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SDI Roof Deck Webinar SEAoP (Compatibility Mode) PDF
SDI Roof Deck Webinar SEAoP (Compatibility Mode) PDF
Design Manual
Presenter: Michael Martignetti, PE, LEED AP BD+C
Engineering Manager
Canam Buildings
Basis of Presentation
Referred to as “RDDM” in
Presentation
Roof Deck Not Intended to Be Watertight in Any Circumstance!!
Manufacturing Roof Deck
OVERHEAD CRANE
LINE 1
LINE 2
LINE 3
COILS
Steel Coils
Steel Properties
AISI S100 Sections A2.1 and A2.2
ASTM A1008 – Cold Rolled Steel
ASTM A653 – Galvanized Steel
(ASTM A924 – Zinc Coating)
Fy minimum = 33 ksi
Fu minimum = 45 ksi
Typical Gages for Roof Deck – 22 gage thru 16 gage
Actual Steel Thickness to be at Least 95% of Design Thickness
i.e. 22 gage – (0.0295” Design x 0.95 = 0.028” Minimum)
Steel Properties
Fy = 85.9 ksi
Fu = 88.7 ksi
Roll Forming
‐ Load Coil
‐ Line Up Steel In Roll Former
‐ Roll Form
Roll Forming
‐ Shear
‐ Stack
‐ Bundle
‐ Ship
Standard Roof Deck Types
Most Common Roof Decks
1 ½” and 3” Options
B Deck N Deck
[Wide Rib (WR) Deck] [Deep Rib (DR) Deck]
Other Options for 1 ½” Deck
Narrower Low Ribs for Thin Insulation Scenarios
F Deck A Deck
[Intermediate Rib (IR) Deck] [Narrow Rib (NR) Deck]
Long Span Roof Deck
• Used to Span Longer Distances and/or Carry Heavier Loads
• Made By Some Deck Manufacturers Although Profiles Vary
Cellular Roof Deck
Available in 1 ½”, 3”, 4 ½”, 6” and 7 ½”
By Some Manufacturers (3” Shown)
• Flat Panel Welded or Mechanically Attached to Bottom of Profile
• Flat Appearance from Underside
• Can Span Longer Distances and/or Carry Heavier Loads
Acoustic Deck
‐ Perforations in Deck Allow Sound to Pass Through and Be Absorbed by Fiberglass Batts
‐ Reduces Sound Reverberation (Echo)
‐ Does Not Prevent Sound Passing Through Floor or Provide R Value
Standard Cellular
Field Installed Acoustic Batts Shop Installed Acoustic Batts
Noise Reduction Coefficient
‐ Measure of Performance for Acoustic Deck
‐ Performance is a Function of Roof Assembly – Deck + Batts + Built Up Insulation
‐ Most Tests Based on 2” Poly‐Isocyanurate Built Up Roofing (Most Common)
‐ Reduction of Reverberation
‐ Deck Tested At Multiple Frequencies
‐ NRC Obtained By Averaging Results of 250, 500, 1000 and 2000 Hz
Deck Finishes
• Prime Painted
o Cold Rolled (CR) Substrate (Bare Steel)
o Typically Available in Gray or White
o Provisional Coating (Approx 0.3 mil Thickness)
o Applied Via Industrial Coating Line
• Galvanized
o G60 and G90 Most Common
• Galvanized + Primer
o Provisional Gray or White Primer (Same as CR)
o Allows for Easier Adhesion of Field Paint
Galvanized Coatings
Heavier Coatings Available Although Not Common for Buildings
G165 or G235 Coatings Common for Bridge Form Applications
Design References
Properties
Non effective area (positive bending)
Properties
3N20
12’ span
Vertical Loads
Downward
Upwards
Concentrated
Shear
Web Crippling
Lateral Loads
Compression
Diaphragm
Capacities, Gravity
Gravity loads and tables
One Span
‐ M = 0.125 wL2 = 0.6 Fy Sn
Two Span
‐ M = 0.07 wL2 = 0.6 Fy Sn
+ M = 0.125 wL2 = 0.6 Fy Sp
Three Span
‐ M = 0.08 wL2 = 0.6 Fy Sn
+ M = 0.10 wL2 = 0.6 Fy Sp
Concentrated Loads
XL
L = Span
X = % of Span
If X < 0.25 be = B + 6” > 12”
If X > 0.25 be = B + 18” – 3/X > 24” – 3/X
Example: If L = 12 ft, and XL = 6 ft, and B = 10”
X = 0.5
be = 10 + 18” – 3/0.5 > 24” – 3/0.5
be = 22” > 18”. Use be = 22”
Capacities, Shear
C3.2.1‐1 Vn = AwFv
Crippling
ANSI/SDI‐RD1.0
“Deck ends over supports shall be
installed with a minimum end
bearing of 1 ½” .“
If N < 1 ½”, or high shear loads are
expected, the designer should check
the deck for web crippling.
Crippling
WEB YIELDING
FLANGE CURLING
Crippling
Web Yields
Flange Curls
Capacities, Crippling
Allowable Loads
Capacities, Crippling
3N20
12’ span
300 plf curb
TFE = 504 plf
504 plf = 300 plf + wL/2
wmax = 34 psf
Capacities, Crippling
Pn = A ( 1 + B (N)0.5) derived from AISI S‐100
Pa= Pn / Ω
Pa= 476 ( 1 + 0.74 (1.5)0.5) / 1.8 = 504 plf
Pa = 476 ( 1 + 0.74 (2.5)0.5) / 1.8 = 573 plf
Pa = 476 ( 1 + 0.74 (3.5)0.5) / 1.8 = 630 plf
Capacities, Axial
C3.4.1‐1 Pn = AeFn
Capacities, Diaphragm
Fasteners
During construction they secure the sheets from sliding
Critical for horizontal (diaphragm) shear loads and/or uplift
Supports Side Laps
• Welds • Welds
• Screws • Screws
• Pins (Powder Actuated or Pneumatic) • Button Punches
Arc Spot Welds
(Puddle Welds)
Typical Welding Electrodes
Sheet Steel Welding AWS D1.3
E6022 – 22 gage or Thicker
E7014 – Thinner than 22 gage
Per SDI No More Than 1/16” Gap
Between Deck and Support
Weld Washers Only For Gages Less than 22 (Not Including 22 gage)
Mechanical Fasteners
Screws Pins
• Typical for Attachment to Light Gage Framing • Powder Actuated or Pneumatic
• Also Used for Steel Joist or Beam Supports • Quick Installation
Especially with Fastener Manufacturer Tools • No Fire Watch
• Draw Deck Down to Supports • Performance Based on Specific
• No Fire Watch Manufacturer
• #10, #12, #14, ¼” Diameters (#12 Most Common)
• Drill Points No. 3 thru 5
• Performance Based on Specific
Manufacturer
Drill Point Max Total Material Thickness
3 5/32"
4 5/16"
5 1/2"
Attachment Patterns
(Deck Panel Coverage (inches) / No Fasteners Per Sheet at Each Support)
Side Lap Fasteners
Welds Screws
• Puddle or Fillet • Easiest Installation if Horizontal Runout Exists
• Difficult to Make for Lighter Gages • Visible from Underside
• Not Recommended for 22 Gage or Thinner
Button Punches
• Must Have Interlocking Side Lap
• Proprietary Systems Available
• Difficult to Make for Heavier Gages
Uplift / Shear
Based on 2007 AISI S100 Design Specification
Puddle Welds Pins
Consult Specific Pin Manufacturer for
Information on Tension and Shear
Capacity as These Values are Typically
Based on Product Testing…
Tension
Pnt = 0.8(Fu/Fy)2 x t(d‐t) x Fu (Eq. E2.2.2‐2)
Values for Uplift & Shear of
Ω = 2.50 φ = 0.60
Puddle Welds Found in
Tables 8.1 and 8.2 of RDDM
Shear (See Next Slide)
Pnv = See AISI for Different Cases
(Eqs. E2.2.1.2‐1 thru 4)
Uplift / Shear
Based on 2007 AISI S100 Design Specification
Tension
Screws Lesser of Pull‐Out, Pull‐Over and
Tensile Capacity of Screw per
Screw Manufacturer:
Pull‐Out
Pnot = 0.85t2dFu2 (Eq. E4.4.1‐1)
Ω = 3.00 φ = 0.50
Pull‐Over
Pnov = 1.5t1dwFu1 (Eq. E4.4.2‐1)
Ω = 3.00 φ = 0.50
Fu1 and t1 are for Steel Contacting Screw Head
Shear Fu2 and t2 are for Steel Engaging Screw Threads
Lesser of Tilting, Bearing and Shear
Capacity of Screw per Screw Values for Tension, Pull‐Out,
Manufacturer: Pull‐Over and Shear of
Pns = See AISI for Different Cases Screws Found in Tables 9.1
(Eqs. E4.3.1‐1 thru 5) thru 9.4 of RDDM
Diaphragm Shear
• Important Design Parameter When Specifying Roof Deck
• Subject of Separate Webinar
• Based on SDI Diaphragm Design Manual
‐ 3rd Edition Current
‐ 4th Edition Expected Soon
• Important to Remember Interaction of Shear and Uplift
SDI Manual of Construction
Primary Reference for Construction Practices with Steel Deck
Available for free download at www.sdi.org.
Hard copies available for nominal fee.
Deck Bearing
Ends of Sheets Generally Lap for Heavier Gages or Interlocking
Nestable Deck Deck May Require Butted Ends
SDI Requires at Least 1 ½” Bearing in Strong Direction!!
(1/2” Minimum in Weak Direction)
Accessories
Sump Pan
Finish Strip
Spray Fireproofing and UL Paint
• SFRM = Spray On Fire Resistive Material
• Galvanized Deck Should Generally Be Specified if Deck will Receive SFRM
• Specify a UL Approved Primer if Primed Deck is to Receive SFRM
• Acoustic Deck CANNOT Receive SFRM
•U.L. Approved Paint Has Been Put Through Fire Testing by U.L. to Confirm
Adhesion At High Temperatures
RDDM Tables
A good deal of technical data is presented in tables for quick reference.
Example of Table from RDDM…
Example of Table from RDDM (cont)
RDDM Examples
Many examples are worked through for common calculations that designers face.
RDDM References
Get Your Copy Today!!!
SDI Managing Director – Bob Paul
Office Location – Pittsburgh, PA
Phone – (412) 487‐3325
Email – bob@sdi.org
Website – www.sdi.org
Questions???