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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C3

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E-C61

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RENR6332-09
April 2014

966H and 972H Wheel Loader


With Steel Mill
Electrical System
966H:
A6D1-1346
RYF1-457
A6G1-5294
A6J1-UP
TAL1-UP

972H:
GTA1-UP
LCC1-UP
A7D1-565
A7G1-2061
A7J1-UP

Volume 1 of 3: Chassis
Volume 2 of 3: Cab
Volume 3 of 3: 972H STEEL MILL
2014 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 3 - Chassis
Schematic
Location

Machine
Location

Sensor - Lift Cylinder Head End Pressure

I-2

23

Sensor - Lift Position

G-2

Sensor - Oil Pressure

C-12

24

Sensor - Rear Axle Oil Temp.

B-8

21

Sensor - Tilt Position

G-1

25

H-7

26

Sensor - Transmission Input Speed

H-7

27

Sensor - Trans. Output Speed (Leading)

G-7

28

Sensor - Trans. Output Speed (Trailing)

G-7

28

Schematic
Location

Machine
Location

Alarm - Backup

D-14

Alternator

B-12

Arc Suppressor - A/C

B-10

Arc Suppressor - Quick Coupler

J-2

Arc Suppressor - Secondary Steering

I-7

Arc Suppressor - Start Relay

H-11

Sensor - Transmission Oil Temperature

Batteries

J-10

Block Asm.

J-10

Breaker - Alternator

G-12

Component

Component

Breaker - Belly Guard Actuator

I-12

Sensor - Turbo Inlet Pressure

F-10

29

Breaker - Hood Actuator

I-12

Solenoid - A/C Clutch

B-11

Breaker - Main

H-12

Solenoid - Aux Lift Prop

G-2

22

Breaker - Running Lamp

I-12

Solenoid - Aux Lower Prop

H-2

22

Breaker - Start

H-12

Solenoid - Dump Prop

H-3

22

Breaker - Unswitched Bus (Cab)

I-12

Solenoid - Lift Anti-Drift

G-3

22

Control - Engine

F-11

Solenoid - Lift Prop

G-3

22

Control - Hood Raise/Lower

I-10

Solenoid - Lower Prop

H-3

22

Ground - LH

J-9

51

Solenoid - On / Off Pilot

G-2

22

Ground - RH

B-8

51

Solenoid - Quick Coupler

J-2

Motor - Autolube Pump

B-5

Solenoid - Rack Back Prop

H-3

22

Motor - Belly Guard

J-12

10

Solenoid - Reversing Fan

C-10

30

Motor - Front Washer

C-4

11

Solenoid - Start Aid

I-6

31

Motor - Fuel Priming Pump

B-10

12

Solenoid - Tilt Anti-Drift

H-3

22

Motor - Hood Actuator

F-12

13

Solenoid - Variable Speed Fan

C-10

30

Motor - Rear Washer

C-4

11

Solenoids - Cylinder Head ( 1 & 2)

F-14

21

Motor - Secondary Steering

H-8

Solenoids - Cylinder Head ( 3 - 6)

E-14

21

Motor - Starter

I-9

14

Solenoids - Ride Control (1& 2)

G-2

22

H-12

Solenoids - Ride Control (3)

F-2

22

Relay - Main
Relay - Secondary Steering

I-8

Solenoids - Trans. Clutch (1 - 3)

H-8

32

Relay - Secondary Steering Intermediate

I-8

15

Solenoids - Trans. Clutch (4 - 6)

G-8

32

Relay - Start

H-12

Switch - Autolube Pressure

B-5

Resistor - CAN

E-8

Switch - A/C Refrigerant

B-11

G-13

Switch - Belly Guard Actuator 1,2

J-11

33

Sender - Fuel Level

E-8

Switch - Brake Oil Pressure

C-11

30

Sensor - Atmospheric Pressure

D-12

17

Switch - Differential Pressure

C-13

12

J-10

33

Sender - T/C Temperature


Sensor - Cam Shaft Speed Timing

D-12

18

Switch - Disconnect

Sensor - Coolant Temperature

E-12

12

Switch - Fuel Priming Pump

B-10

12

Sensor - Crank Shaft Speed Timing

D-13

12

Switch - Ground Level Shutdown

G-11

J-2

19

Switch - Hood Actuator

G-11

Sensor - Fuel Pressure

C-13

20

Switch - Hydraulic Filter Bypass Pressure

D-5

34

Sensor - Fuel Temperature

B-13

21

Switch - Park Brake Pressure

D-5

35

Sensor - Front Axle Oil Temperature

Sensor - Hydraulic Oil Temperature

H-4

Switch - Primary Steering Pressure

I-6

36

Sensor - Intake Air Pressure

E-12

16

Switch - Secondary Steering Pressure

I-6

36

Sensor - Intake Manifold Air Temp

E-12

22

Switch - Trans Filter Bypass

D-5

37

Check Part Numbers in the Parts Manuals for your Specific Machine.

COMPONENT LOCATION
Volume 2 of 3 - CAB
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

F-3

51

Sensor - Left Hand Brake Pedal

H-1

69

Alarm - Implement Audible Alert

E-15

52

Sensor - Lift Lever Position

G-7

54

Alarm - Action

F-15

52

Sensor -Throttlle Position

H-1

70

Alarm - Quick Coupler

D-1

53

Switch - Autodig Kickout Set

C-1

53

Arc Suppressor - Forward Horn

H-7

54

Switch - Blower Fan Speed

D-7

59

Compressor - Operator Seat Heater

G-9

55

Switch - Bucket/Fork Select

E-2

53

Compressor Gp - Seat

F-9

56

Switch - Cat Mon Sys Mode Select

C-7

59

Control - Product Link (Gateway)

I-11

57

Switch - HVAC Temperature Select

C-7

59

Control - Transmission Control System

L-18

58

Switch - Implement Lockout

G-8

54

12Volt Accessory Outlet

Control - Caterpillar Monitoring System

E-7

59

Switch - Third Function Control Flow

K-3

63

Control - Dimmer

D-15

52

Switch - Variable Shift Control

E-3

53

Control - Implement Control System

F-13

60

Switch - Auto/ Manual Gear Select

C-3

53

Control - Payload Control System

E-5

61

Switch - Autodig Mode

E-3

53

Converter - Voltage (10A)

G-16,F-15

58

Switch - Autodig Mode Select

C-1

53

Diode - Hazard LED Panel

H-1

62

Switch - Autodig Trigger

G-7

54

Display - Groeneveld Autolube

F-7

59

Switch - Beacon

G-3

63

Flasher - 24V

E-15

52

Switch - Dimmer

I-1

71

Fuse - Block

B-15

52

Switch - Downshift

F-7

54

Fuse - Thermal Cut Out

K-15

58

Switch - Fine Modulation

J-1

63

Switch - Forward Horn

Ground - Cab 1

A-11

52

Ground - Cab 2

A-11

Ground Upper Cab


Indicator - Left Hand Panel
Indicator - Right Hand Panel
Indicator - Center Dash

Gage - Quad

F-8

54

I-3, H-2

72

Switch - Forward Horn 2

G-7

54

52

Switch - Forward Horn 3

I-7

73

A-3

53

Switch - Front Intermittent Wiper/Washer

B-7

59

K-1

63

Switch - Hazard Lamp

H-3

63

K-1

63

Switch - Heated Mirror

E-2

53

K-1

63

Switch - HID Lamp

J-3

63

Joystick - Implement Control

I-7

54

Switch - HVAC Select

D-7

59

Module-MSS Transponder Reader

G-3

64

Switch - Key Start

G-3

63

Motor - Blend Door Actuator

L-15

58

Switch - Lift Tilt Kickout Set

E-1

53

Motor - Blower

L-16

58

Switch - Neutral Override

C-2

53

Motor - Front Wiper

I-1

65

Switch - Quick Coupler

D-1

53

Motor - Rear Wiper

K-14

66

Switch - Rear Wiper/Washer

D-3

53

Radio - Product Link

J-11

57

Switch - Remote FNR

H-7, J-7

54

Relay - Rear Floodlamp

C-15

52

Switch - Reversing Fan

D-1

53

Relay - Axle Cooler

D-15

52

Switch - Ride Control

C-2

53

Relay - Forward Cab Floodlamp

C-15

52

Switch - Running Lamp

K-3

63

Relay - Forward Horn

C-15

52

Switch - Secondary Steering Test

D-2

53

Relay - Heated Mirrors Timer

D-15

52

Switch - Stop Lamp

H-1

69

Relay - VPF

F-16

67

Switch - Third Function Diverter

G-8

54

Resistor - Blower Motor

K-16

58

Switch - Transmission Gear Selector

I-3

72

Resistor - CAN

A-5

68

Switch - Turn Signal

I-2

72

Resistor A/C (1)

L-14

58

Switch - PCS Clear Store

A-5

74

Resistor A/C (2)

L-14

58

Switch - PCS Reweigh Zero

C-7

75

Resistor - CAN A

K-6

63

Tach/ Speedometer

J-1

63

Sensor - 3rd Lever Position

F-7

54

Thermostat

K-15

58

Sensor - Tilt Lever Position

G-7

54

Check Part Numbers in the Parts Manuals for your Specific Machine.

COMPONENT LOCATION
Volume 3 of 3 - 972H STEEL MILL
Schematic
Location

Machine
Location

Arc Suppressor - Parking Brake

C-8

30

Breaker - Auto Reset

E-8

Breaker - Main

E-7

Breaker - Power Switch

E-5

Control - Transmission

C-6

58

Control - Engine

A-8

Control - Implement Control System

B-1

60

Indicator - Left Hand Panel

E-3

63

Relay - 1st Solenoid Disconnect

E-2

52

Relay - Forward Solenoid Disconnect

E-2

52

Relay - Override Backup Alarm

D-2

52

Relay - Park Brake

C-2

52

Relay - Reverse Solenoid Disconnect

E-2

52

Relay - Solenoid Common Disconnecct

D-2

52

Relay - Start

E-8

Relay - Trans Override Indicator

D-2

52

Relay - Trans Override Input

D-2

52

Solenoid - Parking Brake

C-8

30

Solenoids - Trans. Clutch (1 - 3)

B-6

32

Solenoids - Trans. Clutch (4 - 6)

A-6

32

Switch - Custom Ground Shutdown

D-9

81

Switch - Parking Brake Override

E-9

81

Switch - Parking Break Oil Pressure

C-7

35

Switch - Toggle

D-5

Switch - Toggle Power

E-5

Switch - Toggle Start

E-5

6
6

Component

Check Part Numbers in the Parts Manuals for your Specific Machine.

CONNECTOR LOCATION
Volume 1 of 3 - CHASSIS
Schematic
Location

Machine
Location

CONN 1

C-14

38

CONN 2

C-14

38

CONN 3

I-13

39

CONN 4

H-13

39

CONN 5

C-12

CONN 6

D-12

CONN 7

E-13

21

CONN 8

J-10

40

CONN 9

B-8

41

CONN 10

F-8

14

CONN 11

I-7

15

CONN 12

C-6

34

CONN 13

D-6

34

CONN 14

G-5

42

CONN 15

G-5

43

CONN 16

F-5

43

CONN 17

E-5

43

CONN 18

H-4

44

CONN 19

J-3

45

CONN 20

J-3

46

CONN 21

I-2, I-3

47

CONN 22

H-2, H-3

48

CONN 23

G-3

49

CONN 44

B-5

50

CONN 45

C-5

Connector Number

CONNECTOR LOCATION
Volume 2 of 3 - CAB
Schematic
Location

Machine
Location

CONN 14

E-18

76

CONN 15

D-18

66

CONN 16

D-18

66

CONN 17

A-18

66

CONN 24

F-15

52

CONN 25

E-15

52

CONN 26

L-13

58

CONN 27

H-13

52

CONN 28

G-9, I-9

54

CONN 29

G-9, I-9

54

CONN 30

F-9

52

CONN 31

D-6

59

CONN 32

L-7

77

CONN 33

L-7

78

CONN 34

K-7

79

CONN 35

K-7

80

CONN 37

I-3

63

CONN 38

I-3

63

CONN 39

H-3

72

CONN 40

F-3

63

CONN 41 Service Tool Conn

F-2

63

CONN 42

I-1

71

CONN 43

H-1

69

Connector Number

CONNECTOR LOCATION
Volume 3 of 3 - 972H STEEL MILL
Schematic
Location

Machine
Location

CONN 14

C-5, C-4

42

CONN 16

B-5

43

CONN 46

A-7

82

CONN 47

B-6

83

CONN 48

B-6

84

CONN 49

B-6

85

CONN 50

D-5

86

Connector Number

CID / MID / FMI


Volume 1 of 3 - CHASSIS

CID
0001
0002
0003
0004
0005
0006
0041
0091
0094
0100
0110
0168
0172
0174
0190
0253
0261
0262
0267
0268
0274
0275
0283
0291
0296
0342
0596
1639
1785
2417

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)
Component

Fuel Injector Solenoid #1


Fuel Injector Solenoid #2
Fuel Injector Solenoid #3
Fuel Injector Solenoid #4
Fuel Injector Solenoid #5
Fuel Injector Solenoid #6
ECM 8V DC Supply
Throttle Sensor
Fuel Pressure Sensor
Oil Pressure Sensor
Engine Coolant Temperature Sensor
Electrical Power Supply
Intake Manifold Air Temperature Sensor
Fuel Temperature Sensor
Engine Speed Sensor
Personality Module
Engine Speed Sensor
5 Volt Sensor Supply
Engine Shutdown Switch
Check Programmable Parameters
Atmospheric Pressure Sensor
Right Turbo Inlet Pressure Sensor
Filter Restrict Lamp
Engine Cooling Fan Solenoid
Transmission ECM
Camshaft Position Sensor
Implement Control
Machine Security System
Intake Manifold Pressure Sensor
Start Aid Solenoid

Event Codes
Engine Control
Event Code

Condition

E096

High Fuel Pressure

E172

High Air Filter Restriction

E194

High Exhaust Temperature

E265

User Defined Shutdown

E360

Low Engine Oil Pressure

E362

Engine Overspeed

E363

High Fuel Temperature

The CID is a diagnostic code that indicates which circuit is faulty.

E390

Fuel Filter Restriction

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

E441

Idle Elevated to Increase Battery Voltage

E539

High Intake Manifold Air Temperature

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CID / MID / FMI


Volume 2 of 3 - CAB
CID

0096
0100
0110
0177
0248
0263
0271
0324
0600
0819
0821
0826
0830

CID

0248
0364
0591
0769
1964

Component Identifiers (CID)


Module Identifier (MID)
Caterpillar Monitoring System
(MID No. 030)
Component

Fuel Level Sender


Engine Oil Pressure Sensor
Engine Coolant Temperature Sensor
Torque Converter Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Hydraulic Oil Temperature Sensor
Display Data Link
Display Power Supply
T/C Oil Temperature Sensor
Brake Oil Temperature Sensor

Payload Control System


(MID No. 074)
Component

CAT Data Link


Head End Lift Cylinder Pressure Sensor
PCS EEPROM
Rod End Lift Cylinder Pressure Sensor
Lift Position Sensor

Electronic Transmission Control System


(MID No. 081)

CID

0041
0168
0177
0190
0262
0268
0367
0368
0444
0562
0585
0590
0596
0623
0627
0672
0673
0702
0737
0793
0794
0795
0967
1326
1400
1401
1402
1403
1404
1405
1406
1521
1960
2129
2274
2347
2684

Component

8 Volt DC Supply
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
5 Volt DC Supply
Programmed Parameter Fault
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Electronic Monitoring System
Transmission Output Speed Sensor 1
Engine Control Module
Implement Control
Directional Switch
Parking Brake Pressure Sw.
Transmission Input Speed Sensor
Transmission Output Speed Sensor 2
Lever Switch (Transmission Shifting/Direction)
Left Brake Pedal Position Sensor
Primary Steering Pressure Switch
Secondary Steering Pressure Switch
Secondary Steering Relay
Machine Application
ECM Location Code
Rear Axle Oil Cooler Solenoid
Reverse Solenoid
Forward Solenoid
Fourth Speed Clutch
Third Speed Clutch
Second Speed Clutch
First Speed Clutch
Part-Throttle Autoshift Selector Switch
Ignition Key Reader
Ride Control Solenoid (1)
Transmission Direction Switch #2
Ride Control Solenoid (2)
Ride Control Solenoid (3)

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Electronic Implement Control


(MID No. 082)
CID

0041
0168
0268
0296
0350
0351
0352
0353
0354
0355
0356
0357
0358
0364
0365
0487
0490
0491
0492
0562
0590
0965
0967
1187
1324
1325
1326
1592
1639
1718
2326
2328

CID

0168
0254
0269
1250
1251

CID

0168
0248
0817
1391
1392

Component

8 Volt DC Supply
Electrical System Voltage
Programmed Parameter Fault
Transmission Control
Lift Linkage Position Sensor
Tilt Linkage Position Sensor
Lift Lever Position Sensor
Tilt Lever Position Sensor
Raise Solenoid
Lower Solenoid
Dump Solenoid
Rackback Solenoid
Pilot Pressure Solenoid
Lify Cylinder Head End Oil Pressure Sensor
Kickout Set Switch
3rd Lever Position Sensor
Implement Lockout Switch
3rd Function Forward Solenoid
3rd Function Rearward Solenoid
Caterpillar Monitoring System
Engine Electronic Control Module
Autodig Dig Mode Switch
Machine Application
Continuous Flow Rocker Switch
Autodig Operation Mode Select Switch
Autodig Trigger Switch
ECM Location Code
Autodig Kickout Set Switch
Machine Security System ECM
Fine Modulation Switch
Lower Anti-Drift Solenoid Valve
Dump Anti-Drift Solenoid Valve

Product Link Radio


(MID No. 122)
Component

Electrical System Voltage


Electronic Control Module
Sensor Power Supply
Remote Communication Module
Alternator "R" Terminal

Machine Security System


(MID No. 124)
Component

Electrical System Voltage


Data Link
ECM Internal Backup Battery
Theft Deterent Output Driver #1
Theft Deterent Output Driver #2

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

CID / MID / FMI


Volume 3 of 3 - 972H STEEL MILL

Component Identifiers (CID)


Module Identifier (MID)
Electronic Transmission Control System
(MID No. 081)

CID

0041
0168
0177
0190
0262
0268
0367
0368
0444
0562
0585
0590
0596
0623
0627
0672
0673
0702
0737
0793
0794
0795
0967
1326
1400
1401
1402
1403
1404
1405
1406
1521
1960
2129
2274
2347
2684

Component

8 Volt DC Supply
Electrical System Voltage
Transmission Oil Temperature Sensor
Engine Speed Sensor
5 Volt DC Supply
Programmed Parameter Fault
Ride Control Switch
Transmission Auto/Manual Switch
Start Relay
Electronic Monitoring System
Transmission Output Speed Sensor 1
Engine Control Module
Implement Control
Directional Switch
Parking Brake Pressure Sw.
Transmission Input Speed Sensor
Transmission Output Speed Sensor 2
Lever Switch (Transmission Shifting/Direction)
Left Brake Pedal Position Sensor
Primary Steering Pressure Switch
Secondary Steering Pressure Switch
Secondary Steering Relay
Machine Application
ECM Location Code
Rear Axle Oil Cooler Solenoid
Reverse Solenoid
Forward Solenoid
Fourth Speed Clutch
Third Speed Clutch
Second Speed Clutch
First Speed Clutch
Part-Throttle Autoshift Selector Switch
Ignition Key Reader
Ride Control Solenoid (1)
Transmission Direction Switch #2
Ride Control Solenoid (2)
Ride Control Solenoid (3)

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

FMI No.

Failure Mode Identifiers (FMI)


Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 3 - CHASSIS
Related Electrical Service Manuals
Title

Alternator:

Form Number
177-9953 (Denso HDB 80A)
197-8820 (Denso HDB 95A)

Electric Starting Motor:

165-4619 (Delco 42MT)

Engine Control:

Part No.

Function

114-5333

A/C (High / Low) Pressure

High

SENR3581
RENR9318

Off-Machine Switch Specification


Low

SENR4130

Actuate

Deactuate

Contact Position

275 kPa
(39.9 psi)

170 55 kPa
(25 8 psi)

Normally Open

2800 140 kPa


(406 20.3 psi)

1750 200 kPa


(254 29 psi)

Normally Closed

138 28 kPa
89 20 kPa
Normally Closed
(20 4 psi)
(12.9 2.9 psi)
A-B, Normally Open
8270 kPa MAX
6890 345 kPa
174-4312
Park Brake Pressure
A-C, Normally Closed
(1200 psi MAX)
(1000 50 psi)
A-B, Normally Open
10700 kPa MAX
8960 537 kPa
175-3244
Brake Oil Pressure
A-C, Normally Closed
(1552 psi MAX)
(1300 78 psi)
1200 kPa MAX
700 100 kPa
A-B Normally Open
230-5771
Secondary Steering Pressure
(174.0 psi MAX)
(101.5 14.5 psi)
A-C Normally Closed
110.3 13.8 kPa
69 kPa MIN
Normally Closed
258-0883
Fuel Differential Pressure
(16 2 psi)
(10 psi MIN)
1200 kPa MAX
700 100 kPa
A-B Normally Open
3E-6450
Primary Steering Pressure
(174.0 psi MAX)
(101.5 14.5 psi)
A-C Normally Closed
With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
117-7773

Hydraulic Filter Bypass Pressure

Contact postion at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

128-7991

Solenoids:

134-2540

Resistor:

138-2924

Solenoids:

145-7028
148-2350

Sender:
Solenoid:

152-8340
163-0872
168-6452
216-5338

Solenoid:
Solenoid:
Solenoid:
Solenoids:

220-8214

Sender:

225-0300

Solenoid:

237-2234

Solenoid

239-1134

Solenoid:

Fuel Injection
CAN Data Link
Aux Lift Raise Prop
Aux Lower Prop
Dump Prop
Lift Prop
Lower Prop
Rackback Prop
T/C Temperature
Variable Speed Fan
Auto Reversing Fan
A/C Compressor Clutch
Axle Oil Cooler Clutch
Transmission Clutch
Fuel Level
On/Off Pilot
Left Anti-Drift
Ride Control (3)
Tilt Anti-Drift
Start Aid

At room temperature unless otherwise noted.

Resistance (Ohms)
1.08 0.07
120 12

7.75 1.0

1000
5.0 0.3
32.6 1.6
17.6 0.6
9.4 5.0
8.7 0.4
Empty: 240 - 250
Full: 28 - 33
38.12 1.9
33.8
20.0

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 3 - CAB

Part No.
3E-5464

Function

Off Machine Switch Specification

A/C Thermostat

Actuate

Deactuate

-1.1 0.8C

2.2 0.8C

(30 1.4F)

(36 1.4F)

Resistor, Sender and Solenoid Specifications

Part No.

Component Description

9G-1950

Resistor:

Blower Motor Speed

134-2540

Resistor:

CAN

Normally Closed

Resistance (Ohms)
Overall: 2.0 0.1
Tap 1.0 .05
120 12

At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title

Contact Position

Form Number

Machine Security System:

RENR2462

Product Link Radio:

RENR7911

Power Train Control:

RENR8846

Implement Control:

RENR8858

Caterpillar Monitoring System:

SENR1394

Payload Control System:

RENR6293

SPECIFICATIONS AND RELATED MANUALS


Volume 3 of 3 - 972H STEEL MILL

PartNo.
174-4312

Function

Off-Machine Switch Specification

Park Brake Pressure

Actuate

8270 kPa MAX


(1200 psi MAX)

Deactuate

6890 345 kPa


(1000 50 psi)

Contact Position

A-B, Normally Open


A-C, Normally Closed

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact postion at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

Part No.
216-5338

Component Description

Solenoid:

Transmission Clutch

At room temperature unless otherwise noted.

Resistance (Ohms)
8.7 0.4

WIRE DESCRIPTION
Volume 1 of 3 - CHASSIS
Wire
Number

Wire
Color

Description

Wire
Number

Power Circuits

Wire
Color

Description
Control Circuits

101

RD

Bat (+)

G790

PK

Not Used

102

RD

Hd Lmp

G791

BR

Not Used

103

YL

Auto Lube Pump to Auto Lube Pressure Sw.

H702

PU

Implement Control Reversing Fan Sw (N.O.)

106

WH

Tilt/Lift Position Sensors

H703

YL

Implement Control Reversing Fan Sw (N.C.)

110

RD

Engine ECM

H704

PK

Auto Reverseing Fan Solenoid

112

PU

Main Power Rly Output

H713

PK

Implement Control Lift Proportional Sol

114

RD

Warning Horn (forward)

H714

OR

Implement Control Lower Proportional Sol

124

GN

Auto Lube Pump to Auto Lube Pressure Sw.

H717

BR

Implement Control Pilot Press Sol

129

RD

Fuel Priming Pump to Machine Interface

H718

GY

Implement Control Tilt Cyl Position

136

GN

Supplemental Steering

H746

YL

Variable Speed Fan Solenoid

138

GN

Auto Lube Pump To PCS

H747

BR

Variable Speed Fan Solenoid

141

RD

Beacon / Heated Mirrors

H795

PK

Engine Digital Sensor (Return)

147

RD

ECAP / Center Dash Indicator Panel

J764

BR

Transmission Switch/Sensor Return #1

150

OR

Implement/Transmission/Engine ECM

K737

BR

Not Used

K738

GN

174

RD

Unswitched Bus Power

Not Used

175

RD

Hood Actuator

K739

BU

Not Used

199

RD

Hood Actuator
Ground Circuits

N707

PU

Fuel Differential Pressure (Return)

R746

PK

Atmosphereic Pressure Sensor (Ground)

200

BK

Main Chassis

R747

GY

Boost Pressure Sensor Signal


Fuel Differential Pressure Signal

201

BK

Operator Monitor Return

T725

WH

202

BK

Xmsn Ctrl

Y794

OR

Expanded Can Data Link +

229

BK

Engine ECM

Y795

GN

Expanded Can Data Link -

261

BK

Brake Oil Pressure Sw.

838

YL

Belly Guard Actuator

C216

BK

839

BU

Belly Guard Actuator

A893

OR

Fuel Priming Sw.

Implement Return
Basic Machine Circuits

304

WH

Starter Relay to Starter Motor

G828

WH

Engine +5V Sensor Supply

306

GN

Starter Relay Coil to Transmission Control

G829

GN

Engine Sensor Ground

308

YL

Main Power Relay Coil

G833

PK

Fuel Temperature Sensor (Ground)

321

BR

Backup Alarm Lamp Travel Alarm

G850

BU

Inlet Air Heater

322

GY

Warning Horn (Forward)

G856

WH

Timing/Cal. Probe (+)

326

PU

Key Sw 'C' Term.

G857

YL

Timing/Cal. Probe (-)

397

OR

Hood Actuator Motor (Lower)

J807

BK

Proportional Return (1-3)

398

BU

Hood Actuator Motor (Raise)

J808

BK

Proportional Return (4/Rev)

A300

GN

Lower Hood

J809

BK

Proportional Return (Forward)

A301

WH

Raise Hood

J813

BK

Implement Proportional Return

A307

GY

X337

WH

Throttle Position

J814

BK

Implement Proportional Return

J815

BK

Ride Control Solenoids Proportional Return

403

GN

Alternator (R) Term.

J843

BK

Turbo Inlet Pressure Sensor (Ground)

J844

GY

416

OR

Supplemental Steering Sw

Turbo Inlet Pressure Sensor (+ Battery)

T858

GY

Fuel Injector Solenoid #1/2 Common

417

GY

419

YL

Primary Steering Sw

T859

WH

Fuel Injector Solenoid #3/4 Common

Opr Mon Parking Brake

T860

OR

Fuel Injector Solenoid #5/6 Common

Not Used
Monitoring Circuits

426

BR

Opr Mon Power Train Oil Filter

900

PU

Xmsn Shift Sol No. 5 Or 4

430

BU

Opr Mon Air Filter

901

WH

Xmsn Shift Sol No. 6

432

PK

Opr Mon Brake Press. (oil)

944

OR

Cat Data Link +

439

YL

Lamp Indicator

945

BR

Cat Data Link -

442

GY

Hyd System Temp Gage

976

OR

Ride Cont Solenoid 1

443

YL

Power Train Temp Gage

987

WH

Third Function Diverter Sol

447

PK

Fuel Level Gage

994

GY

Oil Pressure Sensor (Signal)

450

YL

Tach Sender (+)

453

PK

Supplemental Steering Fault Lamp

995

BU

Coolant Temperature Sensor (Signal)

A958

WH

Park Brake Sol

484

YL

Primary Steering Lamp

A982

BR

Engine Throttle Cont

E455

BR

Hydraulic Oil Filter

C967

BU

Intake Manifold Air Temperature Sensor (Signal)

Fuel Temperature Sensor (Signal)

F421

YL

C991

PK

G479

WH

Prelube Indicator

E900

WH

Trans Output Spd +

G485

BU

Opr Mon Front Brake Temperature

E901

GN

Trans Output Spd -

Fuel Pressure Sensor (Signal)

G486

GN

Opr Mon Rear Brake Temperature

Trans Output Spd Q+

E906

OR

Accessory Circuits

E907

GY

Trans Output Spd Q-

Washer - Front

E908

BR

Trans Input Spd +

506

PU

507

WH

Washer - Rear

E909

WH

Trans Input Spd -

513

OR

A/C Pressure Sw. to A/C Clutch Solenoid

E919

YL

Aux Lower Proportional Sol

521

YL

A/C Sw To Refrigerant Sw

E920

BR

Aux Lift Proportional Sol

522

WH

A/C Clutch To Thermostat Sw

E921

PK

Rackback Proportional Sol

C529

GY

Lift Press Sensor

E922

GN

Dump Proportional Solenoid

C530

BU

Lift Position Sensor


Lighting Circuits

E963

BK

Crank Speed/Timing (-)

E964

WH

Crank Speed/Timing (+)

604

OR

Stop Lamp

E965

BU

Cam Speed/Timing (-)

605

YL

Turn Lamp - Left

E966

YL

Cam Speed/Timing (+)

606

GY

Turn Lamp - Right

K927

BU

On/Off Pilot Solenoid (Return)

611

PU

Head Lamp Hi

K977

PK

Trans Oil Temp Sensor

614

PU

Park/Tail/Dash/Lamp

N939

GN

Ride Control Solenoid 2

617

BR

Tail/position Lamp - Left (Road Pkg)/Width

P945

OR

Anti Drift Sol- Stick

619

GN

Head Lamp Low


Control Circuits

P946

BR

Anti Drift Sol- Boom

P976

BR

Quick Coupler Sw To Low Pressure Sol

727

GN

Supplemental Steering Motor Relay

P990

BR

Start Relay Ctrl (Return)

728

BU

Supplemental Steering Cont Sw

T957

PU

Fuel Injector Solenoid #1

751

GN

Xmsn Shift Sol No. 1 Or 3

T958

YL

Fuel Injector Solenoid #2

752

YL

Xmsn Shift Sol No. 2

T959

BR

Fuel Injector Solenoid #3


Fuel Injector Solenoid #4

754

BU

Xmsn Shift Sol No. 3 Or 1

T960

BU

755

OR

Xmsn Shift Sol No. 4 Or 5

T961

GN

Fuel Injector Solenoid #5

E748

BK

Auto Reverse Fan/Start Aid Solenoid Return

T962

WH

Fuel Injector Solenoid #6

F713

OR

Turbo Inlet Pressure Sensor (Signal)

X918

PU

Ground Level Shut Down (N.O.)

F762

GY

Start Aid Solenoid

X919

WH

Ground Level Shut Down (N.C.)

G764

PK

Xmsn Cont Park Brake Lever Sw To Gnd

WIRE DESCRIPTION
Volume 2 of 3 - CAB, Page 1 of 2
Wire
Number

Wire Color

102
104
105
106
108
110
112
113
114
115
118
120
121
122
124
125
126
127
130
131
133
134
135
136
138
139
141
142
147
148
150
151
164
168
170
174
199
A105

RD
YL
RD
WH
BU
RD
PU
OR
RD
PK
GY
RD
RD
RD
GN
RD
PK
OR
RD
BR
RD
YL
BU
GN
GN
RD
PK
BU
RD
RD
OR
GN
WH
GN
RD
RD
RD
OR

200
201
202
210
250
251
290
291
A272
A273
C216

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

306
307
308
320
321
322
326
A307

GN
OR
YL
OR
BR
GY
PU
GY

403
410
411

GN
WH
PK

Description
Power Circuits
Hd Lmp
MSS / Product Link
Key Sw
Tilt/Lift Position Sensors
Air Seat
Engine ECM
Main Power Rly Output
Opr Mon Panel Vmis B+ Switched
Warning Horn (forward)
Voltage Converters / Radio
Front/Rear Wiper/Washer
Voltage Converter Memory
Back Alarm To Lamp
Dome Lamps
AC
Product Link ECM/Radio
Xmsn Ctrl
Front Cab Flood Lamps
Stop Lamps
Flasher / Front/Rear Flood Relays
LH/RH Dash Indicator Panels
Rear Cab Flood Lamps
Converter 12 Volt Switched Out
Supplemental Steering
Auto Lube Pump To PCS
LH Tail / Clearance Lamps
Beacon / Heated Mirrors
Converter 12 Volt Switched Out
ECAP / Center Dash Indicator Panel
Voltage Converter Memory
Bat (+)
Axle Oil Cooler Clutch
Hydro Ctrl Wtl Powertrain Ctrl
Quick Coupler
Transmission ECM
Unswitched Bus Power
Hood Actuator
8 Volt Sensor Supply+
Ground Circuits
Main Chassis
Operator Monitor Return
Xmsn Ctrl
Converter Output (24/12 Volt)
Payload Mon - Customer Gnd
Payload Mon - System Gnd
CMS Service
CMS Clear
Implement Ctrl BTransmission Ctrl BImplement Return
Basic Machine Circuits
Starter Relay Coil to Transmission Control
Key Sw to Transmission Control
Main Power Relay Coil
Horn Relay Coil To Sw
Backup Alarm Lamp Travel Alarm
Warning Horn (forward)
Key Sw 'C' Term.
Throttle Position
Monitoring Circuits
Alternator (R) Term.
Opr Mon Action Alarm
Opr Mon Master

Wire
Number

Wire Color

619
633
646
647
651
661
662
663
691
A629

GN
BU
OR
GN
PK
GN
YL
GY
GY
BU

720
727
728
751
752
754
755
762
E701
E707
E708
E735
E746
G746
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
G787
G788
H702
H703
H708
H709
H710
H711
H713
H714
H717
H718
H722
H728
H729
H730
H795
J764
P739
Y794
Y795
818
819
G848
G850
J807
J808
J809

PU
GN
BU
GN
YL
BU
OR
YL
PK
GN
PK
PU
GN
WH
BU
GY
WH
YL
BR
PU
PK
GN
WH
GN
GN
YL
PU
YL
OR
BU
PK
GN
PK
OR
BR
GY
GN
GN
WH
BR
PK
BR
BU
OR
GN
BR
GY
GN
BU
BK
BK
BK

Description
Lighting Circuits Continued
Head Lamp Low
Attach Lighting Ckt
Light Sw To Front Flood Relay
Light Sw To Rear Flood Relay
Flood Lamp Rear
Tachometer Lamp
Speedometer Lamp
Gage Lamps
Warning Lights To Breaker
Front Rops Hid Flood Attachment
Control Circuits
Xmsn Brake Sw
Supplemental Steering Motor Relay
Supplemental Steering Cont Sw
Xmsn Shift Sol No. 1 Or 3
Xmsn Shift Sol No. 2
Xmsn Shift Sol No. 3 Or 1
Xmsn Shift Sol No. 4 Or 5
Bucket Positioner Sol Sw
Auto Ride Control Sw
CMS Display +v
CMS Display Clock
CMS Tack/Serv Mtr/Odometer Select
Downshift Sw (N.O.)
Xmsn Cont Torque Limit
Xmsn Cont Fwd Sw To Gnd
Xmsn Cont Rev Sw To Gnd
Xmsn Cont Speed 2 Sw To Gnd
Xmsn Cont Speed 3 Sw To Gnd
Xmsn Cont Speed 4 Sw To Gnd
Xmsn Cont Neut Sw To Gnd
Xmsn Cont Park Brake Lever Sw To Gnd
Impl Cont Sw To Gnd N.O.
Impl Cont Sw To Gnd N.C.
Xmsn Cont Speed 1 Sw To Gnd
Xmsn Cont Remote Fwd Sw To Gnd
Xmsn Cont Remote Rev Sw To Gnd
Impl Cont Reversing Fan Sw (N.O.)
Impl Cont Reversing Fan Sw (N.C.)
Impl Cont Kickout Sw 1
Impl Cont Kickout Sw 2
Impl Cont Lift Lever Position
Impl Cont Tilt Lever Position
Impl Cont Lift Proportional Sol
Impl Cont Lower Proportional Sol
Impl Cont Pilot Press Sol
Impl Cont Tilt Cyl Position
Xmsn Cont L. Brake Pedal Position Sens
CCS Auto 3
CCS Auto 2
CCS Auto 1-4
Throttle Sensor Common
Transmission Switch/Sensor Return #1
Axle Cooler Clutch
Expanded Can Data Link +
Expanded Can Data Link Serial Data (transmit)
Serial Data (receive)
Led Driver 2
Inlet Air Heater
Proportional Return (1-3)
Proportional Return (4/Rev)
Proportional Return (Forward)

WIRE DESCRIPTION
Volume 2 of 3 - CAB, Page 2 of 2
Wire
Number
413
416
417
419

Wire Color

Description

Wire
Number

Wire Color

Description

BR
OR
GY

Opr Mon Fuel Press.


Supplemental Steering Sw
Primary Steering Sw

J813
J814
J815

BK
BK
BK

Implement Proportional Return


Implement Proportional Return
Ride Control Solenoids Proportional Return

426
430
432
436
439
442
443
447
450
453
484
C413
C414
E416
E455
G479
G480
G485
G486

YL
BR
BU
PK
OR
YL
GY
YL
PK
YL
PK
YL
YL
BU
PU
BR
WH
GN
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
515
516
517
518
521
522
537
538
539
540
550
567
592
A513
A523
A524
A525
A541
C529
C530
C542
C543
C583
F523
F524
F525

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
GY
GN
BU
OR
YL
WH
GN
BR
BU
WH
GY
WH
BU
RD
PU
BR
GN
PU
GY
BU
GN
GY
GN
PU
BR
GN

603
604
605
606
608
610
611
614

PK
OR
YL
GY
GN
OR
PU
PU

Opr Mon Parking Brake


Opr Mon Power Train Oil Filter
Opr Mon Air Filter
Opr Mon Brake Press. (oil)
Opr Mon Power Train Oil Filter Jumper
Lamp Indicator
Hyd System Temp Gage
Power Train Temp Gage
Fuel Level Gage
Tach Sender (+)
Supplemental Steering Fault Lamp
Primary Steering Lamp
CMS Display Data
CMS Display Load
Lift Cyl Press Sensor
Hydraulic Oil Filter
Prelube Indicator
Fuel Level Low Indicator
Opr Mon Front Brake Temperature
Opr Mon Rear Brake Temperature
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (Hi)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (Hi)
Washer - Front
Washer - Rear
Radio Speaker - Left
Radio Speaker - Left (Commom)
Radio Speaker - Right
Radio Speaker - Right (Common)
Blower Motor (Hi)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To Sw
A/C Sw To Refrigerant Sw
A/C Clutch To Thermostat Sw
Turn Signal Sw To Flasher
Hazard Indicator
Turn Signal Indicator Basic/Right
Turn Signal Indicator Left
Aux Hyd Left- Disconnect To Sw
A/C Sw Jumper
DC/DC Converter Power Output
DC/DC Converter Memory Output
Temp Potentiometer Pos 1
Temp Potentiometer Pos 2
Temp Potentiometer Pos 3
Flasher To Indicator Lights
Lift Press Sensor
Lift Position Sensor
Heated Mirror Power
Aux Heater Blower
+24v Relay To A/C Control Module
Temp Potentiometer Pos 1
Temp Potentiometer Pos 2
Temp Potentiometer Pos 3
Lighting Circuits
Rotary Beacon
Stop Lamp
Turn Lamp - Left
Turn Lamp - Right
Flood Lamp - Rear
Head Lamp Basic
Head Lamp Hi
Park/Tail/Dash/Lamp

J887
T852
T853
T854
T855
T856
T857
T858
T859
T860
T861
T862
T863
T864
T866
T869
T870
900
901
910
944
945
961
964
973
976
977
987
A958
A982
E900
E901
E906
E907
E908
E909
E917
E918
E919
E920
E921
E922
E955
K927
K977
N939
N957
N959
N960
N963
N970
N973
N979
N981
P910
P915
P916
P945
P946
P976
P990
T901
T902
T969
T970
X972
X973

PU
GY
OR
YL
BU
WH
GN
GY
WH
OR
YL
BU
PU
BR
YL
WH
BR
PU
WH
YL
OR
BR
BR
BU
BR
OR
YL
WH
WH
BR
WH
GN
OR
GY
BR
WH
WH
GN
YL
BR
PK
GN
OR
BU
PK
GN
PK
PK
OR
OR
YL
BR
GN
GN
BR
PK
OR
OR
BR
BR
BR
YL
PK
YL
GY
GN
BU

Axle Cooler Relay


Auto Dig Mode Sw. Pos #1
Auto Dig Mode Sw. Pos #2
Auto Dig Mode Sw. Pos #3
Auto Dig Mode Sw. Pos #4
Auto Dig Mode Select Sw. Pos #1
Auto Dig Mode Select Sw. Pos #2
Auto Dig Kickout Set Sw. (N.O.)
Auto Dig Kickout Set Sw. (N.C.)
Auto Dig Trigger Sw. (N.O.)
Auto Dig Trigger Sw. (N.C.)
Auto Dig Auto Trigger Indicator
Auto Dig Record Mode Indicator
Auto Dig Operator Trigger Indicator
Dump Detent
Fine Modulation Sw 1
Fine Modulation Sw 2
Xmsn Shift Sol No. 5 Or 4
Xmsn Shift Sol No. 6
Xmsn Neutizer Override Indicator
Cat Data Link +
Cat Data Link Selector Sw
Fork Position Select
Autoshift- Auto/Manual Sw 2
Ride Cont Solenoid 1
Autoshift- Auto/Manual Sw 1
Third Function Diverter Sol
Park Brake Sol
Engine Throttle Cont
Trans Output Spd +
Trans Output Spd Trans Output Spd Q+
Trans Output Spd QTrans Input Spd +
Trans Input Spd Implement Lockout Sw To Gnd (N.O.)
Implement Lockout Sw To Gnd (N.C.)
Aux Lower Proportional Sol
Aux Lift Proportional Sol
Rackback Proportional Sol
Dump Proportional Solenoid
PCS Keypad Data
On/Off Pilot Solenoid Return
Trans Oil Temp Sensor
Ride Control Solenoid 2
Rxd - Comm #1
Rxd - Comm #3
Txd - Comm #1
Txd - Comm #3
Dtr - Comm #1
Dcd - Comm #1
Signal Gnd - Comm #1
Signal Gnd - Comm #3
Secondary Steering Test Sw Input
Xmsn Neutral Indicator
Xmsn Neutral Switch
Anti Drift Sol- Stick
Anti Drift Sol- Boom
Quick Coupler Sw To Low Pressure Sol
Start Relay Ctrl Return
MSS Exciter Coil In
MSS Exciter Coil Out
Third Function Control Flow Switch
Third Function Control Flow Switch
Part Throttle Auto Shift Position 1
Part Throttle Auto Shift Position 2

615
617

YL
BR

Cab Flood Lamp/Rops


Tail/position Lamp - Left (Road Pkg)/Width

X974
X998

BR
BR

Part Throttle Auto Shift Position 3


Digital Sensor Return

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

14

13

12

11

10

FRONT FRAME

(10) BELLY GUARD ACTUATOR


196-7329

AH-C2
1552269
838-AH7
1
839-AH6
2

MOTOR

AH-C1
1552273
BU-18
RD-14
YL-16
YL-16
BK-16
BU-18

839-AH2
141-AH1
838-AH4
838-AH5
200-AH8
839-AH3

YL-16
BU-18

1
2
3
4
5
6

(33) BELLY GUARD


ACTUATOR SW
157-1364

3
4
5

EU-C5
1552269
P976-EU2 BR-18
200-EU6 BK-18

AG-C19
3E3370
200-AH8

200-AH8

BK-16

200-AH8

CBL-EE RD-00

POS NEG
RD-00

BK-16

CBL-GG BK-00

POS NEG

P976-AG47 BR-18
200-AG48 BK-18

CBL-JJ

RD-00

2 1
KK-C1
2466196
JUMPSTART RECEPTACLE

CBL-KK2

EU-C2
1552269
P976-EU3 BR-18
1
200-EU5 BK-18
2

P976-EU4 BR-18
200-EU1 BK-18

SIGNAL
GROUND

RD-4

CBL-VV

1
2
3
CONN 21 4
WHEN USED PLUG 5
INTO AG-C4 6
7
8
9
10
11
12

BK-00

RD-00

CJ-C15
CJ-C22
1552269
3E3364
F762-CJ107 GY-18
1
E748-CJ81 BK-18
2

RD-00

304-CJ96

WH-8

304-CJ96

WH-8

CBL-CC

RD-00

101-CJ106

CBL-VV

RD-00

202-CJ65
417-CJ43
484-CJ16

RELAY PANEL

102-CJ48

15A

397-CJ104
A300-CJ128
200-CJ89
398-CJ103
175-CJ95
A301-CJ126

RD-14

(6) RUNNING LAMP BREAKER


3T-2662

LH ON HOOD LAMP
LH HOOD STOP TAIL TURN LAMP
1456929

101-AF3

RD-14

175-CJ95

20A

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

1
2
3
4
5
6

MOTOR LOWER
LOWER HOOD
GROUND
MOTOR RAISE
+28V
RAISE HOOD

A
B
C

TURN
RD-18
BK-18

1
2

CE-C2
1552267
604-CE1
200-CE2
617-CE3

CE-C1
3E3370
OR-16
A
BK-16
B
BR-16
C

CE-C4
1552269
605-CE4
200-CE5

101-AF2

CONN 3

RD-12

RD-14

174-CJ4

CJ-C3
3E3364
LH STOP TAIL TURN LAMP
1456929

(6) MAIN BREAKER


1712210
101-CJ106

S
T

TURN

112-CJ1

604-CJ114 OR-16
200-CJ109 BK-16
617-CJ73 BR-16

A
B
C

RD-18
BK-18

175-CJ95 RD-14
102-CJ48 RD-14
112-CJ1 PU-4
174-CJ4 RD-10
200-CJ88 BK-18

CJ-C6
1552269
1
306-CJ42 GN-18
2
P990-CJ36 BR-18

CJ-C32
1552269

CJ-C31
3E3364

PU-4

(6) MAIN RELAY


2418368

CJ-C33
1552267

RD-18
WH-18
BK-18

A300-CJ128 GN-16
A301-CJ126 WH-16
175-CJ95 RD-14

308-CJ52 YL-18
200-CJ88 BK-18

80A

605-CJ67
200-CJ54

1
2

BK-18
BK-18
(6) START BREAKER
1712206

CJ-C2
1552269
306-CJ71 GN-18
1
P990-CJ75 BR-18
2

306-CJ51

X918-CJ116
X919-CJ118
304-CJ96

50A

CBL-VV

RD-00

CBL-PP1

1
2

447-CJ145 PK-18
201-CJ83 BK-18

105A

CBL-UU

PU-18
WH-18

447-CJ145
604-CJ56
606-CJ68
614-CJ86
614-CJ121
605-CJ67
617-CJ73
P990-CJ74

RD-2

397-CJ104
398-CJ103

114-CJ21 RD-18
138-CJ22 GN-18
106-CJ20 WH-18
N939-CJ47 GN-18
201-CJ78 BK-18
G485-CJ35 BU-18
200-CJ92 BK-14
200-CJ91 BK-14
C216-CJ24 BK-18
K927-CJ62 BU-18
322-CJ25 GY-18
987-CJ49 WH-16
C529-CJ28 GY-18
H718-CJ19 GY-18
P976-CJ10 BR-18
J814-CJ77 BK-14
J813-CJ80 BK-14
C530-CJ29 BU-18
605-CJ66 YL-16
606-CJ69 GY-16
611-CJ2 PU-14
614-CJ70 PU-16
617-CJ72 BR-16
200-CJ159 BK-18
P945-CJ131 OR-18
A958-CJ158 WH-18
P946-CJ132 BR-18
619-CJ3 GN-14
H713-CJ37 PK-18
H714-CJ38 OR-18
J815-CJ45 BK-14
H717-CJ46 BR-18

BK-18

CBL-NN1
CBL-NN1

RD-00
RD-00

MOTOR
BK-18
BK-18

BK-00

SIGNAL
GROUND

AT-C4
1552269

(27) INPUT SPEED SENSOR


193-2550

AT-C2
1552269

BK-18
WH-18

J807-AT22 BK-18
J807-AT23 BK-18
J807-AT26 BK-18
J808-AT24 BK-18
J808-AT25 BK-18

J808-AT25 BK-18
754-AT8 BU-18
J809-AT21 BK-18
752-AT4 YL-18
J808-AT24 BK-18
751-AT3 GN-18
755-AT12 OR-18
J807-AT22 BK-18
900-AT13 PU-18
J807-AT23 BK-18
901-AT14 WH-18
J807-AT26 BK-18

PK-18
OR-16
GY-16
PU-16
PU-16
YL-16
BR-16
BR-18

AT-C6
1552269

AT-C7
1552269

OR-14
BU-14

J807-AT17

200-CJ54 BK-16
200-CJ109 BK-16
200-CJ110 BK-16
604-CJ114 OR-16
605-CJ67 YL-16
614-CJ121 PU-16
617-CJ73 BR-16

604-CJ114 OR-16
604-CJ115 OR-16

604-CJ115 OR-16
606-CJ68 GY-16
614-CJ86 PU-16
P990-CJ74 BR-18

604-CJ56

(8) A4 E4 V2
2267467

(32) CLUTCH 4 3RD (32) CLUTCH 5 2ND (32) CLUTCH 6 1ST


216-5338
216-5338
216-5338

398-CJ103

BU-14

CJ-C17
1297164
OR-14
1

JAKE/CAT BRAKE SOLENOID M/H


RD
MOTOR

CJ-C20
1297163
BU-14
1

(13) HOOD ACTUATOR MOTOR


1614002

COOLANT TEMP
JAKE/CAT BRAKE RETURN
INTAKE MANIFOLD AIR PRESSURE

BK

PRESSURE SENSOR RETURN

CRANK S/TTDC SERVICE PROBE+


LUBE OIL PRESSURE

TEMP SENSOR RETURN

CRANK S/T+
TDC SERVICE PROBE -

FUEL PRESSURE

J-C2
7E6513

(21) CYL HEAD 1


1287991

USED ON J1

T858-J1 GY-16-NW
T957-J13 PU-16-NW

CAM S/T +
CAM S/T T858-J7

J-C3
7E6513
T858-J2 GY-16-NW
T958-J14 YL-16-NW

(21) CYL HEAD 2


1287991

GY-16-NW
USED ON J1
UNDERCOVER SENSOR RETURN

(21) CYL HEAD 3


1287991

J-C4
7E6513

INTAKE MANIFOLD AIR TEMP


BOOST PRESSURE

T859-J3 WH-16-NW
T959-J18 BR-16-NW

(21) CYL HEAD 4


1287991

T859-J9

J-C5
7E6513

A-C2
J-C1
1552252
3E7990
1
T860-A34
T860-J8 OR-16-NW
2
T962-J16 WH-16-NW
T962-A29
3
K737-A4
4
K738-A5
5
K739-A7
T859-J9 WH-16-NW
6
T859-A37
T961-A28
T961-J15 GN-16-NW
7
T957-A16
T957-J13 PU-16-NW
8
T858-J7 GY-16-NW
9
T858-A23
T958-J14 YL-16-NW
10
T958-A17
T959-A18
T959-J18 BR-16-NW
11
T960-A19
T960-J17 BU-16-NW
12

WH-16-NW

T859-J4 WH-16-NW
T960-J17 BU-16-NW

(21) CYL HEAD 5


1287991

J-C6
7E6513
T860-J5 OR-16-NW
T961-J15 GN-16-NW
T860-J8

(21) CYL HEAD 6


1287991

J-C7
7E6513

OR-16-NW

CONN 7

K737-A4 BR-16-HV
K738-A5 GN-16-HV
K739-A7 BU-16-HV
T858-A23 GY-18-XLPE
T859-A37 WH-18-XLPE
T860-A34 OR-18-XLPE
T957-A16 PU-18-XLPE
T958-A17 YL-18-XLPE
T959-A18 BR-18-XLPE
T960-A19 BU-18-XLPE
T961-A28 GN-18-XLPE
T962-A29 WH-18-XLPE

OR-18-XLPE
WH-18-XLPE
BR-16-HV
GN-16-HV
BU-16-HV
WH-18-XLPE
GN-18-XLPE
PU-18-XLPE
GY-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE

FUEL TEMP

DIFFERENTIAL FUEL PRESSURE

PRESSURE SENSOR +5V

T860-J6 OR-16
T962-J16 WH-16-NW

ENGINE INJECTOR HARNESS

UNDERCOVER SENSOR +5V


A-C6
1552267
G828-A39
A
G829-A41
B
R746-A20
C

+V
GROUND
SIGNAL

(16) INTAKE AIR PRESSURE


239-3478

(12) COOLANT TEMP SENSOR


274-7396

SIGNAL
GROUND

(22) INTAKE MAN AIR TEMP SNSR


1978391

SIGNAL
GROUND

1
2

A-C9
1552269
C967-A15
G833-A45

A-C7
1552269
E965-A48
1
E966-A49
2

BK-18
BK-18

INPUT SWITCH RETURN

WH-18
GN-18
PK-18

A-C11
1552269
995-A12 BU-18
1
G833-A44 PK-18
2

(18) CAMSHAFT SPD TIMING SNR


2392397

BU-18
PK-18

INJECTOR 5+6 HIGH SIDE

INJECTOR 1+2 HIGH SIDE


INJECTOR 6 RETURN
INJECTOR 3 RETURN
INJECTOR 5 RETURN
INJECTOR 4 RETURN

BU-18
YL-18

TWISTED WIRES

(1) BACKUP ALARM


1236449

CJ-C38
3E3364

A-C5
3E3370
G828-A40 WH-18
A
G829-A42 GN-18
B
R747-A6 GY-18
C

OR-18
YL-18
GN-18

321-CJ55 BR-18
P990-CJ74 BR-18

1
2

BK-18
BK-18

+5V
GROUND
SIGNAL

(17) ATM PRES


239-2395

CJ-C30
1552269

S
T

INJECTOR 2 RETURN

CJ-C8
1552267

CJ-C27
3E3364
1
2

CONN 6

604-CJ115 OR-16
200-CJ113 BK-16
614-CJ86 PU-16

A
B
C

RD-18
BK-18

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE SENSOR POWER
DIGITAL SENSOR/SWITCH RETURN

TWISTED WIRES

RD-18
WH-18
BK-18

TURN

INJECTOR 3+4 HIGH SIDE


INJECTOR 1 RETURN

J2
J1

RH STOP TAIL TURN LAMP


1456929

STOP/TAIL

A-C13
3E3364

A-C12
1552269
G856-A22
1
G857-A30
2

TIMING CAL
PROBE

CAT DATA LINK HIGH


CAT DATA LINK LOW
AUTO REV FAN SOL

WH-18
YL-18

PRELUBE/EVAC

CJ-C26
1552269
606-CJ68 GY-16
200-CJ112 BK-16

(12) CRANKSHAFT SPD TIMING


230-7149

BK-18
BK-18

A-C8
1552269
E963-A27
1
E964-A26
2

RELAY

TURBO INLET PRESSURE SENSOR SIG


BK-18
WH-18

DRIVER RTN
ETHER ON SOL

TWISTED WIRES
RH HOOD STOP TAIL TURN LAMP
1456929

STOP/TAIL
S
T

RD-18
WH-18
BK-18

CF-C1
3E3370
604-CF1
200-CF2
614-CF3

A
B
C

TURN
RD-18
BK-18

GROUND LEVEL SHUTDOWN(N/C)

CF-C2
1552267
OR-16
BK-16
PU-16

CF-C4
1552269

CF-C3
3E3364
606-CF4
200-CF5

1
2

A
B
C

GY-16
BK-16

1
2

CONN 2

(24) OIL PRESSURE SENSOR


1611705

CONNECT TO CJ-C8

+V
GROUND
SIGNAL

TRANSMISSION LUBE OIL SENSOR

A-C4
3E3370
G828-A38 WH-18
A
G829-A43 GN-18
B
994-A10 GY-18
C

PRELUBE INDICATOR
AIR FILTER RESTRICTED INDICATOR
START AID INDICATOR

CONN 1
ENG SPEED SIGNAL TO XMSN CONTROL

CONNECT TO CJ-C26

GROUND LEVEL SHUTDOWN(N/O)

RH ON HOOD LAMP

DEMAND FAN SOL +

AUTO REV FAN (NO)


AUTO REV FAN (NC)
+ BATTERY

C
M-C1
3E3388

M-C2
3E3370
(20) FUEL PRESSURE SENSOR
239-2396

(12) DIFF PRESS SW


258-0883

+5V
GROUND
SIGNAL

G828-M1
G829-M2
C991-M3

OR-18 A
YL-18 B
GN-18 C

WH-18
GN-18
PK-18

F421-M4
G833-M5
T725-M6
N707-M7
G828-M1
G829-M2
C991-M3

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

M-C4
2304012
BK-18
BK-18

T725-M6
N707-M7

1
2

1
2
3
4
5
6
7
8

A-C10
1552264
F421-A13
G833-A46
T725-A32
N707-A31
G828-A35
G829-A36
C991-A33

DEMAND FAN SOL + BATTERY


+ BATTERY
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

EVAC ENABLED
EVAC ON
- BATTERY
- BATTERY

CONN 5

WH-18
PU-18

- BATTERY
THROTTLE PEDAL POSITION

M-C3
1552269
129-M9 RD-18
200-M10 BK-18

M-C5
2304011
SIGNAL
GROUND

F421-M4
G833-M5

1
2

1
2

KEY SWITCH ON (B+)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

K738-A5

K977-AT16

TWISTED WIRES

1
2

E901-AT9
E900-AT5

GN-18
WH-18

TRANSMISSION

106-CJ20
114-CJ21
138-CJ22
200-CJ91
200-CJ92
200-CJ159
201-CJ26
201-CJ78
322-CJ25
442-CJ9
605-CJ66
606-CJ69
611-CJ2
614-CJ70
617-CJ72
619-CJ3
976-CJ27
987-CJ49

199-CJ127 RD-16
H795-CJ117 PK-18
X918-CJ116
X919-CJ118

PU-18
WH-18

A300-CJ128
A301-CJ126

GN-16
WH-16

K737-A4

PU-18
PK-18
WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

150-CH6 OR-18
200-CH22 BK-16
201-CH23 BK-18
995-A12 BU-18
K739-A7 BU-16-HV
R746-A20 PK-18
G829-A2

GN-18

E963-A27
G856-A22
994-A10

(29) TURBO INLET PRESSURE SENSOR


194-6722
+BATTERY
GROUND
SIGNAL

GY-18
PK-18

E964-A26
G857-A30

TWISTED WIRES

OR-18-XLPE

YL-18
BU-18

C967-A15 BU-18
R747-A6 GY-18

F421-A13

T858-A23

GY-18-XLPE

T859-A37

WH-18-XLPE

G828-A1

WH-18

YL-18
G829-A2
G829-A3

TWISTED WIRES

150-CJ85
200-CJ87
201-CJ11

OR-18
BK-16
BK-18

326-CJ44
403-CJ50
430-CJ59
443-CJ90
450-CJ93
521-CJ94
522-CJ97
944-CJ98
945-CJ100
A307-CJ101
A982-CJ111
F762-CJ107

RD-16
GN-18
BU-18
YL-18
YL-18
YL-18
WH-18
OR-18
BR-18
GY-18
BR-18
GY-18

G479-CJ105

WH-18

X918-CJ116
X919-CJ118

G850-CJ108 BU-18
H795-CJ143 PK-18
Y794-CJ129 OR-18
Y795-CJ130 GN-18
X918-CJ116 PU-18
X919-CJ118 WH-18
201-CJ82 BK-18
432-CJ8 PK-18
229-CJ155 BK-14
H703-CJ148 YL-18
H702-CJ149 PU-18
110-CJ99 RD-14
E748-CJ81 BK-8-1
229-CJ156
110-CJ157

BK-14
RD-14

PU-18
WH-18

110-CJ99
110-CJ157
150-CJ85
200-CJ87
201-CJ11
201-CJ82
326-CJ44
403-CJ50
430-CJ59
432-CJ8
443-CJ90
450-CJ93
521-CJ94
522-CJ97

RD-14
RD-14
OR-18
BK-16
BK-18
BK-18
RD-16
GN-18
BU-18
PK-18
YL-18
YL-18
YL-18
WH-18

944-CJ98
945-CJ100
A307-CJ101
A982-CJ111
E748-CJ81
F762-CJ107
G479-CJ105
G850-CJ108
H702-CJ149
H703-CJ148
H795-CJ143
Y794-CJ129
Y795-CJ130
229-CJ155

OR-18
BR-18
GY-18
BR-18
BK-18
GY-18
WH-18
BU-18
PU-18
YL-18
PK-18
OR-18
GN-18
BK-14

229-CJ156

BK-14

202-CJ30
202-CJ65
416-CJ17
417-CJ43

WH-18
WH-18
WH-18
WH-18

G829-A41
G829-A36

GN-18
GN-18

PK-18

GN-18
GN-18

G833-A45
G833-A44
G833-A46

PK-18
PK-18
PK-18
443-CH2 YL-18
201-CH23 BK-18

994-A10 GY-18
995-A12 BU-18
C967-A15 BU-18
C991-A33 PK-18

E963-A27
E964-A26
E965-A48
E966-A49

PU-18

Y795-CH53
Y794-CH52

BK-18
WH-18
BU-18
YL-18

1
2

SIGNAL
GROUND

CH-C6
1552267
GN-18
A
OR-18
B
C

T860-A34

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19

OR-18-XLPE

(3) TORQ CONV TEMP SENDER


145-7028

521-CJ94
522-CJ97
944-CJ98
945-CJ100
A307-CJ101
A982-CJ111
E748-CJ81
F762-CJ107
G479-CJ105
G850-CJ108
H702-CJ149
H703-CJ148
H795-CJ143
Y794-CJ129
Y795-CJ130

(8) DC CAN RESISTOR 1


1342540

WH-18
YL-18
YL-18
BR-16-HV
GN-16-HV
BU-16-HV
PU-18
PK-18
GY-18
WH-18
PU-18
YL-18
BR-18-XLPE
BU-18
GN-18-XLPE
WH-18

F713-CH43
403-CH58 GN-18
432-CH15 PK-18
443-CH2 YL-18
521-CH4 YL-14
522-CH5 WH-14
WH-18-XLPE
PU-18-XLPE

T958-A17

YL-18-XLPE

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

403-CH58 GN-18
432-CH15 PK-18
443-CH2 YL-18
521-CH4 YL-14
522-CH5 WH-14

J844-CH39 GY-18
J843-CH38 BK-18
A982-CH10 BR-18
H795-CH49 PK-18
110-CH33
110-CH34
110-CH36

944-CH7 OR-18
945-CH8 BR-18
H704-CH41 PK-18
X337-CH24

WH-18

F713-CH43

OR-18

E748-CH57

BK-18

F762-CH20
X919-CH19

150-CH6
229-CH32
229-CH30
229-CH31

450-CH17

GY-18
WH-18

PU-18
YL-18

BK-14
BK-14
BK-14

Y794-CH28
H702-CH55 PU-18
H703-CH54 YL-18
110-CH36 RD-14

Y795-CH29

Y794-CH28 OR-18
H747-CH35 BR-18
110-CH34 RD-14
110-CH33 RD-14
G791-CH12
G790-CH25

229-CH16

E748-CH59
E748-CH21
E748-CH56

BK-18

BK-18
BK-18
BK-18

H795-CH49
X337-CH24
X918-CH18
X919-CH19
Y794-CH50
Y795-CH51

YL-16

606-CJ69
606-CJ68

GY-16
GY-16

606-CJ58

GY-16

611-CJ2

PU-14
614-CJ60

BR-16
BR-16

426-CJ63 BR-18
506-CJ12 PU-18
200-CJ5 BK-16
507-CJ13 WH-18

PK-18
WH-18
PU-18
WH-18
OR-18
GN-18

BR-16

619-CJ3 GN-14
727-CJ40 GN-18
728-CJ39 BU-18
944-CJ98 OR-18
945-CJ100 BR-18
976-CJ27 OR-18
987-CJ49 WH-16
A307-CJ101 GY-18
A958-CJ158 WH-18
A982-CJ111 BR-18
C216-CJ24 BK-18
C529-CJ28 GY-18
C530-CJ29 BU-18
E455-CJ14 BR-18
E748-CJ81

326-CJ44

RD-16

430-CJ59
443-CJ90
450-CJ93
521-CJ94
522-CJ97

BU-18
YL-18
YL-18
YL-18
WH-18

A307-CJ101
G479-CJ105

GY-18
WH-18

G850-CJ108
A982-CJ111

BU-18
BR-18

H795-CJ144

PK-18

BK-18

E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
F762-CJ107

YL-18
BR-18
PK-18
GN-18

403-CJ50 GN-18
944-CJ98 OR-18
945-CJ100 BR-18

GY-18
H703-CJ148
H702-CJ149

G479-CJ105 WH-18
G485-CJ35 BU-18
G486-CJ23 GN-18
G764-CJ15
G850-CJ108
H702-CJ149
H703-CJ148
H713-CJ37
H714-CJ38
H717-CJ46
H718-CJ19
H795-CJ143
H795-CJ117

PK-18
PK-18

150-CJ85

H795-CJ144

GN-18

Y794-CH50
Y794-CH52

OR-18
OR-18

Y795-CH51
Y795-CH53

GN-18
GN-18

(30) BRAKE OIL PRESS SW


175-3244
BK-16
RD-16
BU-16

SHOWN WITH
BRAKE OFF

A
B
C

BR-18
BR-18
BR-18

1
2
3
4
5
6
7
8
9
10
11
12

EA-C1
1552252
202-EA1 BK-18
419-EA2 YL-18
G764-EA3 PK-18
E455-EA4 BR-18
201-EA5 BK-18
426-EA7 BR-18
506-EA8 PU-18
200-EA9 BK-16
507-EA10 WH-18

CONN 13

OR-18

P990-CJ102

RD-18

114-AG32
114-AG33

RD-18
RD-18

200-AG70

BK-18

138-AG2

SIGNAL
GROUND

GN-18
200-AG9 BK-18
200-AG48 BK-18
200-AG52 BK-16

200-AG8

BK-14

200-AG37
200-AG38

200-AG7

BK-14

200-AG39 BK-16
200-AG40 BK-14
201-AG5

322-AG11

GY-18

322-AG43
322-AG44

605-AG15

CJ-C34
1552272
GN-16
BK-16
YL-18
RD-16

PU-14
614-AG53
617-AG54

619-AG17

GY-16
GY-16

611-AG55
611-AG56

PU-14
PU-14

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

EA-C2
1552267
202-EA1 BK-18
A
419-EA2 YL-18
B
G764-EA3 PK-18
C

200-EA9

BK-16

201-EA5

BK-18

202-EA1
419-EA2
426-EA7
506-EA8
507-EA10
E455-EA4
G764-EA3

CJ-C35
3E3376
1
2
3
4

1
2
3
4

AW-C2
3E3376
136-AW5
200-AW1
439-AW4

200-EA13
200-EA14
201-EA11
201-EA12

GN-14

619-AG45
619-AG46

229-CH31

BK-14

(30) VARIABLE SPEED FAN SOL


148-2350

1
2

BK-18

C216-AG10
C216-AG30

H713-AG18
H714-AG19
H717-AG21
H718-AG13

136-AW5

229-CH32 BK-14
A307-CH9 GY-18

1
2

(30) AUTO REV FAN SOL1


152-8340

OR-18

YL-18
PK-18

CH-C8
3E3364
(3) AC PRESS SW
114-5333

2 3
1

BK-18
BK-18

M-C6
1552269
RD-18
OR-18

(3) ARC SUPPRESSOR


2184935

YL-18
BR-18

CH-C4
1552269
H704-CH41
E748-CH56

PK-18
BK-18

CH-C7
1552269
513-CH44 OR-14
1
521-CH4 YL-14
2

1
2

CH-C10
1552269
513-CH45
522-CH46

200-CJ163
200-CJ162

BK-14
BK-14

200-CJ161
200-CJ160

BK-14
BK-14

229-CJ156
229-CJ155

BK-14
BK-14

229-CJ155

BK-14

GN-18

136-AW6
136-AW7

200-AW1
439-AW4

201-CJ26 BK-18
442-CJ9 GY-18

J813-AG31

BK-14

J814-AG28

BK-14

BK-14

BK-18
BK-18
BK-18
BK-18

J814-AG36
J814-AG49
J814-AG61
J814-AG62

BK-18
BK-18
BK-18
BK-18

J815-AG60
J815-AG63
J815-AG67

K927-AG57 BU-18
N939-AG4 GN-18
P945-AG58 OR-18
P946-AG59 BR-18
P976-AG47 BR-18

CONN 14
CONNECTS TO C-C26
ON THE CAB SCHEMATIC

229-CJ156

BK-14

200-CJ163
200-CJ160
200-CJ162
200-CJ161

BK-14
BK-14
BK-14
BK-14

AW-C1
155-2264
GN-18
BK-18
GN-18

439-AW4
124-AW3
103-AW2

YL-18
GN-16
YL-16

AY-C2
3E3388
136-AY6
200-AY1
136-AY7

1
2
3
4
5
6
7
8

OR-14
WH-14

522-CH5

WH-14

G486-CJ23

GN-18

AW-C3
155-2269
GN-16
YL-16

1
2

M-C7
1552267
A
B
C

200-M10

(2) ALTERNATOR
177-9953
(197-8820 95A ATCH)
80A

BK-18

CH-C11
3E3364
GN-18
GN-18

513-CH47
522-CH48

403-CH58

GN-18

403-CH58

G486-CJ23
201-CJ120

GN-18

CY-C1
CY-C2
CJ-C40
3E3364
1552269
1552269
GN-18
G486-CY1 GN-18
1
1
BK-18
201-CY2 BK-18
2
2

CBL-KC1

(12) FUEL PRIMING PUMP


162-2211

MOTOR

MOM
ALT GROUND

SIGNAL
GROUND

FL-C1
1552252
619-FL1
200-FL2
605-FL3
200-FL4

FL-C2
1552269
GN-14
BK-14
YL-16
BK-16

1
2

LEFT FRONT FLOOD


176-0780

FL-C3
1552269
1
2

RD-18
BK-18

LH TURN SIGNAL
3E-6466

RH FRONT FLOOD
XXX-XXXX

(22) RACKBACK PROP SOL


138-2924

E922-AG27
J813-AG41

AG-C31
1552269
GN-18
1
BK-18
2

(22) DUMP PROP SOL


138-2924

P946-AG59
J814-AG62

AG-C34
1552269
BR-18
1
BK-18
2

(22) TILT ANTIDRIFT SOL


237-2234

H714-AG19
J813-AG25

AG-C26
1552269
OR-18
1
BK-18
2

(22) LOWER PROP SOL


138-2924

H713-AG18
J813-AG51

AG-C20
1552269
PK-18
1
BK-18
2

(22) LIFT PROP SOL


138-2924

P945-AG58
J814-AG61

AG-C33
1552269
OR-18
1
BK-18
2

(22) LIFT ANTIDRIFT SOL


237-2234

CONN 22

FR-C1
1552252
619-FR1
200-FR2
606-FR3
200-FR4

1552269
GN-14
BK-14
GY-16
BK-16

1
2

RIGHT FRONT FLOOD


176-0780

FR-C3
1552269
1
2

RD-18
BK-18

RH TURN SIGNAL
3E-6466

RH HI LO POS TURN LAMP


105-4850

AL-C1
1552252
619-AL1
200-AL2
606-AL3

GN-14
BK-14
GY-16

611-AL4
614-AL5

PU-14
PU-16

AL-C2
1552273
611-AL4
619-AL1
614-AL5
606-AL3
200-AL2

PU-14
GN-14
PU-16
GY-16
BK-14

5
4
6
3
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

RH HI/LO POS TURN TOWER

AM-C2
1552267
106-AM1 WH-18
C216-AM2 BK-18
H718-AM3 GY-18

106-AM1 WH-18
C216-AM2 BK-18
H718-AM3 GY-18

OR-18
BK-18
WH-18

+24V
GROUND
SIGNAL

A
B
C

OR-18
BK-18
BU-18

+V
GROUND
SIGNAL

(25) TILT POSITION SENSOR


169-0417

(8) LIFT POS SENSOR


169-0417

AG-C29
AG-C30
1552269
3E3364
BR-18
1
2
BK-18

(22) AUX LIFT PROP SOL


138-2924

(22) ON OFF PILOT SOL


225-0300

GN-14
GN-14

(22) RIDE CONTROL SOL 1 (LIFT CYLINDER ROD END)


A6G1-3661: 262-5265
A6G1-3661: 328-4314

AG-C11
AG-C36
1552269
3E3364
976-AG29 OR-18
1
J815-AG63 BK-18
2
AG-C7
AG-C35
1552269
3E3364
N939-AG4 GN-18
1
J815-AG60 BK-18
2

A958-AG66
J815-AG67

1
2
3
4
WHEN USED PLUG 5
INTO AG-C5 6
7
8
9
10
11
12

(22) AUX LOWER PROP SOL


138-2924

AG-C32
1552269
PK-18
1
BK-18
2

AG-C18
1552269
BR-18
1
BU-18
2

1
2
3
CONN 22 4
WHEN USED PLUG 5
INTO AG-C5 6
7
8
9
10
11
12

RIDE CONTROL SOL 2 (BALANCE)


252-0737

AG-C37
AG-C38
1552269
3E3364
WH-18
1
BK-18
2

(22) RIDE CONTROL SOL 3 (LIFT CYLINDER HEAD END)


252-0737

CONN 16
CONNECTS TO C-C1
ON THE CAB SCHEMATIC

FRONT FRAME

TWISTED WIRES

CONN 17
CONNECTS TO C-C35
ON THE CAB SCHEMATIC

TWISTED WIRES

IDENT PART NUMBER CHG


A
219-7461
01
J
230-0960
01
M
241-0758
02
273-0275
01
AG
AH
248-5519
02
AL
271-4039
02
AM
272-9822
00
AT
247-4863
01
AW
281-8742
00
AX
277-8272
01
AY
277-8271
01
AY
271-4038
02
CE
272-8376
00
CF
272-8377
00
CH
245-3514
03
CJ
245-3257
04
CP
246-2349
01
CV
258-7107
01
CY
246-2348
02
EA
247-3773
02
EU
272-8345
00
FA
271-4017
02
FC
271-4017
02
FL
271-4029
02
FR
271-4030
02

BK-16
RD-16
BU-16

SHOWN WITH
BRAKE ON
(35) PARK BRAKE PRESS SW
174-4312

EA-C4
1552269
426-EA7 BR-18
1
201-EA12 BK-18
2

BK-18
BK-18

(34) XMSN FILTER BYPASS SWITCH


164-7577

EA-C5
7T5957
506-EA8 PU-18
1
200-EA13 BK-18
2

MOTOR

(11) FRONT WASHER PUMP


7T-8890

EA-C6
7T5957
WH-18
1
BK-18
2

MOTOR

(11) REAR WASHER PUMP


7T-8890

GN-18
GN-18

GN-16
YL-16

439-AY4
124-AY3
103-AY2

AY-C1
146-4055
1
GN-18
2
BK-18
3
GN-18
4
5
6
YL-18
7
GN-16
8
YL-16

GNBK
GN-

YL

PUMP

AX-C2
3E3364
124-AX1
103-AX2

GN-16
YL-16

CONN 44

AX-C1
146-4073
1
2

(9) AUTOLUBE GROENEVELD PUMP


184-0704

(9) PRESSURE SW.


177-3519

(21) REAR AXLE OIL TEMP SENSOR


130-9811

LOC
C-12
E-13
C-12
H,I-4
J-11
H-2
G-1
G,H-5
B-5
B-5
C-5
J-2
H,I-13
C-14
C,D-11
C,D-6
J-3
I-7
B-8
D-6
J-2
I-3
I-3
I-2
I-2

CABLE ASSEMBLIES
IDENT PART NUMBER CHG
CC
246-1698
01
EE
116-0080
01
GG
246-1697
01
HH
246-1699
01
JJ
246-1715
02
KC
246-1774
01
00
KK
280-7314
NN
183-6971
00
PP
198-6755
00
RR
4E-2604
00
UU
246-1553
01
VV
280-7314
00
WW
246-1696
01

LOC
I-9,10
J-10
J-10
J-9
I,J-9
B-12
J-10
H-7
H-8
I-9
B-G-12
I-10
J-10

WIRE ASSEMBLIES
IDENT PART NUMBER CHG
AF
246-4489
1

LOC
I-12

NOTE
ELECTRONIC CONTROL
ENGINE INJECTOR HARNESS
JUMPER HARNESS
FRONT HARNESS
WASTE AR (POWER ACTUATED BOTTOM GUARD)
NACD ROADING - RH (ATCH)
TILT POSITION SENSOR
TRANSMISSION
GROENEVELD AUTOLUBE
GROENEVELD AUTOLUBE
GROENEVELD AUTOLUBE
NACD ROADING - LH (ATCH)
SIGNAL ON HOOD - LH (ATCH)
SIGNAL ON HOOD - RH (ATCH)
ENGINE HARNESS
CHASSIS HARNESS
FRONT AXLE TEMP MONITORING
SECONDARY STEERING
REAR AXLE TEMP MONITORING
WASHER PUMP/PARK BRAKE/FILTER BYPASS
QUICK COUPLER (ATCH
RH FRONT RUNNING HEADLIGHTS
LH FRONT RUNNING HEADLIGHTS
LH FRONT SIGNALS (ATCH)
RH FRONT SIGNALS (ATCH)

NOTE
JUNCTION BLOCK TO STARTER
BATTERY+ TO BATTERY
BATTERY- TO DISCONNECT SWITCH
DISCONNECT SWITCH TO FRAME GROUND
STARTER TO FRAME GROUN
ALTERNATOR TO ENGINE GROUND
AUX START (ATTACHMENT)
SECONDARY STEERING RELAY TO MOTOR (ATCH)
SECONDARY STEERING TO FRAME GROUND
STARTER TO ENGINE GROUND
ALTERNATOR TO ALTERNATOR BREAKER
JUNCTION BLOCK TO SECONDARY STEERING RELAY
BATTERY TO JUNCTION BLOCK

CIRCUIT BREAKERS

NOTE

CONN 9

FUEL PRIMING SYSTEM

BK-2

RD-2

1
2
3
4
5
WHEN USED PLUG 6
INTO AG-C4
7
8
9
10
11
12

3RD FUNCTION DIVERTER SOL

AG-C27
AG-C28
1552269
3E3364
YL-18
1
BK-18
2

H717-AG21
K927-AG57

OR-14
WH-14

ALT
CBL-UU

FA-C2
1552269
1
GN-14
2
BK-14

E921-AG26
J813-AG42

E920-AG24
J814-AG36

CH-C12
1552269
1
2

BU-18
RD-18
WH-18
YL-18
BK-18

RH FLOOD/TURN SIG TOWER

AG-C12
1552267
106-AG35 WH-18
A
C216-AG30 BK-18
B
C
C530-AG14 BU-18

GROENEVELD AUTOLUBE
(3) AC CLUTCH SOL
163-0872

FA-C1
1552252
619-FA1
200-FA2

AG-C24
AG-C25
1552269
3E3364
WH-16
1
BK-16
2

987-AG71
200-AG52

CONNECTS TO C-C2
ON THE CAB SCHEMATIC

CONN 45

124-AW3
103-AW2

1
2
3
4
5
6
7
8
9
10
11
12

CONN 23

YL-14
BK-18

GN-14
BK-14
GY-16
BK-16
PU-14
PU-16

CONN 22

CONN 15

(37) HYD FILT BYPASS


117-7773

GNYL

201-CJ120

5
4
6
3
1
2

PU-14
GN-14
BR-16
YL-16
BK-14

LH FLOOD/TURN SIG TOWER

AM-C1
AG-C8
3E3370
1552267
106-AG34 WH-18
A
C216-AG10 BK-18
B
H718-AG13 GY-18
C

BK-18
BK-18

(51) RH GROUND

521-CH4

BK-18
BK-18
BK-18

LH FRONT FLOOD
XXX-XXXX

CONN 21

RH FORWARD HORN
163-1201

AG-C5
3E5179
619-AG45
200-AG38
606-AG16
200-AG37
611-AG56
614-AG53

E919-AG23
J814-AG49

J813-AG25
J813-AG41
J813-AG42
J813-AG51

BK-18
YL-18
124-AW3
103-AW2

136-AW6
200-AW1
136-AW7

BK-18
BK-18

PK-18
OR-18
BR-18
GY-18

BK-18
PK-18

CH-C14
1552269
H746-CH37
H747-CH35

611-AY4
619-AY1
617-AY5
605-AY3
200-AY2

LH HI/LO POS TURN TOWER

FC-C2
1552269
1
GN-14
2
BK-14

AG-C17
1552269
GY-18
1
RD-18
2

GN-14
GN-14

C529-AG12 GY-18
C530-AG14 BU-18
E919-AG23 YL-18
E920-AG24 BR-18
E921-AG26 PK-18
E922-AG27 GN-18
G485-AG6 BU-18

J815-AG20

EA-C3
1552269
BR-18
1
BK-18
2

E455-EA4
201-EA11

BK-18
BK-18
BK-18
BK-18

BK-18
YL-18
BR-18
PU-18
WH-18
BR-18
PK-18

GN-18
BK-18
YL-18

322-AG43
114-AG32

976-AG29 OR-18
A958-AG66 WH-18
987-AG71 WH-16
C216-AG22

FC-C1
1552252
619-FC1
200-FC2

LH FORWARD HORN
XXX-XXXX

PU-16
BR-16

PK-18
BK-14

PU-14
BR-16

+24V
GROUND
SIGNAL

1
2

GY-18
GY-18

606-AG16
606-AG69

OR-18
GN-18

507-EA10
200-EA14

136-CJ122
200-CJ123
439-CJ124
147-CJ125

611-AY4
617-AY5

LH HI LO POS TURN LAMP


105-4849
AY-C2
1552273

CONN 21

AG-C3
1552269
322-AG44 GY-18
114-AG33 RD-18

BK-16
BK-14

YL-16

606-AG68 GY-16
611-AG50

1
2
3
4
5
6
7
8
9
10
11
12

BK-18

BR-18

OR-18
GN-18

521-CH4 YL-14
522-CH5 WH-14
E748-CH56 BK-18
H704-CH41 PK-18
H746-CH37 YL-18
H747-CH35 BR-18

CH-C9
1552267
261-CH11
432-CH15

114-AG1

PK-18

200-CH22 BK-16
261-CH11 BK-18
326-CH1 PU-16
403-CH58 GN-18
432-CH15 PK-18

OR-18

YL-18
PU-18

PK-18
BU-18
PU-18
YL-18
PK-18
OR-18
BR-18
GY-18

201-CH23 BK-18
443-CH2 YL-18
Y794-CH52
Y795-CH53

OR-18

WH-18
WH-18

J813-CJ80 BK-14
J814-CJ77 BK-14
J815-CJ45 BK-14
K927-CJ62 BU-18
N939-CJ47 GN-18
P945-CJ131 OR-18
P946-CJ132 BR-18
P976-CJ10 BR-18

CJ-C9
3E5179

GN-14
BK-14
YL-16

CJ-C21
1835784

PU-16

617-CJ61

Y794-CJ129
Y795-CJ130

202-CJ64 BK-18
419-CJ7 YL-18
G764-CJ15 PK-18
E455-CJ14 BR-18
201-CJ79 BK-18

136-CJ141 GN-16
321-CJ55 BR-18
604-CJ56 OR-16
605-CJ57 YL-16
606-CJ58 GY-16
147-CJ125 RD-16
614-CJ60 PU-16
617-CJ61 BR-16
619-CJ3 GN-14
199-CJ127 RD-16
P945-CJ131 OR-18
439-CJ124 YL-18
426-CJ63 BR-18
P946-CJ132 BR-18

CONN 12

BR-18

229-CH30

150-CH6

BK-14

727-CJ40 GN-18
453-CJ18 PK-18
201-CJ41 BK-18
417-CJ43 GY-18
447-CJ145 PK-18
J813-CJ80 BK-14
H717-CJ46 BR-18
N939-CJ47 GN-18
416-CJ17 OR-18
102-CJ48 RD-14
Y794-CJ129 OR-18
Y795-CJ130 GN-18
306-CJ51 GN-18
J814-CJ77 BK-14
P976-CJ10 BR-18

605-CJ57

P990-CJ36
P990-CJ74
P990-CJ75

A307-CH9 GY-18
A982-CH10 BR-18
E748-CH21 BK-18
E748-CH59 BK-18
F762-CH20 GY-18
G479-CH3 WH-18
G790-CH25 PK-18
G791-CH12 BR-18
G850-CH14 BU-18
H702-CH55 PU-18
H703-CH54 YL-18

F713-CH43 OR-18
F762-CH20 GY-18
G479-CH3 WH-18
G790-CH25 PK-18
G791-CH12 BR-18
G850-CH14 BU-18
H702-CH55 PU-18
H703-CH54 YL-18
H704-CH41 PK-18
H746-CH37 YL-18
H747-CH35 BR-18
H795-CH49 PK-18
J843-CH38 BK-18
J844-CH39 GY-18
X337-CH24 WH-18
X918-CH18 PU-18
X919-CH19 WH-18

YL-18

H746-CH37

RD-14

BK-18

YL-16
YL-16

BK-14
BK-14
BK-14
BK-14
BK-18
GN-18

OR-18

E748-CH57

GN-18

X918-CH18

110-CH26

430-CH13 BU-18
450-CH17 YL-18
944-CH7 OR-18
945-CH8 BR-18
A307-CH9 GY-18
A982-CH10 BR-18

G479-CH3 WH-18
430-CH13 BU-18
G850-CH14 BU-18

Y795-CH29

RD-14
RD-14
RD-14

BK-18

202-CJ6

614-CJ70 PU-16
614-CJ86 PU-16
614-CJ121 PU-16

110-CH26 RD-14
150-CH6 OR-18
200-CH22 BK-16
201-CH23 BK-18
229-CH16 BK-14
261-CH11 BK-18
326-CH1 PU-16
403-CH58 GN-18
430-CH13 BU-18
432-CH15 PK-18
443-CH2 YL-18
450-CH17 YL-18
521-CH4 YL-14
522-CH5 WH-14
944-CH7 OR-18
945-CH8 BR-18

200-CH22 BK-16
201-CH23 BK-18
261-CH11 BK-18
326-CH1 PU-16

CH-C2
1607689

OR-18

J843-CH38 BK-18
J844-CH39 GY-18

201-CJ41

605-CJ66
605-CJ67

617-CJ72
617-CJ73

PK-18
GY-18

484-CJ16 YL-18
987-CJ49 WH-16
H718-CJ19 GY-18
611-CJ2 PU-14
106-CJ20 WH-18
114-CJ21 RD-18
138-CJ22 GN-18
A958-CJ158 WH-18
C216-CJ24 BK-18
322-CJ25 GY-18
J815-CJ45 BK-14
976-CJ27 OR-18
C529-CJ28 GY-18
C530-CJ29 BU-18
K927-CJ62 BU-18
E919-CJ31 YL-18
E920-CJ32 BR-18
E921-CJ33 PK-18
E922-CJ34 GN-18
G485-CJ35 BU-18
G486-CJ23 GN-18
H713-CJ37 PK-18
H714-CJ38 OR-18

306-CJ51 GN-18
308-CJ52 YL-18
321-CJ55BR-18
322-CJ25 GY-18
326-CJ44 RD-16
403-CJ50 GN-18
416-CJ17 OR-18
417-CJ43 GY-18
419-CJ7 YL-18
426-CJ63 BR-18
430-CJ59 BU-18
432-CJ8 PK-18
439-CJ124 YL-18
442-CJ9 GY-18
443-CJ90 YL-18
447-CJ145 PK-18
450-CJ93 YL-18
453-CJ18 PK-18
484-CJ16 YL-18
506-CJ12 PU-18
507-CJ13 WH-18
521-CJ94 YL-18
522-CJ97 WH-18
604-CJ56 OR-16

136-CJ122 GN-16
147-CJ125 RD-16
200-CJ5 BK-16
200-CJ123 BK-16
201-CJ79 BK-18
202-CJ64 BK-18
419-CJ7 YL-18
426-CJ63 BR-18
439-CJ124 YL-18
506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ14 BR-18
G764-CJ15 PK-18

200-CH22 BK-16
261-CH11 BK-18
201-CH23 BK-18
326-CH1 PU-16

CJ-C4
1607689
728-CJ39 BU-18
P990-CJ102 BR-18
202-CJ6 BK-18
308-CJ52 YL-18
419-CJ7 YL-18

506-CJ12 PU-18
507-CJ13 WH-18
E455-CJ14 BR-18
G764-CJ15 PK-18

202-CJ64 BK-18
202-CJ65 BK-18
202-CJ30 BK-18
202-CJ76 BK-18

YL-18
WH-18
OR-18
BR-18
GY-18
BR-18
BK-18
GY-18
WH-18
BU-18
PU-18
YL-18
PK-18
OR-18
GN-18

200-CJ160
200-CJ161
200-CJ162
200-CJ163
201-CJ120
G486-CJ23

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

T859-A37
T957-A16

GN-18
BU-18

1
2
3
4
5
6
7

RD-14

432-CJ8
442-CJ9

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

110-CJ99 RD-14
110-CJ157 RD-14
150-CJ85 OR-18
200-CJ87 BK-16
201-CJ11 BK-18
201-CJ82 BK-18
326-CJ44 RD-16
403-CJ50 GN-18
430-CJ59 BU-18
432-CJ8 PK-18
443-CJ90 YL-18
450-CJ93 YL-18

TWISTED WIRES
G856-A22
G857-A30
F421-A13
K737-A4
K738-A5
K739-A7
N707-A31
R746-A20
R747-A6
T725-A32
T957-A16
T958-A17
T959-A18
T960-A19
T961-A28
T962-A29

727-CJ40
728-CJ39

GN-16

200-CJ123 BK-16
200-CJ159 BK-18
200-CJ89 BK-14
200-CJ88 BK-18
200-CJ163 BK-14

BK-18
BK-18
OR-18
GY-18

GN-18
BK-18

136-CJ141

200-CJ87 BK-16
200-CJ162 BK-14
200-CJ5 BK-16

201-CJ82
201-CJ11
201-CJ120
201-CJ79
201-CJ78
201-CJ83
201-CJ26

PU-4

110-CJ99 RD-14
174-CJ4 RD-10

200-CJ91 BK-14
200-CJ113 BK-16
200-CJ112 BK-16
200-CJ161 BK-14

WH-18
BK-18
GY-18
BU-18
YL-18
BR-18
PK-18
GN-18
BU-18
PK-18
OR-18
BR-18
GY-18
BK-14
BK-14
BK-14
BU-18
GN-18
OR-18
BR-18
BR-18

136-CJ53
202-CJ76

112-CJ1

200-CJ92 BK-14
200-CJ54 BK-16
200-CJ109 BK-16
200-CJ110 BK-16
200-CJ160 BK-14

306-CJ51 GN-18
308-CJ52 YL-18
321-CJ55 BR-18
447-CJ145 PK-18
604-CJ56 OR-16
605-CJ67 YL-16
606-CJ68 GY-16
614-CJ86 PU-16
614-CJ121 PU-16
617-CJ73 BR-16
H795-CJ117 PK-18
P990-CJ36 BR-18
P990-CJ74 BR-18
P990-CJ75 BR-18

TWISTED WIRES

CH-C5
1552269

WH-18

PK-18

110-CJ157

138-CJ22 GN-18
147-CJ125 RD-16
150-CJ85 OR-18
174-CJ4 RD-10
199-CJ127 RD-16

102-CJ48 RD-14
112-CJ1 PU-4
174-CJ4 RD-10
199-CJ127 RD-16
200-CJ54 BK-16
200-CJ88 BK-18
200-CJ89 BK-14
200-CJ109 BK-16
200-CJ110 BK-16
200-CJ112 BK-16
200-CJ113 BK-16
201-CJ83 BK-18

WH-18
G829-A43
G829-A42

136-CJ53 GN-18
136-CJ122 GN-16

453-CJ18 PK-18
484-CJ16 YL-18
E748-CJ81 BK-18
F762-CJ107 GY-18

CONN 10

G828-A35
G828-A38
G828-A40
G828-A39

PK-18
GN-18

106-AG34
106-AG35

CJ-C11
8N1533

102-CJ48 RD-14
106-CJ20 WH-18
110-CJ99 RD-14
110-CJ157 RD-14
112-CJ1 PU-4
114-CJ21 RD-18

WH-18
RD-18
GN-18
BK-14
BK-14
BK-18
BK-18
BK-18
GY-18
GY-18
YL-16
GY-16
PU-14
PU-16
BR-16
GN-14
OR-18
WH-16

A958-CJ158
C216-CJ24
C529-CJ28
C530-CJ29
E919-CJ31
E920-CJ32
E921-CJ33
E922-CJ34
G485-CJ35
H713-CJ37
H714-CJ38
H717-CJ46
H718-CJ19
J813-CJ80
J814-CJ77
J815-CJ45
K927-CJ62
N939-CJ47
P945-CJ131
P946-CJ132
P976-CJ10

GN-18
GN-18

G833-A47

N707-A31

PU-16
GN-18
BU-18
YL-18
YL-18
YL-14
WH-14
OR-18
BR-18
GY-18
BR-18
GY-18

G479-CH3 WH-18
G790-CH25 PK-18
G791-CH12 BR-18
G850-CH14 BU-18
H795-CH49 PK-18
Y794-CH50 OR-18
Y795-CH51 GN-18
X337-CH24 WH-18
X918-CH18 PU-18
X919-CH19 WH-18
261-CH11 BK-18
432-CH15 PK-18
229-CH16 BK-14
H703-CH54 YL-18
H702-CH55 PU-18
110-CH26 RD-14
E748-CH21 BK-18
E748-CH59 BK-18

GY-18
BK-18
OR-18

PK-18

T860-A34
E966-A49
E965-A48

G828-A1

OR-18
BK-18
YL-18

CH-C15
3E3370
J844-CH39
A
J843-CH38
B
F713-CH43
C

WH-18
YL-18

C991-A33

T725-A32

326-CH1
403-CH58
430-CH13
443-CH2
450-CH17
521-CH4
522-CH5
944-CH7
945-CH8
A307-CH9
A982-CH10
F762-CH20

TWISTED WIRES

BK-18
WH-18

G833-A47

CJ-C10
1130580

CH-C1
3E6286

BR-16-HV

PU-18
WH-18

AT-C1
1552269

GN-16-HV

(21) FUEL TEMP SENSOR


130-9811

129-M9
A893-M11

900-AT13
901-AT14

A-C1
2274002

JAKE/CAT BRAKE SOLENOID L/H


OR-14

398-CJ103

CJ-C36
1552272
X918-CJ116
2
H795-CJ117
1
3
X919-CJ118
4

E907-AT10 GY-18
E906-AT6 OR-18

1
2

OR-16

397-CJ104

397-CJ104

RD-18
BK-18
WH-18

(6) GROUND LVL SHUTDOWN SW


1586634

605-CJ67 YL-16
606-CJ68 GY-16
614-CJ86 PU-16
614-CJ121 PU-16
617-CJ73 BR-16
P990-CJ74 BR-18

200-CJ112 BK-16
200-CJ113 BK-16
321-CJ55 BR-18

RD-18
WH-18
BK-18

1
3

E907-AT10 GY-18
E909-AT11 WH-18
755-AT12 OR-18

AT-C9
1552269
BK-18
WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

BR-18

751-AT3 GN-18
752-AT4 YL-18
J809-AT21 BK-18
E900-AT5 WH-18
J808-AT15 BK-18
J807-AT17 BK-18
E906-AT6 OR-18
E908-AT7 BR-18
754-AT8 BU-18
E901-AT9 GN-18

BK-18

J808-AT15 BK-18
J809-AT21 BK-18
751-AT3 GN-18
752-AT4 YL-18
754-AT8 BU-18
755-AT12 OR-18
900-AT13 PU-18
901-AT14 WH-18

AT-C8
1552269
(28) OUTPUT SPEED SENSOR (TRAILING)
193-2550

BK-18
WH-18

YL-18
BR-18

E921-CJ33
E922-CJ34

WH-18

AT-C10
7X6222
J764-AT1

RD-2
CJ-C25
1552267
A
A301-CJ126 WH-16
199-CJ127 RD-16
B
C
A300-CJ128 GN-16

E919-CJ31
E920-CJ32

AG-C1
1130580
114-AG1 RD-18
1
138-AG2 GN-18
2
106-AG3 WH-18
3
N939-AG4 GN-18
4
201-AG5 BK-18
5
G485-AG6 BU-18
6
200-AG7 BK-14
7
200-AG8 BK-14
8
C216-AG22 BK-18
9
K927-AG57 BU-18
10
322-AG11 GY-18
11
987-AG71 WH-16
12
C529-AG12 GY-18
13
H718-AG13 GY-18
14
P976-AG47 BR-18
15
J814-AG28 BK-14
16
J813-AG31 BK-14
17
C530-AG14 BU-18
18
605-AG15 YL-16
19
606-AG68 GY-16
20
611-AG50 PU-14
21
614-AG53 PU-16
22
617-AG54 BR-16
23
200-AG70 BK-18
24
P945-AG58 OR-18
25
A958-AG66 WH-18
26
P946-AG59 BR-18
27
619-AG17 GN-14
28
H713-AG18 PK-18
29
H714-AG19 OR-18
30
J815-AG20 BK-14
31
H717-AG21 BR-18
32
33
E919-AG23 YL-18
34
E920-AG24 BR-18
35
36
E921-AG26 PK-18
37
E922-AG27 GN-18
38
39
976-AG29 OR-18
40

106-AG3

(3) HYD OIL TEMP SENSOR


130-9811

E909-AT11 WH-18
E908-AT7 BR-18

1
2

(28) OUTPUT SPEED SNSR (LEADING)


193-2550

(6) HOOD ACTUATOR SW


1460240

CJ-C41
1552269
442-CJ9 GY-18
1
201-CJ26 BK-18
2

TWISTED WIRES
AT-C14
1552269
K977-AT16 PK-18
1
J764-AT1 BR-18
2

(26) XSMN OIL TEMP SENSOR


145-7028

AT-C13
1552269

A300-CJ128 GN-16
A301-CJ126 WH-16

200-CJ54 BK-16
200-CJ109 BK-16
200-CJ110 BK-16
200-CJ112 BK-16
200-CJ113 BK-16
321-CJ55 BR-18

CJ-C1
3E6286

(5) ARC SUPPRESSOR 1


2184935

(32) CLUTCH 1 REV (32) CLUTCH 2 FWD (32) CLUTCH 3 4TH


216-5338
216-5338
216-5338

AT-C5
1552269

RELAY PANEL

(36) SECONDARY STEERING PRESS SW


230-5771

CONN 18

WH-8

(6) ALTERNATOR BREAKER


1712212

CBL-UU

BK-16
RD-16
BU-16

976-CJ27

1
2

PK-18
BK-18

202-CJ30
453-CJ18
416-CJ17

SECONDARY STEERING ATTACHMENT

1
2

CJ-C14
1552269

(8) FUEL LEVEL SENDER


2208214

RD-14
RD-12
RD-14
RD-14

GN-18
GN-18
BK-18
BU-18

SECONDARY STEERING GROUND

1
2

PU-16
BK-16

101-AF1
101-AF2
101-AF3
101-AF4

727-CJ40
136-CJ53
202-CJ76
728-CJ39

AG-C4
3E5179
GN-14
BK-14
YL-16
BK-16
PU-14
BR-16
GY-16

619-AG46
200-AG40
605-AG15
200-AG39
611-AG55
617-AG54
606-AG69

PUMP GP (177-2921)

200-CJ54 BK-16
200-CJ109 BK-16
200-CJ110 BK-16
200-CJ112 BK-16
200-CJ113 BK-16
201-CJ83 BK-18
321-CJ55 BR-18

CJ-C28
1552269
1
614-CJ121
200-CJ110
2

1
2
3
4
5
6

(36) PRIMARY STEERING PRESS SW


3E-6450

CV-C1
1552269
727-CV10 GN-18
200-CV7 BK-18

200-CV6
200-CV7

(6) START RELAY


3E0075

CJ-C29
3E3364

1
2

200-CV6

(5) SECONDARY STEERING MOTOR


183-6967

447-CJ145 PK-18
604-CJ56 OR-16
605-CJ67 YL-16
606-CJ68 GY-16
614-CJ86 PU-16
614-CJ121 PU-16
617-CJ73 BR-16
P990-CJ74 BR-18

199-CJ127 RD-16
H795-CJ117 PK-18

GN-18

PU-18
WH-18

200-CJ54 BK-16
200-CJ109 BK-16
200-CJ110 BK-16
200-CJ112 BK-16
200-CJ113 BK-16
201-CJ83 BK-18
321-CJ55 BR-18

304-CJ96 WH-8
306-CJ51 GN-18
308-CJ52 YL-18
P990-CJ36 BR-18
P990-CJ75 BR-18

(6) ARC SUPPRESSOR START RLY


2184935

YL-16
BK-16

BU-18

1
2
3
4
5
6

GN-18
BR-18
WH-18

AY-C1
1552252
619-AY1
200-AY2
605-AY3

(23) LIFT CYL HEAD END PRESS SNSR


221-3416

BK-16
RD-16
BU-16

CJ-C19
CJ-C24
1552267
3E3370
BK-18
A
PK-18
B
OR-18
C

AG-C2
AG-C9
3E3370
1552267
138-AG2 GN-18
A
200-AG9 BK-18
B
C529-AG12 GY-18
C

CONN 11

(5) SECONDARY STEERING RELAY


183-6970
CBL-VV RD-00

1
2

STOP/TAIL

RD-4

GN-18

CJ-C12
1552273

CJ-C18
CJ-C23
1552267
3E3370
BK-18
A
GY-18
B
YL-18
C

(31) START AID SOL


2391134

727-CV2 GN-18
727-CV10 GN-18

102-CJ48 RD-14
112-CJ1 PU-4
174-CJ4 RD-10
199-CJ127 RD-16
200-CJ88 BK-18
200-CJ89 BK-14
306-CJ51 GN-18
308-CJ52 YL-18
H795-CJ117 PK-18
P990-CJ36 BR-18
P990-CJ75 BR-18

200-CJ89 BK-14
397-CJ104 OR-14
398-CJ103 BU-14

CONNECT TO CJ-C32

1
2

136-CV3

CJ-C13
3E3382

BK-18
BK-18

RD-10

CONN 4

BK-18
BK-18

GN-18
GN-18
728-CV5

ENGINE GROUND

30A

136-CV11
136-CV12

GN-18

GN-18

(6) HOOD RAISE/LOWER MOTOR CONTROL


1492612

X918-CJ116
X919-CJ118

CE-C3
3E3364
YL-16
1
BK-16
2

727-CV9

CV-C2
3E3382

GN-18

(15) SEC STEER INTERMEDIATE RELAY


3E-5239

(6) UNSWITCHED BUSS BREAKER (CAB)


6N-9349

CONNECT TO CJ-C33

136-CV11 GN-18
728-CV5 BU-18
136-CV12

1
5
2
4

1
2

RD-18
WH-18
BK-18

S
T

87
87a

RD-4

(6) HOOD ACTUATOR BREAKER


6T-3644
STOP/TAIL

85

727-CV1

RD-14

CJ-C16
1552273
OR-14
GN-16
BK-14
BU-14
RD-14
WH-16

86

727-CV2

1
2

101-AF4

101-CJ106

CV-C3
9X1054

GN-18

(6) BELLY GUARD BREAKER


3T-2662
RD-4

MOTOR

CBL-JJ

(14) STARTER
165-4619

RD-14

30

BK-00

101-CJ106

141-AH1

15A

MTRBAT

CBL-RR

RD-14

BK-00

GS

101-AF1

(4) QUICK COUPLER SOLENOID


180-8585

(19) FRONT AXLE OIL TEMP SENSOR


130-9811

CONN 8

CBL-CC

J
GN-14
GN-14

CONN 20

(51) LH GROUND

CBL-KK1

EU-C1
1552267
A
B
C

AG-C13
CP-C1
CP-C2
3E3364
1552269
1552269
G485-CP1 BU-18
G485-AG6 BU-18
1
1
201-AG5 BK-18
201-CP2 BK-18
2
2

BK-00

AUXILLARY START RECEPTACLE


CABLES KK1 AND KK2 ARE NOT
SERVICED SEPERATELY

(7) BLOCK AS
8C6358

AG-C21
1552267
A
B
C

CONN 19

CBL-HH BK-00
(33) DISCONNECT SW
7N0718

(7) 12V BATTERY 2


1152422

CBL-WW

(7) 12V BATTERY 1


1152422

BK-16

(4) QUICK COUPLER ARC SUPPRESSOR


218-4935

1
2

CH-C3
1552269
2
1

200-CH22 BK-16
A893-CH14 OR-16
CH-C16
1552267

RD-18
BK-18
WH-18

B
C
A

326-CH1
A893-CH14

PU-16
OR-16

(12) FUEL PRIMING PUMP SW


165-5970

WIRE GROUP COLOR DESCRIPTIONS


SYMBOL

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

ABBREV

COLOR

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

STARTING CIRCUIT

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


GROUND CIRCUIT
STARTING AID CIRCUIT
CAT DATA LINK
CAN DATA LINK
MONITOR CIRCUIT

THIS SCHEMATIC IS FOR THE 996H AND 972H WHEEL LOADER WITH STEEL MILL
ELECTRICAL SYSTEM
VOLUME 1 of 3: CHASSIS
MEDIA NUMBER: RENR6332-09
SCHEMATIC PART NUMBER: 237-5751, CHANGE: 02, VERSION: -, V, X

ENGINE CONTROL CIRCUIT


PAYLOAD CONTROL CIRCUIT
TRANSMISSION CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

HIGHWAYS

14

13

12

11

10

18

17
A272-C35

STRAP AS.

16

15

14

13

12

11

10

XMSN OUT. SPEED SNSR (A) +

XMSN OUT. SPEED SNSR (A) -

XMSN OUT. SPEED SNSR (B) +

XMSN OUT. SPEED SNSR (B) -

944-C110 OR-18

10
12

BAT- (1)

13

321-C249 BR-18
A273-C408 BK-14

14
CONVERTER OUTPUT SPD SNSR +

15

CONVERTER OUTPUT SPD SNSR -

16

E908-C227
E909-C218

BR-18
WH-18

17
18
19
CAT DATA LINK LOW

945-C105 BR-18

20
21

TRANSMISSION TEMP SENSOR

22

BAT- (2)

23

K977-C205
A273-C409

PK-18
BK-14

GN-18
BR-18
OR-18
GY-18
YL-18
YL-18
PK-18
YL-18
BU-18
GN-18
YL-18
BU-18
OR-18

200-F16 BK-18
A524-F3 BR-18

3
4

A525-F2 GN-18

135-F13 BU-18

6 2 K

200-F10 BK-18

F-C4
1552269

WH/RD-14
BK-14

MOTOR

900-C147
901-C121
976-C116

25
26

3 3 K

27

200-F10
200-F16
200-F11
200-F15

PU-18
WH-18
OR-18

28

E900-C207
E901-C203
E906-C221
E907-C246
E908-C227
E909-C218
G764-C117
J764-C273
J807-C193
J808-C194
J809-C460
K977-C205
N939-C112
P990-C461

29
30
BAT+ (1)

31

GROUND

32

HMU 2-4 OR CCS AUTO 4

33

AUTO/MANUAL SW - MANUAL

34

HMU 1-4 OR CCS AUTO 3

35

170-C70 RD-14
202-C19 BK-18
977-C197 YL-18
973-C195 BR-18
H728-C198 GN-18

36
37
38

BAT+ (2)

39

HMU 1 OR UPSHIFT SW N/C

40

HMU 2 OR UPSHIFT SW N/O

41

HMU 3 OR DOWNSHIFT SW N/C

42

HMU 4 OR DOWNSHIFT SW N/O

43

170-C107 RD-14
G768-C187 GN-18
G760-C191 WH-18
G761-C229 YL-18
G762-C231 BR-18

WH-18
GN-18
OR-18
GY-18
BR-18
WH-18
PK-18
BR-18
BK-18
BK-18
BK-18
PK-18
GN-18
BR-18

48

CLUTCH 4 (SPEED3)

49

SOLENOID RETURN

50

CLUTCH 5 (SPEED2)

51

J815-C492
J815-C84

170-C99 RD-14
901-C121 WH-18
755-C120 OR-18
J807-C193 BK-18
900-C147 PU-18

56

BAT- (3)

57

J808-C194
J764-C273
A273-C417

BK-18
BR-18
BK-14

J809-C460

BK-18

62

IMPL POD DOWN SHIFT N/O

63

752-C111 YL-18
E746-C44 GN-18

64
CLUTCH 1 REVERSE

65

CLUTCH 3 (SPEED 4)

66

5
6
7
8
9

BK-18

CE-C1
1552269

751-C115 GN-18
754-C142 BU-18

67
68

BK-18

BK-18

HEATED OUTSIDE MIRRORS HARNESS (ATTACHMENT)

522-F9 WH-18

202-C113 BK-16

70

KEYSWITCH START

AXLE COOLER SOLENOID

RIDE CONT SOL ON/OFF #3

RIDE CONT/AXLE COOLER RTN

RIDE CONT SOL ON/OFF #1

RIDE CONT SOL ON/OFF #2

START RELAY

START RELAY/BACKUP ALM RTN

SEC STEER INTMD RELAY

HEATED MIRROR RELAY

10

RIDE CONTROL INDICATOR LED

11

A272-C35
A273-C408
A273-C409
A273-C417
C543-C407
C583-C395
E701-C405
E746-C44
G480-C316
G746-C13
G750-C196
G755-C186
G760-C191
G761-C229
G762-C231
G763-C185
G766-C189
G767-C190
G768-C187
G787-C418
G788-C423
G848-C378
H728-C198
H729-C63
H730-C201
J887-C490
P910-C38
P915-C422
X972-C188
X973-C192
X974-C200
Y794-C374
Y795-C375

307-C3 OR-18
J887-C490 PU-18
J815-C492 BK-14
976-C116 OR-18
N939-C112 GN-18
306-C109 GN-18
P990-C461 BR-18
728-C106 BU-18
C543-C407 GY-18
E701-C405 PK-18

12
MSS RED LED

13

ALTERNATOR R TERMINAL

14

G848-C378 GN-18
403-C123 GN-18

15
16
17
18
LOW FUEL LVL WRN IND LED

19

XMSN OIL FILTER BYP IND LED

20

NEUTRALIZER DISABLE IND LED

21

G480-C316 GN-18
436-C47 OR-18
910-C15 YL-18

22

G763-C185

23

DIRECTION SW (NEUTRAL)

PU-18

24

450-C263 YL-18

25

ENGINE SP TACH WIRE (FREQ)

26
27
DIRECTION SW (REVERSE)

28

HEATED MIRROR SWITCH

29

G755-C186
C583-C395

GY-18
GN-18

720-C234
X974-C200
X973-C192
X972-C188
G746-C13
P910-C38
417-C183
484-C140
H729-C63
G787-C418

PU-18
BR-18
BU-18
GN-18
WH-18
BR-18
GY-18
YL-18
WH-18
GN-18

30
NEUTRALIZER DISABLE SWITCH

31

VSC #1 (ECONOMY)

32

VSC #2 (MID)

33

VSC #3 (POWER)

34

LEFT PEDAL POSITION SENSOR

35

SEC STRG TEST SWITCH

36

PRIM STRG PRESSURE SW N/O

37

PRIM STRG PRESSURE SW N/C

38

CCS AUTO 2

39

REMOTE FNR INPUT 1

40

515-F7 GY-14

42

REMOTE FNR INPUT 6

43

CCS AUTO 1-4

44

RIDE CONTROL SW (ON)

45

RIDE CONTROL SW (AUTO)

46

P915-C422
G788-C423
H730-C201
G767-C190
G766-C189

C-C45
1552273

GND

MOTOR

GN-16
BK-16
GY-16
BR-16
OR-16

155-5789
P

B+

200-C210
118-C274
503-C256
505-C254

2
6
3
5

BK-18
GY-18
BR-18
BU-18

WA-C2
1552252

TO INSURE PROPER GROUND


REMOVE PAINT AND
CORROSION BEFORE
CONNECTING GROUND STRAP
CAB GROUND 4

RH REAR HID FLOOD


210-8423
1

BAT +

BAT -

KEYSWITCH ON

R-TERM

RS-232 TXD

RS-232 RXD

RS-232 GND

RS-232 DTR

10

RS-232 DCD

11

12

BK-14
BK-14
BK-14
BK-14
GY-18
GN-18
PK-18
GN-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
WH-18
GN-18
GN-18
YL-18
GN-18
GN-18
WH-18
BR-18
PU-18
BR-18
PK-18
GN-18
BU-18
BR-18
OR-18
GN-18

RH REAR CAB FLOOD


219-6487

+12V SPLY

14

GROUND

15

TRIGGER #1

16

TRIGGER #2

17

TRIGGER #3

18

STANDBY

19

118-C274
200-C209
200-C210
503-C256
504-C255
505-C254
515-C235
516-C241
517-C240
592-C392
A523-C236
A524-C237
A525-C238

RS232 PORT1-RXD
RS232 PORT1-DTR

FEED GND

24

BULKHEAD PASSTHROUGH
251-4243

Y794-C374
Y795-C375

YL-18
BK-14
BK-14
BK-14
BK-14
GY-18
GN-18
PK-18
GN-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
WH-18
GN-18
GN-18
YL-18
GN-18
GN-18
WH-18
BR-18
BK-18
PU-18
BR-18
PK-18
GN-18
BU-18
BR-18
OR-18
GN-18

27

REAR VISION

29

GY-18
BK-14
BK-18
BR-18
YL-18
BU-18

13

CONN 14

118-C274
200-C209
200-C210
503-C256
504-C255
505-C254
515-C235
516-C241

118-C274
200-C209
200-C210
503-C256
504-C255
505-C254
515-C235

GY-18
BK-14
BK-18
BR-18
YL-18
BU-18
GY-14
GN-14

18

516-C241
517-C240
522-C125
592-C392
A523-C236
A524-C237
A525-C238

104-C456 YL-16
201-C304 BK-16
403-C457 GN-18

21

WH-18
GN-18
OR-18
GY-18
BR-18
WH-18
PK-18

592-C202 BU-16
604-C78 OR-16
605-C91 YL-16
606-C89 GY-16
611-C32 PU-14
615-C318 YL-18
617-C83 BR-16
619-C40 GN-14
910-C15 YL-18
A307-C129 GY-18
A982-C130 BR-18

WH-18

RD-14

E701-C405 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C229 YL-18
G762-C231 BR-18
G763-C185 PU-18
G768-C187 GN-18
G848-C378 GN-18
G850-C29 BU-18
H795-C222 PK-18
Y794-C450 OR-18
Y795-C451 GN-18

174-C2 RD-10
199-C72 RD-16
200-C209 BK-14
200-C210 BK-18
201-C135 BK-18
201-C304 BK-16
202-C4 BK-18

615-C298
987-C160
C216-C24
C216-C217
C216-C314
E746-C44
G787-C418
G788-C423
P915-C422

202-C143 BK-18
202-C31 BK-16
307-C3 OR-18
308-C87 YL-18
320-C319 OR-16
320-C390 OR-16
320-C317 OR-16

567-C372
567-C360
567-C473
567-C364

CONNECTS TO
CJ-C11
ON THE
CHASSIS AND
ENGINE DGM
FOR PART #'S
SEE THE
TITLE BLOCK

C-C2
8N1532
1
2

WH-14
WH-14
WH-14
WH-14

3
5
6

110-C66 RD-14
174-C2 RD-10

592-C392 BU-16

C-C1
2144208
1
2
3
4
5

728-C106 BU-18
P990-C461 BR-18
202-C4 BK-18
308-C87 YL-18
419-C118 YL-18

592-C272 BU-16

604-C78 OR-16

142-EG8 BU-18
EG-C1
1552273
+24V BATTERY IN
+24V SWITCHED IN

1
2

GROUND

+12V MEMORY OUT

+12V SW OUT

GROUND

115-EG4 PK-18

121-EG1 RD-18
115-EG4 PK-18
200-EG5 BK-18

200-EG5 BK-18

605-C79 YL-16

605-C90 YL-16
605-C91 YL-16

606-C80 GY-16

606-C88 GY-16
606-C89 GY-16

611-C32 PU-14

PU-18
GN-16
YL-18
BU-18
BR-18
YL-18
PU-18
BR-18
GN-18

C529-C59
C530-C61
C583-C395
E455-C403
G485-C385
G486-C388
G766-C189
G767-C190
H702-C479
H703-C478
H728-C198
H729-C63
H730-C201
H795-C481
P910-C38
P976-C77
X972-C188
X973-C192
X974-C200

GY-18
BU-18
GN-18
BR-18
BU-18
GN-18
GN-18
WH-18
PU-18
YL-18
GN-18
WH-18
BR-18
PK-18
BR-18
BR-16
GN-18
BU-18
BR-18

142-EG8 BU-18

432-C387 PK-18
442-C381 GY-18

CONN 16
CONNECTS TO
CJ-C4 ON THE
CHASSIS AND
ENGINE DGM
FOR PART #'S
SEE THE
TITLE BLOCK

12
13
14

506-C10 PU-18
507-C11 WH-18
E455-C403 BR-18
G764-C117 PK-18

615-C318 YL-18
615-C298 YL-14
615-C291 YL-14

15
16
17
18
19
20
21
22

484-C140 YL-18
987-C160 WH-16
H718-C225 GY-18
611-C32 PU-14
106-C18 WH-18
114-C41 RD-16
138-C20 GN-18

121-EG1 RD-18
115-EG2 PK-18
200-EG3 BK-18

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

42
43
44

CONNECTS TO
CJ-C6 ON THE
CHASSIS AND
ENGINE DGM
FOR PART #'S
SEE THE
TITLE BLOCK

45
46
47
48
49
50
51
52
53
54

C216-C22 BK-16
322-C39 GY-16
J815-C84 BK-14
976-C116 OR-18
C529-C48 GY-18
C530-C49 BU-18
K927-C108 BU-18
E919-C51 YL-18
E920-C52 BR-18
E921-C53 PK-18
E922-C54 GN-18
G485-C385 BU-18
G486-C388 GN-18
H713-C57 PK-18
H714-C58 OR-18
P739-C493 BU-16
727-C289 GN-16
453-C119 PK-18
201-C135 BK-18
417-C183 GY-18
447-C380 PK-18
J813-C226 BK-14
H717-C67 BR-18
N939-C112 GN-18
416-C184 OR-18
102-C69 RD-14
Y794-C425 OR-18
Y795-C426 GN-18
306-C109 GN-18
J814-C286 BK-14
P976-C77 BR-16

C529-C60
C530-C62
E919-C51
E920-C52
E921-C53
E922-C54
H713-C57
H714-C58
H717-C67
H718-C225
J813-C226
J814-C286
K927-C108
P945-C270
P946-C303
Y794-C25
Y795-C114

57
58
59
60

136-C75 GN-16
321-C249 BR-18
604-C78 OR-16
605-C79 YL-16
606-C80 GY-16

BK-18

C216-C26 BK-16

62
63

C529-C48 GY-18
C530-C49 BU-18
C543-C407
C583-C395
E455-C403
E701-C405
E746-C44
E919-C51
E920-C52
E921-C53
E922-C54
G479-C315
G480-C316
G485-C385
G486-C388
G746-C13
G750-C196
G755-C186
G760-C191
G761-C229
G762-C231
G763-C185
G766-C189
G767-C190
G768-C187
G787-C418
G788-C423
G848-C378
G850-C29
H702-C479
H703-C478
H713-C57
H714-C58
H717-C67
H718-C225
H728-C198
H729-C63
H730-C201

64
65
66

614-C82 PU-16
617-C83 BR-16
619-C40 GN-14
199-C72 RD-16
P945-C270 OR-18

67
68
69

426-C402 BR-18
P946-C303 BR-18

70

C-C35
1835785

1
2

964-C496 BU-18
762-C494 YL-18

3
4
5
6

326-C287 PU-18

7
8
9
10
11
12

430-C313
443-C399
450-C263
521-C124
522-C125

BU-18
YL-18
YL-18
YL-14
WH-18

13
14
15
16

A307-C129
G479-C315

GY-18
WH-18

17
18
19

G850-C29 BU-18
A982-C130 BR-18

20

H795-C480

PK-18

CONNECTS TO
CH-C1 ON THE
CHASSIS AND
ENGINE DGM
FOR PART #'S
ON THE
TITLE BLOCK

30
3E-5239

23

H795-C480

PK-18

24
25
26
27

403-C81 GN-18
944-C127 OR-18
945-C128 BR-18

28
29
30
31

H703-C478
H702-C479

YL-18
PU-18

32
33

34

150-C126 OR-16

35

38

Y794-C374
Y794-C425

OR-18
OR-18

104-C456
105-C455
201-C304
403-C457

GN-14
BU-14
WH-18
BU-16
PU-18
BR-18
GN-18
YL-16
RD-16
BK-16
GN-18

944-C458 OR-18
945-C459 BR-18
Y794-C435 OR-18
Y795-C444 GN-18

Y794-C445

OR-18

40

Y795-C447

18

GN-18
GN-18
GN-18

CONN 29

BAT+

53
54

C-C37
1552252

105-C455
201-C304
104-C456
403-C457
944-C458
945-C459
Y795-C444
Y794-C435

RD-16
BK-16
YL-16
GN-18
OR-18
BR-18
GN-18
OR-18

R-TERM

55

CONN 27

E746-G6 GN-18

G787-G15 GN-18

C529-C59 GY-18
C529-C60 GY-18

2
3

61

62

RS232 PORT3-TXD

63

RS232 PORT3-RXD

64

RS232 PORT3-GND

65

66

67

68

10

69

11

70

BAT-

KEYSWITCH ON

202-C71 BK-18
320-C317 OR-16
614-C96 PU-18
614-C199 PU-18
614-C321 PU-18
614-C322 PU-18
614-C469 PU-18
615-C298 YL-14

1
2
3

EG-C6
3E3376
1
2
3

87
87a

Y794-C431
Y794-C435

113-C12 OR-16

CAT DATA LINK HIGH

10

944-C141 OR-18

11

120-C281
115-C283
200-C219
A513-C339
592-C272

+24V BATTERY IN
+24V SWITCHED IN
GROUND

+12V MEMORY OUT

+12V SWITCHED OUT


GROUND

3E-6328

RD-16
PK-16
BK-16
RD-16
BU-16

115-C103 PK-16
115-C283 PK-16
124-C23 GN-14
124-C464 GN-14

105-C455 RD-16
944-C458 OR-18
945-C459 BR-18

BK-18

BK-18

PILOT SOLENOID

12

(1) BATTERY -

13

H717-C67 BR-18
210-C178 BK-14

131-C265 BR-18
131-C266 BR-16

413-C33 BR-18
511-C306 BR-18

16
17

104-C30 YL-16
106-C18 WH-18

512-C223 GN-18

18

290-C391
291-C404
E735-C86
201-C102

2
3
4

BK-18
BK-18
PU-18
BK-18

200-C21 BK-18
T866-C174 YL-18

20

945-C134 BR-18

518-C329 OR-16
537-C56 GN-16

KEY SW INPUT

OUT TO DASH T/S IND


OUT TO DASH BUCKET IND

GROUND

A541-C327 PU-16
633-C328 BU-18
200-C213 BK-16

961-C495 BR-18

110-C66 RD-14

(2) BATTERY -

23

BUCKET/FORK SELECT SW COMMON

24

112-C1 PU-4
114-C41 RD-16
136-C75 GN-16

26

691-C326 GY-16

103-5526

1
2

+ BATTERY

SPEEDOMETER LAMP

TACHOMETER LAMP

GAGE LAMP

C-C98
2469371
30
3E-5239

GY-18
BU-18
YL-18
BR-18
PK-18
GN-18
PK-18
OR-18
BR-18
GY-18
BK-14
BK-14
BU-18
OR-18
BR-18
OR-18
GN-18

87
87a

5
2

85

3E-5239

87
87a

C-C96
1195094
5
2

85

30

C-C29
9X1054
86

3E-5239

85

87
87a

30
3E-5239

320-C390 OR-16
322-C39 GY-16

3E-5239

32

5
2
4

28
26

(1) BATTERY +

31

GROUND

32

IMPL LOCKOUT SW N/O

33

IMPL LOCKOUT SW N/C

34

KICKOUT SET SW LIFT

35

85

5
2
4

10A

134-C337 YL-14
134-C268 YL-14

141-C14 PK-18
141-C397 PK-16

37

592-C272 BU-16
605-C90 YL-16
606-C88 GY-16
615-C291 YL-14
944-C110 OR-18
944-C127 OR-18
945-C105 BR-18
945-C128 BR-18
A273-C408 BK-14
A273-C409 BK-14
A273-C417 BK-14
C543-C407 GY-18
J815-C491 BK-18
J887-C490 PU-18
P739-C493 BU-16

38
(2) BATTERY +

39

KICKOUT SET SW TILT

40

10A

10A

10A

15A

15A

10A

10A

10A

10A

15A

10A

LH BRAKE PEDAL SNSR


10A

10A

29

120-C281 RD-16

27

199-C72 RD-16

691-C326 GY-16

25

FINE MODULATION SW N/O

43

8V SENSOR PWR

44

8V SENSOR RET

45

21

148-C282 RD-16

19
17
15
13

10A

REAR FLOOD RELAYS

(3) BATTERY +

47

121-C170
H713-C57
H714-C58
J813-C226
E921-C53
E922-C54

RD-14
PK-18
OR-18
BK-14
PK-18
GN-18

H718-C225
H722-C301

RAISE SOLENOID

48

LOWER SOLENOID

49

PROPORTIONAL RETURN

50

RACK SOLENOID

51

DUMP SOLENOID

52

P945-C270
P946-C303
T852-C163
T853-C164
T854-C165
T855-C166
T856-C155
T857-C156
T858-C175
T859-C176

944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

(3) BATTERY -

57

THIRD HE SOLENOID

58

THIRD RE SOLENOID

59

PROPORTIONAL RETURN

60

ANTI-DRIFT LOWER SOLENOID

61

ANTI-DRIFT DUMP SOLENOID

62

FINE MODULATION SW N/C

63

210-C269 BK-14
E919-C51 YL-18
E920-C52 BR-18
J814-C286 BK-14
P945-C270 OR-18
P946-C303 BR-18
T870-C167 BR-18

T862-C182
T863-C179
T864-C180

64
65

15A

10A

(NOT USED ON 980G)


15A

9
7

70

126-C299 PK-16
130-C5 RD-16
139-C277 RD-16

20A

10A

10A

OR-18

PILOT SOLENOID RETURN

112-C1 PU-4

BU-18
PU-18
BR-18

K927-C108

BU-18

T866-C174

YL-18

105-C259 RD-16
108-C271 BU-14
113-C12 OR-16

A273-C408
A273-C409
A273-C417

A273-C408
A273-C409
A273-C417

BK-16
BK-18
BK-18
BK-18
BK-18
BK-18
GN-14
GN-18

105-C259 RD-16
115-C280 PK-16
118-C275 GY-18
126-C299 PK-16
127-C336 OR-14
130-C5 RD-16
131-C265 BR-18
133-C177 OR-16

7
8
9
AUTODIG OPERATOR TRIG IND

10

AUTODIG AUTO TRIGGER IND

11

AUTODIG RECORD MODE IND

12

T864-C180
T862-C182
T863-C179

BR-18
BU-18
PU-18

105-C259 RD-16
108-C271 BU-14
113-C12 OR-16
115-C280 PK-16

13

115-C280 PK-16

14
15
16

118-C275 GY-18
118-C258 GY-16

17
18

122-C279 RD-16
122-C278 RD-16

FUEL PRESS IND LED

19

413-C33 BR-18

20

122-C278 RD-16
122-C279 RD-16
124-C23 GN-14
124-C464 GN-14
126-C299 PK-16
127-C336 OR-14
130-C5 RD-16
131-C265 BR-18
133-C177 OR-16

21
22
23

124-C23 GN-14
124-C464 GN-14
126-C299 PK-16
127-C336 OR-14
130-C5 RD-16
131-C265 BR-18
133-C177 OR-16

LIFT LEVER POSITION SENSOR

24

TILT LEVER POSITION SENSOR

25

THIRD LEVER POSITION SENSOR

26

H710-C171
H711-C172
H722-C301

PK-18
GN-18
GN-18

27
AUTODIG OP MODE SW STEP (S1)

28

AUTODIG OP MODE SW ON (S2)

29

AUTODIG KICKOUT SET SW N/O

30

AUTODIG KICKOUT SET SW N/C

31

134-C337 YL-14
136-C310 GN-16

ROTARY LIFT POSITION SENSOR

32

ROTARY TILT POSITION SENSOR

33

139-C277 RD-16

AUTODIG MODE SW #1

36

AUTODIG MODE SW #2

37

AUTODIG MODE SW #3

38

AUTODIG MODE SW #4

39

T857-C156 GN-18
T856-C155 WH-18
T858-C175 GY-18
T859-C176 WH-18
C530-C62 BU-18
H718-C225 GY-18

134-C337 YL-14
136-C310 GN-16

141-C285 PK-16

T852-C163
T853-C164
T854-C165
T855-C166

138-C37 GN-18
138-C43 GN-18

GY-18
OR-18
YL-18
BU-18

139-C277 RD-16
141-C285 PK-16
147-C73 RD-18
151-C159 GN-16
164-C264 WH-18
164-C276 WH-18
168-C68 GN-16

40
42
43

147-C73 RD-18
151-C159 GN-16
164-C264 WH-18
164-C276 WH-18
168-C68 GN-16
200-C21 BK-18
200-C211 BK-16
200-C212 BK-18
200-C213 BK-16
200-C219 BK-16
200-C220 BK-18
200-C312 BK-16
200-C454 BK-16

AUTODIG TRIGGER SW N/O

44

AUTODIG TRIGGER SW N/C

45

T860-C161
T861-C162

OR-18
YL-18

46
47
48

200-C230 BK-12
200-C260 BK-12

49
LIFT HE PRESSURE SENSOR

50

C529-C60 GY-18

51
3RD FUNCTION FLOW SW N/O

52

3RD FUNCTION FLOW SW N/C

53

200-C21 BK-18

134-C337 YL-14
139-C277 RD-16
141-C285 PK-16
147-C73 RD-18
164-C264 WH-18
413-C33 BR-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-16
537-C56 GN-16
538-C331 BR-16
633-C328 BU-18
646-C293 OR-18

113-C12 OR-16
118-C258 GY-16
122-C279 RD-16
124-C23 GN-14
124-C464 GN-14
136-C310 GN-16
138-C37 GN-18
138-C43 GN-18
168-C68 GN-16

55

290-C391
291-C404
410-C382
511-C306
512-C223

56
57
58

201-C102 BK-18
201-C224 BK-18
290-C391 BK-18
291-C404 BK-18
410-C382 WH-18
518-C329 OR-16
537-C56 GN-16
538-C331 BR-16
608-C294 GN-14

200-C220 BK-18
200-C212 BK-18
200-C211 BK-16

59
60
61

BK-18
BK-18
WH-18
BR-18
GN-18

62
63
64
65
66
MACHINE CAN DATALINK

67

MACHINE CAN DATALINK

68

Y794-C25 OR-18
Y795-C114 GN-18

200-C454 BK-16
200-C213 BK-16
200-C219 BK-16

69
70

200-C309
200-C468
200-C311
200-C369
200-C370
200-C320

C-C8
1471446
J2

BK-16
BK-18
BK-18
BK-18
BK-18
BK-18

944-C144
944-C379
945-C136
945-C383
961-C495
C542-C323
E735-C86
H708-C157
H709-C158
T852-C163
T853-C164
T854-C165
T855-C166
T856-C155
T857-C156
T858-C175
T859-C176

OR-18
OR-18
BR-18
BR-18
BR-18
GN-18
PU-18
OR-18
BU-18
GY-18
OR-18
YL-18
BU-18
WH-18
GN-18
GY-18
WH-18

200-C204 BK-14

16

164-E7 WH-18

GND FOR TRIGGER

SWITCH 2 NO

SWITCH 1 AND/OR SWITCH 2 NC


TRIGGER NO
TRIGGER NC
GND

+24V

105-C259 RD-16
115-C280 PK-16
118-C275 GY-18
126-C299 PK-16
127-C336 OR-14
130-C5 RD-16
131-C265 BR-18
133-C177 OR-16

GND

SIGNAL X-AXIS (TILT)

CALIBRATE

SIGNAL Y-AXIS (LIFT)

CALIBRATE

134-C337 YL-14
139-C277 RD-16
141-C285 PK-16
147-C73 RD-18
164-C264 WH-18

A
B

AUTODIG TRIGGER SW

218-4935

646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18
944-C28 OR-18
945-C17 BR-18
A513-C339 RD-16
A541-C327 PU-16
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T969-C307 YL-18

202-E6 BK-18
G788-E14 YL-18
P915-E13 PK-18
G787-E5 GN-18

164-E19 WH-18
164-E20 WH-18
164-E21 WH-18

BK-20

BU-20

FORWARD

PK-20

NEUTRAL

OR-20

REVERSE

411-C243
500-C252
501-C257
502-C253
614-C325

PK-18
BR-18
GN-18
OR-18
PU-16

E746-E23 GN-18
G787-E5 GN-18
H722-E9 GN-18
202-E27 BK-18

6
7
8
9

202-E27 BK-18

PK-18
YL-18

320-E12 OR-16

P915-E13 PK-18
G788-E14 YL-18

11
12

164-C276 WH-18
200-C309 BK-16
C216-C314 BK-18
320-C317 OR-16

CONN 28

E-C3
1552264

C216-E11 BK-18

164-E7 WH-18
200-E8 BK-16
C216-E11 BK-18
320-E12 OR-16

1
2
3
4

YL-18
OR-18

7
8

CONN 29
151-C159
200-C311
200-C320
200-C369

BK-18
BK-18
BK-18
BK-18

E918-C153
C216-C217
E917-C152

E746-E23 GN-18
G787-E5 GN-18
G788-E14 YL-18
H710-E1 PK-18
H711-E2 GN-18
H722-E9 GN-18
P915-E13 PK-18
T860-E25 OR-18
T861-E24 YL-18

T861-E24 YL-18
T860-E25 OR-18

C216-E26
C216-E16
C216-E17
C216-E15

E-C11
1552269

C-C39
2234778

320-E12 OR-16

GN-18
BK-18
WH-18

1
3

T861-E24 YL-18
T860-E25 OR-18
C216-E26 BK-18

PU-18
BK-18
BK-18
PU-18

7
8

BK-18

YL-18
BU-18
GN-18
PK-18

592-C8 BU-16
592-C202 BU-16
603-C297 PK-16
604-C78 OR-16
605-C91 YL-16
606-C89 GY-16

151-C159 GN-16
987-C160 WH-16

2
3

200-C370 BK-18
200-C468 BK-18
614-C96 PU-18
614-C199 PU-18
614-C321 PU-18
614-C322 PU-18
614-C469 PU-18
987-C160 WH-16
C216-C24 BK-18
C216-C217 BK-18
E917-C152 WH-18
E918-C153 GN-18
T869-C168 WH-18
T870-C167 BR-18

615-C239 YL-14
615-C318 YL-18
617-C83 BR-16
619-C40 GN-14
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18

MOTOR

OR-16
BK-16

237-3970

PU-18
BK-18
BK-18
PU-18

164-E19 WH-18
C216-E15 BK-18
H711-E2 GN-18

8
9
10

C-C94
2234778

T870-C167 BR-18
C216-C24 BK-18
T869-C168 WH-18

663-C433 GY-18
663-C432 GY-18

910-C15 YL-18
944-C28 OR-18
945-C17 BR-18
A307-C129 GY-18
A513-C339 RD-16
A541-C327 PU-16
A629-C300 BU-14
A982-C130 BR-18
C413-C251

YL-18

C413-C436
C413-C437

YL-18
YL-18

C414-C244

BU-18

C414-C438
C414-C439

BU-18
BU-18

E701-C405

PK-18

E707-C250

GN-18

E707-C440
E707-C441

GN-18
GN-18

E708-C247

PK-18

E708-C442
E708-C443

PK-18
PK-18

164-E20 WH-18
C216-E16 BK-18
H722-E9 GN-18

2
3
4
5

WH-18

BR-18
BK-18

265-8171

MOM

+24V

GROUND

SIG

CAL

+24V

GROUND

SIG

CAL

307-4671

Y794-C450

307-4671

C-C23
1552269

108-C271 BU-14
200-C204 BK-14

AT-C1
3E3364
1
2

108-AT1 RD-18
200-AT2 BK-18

200-C311 BK-18

237-3970

9
10

E746-E23 GN-18
202-E3 BK-18

284-3624

T969-C307

+24V

GROUND

SIG

CAL

Y795-C451

307-4671

WH-18

BR-18
BK-18

15

ECM MOUNT BOLT

200-C344 BK-18
411-C243
500-C252
501-C257
502-C253
C413-C251
C414-C244
E707-C250
E708-C247

PK-18
BR-18
GN-18
OR-18

C-C101
1552272

3
4

A273-C409
A273-C417
A273-C408

C542-C393

BK-14
BK-14
BK-14

12

200-C499
200-C502
200-C498
200-C357
200-C467
200-C474

442-C381 GY-18
443-C399 YL-18
447-C380 PK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-14
567-C360 WH-14
567-C364 WH-14
567-C372 WH-14
567-C473 WH-14

GN-16
YL-18
BU-18
BR-18
YL-18
PU-18
BR-18
GN-18

C529-C59
C530-C61
C583-C395
E455-C403
G485-C385
G486-C388
G766-C189
G767-C190
H702-C479
H703-C478
H728-C198
H729-C63
H730-C201
H795-C481
P910-C38
P976-C77
X972-C188
X973-C192
X974-C200

GY-18
BU-18
GN-18
BR-18
BU-18
GN-18
GN-18
WH-18
PU-18
YL-18
GN-18
WH-18
BR-18
PK-18
BR-18
BR-16
GN-18
BU-18
BR-18

200-C356
200-C362
200-C363
200-C104
200-C384
200-C138

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-C345
200-C346
200-C324
200-C338
200-C359

BK-18
BK-18
BK-18
BK-18
BK-18

GN-18

MOM

539-C429 BU-18
540-C430 WH-18
604-C78 OR-16
610-C333 OR-14
611-C100 PU-14
611-C424 PU-18
615-C318 YL-18
619-C40 GN-14
633-C328 BU-18
661-C296 GN-18
662-C295 YL-18
663-C432 GY-18
663-C433 GY-18
910-C15 YL-18
A307-C129 GY-18
A982-C130 BR-18
C413-C436 YL-18
C413-C437 YL-18
C414-C438 BU-18
C414-C439 BU-18
E701-C405 PK-18
E707-C440 GN-18
E707-C441 GN-18
E708-C442 PK-18
E708-C443 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G848-C378 GN-18
G850-C29 BU-18
H795-C222 PK-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18

202-C396 BK-18
202-C366 BK-18
202-C358 BK-18
202-C85 BK-18
202-C284 BK-18
290-C391
291-C404
403-C401
410-C382
411-C243
426-C402
432-C387

BK-18
BK-18
GN-18
WH-18
PK-18
BR-18
PK-18

442-C381 GY-18
443-C399 YL-18
447-C380 PK-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-14
567-C360 WH-14
567-C364 WH-14
567-C372 WH-14
567-C473 WH-14

A
B

614-C76 PU-18
614-C477 PU-18
614-C242 PU-18
614-C245 PU-18
614-C7 PU-18
614-C482 PU-18
614-C497 PU-18
614-C500 PU-18

614-C371 PU-18
614-C92 PU-18

138-C37 GN-18
138-C43 GN-18
168-C68 GN-16
290-C391 BK-18
291-C404 BK-18
410-C382 WH-18
614-C462 PU-18
944-C144 OR-18
944-C379 OR-18
945-C136 BR-18
945-C383 BR-18
961-C495 BR-18
C542-C323 GN-18
E735-C86 PU-18
H708-C157 OR-18
H709-C158 BU-18
T852-C163 GY-18
T853-C164 OR-18
T854-C165 YL-18
T855-C166 BU-18
T856-C155 WH-18
T857-C156 GN-18
T858-C175 GY-18
T859-C176 WH-18

614-C94 PU-18
614-C64 PU-18
614-C462 PU-18
614-C82 PU-16
614-C325 PU-16
720-C234
727-C289
762-C494
944-C144
944-C379
945-C136
945-C383
961-C495
964-C496
973-C195
977-C197
A523-C236
A524-C237
A525-C238

411-C243 PK-18
945-C383 BR-18
C414-C244 BU-18

290-C391 BK-18

GROUND

443-C399 YL-18

ACTION ALARM

11

CAT DATA LINK HIGH

12
13

426-C402 BR-18
291-C404 BK-18
E707-C250 GN-18
C413-C251 YL-18

OR-18
BR-18
GY-18
BU-18

FRONT AXLE OIL TEMP

15

FUEL LEVEL SENSOR

16

HYD TEMP SENSOR

17

10

G486-C388
E455-C403

567-C360
567-C364
567-C372
567-C473
614-C215
614-C216
614-C242
614-C245
614-C371
E735-C55

WH-14
WH-14
WH-14
WH-14
PU-18
PU-18
PU-18
PU-18
PU-18
PU-18

118-C353
118-C354
200-C344
500-C252
501-C257

GY-18
GY-18
BK-18
BR-18
GN-18

GN-18
BR-18

20

CAT DATA LINK LOW

21

15

MODULE LOAD

22

E735-C132 PU-18
E735-C55 PU-18

P976-C77 BR-16

BK-14
BK-14
BK-14
RD-16
PU-16
122-C279 RD-16

BK-18
BK-18
BK-18
BK-18
BK-18

C413-C251 YL-18
C414-C244 BU-18
C529-C59 GY-18
C530-C61 BU-18
C542-C323 GN-18
C583-C395 GN-18
E455-C403 BR-18
E707-C250 GN-18
E708-C247 PK-18

G485-C385 BU-18
G486-C388 GN-18
G766-C189 GN-18
G767-C190 WH-18
H702-C479 PU-18
H703-C478 YL-18
H708-C157 OR-18
H709-C158 BU-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 BR-18
H795-C481 PK-18
P910-C38 BR-18

T852-C163
T853-C164
T854-C165
T855-C166
T856-C155
T857-C156
T858-C175
T859-C176
X972-C188
X973-C192
X974-C200

GY-18
OR-18
YL-18
BU-18
WH-18
GN-18
GY-18
WH-18
GN-18
BU-18
BR-18

154-7443

OPERATOR SW INPUT

127-C336 OR-14
A629-C300 BU-14

28

22

29

23

10

31

25

200-C288 BK-18

33

27

34

C-C81
1552264

509-C340
508-C302
200-C341
115-C280
A513-C339

WH/BK

LEFT SPEAKER -

WH

LEFT SPEAKER +

BK

GROUND

YL

+ BATTERY (MEM)

RD

+ BATTERY (12V)

GY/BK

RIGHT SPEAKER -

GY

WORK LIGHTS
FUEL PRESSURE

661-C296
200-C411
662-C295
200-C412

198-6570

AY-C1
3E3381
2

AUTODIG AUTO 2

K
249-2775

AUTODIG AUTO 1
AUTODIG RECORD

RD-18

+24 VOLTS

BK-18

GROUND

GY-18

PU-18

PU-18

PU-18

RH TURN IND

PU-18

MSS IND

PU-18

RIDE CONTROL

PU-18

START AID IND

10

YL-18

PRELUBE

11

PU-18

HIGH BEAM IND

12

YL-18

XMSN FILTER BYPASS

BUCKET TURN INDICATOR


ACTION LAMP

249-2763

3
4
5
6

539-AY2 BU-18
540-AY3 WH-18

663-C433
200-C406
663-C432
200-C410

5
4

202-BK

GROUND

126-PK

+ BATTERY

G750-BU

G755-GY
G768-GN

FWD
REVERSE

1
3

7
8

G760-WH

BR-18
PU-18

G761-YL

299-5840
FOURTH GEAR

G763-PU

NEUTRAL

G787-GN
G788-YL
P916-OR

3
4

CR-C1
3E5179

322-CR5

GY-16

OR-18

+V DISPLAY

BK-18

GROUND

GN-18

CLOCK

WH-18

DATA

YL-18

LOAD

BU-18

HARNESS CODE

G762-CR12
G763-CR13

BR-16
PU-16

BK-16

GY-16

BR-16

OR-16

PANEL LAMP 6
7N-5876

GND
MOTOR

T
B+

189-8622

X-C1
3E3370

200-X1 BK-14

B
C

CONN 42

NOTE:FOR JAPAN ROADING


2H-1855

610-W2 OR-14
619-W3 GN-14
611-W1 PU-14

A
B
C

NOTE: JUMPER 610-OR TO 619-GN


ON MACHINES NOT EQUIPPED WITH
ROADING LIGHTS.

G763-CR13 PU-16
202-CR6 BK-16
G750-CR7 BU-16
G755-CR8 GY-16
G768-CR9 GN-16
G760-CR10 WH-16
G761-CR11 YL-16
G762-CR12 BR-16

10

C-C71
3T3158

GN-16

322-8568

CONN 39

G750-CR7 BU-16
G755-CR8 GY-16
G768-CR9 GN-16
G760-CR10 WH-16
G761-CR11 YL-16

PANEL LAMP 3
7N-5876
C-C69
3T3158

W-C1
3E3370

CR-C3
1552264

12

HARNESS CODE

610-C333 OR-14
619-C40 GN-14
611-C100 PU-14

NEUT SW IP
GND

202-CR6 BK-16
322-CR5 GY-16

11

BU-18

FWD SW IP
RVS SW IP

202-BK

LOAD

C-C74
1552267

THIRD GEAR

12

592-C202 BU-16

DATA

YL-18

C-C70
3T3158

BK-18
GY-18
BR-18
OR-18

SEC GEAR

G762-BR

BK-18

CLOCK

WH-18

FIRST GEAR

11

1
2

GN-18

GY-18
BK-18
GY-18
BK-18

200-C416
118-C275
500-C252
502-C253

CONN 38

C-C10
1552273

BU-18
GY-18
GN-18
WH-18
YL-18

GROUND

10

603-C297 PK-16
605-C91 YL-16
606-C89 GY-16
610-C333 OR-14
614-C6 PU-18
614-C93 PU-18
614-C232 PU-18
614-C330 PU-16
614-C505 PU-18
615-C239 YL-14
617-C83 BR-16
646-C293 OR-18
647-C290 GN-18
944-C28 OR-18
945-C17 BR-18
A513-C339 RD-16
A541-C327 PU-16
A629-C300 BU-14

+V DISPLAY

BK-18

G762-C231
G763-C185

OR-18

605-AY4 YL-14

501-C257 GN-18

202-C31 BK-16
320-C319 OR-16
126-C299 PK-16
G750-C196
G755-C186
G768-C187
G760-C191
G761-C229

PANEL LAMP 7
7N-5876

606-AY5 GY-14

C-C85
1552252

OR-18
OR-18
GN-18
GN-18

DIMMER CONTROL

YL-18
YL-18

166-6928

134-9569

537-AY1 GN-14
539-AY2 BU-18
540-AY3 WH-18
605-AY4 YL-14
606-AY5 GY-14
A541-AY6 PU-18

A541-AY6 PU-18
537-AY1 GN-14

Y794-C449
Y794-C466
Y795-C448
Y795-C503

GROUND

GY-18
YL-18

C-C15
1552273

322-8568

BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
YL-18

+24 VOLTS

BK-18

C-C68
3T3158

E707-C441 GN-18
201-C420 BK-18
E708-C442 PK-18
C413-C437 YL-18
C414-C439 BU-18

CONN 37

G750-C196
G755-C186
G760-C191
G761-C229
G762-C231
G763-C185
G768-C187
T969-C307

RD-18

GN-18
BK-18
YL-18
BK-18

HEATER ELEMENT
198-6571

537-C16 GN-16
539-C429 BU-18
540-C430 WH-18
605-C91 YL-16
606-C89 GY-16
A541-C327 PU-16

537-C16 GN-16
537-C305 GN-16
538-C465 BR-16
539-C429 BU-18
540-C430 WH-18
592-C8 BU-16

RIGHT SPEAKER +

ATTACHEMENT RADIO
227-9981

CA-C2
3E3388

1
2
3
4
5
6
7
8

G763-CA1PU-20
202-CA2BK-20
G750-CA3BU-20
G755-CA4GY-20
G768-CA5GN-20
G760-CA6WH-20
G761-CA7YL-20
G762-CA8BR-20

C-C75
2304013

STEERING WHEEL GP
218-0654

CA-C1
1711653
1

PU-20

NEUTRAL SW

BK-20

GROUND

BU-20

FORWARD SW

GY-20

REVERSE SW

UPSHIFT (NC)

UPSHIFT (NO)

DOWNSHIFT (NC)

DOWNSHIFT (NO)

FNR SWITCH
177-7582
UPSHIFT SWITCH
218-0652
DOWNSHIFT SWITCH
218-0653

164-C264 WH-18
202-C143 BK-18
G746-C13 WH-18

OR-18

+V

BK-18

GROUND

WH-18

SIGNAL

C-C76
3E3364

130-C5 RD-16
604-C78 OR-16

COMMAND CONTROL STEERING WHEEL

267-5222

CONN 43

105-6117

T-C1
1552269

102-T2 RD-16
604-T1 OR-16

1
2

C-C77
1552267

C-C79
2234778

A982-C130
H795-C222
A307-C129

537-C305 GN-16
538-C465 BR-16

2
3

BR-18
PK-18
GY-18

RD-18

+V

BK-18

GROUND

YL-18

SIGNAL

204-7949

102-C131 RD-16

236-4616

614-C6 PU-18

C-C106
1552272

200-C332 BK-18

10

172-9200

C-C80
2234778

141-C285 PK-16
603-C297 PK-16

2
3

237-9736

6
7
8

200-C261 BK-18

9
10

C-C90
1552272
1

YL-16

PU-16

OR-16
BR-16

C
S
B

110-7887

308-C87 YL-18
326-C287 PU-18
307-C3 OR-18
105-C259 RD-16

OFF
ON
ST

C-C25
1552264

104-C46 YL-16
201-C9 BK-16
Y794-C466 OR-18
Y795-C503 GN-18
T902-C488 PK-18
T901-C487 YL-18

OR-18

KEY SW IN
GROUND

GN-18

CAN DATA LINK HIGH

CAN DATA LINK LOW

TIRIS INTERFACE SIGNAL LINE

TIRIS GND RETURN

218-0404

MACHINE SECURITY SYSTEM ANTENNA


206-5203

C-C91
1552269
1

BK

BK

C-C48
1552273

A-C1
9W1951

A-C2
3E3382

147-C73 RD-18
201-C292 BK-18
944-C28 OR-18
945-C17 BR-18
Y795-C448 GN-18
Y794-C449 OR-18

147-A1 RD-18
200-A2 BK-18

147-A1 RD-18
200-A2 BK-18
944-A3 OR-18
945-A4 BR-18
Y795-A5 GN-18
Y794-A6 OR-18

1
2
3
4
5
6

592-C8 BU-16
200-C335 BK-16

A
B
C

944-A3 OR-18
945-A4 BR-18
Y795-A5 GN-18
Y794-A6 OR-18

D
E
F
G
H

SERVICE
TOOL CONNECTOR

CAP PART NUMBER


8C-6354

CONN 41

117-2311

C-C72
1237615

CAT DATA LINK HIGH

DASH

BAT- (1)

CAT DATA LINK LOW

C-C67
2234778
C-C55
1552273

C216-C386
T852-C163
T853-C164
T854-C165
T855-C166

252-2422

BK-18
GY-18
OR-18
YL-18
BU-18

BK-18

COM

PK-18

S1

BU-18

S2

GN-18

S3

BR-18

S4

BK-16

BK-16

BK-16

BK-16

XMSN FILTER BYPASS SW

39

33

CLEAR

40

34

CLUSTER +V

41

35

MODULE DATA

42
44

REAR AXLE OIL TEMP

45

39

HYD FILTER BYPASS SW

46

C-C40
1552252

6
7

944-C144 OR-18
945-C136 BR-18

8
9

HEAT

10

10

C-C65
2234778

236-4625

2
3

168-C68 GN-16
P976-C485 BR-16

614-C497
200-C498
200-C499
614-C500

PU-18
BK-18
BK-18
PU-18

58

C-C53
1552264

59

63
64

66

67

10

68

118-C355 GY-18
118-C352 GY-18
200-C343 BK-18
505-C254 BU-18
504-C255 YL-18
503-C256 BR-18
507-C11 WH-18

62

CONN 31

200-C45 BK-18

C-C92
1552269

RD-16

RD-16

C-C64
2234778

B B

202-C366 BK-18
P910-C38 BR-18

3
4

WH-16

YL-16

BU-16

BR-16

P976-C486 BR-16
200-C484 BK-16

136-C310 GN-16
727-C289 GN-16
614-C501 PU-18

P W

200-C502 BK-18

69
70

BK-18

BK-18

132-1829

C-C95
2234778

2
3

H703-C478
H795-C481
H702-C479

5
MOM

236-4615

YL-18
PK-18
PU-18

1
2
3

614-C482 PU-18

10

MOM

MOM

236-4623

MOM

236-4621

7
8

200-C483 BK-18

9
10

3
4

236-4611

PC-C4
2234778

8
9

10

11

12

13

14

15

16

17

10

18

HIGH

268-1708

10

C-C50
2234778

C-C54
1552273

C-C62
2234778

LOW
MED

202-C350
973-C195
977-C197
H728-C198
H729-C63
H730-C201

BK-18
BR-18
YL-18
GN-18
WH-18
BR-18

BK-16

BK-16

BK-16

BK-16

21

22

23

PC-C8
1552264
MOM

236-4608

MESSENGER
239-5025

9
10

C-C51
1552267

PU-18
BR-18
GN-18

RD-14

BK-14

BR-14

BK-16

27

BK-16

KEY SW ON

28

BK-16

DIMMER CONTROL

29

CAT DATA LINK LOW

30

CAT DATA LINK HIGH

31

CAN DATA LINK HIGH

32

LIFT CYL HEAD PRESSURE

CAN DATA LINK LOW

33

LIFT CYL ROD END PRESSURE

34

LIFT POSITION

PCS PRINTER
230-7137

CABLE
233-5041

C-C52
1552264

PU-18

7
8

200-C324 BK-18

9
10

C-C59
2234778
1

2
3
4

202-C358 BK-18
G766-C189 GN-18
G767-C190 WH-18
202-C85 BK-18

5
6

ON
OFF

614-C74 PU-18
200-C474 BK-18
200-C357 BK-18
614-C477 PU-18

AUTO MANUAL GEAR SELECT CCS SW


201-7952
MANUAL

C216-C349
T856-C155

BK-18
WH-18

3
4

5
6

AUTO

C216-C367 BK-18
T857-C156 GN-18
614-C92 PU-18

236-4612

7
8

5
6
7

MOM

236-4620

200-C356 BK-18

9
10

9
10

AUTO 4
AUTO 3

36

PC-C7
1552273

3
5

614-C76

10

35

PC-C11
3E3382

2
4

236-4609

C-C60
2234778
STORE SWITCH

BK-16

291-2165

1-4

BK-16

MOM

GY-18
BK-18
WH-18

2-4

BK-16

GROUND

200-C467 BK-18

MANUAL

26

614-C169 PU-18

25

3
5

24

+BATTERY

T858-C175
C216-C376
T859-C176

2
4

20
1

202-C284 BK-18
720-C234 PU-18

2
3
4

C-C61
2234778

185-6335

19

BK-18

10

PU-18

280-4244

614-C64 PU-18

112-6174

57

65

BK-18
PU-18

3
5

10

56

WH-14
GY-14
PU-18
BK-18
BK-18
PU-18

2
4

55

61

236-4610

54

A/C

200-C342 BK-18

236-4630

53

60

MOM

52

C529-PC23 GY-18
C530-PC24 BU-18
614-PC42 PU-18
944-PC1 OR-18
945-PC40 BR-18
E416-PC22 PU-18

51

251-PC41 BK-18

236-4619

50

4
5

MOM

5
ECONOMY

49

2
3

614-C94 PU-18

MID

48

138-PC5 GN-18

C-C97
2234778

762-C494 YL-18
961-C495 BR-18
964-C496 BU-18

8V SENSOR POWER

MOM

3
4

47

PC-C5
3E5179
1

POWER

43

38

614-C7 PU-18
200-C362 BK-18
200-C363 BK-18
C542-C323 GN-18

4
2
4

185-6335

202-C351 BK-18
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

BU-18
BK-18
OR-18

38

202-C396 BK-18
C583-C395 GN-18

106-0107

C-C57
1552273

37

ALTERNATOR

H709-C158
C216-C365
H708-C157

C-C38
2234778

BAT+ (+24V)

32

GN-14
YL-14
PU-18
BK-18
BK-18
PU-18

118-C354 GY-18
118-C353 GY-18
200-C344 BK-18
502-C253 OR-18
501-C257 GN-18
500-C252 BR-18
506-C10 PU-18

AIR FILTER RESTRICTED

PANEL LAMP 4
7N-5876

STEERING GROUP

36

30

A523-C236
A524-C237
A525-C238

FUEL LEVEL LOW

192-7049

E707-C440 GN-18
201-C419 BK-18
E708-C443 PK-18
C413-C436 YL-18
C414-C438 BU-18

ANTENNA

WH-18
PU-18
BK-16
PK-16
RD-16

512-C223 GN-18
511-C306 BR-18

35

XMSN TEMP SENSOR}

28

517-C240 BU-14
567-C364 WH-14
516-C241 GN-14

200-C384

PU-18

NEUTRALIZER OVERRIDE

C-C14
1552273

10

32

MODULE CLOCK

26

C-C49
2234778

YL-18
BU-18
GN-18
BU-18
BR-18

PU-18

12

249-2763

XMSN OVERRIDE

614-C371

11

PARK BRAKE OVERRIDE

37
AUTO 2

38

39

40

41

REWEIGHT SWITCH

42

ZERO/CLEAR SWITCH

43

44

AUTO 1-4

45
1

RD-16

RD-16

WASHER B+

BK-16

GROUND

WIPER B+

WH-16

HIGH

YL-16

LOW

BU-16

PARK

BR-16

WASH

46
47
48

275-7741

49
50
51

WIRE GROUP COLOR DESCRIPTIONS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT
GROUND CIRCUIT
CAT DATA LINK
CAN DATA LINK
MONITOR CIRCUIT
ENGINE CONTROL CIRCUIT
TRANSMISSION CONTROL CIRCUIT
IMPLEMENT CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT
PRODUCT LINK RS-232 DATA LINK

202-C396 BK-18
614-C7 PU-18
614-C74 PU-18
614-C169 PU-18
614-C477 PU-18
614-C497 PU-18
614-C500 PU-18
614-C501 PU-18
720-C234 PU-18
727-C289 GN-16
762-C494 YL-18
961-C495 BR-18
964-C496 BU-18
C542-C323 GN-18
C583-C395 GN-18
G766-C189 GN-18
G767-C190 WH-18
P910-C38 BR-18
168-C68 GN-16
200-C45 BK-18
200-C324 BK-18
200-C342 BK-18
200-C356 BK-18
200-C483 BK-18
200-C484 BK-16
614-C64 PU-18
614-C76 PU-18
614-C92 PU-18
614-C94 PU-18
614-C482 PU-18

52
53
54
55

HARNESS ASSEMBLIES

56

IDENT
A
C
E
F
G
H
J
K
L
M
PC
T
W
Y
AT
AY
CA
CE
CF
CR
EG
RC
TC
WA

57
58
59
60
61
62
63

GND (EXTRA PIN)

64
65
66
67

CAN A DATA LINK HIGH

68

CAN A DATA LINK LOW

69
70

PC-C9
1740502
A
B

134-2540

PC-C3
3E3370
A

WH-18

BR-18
BK-18

4
MOM

263-1493

PART NUMBER CHG LOC


NOTE
260-9602
1
F-3 SERVICE TOOL
316-8515
2
L-17 MAIN CAB
310-7565
0
G-9 IMPLEMENT POD
192-2823
2
L-15 HVAC
316-8507
1
I-7 IMPLEMENT POD JOYSTICK (ATTACHMENT)
280-1436
1
L-7 CAB FLOOD LAMPS (ATTACHMENT)
236-7775
2
L-11 BEACON (ATTACHMENT)
280-1436
1
K-7 CAB FLOOD LAMPS (ATTACHMENT)
280-1437
1
L-8 CAB FLOOD LAMPS (ATTACHMENT)
280-1437
1
K-8 CAB FLOOD LAMPS (ATTACHMENT)
0
F-5 PAYLOAD CONTROL SYSTEM (ATTACHMENT)
317-5591
146-1892
1
H-1 LH PEDAL STOP LAMP SWITCH
121-8039
1
H-1 DIMMER SWITCH (JAPAN ATTACHMENT)
235-5506
4
K-7 CAB FLOOD LAMPS (STANDARD)
192-7805
0
F-10 AIR SEAT
154-4563
1
I-3 TURN SIGNAL SWITCH
152-6432
6
H-3 COMMAND CONTROL STEERING (ATTACHMENT)
236-7773
1
K-9 CAB HID LIGHTING (ATTACHMENT)
236-6207
1
L-11 HEATED OUTSIDE MIRRORS (ATTACHMENT)
2
H-3 HORN SWITCH/COMAND CONTROL STEERING
283-3367
236-7772
1
G-15 10A VOLT CONVERTER (ATTACHMENT)
263-2166
1
J-14 REAR VISION CAMERA (ATTACHMENT)
306-5350
0
F-15 VARIABLE PITCH FAN (ATTACHMENT)
276-0031
1
I-9 GATEWAY PRODUCT LINK (ATTACHMENT)
WIRE ASSEMBLIES
121-8038
2
F-2 DIMMER SWITCH JUMPER

ABBREV

COLOR

RD

RED

WH

WHITE

OR

ORANGE

YL

YELLOW

PK

PINK

BK

BLACK

GY

GRAY

PU

PURPLE

BR

BROWN

GN

GREEN

BU

BLUE

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

CAN A DATA LINK

OTHER COLOR DESCRIPTIONS

BK-18
BK-18
BK-18
BK-18
PU-18
YL-18
OR-18
BU-18
PK-18
BR-16
BR-16
WH-18
GN-18
GY-18
WH-18

HIGHWAYS

A
511-C306 BR-18
512-C223 GN-18

122-C279 RD-16

THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER WITH STEEL MILL
ELECTRICAL SYSTEM
VOLUME 2 of 3: CAB
MEDIA NUMBER: RENR6332-09
SCHEMATIC PART NUMBER: 237-5752, CHANGE: 03, VERSION: -, V, X

RH REAR SPEAKER
168-8772

+
-

RH DOME LAMP
3E-6389

C-C18
1552267

PANEL B

200-C206 BK-16

251-4339

C-C83
1552273

511-C306 BR-18
512-C223 GN-18

11

C-C42
1237615

30

SERVICE

PC-C2
1471446

202-C351 BK-18
C216-C386 BK-18
T852-C163 GY-18
T853-C164 OR-18

C216-C349
C216-C367
C216-C365
C216-C376
H702-C479
H703-C478
H708-C157
H709-C158
H795-C481
P976-C485
P976-C486
T856-C155
T857-C156
T858-C175
T859-C176

3
4

KEYSWITCH ON(SW PWR)

27

BRK OIL PRESS

21

T854-C165
T855-C166
X972-C188
X973-C192
X974-C200

134-C337 YL-14
615-C239 YL-14
614-C93 PU-18

25

201-C347
E735-C55

PU-18

633-C328 BU-18
411-C243 PK-18
539-C429 BU-18
G848-C378 GN-18
E701-C405 PK-18
G850-C29 BU-18
G479-C315 WH-18
611-C424 PU-18
436-C47 OR-18

592-C202 BU-16
200-C334 BK-16

26

20

567-C360 WH-14
124-C23 GN-14
567-C473 WH-14

973-C195 BR-18
977-C197 YL-18
H728-C198 GN-18
H729-C63 WH-18
H730-C201 BR-18

10

200-C414 BK-16

C-C66
2234778

24

18

C-C43
2234778

118-C352 GY-18
118-C355 GY-18
200-C343 BK-18
202-C350 BK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
507-C11 WH-18

PU-18

C-C44
1552252

10

23

138-C43 GN-18
200-C345 BK-18
200-C346 BK-18
138-C37 GN-18
C529-C59 GY-18
C530-C61 BU-18

567-C372
515-C235
614-C216
200-C104
200-C138
614-C215

HAZARD

19
ACTION LAMP

14

40

124-C464
521-C124
614-C245
200-C338
200-C359
614-C242

YL-18

LH TURN SIGNAL

18

13

36

124-C23 GN-14
124-C464 GN-14
200-C104 BK-18
200-C138 BK-18
200-C338 BK-18
200-C359 BK-18
200-C384 BK-18
201-C347 BK-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-14

12 VOLT CIGAR LIGHTER

200-C261 BK-18
200-C288 BK-18
200-C332 BK-18
200-C334 BK-16
200-C335 BK-16
200-C341 BK-16
200-C504 BK-18
201-C9 BK-16
201-C292 BK-18
202-C31 BK-16
307-C3 OR-18
308-C87 YL-18
320-C319 OR-16
326-C287 PU-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18

BR-18
BU-18
PU-18

14

31

944-C144
945-C136
C529-C59
C530-C61

YL-18

29

403-C401 GN-18

PU-18

8
10

24

PK-18

PU-18

GROUND

7
+ BATTERY

19

432-C387 PK-18

+24 VOLTS

WORK2

17

PU-18

YL-18

256-7822

614-C505 PU-18
200-C504 BK-18

16

E708-C247

WORK1

T864-C180
T862-C182
T863-C179

221-6803

12

136-C310 GN-16
200-C357 BK-18
200-C362 BK-18
200-C363 BK-18
200-C467 BK-18
200-C474 BK-18
200-C498 BK-18
200-C499 BK-18
200-C502 BK-18
202-C85 BK-18
202-C284 BK-18
202-C358 BK-18
202-C366 BK-18

PU-18
GN-16
YL-18
OR-18
OR-18
BR-18
BR-18
BR-18
BU-18
BR-18
YL-18
PU-18
BR-18
GN-18
C216-C365
C216-C349
C216-C367
C216-C376
C216-C386

+ BATTERY
GROUND
SIGNAL

BK-18
YL-18

11

138-C37 GN-18
138-C43 GN-18
200-C345 BK-18
200-C346 BK-18

ROADING
PARK
OFF

GY-18

6
1

614-C501 PU-18
614-C169 PU-18

113-C12 OR-16
118-C258 GY-16
124-C23 GN-14
124-C464 GN-14
136-C310 GN-16

GN-18

502-C253 OR-18
506-C10 PU-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

614-C215 PU-18
614-C216 PU-18

BK-14

GN-16

1
B

G485-C385 BU-18
447-C380 PK-18
442-C381 GY-18

E735-C132

PU-14

410-C382 WH-18
944-C379 OR-18

944-C379 OR-18
945-C383 BR-18
C413-C251 YL-18
C414-C244 BU-18
E455-C403 BR-18
E707-C250 GN-18
E708-C247 PK-18
E735-C132 PU-18
G485-C385 BU-18
G486-C388 GN-18

BK-18

539-C429 BU-18
540-C430 WH-18
610-C333 OR-14

442-C381 GY-18
443-C399 YL-18
447-C380 PK-18

GN-14

RD-18

539-C429 BU-18
540-C430 WH-18
610-C333 OR-14

37

202-C350 BK-18
202-C351 BK-18

720-C234 PU-18
727-C289
762-C494
964-C496
973-C195
977-C197
A523-C236
A524-C237
A525-C238

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

201-C347 BK-18
201-C348 BK-16

E735-C86 PU-18
A272-C233

E735-C86 PU-18

13

200-C342 BK-18
200-C484 BK-16

403-C401 GN-18
426-C402 BR-18
432-C387 PK-18

633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18
944-C28 OR-18
944-C144 OR-18
944-C379 OR-18
945-C17 BR-18
945-C136 BR-18
945-C383 BR-18

200-C45 BK-18
200-C483 BK-18

YL-18
BU-18
GN-18
PK-18

201-C224 BK-18
201-C102 BK-18
290-C391 BK-18
291-C404 BK-18
410-C382 WH-18
518-C329 OR-16
537-C56 GN-16
538-C331 BR-16

BK-14
BK-14
BK-14

14

200-C343 BK-18

Y795-C448

263-1493

C-C3

8T9834
113-C12 OR-16
201-C348 BK-16

BK-16
BK-18
BK-18
GN-18
WH-18
PK-18
BR-18
PK-18

PK-14

910-C15 YL-18
G480-C316 GN-18
430-C313 BU-18
615-C318 YL-18
413-C33 BR-18

PC-C1
1471445
A

201-C348
290-C391
291-C404
403-C401
410-C382
411-C243
426-C402
432-C387

B3

133-C177 OR-16
200-C413 BK-16

YL-18

Y795-C139 GN-18
Y795-C503 GN-18

C-C103
1552267

113-C12 OR-16

138-C37 GN-18
138-C43 GN-18
168-C68 GN -16

GY-14

CONN 40

GY-18
GY-18
GY-18
GY-18

124-C23 GN-14
124-C464 GN-14
136-C310 GN-16

B2
4

PANEL B

118-C352
118-C353
118-C354
118-C355

GY-16

YL-14

7
1

IMPLEMENT POD

OR-16

BR-14

540-C430 WH-18
538-C446 BR-18

C-C102
2234778

Y794-C95 OR-18
Y794-C466 OR-18

E-C4
3E3370

8
MOTOR

BU-14

614-C232 PU-18

Y794-C449

OR-18

614-C96 PU-18

200-C415 BK-16

108-3320

C-C93
1552273

G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C229 YL-18
G762-C231 BR-18
G763-C185 PU-18
G768-C187 GN-18
G848-C378 GN-18
G850-C29 BU-18
H795-C222 PK-18
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T969-C307 YL-18

E-C10
1552272

OR-14

170-1821
MOM

E-C9
1552272

614-C321
200-C370
200-C369
614-C199

614-C232 PU-18
614-C6 PU-18
614-C93 PU-18
614-C330 PU-16
614-C505 PU-18

614-C325 PU-16

4
5

611-C424 PU-18
611-C100 PU-14

611-C32 PU-14

A
C

164-E21 WH-18
C216-E17 BK-18
H710-E1 PK-18

C-C73
1552252

102-C131 RD-16
102-C248 RD-14
104-C46 YL-16
105-C259 RD-16
115-C280 PK-16
126-C299 PK-16
127-C336 OR-14
131-C265 BR-18
134-C337 YL-14
139-C277 RD-16
141-C285 PK-16
147-C73 RD-18

538-C465 BR-16
538-C446 BR-18

538-C331 BR-16

E-C7
1552272

BK-18
BK-18
BK-18
BK-16

537-C16 GN-16
537-C305 GN-16

537-C56 GN-16

10

284-3623

BK-18
BK-18
BK-16
BK-16

518-C329 OR-16

C-C46
2234778

GN-16
BK-18
BK-18
BK-18

BK-18

E-C13
1552267

614-C322
200-C468
200-C320
614-C469

2
4

T861-C162
T860-C161

C413-C251
C414-C244
E707-C250
E708-C247

202-E3 BK-18
202-E6 BK-18

200-C406
200-C410
200-C414
200-C335

202-C31 BK-16
202-C143 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-16
326-C287 PU-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18
508-C302 PU-18
509-C340 WH-18
511-C306 BR-18
512-C223 GN-18

303-9566
1

131-C265 BR-18
102-C248 RD-14
139-C277 RD-16
646-C293 OR-18
617-C83 BR-16
610-C333 OR-14
647-C290 GN-18
614-C330 PU-16

201-C420 BK-18
201-C419 BK-18
201-C292 BK-18
201-C9 BK-16

413-C33 BR-18
511-C306 BR-18
512-C223 GN-18
518-C329 OR-16
537-C56 GN-16
538-C331 BR-16
633-C328 BU-18

G-C6
1552269

C-C19
3E3388

201-C348 BK-16

FUSE PANEL/ELECTRICAL INSTALLATION

17

647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18
944-C28 OR-18
945-C17 BR-18
A513-C339 RD-16
A541-C327 PU-16
T862-C182 BU-18
T863-C179 PU-18
T864-C180 BR-18
T969-C307

54

A513-C339
A541-C327

GN-18
GN-18

200-C309
200-C311
200-C320
200-C369
200-C370
200-C468
608-C294

5
AUTODIG AUDIBLE INDICATOR

AXLE OIL COOLER CLUTCH

Y794-C450 OR-18
Y794-C25 OR-18

Y795-C451
Y795-C114

H710-E1 PK-18
H711-E2 GN-18

10

P915-C422
G788-C423

SWITCHED BUS

C-C30
1886253

BU-14
RD-16
GN-16
WH-18
BK-14
BK-16
BK-12
BK-12

168-C68 GN-16

OR-18
YL-18
WH-18
BR-18
BR-18

H722-C301

AUTOLUBE CONNECTION

HVAC

T860-C161
T861-C162
T869-C168
T870-C167
X998-C154
108-C271
122-C278
151-C159
164-C276
200-C204
200-C208
200-C230
200-C260

C216-C26 BK-16

OR-18
WH-18
GN-18
PK-18
GN-18

C-C100
3E3376

REAR CAB FLOODLAMPS

10A

OR-18
BR-18
GY-18
OR-18
YL-18
BU-18
WH-18
GN-18
GY-18
WH-18

A105-C151
E917-C152
E918-C153
H710-C171
H711-C172

69

104-C30 YL-16
106-C18 WH-18
108-C271 BU-14

SECONDARY STEERING

10A

GY-18
GN-18

68
BAT- (4)

FRONT CAB FLOODLAMPS

10A

HMU SHIFT HANDLE

WH-18
OR-18
BR-18

120-C281 RD-16
11

TS FLASHER/FRNT

10A

T869-C168
A105-C151
X998-C154

46

633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18
944-C28 OR-18
944-C144 OR-18
944-C379 OR-18
945-C17 BR-18
945-C136 BR-18
945-C383 BR-18
A273-C408 BK-14
A273-C409 BK-14
A273-C417 BK-14
A513-C339 RD-16
A541-C327 PU-16
C542-C393 GN-16
E735-C86 PU-18

23

LH/RH DASH INDICATOR PNL

10A

QUICK COUPLER

126-C299 PK-16

31

A513-C339 RD-16
A541-C327 PU-16
C542-C393 GN-16
C543-C407 GY-18
E735-C86 PU-18
J815-C491 BK-18
J887-C490 PU-18
P739-C493 BU-16
T866-C174 YL-18

LEVER SENSORS/

SPARE

945-C459 BR-18
945-C17 BR-18
945-C105 BR-18
945-C128 BR-18
945-C134 BR-18

EMS/QUAD GAUGE/
SPD TACH BACKLIGHTS

ECM SWITCHED PWR

OR-14
OR-18
BK-18
YL-14

PAYLOAD CONTROL SYSTEM

15A

BEACON/HEATED MIRRORS

944-C458 OR-18
944-C28 OR-18
944-C110 OR-18
944-C127 OR-18
944-C141 OR-18

VOL CONV MEM (ATTA)

MSS/PRODUCT LINK

944-C379 OR-18
944-C144 OR-18

XMSN ECM

15A

TILT/LIFT POSITION SENSORS

10

201-C102 BK-18
201-C224 BK-18
290-C391 BK-18
291-C404 BK-18
320-C390 OR-16
322-C39 GY-16
410-C382 WH-18
518-C329 OR-16
537-C56 GN-16
538-C331 BR-16
592-C272 BU-16
605-C90 YL-16
606-C88 GY-16
608-C294 GN-14
614-C462 PU-18
615-C291 YL-14
633-C328 BU-18
646-C293 OR-18
647-C290 GN-18
661-C296 GN-18
662-C295 YL-18
663-C262 GY-18

ECAP/CENTER DASH IND PNL

AIR SEAT

12

HOOD ACTUATOR

FRONT/REAR WIPER/WASH

14

85

MEMORY (STANDARD)

VOLTAGE CONVERT0RS/24V RADIO

16

87
87a

10A

ENGINE ECM

18

174-C2 RD-10
199-C72 RD-16
200-C21 BK-18
200-C211 BK-16
200-C212 BK-18
200-C213 BK-16
200-C219 BK-16
200-C220 BK-18
200-C312 BK-16
200-C454 BK-16

HORN

IMPL ECM

20

86

127-C267
646-C293
200-C212
615-C291

OR-18
BU-18

42

164-C264 WH-18
164-C276 WH-18

945-C136 BR-18
945-C383 BR-18

C-C5
9X1054

10A

10A

H708-C157
H709-C158

121-C150 RD-14
H709-C158 BU-18

41

56

151-C159 GN-16

BK-14
BK-14
BU-18

Y794-C25 OR-18
Y795-C114 GN-18

41

GY-18
BU-18
YL-18
BR-18
PK-18
GN-18
PK-18
OR-18
BR-18

J813-C226
J814-C286
K927-C108

35

KEY START SW/PRODUCT LINK

10A

121-C133 RD-14
C216-C148 BK-18
E917-C152 WH-18
E918-C153 GN-18
H708-C157 OR-18

34

322-C39 GY-16
114-C42 RD-16
320-C390 OR-16
200-C211 BK-16

174-C2 RD-10

LH TAIL/CLEARANCE LAMPS

22

YL-14
GN-18
BK-18
GN-14

UNSWITCHED BUS

DOME LAMPS

30

134-C268
647-C290
200-C220
608-C294

BK-18
BK-18

36

C-C13
9X1054
86

87
87a

30

PART NUMBERS
10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

151-C489 GN-16
J887-C490 PU-18
J815-C491 BK-18
P739-C493 BU-16

86

BK-16
PU-18
OR -16
YL-18
GN-18
GY-18

141-C397 PK-16
C543-C407 GY-18
141-C14 PK-18
C542-C393 GN-16

86

BK-14

C216-C148
C216-C149

67

C-C87
1195094

C-C99
2469371
30

200-C454
614-C462
113-C389
662-C295
661-C296
663-C262

BK-18

66

C-C16
1552273
LIGHTS

C216-C149

29

C-C12
1552269

GROUND

28

55

605-C90 YL-16

A272-C233

27
ID CODE 2 (GND)

54

TURN SIGNAL DIODE


189-3158

210-C173 BK-14
961-C495 BR-18

53

606-C88 GY-16
538-C331 BR-16

OR-18

PK-18
GN-18
OR-18
BR-18

E746-C44 GN-18
G787-C418 GN-18
H722-C301 GN-18
202-C71 BK-18

A272-C35 BK-14
C216-C26 BK-16

C529-C60
C530-C62
E919-C51
E920-C52
E921-C53
E922-C54
H713-C57
H714-C58
H717-C67

21

174-C2 RD-10
199-C72 RD-16

136-C75 GN-16
136-C310 GN-16

C-C28
1552273

HAZARD SW INPUT
OUT TO CHASSIS LIGHTS

TURN SIGNAL DIODES


172-9200

168-C68 GN-16

19

C-C34
1552272

104-C30 YL-16

SWITCH 1 NO

E-C6
1552272

118-C258

30

C-C11
1965330

217-8166

106-C18 WH-18

GND FOR SWITCH&21

E-C2
1552252

113-C12

25

410-C382 WH-18
201-C224 BK-18

CONN 25

PK-18
PK-18

GN-18

H710-C171
H711-C172
A105-C151
X998-C154

210-C173 BK-14
210-C269 BK-14
210-C178 BK-14

15

CAT DATA LINK LOW

SERVICE
MODE
PLUG

24

GN-18

BK-18
BK-18
BK-18
BK-18
BK-18
GN-14

C-C20
3E5179

14

C-C4
1552272

108-C271 BU-14

CALIBRATE

IMPLEMENT POD

114-C41 RD-16

STOP LAMPS

GN-18

200-C311
200-C320
200-C369
200-C370
200-C468
608-C294

PU-18
WH-18
PK-16
GN-14
YL-14
YL-14
BU-14

C-C9
1552269

139-C277 RD-16

C-C78
1552264

200-C406 BK-18
200-C410 BK-18
200-C411 BK-18
200-C412 BK-18
200-C413 BK-16
200-C414 BK-16
200-C415 BK-16
200-C416 BK-18
201-C419 BK-18
201-C420 BK-18
202-C143 BK-18
411-C243 PK-18
413-C33 BR-18
430-C313 BU-18
436-C47 OR-18
500-C252 BR-18
501-C257 GN-18
502-C253 OR-18

114-C42 RD-16

127-C336 OR-14

120-C281 RD-16

THUMB ROLLER SIGNAL

IMPLEMENT POD (JOYSTICK)

944-C141 OR-18
945-C134 BR-18
T866-C174 YL-18

22

130-C5 RD-16

Y795-C444

BU-14
RD-16
GN-16
WH-18
BK-14
BK-16
BK-12
BK-12
BK-16

508-C302
509-C340
603-C297
608-C294
615-C239
615-C298
A629-C300

B1

VOLTAGE CONVERTOR

Y795-C434

108-C271
122-C278
151-C159
164-C276
200-C204
200-C208
200-C230
200-C260
200-C309

RD-16
BK-16
BK-12
BK-12

CONN 30

85

OR-18
YL-18
WH-18
BR-18
BR-18

122-C278
200-C208
200-C230
200-C260

150-C98 OR-16

86

OR-18
GN-18
WH-18
PK-18
GN-18

603-C297 PK-16
615-C239 YL-14
A629-C300 BU-14

C-C7
1471445
J1

KEYSWITCH ON

THUMB ROLLER GND

12

320-G19 OR-16
200-G25 BK-16

59
60

304-5687

58

12

112-C1 PU-4

T861-G11 YL-18
T860-G12 OR-18
C216-G14 BK-18

T860-G12 OR-18
T861-G11 YL-18
X998-G5 BR-18

T861-G11 YL-18
T860-G12 OR-18

THUMB ROLLER POWER

G-C5
1552267

57

WA-C1
3E5179

105-C259 RD-16
105-C455 RD-16

P915-G21 PK-18

127-C267 OR-14

592-C272 BU-16
605-C90 YL-16
606-C88 GY-16
615-C291 YL-14
944-C110 OR-18
944-C127 OR-18
945-C105 BR-18
945-C128 BR-18
A273-C408 BK-14
A273-C409 BK-14
A273-C417 BK-14
C543-C407 GY-18
J815-C491 BK-18
J887-C490 PU-18
P739-C493 BU-16

GY-18
GN-18
BR-18
PK-18
GN-18
YL-18
BR-18
PK-18
GN-18
WH-18
GN-18
BU-18
GN-18
WH-18
BU-18
GY-18
WH-18
YL-18
BR-18
PU-18
GN-18
WH-18
GN-18
GN-18
YL-18
GN-18
BU-18
PU-18
YL-18
PK-18
OR-18
BR-18
GY-18
GN-18
WH-18
BR-18
H795-C481
H795-C222

148-C282 RD-16
115-C103 PK-16
200-C312 BK-16

11

H710-G13 PK-18

5
6

E701-C405 PK-18
G479-C315 WH-18
G480-C316 GN-18
G746-C13 WH-18
G750-C196 BU-18
G755-C186 GY-18
G760-C191 WH-18
G761-C229 YL-18
G762-C231 BR-18
G763-C185 PU-18
G768-C187 GN-18
G848-C378 GN-18
G850-C29 BU-18
H795-C222 PK-18
Y794-C450 OR-18
Y795-C451 GN-18

G-C4
1552273

H710-G13 PK-18
H711-G10 GN-18
H722-G3 GN-18

164-G8 WH-18
200-G4 BK-16
C216-G2 BK-18
320-G7 OR-16

170-1821

MOM

10

164-G8 WH-18
C216-G9 BK-18
H711-G10 GN-18

56

508-C302 PU-18
509-C340 WH-18

C-C22
1552273

39

Y795-C375
Y795-C426

P915-G21 PK-18
G788-G22 YL-18

CAN HIGH

51

36
37

VARIABLE PITCH FAN RELAY

J813-C226 BK-14
J814-C286 BK-14
J815-C491 BK-18
J887-C490 PU-18
K927-C108 BU-18
P739-C493 BU-16
P910-C38 BR-18
P915-C422 PK-18
P945-C270 OR-18
P946-C303 BR-18
P976-C77 BR-16
X972-C188 GN-18
X973-C192 BU-18
X974-C200 BR-18

22

49
50

113-C389 OR-16

320-C390 OR-16
322-C39 GY-16

C530-C62 BU-18
C530-C61 BU-18

115-EG12 PK-18
142-EG7 BU-18
200-EG6 BK-18

TC-C1
9X1054

21

CONN 17

48

C-C24
1552272

174-C2 RD-10
199-C72 RD-16

C216-C217 BK-18
C216-C314 BK-18
C216-C24 BK-18

61

47

112-C1 PU-4
114-C41 RD-16
136-C75 GN-16

55
56

C216-G14 BK-18
C216-G9 BK-18
E746-G6 GN-18

G-C3
1552264

46

EG-C5
3E3376

EG-C4
1552272

CONN 24

104-C30 YL-16
106-C18 WH-18
110-C66 RD-14

C216-C22 BK-16

C216-C373

C216-G2 BK-18

G788-G22 YL-18

45

A272-C35 BK-14
C216-C26 BK-16

617-C83 BR-16
619-C40 GN-14
720-C234 PU-18
727-C289 GN-16
762-C494 YL-18
910-C15 YL-18
944-C110 OR-18
944-C127 OR-18
945-C105 BR-18
945-C128 BR-18
964-C496 BU-18
973-C195 BR-18
977-C197 YL-18
987-C160 WH-16
A272-C35 BK-14
A273-C408 BK-14
A273-C409 BK-14
A273-C417 BK-14
A307-C129 GY-18
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18
A982-C130 BR-18

23
24

12

H722-C301
EG-C2
3E3376

118-C274 GY-18
138-C20 GN-18
150-C97 OR-16
150-C126 OR-16
200-C209 BK-14
200-C210 BK-18
201-C135 BK-18
201-C304 BK-16

614-C96 PU-18
614-C322 PU-18
614-C321 PU-18
614-C199 PU-18
614-C469 PU-18

9
10
11

200-G17 BK-16
320-G18 OR-16
202-G26 BK-18

A105-G1 OR-18

9
11

200-EG3 BK-18
115-EG2 PK-18
121-EG1 RD-18

6
7

115-EG9 PK-18
142-EG11 BU-18
200-EG10 BK-18

200-EG6 BK-18
200-EG10 BK-18

209-0381

YL-14
WH-16
BK-18
BK-18
BK-18
GN-18
GN-18
YL-18
PK-18

720-C234
727-C289
762-C494
964-C496
973-C195
977-C197
A523-C236
A524-C237
A525-C238

EG-C3
1552272

115-EG9 PK-18
115-EG12 PK-18

123-9694

592-C202 BU-16
592-C8 BU-16

112-C1 PU-4

41

T860-C161
T861-C162
T869-C168
T870-C167
X998-C154

142-EG11 BU-18
142-EG7 BU-18

442-C381 GY-18
443-C399 YL-18
447-C380 PK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-14
567-C360 WH-14
567-C364 WH-14
567-C372 WH-14
567-C473 WH-14

442-C381 GY-18
443-C399 YL-18
447-C380 PK-18
503-C256 BR-18
504-C255 YL-18
505-C254 BU-18
506-C10 PU-18
507-C11 WH-18
515-C235 GY-14
516-C241 GN-14
517-C240 BU-14
521-C124 YL-14
522-C125 WH-18

PK-18

40

FUSE PANEL/ELECTRICAL INSTALLATION

209-0381

426-C402 BR-18
430-C313 BU-18
432-C387 PK-18
436-C47 OR-18

900-C147 PU-18
901-C121 WH-18

320-G18 OR-16
320-G19 OR-16

10

A105-C151
E918-C153
E917-C152
H710-C171
H711-C172

403-C401 GN-18
426-C402 BR-18
432-C387 PK-18

403-C401 GN-18
403-C457 GN-18

403-C81 GN-18
403-C123 GN-18

K977-C205

CONN 28

987-C160 WH-16
C216-C24 BK-18
C216-C217 BK-18
C216-C314 BK-18
E746-C44 GN-18
G787-C418 GN-18
G788-C423 YL-18
P915-C422 PK-18

202-C71 BK-18
320-C317 OR-16
614-C96 PU-18
614-C199 PU-18
614-C321 PU-18
614-C322 PU-18
614-C469 PU-18

202-C71 BK-18

202-C113 BK-16

E907-C246 GY-18
E909-C218 WH-18
755-C120 OR-18

320-G7 OR-16

E746-G6 GN-18
G787-G15 GN-18
H722-G3 GN-18

239-9954

102-C69 RD-14
104-C46 YL-16
202-C31 BK-16
202-C143 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-16
326-C287 PU-18
430-C313 BU-18
436-C47 OR-18
592-C8 BU-16

170-C107 RD-14
170-C99 RD-14
170-C70 RD-14

751-C115 GN-18
752-C111 YL-18
J809-C460 BK-18
E900-C207 WH-18
J808-C194 BK-18
J807-C193 BK-18
E906-C221 OR-18
E908-C227 BR-18
754-C142 BU-18
E901-C203 GN-18

H710-G13 PK-18
H711-G10 GN-18
A105-G1 OR-18
X998-G5 BR-18

CAN LOW

522-C125 WH-18
Y794-C435 OR-18
Y795-C444 GN-18

24

CONN 15

104-C456 YL-16
201-C304 BK-16
403-C457 GN-18

150-C97 OR-16
150-C126
OR-16

22
23

CAB GROUND 5

112-C1 PU-4
114-C41 RD-16
118-C274
GY-18
136-C75 GN-16
138-C20 GN-18

BR-18

GY-18
BK-14
BK-18
BR-18
YL-18
BU-18
GY-14

945-C459 BR-18

GN-18
BR-18
OR-18
GY-18
YL-18
YL-18
PK-18
YL-18
BU-18
GN-18
YL-18
BU-18
OR-18
PU-18

104-C456 YL-16
104-C46 YL-16
104-C30 YL-16

19
20

33

52

517-C240 BU-14
592-C392 BU-16
A523-C236 PU-18
A524-C237 BR-18
A525-C238 GN-18

106-C18
110-C66

BK-18

277-3281

A105-G1 OR-18
X998-G5 BR-18
H722-G3 GN-18

44

102-C69 RD-14

15
17

RS232 PORT1-GND

32

38

J807-C193 BK-18
J808-C194 BK-18
J809-C460 BK-18
J815-C84 BK-14
K977-C205 PK-18
N939-C112 GN-18
P990-C461 BR-18

14
16

31

37

901-C121 WH-18
976-C116 OR-18

12

36

522-C125 WH-18
Y794-C435 OR-18
Y795-C444 GN-18

11

RS232 PORT1-DCD

35

OR-18
GN-18

GY-14
GN-14
BU-14
BU-16
PU-18
BR-18
GN-18

C-C26
9X0145

10

30

34

322-C39 GY-16
326-C287 PU-18

G-C2
1552252

28

BU-18

E900-C207
E901-C203
E906-C221
E907-C246
E908-C227
E909-C218
G764-C117

G-C1
1552252

202-G31 BK-18
202-G26 BK-18

26

PK-18
YL-18
BR-18
WH-18
GN-18

306-C109
321-C249
416-C184
417-C183
419-C118
450-C263
453-C119
484-C140
728-C106
751-C115
752-C111
754-C142
755-C120
900-C147

BK-18

200-G17 BK-16
200-G25 BK-16

200-G4 BK-16

25

C-C33
1471446

J764-C273

164-G8 WH-18

BK-16
BK-16
BK-18
BK-18
BK-16

200-C416
200-C504
200-C288
200-C334

592-C202 BU-16
604-C78 OR-16
605-C91 YL-16
606-C89 GY-16
611-C32 PU-14
615-C318 YL-18
617-C83 BR-16
619-C40 GN-14
910-C15 YL-18
A307-C129 GY-18
A982-C130 BR-18

303-9566

G-C8
1552269

23

STRAP AS.

977-C197
A272-C35
A273-C408
A273-C409
A273-C417
C543-C407
C583-C395
E701-C405
E746-C44
G480-C316
G746-C13
G750-C196
G755-C186
G760-C191
G761-C229
G762-C231
G763-C185
G766-C189
G767-C190
G768-C187
G787-C418
G788-C423
G848-C378
H728-C198
H729-C63
H730-C201
J815-C491
J887-C490
P910-C38
P915-C422
X972-C188
X973-C192
X974-C200
Y794-C374
Y795-C375

REVERSE

22

453-C119 PK-18
416-C184 OR-18

307-C3 OR-18
403-C123 GN-18
436-C47 OR-18
720-C234 PU-18
910-C15 YL-18
944-C110 OR-18
945-C105 BR-18
973-C195 BR-18

OR-20

RS232 PORT1-TXD

21

G764-C117 PK-18
419-C118 YL-18

150-C97 OR-16
170-C70 RD-14
170-C99 RD-14
170-C107 RD-14

13

105-C455 RD-16

NEUTRAL

+12 VDC

FORWARD

PK-20

VIDEO GND

70

CONNECTS TO
AT-C10 ON THE
CHASSIS AND
ENGINE DGM
FOR PART #'S
SEE THE
TITLE BLOCK

BU-20

VIDEO SIG

69

BK-20

RED

66

12

COAX SAFEGUARD

65

J2

202-G31 BK-18

11

200-C341
200-C413
200-C411
200-C412
200-C415

200-C332 BK-18
200-C261 BK-18

102-C69 RD-14
104-C46 YL-16
202-C31 BK-16
202-C143 BK-18
307-C3 OR-18
308-C87 YL-18
320-C319 OR-16
326-C287 PU-18
430-C313 BU-18
436-C47 OR-18
592-C8 BU-16

G-C7
1552272

COAX CORE

64

68

615-C239 YL-14
A629-C300 BU-14

20

63

67

508-C302 PU-18
509-C340 WH-18
603-C297 PK-16

10

REAR VISION MONITOR


261-3224

62

CDL LOW

134-C337 YL-14
139-C277 RD-16
141-C285 PK-16
147-C73 RD-18
164-C264 WH-18

7
CDL HIGH

IMPLEMENT POD (JOYSTICK)

GN-18

CE-C8
1552269

CAB HID LIGHT HARNESS (ATTACHMENT)

Y795-C453

CAB LIGHT HARNESS

CABLE AS CAB
251-8248

C-C88
1552267

134-2540

59

CAN A DATA LINK LOW

RH FR WORK LAMP 2
219-6485

58

CAN A DATA LINK HIGH

CABLE AS. 124-4883


ANTENNA 1
(AM/FM RADIO)
9U-2331

538-C446 BR-18

57

61

56

SEC STEERING PRESS SW N/C

WHITE

104-C46 YL-16
105-C259 RD-16
115-C280 PK-16
118-C275 GY-18
126-C299 PK-16
127-C336 OR-14
130-C5 RD-16
131-C265 BR-18
133-C177 OR-16

K-C2

WA-C3
1607690

55

60

CONN 35

CONN 34

102-C248 RD-14
102-C131 RD-16

102-C69 RD-14

ANTENNA
263-8948

54

SEC STEERING PRESS SW N/O

263-9088

43

53

RH FRONT CAB FLOOD


219-6487

ANTENNA

42

PARK BRAKE SW-DISENGAGED

RH FR CAB FLOOD
219-6487

K-C1
3E3364

ANTENNA
(C.B. RADIO)
9U-2332

CABLE AS. 124-4884

164-C264 WH-18

51
52

LH FR CAB FLOOD
219-6487

CE-C3
1552269

50
PARK BRAKE SW-ENGAGED

603-C297 PK-16
608-C294 GN-14

118-C275 GY-18
130-C5 RD-16
133-C177 OR-16

PRODUCT LINK ATTACHMENT


504-C255 YL-18

48

G750-C196

M-C3
1552269

ENG END FRAME GND

200-C230 BK-12
615-C298 YL-14

Y-C5
1552269

ROOF
PASS
THROUGH
STUDS

615-C239 YL-14
200-C260 BK-12

K-C3
1552269

RH RR CAB FLOOD 2
219-6485

A629-C300 BU-14

LH DOME LAMP
3E-6389

CABLE AS. 124-4885

Y-C6
1552269

DASH

200-F11 BK-18

GND STRAP

BK-16

CONN 33

CE-C6
1552269
1

8X-5804

WH-16

RH FWD HID FLOOD


210-8422

BK-14
BK-14

RD-16

H-C3
1552269

M-C1
3E3364

39

49

C-C6
1552267

DASH GROUND

47
DIRECTION SW (FORWARD)

RH RR CAB FLOOD
219-6487

41
REMOTE FNR INPUT 4

M-C2
1552269

CE-C2
1552269

516-F6 GN-14
517-F5 BU-14
522-F9 WH-18
A524-F3 BR-18

517-F5 BU-14

1552269

608-C294 GN-14
615-C239 YL-14
615-C298 YL-14
A629-C300 BU-14

H-C1
3E3364

LH FWD HID FLOOD


210-8422

69
BAT- (4)

LH RR CAB FLOOD
219-6487
1

Y-C2

L-C3
1552269

BK-18

RH HEATED MIRROR
200-1173

CF-C2
1552269

Y-C1
1552269

CONN 32

LH FRONT CAB FLOOD


219-6487

135-F1 BU-18

515-F18 GY-14
515-F19 GY-14

133-9012

9G-1950

202-C113
BK-16
307-C3 OR-18
403-C123
GN-18
436-C47 OR-18
720-C234
PU-18
910-C15 YL-18
944-C110
OR-18
945-C105
BR-18
973-C195
BR-18
977-C197
YL-18

61
CLUTCH 2 FORWARD

59
60

L-C1
3E3364

515-F19 GY-14

15A

58
RETURN FOR FORWARD

12

150-C97 OR-16
170-C70 RD-14
170-C99 RD-14
170-C107
RD-14

54
8V SENSOR RETURN

BU-16
GN-18
BR-18
PU-18
BU-14
GN-14
GY-14
BK-14
WH-18

200-C208 BK-16
200-C230 BK-12
200-C260 BK-12
603-C297 PK-16

HVAC UNIT

53
55

10

52

SOLENOID RETURN

592-C392
A525-C238
A524-C237
A523-C236
517-C240
516-C241
515-C235
200-C209
522-C125

122-C278 RD-16

LH FR CAB FLOOD 2
219-6485

3E-5464

46
CLUTCH 6 (SPEED1)

200-F8 BK-14

135-F13 BU-18
135-F12 BU-18

516-F6 GN-14
550-F14 OR-14

45
47

BK

CE-C4
1552269

BEACON
128-6983

LH HEATED MIRROR
200-1173

CF-C1
1552269

11

44

BAT+ (3)

BK-18
BK-18
BK-18
BK-14

C-C21
1552252

135-F1 BU-18
A525-F2 GN-18
A524-F3 BR-18
A523-F4 PU-18
517-F5 BU-14
516-F6 GN-14
515-F7 GY-14
200-F8 BK-14
522-F9 WH-18

A523-F4 PU-18

515-F18 GY-14
200-F15 BK-14

LH REAR SPEAKER
168-8772

+
-

F-C1
3E5179

24

ID CODE 1(GND)

508-C302 PU-18
509-C340 WH-18

CE-C5
1552269

CONN 26

174-1497

RD

BEACON ATTACHMENT HARNESS

LH REAR HID FLOOD


210-8423

135-F12 BU-18

306-C109
321-C249
416-C184
417-C183
419-C118
450-C263
453-C119
484-C140
728-C106
751-C115
752-C111
754-C142
755-C120

11
BACKUP ALARM

F-C2
1552273

177-6727

LH REAR CAB FLOOD


219-6487

J-C1
1552269

HVAC UNIT

CAT DATA LINK HIGH

LH RR CAB FLOOD 2
219-6485

CE-C7
1552269

150-C97 OR-16
E900-C207 WH-18
E901-C203 GN-18
E906-C221 OR-18
E907-C246 GY-18

H-C2
1552269

L-C2
1552269
C-C31
1471445

J1

KEYSWITCH ON

BK-14

ECM MOUNT BOLT

304-5687

RD-16

WH-16

BK-16

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

FUSE PART NUMBERS


10 AMP (9W-1442)
15 AMP (9W-1441)
20 AMP (9W-1446)

101-E79 RD-16

101-E79 RD-16

10A

10A

104-AU21 RD-18

(6) AUTO-RESET BREAKER


3T-2662

26

XMSN ECM

15A

VOLTAGE CONVERT0RS/24V RADIO


15A

10A

15A

10A

10A

10A

TILT/LIFT POSITION SENSORS


1

358-AU26 GN-18

12

200-AU29 BK-18

GREEN LED
3153232

10A

TS FLASHER/FRNT
REAR FLOOD RELAYS

10A

8
FRAME
GROUND

ECM SWITCHED PWR

SECONDARY STEERING
(NOT USED ON 980G)

10A

15A

10A

E960-AU14 OR-18

RD-18

229-AU41 BK-18

WH-18

P. BRAKE TEST MOM

126-E81 PK-18

(63) LH INDICATOR PANEL


2492779

G788-E1 YL-18

10A

127-E87 OR-18

126-E83 PK-18

J842-E2 BK-18
F881-E3 OR-18

901-E14 WH-18

X752-E57 GY-18

126-E9 PK-18

C982-E52 PU-18

752-E59 YL-18

126-E25 PK-18

C982-E51 PU-18

G787-E4 GN-18

751-E58 GN-18

RD-18

W975-E17 WH-18

WH-18

X750-E39 OR-18

BK-18

X750-E29 OR-18

K728-E6 BR-18
944-E7 OR-18

422-E41 YL-18

WH-18

K728-E38 BR-18

945-E8 BR-18

435-E18 YL-18

BK-18

4
6

K728-E28 BR-18

WH-18

752-E16 YL-18

K867-E11 YL-18

126-E32 PK-18

BK-18

751-E15 GN-18

817-E12 WH-18

126-E25 PK-18

WH-18

10

G787-E4 GN-18

BK-18

12

G788-E1 YL-18

817-E12 WH-18

RD-18

11

J842-E2 BK-18

K867-E11 YL-18

RD-18

F881-E3 OR-18

945-E8 BR-18

X750-E5 OR-18

30

87
87a

30
86

(6) TOGGLE SWITCH


3083529

C982-E53 PU-18

30
86

X975-E23 PU-18

(52) SOL COMMON DISCONNECT


3E-5239

85
87
87a

126-E36 PK-18
126-E10 PK-18
126-E9 PK-18

E-C10
3E5519

C982-E62 PU-18
C982-E50 PU-18

200-E64 BK-16

751-E15 GN-18

C982-E51 PU-18

126-E65 PK-18

752-E16 YL-18

C982-E52 PU-18

C982-E54 PU-18

C982-E53 PU-18

K868-E13 BR-18

901-E14 WH-18

(2x 2A MAX)

126-E32 PK-18

126-E65 PK-18

126-E19 PK-18

C982-E62 PU-18

87
87a

126-E63 PK-18
126-E66 PK-18

(52) REV SOL DISCONNECT


3E-5239

85

E-C2
3E5519

C982-E62 PU-18

K728-E6 BR-18

(52) FWD SOL DISCONNECT


3E-5239

85

991-E24 WH-18

86

X751-E60 PU-18

W975-E17 WH-18

30
86
(52) TRANS OVERRIDE IMPUT RELAY
3E-5239

85
87
87a

AXLE OIL COOLER CLUTCH


NOTE E

SWITCHED BUS

E-C1
3E5519

1886253

EXISTING

87
87a

E-C12
3E5519

RD-18

X750-E5 OR-18

(52) 1ST SOL DISCONNECT


3E-5239

85

C982-E54 PU-18

10A

C-C30 c0

944-E7 OR-18

127-E85 OR-18

20A

(81) CUSTOM GND SHT DN


158-6634

126-E76 PK-18

HVAC

HMU SHIFT HANDLE

AU-C13
1552272

306-E77 GN-18

E-C20
2304009

SUPPR-ARC
200-1898

E-C18
1552272

REAR CAB FLOODLAMPS

QUICK COUPLER
BK-18

10A

P. BRAKE RELEASE ON

15A

SPARE

126-E76 PK-18

C982-E50 PU-18

30
86

E-C13
3E5519

126-E72 PK-18

126-E80 PK-18

FRONT CAB FLOODLAMPS

10A

BK-18

901-E55 WH-18

126-E71 PK-18

13
11

10A

BEACON/HEATED MIRRORS

12

126-E10 PK-18

LH/RH DASH INDICATOR PNL

MSS/PRODUCT LINK

10

200-AU28 BK-18

15

LEVER SENSORS/
LH BRAKE PEDAL SENSOR

14

1552269

200-AU29 BK-18

EMS/(QUAD GAUGE/

AIR SEAT

9
10

X901-E56 BR-18

(2x 2A MAX)

17

SPD TACH BACKLIGHTS)

16
(6) START RELAY
3E0075

11

BK-18

PAYLOAD CONTROL SYSTEM

FRONT/REAR WIPER/WASH

DO NOT USE
INCADESCENT BULB
FOR TEST LIGHT!

126-E82 PK-18

18

126-E84 PK-18

306-AU36 GN-18

127-E86 OR-18
126-E82 PK-18

126-E83 PK-18

306-AU35 GN-18

306-AU38 GN-18

MOM

OFF

127-E88 OR-18

126-E81 PK-18

19

10A

127-E86 OR-18

BK-18

10A

127-E88 OR-18

BK-18

975-AU34 WH-18

AU-C18

126-E84 PK-18

VOL CONV MEM (ATTA)

127-E85 OR-18

719-AU27 GY-18
358-AU26 GN-18

20

NOTE D
INSERT AS PIN 7

E-C16
1552269

SUPPR-ARC
200-1898

E-C17
1552272

21

10A

127-E87 OR-18

200-AU28 BK-18

5
6

(6) TOGGLE SWITCH START


2076941

127-E89 OR-16

422-E41 YL-18

23

15A

ENGINE ECM

AU-C15
3E3364

AU-C14
1552269

104-AU22 RD-18

RELEASE
3-2 & 6-5

25

423-AU25 PU-18

4
5

27

10A

IMPL ECM

104-AU23 RD-18

2
3

TEST
1-2 & 4-5

126-E75 PK-18

435-E18 YL-18

ECAP/CENTER DASH IND PNL

15A

22

1552273

MOM

HOOD ACTUATOR

10A

24

WH-18

10A

LH TAIL/CLEARANCE LAMPS

AU-C9
1

10A

STOP LAMPS

(6) MAIN BREAKER


9S-4693

RD-18

2
INSERT AS PIN 6
NOTE J

101-E78 RD-16

HORN

MEMORY (STANDARD)

28

101-G1 RD-14

15

306-E77 GN-18

(81) PARKING BRAKE OVERRIDE SWITCH


213-0455

104-AU22 RD-18

104-AU23 RD-18

LH REAR BUMPER

104-AU24 RD-18

104-AU24 RD-18

29

10A

VOLTAGE CONVERTOR

BK-18

+24 VOLTS
GROUND
DIMMER CONTROL
LH TURN SIGNAL
HAZARD INDICATOR
PARK BRAKE OVERRIDE
XMSN OVERRIDE
NEUTRALIZER OVERRIDE
FUEL LEVEL LOW
AIR FILTER RESTRICTED
FLOOD LIGHTS
FUEL PRESSURE

126-E74 PK-18

30

126-E71 PK-18

EXISTING

E-C11
3E5519

E-C15
1552272

(6) TOGGLE SWITCH POWER


1586634

KEY START SW/PRODUCT LINK

126-E19 PK-18

31

10A

DOME LAMPS

126-E27 PK-18

32

10A

EXISTING
C-C73
1552252

101-E78 RD-16

(6) POWER SWITCH BREAKER


3T2662

UNSWITCHED BUS

RELAY PANEL

126-E73 PK-18

E-C19
1552269

GROUND LEVEL
SHUTDOWN HARNESS

DO NOT USE
INCANDESCENT BULB
FOR TEST LIGHT!

E-C50
3153232

126-E72 PK-18

200-E70 BK-18

789-E40 PK-18
817-E12 WH-18

X321-E22 BR-18

K867-E11 YL-18

817-E12 WH-18

126-E36 PK-18

X321-E35 BR-18

30
86
(52) OVERRIDE BACKUP ALARM RELAY
3E-5239

85
87
87a

K867-E11 YL-18
945-E8 BR-18

126-E27 PK-18

200-E37 BK-18

CONN 50

944-E7 OR-18

E-C7
5S3657

AU-C7
1261481
J807-AU15 BK-18

945-E8 BR-18

W975-E26 WH-18

J808-AU7 BK-18

W975-E47 WH-18

J809-AU19 BK-18

W975-E17 WH-18

901-E55 WH-18

435-E18 YL-18

X901-E56 BR-18

126-E63 PK-18

200-E20 BK-18

W975-E49 WH-18

X751-E60 PU-18

901-AU16 WH-18

901-E14 WH-18

751-E58 GN-18

751-AU18 GN-18

751-E15 GN-18

752-E59 YL-18

752-AU17 YL-18

752-E16 YL-18

X752-E57 GY-18

306-E77 GN-18

306-AU35 GN-18

126-AU37 PK-18

126-E73 PK-18

789-E40 PK-18

789-AU20 PK-18

E-C4
3E5519

944-E7 OR-18

30
86

200-E21 BK-18

200-E45 BK-16

(52) TRANS OVERRIDE INDICATOR RELAY


3E-5239

85

87
87a

K868-E13 BR-18
X321-E22 BR-18
991-E97 WH-18

X321-E35 BR-18
991-E24 WH-18

991-E99 WH-18

E-C5
2434505

944-E31 OR-18

991-E101 WH-18

945-E30 BR-18

NOTE A

E-C8
2304011

751-E58 GN-18

991-E24 WH-18

945-E30 BR-18

945-C105 BR-18

901-E55 WH-18

X975-E23 PU-18

944-E31 OR-18

944-C110 OR-18

752-E59 YL-18

66

67

68

69

70

UNUSED

64
UNUSED

UNUSED

63

65

62

61
-

UNUSED

60

UNUSED

59

X975-E95 PU-18

AT-C10
7X6222

X975-E23 PU-18

X752-E57 GY-18

(35) PRESSURE SW.


174-4312
752-AU17 YL-18

751-AU18 GN-18

901-AU16 WH-18

J809-C460 BK-18

E900-E68 WH-18
X975-E95 PU-18

991-E99 WH-18

J808-C194 BK-18

X975-E93 PU-18

991-E101 WH-18

J807-C193 BK-18

10

E906-E61 OR-18

E906-E61 OR-18

10

11

E908-E67 BR-18

E908-E67 BR-18

11

754-E69 BU-18

12

E901-E96 GN-18

13

12

754-E69 BU-18

13

E901-E96 GN-18

200-E64 BK-16

200-E44 BK-16

87
87a

15
E907-E90 GY-18

E907-E90 GY-18

16

17

E909-E91 WH-18

E909-E91 WH-18

17

18

755-E92 OR-18

755-E92 OR-18

18

900-E98 PU-18

19

20

900-E98 PU-18

901-AT30 WH-18

21

X901-E56 BR-18

20
901-C121 WH-18

21

901-E55 WH-18

22
K977-E94 PK-18

K977-E94 PK-18

24

422-E41 YL-18

(52) PARK BRAKE RELAY


3E-5239

85

14

16

CONN 16

E900-E68 WH-18

900-AT29 PU-18

CONNECTS TO CJ-C6
ON THE CHASSIS AND
ENGINE DIAGRAM

200-E45 BK-16

945-E30 BR-18

944-E31 OR-18

X321-E35 BR-18

X321-E22 BR-18

944-E7 OR-18

945-E8 BR-18

K868-E13 BR-18

751-E58 GN-18

901-E55 WH-18

X901-E56 BR-18

X751-E60 PU-18

752-E59 YL-18

X752-E57 GY-18

X752-E57 GY-18

752-C111 YL-18

23
J808-AU7 BK-18

126-AU37 PK-18

J807-AU15 BK-18

NOTE:
CONTACTS A AND B ARE CLOSED
WHEN PARK BRAKE IS RELEASED.

789-AU20 PK-18

BU-16

J809-AU19 BK-18

RD-16

X975-E23 PU-18

751-C115 GN-18

991-E97 WH-18

22
306-AU35 GN-18

1
423-AU31 PU-18

BK-16

X751-E60 PU-18

752-E59 YL-18

X975-E48 PU-18

19

991-E24 WH-18

751-E58 GN-18

X752-E57 GY-18

755-AT28 OR-18

BK-18
2

423-AU39 PU-18
719-AU30 GY-18

719-AU32 GY-18

BK-18
1

(30) ARC SUPP


189-3158

104-AU21 RD-18

X975-E23 PU-18

X751-E60 PU-18

15

789-AU20 PK-18

751-E58 GN-18

752-AT2 YL-18

14

AU-C11
1552269

X901-E56 BR-18

751-AT27 GN-18

(30) SOLENOID
152-8340

J809-AT21 BK-18

754-AT1 BU-18

789-E40 PK-18

30
86

ACCUMULATOR MANIFOLD

J764-E100 BR-18

J808-AT15 BK-18

200-E42 BK-18

J764-E100 BR-18

200-E43 BK-18

C-C26
9X0145

E-C9
7X6222

X751-E60 PU-18

E-C14
9X0145

E-C3
3E5519
200-E44 BK-16

GROUND
CAB

EXISTING

X975-E93 PU-18

CONN 14

J807-AT17 BK-18

AU-C10
1552269

901-E55 WH-18

X975-E48 PU-18
EXISTING

(58) TRANSMISSION SDM


192-1590

AU-C8
1552267

991-E24 WH-18

752-E59 YL-18

817-E12 WH-18
58

45
UNUSED

UNUSED

44
-

57

43
-

42

RELAY RETURN

BACKUP ALARM RELAY SOL

41

MAC14 INTERRUPT

56

40

55

39

38

37
-

36
-

54

35
-

53

34
-

52

33
-

32
-

UNUSED

31

51

30
-

REVERSE SWITCH (GND="GO")

50

29
FORWARD SWITCH (GND="GO")

SENSOR SIGNAL RETURN

28
-

49

27
-

26

SOLENOID COMMON

48

25

SPEED SOLENOID

24

47

23

22

21

46

20

19

E-C6
1506765

UNUSED

18

UNUSED

J842-E2 BK-18

K867-E11 YL-18

17
-

G788-E1 YL-18

16
-

XMSN OVERRIDE SIGNAL

G787-E4 GN-18

15
-

X750-E5 OR-18

14
-

K728-E6 BR-18

C982-E62 PU-18

13

944-E7 OR-18
12
-

CAT DAT LINK HIGH

11
CAT DATA LINK LOW

7
UNUSED

10

4
-

DIRECTION SOLENOID

UNUSED

945-E8 BR-18

F881-E3 OR-18

200-E37 BK-18
2

1
+BATTERY

200-E37 BK-18

200-E70 BK-18

STRAP AS.

ECM MOUNT
BOLT

GROUND

126-E27 PK-18

TWISTED WIRES

23
24

CONN 14

C-C1
2144208

2
3
4

751-AU11 GN-18

751-AT27 GN-18

J808-AU13 BK-18

J808-AT24 BK-18

AU-C19
1552269
1

68

J2
67

70

66

CAN A DATA LINK LOW


INJECTOR RETURN 7

69

65

CAN A DATA LINK HIGH

64

BRAKE RETURN 8

62

63

61

BRAKE RETURN 7

60

CASE DRAIN OIL FILTER SW

59

SEC STEERING PRES SW (N/C)

58

57

SEC STEERING PRES SW (N/O)

DIFF LOCK SW

DIFF LOCK SW

56

55

47

54

46

LOW BRAKE OIL PRESSURE SW

53

45

RIDE CONTROL SW (AUTO)

DIFF LOCK SW (N/C)

44

RIDE CONTROL SW (NO)

52

43

CCS AUTO 1-4

DIFF LOCK SW (N/O)

42

REMOTE FNR INPUT 6

PARK BRAKE SW-DISENGAGED

41

REMOTE FNR INPUT 4

51

40

REMOTE FNR INPUT 3

50

39

REMOTE FNR INPUT 1

PARK BRAKE SW-ENGAGED

38

49

37

CCS AUTO 2

48

36

DIRECTION SW (FORWARD)

35

PRIM STER PRESSURE SW (N/O)


PRIM STER PRESSURE SW (N/C)

32

34

31

SEC STER TEST SWITCH

30

VSC #1 (ECONOMY)

LEFT PEDAL POSITION SENSOR

29

XMSN OVERRIDE SWITCH

NEUTRALIZER DISABLE SWITCH

33

28

VSC #2 (MID)

27

HEATED MIRROR SWITCH

VSC #3 (POWER)

26

DIRECTION SW (REVERSE)

23

25

22

PSV/ACT ANALOG IN 8

21

DIRECTION SW (NEUTRAL)

24

20

DO NOT USE

PSV ANALOG IN 7

19

NEUTRALIZER DISABLE IND LED

ENGINE SPD TACH WIRE (FREQ)

18

XMSN OIL FILTER BYP IND LED

17

LOW FUEL LVL WARN IND LED

16

ANALOG SENSOR RETURN

14

15

13

12

MSS RED LED

MSS GREEN LED

ALTERNATOR R TERMINAL

11

START RELAY

START RELAY/BACKUP ALM RET

RIDE CONTROL INDICATOR LED

10

RIDE CTRL SOL ON/OFF #2

HEATED MIRROR RELAY

RIDE CTRL SOL ON/OFF #1

SEC STEER INTMED RELAY

RIDE CNTL/AXLE COOLER RET

AXLE COOLER SOLENOID

RIDE CNTL SOL ON/OFF #3

70

KEYSWITCH START

69

BAT- (4)

68

66

67

65
CLUTCH 1 REVERSE

64

CLUTCH 3 (SPEED 4)

63
IMPL POD DOWN SHIFT N/O

XMSN OIL FILTER BYPASS SW

40

CAB

41

752-AT2 YL-18

43

751-AT27 GN-18

44

150-CH6 OR-18

754-AT1 BU-18

45

755-AT28 OR-18

46

J808-AT25 BK-18

CONN 46

755-AT28 OR-18

NOTE L

900-AT29 PU-18

47

901-AT30 WH-18

48

IDENT HARNESS

PART NUMBER

CHG

LOC

NOTE

AU

306-5314

00

D-8

HARNESS AS

306-5316

00

ALL

GP-CAB

189-8115

01

C-8

P.BRAKE BREAKER

X321-E22 BR-18

49

J807-AT22 BK-18

50
51

900-AT29 PU-18

52
53
54
55

AT-C7 c0
1552269

57
58
59

(32) CLUTCH 6 1ST c0


216-5338

(32) CLUTCH 4 3RD c0


216-5338

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

56

AT-C6 c0
1552269

AT-C2 c0
1552269

(8) ADEM III ENGINE ECM CON J1


EXISTING

NOTE C

60

(32) CLUTCH 5 2ND c0


216-5338

61
62
63
64
65

66
67

TRANSMISSION

68
69
70

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
CAT DATA LINK

OTHER COLOR DESCRIPTIONS


HIGHWAYS

K868-E13 BR-18

751-C115 GN-18

752-C111 YL-18
62

61

60

CLUTCH 2 FORWARD

59

57

RETURN FOR FORWARD

56

58

55

BAT- (3)

52

54

51

+ BATTERY

8V SENSOR RETURN

50

CLUTCH 5 (SPEED2)

53

49
CLUTCH 4 (SPEED3)

RET FOR SPD CLUTCHES #1-3

REAR AXLE OIL TEMP SENDER

48

RET FOR SPD CLUTCH 4 & REV

47

46
BAT+(5)

BAT+ (3)

CLUTCH 6 (SPEED1)

45

39
BAT+ (2)

8V SENSOR RET

38
BAT+ (4)

44

37
SECOND STEERING PRES SNSR

43

36
PRIMARY STEERING PRES SNSR

42

35
HMU 1-4 OR CCS AUTO 3

HMU 4 OR DOWNSHIFT SW(N/O)

34
AUTO/MANUAL SW - MANUAL

HMU 3 OR DOWNSHIFT SW(N/C)

33
HMU 2-4 OR CCS AUTO 4

41

32
GROUND

HMU 2 OR UPSHIFT SW(N/O)

31
BAT+ (1)

HMU 1 OR UPSHIFT SW(N/C)

30
FRONT AXLE OIL TEMP SENDER

40

29

27

TORQUE CONVERTER TEMP SNSR

26

ID CODE 1(GND)

39

754-AT1 BU-18

J807-AT23 BK-18

J2

38

J807-AT22 BK-18

42

CONN 47

28

25
PASSIVE SPD -3

ALWAYS GROUNDED

24

21

20

19

18

17

14

13
BAT- (1)

11

10

37

PASSIVE SPD +3

36

23

J807-AT17 BK-18

BAT- (2)

35

J807-AT26 BK-18
J807-AT23 BK-18

AT-C5 c0
1552269

34
J808-AT15 BK-18

22

33

J808-AT25 BK-18

XSMN OIL TEMP SENSOR

32
J808-AT24 BK-18

CAT DATA LINK LOW

J809-AT21 BK-18

16

DIGITAL SENSOR RETURN

J809-AU2 BK-18

31
J809-AT21 BK-18

15

752-AT2 YL-18

CONVERTER OUTPUT SPD SNSR -

12

30

AU-C3
3E3364

150-AU42 OR-18

J1

29

AT-C4 c0
1552269

752-AU4 YL-18

(60) C-C33
147-1446

C-C31
147-1445

CONVERTER OUTPUT SPD SNSR +

751-AU18 GN-18

CONN 49

BACKUP ALARM

AU-C2
3E3364

J808-AU7 BK-18

28

901-AT30 WH-18
J807-AT26 BK-18

J807-AU15 BK-18

27

TOS SENSOR (B) -

J807-AU1 BK-18

J1

TOS SENSOR (B) +

901-AU3 WH-18

J809-AU19 BK-18
752-AU17 YL-18

751-AU18 GN-18

26

TOS SENSOR (A) -

901-AU16 WH-18

901-AU16 WH-18
J808-AU7 BK-18

NOTE B

NOTE F

23
24

J807-AU15 BK-18

NOTE G

EXISTING

J809-C460 BK-18

22

AT-C8 C0
1552269

AU-C1
3E3364

CONN 48

AU-C17
3E3364

NOTE B

21

EXISTING

J808-C194 BK-18

20

CAT DATA LINK HIGH

J807-AU5 BK-18

19

AT HARNESS AND TRANSMISSION


SOLENOIDS ARE EXISTING

752-AU17 YL-18

944-E34 OR-18

901-AU8 WH-18

18

69

17

25

J809-AU19 BK-18

70

KEY SWITCH ON (B+)

68

67

66

64

65

- BATTERY
THROTTLE PEDAL POSITION

62

63

- BATTERY

60

59

61

- BATTERY

57

58

EVAC ON

55

54

56

EVAC ENABLED

53

52

50

51

DEMAND FAN SOL + BATTERY


+ BATTERY

49

48

47

45

44

46

AUTO REV FAN (NO)


AUTO REV FAN (NC)
+ BATTERY

42

41

43

DEMAND FAN SOL +

39

38

40

GROUND LEVEL SHUTDOWN(N/O)

36

37

ENGINE SPEED SIGNAL TO XMSN CONTROL

35

34

33

32

31

30

29

27

26

28

PRELUBE INDICATOR
AIR FILTER RESTRICTED INDICATOR
START AID INDICATOR

TRANSMISSION LUBE OIL SENSOR

25

24

23

22

21

GROUND LEVEL SHUTDOWN(N/C)

20

19

18

17

16

15

14

13

12

11

10

CH-C2
1607689

16

KEYSWITCH ON

150-AU42 OR-18

126-AU40 PK-18

AU-C16
1552269

15

AU-C6
1552269

J809-AU9 BK-18

126-AU33 PK-18

AU-C5
1552269
752-AU10 YL-18

AUX GND LEV SHUTDOWN


CH-C13
2304011

J808-AU6 BK-18

751-AU12 GN-18

229-AU41 BK-18

AU-C4
1552269

E960-AU14 OR-18

SUPP ARC
189-3158

126-AU37 PK-18

AU-C12
2434505

14

J807-C193 BK-18

13

901-C121 WH-18

12

945-E8 BR-18

11

(32) CLUTCH 3 1ST


216-5338

TOS SENSOR (A) +

(32) CLUTCH 1 REV


216-5338

X321-E22 BR-18

9
10

945-E33 BR-18

944-E7 OR-18

(32) CLUTCH 2 FWD


216-5338

104-AU21 RD-18

X321-E35 BR-18

719-AU27 GY-18

944-E31 OR-18

945-E30 BR-18

5
423-AU25 PU-18

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

SYMBOL

A:
B:
C:
D:
E:
F:
G:
J:
L:

WIRES 945-C105 AND 944-C110 ARE REMOVED FROM C-C31 AND INSERTED INTO E-C8
WIRES 945-C105, 944-C110 ARE REMOVED FROM C-C31 AND REPLACED BY 945-E33, 944-E34
WIRE 321-C249 IS REMOVED FROM C-C1 AND REPLACED BY X321-E22
WIRE 435-E18 IS ADDED TO C-C73
WIRE 127-E89 IS ADDED TO THE C-C30 FUSE PANEL
WIRE K868-E13 IS ADDED TO C-C33 LOCATION 30
WIRE 321-C249 IS REMOVED FROM C-C31 AND REPLACED BY X321-E35
WIRE 422-E41 IS ADDED TO C-C73
WIRE 150-CH6 IS REMOVED FROM CH-C2 (ENGINE HARNESS) AND SHALL BE INSERTED IN CONNECTOR AU-C17 LOCATION 1

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER WITH STEEL MILL
ELECTRICAL SYSTEM
VOLUME 3 of 3: 972H STEEL MILL
MEDIA NUMBER: RENR6332-09
SCHEMATIC PART NUMBER: 305-3723, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

16

51

14

30 21 24 27

12

29

31

15

20

43

40

10

33

36

44

50

47

46

22

13
39
17
2
18
19
38
12
1

29

41

31

42 26 41 11 34 37 35 32 28 23 48

20

11

43

40

36

33

44

49

23

45

47

49 45 25

48

16
21
3
18
39
38
17
13
1
19
8

30 51 14 15 27 42 24

32 26 28 37 34 10 35 50

46 22 25

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

58 54 62 53 61 68 69 71 74 64

57

52

66

60

67

55

56

70

73

72

75

63

65

52 66 67 55 56 73 53 59 61 68 72 64 51 63

60 57 54 58 62 69 70 74 71 75 65

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS
VIEW ALL CALLOUTS

30
8

30

43

52

42

32

60

42

52

32

58

60
43

35

63

35
58

63

COMPONENT AND CONNECTOR LOCATIONS


VIEW ALL CALLOUTS

82
VIEW OF AREA B

81

86

84

83

85
VIEW OF AREA A