INTERACTIVE SCHEMATIC

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 RENR8034-03
April 2009

725 and 730 Articulated Truck

Hydraulic System
725: 730:
WWA1-UP WWB1-UP
B1L1-UP AGF1092-1561
AFX1179-1648 B1M1-UP

Hoist, Steering, Suspension, and Fan Drive

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
AGF / AFX B1L / B1M
Accumulator Gp - Brake 236-7794 236-7794 2 E-8
Accumulator Gp - Park Brake 163-5632 163-5632 1 F-7
Body - Drain Valve 8J-8782 8J-8782 6 A-5
Brake Gp - Parking 160-8009 160-8009 3 F-8
Brake Gp - Service 159-7596 159-7596 4 B-1, C-1, C-9, D-9
Breather Gp - Hydraulic Tank 160-5615 160-5615 6 A-5
Cylinder Gp - Suspension 200-4300 200-4300 10 A-3, F-3
Cylinder Gp - Hoist: 725 241-4071 285-4031
7 D-1, F-1
730 241-4062 285-4032
Cylinder Gp - Steering: Left 215-3024 273-3267
8 D-2
Right 215-3023 273-3266
Filter Element As. - Oil 132-8876 132-8876 6 A-4
Fitting As - Male 164-5567 164-5567 9 E-1
Manifold - Hoist 156-4504 156-4504 9 E-2
Manifold - Press. Switch 230-3008 230-3008 11 E-9
Manifold - Service Brake 7U-9277 7U-9277 12 B-1, C-1, C-9
Motor - Fan Drive 240-6746 240-6746 14 F-9
Pump and Motor Gp - Sec. Str 173-8787 253-8095 1 C-4
Pump Gp - Fan, Brake, Hoist 240-2647 240-2647 15 C-7
Pump Gp - Steering, Hoist 240-2647 240-2647 16 C-5
Pump Group - Metering 223-7718 223-7718 17 D-3
Screen - Main Control Valve 6E-5066 6E-5066 18 E-6, F-7
Screen - Hydr. Tank Supply 119-4885 119-4885 6 A-5
Screen As. - Hydr. Tank Fill 6J-3795 6J-3795 6 A-4
Switch As - Diff. Press. Hydr. 117-7773 117-7773 6 A-4
Switch As - Parking Press. 172-7073 213-6947 18 F-7
Switch As - Press., Stop Light 172-7071 172-7071 11 E-9
Switch As - Press., Xmsn 172-7071 172-7071 11 E-9
Switch As. - Low Brake Press. 3E-7688 266-6477 18 F-7
Switch As. - Press.,Steering Oil 3E-6450 3E-6450 18 D-6
Tank Gp - Hydraulic 234-5600 234-5600 6 A-4
Valve - Fluid Sampling 8C-3446 8C-3446 22 B-4
COMPONENT LOCATION
Page 2 of 2

Part Machine Schematic

Description
Number Location Location
AGF / AFX B1L / B1M
Valve Gp - Main Control 240-0678 240-0678 18 F-5
Valve Gp - Brake Control 224-3207 224-3207 20 D-9
Valve Gp - Check 1 128-2780 128-2780 18 D-5
Valve Gp - Check 2 128-2780 128-2780 18 E-6
Valve Gp - Check 3 158-9956 158-9956 18 F-6
Valve Gp - Check 4 194-1723 194-1723 18 D-5
Valve Gp - Check 5 239-0617 239-0617 18 D-5
Valve Gp - Check 6 239-0617 239-0617 18 D-6
Valve Gp - Check 7 252-6485 252-6485 18 E-6
Valve Gp - Check 145-8983 145-8983 6 B-4
Valve Gp - Check Hydr. Tank 239-1132 Not Used 6 B-4
Valve Gp - Control Valve 241-4680 281-3307 19 F-3
Valve Gp - Diverter 1 239-0594 239-0594 18 D-6
Valve Gp - Diverter 2 239-0603 239-0603 18 E-6
Valve Gp - Diverter 3 239-0605 239-0605 18 D-6
Valve Gp - Diverter 4 239-0621 239-0621 18 F-6
Valve Gp - Pressure Reducing 239-0615 239-0615 18 E-6
Valve Gp - Relief 1 241-6256 241-6256 18 F-3
Valve Gp - Relief 2 239-0612 239-0612 18 F-6
Valve Gp - Relief 3 239-0614 239-0614 18 F-5
Valve Gp - Relief, Steer Cyl. 214-9055 268-5823 21 D-2, E-2
Valve Gp - Shuttle 1 239-0618 239-0618 18 D-5
Valve Gp - Shuttle 2 239-0618 239-0618 18 D-6
Valve Gp - Shuttle 3 239-0618 239-0618 18 E-6
Valve Gp - Shuttle 4 257-8414 257-8414 18 F-6
Valve Gp - Solenoid 235-4605 257-0267 23 E-3, F-3
Valve Gp - Solenoid 1 191-7785 191-7785 18 E-6
Valve Gp - Solenoid 2 201-0950 201-0950 18 F-7
TAP LOCATION

Tap Schematic
Description
Number Location
AA Hoist Raise & Lower Pressure E-5
BB Steer Pressure D-5
CC Hoist Pilot Pressure E-5
DD Front Brake Pressure D-9
EE Steer & Hoist Pump Pressure C-6
FF Fan Drive Pressure E-7
GG Brake Accumulator Charge Pressure E-7
HH Park Brake Pressure F-7
JJ Otg. Lube & Diff. Lock Pressure Not Shown
KK Fan, Brake, & Hoist Pump Pressure D-6
NN Rear Brake Pressure C-2
PP Scheduled Oil Sampling B-4
RR Body Over Center-Service Point E-1
TT Pump Case Fill B-6, B-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 9 8 7 6 5 4 3 2 1

(18) VALVE GROUP

HITCH CENTER LINE
(18) SCREEN (18) VALVE GP
SHUTTLE 4 TRACTOR TRAILER
6E-5066 SOLENOID 2 (10) CYLINDER GP
201-0950 257-8414
(1) ACCUMULATOR GP (18) VALVE GP SUSPENSION
PARKING BRAKE PB FB RB MAIN CONTROL 200-4300
163-5632 REMOTE PANEL (18) VALVE GP 240-0678
HH
TPM
(18) VALVE GP
TEST POINT RELIEF 3
SW1 RELIEF 2
(3) BRAKE GP 239-0614 RAISE A
F (14) MOTOR 239-0612 (7) CYLINDER GP F
PARKING T2 LOWER B
FAN DRIVE 160-8009 HOIST
(18) SWITCH AS (18) VALVE GP
240-6746 725: AGF / AFX 241-4071
PARKING BRAKE DIVERTER 4
(23) VALVE GP 725: B1L / B1M 85-4031
AFX/AGF: 172-7073 239-0621 T1 (19) VALVE GP SOLENOID LOWER 730: AGF / AFX 241-4062
B1L/B1M: 213-6947
ACC CONTROL VALVE AGF / AFX: 730: B1L / B1M 285-4032
(18) SWITCH AS (18) VALVE GP AGF / AFX: 235-4605 RAISE
LOW BRAKE SW2 CHECK 3 241-4680 B1L / B1M:
PRESSURE 158-9956 B1L / B1M: 257-0267
AFX/AGF: 3E-7688 281-3307 (18) VALVE GP
B1L/B1M: 266-6477 RELIEF 1
REMOTE PANEL (18) VALVE GP 241-6256
GG
TEST POINT TPBR DIVERTER 2 (9) MANIFOLD
(11) SWITCH AS HOIST
PRESSURE (2) ACCUMULATOR 239-0603
BRAKE (23) VALVE GP 156-4504
STOP LIGHT (18) VALVE GP (9) FITTING AS
172-7071 236-7794 SOLENOID
CHECK 2 CYLINDER GP MALE
RAISE
F 252-6485 REMOTE PANEL RIGHT-HAND STEER 164-5567
TEST POINT
AGF / AFX: AGF / AFX: 215-3023
TPJ
235-4605 B1L / B1M: 273-3266
RR
(18) SCREEN CC B1L / B1M:
6E-5066 (18) VALVE GP J
E REMOTE PANEL
FF 257-0267 E
TEST POINT TPH PRESSURE RED
(11) MANIFOLD
239-0615 P
PRESSURE SWITCH (21) VALVE GP
230-3008 (18) VALVE GP RELIEF
LS
(18) VALVE GP
SOLENOID 1 STEERING CYLINDER
SHUTTLE 3
191-7785 AGF / AFX: 214-9055
239-0618 R
T B1L / B1M: 268-5823
(11) SWITCH AS
PRESSURE (18) VALVE GP AA REMOTE PANEL
TPA TEST POINT
TRANSMISSION SIGNAL CHECK 7 (18) VALVE GP LS

172-7071 128-2780 CHECK 1

REMOTE PANEL
128-2780 (18) VALVE GP
DD TEST POINT
SHUTTLE 1
(18) VALVE GP 239-0618
B1
P1
DIVERTER 3
LSST (21) VALVE GP
239-0605 RELIEF
T1
P RIGHT STEERING CYLINDER
ST
TURN AGF / AFX: 214-9055
(18) VALVE GP L
(8) CYLINDER GP
(20) VALVE BB
REMOTE PANEL
B1L / B1M: 268-5823
SHUTTLE 2 TEST POINT
LEFT-HAND STEER
BRAKE CONTROL TPST
239-0618 AGF / AFX: 215-3024
224-3207
(18) VALVE GP B1L / B1M: 273-3267
D B2
P2
(18) VALVE GP (18) VALVE GP D
CHECK CHECK 4
DIVERTER 1
T2 239-0617 194-1723
239-0594
(17) PUMP GP (7) CYLINDER GP
LS1 P1 TPD LS2 P2 TPG SW3 P3 LS3 (18) VALVE GP METERING HOIST
(18) SWITCH AS CHECK 5 223-7718 725: AGF / AFX 241-4071
(4) BRAKE GP
PRESSURE 239-0617 725: B1L / B1M 85-4031
SERVICE
STEERING OIL 730: AGF / AFX 241-4062
159-7596 KK
3E-6450 730: B1L / B1M 285-4032
RMT PANEL
TEST POINT

EE

REMOTE PANEL
TEST POINT
CENTER AXLE
(12) MANIFOLD (15) PUMP GP BRAKE CALIPERS
FAN (4) BRAKE GP
SERVICE BRAKE (16) PUMP GROUP
BRAKE SERVICE
7U-9277 STEERING M
HOIST 159-7596
HOIST
FRONT AXLE 240-2647 725 TYPICAL
C BRAKE CALIPERS 240-2647 C

B B
NN (12) MANIFOLD
(1) PUMP AND MOTOR GP SERVICE BRAKE
SECONDARY STEERING 7U-9277
AGF / AFX: 173-8787
B1L / B1M: 253-8095
MANIFOLD (12) MANIFOLD
(4) BRAKE GP SERVICE BRAKE SERVICE BRAKE
X
SERVICE X
7U-9277 7U-9277
159-7596

L L1 L L1
TT TT
S S

730 TRAILER
(4) BRAKE GP
TYPICAL
SERVICE
B 159-7596 B
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Pump Output (Steering and Hoist)
Pump Output (Fan, Brake, and Hoist)
(22) VALVE
Pump Output (Secondary Steering)
FLUID SAMPLING Supply Line
(6) VALVE GP 8C-3446 Drain / Return Line
CHECK
Brake Circuit
145-8983 PP Steering Circuit
Hoist Circuit

(6) VALVE GP LINE PATTERNS

CHECK HYD TANK Pressure Line
(6) BREATHER GP
AGF / AFX: 239-1132
160-5615 Pilot / Load Sensing Pressure
B1L / B1M: NOT USED
Drain / Return Lines
(6) SWITCH AS.
Component Group
DIFF. PRESS.
117-7773 Attachment

(6) TANK GP
TRACTOR TRAILER Air Line

HYDRAULIC HITCH CENTER LINE CALLOUTS

(6) SCREEN 234-5600
A YY Taps (Pressure, Sampling,Sensor) by letter A
119-4885
(6) FILTER ELEMENT AS.
OIL
132-8876 (10) CYLINDER GP
THIS SCHEMATIC IS FOR THE 725 AND 730 ARTICULATED TRUCK
(6) BODY SUSPENSION
HOIST, STEERING, SUSPENSION, AND FAN DRIVE HYDRAULIC SYSTEMS
DRAIN VALVE 200-4300
(6) SCREEN AS. MEDIA #: RENR8034-03
8J-8782 PART #: 235-2174 CHG 05
TANK FILL
6J-3795 PART #: 266-6458 CHG 03
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

9 8 7 6 5 4 3 2 1
MACHINE COMPONENT AND TAP LOCATIONS
4 12 4 12 7 8 22 23 19 21 10 4 12 18 TT 6 16 1 VIEW ALL CALLOUTS

4 4 3 7 9 14 8 21 4 10 2 TT 15 11 20 17

14 22 19 2 18 16 11 17 20

4 4 3 7 9 8 21 4 10 12 15 TT 6 1
HOIST CONTROLS
VIEW ALL CALLOUTS

9 RR NN 7

HOIST MAINFOLD

23 19 23

HOIST CONTROL VALVE

HYDRAULIC TANK

DIFFERENTIAL PRESSURE SWITCH

6
OIL SAMPLING PORT

PP REMOTE DIAGNOSTICS
AND TEST PANEL
REMOTE DIAGNOSTIC AND TEST PORT PANEL
LOCATIONS
VIEW ALL CALLOUTS

AA BB CC DD EE

FF GG HH JJ KK
SWITCH LOCATIONS
VIEW ALL CALLOUTS
SERVICE BRAKE SWITCH
SECONDARY STEERING SWITCH

18

FAN SOLENOID PARKING BRAKE SWITCH

PARKING BRAKE SOLENOID

Main Control Valve

TRANSMISSION SIGNAL SWITCH

11 20
STOP LIGHT SWITCH

BRAKE MANIFOLD AND CONTROL VALVE