomes necessary time_ However, rt must be remembered that the
to run several careful tests to get a good average or simulated data used normalized B values. whereas
get data which can be extrapolated to zero time_ we have many experimental examples where this is
Considering Table II, Method II is satisfactory not a valid assumption The advantage of the one-
even at approximately 65 o/0broken out. Method III size fraction method app!ied for a small deFee of
is also satisfactory_ It is concluded that when the breakage is that the BII or BIII values are predomi-
parameters are of the form of set 2 Method II can be nantly produced by breaka_? from size interval I_
applied, requiring no preliminary knowledge of S If a wide starting size distnbution is used, the B
values. values calculated are weighted means of the sire
Our current practice is to use Method II to get a intervalsinvolved and it is not possible to distinguish
first estimate of B values, use these to estimate S Bi., from Biw2 from Biw3_etc’_
values by back-calcuIation’, and use these estimates
of S to calculate B by Method III. If the two sets of B
values are in agreement, satisfactory S and B values CONCLUSIONS
have been obtained_ If not, the Method III B values
are used to recalculate S values Three methods are presented for determining
Table III shows Methods II and III applied to breakage distribution parameters, based on different
calculate B from a starting distribution which is not approximations of varying complexity_ Method III
all of size 1, ground for a relatively short period of is generally more satisfactory than Method IL and
time (4 min). Even in this case, the BIII values Method I is only applicable under special conditions
accurately regenerated the size distributions and are However, Method III requires an estimate of the
satisfactory (the BII values are again radically in values of specific rates of breakage_
REFERESCES
TABLE III
I L G. Austin, K. J. Rdd and P. T. Luclic, Woriirhop on Grinding
B values for Set 1 calculated from non-single size feed
Circuirs. PemqIr4mia Stare Unirersir_r, &fay JO-IA 1970:
I_ G. Austin. Theory and Pracrice of Grkdinu. Chynber of
Size t=4min TIlLI?
ia?rzal dfine& Johannesburg. Smah Afnka. _4& 17-Y; i970. -
B
2 R P_ Gardner and L_ G. AnSin. in H. Rumpfand D_ B.zkrcns
P(O) P I41 BII BIII
(eds), In ElarGpean symp_ i%?rH&em Vcrlq chunic
1 1 I 1 I 1
u’cinhdm. 196L p_ 217.
3 D. E K&all, ZL J. Reid and C J. RcsxuicL Pmrdcr Technol
2 0.415 0.047 1 1 1
1 (5) (1968) 291.
3 0308 0534 0.78 (1680 Q680
4 J. A Hcrbst and D. W_ Fucmcna~~. Trans. AI.%f& MI (196s)
4 0.239 0.449 0.64 O-47 0.463
538.
O_lS7 0382 054 0313
z 5 P. T. Luckx and I, G. Austin, A review in~rodoction IO rhc
z a148 0327 a47 021’
7 0.117 solorion of rho grinding upations by digital wmpuution,
0279 0.40 u15 (L146
0.093 0.237 0.M 0.106
Afirsrpksci &g_, (in press).
8 0.100
6 R R Klimpcl and L_ G.Fcaszin. I&. Eaq_ Ckznz Frmdpmenmk,
9 GO77 Ozcu 02.9 GO90 GOSS
9 (2) (197C) 230.
10 O-065 Gl?S 025 GO78 GO79
7 L_ G. Austin and V_ tC_ B-ktia, Expcrimmral muhods for
11 GO.55(5) GISO 021 GO69 GO71
grinding srudia in taborator~; mills, Powder TechrwL, 5
12 0.018 0.129 0.18 0.061 O-0635
(1971/72) 261.
13 GO41 (5) 0.111 0.15 GOSS GO567
14 O-036 Go96 Q13 0049 a050
15 O-032 Cl084 0.11 a044 Qcu45 APPENDIX: CALCUIATION OF B V_4LUES FROW
16 0*028 GO73 0.094 0.040 OD4Oo WEIGH-l--SIZE DISl-RIBUI’lONS AT SHORT TIMES OF
17 0.025 O-065 o*Os 1 0.036 a0357 E4TCH GRINDING
18 a022 O-057 a071 a032 GO318
19 GO197 o_osO GO63 (1029 ao2s3
20 0.0175 acus GO55 GO25 QO250
First approximation I Method I
The experimental technique is to start with a
charge which is almost entirely in the top size than s& i (size i being the top sim of interval i)_ This
interval. A sample of this is resieved, and it is gives an analytical solution to the equation of batch
generally found that a certain fractional amount, 6 grinding since S$&= constant for given value of i
say, will pass through into the second size interval
Thus the starting charge is actually I-Pi(t)=[l-I$(O)]exp[-SjBijt],jc i @3)
Traction less than size i from size 2” Now the fractional amount below the upper size
of siz 3 produced during grinding is clearly the sum
cBi.2 r
0
S,wx(t)dt of contributions from sixe 1 and 2, and hence
&(r)-P’(O)= 13,_,Aw+Ar
=Bi.lAz > is-2 646) or
Now wz(t) is known from the Reid solution B xl= P~(~)-~~P)-~I/Aw WC9
In the same way,
tw,(O) (y==)]
Since l-exp(-S,r)=Aw/w,(O),and l-exp(-SS,t)
= l-(~-Aw/w,(~)~=‘~‘, where the solution marches down from i=4_
To summarize, the required data are I values of S,
A = H’.(~)--W2WU-~Y [l_(l_-y__d] wl(0)=l-P=(O). A\~=~c,(O)--w,(t)=P,(r)-P,(O),
2
A+(l-@---I and values of s(t), P,(r), ___ P,(r); P,(O), P,(O), ---
+[l-(l--)=jw2(0) (AS) P,(O). A2 is calculated using eqns (AS), (A!3); hence,
B 3_l is calculated from eqn- (AlO); hence, the
where for printing convenience values of BiLI are calculated from eqn (All),
starting with z=4 and working down.
A = Aw/w r (0) (A%
and COMPUTATION
pro_- have been written and documented as SUBROUTINE BFUXC (PO, PT, ST, N,
subroutines, a technique employed by IBM for their I,==, B)
scientific progr amming packages Users of these DIMENSION PO(l), PT(i), ST(l), B(1)
programs need to provide a main program which B(l)= 1.0
inputs the required data, calls the subroutine and B(2)= 1.0
outputs the requested data. Dl = PT(2)- PO(2)
IF(KEY.EQ.l) GO TO 10
Subroutine BFUNC ALPHA=Dl/(l.O- PO(2))
Purpose : BETA=ALOG(l.O-ALPHA)
To develop cumulative interval breakage function IF(KEY_EQ_2) GO TO 10
values which give the proportion of material GAMh&+=l_O--MP (-ST(2))
broken out of size 1 which falls below size I, where R = ST(2)/BETA
1 is numerically less than or equal to I, 1 repre- D2=((PT(2)--T(3)-(LO-GAMMA)*(PO
senting the largest size interval_ (2)-PO(3)))/(ALPHA-GAMMA)*
Usage : (GAMMA+R*ALPHA)+GAMMA*
CALL BFUNC (PO, PT, ST, N, KEY, B) (POW- PO(3))YDl
Description of parameters: DlDl=Dl+Dl
PO--An input vector of size N containing the 10 DO 40 1=3,N
cumulative feed decimal fraction less than IF(KEV_EQ_2) GO TO 30
size I. B(I)=(PT(I)- PO(I))/Dl
PT-An input vector of size N containing the IF(KEY_EQ.1) GO TO 40
cumulative product decimal fraction less 11=1-l
than size I, after batch grinding for T units B(I)=B(I)-B(Il)*D2
of time. IF(Il.EQ.2) GO TO 40
ST-An input vector of size N containing the B(I)=B(I)*DlDl
product of the intervd selection function DO 20 J=3,11
value and the grinding time; i.e., S(I)*T. K=I-J+l
N-The number of size intervals_ 20 B(I)=B(I)-B(K)*ST(J)*(PO(J)- PO(J+ I)+
KEY-Input code indicating the tyPe of B values PT(J)- PT(J + 1))
to be calculated B(I)=B(I)/DlDl
1-B (I) values GOT040
2-B (II) valaes 30 B(I)=ALOG((l.O- PT(I))/(l.O- PO(I)))/
3-B (III) values. BETA
B-An output vector of size N containing the 40 CONTINUE
cumulative interval breakage vahres. RETURN
Remarks : END
Values for the input vector, ST, are only required
for KEY = 3.
Subroutines and function subprograms ra:qJired I
None.
Method :
Solutions of the comminution equations.