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Partial Discharge Detection In Medium

Voltage Stators Using an Antenna


Akshay Bhure Elias G. Strangas John Agapiou Ronald M. Lesperance
bhureaks@egr.msu.edu strangas@egr.msu.edu john.agapiou@gm.com ronald.m.lesperance@gm.com
Department of Electrical and Computer Engineering Research & Development
Michigan State University General Motors Technical Center
East Lansing, MI, USA Warren, MI, USA

Abstract—Partial Discharges, if initiated give rise to The PD signals have a high-frequency bandwidth,
progressive deterioration of insulation material and lowers its ranging from few to hundreds of MHz. In the presence of
life expectancy. If allowed to persist further, PD can even lead to high-frequency noise, it becomes difficult to obtain a clean
the electric breakdown of insulation. However, in spite of its PD detection. High-frequency noise, if present, also makes
damaging effects on machine insulation, its application during
it challenging to define thresholds for the PD levels hence
the production phase of machines, to avoid their permanent
failure has gained importance in this research field. making PD detection scheme ineffective to detect smaller
This paper discusses a Partial Discharge detection technique PD events [6].
developed for medium voltage stator insulation utilizing an Some of the presently used PD detection techniques use
antenna to sense the discharge currents and record PD events the integral of PD currents, in pico-Coulombs (pC) to
produced inside a stator insulation. To reduce the effect of noise measure the PD signal magnitude by using an analog
on detections process, some grounding techniques incorporated oscilloscope [6], by calculating the charge transferred [9] or
and later Undecimated Discrete Wavelet Transform was used to by implementing a factory measurement system using a
extract the discharge events from antenna output. To extract the shielded room [10]. However, through recent advancements
best out of the technique, outputs were analyzed on a repetitive
in PD testing measures along with better digital signal
basis to make a confident decision on the presence of PD.
This technique of detecting PD shows high sensitivity, as the processing technologies, PD was measured in millivolts
detections are independent of the impedance of test setup used (mV) which avoided calibration problems experienced
for experiments. while measuring in pC [11].
Many detection schemes have been proposed, such as
I. INTRODUCTION conventional detection of PD using a coupling capacitor [6-
A partial discharge (PD) occurs within the insulation 8], detection based on the broadband impedance of the motor
material when a high voltage stresses it, initiating ionization [7], hi-pass filtering [8] etc. The physical attributes of
within imperfections/voids of the insulation, due to the lower discharge such as electromagnetic radiation using RF antenna
dielectric strength of the void compared to the insulation [14 and 16-19], acoustic signals, visible and UV light
material. When the voltage across the insulation approaches emissions have been used before to sense discharges within
its peak value, these discharges bridge the gap between the test insulation in many PD sensing techniques [6, 12 and
imperfection and the ground partially and attenuate quickly 15]. Ultra wide band (UWB) detection, using wavelet
due to its high frequency [1]. transform has also become popular in recent times to extract
When PD continues to cause ionization within the PD from IGBT driven motors [15].
imperfection/void, it causes local heating and carbonization.
If the same insulation is continued to be used for any
application, the progressive carbonization/ tracking will
ultimately lead to complete breakdown of insulation when an
arc bridges the gap between conductor and ground completely
[1].
With the rapidly increasing use of PWM inverter-fed
machines, detecting PD events at an early stage has become
very important for industries in order to avoid downtime
caused due to insulation failure [3-5]. Hence, PD detection is
seen as a preventive measure to check the health of insulation
before installation and/or as part of prediction of the Figure 1: Impedance diagram of PD test setups which use voltage
measurements techniques
remaining life of insulation after a certain period of use [2].

 ‹ ,((( 


It is not always possible to rely entirely on results from a to any particular frequency band. The Baker instrument
PD detection method based on voltage measurement at the model DT05-3 was used as impulse generator, producing
terminals of a machine to make a confident decision on the high voltage impulse with a very short rise time of 400 ns.
presence of PD. As depicted in fig. 1, measuring the terminal The output of the antenna along with the applied impulse
voltage during discharges and extracting information about voltage was analyzed on a high-resolution oscilloscope.
PD level using filter [16] is highly dependent on the internal
impedances of the high voltage source (impulse generator),
the connections, and the distributed inductances and
capacitances of motor under test as seen from point of
measurement [7].
On the other hand, PD measured by an antenna is unaffected
by these impedances, as it is not the terminal voltage that is
measured but the electromagnetic radiation from the discharge
currents taking place inside the insulation. In order to enhance
the reliability in the decision-making process for PD, in this
paper a new PD detection technique was developed, which
enables no contact detection of PD events by an antenna
Figure 2: Laboratory setup for PD detection using filter at stator ends
through grounding arrangements devised for the test setup.
These grounding arrangements ensure minimum system and
background noise during the test, enabling the antenna to
measure PD by sensing the electromagnetic radiation caused
by discharge currents without any interference.
PD detection techniques already published [17-19] have
provided ample evidence to support that antenna can be used
efficiently to recognize PD events by extracting the high-
frequency detections using wavelet transform. Some of these
used artificial defect models as laboratory setups by carrying
out either the fractional dimensions with energy parameters
[18 and 20], or feature extraction of PD (applicable to GIS and
transformer insulation) through kernel principal component
analysis (KPCA) [17], or by deploying 4 different types of
antenna to sense PD events. Figure 3: Grounded steel plate setup for reliable PD detection using a filter
and an antenna simultaneously.
The motive of this work was to develop an accurate and
repeatable standard technique to test actual medium voltage
To minimize the system noise and interference, a
stators for any presence of PD when tested by applying high
common grounding steel plate was placed as shown in fig.
voltage impulses. This method is to be used as standard PD
3. The plate served as a common grounding node for each
test to be conducted on stator alone, before assembling them
equipment used for testing.
with rotors units. Therefore, the developed method aims to
facilitate PD testing of motors at the end of the production
line and does not intend to serve as a predictive maintenance
tool. It was made sure that the developed method provides
high confidence to declare if a stator under test is affected by
the presence of PD or healthy to use for a normal operation.

II. LABORATORY SETUP

During the developing stages of the proposed detection


technique for medium voltage stator insulation, an antenna
was positioned at the axis of the stator to sense high-frequency
partial discharges occurring within the stator insulation as
shown in Fig. 2. As the procedure is to be developed for the
production line of motors and not for prognosis purposes, the
tests on stator were performed in a controlled environment
with minimum influence of surrounding objects.
The stators to be tested were rated at a low voltage of 300 Figure 4: Grounded steel plate setup for partial discharge detection using
V. To capture every detail of signal provided by the antenna, an antenna.
it was decided to examine the raw signal first, by not tuning it


The connecting leads were kept short in length and were process as applied to raw antenna outputs confirms the
laid parallel to common grounding plate to minimize the effect presence of PD for the applied impulse voltage and presents
of interference due to inductive effect (Fig. 4). a reliable way to sense PD activity inside the stator under
test.
To collect the data from a large number of tests and analyze
them quickly and effectively, a data acquisition system was
set up using NI PXI 8119 controller to acquire desired signals
namely applied impulse voltage (L-G), ground current, raw
filter output and raw antenna output.

III. SIGNAL CONDITIONING IN LABVIEW

A. Extraction of Partial Discharge signal

A high voltage impulse, as shown in Fig. 5C, was applied


to the stator. The antenna senses the discharges occurring
around the time of the peak of impulse waveform by capturing
the electromagnetic radiation due to discharge current (Fig.
5B). The output signals from impulse generator and antenna
were digitized (0.5 G-samples/s) and then analyzed together
using LabVIEW, as shown in Fig. 5.

Figure 6: Raw PD response on antenna (A) and extracted PD signal from


antenna (B)

B. Second Level Denoising process

While testing stators for PD, on some occasions, the


antenna output even after UDWT processing, had some
spurious random peaks, similar to one shown in Fig. 7. As
these exceeded the threshold set for PD detection, and in
some cases resulted in false positives, it became necessary
to eliminate them. Alternative signal processing methods
were considered, but the simplest was based on the duration
of the pulse On observing that this noise lasted for at most
80 ns, which was much shorter than the actual duration of
peaks for PD, such cases were separated and rejected, based
on the duration of the peaks in the antenna output.

Figure 5: PD response from antenna (A) for applied impulse of 2.25KV (B)
from test setup shown in figure 2 and 3

As seen in Fig. 5, the peak of the applied HV impulse (plot


B) is around the 350th sample, whereas the antenna raw output
(plot A) appears too noisy, making it difficult to spot the PD
event, which roughly starts at that time. Therefore, the raw
signals from antenna were de-noised using Undecimated
Discrete Wavelet Transform (UDWT) to extract cleaner PD
signals, as shown in Fig. 6.
By applying multilevel UDWT (Daubechies 4) to the raw
Figure 7: Noisy peak in UDWT treated antenna output
antenna output (Fig. 6A), the antenna signal was decomposed
into 6 levels. The selected level 4 was adequate to extract the
IV. EXPERIMENTAL PROCEDURE
PD component from the raw antenna signal (Fig. 6B).
As seen from above, the raw antenna output (Fig. 6A) was
As the PD analysis was to be carried out for a number of
successfully denoised after UDWT operation (Fig. 6B) with
times on different kinds of stators, it was not feasible to
clear PD detection at the 350th sample. Hence, the UDWT


carry out the analysis manually looking at the waveforms after below PD inception voltages for the antenna. After
each test. In order to automate the PD detection process, an considering a safety margin above the noise levels, the
algorithm was programmed in LabVIEW (fig. 8), which can threshold reference level for the antenna was set to 100 mV
process a large amount of test data and perform PD detection (fig. 9).
analysis easily and in lesser time. As can be seen from fig. 9, the signal on antenna
The stator under was tested for PD by applying a train of represents a partial discharge signal with minimum
rising impulses starting from few hundred volts up to 3 to 3.5 influence of noise, hence the developed algorithm in
KV. After sampling all the outputs, the de-noised waveforms LabVIEW was used in a NI PXI controller to analyze PD
of each, filter and antenna were compared with fixed events and make comparisons.
thresholds, which provided information about the presence of
PD. V. EXPERIMENTAL RESULTS

The algorithm developed in LabVIEW (Fig. 8) was


Stepwise increment of Impulse voltage applied to the test data from 13 different stators tested within
across one phase of stator and ground
a period of 8 months with variations of the phase under test,
axial antenna position and the inner diameter of the stator.
Data acquisition of The stators were selected from trial production line with
three signals internally and externally introduced defects to simulate PD
at 0.5 G.sa/sec at lower voltages.
The PD detections out of the antenna were much cleaner
Ground with the grounded steel plate in place as seen from fig. 11.
Impulse Current
Voltage Raw Antenna output The level of noise in antenna output for test setup with no
steel plate was found to be higher than noise levels with
grounded steel plate. Hence, the modification in the test
De-noising raw antenna setup resulted in cleaner PD signals as they were detected
by DWT (Daubechies 4) by the antenna with minimum interference.

Threshold operation on denoised antenna output

Noise separation by
checking peak duration

Partial Discharge?

Yes/No

Figure 8: Flow Chart showing Signal Reconditioning process in LabVIEW.

Figure 10: PD detection comparison for antenna with and without grounded
steel plate for stator A

An important factor considered for PD analysis is PD


inception voltage (PDIV), which in this case is solely
determined by the antenna output. The lowest value of
impulse voltage, which initiated a detection, was recorded.
Figure 9: Threshold reference levels for antenna output
Fig. 11 shows the results after UDWT processing for 20
To determine the threshold reference level for the filtered successive tests trials conducted on one stator, plotted in
outputs of the antenna, the maximum peak-to-peak value of terms of PD inception voltages in order to examine the
noise was calculated from the data from five different stators consistency of the technique.


As seen in Fig. 11, after PD detection using the UDWT VI. CONCLUSIONS
output, most of the trials show the inception voltage to be
around 2250 V. The irregularities similar to those observed in The PD detections made using an antenna served as
the case of 4th and 14th trials were due to the presence of a reliable detection technique for medium voltage stators.
spurious noise in antenna as explained in Fig. 7. Hence, The inception voltages for PD reported by this technique
UDWT processing for extracting PD was not accurate alone show considerable accuracy in detection after denoising was
to provide high consistency for recording the PD inception performed using both UDWT and pulse duration check on
voltages. antenna outputs. The paper represents a unique way to use
antenna for PD detection by placing it along with the
grounded metal plate with shorter connecting leads, which
helped to eliminate background noise.
Results can be further improved if the thresholds are
optimized for antenna output, depending on the type of
stator to be tested. The PD detection technique presented in
this paper provides higher reliability with respect to the PD
detection techniques based on voltage measurement, as it is
unaffected by the system impedances as seen from point of
measurement. Moreover, unlike artificial test setups used in
the past for PD detection, a practical PD detection technique
is presented based on performing tests on actual stators to
estimate their health accurately, with higher consistency and
confidence.

Figure 11: PD Inception voltages before and after eliminating noise by REFERENCES
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