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A. Engineer, calculate, draw, detail, note, specify, cost, quantify, and describe all
primary and secondary structural systems, components, and cladding
including, but not limited to: buildings; other structures; transportation
structures; civil-site structures; electrical and telecommunication structures;
mechanical structures and above- below-ground fire, potable, and irrigation
tanks.
C. Part 3.5 “Structural Design Criteria” equally applies to the designs of primary
and secondary structural systems, components, and elements by
Construction Contractors. “AE Contractor” herein shall be read as
“Construction Contractor” with respect to designs by Construction
Contractors. Refer to Subpart 3.5.16 “Structural Designs by the Construction
Contractor Requirements” for additional information.
E. There are both Royal Commission and Third Party (e.g., Marafiq) design
criteria, specifications, drawings, standards, and guidelines. The AE
Contractor‟s structural work shall gather and incorporate the more stringent
requirements from Royal Commission and Third Party sets of design criteria,
specifications, drawings, standards, and guidelines, as it is required of both
the design and the construction that Royal Commission and Third Party
design criteria, specifications, drawings, standards, and guidelines be
satisfied.
A. Coordinate the structural work with and to: each architecture and engineering
discipline; Royal Commission‟s outside consultants, including geotechnical;
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C. Coordinate the structural work with and to: value engineering; Existing
Conditions Reports (ECR); Interface Control Documents (ICD); and
constructability and risk reviews.
D. Coordinate the structural work with and to structural fire rating requirements.
F. Ensure that the structural work thoroughly and properly interfaces with
adjacent and associated contracts and site developments (i.e., primary and
secondary site preparation and development Contracts; sidewalks elevations,
roadway elevations, top of curb elevations, etc). Pay particular attention to
the project‟s site grading and its impacts on and transitions to contiguous and
adjacent site features and conditions.
H. Perform the necessary data gathering activities, which are to include, but not
be limited to: research, investigate, compile, review and validate data, as-
built drawings, design guidelines, specifications, studies, reports, and contract
packages. Prior to the Preliminary (30%) Design Phase submittal, the AE
Contractor shall confirm in writing to the Royal Commission that activities
requirements have been completed.
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D. Soft copies of the Guidelines can be provided to the AE Contractor upon their
written request to the Royal Commission.
1. Specifications.
2. Drawings.
A. The atmosphere, soil, and water conditions in Madinat Yanbu Al-Sinaiyah are
severely corrosive. The external atmospheric corrosivity category has been
identified and classified as “C5-M” in accordance with ISO12944-2. The
designs and documents shall include corrosion mitigation measures to yield
high durability before the first major maintenance as defined in ISO12944-5.
AE Contractor shall adopt all Royal Commission-issued corrosion related
documents. In this regard, gather and incorporate the most up-to-date:
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Drilled piers;
All sizes of bars 100
All other elements;
All sizes of bars and WWR 75
NOTE 1: Fire-rated individual members, floor and roof systems, and walls:
Use the minimum concrete cover requirements specified in IBC 2012 Table
721.1 when those cover requirements exceed the cover requirements shown
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in this Table. Refer to Subpart 3.5.5-S “Structural Fire Rating Parameters” for
additional information.
A. “Buildings and Other Structures” Codes with all revisions and errata:
1. Royal Commission Technical Design Criteria, 4th Edition, 2016 with all
Addendum prepared by TSS-SE. AE Contractor shall obtain the
Addenda via their own due diligence. It is not the Royal Commission‟s
responsibility to see to this matter.
6. Where the editions of the codes and standards cited in these notes is
not given, the editions to be used shall be those listed in the
applicable and governing codes.
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D. Steel Codes using the editions specified in the applicable Buildings, Other
Structures, and Transportation Structures Codes, except where noted:
a. Load and Weight Tables for Steel Joists and Joist Girders.
b. Standard Specifications for Steel Joists and Joist Girders.
c. Standard Specifications for Composite Steel Joists.
a. D1.1 - Steel.
b. D1.3 – Sheet Steel.
c. D1.4 – Reinforcing Steel.
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a. 530 - Design.
b. 530.1 - Specifications.
c. As well as the Codes, AE Contractor shall use ACI and TMS
recommendations and guides to engineer, detail, and specify
structural masonry. For example, use TMS Masonry
Designers‟ Guide”.
a. TEK Manual.
b. As well as the Codes, AE Contractor shall use NCMA
recommendations and guides to engineer, detail, and specify
structural masonry. For example, use “NCMA Concrete
Masonry Walls for Metal Building Systems”.
H. Codes for Steel and Concrete Above- and Below-Ground Tanks: Use the
design codes and editions required by Marafiq for those tanks under Marafiq‟s
control; and the design codes required by the Royal Commission for those
tanks under Royal Commission control. Refer to Subpart 3.5.12 “Concrete
Above- and Below-Ground Tank and Chamber Requirements” for additional
information with respect to concrete above- and below-ground tanks.
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a. Concrete Manual.
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Pw = qzSy
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6. The vertical and horizontal deflections of roof, floor, and wall framing
members and crane-supporting members shall not exceed the
deflection-to-span ratios shown in the following table:
Max.
Construction L W D+L Wheel
Load
Roof framing members
Supporting plaster, stucco, or 1/360 1/240
brittle ceiling or finish
Supporting other ceiling or finish or 1/240 1/180
no ceiling or finish
Floor framing members 1/360 1/240
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1. Note: Roof live loads ARE NOT to be reduced in the designs of pre-
engineered metal buildings nor for any of their main and secondary
systems, appurtenances, components, and foundations. Live Loads
for roofs in IBC Table 1607.1 and ASCE/SEI 7 Table 4-1 shall be used
as stated in the designs. Roof live load reduction procedures as
described in IBC Section 1607.12.2 and ASCE/SEI 7 Section 4.8
SHALL NOT be used in the designs.
1. When using factored loads, the load combinations for stability checks
(e.g., IBC 2012 Equations 16-6 and 16-7 and ASCE 7-10 Equations
2.3.2-6 and 2.3.2-7 shall be resolved such that during the each stage
of the construction process and through the service life of the
structure, the minimum factor of safety against overturning, sliding,
uplift, and buoyancy shall be 1.11.
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2. Thrust Restraint designs and details shall be made for all horizontal
and vertical bends, elbows, tees, wyes, dead ends, reducers, and
valves.
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7. Drilled Piers: Drilled piers are the most common, but not exclusive,
deep foundations used on Royal Commission projects. Where and
when used, the AE Contractor‟s drilled pier designs and specifications
shall comply with ACI 336.1 “Specification for the Construction of
Drilled Piers” and ACI 336.3R “Design and Construction of Drilled
Piers”. AE Contractor to note well that the correct term, and therefore
the correct labeling throughout the documents, is “Drilled Piers”, not
piles, drilled piles, caissons, or other term.
1. Definitions:
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4. Fire-rated individual members, floor and roof systems, and walls: Use
the minimum concrete cover requirements specified in IBC 2012 Table
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2. Drawings (four (4) hard copies and one (1) soft copy in both AutoCAD
and PDF formats) showing, as a minimum:
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B. AE Contractor shall meet and coordinate with a KSA (local preferred) Pre-
Engineered Building Manufacturer (PEBM) to define the most sound and
economical superstructure layouts that satisfy the overall design program, as
the Royal Commission requires PEBM expertise embedded in the Work.
Submit written minutes of the meeting(s) including results, conclusions, and
recommendations to the Royal Commission for discussion.
B. AE Contractor shall meet and coordinate with a KSA (local preferred) Pre-
Engineered Steel Shade Structure Manufacturer (PESM) to define the most
sound and economical superstructure layouts that satisfy the overall design
program, as the Royal Commission requires PESM expertise embedded in
the Work. Submit written minutes of the meeting(s) including results,
conclusions, and recommendations to the Royal Commission for discussion.
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B. AE Contractor shall meet and coordinate with a KSA (local preferred) Pre-
Engineered Porta-Cabin Manufacturer (PEPM) to define the most sound and
economical superstructure layouts that satisfy the overall design program, as
the Royal Commission requires PEPM expertise embedded in the Work.
Submit written minutes of the meeting(s) including results, conclusions, and
recommendations to the Royal Commission for discussion.
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A. Piping Loads:
a. Hydro Test.
b. Operating.
c. Pipe Empty.
B. Pipe forces shall NOT be transferred to walls, floors, and roofs at their
penetrations.
1. Separate pipes at wall, floor, and roof penetrations with pipe sleeves
and with the annular spaces sealed all around for full moisture and
weather protection.
2. Pipe sleeves of one pipe size larger shall be installed, centered on the
penetrating pipes.
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D. Pipe Track Expansion Loops: Vertical expansion loops for pipes are required
inside the Pipeline Tracks spaced at approximately 300 meters. The
dimensions are standardized to 6 meters long by 3 meters wide (width is
minimum and may increase depending on usage) by 10 meters high (from top
of pedestal to top of steel). Clearance for vehicular access shall be submitted
to the Royal Commission for approval.
F. Pipe Shoes: Pipe shoes with a height of 100 mm are welded and required
normally for insulated pipes. The length of pipe shoes are a minimum of 300
mm and are determined based on expected expansion and contraction of the
pipes plus additional length to ensure that the pipe shoes will not slide off the
supports. The widths of the shoes vary from 150 mm to 300 mm depending
on the size of pipes. Shoe materials are the same or compatible with the pipe
material. Pipes larger than 600 mm diameter are to be provided with welded
reinforcing wear pads in addition to the pipe shoes.
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H. Pipe Anchors and Pipe Guides: Pipe anchors and guides are provided by the
end-users.
3. Pipe guides are usually provided to the sides of the pipes or pipe
shoes with 2 to 3 mm clearance to maintain the vertical and horizontal
alignments of the pipes and where movement of pipes must be
controlled to avoid clashes.
A. From the Royal Commission‟s perspective, they note that AE Contractors are
not giving boundary wall designs, drawings, specifications, BoQ and PID the
time nor attention they require. Too little consideration has been given to
boundary walls systems, as they are, in relative terms, simple and
straightforward. However, this lack of proper time and attention has caused
the Royal Commission to receive many bidder queries, addenda, contractor
claims, and ultimately, construction phase change orders for both time and
cost. To this end, AE Contractor‟s boundary wall structural engineering
(designs, corrosion protections, drawings, specifications, and pay items and
descriptions) is to comply with the following minimum level of work and
product:
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4. Boundary wall designs shall take each new and existing utility into
account. Those are, at least: utilities passing under; and utilities
running parallel.
A. Design of reinforced concrete tanks and chambers requires attention not only
to strength requirements, but also to crack control and durability. AE
Contractor shall design concrete liquid containing structures that will resist the
extremes of seasonal temperature changes in combination with the variety of
loading conditions, and remain watertight.
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D. In addition to requirements within ACI 350, 350.4R, 350.5, 372R, and 373R,
AE Contractor shall utilize the following design aids:
E. AE Contractor shall obtain the vertical, horizontal, and vibration loads from
equipment from the manufacturers, and design for possible restraint of
temperature movement of supporting structures.
A. Grouting:
1. Except as note below for heavy vibrating equipment, all base and
bearing plates and the annular space around all sleeves shall be
specified with non-shrink, non-metallic cement-based grout to provide
full uniform load transfer between bottom of plates and concrete.
B. Anchors:
1. The structures, tanks, and equipment and all such related items shall
be securely anchored to their foundations using cast-in-place steel
anchor bolts designed to resist all induced forces.
3. The minimum distance from base and bearing plate grout at its
lower, outer edge to the closest edge of foundation, taking
chamfered edges into account, shall be 75 mm.
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A. The following shall be used to improve the quality of site adaptation projects.
Implement these requirements for each site adaptation project.
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4. Complete and submit at each design stage the Structural Check List
specific for the site adaptation project at hand.
C. Submittal Requirements:
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A. Part 3.5 “Structural Design Criteria” equally applies to the designs of primary
and secondary structural systems, components, and elements by
Construction Contractors. “AE Contractor” herein shall be read as
“Construction Contractor” with respect to designs by Construction
Contractors. Refer to Subpart 3.5.1-C “General Conditions and Initiation of
the Structural Design Process” for additional information.
B. Construction Contractor to note that there are both Royal Commission and
Third Party (e.g., Marafiq) design criteria, specifications, drawings, standards,
and guidelines. The Construction Contractor‟s structural work shall gather
and incorporate the more stringent requirements from Royal Commission and
Third Party sets of design criteria, specifications, drawings, standards, and
guidelines, as it is required of both the design and the construction that Royal
Commission and Third Party design criteria, specifications, drawings,
standards, and guidelines be satisfied.
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F. Where designs are required of the Construction Contractor, note that the
member and connection designs shown in the Contract Drawings are
indicative and shown for illustrative, coordination, and information purposes,
unless stated otherwise.
J. Record sets of design submittals shall be maintained in the field office by the
Construction Contractor.
K. Work shall only be performed from design submittals that have been checked
and approved by the Construction Contractor and accepted without comment
by the Royal Commission.
3.5.17 Bill of Quantities (BoQ) and Pay Item Description (PID) Requirements
A. Structural systems shall not have “rolled-up” pay items (e.g., excavation and
backfilling + blinding + footings and pedestals + corrosion protection + etc.) or
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have their works rolled-up in other disciplines‟ pay items (e.g., structural +
electrical works). But, rather structural systems‟ pay items shall be separated
into their components and be independent of other systems‟ pay items. This
is required because the Royal Commission uses Unit Price Construction
Contracts and rolled-up pay items defeats the advantages the Royal
Commission seeks by choosing to use Unit Price Construction Contracts.
C. AE Contractor to note that there are both Royal Commission and Third Party
(e.g., Marafiq) specifications. The AE Contractor‟s structural work shall
gather and incorporate the more stringent requirements from Royal
Commission and Third Party specifications, as it is required of both the
design and the construction that Royal Commission and Third Party
specifications be satisfied.
E. AE Contractor shall produce any and all special specifications required for the
project‟s scope of work. Examples of special specifications are : shoreline
protection, revetments, and transportation structures.
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C. The DAR shall be grouped in accordance with the subject to which it pertains.
Each group within the DAR shall be preceded by a cover sheet which
contains the following information:
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E. For each DAR submitted, the AE Contractor shall demonstrate that they
have:
F. The DAR shall be updated and maintained throughout the total life of the
project – from inception to completion - and capture all structural engineering
changes for retention as a record of the Permanent Work.
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A. AE Contractor shall prepare and submit the SSCE in compliance the Contract
provisions and with this Royal Commission TSS-SE standard for each
structural system, component, and elements for buildings, civil-site structures,
utilities and utility structures, and infrastructures. Refer to Subpart 3.5.23
“Deliverables by Phase Requirements” for additional information.
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D. Content: The SSCE shall be prepared in SI units and Saudi Arabian Riyal
(SAR). The SSCE sheets shall contain the following information:
E. For each SSCE submitted, the AE Contractor shall demonstrate that they
have identified, defined, and incorporated all:
F. The SSCE shall be updated and maintained throughout the total life of the
project – from inception to completion - and capture all structural cost
changes for retention as a record of the Permanent Work.
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