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EQUIPMENT &

ACCESSORIES CATALOGUE

CONTENTS SECTION
COMMON RAIL TOOLS & ACCESSORIES A
DRIVE COUPLINGS & PUMP MOUNTINGS B
TEST INJECTORS, HP TEST PIPES & ADAPTORS C
TOOLS & TOOL KITS D
INJECTOR TOOLS & LAPS E
PRODUCT CODE INDEX INDEX 1
MERLIN PART No. INDEX INDEX 2
ALTERNATIVE PART No. INDEX INDEX 3

Manufacturers of Diesel Fuel Injection


Test Equipment and Suppliers of Spare Parts

MERLIN DIESEL SYSTEMS LTD


Units 189-191, Bradkirk Place
Walton Summit Centre
Preston, Lancashire
PR5 8AJ. England

Tel: +44 (0)1772 694180


Fax: +44 (0)1772 314565

E-mail: sales@merlindiesel.com
Website: www.merlindiesel.com
08/10
SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

CONTENTS PAGE

WORKING ON THE VEHICLE

MERLIN DIESEL SYSTEMS LTD


PULLERS & TIMING KITS FOR;-
BOSCH SYSTEMS 3
DELPHI SYSTEMS 6
SIEMENS SYSTEMS 7

DELPHI DIAGNOSTIC EQUIPMENT 8 S


E
MISCELLANEOUS
C
T
CR ELECTRICAL CONNECTORS 9

WORKSHOP TOOLS I
PUMP REPAIR TOOLS FOR:- O
BOSCH CR PUMPS 11 N
DELPHI CR PUMPS 15
SIEMENS CR PUMPS 15
A
GENERAL TOOLS 15

INJECTOR REPAIR TOOLS FOR:-


BOSCH CR INJECTORS 17
SIEMENS CR INJECTORS 19
GENERAL TOOLS 20

PUMP & INJECTOR TESTING


CR PUMPS 21
CR INJECTORS 22

TEST BENCH ACCESSORIES


TEST COUPLINGS 24
BRACKETS FOR BOSCH TEST BENCH 25
BRACKETS FOR HARTRIDGE TEST BENCH 26
HIGH PRESSURE TEST PIPES 27

MERLIN CR TEST EQUIPMENT


MERLIN S300-1 28
MERLIN S3000 29

If your requirement is not listed, please contact our technical department for assistance.
Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH SYSTEMS

MERLIN DIESEL SYSTEMS LTD T016-625 PULLER BMW


CP1

S
E
T016-801 TIMING KIT C
FIAT/IVECO MULTIJET 1300-1900 T
I
O
N
T016-802 TIMING KIT A
RENAULT 2.2, 2.5 DCi

T016-802N TIMING KIT (NEW TYPE)


RENAULT 2.2, 2.5 DCi

T016-803 TIMING KIT IVECO

T016-805 MOUNTING TOOL


FORD DURATORQ 2.0, 2.2, 2.4

If your requirement is not listed, please contact our technical department for assistance.
Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH SYSTEMS

MERLIN DIESEL SYSTEMS LTD T016-806 PUMP PULLER & STROKE


HOLDING TOOL
RENAULT 2.2

S
E
T021-035 INJECTOR EXTRACTOR
IVECO TECTOR
C
T
I
O
N
T021-036 INJECTOR EXTRACTOR
MERCEDES 'A'
A

T021-036A INJECTOR EXTRACTOR


MERCEDES 'A'
TWIN VERSION

T021-038 INJECTOR EXTRACTOR


ALFA 156, FIAT

T021-048 INJECTOR EXTRACTOR


MERCEDES 'A' & 'E'

If your requirement is not listed, please contact our technical department for assistance.
Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH SYSTEMS

MERLIN DIESEL SYSTEMS LTD T021-048A BOSCH ADAPTOR


M27 X1 FOR T021-048

S
E
T021-917 INJECTOR PULLER C
MERCEDES SPRINTER
T
I
O
N
T021-923 INJECTOR EXTRACTOR A
MERCEDES OM611, 612, 613 etc

T021-932 INJECTOR REMOVAL 0 986 611 481


& ROTATING TOOL

If your requirement is not listed, please contact our technical department for assistance.
Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

DELPHI SYSTEMS

MERLIN DIESEL SYSTEMS LTD T016-704 RAIL PLUG SOCKET


3 PIN DELPHI

S
E
T016-705 DRIVE GEAR PULLER
DELPHI KIA/HYUNDAI
C
T
I
O
N
T016-807 TIMING KIT
ENGINE & CAMSHAFT PINS
YDT201
A
RENAULT K9

T016-808 TIMING KIT YDT202


CAMSHAFT BAR & ENGINE PIN
FORD LYNX

T016-809 TIMING/TOOL KIT YDT250


PEUGEOT/CITROEN
SUZUKI

T016-815 TIMING KIT YDT381


SSANGYONG

If your requirement is not listed, please contact our technical department for assistance.
Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

DELPHI & BOSCH SYSTEMS

MERLIN DIESEL SYSTEMS LTD T016-804 TIMING KIT


RENAULT, PEUGEOT, CITROEN

S
E
T021-916 CYL HEAD REAMER KIT
FOR DELPHI/BOSCH CR INJECTORS
C
T
I
O
N

SIEMENS SYSTEMS

T021-929 INJECTOR PULLER


SIEMENS

If your requirement is not listed, please contact our technical department for assistance.
Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

GENERAL APPLICATIONS

MERLIN DIESEL SYSTEMS LTD


T016-816 FALSE ACTUATOR KIT YDT410 S
E
C
T
I
O
N

T021-200 SEALED RAIL DIAGNOSTIC KIT YDT278

T021-203 SEALED RAIL DIAGNOSTIC KIT YDT500


HEAVY DUTY VERSION

If your requirement is not listed, please contact our technical department for assistance.
Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MISCELLANEOUS

MERLIN DIESEL SYSTEMS LTD T031-3210 CONNECTOR


SIEMENS/BOSCH

S
E
T031-3211 CONNECTOR
SIEMENS/BOSCH CP1
C
T
I
O
N
T031-3212 CONNECTOR
BOSCH
A

T031-3213 CONNECTOR
BOSCH CP1H, CP3 & PIEZO

T031-3214 CONNECTOR
2 POLE SUPER SEAL -MALE

T031-3215 CONNECTOR
2 POLE SUPER SEAL -FEMALE

If your requirement is not listed, please contact our technical department for assistance.
Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

WORKING ON THE VEHICLE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MISCELLANEOUS

MERLIN DIESEL SYSTEMS LTD T031-3216 CONNECTOR KIT


DELPHI EURO 3,4 2001
9001-845

S
E
C
T031-3217 CONNECTOR KIT 9001-886
DELPHI EURO 5
PSA, FORD 2.0L TDCI T
I
O
N

If your requirement is not listed, please contact our technical department for assistance.
Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH PUMPS

MERLIN DIESEL SYSTEMS LTD T016-626 TORX SOCKET


T40 RENAULT
CP2

S
E
T016-627 TORX SCREWDRIVER
T40 RENAULT C
CP2 T
I
O
N
T016-675 TAPPET LIFTER KIT
CP3
0 986 612 427
A

T016-675L TAPPET LIFTER KIT


FORD 110 DURAMAX
CP3

T016-677 INSERT TOOL 0 986 612 200


LOW PRESSURE CONNECTION
CP1

T016-678 INSERT TOOL 0 986 612 201


LOW PRESSURE CONNECTION
IVECO CP1

If your requirement is not listed, please contact our technical department for assistance.
Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH PUMPS

MERLIN DIESEL SYSTEMS LTD T016-679 INSERT TOOL


LOW PRESSURE CONNECTION
RENAULT CP1
0 986 612 205

S
E
T016-680 SHAFT SEAL INSERTER
CP1 CP3
0 986 612 422
C
T
I
O
N

A
T016-681 TORX SOCKET
FOR SUCTION VALVE
CP3

T016-682 RE-BUSHING TOOL KIT


CP3

T016-683 RE-BUSHING TOOL KIT


CP1

T016-701 SOCKET 0 986 612 991


FOR INLET CONNECTORS
CP3

If your requirement is not listed, please contact our technical department for assistance.
Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH PUMPS

MERLIN DIESEL SYSTEMS LTD T016-702 DRIVE SEAL TOOL

S
T016-709 DRV VALVE DISMANTLING TOOL
E
CP1-H,CP3,CP4 C
T
I
O
N
T016-824 SERATED SOCKET 0 986 611 489
12 X 24 FOR LP A
CONNECTIONS CP3

T016-825 MOUNTING MANDREL 0 986 611 665


FOR GEAR PUMP
USE WITH T016-826 CP1-H

T016-826 MOUNTING MANDREL 0 986 611 675


FOR GEAR PUMP
USE WITH T016-825 CP1-H

T016-827 ASSEMBLY TOOL 0 986 612 911


FOR RETURN VALVE
CP1-H

T016-827NG AS ABOVE BUT NON-GENUINE VERSION


If your requirement is not listed, please contact our technical department for assistance.
Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH PUMPS

MERLIN DIESEL SYSTEMS LTD T016-828 PRESS IN TOOL


CP1-H
0 986 612 970

S
T016-829 FILTER EXTRACTOR TOOL 0 986 613 153
E
CP1-H C
T
I
O
N
T016-830 FILTER INSERT TOOL 0 986 613 154
CP1-H A

T016-831 ASSEMBLY TOOL 0 986 613 169


CPI-H

T016-832 ASSEMBLY TOOL 0 986 613 161


CP1-H

T016-833 PULLER TOOL 0 986 613 165


CP1-H

If your requirement is not listed, please contact our technical department for assistance.
Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH & SIEMENS

MERLIN DIESEL SYSTEMS LTD T016-708 PRESSURE SENSOR ADAPTOR


BOSCH SIEMENS

S
DELPHI
E
T016-703 BEARING/OILSEAL TOOL KIT C
DELPHI DFP1 T
I
O
N
GENERAL

T016-202A SWIVEL VICE BASE


A

T016-202B SWIVEL VICE FLANGE ATTACHMENT


BOSCH CP1

T016-202C SWIVEL VICE FLANGE ATTACHMENT


DELPHI

T016-202D SWIVEL VICE FLANGE ATTACHMENT


BOSCH CP3

If your requirement is not listed, please contact our technical department for assistance.
Page 15

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

GENERAL

MERLIN DIESEL SYSTEMS LTD T016-684 HIGH IMPACT TORX SOCKET SET

S
E
C
T
I
O
N

If your requirement is not listed, please contact our technical department for assistance.
Page 16

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T021-921

T021-926
PILOT VALVE TOOL 6.5MM

PILOT VALVE TOOL 7.5MM

T021-928 NOZZLE ADAPTOR


S
17.5MM X 8 E
IVECO M/JET INJECTOR C
T021-951 NOZZLE ADAPTOR T
16.0MM X 8
I
O
N
T021-931 WINDOW SOCKET
27 MM
A
MAN

T021-933 SOCKET
28MM
BOSCH CRIN CUMMINS,IVECO,RENAULT

T021-937 TORX SOCKET 0 986 613 632


10MM BOSCH

T021-937A TORX SOCKET 0 986 613 631


12MM BOSCH

T021-938 NOZZLE ADAPTOR KIT


14,15,17,19MM X 6

If your requirement is not listed, please contact our technical department for assistance.
Page 17

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T021-939 SHIM KIT IDLE


5,50MM DIAMETER

S
E
T021-940 SHIM KIT SOLENOID
4.50MM DIAMETER C
T
I
O
N

A
T021-941 WASHER KIT SOLENOID HEXAGONAL
22MM DIAMETER
HOLE 19MM

T021-942 WASHERS KIT SOLENOID


15.70MM DIAMETER
HOLE 10.50MM

T021-943 SPACERS KIT


5.90MM DIAMETER

T021-944 SHIM KIT PHASE 2


2.25MM DIAMETER

If your requirement is not listed, please contact our technical department for assistance.
Page 18

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T021-946 EXTRACTOR


FOR FIBRE RING

S
E
T021-947 BALLBEARING STROKE MEASURING TOOL C
T
I
O
N

A
T021-948 INJECTOR ASSEMBLY TOOL 0 986 613 613
M27

T021-952 FIBRE RING INSERT TOOL 0 986 613 640

SIEMENS

T021-927 SOCKET
SIEMENS
1.4/1.6 PSA FORD

If your requirement is not listed, please contact our technical department for assistance.
Page 19

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR REPAIR
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

GENERAL

MERLIN DIESEL SYSTEMS LTD T021-019 INJECTOR HOLDER C.RAIL


13, 15 MM

S
E
T021-922 INJECTOR HOLDER
14, 16, 20MM C
FOR VOLVO. BMW, DUCATO T
I
O
N

A
T021-924 TOOL KIT FOR LAPPING CR INJECTORS

T021-925 UNIVERSAL INJECTOR STRIPPING JIG


15, 17, 18, 22MM

T021-930 FIBRE RING PULLER KIT

If your requirement is not listed, please contact our technical department for assistance.
Page 20

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

PUMP TESTING
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T016-693 FUEL CONNECTION KIT


CP1-K

T016-695 TRANSFER PRESSURE ADAPTOR S


CP3 E
C
T
I
T016-697 TRANSFER PRESSURE ADAPTOR O
N
CP1-H

A
T016-822 ADAPTOR - DUMMY REGULATOR
DENSO CP3 HP3

DELPHI

T016-694 TRANSFER PRESSURE ADAPTOR


DELPHI

DENSO
T016-699 TRANSFER PRESSURE ADAPTOR
DENSO HP2

SIEMENS

T016-698 TRANSFER PRESSURE ADAPTOR

If your requirement is not listed, please contact our technical department for assistance.
Page 21

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR TESTING
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T021-027 INJECTOR TEST ADAPTOR


MAN 464 DIAM 29

S
E
T021-202 BACKLEAK CONNECTORS
BOSCH
C
T
I
O
N
T021-205 BACKLEAK PIPE ASSY
BOSCH PIEZO
0 986 612 922
A

T021-918N INJECTOR TEST ADAPTOR


CUMMINS IVECO

T021-920 INJECTOR TEST ADAPTOR


RENAULT BUS 32MM

T021-949 INJECTOR TEST ADAPTOR


MAN 26MM

If your requirement is not listed, please contact our technical department for assistance.
Page 22

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

INJECTOR TESTING
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH

MERLIN DIESEL SYSTEMS LTD T021-950 INJECTOR TEST ADAPTOR


VOLVO DEUTZ 28MM

S
DELPHI E
T021-201 BACKLEAK CONNECTORS YDT275
C
DELPHI T
I
O
N
DENSO
T021-934 INJECTOR TEST ADAPTOR A
DENSO 095000-055* J.DEERE

T021-935 INJECTOR TEST ADAPTOR


DENSO 095000-5480/5050

T021-945 DENSO BACKLEAK CONNECTORS


USE WITH T021-202

If your requirement is not listed, please contact our technical department for assistance.
Page 23

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

TEST BENCH ACCESSORIES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

DRIVE COUPLINGS
BOSCH
MERLIN DIESEL SYSTEMS LTD T011-039 DRIVE COUPLING
25MM P SIZE
1 686 430 026

58MM LONG 12 CP3

S
E
C
T011-042 TANG DRIVE
9MM
FIAT MULTIJET/SIEMENS T
I
O
DELPHI N
T011-040 DRIVE COUPLING ADC288 A
DELPHI DFP1

DENSO

T011-043 TANG DRIVE


10MM
FIAT MULTIJET FORD TRANSIT

SIEMENS
T011-041 TANG DRIVE
8MM
MERCEDES/SIEMENS

GENERAL
T011-005 DRIVE COUPLING ADC95-1
20MM B SIZE

If your requirement is not listed, please contact our technical department for assistance.
Page 24

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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COMMON RAIL TOOLS & TEST EQUIPMENT

TEST BENCH ACCESSORIES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MOUNTING FLANGES FOR BOSCH TEST BENCHES

MERLIN DIESEL SYSTEMS LTD BOSCH PUMPS


T012-040 MOUNTING FLANGE
CP1-K

S
E
C
T012-044 MOUNTING FLANGE
50MM Ø
BOSCH CP4 T
I
O
N

A
T012-204 MOUNTING FLANGE
50MM Ø
MERCEDES CP3

DELPHI PUMPS

T012-039 MOUNTING FLANGE


68MM Ø
DELPHI

T012-301 MOUNTING FLANGE


50MM Ø
DELPHI RENAULT 1.5 DCI

SIEMENS PUMPS
T012-300 MOUNTING FLANGE
50MM Ø
SIEMENS PSA V6
If your requirement is not listed, please contact our technical department for assistance.
Page 25

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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COMMON RAIL TOOLS & TEST EQUIPMENT

TEST BENCH ACCESSORIES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MOUNTING PLATES FOR HARTRIDGE TEST BENCHES

MERLIN DIESEL SYSTEMS LTD BOSCH PUMPS

T012-004 MOUNTING PLATE


50MM Ø FOR CP3 0 445 020 007 PUMP

S
T012-302 MOUNTING PLATE
E
50MM Ø C
MERCEDES TANG DRIVE
T
I
O
N
T012-306 MOUNTING PLATE
50MM Ø A
BOSCH CP4

DELPHI PUMPS
T012-303 MOUNTING PLATE
50MM Ø
DELPHI RENAULT 1.5 DCI

VARIOUS

T012-305 MOUNTING PLATE


46, 50, 60, 68MM Ø
UNIVERSAL INC. DELPHI DFP1

If your requirement is not listed, please contact our technical department for assistance.
Page 26

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

TEST BENCH ACCESSORIES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

HIGH PRESSURE CR TEST PIPES

MERLIN DIESEL SYSTEMS LTD T014-101 HP FLEXIBLE TEST PIPE


550X2.0 (14X14)

S
E
T014-102 HP FLEXIBLE TEST PIPE C
450X2.0 (12X14)
T
I
O
N
T014-103 HP FLEXIBLE TEST PIPE
450X2.0 (14X14) A

T014-104 HP FLEXIBLE TEST PIPE


220X2.0 (12X14)

T014-105 HP FLEXIBLE TEST PIPE


220X2.0 (14X14)

T014-106 HP FLEXIBLE TEST PIPE


550X2.0 (12X14)

If your requirement is not listed, please contact our technical department for assistance.
Page 27

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

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SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

COMMON RAIL TEST EQUIPMENT


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN S300-1

MERLIN DIESEL SYSTEMS LTD T021-300 MERLIN S300-1


COMMON RAIL TEST SYSTEM

S
E
T021-301 ADAPTOR CABLE C
DELPHI FOR S300-1
T
I
O
N

T021-303 ADAPTOR CABLE A


BOSCH FOR S300-1

T021-304 ADAPTOR CABLE


PIEZO FOR S300-1

T021-305 ADAPTOR CABLE


UNIVERSAL FOR S300-1

T021-306 MAIN LEAD FOR S300-1


S300-1

If your requirement is not listed, please contact our technical department for assistance.
Page 28

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

**RETURN TO CONTENTS**
SECTION A:
COMMON RAIL TOOLS & TEST EQUIPMENT

COMMON RAIL TEST EQUIPMENT

MERLIN S3000

T031-3000
MERLIN DIESEL SYSTEMS LTD
MERLIN S3000 COMMON RAIL TEST KIT

S
INCLUDES THE FOLLOWING:- E
C
T
ACCESSORIES I
CABINET
O
N

SAFETY SCREEN

EXAMPLES OF S3000 KIT MOUNTED ON VARIOUS TEST BENCHES

If your requirement is not listed, please contact our technical department for assistance.
Page 29

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCA/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

CONTENTS PAGE

DRIVE COUPLINGS

MERLIN DIESEL SYSTEMS LTD


GENERAL 3
CATERPILLAR 6

PUMP MOUNTING BRACKETS


BOSCH 9 S
BOSCH 815 12 E
HARTRIDGE 13 C
MERLIN/BOSCH 13 T
MERLIN/HARTRIDGE 14 I
CATERPILLAR 16 O
N

If your requirement is not listed, please contact our technical department for assistance.
Page 2
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

DRIVE COUPLINGS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T011-000 SHIM FOR ANTI-BACKLASH COUPLING


T011-001 & T011-002

S
E
T011-000A SQUARE SHIM FOR HARTRIDGE ADC63 C
ANTI-BACKLASH COUPLING
T
I
O
N
T011-001 ANTI-BACKLASH BOSCH COUPLING
T011-002 ANTI-BACKLASH COUPLING HARTRIDGE B

T011-003 DRIVE COUPLING 17MM A SIZE


T011-005 DRIVE COUPLING 20MM B SIZE AND CR
T011-007 DRIVE COUPLING 22MM C SIZE
T011-008 DRIVE COUPLING 25MM Z SIZE
T011-030 DRIVE COUPLING 20MM VE TRANSIT

T011-004 DRIVE COUPLING 17MM A SIZE LONG


T011-006 DRIVE COUPLING 20MM B SIZE LONG
T011-009 DRIVE COUPLING 25MM P SIZE LONG
T011-010 DRIVE COUPLING 30MM P SIZE LONG
T011-011 DRIVE COUPLING 35MM P SIZE LONG

T011-012 DRIVE COUPLING 35MM 1 686 430 040


(TD40 X L85MM)

T011-013 DRIVE COUPLING 35MM 1 686 430 038


(TD30 X L58MM)
If your requirement is not listed, please contact our technical department for assistance.
Page 3
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

DRIVE COUPLINGS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T011-014 DRIVE COUPLING


40MM
BOSCH R & H PUMPS

S
E
T011-015 DRIVE COUPLING 1 686 432 022 C
T
MERC 190D

I
O
N
T011-017 DRIVE COUPLING B
STANADYNE PERKINS

T011-018 DRIVE COUPLING


3 BOLT FORD 2.5DI

T011-019 DRIVE COUPLING


4 BOLT FORD 2.5DI

T011-020 SPLIT COUPLING MERCEDES


T011-021 SPLIT COUPLING OPEL 33MM Ø
T011-022 SPLIT COUPLING PEUGEOT 34.5MM Ø
T011-038 SPLIT COUPLING SOFIM 39.0MM Ø

T011-023 DRIVE COUPLING


45MM Ø
IVECO EUROTEC

If your requirement is not listed, please contact our technical department for assistance.
Page 4
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

DRIVE COUPLINGS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T011-024 DRIVE COUPLING


MERCEDES SPRINTER

S
T011-025 COUPLING STANADYNE TARGET E
T011-026 COUPLING PERKINS 4 HOLE DP200 C
T
T011-027 COUPLING DPC & VE VW 1.9, 3 HOLE

I
O
N
T011-039 DRIVE COUPLING 1 686 430 026
25MM P SIZE B
58MM LONG X 12MM
ALSO BOSCH CP3 COMMON RAIL

T011-040 DRIVE COUPLING ADC288


DELPHI DFP1 COMMON RAIL

T011-041 TANG DRIVE 8MM


MERCEDES COMMON RAIL

T011-042 TANG DRIVE


9MM FIAT MULTIJET/SIEMENS COMMON RAIL

T011-043 TANG DRIVE


10MM FIAT/FORD DENSO COMMON RAIL

T011-050 DRIVE COUPLING


BOSCH VP44

If your requirement is not listed, please contact our technical department for assistance.
Page 5
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

DRIVE COUPLINGS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

CATERPILLAR COUPLINGS

MERLIN DIESEL SYSTEMS LTD T011-016 DRIVE COUPLING


CAT D5

S
E
T011-028 DRIVE COUPLING C
CAT 3304,3306,3208
T
I
O
N
T011-029 DRIVE COUPLING
CAT 3406 B

T011-032 DRIVE COUPLING 11/4" TAPER


CAT 3208

T011-033 DRIVE COUPLING


CAT 3306B

T011-034 DRIVE COUPLING


CAT 3408 3412

If your requirement is not listed, please contact our technical department for assistance.
Page 6
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

DRIVE COUPLINGS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

CATERPILLAR COUPLINGS

MERLIN DIESEL SYSTEMS LTD T011-035


T011-036
DRIVE COUPLING CAT 3406B 50T,10DEG
DRIVE COUPLING CAT 3406B 50T,15DEG
T011-037 DRIVE COUPLING CAT 3406B 52T,15DEG

S
E
C
T
I
O
MISCELLANEOUS COUPLINGS N
T011-051 SPRING LOADED JAWS B

If your requirement is not listed, please contact our technical department for assistance.
Page 7
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-015 UNIVERSAL MOUNTING 1 688 010 124

S
E
T012-016 MOUNTING FLANGE
FORD 1.8/2.5 VE/DPS
1 685 720 219
C
68MM T
I
O
N

B
T012-017 MOUNTING FLANGE 1 685 720 062
VA/VE
50MM Ø

T012-018 MOUNTING FLANGE 1 685 720 208


MERCEDES 190D
74MM Ø

T012-019 MOUNTING FLANGE 1 685 720 017


PES, A, & M
68/92MM Ø

T012-020 MOUNTING FLANGE 1 685 720 018


PES M
68MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 8
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-020A MOUNTING FLANGE


VE
68MM Ø WITH THREADED HOLES

S
T012-021 MOUNTING FLANGE 1 685 720 060
E
95MM Ø C
T
I
O
N
T012-022 MOUNTING FLANGE 1 685 720 159
107MM Ø B

T012-023 CENTRE CLAMP 1 688 120 022

T012-024 MOUNTING BLOCK 1 688 030 044


PE, A,

T012-025 MOUNTING BLOCK 1 688 120 032


45MM

If your requirement is not listed, please contact our technical department for assistance.
Page 9
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-025A REAR SUPPORT

S
E
T012-026 7MM PACKING PLATE FOR T012-025 C
T
I
O
N
T012-027 MOUNTING BLOCK 1 688 030 095
PE P
56MM RADIUS
B

T012-028 MOUNTING BLOCK 1 688 030 012


PE B

T012-036 MOUNTING BLOCK


H/R

T012-037 MOUNTING FLANGE


VP44
68MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 10
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-038 MOUNTING FLANGE


H PUMP
115MM Ø

S
E
T012-039 MOUNTING FLANGE
DELPHI COMMON RAIL C
68MM Ø T
I
O
N

B
T012-040 MOUNTING FLANGE
BOSCH CP1-K COMMON RAIL

T012-044 MOUNTING FLANGE


BOSCH CP4 COMMON RAIL
50MM Ø

T012-204 MOUNTING FLANGE


BOSCH CP3 COMMON RAIL
MERCEDES
50MM Ø

T012-300 MOUNTING FLANGE


SIEMENS COMMON RAIL
PSA V6

If your requirement is not listed, please contact our technical department for assistance.
Page 11
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

**RETURN TO CONTENTS**
SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-301 MOUNTING FLANGE


DELPHI COMMON RAIL
RENAULT 1.5 DCI
50MM Ø

S
E
C
T
I
O
N

BOSCH 815 BRACKETS

T012-029 UNIVERSAL MOUNTING 1 688 010 129

T012-030 MOUNTING BLOCK PE P 1 688 030 141


T012-034 REAR SUPPORT PES P 1 688 030 184
T012-035 MOUNTING BLOCK H/R 1 688 030 170

T012-031 M/BLOCK PE P RADIUS 56MM 1 688 030 153


T012-032 M/BLOCK PE A RADIUS 45MM 1 688 030 147
T012-033 M/PE MW RADIUS 50MM 1 688 030 150

If your requirement is not listed, please contact our technical department for assistance.
Page 12
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

HARTRIDGE BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-055


T012-056
5MM PACKING
12MM PACKING
APB1-2
APB1-3

S
E
T012-057 Q/A CLAMP ASSY APB12 C
T
I
O
N

T012-062 IN-LINE BRACKET APB24-1 B

T012-063 IN-LINE CLAMP APB24-2

T012-064 UNIVERSAL MOUNTING BRACKET APB28-1

MERLIN /BOSCH BRACKETS

T012-001 UNIVERSAL MOUNTING BRACKET

If your requirement is not listed, please contact our technical department for assistance.
Page 13
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

HARTRIDGE / MERLIN MOUNTING PLATES

MERLIN DIESEL SYSTEMS LTD T012-002 MOUNTING PLATE


BOSCH PES M
68MM Ø

S
T012-003 MOUNTING PLATE
E
BOSCH PES A C
68MM Ø
T
I
O
N
T012-004 MOUNTING PLATE
BOSCH VA/VE & CP3 COMMON RAIL B
50MM Ø

T012-005 MOUNTING PLATE


FORD 1.8/2.5 VE/DPS
68MM Ø

T012-006 MOUNTING PLATE


MERCEDES 190D
74MM Ø

T012-007 MERLIN UNIVERSAL ROTARY DRIVE KIT

If your requirement is not listed, please contact our technical department for assistance.
Page 14
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

HARTRIDGE / MERLIN MOUNTING PLATES

MERLIN DIESEL SYSTEMS LTD T012-008 MOUNTING PLATE


107MM Ø

S
E
T012-009 MOUNTING PLATE C
FORD YORK PUMP
T
I
O
N
T012-302 MOUNTING PLATE
MERCEDES TANG DRIVE COMMON RAIL B
50MM Ø

T012-303 MOUNTING PLATE


DELPHI RENAULT 1.5 DCI COMMON RAIL
50MM Ø

T012-305 MOUNTING PLATE


46, 50, 60, 68MM Ø
UNIVERSAL & COMMON RAIL

T012-306 MOUNTING PLATE


BOSCH CP4 & DENSO HP2 COMMON RAIL
50MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 15
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

CATERPILLAR BRACKETS

MERLIN DIESEL SYSTEMS LTD


(FOR HARTRIDGE & MERLIN TEST BENCHES)

T012-116 MOUNTING FLANGE


CAT 3208

S
T012-117 MOUNTING FLANGE
E
CAT 3304,3306 C
T
I
O
N
T012-118 MOUNTING FLANGE
CAT 3406 B

T012-119 MOUNTING PLATE


CAT 3406

T012-120 LUBE PLATE


CAT 3406

T012-122 LUBE PLATE


CAT 3306B

If your requirement is not listed, please contact our technical department for assistance.
Page 16
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION B:
COUPLINGS & MOUNTING BRACKETS

PUMP MOUNTING BRACKETS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

CATERPILLAR BRACKETS

MERLIN DIESEL SYSTEMS LTD T012-123 MOUNTING FLANGE


CAT 3408 3412

S
E
T012-124 MOUNTING FLANGE
CAT 3306B C
T
I
O
N

B
T012-125 LUBE PLATE
CAT 3408 3412

T012-126 MOUNTING FLANGE


CAT 3406B

T012-127 BLOCK PLATE


CAT 3406B

T012-128 LUBE PLATE


CAT 3406B

If your requirement is not listed, please contact our technical department for assistance.
Page 17
Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCB/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

CONTENTS PAGE

TEST INJECTORS 3

TEST INJECTOR PARTS MERLIN DIESEL SYSTEMS LTD


TEST NOZZLES 5
ORIFICE PLATES 5
SPRINGS 5 S
INLET STUDS 5 E
SPACERS 6 C
NOZZLE NUTS 6
T
SPINDLES 6
I
O
TEST INJECTOR HOLDER KITS AND PARTS 7
N
TEST INJECTOR NOZZLE NUT ADAPTORS 8

C
HIGH PRESSURE INJECTOR TEST PIPE
RUBBER COVERED PIPES 9
FLEXI-PIPES 9
COMON RAIL HP PIPES 10
CATERPILLAR HP TEST PIPES 10
HP INJECTOR PIPE 10
HOSE 10
MARINE HP FLEXI-PIPE 10

ADAPTORS
DIESELFLEX ADAPTORS 11
GENERAL ADAPTORS 11

If your requirement is not listed, please contact our technical department for assistance.
Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTORS
MERLIN P/N OEM P/N NOZZLE O/PLATE BAR

MERLIN DIESEL SYSTEMS LTD T013-000 - 4010

STANDARD ‘S’TYPE’ FOR MERLIN/HARTRIDGE


- 172

S
E
C
T013-001 TYPE IV TEST INJECTOR
1 688 901 000 4010 - 147
0 681 343 009 4010 - 172 T
I
O
N

C
T013-002 TYPE I TEST INJECTOR
1 688 901 022 1510/992 - 130

T013-003 TYPE II ORIFICE PLATE TEST INJECTOR


1 688 901 023 991 0.4 172
1 688 901 025 991 0.5 172
1 688 901 027 991 0.5 250

T013-004 TYPE III ORIFICE PLATE TEST INJECTOR


1 688 901 015 999 0.4 207
1 688 901 016 999 0.5 207
1 688 901 017 999 0.6 207
1 688 901 018 999 0.7 207
1 688 901 019 999 0.8 207
1 688 901 020 999 0.6 172

T013-005 TYPE VII ORIFICE PLATE TEST INJECTOR


1 688 901 101 990 0.6 207
1 688 901 102 990 0.6 250
1 688 901 103 990 0.7 207
1 688 901 104 990 0.7 250
1 688 901 105 990 0.8 207
1 688 901 106 990 0.8 250
1 688 901 109 990 0.5 207
If your requirement is not listed, please contact our technical department for assistance.
Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTORS

MERLIN P/N OEM P/N NOZZLE O/PLATE BAR

MERLIN DIESEL SYSTEMS LTD T013-006 TYPE VIII TEST INJECTOR


1 688 901 111
1 688 901 112
988
988
-
-
147
172
1 688 901 113 988 - 207

T013-007 TYPE IX ORIFICE PLATE TEST INJECTOR


S
1 688 901 114 987 0.4 207 E
1 688 901 115
1 688 901 116
987
987
0.4
0.5
250
207 C
1 688 901 117 987 0.5 250 T
I
O
N
T013-008 T SIZE TEST INJECTOR C

T013-069 DPCN TEST INJECTOR DPCN YDB 285

If your requirement is not listed, please contact our technical department for assistance.
Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
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MDS TCC/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTOR PARTS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

T013-068 TEST NOZZLE BDN8S2

MERLIN DIESEL SYSTEMS LTD


T013-070 TEST NOZZLE FORD DI EPIC YDB251
T013-071 TEST NOZZLE DPCN/EPIC YDB281
T013-016 TEST NOZZLE ISO 4010 0 681 443 014
T013-017 TEST NOZZLE ISO 1510 1 688 901 992

S
E
T013-018 TEST NOZZLE T SIZE BDN4T4

DP200 TEST NOZZLES:- C


T013-042 TEST NOZZLE BDL0S6844CFE YDB286 T
T013-043 TEST NOZZLE BDL0S6889CFE YDB287 I
O
T013-011 TEST NOZZLE 1 688 901 987
N
T013-012 TEST NOZZLE 1 688 901 999
T013-013 TEST NOZZLE 1 688 901 991 C
T013-014 TEST NOZZLE 1 688 901 990
T013-015 TEST NOZZLE 1 688 901 988

T013-026 ORIFICE PLATE 0.4 1 688 103 094


T013-027 ORIFICE PLATE 0.5 1 688 103 095
T013-028 ORIFICE PLATE 0.6 1 688 103 096
T013-029 ORIFICE PLATE 0.7 1 688 103 097
T013-030 ORIFICE PLATE 0.8 1 688 103 098

T013-047 SPRING FOR TYPES III & IV


T013-048 SPRING FOR TYPES I & II
T013-049 SPRING FOR TYPES VII & VIII
T013-050 SPRING FOR TYPE IX

T013-033 INLET STUD LONG FOR TYPES III & IV


T013-034 INLET STUD SHORT FOR TYPE VII
T013-044 INLET STUD FOR DP200 YDB288
T013-051 INLET STUD FOR TYPE IX
T013-052 INLET STUD FOR TYPE VIII
T013-053 INLET STUD FOR TYPES I & II

If your requirement is not listed, please contact our technical department for assistance.
Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTOR PARTS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

T013-054 SPACER FOR TYPE I

MERLIN DIESEL SYSTEMS LTD


T013-055 SPACER FOR TYPE II
T013-056 SPACER FOR TYPE VII & VIII
T013-057 SPACER FOR TYPE IX
T013-066 SPACER FOR TYPE II

S
E
T013-067 SPACER FOR TYPES IV, V & VII C
T
I
O
T013-058 NOZZLE NUT FOR TYPE I
N
T013-059 NOZZLE NUT FOR TYPE II
T013-060 NOZZLE NUT FOR TYPE III C
T013-061 NOZZLE NUT FOR TYPE VII, VIII & IX

T013-062 SPINDLE FOR TYPE III & IV


T013-063 SPINDLE FOR TYPE I & II
T013-064 SPINDLE FOR TYPE VII & VIII
T013-065 SPINDLE FOR TYPE IX

T013-031 NOZZLE NUT ADAPTOR FOR TYPE IV

T013-032 DIFFUSER 1 688 505 000

If your requirement is not listed, please contact our technical department for assistance.
Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
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MDS TCC/0510

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SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTOR PARTS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T013-035 ISO INJ HOLDER KIT KDEP1140/K

S
E
T013-035B INSERT FOR KDEP1140 FOR TYPE IX INJECTOR C
T
I
O
N

T013-036 FLEXIPIPE FOR T013-035 C

T013-041 20 X 1.5MM MALE FITTING


FOR FLEXIPIPE T013-036

T013-046 20 X 1.5MM FEMALE FITTING


FOR FLEXIPIPE T013-036

If your requirement is not listed, please contact our technical department for assistance.
Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

TEST INJECTOR PARTS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T013-037 INJECTOR SPACER KIT (TYPE VII & VIII)

S
E
T013-038 INJECTOR SPACER KIT (TYPE III) C
T
I
O
N

T013-038A INJECTOR SPACER KIT (TYPE IX) C

T013-039 20 X 1.5MM INJECTOR ADAPTOR AVM2

T013-040 20 X 1.5MM INJECTOR ADAPTOR EPS815

If your requirement is not listed, please contact our technical department for assistance.
Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

HP TEST PIPES
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

TEST PIPES: RUBBER COVERED

MERLIN DIESEL SYSTEMS LTD T014-051


T014-052
T014-053
TEST PIPE 6 X 2 X 600 14-14
TEST PIPE 6 X 2 X 600 12-14
TEST PIPE 6 X 3 X 600 14-14
1 680 750 008
1 680 750 014
1 680 750 015
T014-054 TEST PIPE 6 X 2 X 840 12-14 1 680 750 017
T014-055 TEST PIPE 6 X 3 X 600 14-18 1 680 750 026
T014-056 TEST PIPE 6 X 2 X 450 12-14 1 680 750 073
S
E
T014-057 TEST PIPE 8 X 3 X 1000 14-14 1 680 750 075
T014-058 TEST PIPE 6 X 1.6 X 350 12-14 1 680 750 085
T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN AHP114 C
T014-060 TEST PIPE 6 X 1.5 X 710 12-14 DP200 AHP134
T
I
T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 AHP133
T014-062 TEST PIPE 6 X 2 X 845 12-14 AHP118
T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC FORD AHP126
O
N
T014-064 TEST PIPE 6 X 1.5 X 710 14-14 AHP134/2
T014-065 TEST PIPE 6 X 2 X 845 14-14 VP -
T014-073 TEST PIPE 6 X 1.6 X 600 14-14 -
T014-075
T014-076
TEST PIPE 8 X 4 X 1500 20-18
TEST PIPE 8 X 4 X 1500 18-18
1 680 750 016
1 680 750 027
C
T014-077 TEST PIPE 8 X 2 X 840 14-14 1 680 750 028
T014-078 TEST PIPE 8 X 4 X 1000 14-18 1 680 750 060
T014-079 TEST PIPE 8 X 4 X 1000 16-18 1 680 750 061
T014-080 TEST PIPE 6 X 3 X 1000 14-14 1 680 750 067
T014-081 TEST PIPE 8 X 3 X 1000 16-14 1 680 750 074
T014-082 TEST PIPE 6 X 3 X 600 16-18 1 680 793 010
T014-083 TEST PIPE 8 X 3 X 600 14-14 1 680 750 089
T014-084 TEST PIPE 8 X 4 X 1000 18-18 1 680 750 077
T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101
T014-086 TEST PIPE 8 X 3 X 1500 20-18 1 680 750 078
T014-087 TEST PIPE 8 X 3 X 1000 18-14 1 680 750 079
T014-088 TEST PIPE 6 X 3 X 600 16-14 -
T014-089 TEST PIPE 8 X 3 X 1500 20-14 1 680 750 084
T014-090 TEST PIPE 8 X 4 X 1500 18-18 1 680 750 069
T014-091 TEST PIPE 6 X 1.6 X 365 12-14 -
T014-092 TEST PIPE 6 X 1.6 X 330 12-14 -
T014-093 TEST PIPE 8 X 3 X 600 14-14

TEST PIPES: FLEXI-PIPES


T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 VP 1 680 750 103 (094)
T014-085F TEST PIPE FLEXI-PIPE 6 X 1.6 X 450 14-14 VP 1 680 750 101(092)

If your requirement is not listed, please contact our technical department for assistance.
Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

HP TEST PIPES & HOSE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.
-

COMMON RAIL HP TEST PIPES

MERLIN DIESEL SYSTEMS LTD T014-101


T014-102
HP FLEXIBLE TEST PIPE 550 X 2.0 (14X14)
HP FLEXIBLE TEST PIPE 450 X 2.0 (12X14)
T014-103 HP FLEXIBLE TEST PIPE 450 X 2.0 (14X14)
T014-104 HP FLEXIBLE TEST PIPE 220 X 2.0 (12X14)
T014-105 HP FLEXIBLE TEST PIPE 220 X 2.0 (14X14) S
T014-106 HP FLEXIBLE TEST PIPE 550 X 2.0 (12X14) E
C
CATERPILLAR HP TEST PIPES T
T014-074 TEST PIPE 6 X 1.5 X 21" 14-14 I
O
INJECTOR HP TEST PIPE (SOLD IN 3 METRE LENGTHS) N
T014-066 TEST PIPE 6 X 1.5 BORE
T014-067 TEST PIPE 6 X 2.0 BORE C
T014-068 TEST PIPE 6 X 3.0 BORE
T014-069 TEST PIPE 8 X 3.0 BORE
T014-070 TEST PIPE 8 X 4.0 BORE
T014-071 TEST PIPE 10 X 4.0 BORE
T014-072 TEST PIPE 10 X 5.0 BORE

HOSE
T015-201 30" LONG X 3/8" BSP CLEAR NYLON BRAIDED
T015-203 42" LONG X 3/8" BSP CLEAR NYLON BRAIDED
T015-205 42" LONG X 3/8"/1/2" BSP CLEAR NYLON BRAIDED

T015-204 42" LONG X 3/8" BSP STEEL BRAIDED HOSE

MARINE HP TEST PIPE


T014-150 HIGH PRESSURE FLEXIBLE MARINE TEST PIPE
14M X 14M
ALTERNATIVE FITTINGS ARE AVAILABLE

If your requirement is not listed, please contact our technical department for assistance.
Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

ADAPTORS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD


T015-000 DIESELFLEX ADAPTOR
ISUZU E120
12 X 1.5MM TO 12 X 1.5MM

S
E
T015-001 DIESELFLEX ADAPTOR C
14 X 1.5MM TO 12 X 1.5MM T
I
O
T015-005 ADAPTOR 12MM MALE TO 14MM FEMALE
N
T015-006 ADAPTOR 14MM MALE TO 12MM FEMALE
T015-007 ADAPTOR 1/2" MALE TO 12MM FEMALE C
T015-008 ADAPTOR 1/2" MALE TO 14MM FEMALE
T015-009 ADAPTER 14MM MALE TO 12MM FEMALE WITH
CONE SEAT

T015-020 3/8" BSP X 8 X 1.5MM ADAPTOR A8053


T016-020
T015-021 3/8" BSP TEE CONNECTOR
T015-022 3/8" BSP FEMALE CONNECTOR
T015-023 3/8" BSP MALE CONNECTOR
T015-024 3/8" BSP X 22 X 1.5MM ADAPTOR 2551
T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR 2301
T016-025
T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR 2300
T015-027 3/8" BSP X 1/2" UNF LONG 2372-5
T015-028 3/8" BSP X 7/16" UNF LONG A8226
T015-029 3/8" BSP X 12 X 1.5MM UNF LONG 2505
T015-032 3/8" BSP X 5/8" UNF ADAPTOR A8504
T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR A8503
T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR A8502
T016-027 T015-035 3/8" BSP X 7/16" UNF ADAPTOR A8507
T015-036 3/8" BSP X 10 X 1.5MM ADAPTOR
T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR

If your requirement is not listed, please contact our technical department for assistance.
Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION C:
TEST INJECTORS, HP PIPES & ADAPTORS

ADAPTORS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD


T015-038 3/8" BSP X 12MM BANJO A11470
T015-039 3/8" BSP X 14MM BANJO A11470/A

S
T015-040 3/8" BSP X 12MM BANJO LONG M12X70X38
E
T015-041 3/8" BSP X 14MM BANJO LONG M14X70X38 C
T
I
O
N
T015-030 3/8" BSP X 5/16" UNF DPA 20A
TRANSFER PRESSURE C

T015-031 3/8" BSP X 8 X 1.25MM 1804-442


DPC TRANSFER PRESSURE

T015-031A 14M X 8 X 1.25MM


DPC TRANSFER PRESSURE

T015-051 1/4" BSP X 3/8" UNF A9036


T015-052 1/4" BSP X 10 X 1.5MM A9037
T015-053 1/4" BSP X 12 X 1.5MM A9038
T015-054 1/4" BSP X 14 X 1.5MM A9039
T015-055 1/4" BSP X 16 X 1.5MM A9040

T015-150 12 X 1.5MM 1 683 456 000


VE RETURN BANJO STUD

If your requirement is not listed, please contact our technical department for assistance.
Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCC/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

CONTENTS PAGE

GENERAL EQUIPMENT 3
SOCKETS
WRENCHES/SPANNERS
MERLIN DIESEL SYSTEMS LTD 12
5

PULLERS/EXTRACTORS 15
TAPPET LIFTERS 20
ADVANCE GAUGES 21 S
DIAL GAUGES/HOLDERS 23 E
SETTING DEVICES 27 C
TIMING TOOLS 32
T
I
GENERAL TOOLS 36
O
TOOL KITS 40
N
OEM LIST OF OBSOLETE TOOLS 43

IMPORTANT NOTE
ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN
SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE

If your requirement is not listed, please contact our technical department for assistance.
Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL EQUIPMENT
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-202 HYDRAULIC UNIVERSAL PUMP VICE


SUPPLIED WITH ‘A’ & ‘B’ SIZE 6 CYL. PLATES

S
T016-203 PUMP PLATE E
C
N AND NN SIZE
USE WITH T016-202
T
I
O
N
T016-204 PUMP PLATE

D
DPA
USE WITH T016-202

T016-205 PUMP PLATE


Z SIZE
USE WITH T016-202

T016-206 PUMP PLATE


8 CYL
USE WITH T016-202

T016-207 PUMP PLATE 1804-410/11


DPC/DPS
USE WITH T016-202

If your requirement is not listed, please contact our technical department for assistance.
Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL EQUIPMENT
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-210 PNEUMATIC GOVERNOR TESTER

S
T016-212 BOOST TESTING KIT E
C
T
I
O
N
T016-213 PIPE BENDING JIG
D

T016-214 NIPPLE FORMER S9


T016-214A 8 MM COLLETS FOR TO16-214

If your requirement is not listed, please contact our technical department for assistance.
Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

T016-003 SOCKET KDEP2968

MERLIN DIESEL SYSTEMS LTD GOVERNOR TORQUE


RSV

T016-004 SOCKET KDEP2998 S


GOVERNOR 4MM E
C
RSV

T
I
O
T016-005 SOCKET KDEP2988 N
GOVERNOR 4MM

D
RQV A

T016-006 SOCKET KDEP2920


DELIVERY VALVE
ZW

T016-007 SOCKET KDEP2986


DELIVERY VALVE P

T016-008 SOCKET KDEP1044


DELIVERY VALVE A, M

If your requirement is not listed, please contact our technical department for assistance.
Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-100 SOCKET


DELIVERY VALVE N
7044-660

S
T016-101 SOCKET TS9 E
C
DELIVERY VALVE
MINI-MECH
T
I
O
N
T016-103 SOCKET 7244-125B

D
CAM SCREW
DPA

T016-219 SOCKET 0 986 612 605


7.5MM VE EDC

T016-220 SOCKET
6.2MM VE EDC

T016-221 SOCKET
ADVANCE SOLENOID
24MM DPCN

T016-231 SOCKET YDT146A


TORX 6.3MM X 2.8MM DP200

T016-232 SOCKET YDT146


TORX 4.3MM X 2MM DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-233 SOCKET


ADVANCE SOLENOID
26MM DPCN

S
T016-234 SOCKET E
C
ADVANCE SOLENOID
27MM DPCN
T
I
O
N
T016-238 SOCKET

D
HEAD & ROTOR SCREW TORX

T016-242 SOCKET 1804-624


TRIANGULAR
25MM DPCN

T016-252 SOCKET
RENAULT/VOLVO

T016-273 SOCKET KDEP1080


VE

If your requirement is not listed, please contact our technical department for assistance.
Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-276 SOCKET


PRESSURE RELIEF VALVE
VE
KDEP1086

S
E
C
T016-277 SOCKET KDEP1087
VE
T
I
O
N
T016-287 SOCKET KDEP1181

D
GOVERNOR SHAFT
14MM VE

T016-321 SOCKET KDEP2921


SQUARE DRIVE 1/2"

T016-331 SOCKET KDEP2966


GOVERNOR RSUV

T016-333 SOCKET KDEP2969


GOVERNOR 6MM RQ

If your requirement is not listed, please contact our technical department for assistance.
Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-334 SOCKET


CONTROL ROD BUSH
KDEP2970

S
E
C
T016-372 SOCKET 7244-573
CAM SCREW DPS
T
I
O
N
T016-388 SOCKET 1804-401

D
CAM SCREW DPC

T016-390 ALLEN KEY 7144-220


ROTOR PLUG

T016-404 SOCKET 7144-261


ALLEN KEY DPA D/SHAFT

T016-408 SOCKET 7044-889


ROTOR DPA

If your requirement is not listed, please contact our technical department for assistance.
Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-418 SOCKET


DPA
7244-401

S
E
C
T016-513 SOCKET 7244-251
ALLEN KEY 6MM
T
I
O
N
T016-621 SOCKET ST150

D
DELIVERY VALVE 5/8"
MICRO-MECH

T016-624 SOCKET
TORX 8.3MM 3.5MM HOLE
DP200

T016-659 SOCKET
MERCEDES 250 COMBUSTION CHAMBER

T016-662 SOCKET 0 986 612 819


VOLUME MAGNETIC VALVE
VP30

If your requirement is not listed, please contact our technical department for assistance.
Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SOCKETS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-663 SOCKET


PENTAGONAL FOR ZEXEL PUMP

S
T016-668 SOCKET 7244-584 E
C
SCREW ADJUSTER
DPS/DP200
T
I
O
N
T016-669 SOCKET 7244-438

D
TORX T25
DPS, DP200

T016-842 SOCKET
DPC SIDE COVER

If your requirement is not listed, please contact our technical department for assistance.
Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

WRENCHES & SPANNERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-222 GEAR WRENCH


33.0MM MERCEDES

S
E
C
T016-235 CRANKED SPANNER
13MM
T
I
O
N
T016-237 POLYGONAL SOLENOID WRENCH

D
24MM VE

T016-243 SOLENOID WRENCH


24MM DPC

T016-341 DELIVERY VALVE SPANNER KDEP2997


BOSCH P

T016-361 DRIVE PLATE SPANNER 7144-939


DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

WRENCHES & SPANNERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-365 TORQUE KEY


DPS

S
E
C
T016-391 QUILL SHAFT SPANNER 7144-773
DPA
T
I
O
N

D
T016-394 DRIVE PLATE SPANNER 7244-404

T016-399 MAX FUEL SPANNER 7144-511A


DPA

T016-527 COUPLING SPANNER KDEP2906


10MM

T016-529 PIPE SPANNER TS36


3/8 X 7/16

If your requirement is not listed, please contact our technical department for assistance.
Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

WRENCHES & SPANNERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-530 PIPE SPANNER


18 X 25MM
TS36A

S
E
C
T016-543 SPANNER ST133
DELIVERY VALVE
MAJORMECH T
I
O
N
T016-622 TORX SCREWDRIVER

D
4.2MM 2MM HOLE
DP200

T016-623 TORX SCREWDRIVER


8.3MM 3.5MM HOLE
DP200

IMPORTANT NOTE
ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL
SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN
EQUIPMENT & ACCESSORIES CATALOGUE

If your requirement is not listed, please contact our technical department for assistance.
Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

PULLERS / EXTRACTORS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-011 PULLER


20X1.5MM RQV A,M
KDEP2886

S
E
C
T016-012 PULLER KDEP2916
COUPLINGS 45X1.5MM
T
I
O
N
T016-215 PULLER

D
3 BOLT DRIVE
FORD 2.5 DI

T016-216 PULLER
4 BOLT DRIVE
FORD 2.5 DI

T016-218 PULLER
MERCEDES SPRINTER

T016-241 PULLER
GENERAL PURPOSE

If your requirement is not listed, please contact our technical department for assistance.
Page 15

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

PULLERS / EXTRACTORS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-245 PULLER


PULSE WHEEL M22 X 1
EDC P
KDMZ6999

S
T016-246 EXTRACTOR E
C
GOVERNOR BUSH
EDC P
T
I
O
N
T016-248 PULLER

D
EUROCARGO GEAR
50MM

T016-251 EXTRACTOR
RENAULT

T016-253 EXTRACTOR KDAW9995/3/14


BUSH
EDC P

T016-256 PULLER KDEP1027


PRESSURE RELIEF
VA/VE

If your requirement is not listed, please contact our technical department for assistance.
Page 16

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

PULLERS / EXTRACTORS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

T016-279 OIL SEAL EXTRACTOR KDEP1113

MERLIN DIESEL SYSTEMS LTD T016-280


17MM

OIL SEAL EXTRACTOR KDEP1114


20MM VE

S
E
C
T016-308 PULLER KDEP2872
24X1.5MM B,BV
T
I
O
N
T016-319 PULLER KDEP2918

D
GOVERNOR
20/26/36X1.5M A,B,M,P

T016-464 EXTRACTOR 7044-99


DELIVERY VALVE

T016-470 EXTRACTOR 7044-716


DELIVERY VALVE
5MM A

T016-519 PULLER EFML 11


BOSCH

If your requirement is not listed, please contact our technical department for assistance.
Page 17

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

PULLERS / EXTRACTORS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-625 PULLER


BMW CP1

S
E
C
T016-635 EXTRACTOR
BMW TD PUMP PULLEY
T
I
O
N
T016-647 EXTRACTOR

D
ALFA ROMEO 75/33

T016-664 PULLER
BMW 525 TDS

T016-671 PULLER
28X1.5MM
FIAT 690

T016-676 PULLERS
UNIVERSAL SET FOR VP COUPLINGS

If your requirement is not listed, please contact our technical department for assistance.
Page 18

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

PULLERS / EXTRACTORS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-685 PULLER


TAPPET PLUG
MW
KDEP1056

T016-835 EXTRACTOR LONG S


HEATSHIELD WASHER LONG E
C
T016-836 EXTRACTOR SHORT T
I
HEATSHIELD WASHER SHORT

O
N
T016-839 EXTRACTOR

D
V BELT

T016-840 PULLER
BAR TYPE

T016-845 EXTRACTOR
FORD 1.6

If your requirement is not listed, please contact our technical department for assistance.
Page 19

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

TAPPET LIFTERS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-009 TAPPET LIFTER


A SIZE
KDEP2912

S
E
C
T016-257 TAPPET LIFTER KDEP1041
P SIZE
T
I
O
T016-261 TAPPET LIFTER N
MW KDEP1051

D
T016-261A TAPPET LIFTER HIGH LIFT KDEP1068
MW

T016-293 TAPPET LIFTER KDEP1553


P7000

T016-305 TAPPET LIFTER 0 986 612 482


P8500

T016-844 TAPPET LIFTER


P SIZE

If your requirement is not listed, please contact our technical department for assistance.
Page 20

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

ADVANCE GAUGES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

T016-102 ADVANCE PIN 7244-70

MERLIN DIESEL SYSTEMS LTD T016-427


DPA

ADVANCE PIN LONG 7244-70A


DPA

S
T016-104 ADVANCE GAUGE 7244-590 E
C
UNIVERSAL
DPA/DPC/DPS
T
I
O
N

D
T016-105 ADVANCE GAUGE ADAPTOR
DP200

T016-349 ADVANCE GAUGE 1 688 130 121


VA

T016-351 ADVANCE GAUGE


HIGH PRESSURE 1 688 130 227
VE

T016-352 ADVANCE GAUGE 1 688 130 240


VE

T016-353 SPARE GLASS FOR T016-352 1 688 130 240A

If your requirement is not listed, please contact our technical department for assistance.
Page 21

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

ADVANCE GAUGES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-368 ADVANCE GAUGE


DPS
7244-447

S
T016-369 ADVANCE ADAPTOR 7244-572 E
C
DPS

T
I
O
N
T016-373 SPARE GLASS 7244-447/1

D
DPS

T016-389 ADVANCE GAUGE 1804-811


DPC

T016-402 ADVANCE GAUGE 7244-59


DPA

T016-643 REDUCTION FOR ADV. PROBE


DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 22

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

DIAL GAUGES & HOLDERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-344 DIAL GAUGE


30MM FOR CRO DEVICE
1 687 233 015

S
T016-633 DIAL GAUGE E
C
5MM BOSCH/DELPHI

T
I
O
N
T016-641 DIAL GAUGE 1 687 233 012

D
30MM WITH SPRING

T016-653 DIAL GAUGE 1 687 233 011


10MM

T016-846 DIAL GAUGE


0-50MM (0.1MM)
USE WITH T016-847

T016-217 DIAL GAUGE HOLDER


CRO DEVICE A,B,P SIZES

If your requirement is not listed, please contact our technical department for assistance.
Page 23

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

DIAL GAUGES & HOLDERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-239 DIAL GAUGE HOLDER


VA/VE M8 X 1

S
T016-275 DIAL GAUGE HOLDER KDEP1085 E
C
VE

T
I
O
N
T016-323 DIAL GAUGE HOLDER KDEP2940

D
12X1M VA

T016-630 DIAL GAUGE HOLDER 1 688 130 030


PE P

T016-634 DIAL GAUGE HOLDER


LONG 8MM X 1MM
VE GOLF

T016-648 DIAL GAUGE HOLDER KDEP1880


10X1MM VE

If your requirement is not listed, please contact our technical department for assistance.
Page 24

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

DIAL GAUGES & HOLDERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-714 DIAL GAUGE HOLDER


M-RSF MERCEDES

S
T016-847 DIAL GAUGE HOLDER 1 688 130 237 E
C
FOR T016-846

T
I
O
N
T016-240 DIAL GAUGE ROD

D
58 X 4 X 3

T016-631 CLAMP WITH 2 RODS


PE P

T016-345 PRE-STROKE GAUGE HOLDER 1 688 130 112


24MM X 1.5
P SIZE

T016-346 PRE-STROKE GAUGE 1 688 130 045


VE

If your requirement is not listed, please contact our technical department for assistance.
Page 25

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

DIAL GAUGES & HOLDERS


MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-639 PRE-STROKE GAUGE HOLDER


16M X 1.5 P
1 688 130 021

S
T016-654 PRE-STROKE ADAPTOR KDEP2931/2 E
C
13.5 X 2MM VE

T
I
O
N
T016-711 PRE-STROKE GAUGE

D
12 & 14MM A,B,BV

If your requirement is not listed, please contact our technical department for assistance.
Page 26

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SETTING DEVICES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-001 GOVERNOR ADJUSTER


VE
KDEP1082

S
E
C
T016-255 PRESSURE ADJUSTER KDEP 1092
VA/VE
T
I
O
N
T016-259 LDA ADJUSTER KDEP1047

D
10-14MM
VE

T016-260 LDA ADJUSTER KDEP1048


10-3MM
VE

T016-285 EGR TOOL KDEP1175/6/7/9


VE

T016-301 GOVERNOR ADJUSTER KDEP1578


UNIVERSAL

If your requirement is not listed, please contact our technical department for assistance.
Page 27

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SETTING DEVICES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-302 GAUGE REGISTER


EDC P
0 986 612 301

S
T016-304 POSITIONING GAUGE 0 986 612 308 E
C
EDC P

T
I
O
N
T016-339 GOVERNOR ADJUSTER KDEP2989

D
RQ

T016-342 PLUNGER LIFT GAUGE 1 680 130 041


A

T016-343 GOVERNOR SETTING GAUGE 1 682 329 038


RQ

T016-359 MAX FUEL ADJUSTER 6408-80A


DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 28

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SETTING DEVICES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-360 LDA SPRING ADJUSTER


DP200
7244-581/2

S
T016-362 TORQUE ADJUSTER 6408-78 E
C
DP200

T
I
O
N
T016-371 BOOST ADJUSTER TOOL 7244-586

D
DPS

T016-376 MICRO ADJUSTER 1804-423


DPC

T016-380 ADVANCE PLUG/SPRING 1804-479


DPC

T016-392 MAX FUEL ADJUSTER 7144-875


DPA

If your requirement is not listed, please contact our technical department for assistance.
Page 29

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SETTING DEVICES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-465 COMPRESSION TOOL


GOVERNOR SPRING
BR, W
7044-66

S
T016-397 ADJUSTER 7244-571 E
C
TRANSFER PRESSURE
14MM LONG 3/32"
DPA T
I
O
T016-403 ADJUSTER 7144-499G N
TRANSFER PRESSURE

D
7/16" UNF X 3/32"
DPA

T016-415 ADJUSTER 7144-499


TRANSFER PRESSURE
1/2" UNF X 3/32"
DPA

T016-421 ADJUSTER 7244-410A


TRANSFER PRESSURE
12MM X 3/32"
DPA

T016-651 ADJUSTER
TRANSFER PRESSURE
1/2" UNF
DPA/DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 30

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

SETTING DEVICES
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

T016-652 ADJUSTER

MERLIN DIESEL SYSTEMS LTD TRANSFER PRESSURE


14MM X 4MM
DP200

S
T016-650 ADAPTOR 7244-630 E
C
TRANSFER PRESSURE
DPA/DPC/DPS/DP200
T
I
O
N
T016-660 GAUGE KIT 7244-275/A

D
CAMBOX PRESSURE
DPS

If your requirement is not listed, please contact our technical department for assistance.
Page 31

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

TIMING TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-247 TIMING PIN SET


OPEL VECTRA VP44

S
T016-249 INSERT TOOL E
C
RENAULT/VOLVO

T
I
O
N
T016-250 FIXING TOOL

D
RENAULT/VOLVO

T016-367 TIMING PIN 7244-448


DPS FORD

T016-434 INDEX TOOL 7244-27


DPA

T016-628 TIMING PIN


BMW TD (LONG)

If your requirement is not listed, please contact our technical department for assistance.
Page 32

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

TIMING TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-629 TIMING PIN


BMW TD (SHORT)

S
E
C
T016-642 TIMING PIN
RENAULT
T
I
O
N
T016-644 TIMING DISC ARD20/1

D
DP200

T016-645 PLATE FOR T/DISC 7244-578


DP200

T016-656 TIMING PIN KDEP1077


MERCEDES 190D

T016-665 TIMING PIN 1804-644


MERCEDES EPIC

If your requirement is not listed, please contact our technical department for assistance.
Page 33

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

TIMING TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-666 TIMING KIT


DPC
1804-610/615

S
T016-672 SETTING/LOCKING KIT E
C
VAUXHALL/OPEL 2.0 DTL/DTH

T
I
O
N
T016-713 CAMSHAFT HOLDER

D
OPEL 1.6

T016-715 PULLEY CLIP


RENAULT 18/20

T016-716 TIMING PEG


PERKINS PRIMA

T016-717 TIMING PEG


FORD 1.8D CAV

If your requirement is not listed, please contact our technical department for assistance.
Page 34

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

TIMING TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T016-718 TIMING PEG


FORD 1.8D BOSCH

S
T016-720 COUPLING EXTRACTOR E
C
FREIGHT ROVER

T
I
O
N
T016-843 TIMING PEG

D
PEUGEOT/CITROEN

If your requirement is not listed, please contact our technical department for assistance.
Page 35

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH IN-LINE PUMPS

MERLIN DIESEL SYSTEMS LTD T016-015 COMPRESSOR


PLUNGER SPRING
P TYPE
0 986 611 993

S
T016-018 ADAPTOR PLATE 0 986 612 653 E
TEST OIL FEED
H TYPE C
T
I
O
N
T016-300 PLUNGER HOLDER
P7000
KDEP1575
D

T016-309 ‘O’ RING INSERTER 1 688 110 028


P TYPE

T016-318 PLUNGER HOLDER KDEP2915


A,M TYPES

T016-325 PLUNGER HOLDER KDEP2943


B TYPE

If your requirement is not listed, please contact our technical department for assistance.
Page 36

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH EDC IN-LINE PUMPS

MERLIN DIESEL SYSTEMS LTD T016-303 PULSE WHEEL HOLDER


EDC P TYPE
0 986 612 305

S
E
T016-658 CHECKING DEVICE
MERCEDES EDC P TYPE
0 986 612 590
C
T
I
O
DENSO IN-LINE PUMPS N
T016-726 SPRING COMPRESSOR
DENSO EP-9
D

BOSCH VE PUMPS

T016-282 TOOL KIT KDEP1132


THROTTLE SHAFT BUSH

T016-020 REAMER FOR 17MM DRIVE SHAFT BUSH

T016-670 REAMER FOR 20MM DRIVE SHAFT BUSH

IMPORTANT NOTE
ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL
SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN
EQUIPMENT & ACCESSORIES CATALOGUE

If your requirement is not listed, please contact our technical department for assistance.
Page 37

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

DELPHI ROTARY PUMPS

MERLIN DIESEL SYSTEMS LTD T016-236 PLUG


DP200
7244-631

S
T016-363 O RING SLEEVE KIT YDT138 E
DP200 C
T
I
O
N
T016-405 SEAL GUIDE 7144-459
DPA D

T016-407 ASSEMBLY ROD 7044-895


METERING VALVE
DPA

T016-640 OIL SEAL INSERTER


DPC

T016-719 ACCELERATOR LEVER


DPC

If your requirement is not listed, please contact our technical department for assistance.
Page 38

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

GENERAL TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

DELPHI ROTARY PUMPS

MERLIN DIESEL SYSTEMS LTD T016-366 ASSEMBLY TOOL


DRIVE SHAFT
DPS
7244-445A

S
T016-721 BEARING FIT TOOL 1804-652 E
EPIC 70 C
T
I
O
N
T016-722 OIL SEAL FIT TOOL 1804-653
EPIC 70 D

T016-723 FRONT BEARING TOOL 1804-654


EPIC 70

T016-724 SHAFT SEAL REMOVAL TOOL 1804-660


EPIC 70

T016-725 COLLAR 1804-667


EPIC 70

If your requirement is not listed, please contact our technical department for assistance.
Page 39

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

TOOL KITS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T017-000 TOOL KIT


TIMING
BOSCH/DELPHI

S
T017-000A TOOL KIT E
C
TIMING
DPC
T
I
O
N

D
T017-001 TOOL KIT
A TYPE

T017-002 TOOL KIT


P TYPE

T017-004 TOOL KIT


P8500 TYPE

T017-005 TOOL KIT


MW TYPE

If your requirement is not listed, please contact our technical department for assistance.
Page 40

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

TOOL KITS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T017-006 TOOL KIT


VA

S
T017-007A TOOL KIT E
VE C
T
I
O
N
T017-008 ENGINE TIMING KIT
VE D

T017-016 TOOL KIT


DPA

T017-017 TOOL KIT


DPS

T017-021 TOOL KIT DP200

If your requirement is not listed, please contact our technical department for assistance.
Page 41

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

TOOL KITS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T017-019 TOOL KIT


CAV INLINE
99-1000

S
E
C
T017-024 TOOL KIT 99-500
CUMMINS PT
T
I
O
N
T017-028 HYDRAULIC 99-703

D
GOVERNOR KIT CAV

T017-030 TOOL KIT 99-890


DPA WORKSHOP

If your requirement is not listed, please contact our technical department for assistance.
Page 42

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

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SECTION D:
SERVICE TOOLS & TOOL KITS

MISCELLANEOUS TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

BOSCH TOOLS

MERLIN DIESEL SYSTEMS LTD


T016-347 ADVANCE GAUGE VA 1 688 130 046
T016-348 ADVANCE GAUGE ADAPTOR VA 1 688 130 054
T016-350 DIAL GAUGE HOLDER MW 1 688 130 134
T016-358 C/SHAFT GAUGE HOLDER 20MM EFEP 226
T016-355 GOVERNOR SOCKET EFEP 95
PLEASE NOTE:
T016-254 ADVANCE GAUGE VA KDEP1000
T016-262 2 PLUNGER HOLDER MW KDEP1052
THESE TOOLS ARE
T016-263 3 PLUNGER HOLDER MW KDEP1053
ONLY AVAILABLE
WHILE STOCKS LAST.
T016-264
T016-265
PLATE MW
INSERTER MW
KDEP1057
KDEP1059
S
USE OEM PART N TO
T016-266 INSERTER MW KDEP1060 E
C
T016-267 SETTING TOOL MW KDEP1061
IDENTIFY AND MERLIN
T016-268 SOCKET MW KDEP1062
PART No. TO ORDER.
T016-269
T016-270
SOCKET MW
SOCKET MW
KDEP1064/1
KDEP1064/2
T
T016-271 PLUNGER HOLDER MW KDEP1066 I
O
T016-272 INSERTER MW KDEP1069
T016-288 SLEEVE 30MM P7000 KDEP1548
T016-289
T016-290
SLEEVE 35MM P7000
SPACER P7000
KDEP1549
KDEP1550
N
T016-291 INSERT P7000 KDEP1551
T016-292
T016-294
BEARING INSERTER P7000
COUPLING SPANNER P7000
KDEP1552
KDEP1555 D
T016-295 COUPLING/PULLER P7000 KDEP1557
T016-296 OIL SEAL INSERTER 30MM P7000 KDEP1558
T016-297 OIL SEAL INSERTER 35MM P7000 KDEP1559
T016-298 EXTRACTOR P7000 KDEP1569
T016-299 TAPPET PIN P7000 KDEP1571
T016-306 PULLER/ADJUSTER 18X1.5MM A,B KDEP2859
T016-307 PULLER/ADJUSTER 14X1.5MM KDEP2860
T016-310 C/SHAFT GAUGE HOLDER 17MM KDEP2890
T016-311 D/VALVE PULLER 14X1MM A KDEP2892
T016-312 GOVERNOR SPRING COMPRESSOR KDEP2894
T016-314 C/SHAFT GAUGE 17/20MM KDEP2899
T016-316 TAPPET LIFTER PES P KDEP2910
T016-317 PULLER P KDEP2911
T016-322 C/SHAFT GAUGE HOLDER 20MM KDEP2927
T016-326 ASSEMBLY TOOL 20MM CONE KDEP2944
T016-328 BARREL SEAT CUTTER A,B KDEP2955
T016-329 KEY A,B,Z KDEP2961
T016-330 PLUNGER FLANGE HOLDER P KDEP2962
T016-332 C/SHAFT GAUGE HOLDER 25MM KDEP2967
T016-335 C/SHAFT GAUGE 25/35MM KDEP2971
T016-337 GOVERNOR SOCKET EPSD 6MM KDEP2979
T016-357 SOCKET KDEP2990
T016-340 PLUG EXTRACTOR A,B,Z KDEP2993

If your requirement is not listed, please contact our technical department for assistance.
Page 43

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

MISCELLANEOUS TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

CUMMINS TOOLS

MERLIN DIESEL SYSTEMS LTD


T021-903 INJECTOR NOZZLE SPANNER 3375048
T021-901 INJECTOR NOZZLE SPANNER 3375518/9
T016-566 TACHO ASSY. TOOL ST1032
T021-902 INJECTOR NOZZLE SPANNER ST1303
T021-904 REAMING PLATE ST490
PLEASE NOTE:
T021-906 ADJUSTER ST669
T021-908 BURNISHING TOOL ST708
THESE TOOLS ARE
T021-909 SEATING TOOL ST718
ONLY AVAILABLE
WHILE STOCKS LAST.
T021-912
T021-910
INJECTOR NOZZLE SPANNER
SEAT CUTTER
ST934
ST955
S
USE OEM PART N TO
T021-900 INJECTOR NOZZLE SPANNER STU651 E
IDENTIFY AND MERLIN C
PART No. TO ORDER. FRIEDMANN & MAIER TOOLS
T016-587 PULLER AV732 T
T016-588 SOCKET TOOL AV610 I
O
T016-589 PULLER DELIVERY VALVE WASHER AV121
T016-590 PULLER AV787
T016-592
T016-593
HOLDER
TOOL
AV756
AV274 N
T016-594 GOVERNOR SPRING COMPRESSOR AV118

D
T016-595 FORCEPS AV763
T016-596 GOVERNOR PULLER AV609

HARTRIDGE TOOLS
T016-458 RACK SETTING DEVICE B ARD1
T016-564 RACK SETTING DEVICE GM53, 71 ARD11
T016-565 RACK SETTING DEVICE GM110 ARD12
T016-455 RACK SETTING DEVICE ARD21
T016-457 RACK SETTING DEVICE ARD3
T016-411 THROTTLE SPRING ARD30
T016-563 RACK SETTING DEVICE GARDNER ARD31
T016-548 FLAT SEAT CUTTER 19MM ST119
T016-562 BARREL SEAT CUTTER ST146
T016-560 PULLER ST153
T016-535 CONE SEAT CUTTER ST162
T016-541 FLAT SEAT CUTTER ST166
T016-540 HOLDER ST170
T016-561 PLATE ST182
T016-539 END FLOAT GAUGE HOLDER ST183
T016-544 EXTRACTOR ST190
T016-537 GUIDE ST210
T016-536 GUIDE ST211
T016-549 8MM DV EXTRACTOR ST23
T016-446 BASE PLUG TOOL A AA TS16
T016-459 CONTROL ROD BUSH TOOL A,AA TS30
T016-546 SPANNER TS5

LUCAS/CAV TOOLS
T016-385 H/ROTOR HOLDER 1804-417
T016-381 ADJUSTER 1804-444
T016-379 T/LEVER SETING PIECE 1804-481

If your requirement is not listed, please contact our technical department for assistance.
Page 44

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

MISCELLANEOUS TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

LUCAS/CAV TOOLS

MERLIN DIESEL SYSTEMS LTD


T016-382 PLATE 1804-482
T016-378 DRIVE INSERT 17MM 1804-492
T016-384 PULLER 1804-521
T016-377 ADVANCE SLEEVE PULLER 1804-800
T016-454 TAPPET LIFTER B 7044-102
PLEASE NOTE: T016-462 TAPPET SPANNER 7044-104
T016-507 CONTROL ROD REAMER 7044-109
THESE TOOLS ARE T016-460 KEY SOCKET SF 7044-112B
ONLY AVAILABLE
WHILE STOCKS LAST
T016-467
T016-471
GOVERNOR SHAFT REAMER BR, W
PHASING SPANNER
7044-113
7044-4
S
T016-468 REAMER 7044-44 E
USE OEM PART No. TO
C
T016-447 TAPPET LIFTER N,NN 7044-480
IDENTIFY AND MERLIN T016-452 TAPPET LIFTER C 7044-52
PART No. TO ORDER. T016-437
T016-442
BARREL SEAT CUTTER B
C/ROD REAMER
7044-550
7044-563
T
T016-441 PLUNGER HOLDER BB 7044-569A I
O
T016-440 END FLOAT GAUGE AA 7044-634
T016-439 END FLOAT GAUGE A 7044-636
T016-461
T016-443
TAPPET LIFTER N,NN R/H
TAPPET LIFTER N,NN L/H
7044-648
7044-649
N
T016-466 KEY SPANNER B 7044-65
T016-448
T016-463
D/VALVE SPANNER N,NN
EXTRACTOR
7044-655
7044-692 D
T016-451 SOCKET CASTLE NUT 7044-693A
T016-489 HOOK 7044-696
T016-506 RING SPANNER 7044-700A
T016-450 PLATE 7044-703
T016-453 REAMER 7044-705
T016-479 SPANNER 7044-707
T016-444 SHIM GAUGE N. NN 7044-714
T016-490 CUTTER N 7044-718
T016-491 KEY CASTLE NUT 7044-730A
T016-492 RING 7044-733
T016-493 ADJUSTER TOOL 7044-740
T016-500 ADJUSTER TOOL 7044-740A
T016-494 D/VALVE EXTRACTOR 6MM A 7044-768
T016-469 GOVERNOR PULLER A 7044-8
T016-501 VALVE 7044-825
T016-499 VALVE 7044-832
T016-497 PLUG 7044-839
T016-505 D/VALVE EXTRACTOR 7MM 7044-852
T016-409 OIL SEAL EXTRACTOR 7044-893A
T016-475 TAPPET LIFTER A 7144-122
T016-429 CAM SCREW SOCKET 7144-14
T016-498 EXCESS FUEL DEVICE SPANNER N,NN 7144-15
T016-503 TAPPET SPANNER 7144-180
T016-502 EXTRACTOR TAPER BEARING N 7144-229
T016-406 HP TIMING ADAPTOR 7144-262
T016-504 BEARING EXTRACTOR INNER RACE 7144-435A
T016-481 BEARING EXTRACTOR INNER RACE A 7144-435B
T016-473 BEARING EXTRACTOR OUTER RACE AA,B 7144-436B
T016-480 BEARING EXTRACTOR 7144-436C
T016-474 GOVERNOR PULLER SF 7144-468
If your requirement is not listed, please contact our technical department for assistance.
Page 45

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

MISCELLANEOUS TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

LUCAS/CAV TOOLS

MERLIN DIESEL SYSTEMS LTD


T016-401 TORQUE WRENCH ADAPTOR 7144-482
T016-496 TAPPET LIFTER BB 7144-493
T016-400 M/VALVE ALIGNMENT TOOL DPA 7144-508B
T016-413 M/VALVE ALIGNMENT TOOL DPA O/SIZE 7144-508C
T016-398 STOP LEVER SETTING TOOL DPA 7144-559
PLEASE NOTE: T016-477 TAPPET FORCEPS 7144-743
T016-396 SPANNER DPA 7144-744
THESE TOOLS ARE T016-395 TESTING TOOL D/SHAFT SEALS DPA 7144-760
ONLY AVAILABLE
WHILE STOCKS LAST
T016-488
T016-419
PLUNGER HEAD GAUGE BB
OIL SEAL COMPRESSOR DPA
7144-849
7144-877
S
T016-508 SOCKET 7144-879 E
USE OEM PART No. TO
C
T016-426 LEAK TEST SLEEVE DPA BEDFORD 330 7144-890
IDENTIFY AND MERLIN T016-420 GOVERNOR WEIGHT MOUNT BLOCK DPA 7144-894
PART No. TO ORDER. T016-485
T016-486
D/VALVE EXTRACTOR A
D/VALVE EXTRACTOR BPE B
7144-903A
7144-903C
T
T016-435 OIL SEAL INSERTER 7244-154 I
O
T016-509 BEARING EXTRACTOR 7244-176
T016-487 TAPPET ADJUSTING SPANNER 7244-188
T016-510
T016-512
TEST PIECE
SOCKET
7244-218
7244-220
N
T016-423 INSERT 46MM 7244-26D
T016-417
T016-424
INSERT 50MM
INSERT FOR STANDARD PUMPS
7244-26E
7244-28 D
T016-531 RAMP SETTING TOOL GV 7244-289
T016-425 SPACER 7244-29
T016-433 TAPERED INSERT FOR UPRATED PUMPS 7244-30
T016-432 GEARED INSERT FOR UPRATED PUMPS 7244-31
T016-416 SPLINED INSERT FOR UPRATED PUMPS 7244-32
T016-472 C/SHAFT ENDFLOAT GAUGE C 7244-34
T016-412 TIMING GAUGE 7244-412
T016-514 BELT TENSION TOOL 7244-413
T016-430 DAMPER NUT SPANNER 7244-446
T016-364 PUNCH DPS 7244-485
T016-482 D/VALVE EXTRACTOR C 7244-50
T016-370 TOOL 7244-583
T016-483 PLUNGER HEAD CLEARANCE GAUGE N 7244-72
T016-515 SOCKET 7244-74
T016-484 TOOL AA PUMP 7244-81

MISCELLANEOUS TOOLS
T016-410 ASSEMBLY SHAFT DT123A
T016-414 BACKPLATE ASSEMBLY PLATE DT123B
T016-516 BARREL SEAT CUTTER DT202
T016-520 BASE PLUG REMOVER ET003
T016-521 D/VALVE EXTRACTOR ET033
T016-522 D/VALVE EXTRACTOR ET049
T016-523 D/VALVE EXTRACTOR ET099
T016-524 BASE PLUG REMOVER ET105
T016-456 CONTROL ROD BUSH SOCKET ET658
T016-525 SPANNER ET894
T016-526 MAX FUEL ADJUSTER ET990

If your requirement is not listed, please contact our technical department for assistance.
Page 46

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION D:
SERVICE TOOLS & TOOL KITS

MISCELLANEOUS TOOLS
MERL N PART No. DESCRIPTION ALTERNATIVE PART No.

SIGMA TOOLS

MERLIN DIESEL SYSTEMS LTD


T016-598 DIAL GAUGE HOLDER 212 665
T016-599 RACK SETTING ADAPTOR 208 946
T016-600 TOOL 14MM 250 883
T016-601 SETTING TOOL 250 896
T016-602 PUMP SUPPORT BRACKET 320 523
PLEASE NOTE: T016-603 TOOL 200 293
T016-604 EXTRACTOR 20MM CONE 251 460
THESE TOOLS ARE T016-605 FRONT BEARING EXTRACTOR PLATE 216 03
ONLY AVAILABLE
WHILE STOCKS LAST
T016-607
T016-608
MOUNTING FLANGE
BRACKET
251 680
251 623
S
T016-609 TOOL 251 315 E
USE OEM PART No. TO
C
T016-610 EXTRACTOR DRIVE COUPLING 204 809
IDENTIFY AND MERLIN T016-611 TOOL 251 515
PART No. TO ORDER. T016-612
T016-613
INSERT TOOL REAR BEARING
TOOL 14MM
214 979
251 388
T
T016-615 KEY 14MM 320 442 I
O
T016-616 TOOL 250 825
T016-617 INSERT TOOL TAPPET BODY 215 088
T016-618
T016-619
RACK SETTING ADAPTOR
JIG ASSEMBLY HYD HEAD
215 071
214 988
N
T016-620 SOCKET 251 911

STANADYNE TOOLS D
T016-567 GAUGE SET 23093
T016-568 BRACKET DM DB DB2 19965
T016-569 SPANNER AUTO ADVANCE 14490
T016-570 DRIVE SHAFT SLEEVE 13369
T016-571 TOOL 13375
T016-572 DRIVE SHAFT SEAL COMPRESSOR 13371
T016-573 TIMING LINE LOCATOR DC 20400
T016-574 PILOT TUBE MANDREL 16314
T016-575 INSTALLATION SPACER 16315
T016-576 END CAP GAUGE 18332
T016-577 SLEEVE 18338
T016-578 BRACKET DM 19930
T016-579 BRACKET D DB DC DB2 20029
T016-580 SOCKET STANADYNE 20548
T016-581 CAM SCREW BUSH 21178
T016-582 GOVERNOR WEIGHT RETAINER 16313
T016-584 PULLER F&M 19927
T016-586 CIRCLIP TOOL 24148

If your requirement is not listed, please contact our technical department for assistance.
Page 47

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCD/0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

CONTENTS PAGE

INJECTOR SERVICE TOOLS 3


INJECTOR SOCKETS
INJECTOR HOLDERS MERLIN DIESEL SYSTEMS LTD 5
8
INJECTOR TEST ADAPTORS 10
INJECTOR EXTRACTORS/PULLERS 11
INJECTOR SHIMS 12 S
QUICK-ACTION TEST PIPES 13 E
STONE TIPPED LAPS & TIPS 15 C
STEEL TIPPED LAPS 16
T
LAPPING PASTE 16
I
O
N
IMPORTANT NOTE
E
ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL SYSTEMS CAN BE FOUND IN
SECTION A OF THE MERLIN EQUIPMENT & ACCESSORIES CATALOGUE

If your requirement is not listed, please contact our technical department for assistance.
Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

SERVICE TOOLS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-003


T021-004
NEEDLE LIFT GAUGE IMPERIAL
NEEDLE LIFT GAUGE METRIC

S
E
T021-005 INJECTOR STRIPPING JIG C
T
I
O
N
T021-006 INJECTOR EXTRACTOR KIT E

T021-009 INJECTOR CLEANING KIT MARINE

T021-011 NOZZLESCOPE

T021-012 BULB FOR T021-011

If your requirement is not listed, please contact our technical department for assistance.
Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

SERVICE TOOLS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-034 NOZZLE CLEANING KIT KDEP2900

S
E
T021-045 NOZZLE PRICKER WIRE 0.12, 0.20, 0.30MM C
T
I
O
N
T021-046 PRICKER WIRE HOLDER E

T021-047 BRASS WIRE BRUSH

T021-100 INJECTOR TESTER400 BAR EFEP60H


0 681 200 502

If your requirement is not listed, please contact our technical department for assistance.
Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR SOCKETS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-015 CASTLENUT INJECTOR SOCKET


MERCEDES 30MM Ø

S
E
T021-016 INJECTOR SOCKET C
T
VARIOUS 27MM Ø

I
O
N
T021-017 INJECTOR SOCKET
VW POLO ETC 22MM Ø E

T021-018 WINDOW SOCKET


MERC C 22MM Ø

T021-022 INJECTOR SOCKET


MERCEDES 30MM Ø

T021-023 INJECTOR SOCKET


TOYOTA 21MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR SOCKETS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-024 WINDOW SOCKET


PEUGEOT 106/MERCEDES
22MM Ø

S
T021-029 INJECTOR SOCKET E
SCANIA C
T
28MM Ø

I
O
N
T021-030 WINDOW SOCKET
28MM Ø
E

T021-031 WINDOW SOCKET


27MM Ø

T021-032 INJECTOR SOCKET


CUMMINS B
24MM Ø

T021-041 INJECTOR SOCKET


NISSAN
27MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR SOCKETS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-042 TORX SOCKET


VW LUPO EUI

S
T021-044 INJECTOR SOCKET E
RING NUT ON MERCEDES 11.13 C
T
31.5MM Ø

I
O
N
T021-049 CASTLE NUT INJECTOR SOCKET
MERCEDES
27MM Ø
E

If your requirement is not listed, please contact our technical department for assistance.
Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR HOLDERS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-019 INJECTOR HOLDER COMMON RAIL


13, 15 MM

S
T021-020 INJECTOR HOLDER E
MERCEDES SPRINTER, DEUTZ C
T
10, 11MM

I
O
N
T021-021 INJECTOR HOLDER
NISSAN
19, 22MM
E

T021-028 INJECTOR HOLDER


VM ROVER
28MM

T021-800 INJECTOR HOLDER


MERCEDES
26MM

T021-801 INJECTOR HOLDER


FIAT LARGE

If your requirement is not listed, please contact our technical department for assistance.
Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR HOLDERS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-802 INJECTOR HOLDER


FIAT

S
T021-898 INJECTOR HOLDER E
ROTODIESEL C
T
I
O
N
T021-899 INJECTOR HOLDER
CUMMINS E

T021-914 INJECTOR HOLDER


VW GOLF

T021-915 INJECTOR HOLDER


MERCEDES SCANIA

IMPORTANT NOTE
ADDITIONAL TOOLS SPECIFIC TO COMMON RAIL
SYSTEMS CAN BE FOUND IN SECTION A OF THE MERLIN
EQUIPMENT & ACCESSORIES CATALOGUE

If your requirement is not listed, please contact our technical department for assistance.
Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR TEST ADAPTORS


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-027 INJECTOR TEST ADAPTOR


MAN 464
29MM Ø

S
T021-033 TEST ADAPTOR E
VECTRA INJ. C
T
I
O
N
T021-039 INJECTOR TEST ADAPTOR
MACK/RENAULT E

T021-040 INJECTOR TEST ADAPTOR


MERCEDES ATROS
26MM Ø

T021-913 UNIVERSAL TOOL TO TEST INJECTORS

T021-919 INJECTOR TEST ADAPTOR


MACK 2, RENAULT
27.5MM Ø

If your requirement is not listed, please contact our technical department for assistance.
Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR EXTRACTORS/PULLERS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T021-035 INJECTOR EXTRACTOR


IVECO

S
T021-036 INJECTOR EXTRACTOR E
MERCEDES 'A' C
T
I
O
N
T021-036A INJECTOR EXTRACTOR
MERCEDES 'A'
TWIN VERSION
E

T021-037 INJECTOR EXTRACTOR


VW LUPO EUI

T021-038 INJECTOR EXTRACTOR


ALFA 156, FIAT

T021-048 INJECTOR EXTRACTOR


MERCEDES 'A' & 'E

T021-048A BOSCH ADAPTOR


M27X1 FOR T021-048

If your requirement is not listed, please contact our technical department for assistance.
Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

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SECTION E:
INJECTOR SERVICE TOOLS & LAPS

INJECTOR SHIMS
MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

T021-798 INJ SHIM KIT TRUCK TYPE

MERLIN DIESEL SYSTEMS LTD T021-797


T021-796
T021-803
INJ SHIM TRUCK TYPE 0.80X10
INJ SHIM TRUCK TYPE 1.15X10
INJ SHIM TRUCK TYPE 1.20X10
T021-804 INJ SHIM TRUCK TYPE 1.30X10
T021-795 INJ SHIM TRUCK TYPE 1.40X10
T021-805 INJ SHIM TRUCK TYPE 1.80X10
T021-806 INJ SHIM TRUCK TYPE 1.85X10 S
E
T021-807 INJ SHIM TRUCK TYPE 1.95X10

C
T021-799 INJ SHIM KIT CAR TYPE T
T021-794 INJ SHIM CAR TYPE 0.85X10 I
O
T021-793 INJ SHIM CAR TYPE 0.95X10
T021-808 INJ SHIM CAR TYPE 1.05X10
T021-809 INJ SHIM CAR TYPE 1.10X10 N
T021-810 INJ SHIM CAR TYPE 1.30X10
T021-811 INJ SHIM CAR TYPE 1.35X10
T021-812
T021-792
INJ SHIM CAR TYPE 1.50X10
INJ SHIM CAR TYPE 1.60X10
E
T021-791 INJ SHIM CAR TYPE 1.65X10
T021-790 INJ SHIM CAR TYPE 1.70X10
T021-813 INJ SHIM CAR TYPE 1.75X10
T021-814 INJ SHIM CAR TYPE 1.80X10
T021-815 INJ SHIM CAR TYPE 1.85X10
T021-789 INJ SHIM CAR TYPE 1.90X10
T021-816 INJ SHIM CAR TYPE 1.95X10

T021-780 INJ SHIM JAPANESE TYPE 0.05X20


T021-779 INJ SHIM JAPANESE TYPE 0.10X20
T021-778 INJ SHIM JAPANESE TYPE 1.00X20
T021-817 INJ SHIM JAPANESE TYPE 1.05X20
T021-777 INJ SHIM JAPANESE TYPE 1.10X20
T021-818 INJ SHIM JAPANESE TYPE 1.15X20
T021-776 INJ SHIM JAPANESE TYPE 1.20X20
T021-775 INJ SHIM JAPANESE TYPE 1.35X20
T021-819 INJ SHIM JAPANESE TYPE 1.40X20
T021-820 INJ SHIM JAPANESE TYPE 1.60X20
T021-774 INJ SHIM JAPANESE TYPE 1.65X20
T021-773 INJ SHIM JAPANESE TYPE 1.70X20
T021-772 INJ SHIM JAPANESE TYPE 1.75X20
T021-771 INJ SHIM JAPANESE TYPE 1.80X20
T021-770 INJ SHIM JAPANESE TYPE 1.85X20
T021-821 INJ SHIM JAPANESE TYPE 1.95X20

If your requirement is not listed, please contact our technical department for assistance.
Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

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SECTION E:
INJECTOR SERVICE TOOLS & LAPS

QUICK-ACTION TEST PIPES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T022-001 QUICK ACTION TEST PIPE

S
E
T022-002 NYLON NIPPLES FOR T022-001 C
T
I
O
N
T022-003 A-SIZE SPLIT ADAPTOR FOR T022-001

T022-004 18 X 1.5MM SPLIT ADAPTOR FOR T022-001 E


T022-005 16 X 1.5MM SPLIT ADAPTOR FOR T022-001

T022-006 GARDNER SPLIT ADAPTOR FOR T022-001

T022-007 CAT 9/16" SPLIT ADAPTOR FOR T022-001

T022-008 CAT 5/8" SPLIT ADAPTOR FOR T022-001

If your requirement is not listed, please contact our technical department for assistance.
Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

QUICK-ACTION TEST PIPES


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

MERLIN DIESEL SYSTEMS LTD T022-008A 5/8" X 1.5MM SPLIT ADAPTOR LONG

S
E
T022-009 14 X 1.5MM SPLIT ADAPTOR LONG FOR T022-001 C
T
I
O
MARINE APPLICATIONS N
T014-150 HIGH PRESSURE FLEXIBLE MARINE TEST PIPE
14M X 14M E
ALTERNATIVE FITTINGS ARE AVAILABLE

If your requirement is not listed, please contact our technical department for assistance.
Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

LAPS, TIPS & PASTE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

STONED TIPPED LAPS (SOLD IN SINGLE UNITS)

MERLIN DIESEL SYSTEMS LTD T024-001


T024-002
T024-003
SULZER RD 90/96 LAP
MAN 11MM LAP
MAN LAP
HK119
HK173
HK178
T024-004 6MM S/STEM 'S' SIZE LAP HK084
T024-005 6MM L/ 'S' SIZE LAP HK083
T024-006 LEYLAND LATE TYPE LAP HK087
T024-007 4.5MM L/STEM AMBAC LAP HK110 S
T024-008
T024-009
10MM L/STEM 'U' SIZE LAP
6MM BOSCH/FIAT LAP
HK098
HK081 E
T024-010 5MM S/STEM 'S' SIZE LAP HK082 C
T024-011
T024-012
GARDNER LW LAP
GARDNER LX LAP
HK088
HK112 T
T024-013 6MM S/STEM 'T' SIZE LAP HK085 I
T024-014
T024-015
8MM L/STEM 'T' SIZE LAP
7MM S/STEM 'T' SIZE LAP
HK095
HK086 O
T024-016 8MM S/STEM 'U' SIZE LAP HK096 N
T024-017 10MM 'U' SIZE LAP HK097
T024-018 12MM L/STEM 'V' SIZE LAP HK099
T024-019 4MM L/STEM 'P' SIZE LAP HK117 E
T024-020 PIELSTICK PC2 LAP HK180
T024-021 SULZER RD 90 LAP HK206
T024-022 SULZER RD 56 LAP HK207
T024-023 PIELSTICK PC3 LAP HK208
T024-024 5MM L/STEM 'S' SIZE LAP HK114
T024-025 5.5MM L/STEM 'S' SIZE LAP HK115
T024-028 16MM L/STEM 'V' SIZE LAP HK080

STONED TIPS (SOLD IN SINGLE UNITS)


T024-035 TIP FOR T024-005, 009, 012, 024, 025 HK123
T024-036 TIP FOR T024-001, 006, 007,019 HK124
T024-037 TIP FOR T024-004, 014, 015 HK121
T024-038 TIP FOR T024-008, 017 HK127
T024-039 TIP FOR T024-010 HK122
T024-040 TIP FOR T024-011 HK125
T024-041 TIP FOR T024-013 HK120
T024-042 TIP FOR T024-016 HK126
T024-043 TIP FOR T024-022 HK130
T024-044 TIP FOR T024-002 HK131
T024-045 TIP FOR T024-018 HK128
T024-046 TIP FOR T024-020 HK193
T024-047 TIP FOR T024-021 HK198
T024-048 TIP FOR T024-023 HK200
T024-049 STONE TIP FOR 16MM V SIZE LAP HK129
If your requirement is not listed, please contact our technical department for assistance.
Page 15

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
SECTION E:
INJECTOR SERVICE TOOLS & LAPS

LAPS, TIPS & PASTE


MERLIN PART No. DESCRIPTION ALTERNATIVE PART No.

STEEL TIPPED LAPS

MERLIN DIESEL SYSTEMS LTD T024-026


T024-027
T024-055
6MM LAP
5MM LAP
4MM BOSCH P
HK154
HK151

T024-056 4.5MM BOSCH & JB


T024-058 5MM LONG STEM
T024-060 6MM LONG STEM
S
E
C
LAPPING PASTE
T025-001 EXTRA COURSE LAP PASTE T
I
T025-002 COURSE LAPPING PASTE
T025-003 MEDIUM LAPPING PASTE
T025-004 FINE LAPPING PASTE O
N
T025-005 SUPER FINE LAPPING PASTE
T025-006 TALLOW

If your requirement is not listed, please contact our technical department for assistance.
Page 16

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TCE0510

**RETURN TO CONTENTS**
MERLIN DIESEL SYSTEMS LTD
Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts

I
N
D
E
PRODUCT CODE INDEX X

011 DRIVE COUPLINGS 1


012 MOUNTING BRACKETS
013 TEST INJECTORS
014 HP TEST PIPES
015 ADAPTORS & HOSES
016 SERVICE TOOLS
017 TOOL KITS
021 INJECTOR TEST & SERVICE
022 QUICK-ACTION TEST PIPES
024 LAPS & TIPS
025 LAPPING PASTE
031 COMMON RAIL TEST KIT

EQUIPMENT & ACCESSORIES CATALOGUE


MERLIN DIESEL SYSTEMS LTD
Units 189-191, Bradkirk Place
Walton Summit Centre
Preston, Lancashire
PR5 8AJ. England

Tel: +44 (0)1772 314558


Fax: +44 (0)1772 314565

05/10
E-mail: equip@merlindiesel.com
Website: www.merlindiesel.com

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

011 COUPLINGS CATERPILLAR


GENERAL APPLICATIONS

MERLIN DIESEL SYSTEMS LTD


T011-016 DRIVE COUPLING CATERPILLAR D5 B6
T011-028 D IVE COUPLING CAT 3304,3306,3208 B6
T011-029 DRIVE COUPLING CAT 3406 B6
T011-032 D IVE COUPLING 11/4" TAPER CAT 3208 B6
T011-033 D IVE COUPLING CAT 3306B B6
T011-034 DRIVE COUPLING CAT 3408 3412 B6
T011-035 DRIVE COUPLING CAT 3406B 50T,10DEG B7
T011-036 DRIVE COUPLING CAT 3406B 50T,15DEG B7
T011-037 DRIVE COUPLING CAT 3406B 52T,15DEG B7

I
011 COUPLINGS COMMON RAIL
FLANGED COUPLINGS CR
T011-040
TANG DRIVE CR
DRIVE COUPLING DELPHI DFP1 A24 B5
N
T011-041
T011-042
TANG DRIVE 8MM MERCEDES/SIEMENS
TANG DRIVE 9MM FIAT MULTIJET/SIEMENS
A24 B5
A24 B5 D
T011-043
TAPER COUPLINGS CR
TANG DRIVE 10MM FIAT MULTIJET FORD TRANSIT A24 B5
E
T011-005
T011-039
DRIVE COUPLING 20MM B SIZE
D IVE COUPLING 25MM P SIZE 58MM LONG 12 CP3
A24 B3
A24 B5 X
011 COUPLINGS GENERAL
ANTI-BACKLASH COUPLINGS
T011-000 SHIM FOR ANTI-BACKLASH BOSCH AND HARTRIDGE B3
1
T011-000A SQUARE SHIM FOR HARTRIDGE ADC63 ANTI-BACKLASH B3
T011-001 ANTI-BACKLASH BOSCH B3
T011-002 ANTI-BACKLASH HARTRIDGE B3
T011-051 SPRING OADED JAWS B7
FLANGED COUPLINGS
T011-017 DRIVE COUPLING STANADYNE PERKINS B4
T011-018 DRIVE COUPLING 3 BOLT FORD 2.5DI B4
T011-019 DRIVE COUPLING 4 BOLT FORD 2.5DI B4
T011-025 COUPLING STANADYNE TARGET B5
T011-026 COUPLING PERKINS 4 HOLE DP200 B5
T011-027 COU LING DPC & VE VW 1.9, 3 HOLE B5
T011-050 DRIVE COUPLING BOSCH VP44 B5
SPLINED COUPLINGS
T011-020 S LIT COUPLING MERCEDES B4
T011-021 SPLIT COUPLING OPEL 33MM Ø B4
T011-022 SPLIT COUPLING PEUGEOT 34.5MM Ø B4
T011-023 D IVE COUPLING IVECO EUROTEC P 45MM Ø B4
T011-024 DRIVE COUPLING MERCEDES SPRINTER B5
T011-038 SPLIT COUPLING SOFIM 39.0MM Ø B4
TAPER COUPLINGS
T011-003 DRIVE COUPLING 17MM A SIZE B3
T011-004 D IVE COUPLING 17MM LONG 'A' SIZE B3
T011-006 DRIVE COUPLING 20MM LONG 'B' SIZE B3
T011-007 DRIVE COUPLING 22MM C SIZE B3
T011-008 DRIVE COUPLING 25MM Z SIZE B3
T011-009 DRIVE COUPLING 25MM P SIZE LONG B3
T011-010 DRIVE COUPLING 30MM P SIZE LONG B3
T011-011 DRIVE COUPLING 35MM P SIZE LONG B3
T011-012 DRIVE COUPLING 35MM (TD40 X L85MM) B3
T011-013 DRIVE COUPLING 35MM (TD30 X L58MM) B3
T011-014 DRIVE COUPLING 40MM BOSCH R/H B4
T011-015 DRIVE COUPLING MERC 190D B4
T011-030 D IV COUPLING 20MM VE TRANSIT B3

012 BRACKETS BOSCH


GENERAL APPLICAT ONS
T012-017 MOUNTING PLATE VA/VE 50MM Ø B8
T012-018 MOUNTING PLATE MERC 190D 74MM Ø B8
T012-019 MOUNTING FLANGE PES,A,M, 68/92MM Ø B8
T012-020 MOUNTING FLANGE PES M 68MM Ø B8
Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T012-020A MOUNTING FLANGE VE 68MM Ø THREADED B9


T012-021 MOUNTING FLANGE 95MM Ø B9
T012-022 MOUNTING FLANGE 107MM Ø B9

MERLIN DIESEL SYSTEMS LTD


T012-023 MOUNTING CENTRE CLAMP B9
T012-024 MOUNTING BLOCK PE, A, B9
T012-025 MOUNTI G BLOCK 45MM B9
T012-025A REAR SUPPORT B10
T012-026 7MM PACKING PLATE FOR T012-025 B10
T012-027 MOUNTING BLOCK PE P RADIUS 56MM B10
T012-028 MOUNTING BLOCK PE B B10
T012-036 MOUNTI G BLOCK H/R B10
T012-037 FLANGE VP44 68MM Ø B10
T012-038 MOUNTING BRACKET H PUMP 115MM Ø B11
UNIVERSAL MOUNTINGS
T012-015 UNIVERSAL MOUNTING BRACKET B8
I
012 BRACKETS BOSCH 815
GENERAL APPLICATIONS
N
T012-030 MOUNTING BLOCK PE P B12 D
E
T012-031 MOUNTI G BLOCK PE P RADIUS 56MM B12
T012-032 MOUNTI G BLOCK PE A RADIUS 45MM B12

X
T012-033 MOUNTING BLOCK PE MW RADIUS 50MM B12
T012-034 MOUNTING BLOCK PES P REAR SUPPORT B12
T012-035 MOUNTING BLOCK H/R B12
UNIVERSAL MOUNTINGS

1
T012-029 UNIVERSAL MOUNTING BRACKET B12

012 BRACKETS CATERPILLAR


GENERAL APPLICATIONS
T012-116 MOUNTING FLANGE CAT 3208 C16
T012-117 MOUNTING FLANGE CAT 3304,3306 C16
T012-118 MOUNTING FLANGE CAT 3406 C16
T012-119 MOUNTING PLATE CAT 3406 C16
T012-120 LUBE PLATE CAT 3406 C16
T012-122 LUBE PLATE CAT 3306B C16
T012-123 MOUNTI G FLANGE CAT 3408 3412 C17
T012-124 MOUNTING FLANGE 3306B C17
T012-125 LUBE PLATE CAT 3408 3412 C17
T012-126 MOUNTI G FLANGE CAT 3406B C17
T012-127 BLOCK PLATE CAT 3406B C17
T012-128 LUBE PLATE CAT 3406B C17

012 BRACKETS HARTRIDGE IN-LINE


GENERAL APPLICAT ONS
T012-055 5MM PACKING B13
T012-056 12MM PACKING B13
T012-057 Q/A CLAMP ASSY B13
T012-062 IN LINE BRACKET B13
T012-063 IN LINE CLAMP B13

012 BRACKETS HARTRIDGE UNIVERSAL


UNIVERSAL MOUNTINGS
T012-064 UN VERSAL MOUNTING BRACKET B13

012 BRACKETS MERL N/BOSCH


UNIVERSAL MOUNTINGS
T012-001 UNIVERSAL MOUNTING BRACKET B13

012 BRACKETS MERLIN/HARTRIDGE


CR BOSCH
T012-004 MOUNTI G PLATE VA/VE 50MM Ø & CR CP3 007 A26 B14
CR HARTRIDGE
T012-005 MOUNTING PLATE FORD 1.8/2.5 VE/DPS 68MM Ø & CR B14
GENERAL APPLICATIONS
T012-002 M UNTING PLATE PES M 68MM Ø B14

Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T012-003 MOUNTING PLATE PES A 68MM Ø B14


T012-006 MOUNTING PLATE MERC 190D 74MM Ø B14
T012-008 MOUNTING PLATE 107MM Ø B15

MERLIN DIESEL SYSTEMS LTD


T012-009 FORD YORK PUMP MOUNTING PLATE B15
UNIVERSAL MOUNTINGS
T012-007 U IVERSAL ROTARY DRIVE B14

012 MOUNTING BRACKETS BOSCH


GENERAL APPLICATIONS CR
T012-016 MOUNTI G PLATE FORD 1.8/2.5 VE/DPS 68MM & CR BOSCH B8

012 MOUNTING FLANGES COMMON RAIL BOSCH BENCH

I
GENERAL APPLICATIONS CR
T012-039 MOUNTING FLANGE DELPHI 68MM A25 B11

N
T012-040 MOUNTING FLANGE CP1-K A25 B11
T012-044 MOUNTING FLANGE CP4 BOSCH A25 B11

D
T012-204 MOUNTING FLANGE 50MM MERCEDES CP3 A25 B11
T012-300 MOUNTING FLANGE SIEMENS PSA V6 A25 B11

E
T012-301 MOUNTI G FLANGE 50MM DELPHI RENAULT 1.5 DCI A25 B12

012 MOUNTING FLANGES COMMON RAIL HARTRIDGE BENCH


GENERAL APPLICATIONS CR
X
T012-302 MOUNTING FLANGE 50MM MERCEDES TANG DRIVE A26 B15
T012-303 MOUNTING FLANGE 50MM DELPHI RENAULT 1.5 DCI A26 B15
T012-305
T012-306
MOUNTING FLANGE 46, 50, 60, 68MM UNIVERSAL
MOUNTING FLANGE BOSCH CP4
A26
A26
B15
B15
1
013 TEST INJECTORS
ACCESSORIES AND PARTS
T013-011 1 88 901 987 TEST NOZZLE FOR TYPE IX C5
T013-012 1 688 901 999 TEST NOZZLE FOR TYPE III C5
T013-013 1 688 901 991 TEST NOZZLE FOR TYPE II C5
T013-014 1 688 901 990 TEST NOZZLE FOR TYPE VII C5
T013-015 1 688 901 988 TEST NOZZLE FOR TYPE VIII C5
T013-016 ISO 4010 TEST NOZZLE FOR TYPE IV C5
T013-017 ISO 1510 TEST NOZZLE FOR TYPE I C5
T013-018 T SIZE T ST NOZZLE C5
T013-026 ORIFICE PLATE 0.4 C5
T013-027 ORIFICE PLATE 0.5 C5
T013-028 ORIF CE PLATE 0.6 C5
T013-029 ORIFICE PLATE 0.7 C5
T013-030 O IF CE PLATE 0.8 C5
T013-031 NOZZLE NUT ADAPTOR TYPE IV C6
T013-032 DIFFUSER 1 688 505 000 C6
T013-033 INLET STUD & FILTER LONG TYPE III, IV C5
T013-034 INLET STUD & FILTER SHORT TYPE VII C5
T013-035 ISO INJ HOLDER KIT C7
T013-035B INSERT OR KDEP1140 (114 INJ) C7
T013-036 FLEXIPIPE FOR T013-035 C7
T013-037 INJECTOR SPACER KIT TYPE VII & VIII C8
T013-038 INJECTOR SPACER KIT TYPE III C8
T013-038A INJECTOR SPACER KIT TYPE IX C8
T013-039 20 X 1.5MM INJECTOR ADAPTOR AVM2 C8
T013-040 20 X 1 5MM INJECTOR ADAPTOR EPS815 C8
T013-041 20 X 1.5MM MALE FITTING FOR FLEXIPIPE T013-036 C7
T013-046 20 X 1.5MM FEMALE FITTING FOR FLEXIPIPE T013-036 C7
T013-047 SPRING TYPE III, IV C5
T013-048 SPRING TYPE I, II C5
T013-049 S RI G TYPE VII, VIII C5
T013-050 SPRING TYPE IX C5
T013-051 INLET STUD TYPE IX C5
T013-052 INLET STUD TYPE VIII C5
T013-053 INLET STUD TYPE I, II C5
T013-054 SPACER TYPE I C6
T013-055 SPACER TYPE II C6
T013-056 SPACER TYPE VII, VIII C6

Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T013-057 SPACER TYPE IX C6


T013-058 NOZZLE NUT TYPE I C6
T013-059 NOZZLE NUT TYPE II C6

MERLIN DIESEL SYSTEMS LTD


T013-060 NOZZLE NUT TYPE III C6
T013-061 NOZZLE NUT TYPE VII, VIII, IX C6
T013-062 S INDLE TYPE III, IV C6
T013-063 SPINDLE TYPE I, II C6
T013-064 S INDLE TYPE VII, VIII C6
T013-065 S INDLE TYPE IX C6
T013-067 SPACER FOR T013-003 C6
T013-068 TEST NOZZLE BDN8S2 C5
DP200
T013-042 TEST NOZZLE YDB286 BDL0S6844CFE C5
T013-043 TEST NOZZLE YDB287 BDL0S6889CFE C5
T013-044
DPCN
IN ET STUD YDB288 C5
I
T013-069
T013-071
TEST NOZZLE DPCN
TEST NOZZLE MERC PSA DPCN ELECTRONIC PUMP
C4
C5 N
EPIC
T013-070 TEST NOZZLE FORD DI ELECTRONIC PUMP C5 D
TEST INJECTORS
T013-000 MER IN S TYPE TEST INJECTOR C3 E
T013-001
T013-002
1 688 901 000 TEST INJECTOR TYPE IV
1 88 901 022 TEST INJECTOR TYPE I
C3
C3 X
T013-003 1 88 901 023-025-027 TEST INJECTOR TYPE II C3
T013-004 1 688 901 015-020 TEST INJECTOR TYPE III C3

1
T013-005 1 88 901 101-110 TEST INJECTOR TYPE VII C3
T013-006 1 688 901 111-112-113 TEST INJECTOR TYPE VIII C4
T013-007 1 688 901 114-117 TEST INJECTOR TYPE IX C4
T013-008 T SIZE TEST INJECTOR C4

014 COMMON RAIL HP TEST PIPES


VARIOUS CR
T014-101 HP FLEXIBLE TEST PIPE 550X2.0 (14X14) A27 C10
T014-102 HP FLEXIBLE TEST PIPE 450X2.0 (12X14) A27 C10
T014-103 HP FLEX BLE TEST PIPE 450X2.0 (14X14) A27 C10
T014-104 HP FLEX BLE TEST PIPE 220X2.0 (12X14) A27 C10
T014-105 HP FLEXIBLE TEST PIPE 220X2.0 (14X14) A27 C10
T014-106 H F EX BLE TEST PIPE 550X2.0 (12X14) A27 C10

014 FLEXIBLE HP TEST PIPES


MARINE
T014-150 HP FLEXIBLE MARINE TEST PIPE M14 X M14 C10 E14
VP
T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 VP C9
T014-085F TEST PIPE FLEXI 6 X 1.6 X 450 14-14 VP C9

014 TEST PIPE


CATERPILLAR
T014-074 TEST PIPE 6 X 1.5 X 21" 14-14 C10
HP STEEL PIPE
T014-067 TEST PIPE 6 X 2 per mtr C10
T014-068 TE T PIPE 6 X 3 per mtr C10
T014-069 TEST PIPE 8 X 3 per mtr C10
T014-070 TEST PIPE 8 X 4 per mtr C10
T014-071 TEST PIPE 10 X 4 per mtr C10
T014-072 TEST PIPE 10 X 5 per mtr C10

014 TEST PIPES


HP STEEL PIPE
T014-066 TEST PIPE 6 X 1.5 per mtr C10

014 TEST PIPES RUBBER COVERED


DP200
T014-060 TE T PIPE 6 X 1.5 X 710 12-14 DP200 C9

Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9


DPCN
T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9

MERLIN DIESEL SYSTEMS LTD


EPIC FORD
T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC FORD C9
GENERAL APPLICATIONS
T014-051 TEST PIPE 6 X 2 X 600 14-14 C9
T014-052 TEST PIPE 6 X 2 X 600 12-14 C9
T014-053 TEST PIPE 6 X 3 X 600 14-14 C9
T014-054 TEST PIPE 6 X 2 X 840 12-14 C9
T014-055 TEST PIPE 6 X 3 X 600 14-18 C9
T014-056 TEST PIPE 6 X 2 X 450 12-14 C9
T014-057 TEST PIPE 8 X 3 X 1000 14-14 C9
T014-058 TEST PIPE 6 X 1.6 X 350 12-14 C9
T014-062
T014-064
TEST PIPE 6 X 2 X 845 12-14
TEST PIPE 6 X 1.5 X 710 14-14
C9
C9 I
T014-073
T014-075
TEST PIPE 6 X 1.6 X 600 14-14
TEST PIPE 8 X 4 X 1500 20-18
C9
C9 N
T014-076
T014-077
TEST PIPE 8 X 4 X 1500 18-18
TEST PIPE 8 X 2 X 840 14-14
C9
C9 D
T014-078
T014-079
TEST PIPE 8 X 4 X 1000 14-18
TEST PIPE 8 X 4 X 1000 16-18
C9
C9 E
X
T014-080 TEST PIPE 6 X 3 X 1000 14-14 C9
T014-081 TEST PIPE 8 X 3 X 1000 16-14 C9
T014-082 TEST PIPE 6 X 3 X 600 16-18 C9
T014-083 TEST PIPE 8 X 3 X 600 14-14 C9

1
T014-084 TEST PIPE 8 X 4 X 1000 18-18 C9
T014-086 TEST PIPE 8 X 3 X 1500 20-18 C9
T014-087 TEST PIPE 8 X 3 X 1000 18-14 C9
T014-088 TEST PIPE 6 X 3 X 600 16-14 C9
T014-089 TEST PIPE 8 X 3 X 1500 20-14 C9
T014-090 TEST PIPE 8 X 4 X 1500 18-18 C9
T014-091 TEST PIPE 6 X 1.6 X 365 12-14 C9
T014-092 TEST PIPE 6 X 1.6 X 330 12-14 C9
T014-093 TEST PIPE 8 X 3 X 600 14-14 C9
VP
T014-065 TEST PIPE 6 X 2 X 845 14-14 VP C9
T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP C9

015 ADAPTORS
BANJO
T015-038 3/8" BSP X 12MM BANJO ADAPTOR C12
T015-039 3/8" BSP X 14MM BANJO ADAPTOR C12
T015-040 3/8" BSP X 12MM BANJO ADAPTOR LONG C12
T015-041 3/ " BSP X 14MM BANJO ADAPTOR LONG C12
BOOOST PRESSURE KIT
T015-051 1/4" BSP X 3/8" UNF C12
T015-052 1/4" BSP X 10 X 1.5MM C12
T015-053 1/ BSP X 12 X 1.5MM C12
T015-054 1/ " BSP X 14 X 1.5MM C12
T015-055 1/4 BSP X 16 X 1.5MM C12
DIESELFLEX
T015-000 D/FLEX SUZU E120 12 X 1.5MM TO 12 X 1.5MM C11
T015-001 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11
GENERAL APPLICATIONS
T015-005 ADAPTER 14MM FEMALE TO 12MM MALE C11
T015-006 ADAPTER 14MM MALE TO 12MM FEMALE C11
T015-007 ADAPTOR 1/2" MALE TO 12MM FEMALE C11
T015-008 ADAPTOR 1/2" MALE TO 14MM FEMALE C11
T015-009 ADAPTER 14MM MALE TO 12MM FEMALE C11
T015-020 3/ " BSP X 8 X 1.5MM ADAPTOR C11
T015-021 3/8" BSP TEE CONNECTOR C11
T015-022 3/8" BSP FEMALE CONNECTOR C11
T015-023 3/ " BSP MALE CONNECTOR C11
T015-024 3/ " BSP X 22 X 1.5MM ADAPTOR C11
T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR C11
T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR C11
T015-027 3/8" BSP X 1/2" UNF ADAPTOR LONG C11
T015-028 3/8 BSP X 7/16" UNF ADAPTOR LONG C11
Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T015-029 3/8" BSP X 12 X 1.5MM UNF ADAPTOR LONG C11


T015-032 3/8" BSP X 5/8" UNF ADAPTOR C11
T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR C11

MERLIN DIESEL SYSTEMS LTD


T015-034 3/8" BSP X 10 X 1.0MM ADAPTOR C11
T015-035 3/8" BSP X 7/16" UNF ADAPTOR C11
T015-036 3/ " BSP X 10 X 1.5MM ADAPTOR C11
T015-037 3/8" BSP X 32 X 1.5MM ADAPTOR C11
T015-150 12 X 1 5MM VE RETURN BANJO STUD C12
TRANSFER PRESSURE
T015-030 3/8" BSP X 5/16" UNF ADAPTOR T/PRESSURE C12
T015-031 3/8" BSP X 8 X 1.25MM ADAPTOR DPC T/PRESSURE C12
T015-031A 14M X 8 X 1.25MM ADAPTOR DPC T/PRESSURE C12

015 HOSE
NYLON BRAIDED I
N
T015-201 30 LONG X 3/8" BSP HOSE C10
T015-203 42" LONG X 3/8" BSP HOSE C10

D
T015-205 42" LONG X 3/8"/1/2" BSP HOSE C10
STEEL BRAIDED

E
T015-204 42 LONG X 3/8" BSP STEEL BRAIDED HOSE C10

016 BOSCH EDC P TOOLS


GENERAL
X
T016-245 PULLER PULSE WHEEL 22 X 1 EDC P D16

1
T016-246 EXTRACTOR GOVERNOR BUSH EDC P D16
T016-253 BUSH EXTRACTOR EDC P D16
T016-302 GAUGE REGISTER EDC P D28
T016-303 PULSE WHEEL HOLDER EDC P D37
T016-304 POSITIONING GAUGE EDC P D28
T016-658 CHECKING DEVICE MERCEDES EDC P D37

016 BOSCH EDC VE


GENERAL
T016-219 SOCKET 7.5MM VE EDC D6
T016-220 SOCKET 6.2MM VE EDC D6

016 BOSCH GENERAL TOOLS


GENERAL
T016-012 PULLER COUPLINGS 45X1.5MM D15
T016-218 PULLER MERCEDES SPRINTER D15
T016-240 DIAL GAUGE ROD 58X4X3 D25
T016-248 P LLER EUROCARGO 50MM GEAR D16
T016-321 SOCKET SQUARE DRIVE 1/2" D8
T016-344 DIAL GAUGE 30MM D23
T016-519 PULLER BOSCH D17
T016-641 DIAL GAUGE 30MM WITH SPRING D23
T016-653 D AL GA GE 10MM D23
T016-664 P LLER BMW 525 TDS D18
OBSOLETE STOCK
T016-326 ASSEMBLY TOOL 20MM CONE D43
T016-355 GOVERNOR SOCKET D43
T016-357 SOCKET D43

016 BOSCH GOVERNOR


GENERAL
T016-003 SOCKET GOVERNOR TORQUE RSV D5
T016-004 SOCKET GOVERNOR 4MM RSV D5
T016-005 SOCKET GOVERNOR 4MM RQV A D5
T016-011 PULLER 20X1.5MM RQV A,M D15
T016-301 GOVERNOR ADJUSTER UNIVERSAL D27
T016-319 GOV RNOR PULLER 20/26/36X1.5M A,B,M,P D17
T016-331 SOCKET GOVERNOR RSUV D8
T016-333 SOCKET GOVERNOR 6MM RQ D8
T016-339 GOVERNOR ADJUSTER RQ D28
T016-343 GOVERNOR SETTING GAUGE RQ D28

Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

OBSOLETE STOCK
T016-312 GOVERNOR SPRING COMPRESSION TOOL RQ-RQV D43
T016-337 GOVERNOR SOCKET EPSD 6MM D43

T016-711
MERLIN DIESEL SYSTEMS LTD
016 BOSCH IN LINE A B, BV
GENERAL
P E STROKE GAUGE 12 & 14MM A,B,BV D26

016 BOSCH IN-LINE


GENERAL
T016-217 DIAL GAUGE HOLDER FOR CRO DEVICE A,B,P D23
T016-325 PLUNGER HOLDER B D36

I
T016-334 SOCKET CONTROL ROD BUSH BOSCH D9
T016-656 TIMING PIN MERCEDES 190D D33

N
OBSOLETE STOCK
T016-307 PULLER/ADJUSTER 14X1.5MM D43

D
T016-310 C/SHAFT GAUGE HOLDER 17MM D43
T016-314 C/SHAFT GAUGE 17/20MM D43

E
T016-322 C/SHAFT GAUGE HOLDER 20MM D43
T016-328 BARREL SEAT CUTTER A,B D43

X
T016-329 KEY A,B,Z D43
T016-332 C/SHAFT GAUGE HOLDER 25MM D43
T016-335 C/SHAFT GAUGE 25/35MM D43
T016-340 PLUG EXTRACTOR A,B,Z D43

1
T016-358 C/SHAFT GAUGE HOLDER 20MM D43

016 BOSCH IN-LINE A


GENERAL
T016-009 TAPPET LIFTER A D20
T016-342 PLUNGER LIFT GAUGE A D28
OBSOLETE STOCK
T016-311 D/VALVE PULLER 14X1MM A D43

016 BOSCH IN-LINE A,B


OBSOLETE STOCK
T016-306 P LLER/ADJUSTER 18X1.5MM A,B D43

016 BOSCH IN-LINE A,M


GENERAL
T016-008 SOCKET DELIVERY VALVE A, M D5
T016-318 P UNGER HOLDER A,M D36

016 BOSCH IN-LINE B,BV


GENERAL
T016-308 P LLER 24X1.5MM B,BV D17

016 BOSCH IN-LINE B,Z


GENERAL
T016-006 SOCKET DELIVERY VALVE ZW D5

016 BOSCH IN-LINE H


GENERAL
T016-018 ADAPTOR PLATE FEED H TYPE D36

016 BOSCH IN-LINE MW


GENERAL
T016-261 TAPPET LIFTER MW D20
T016-261A TAPPET LIFTER HIGH LIFT MW D20
T016-685 PULLER TAPPET PLUG MW D19
OBSOLETE STOCK
T016-262 2 PLUNGER HOLDER MW D43
T016-263 3 PLUNGER HOLDER MW D43

Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T016-264 PLATE MW D43


T016-265 INSERTER MW D43
T016-266 INSERTER MW D43

MERLIN DIESEL SYSTEMS LTD


T016-267 SETTING TOOL MW D43
T016-268 SOCKET MW D43
T016-269 SOCKET MW D43
T016-270 SOCKET MW D43
T016-271 P UNGER HOLDER MW D43
T016-272 INSERTER MW D43
T016-350 DIAL GAUGE HOLDER MW D43

016 BOSCH IN-LINE P


GENERAL

I
T016-007 SOCKET DELIVERY VALVE P D5
T016-015 PLUNGER SPRING COMPRESSION TOOL P D36

N
T016-257 TAPPET LIFTER P D20
T016-309 O RING INSERTER P D36

D
T016-341 DELIVERY VALVE SPANNER P D12
T016-345 PRE-STROKE GAUGE HOLDER 24MM X 1.5 P D25

E
T016-630 D AL GA GE HOLDER PE P D24
T016-631 C AMP WITH 2 RODS PE P D25

X
T016-639 PRE-STROKE GAUGE HOLDER 16M X 1.5 P D26
T016-844 TAPPET LIFTER P D20
OBSOLETE STOCK
T016-316 TAPPET LIFTER PES P D43

1
T016-317 PULLER P D43
T016-330 PLUNGER FLANGE HOLDER P D43

016 BOSCH IN-LINE P7000


GENERAL
T016-293 TAPPET LIFTER P7000 D20
T016-300 PLUNGER HOLDER P7000 D36
OBSOLETE STOCK
T016-288 SLEEVE 30MM P7000 D43
T016-289 SLEEVE 35MM P7000 D43
T016-290 SPACER P7000 D43
T016-291 INSERT P7000 D43
T016-292 B ARING INSERTER P7000 D43
T016-294 COU LING SPANNER P7000 D43
T016-295 COUPLING/PULLER P7000 D43
T016-296 OIL SEAL INSERTER 30MM P7000 D43
T016-297 OI SEAL INSERTER 35MM P7000 D43
T016-298 EXTRACTOR P7000 D43
T016-299 TAPPET PIN P7000 D43

016 BOSCH IN-LINE P8500


GENERAL
T016-305 TAPPET LIFTER P8500 D20

016 BOSCH ROTARY


GENERAL
T016-001 GOVERNOR ADJUSTER VE D27
T016-020 REAMER 17MM BUSH VE D37
T016-237 POLYGONAL SOLENOID WRENCH 24MM VE D12
T016-238 SOCKET HEAD&ROTOR SCREW TORX D7
T016-239 DIAL GA GE HOLDER VA/VE M8 X 1 D24
T016-255 PRESSURE ADJUSTER VA/VE D27
T016-256 PULLER PRV VA/VE D16
T016-259 LDA ADJUSTER 10-14MM VE D27
T016-260 LDA ADJUSTER 10-3MM VE D27
T016-273 SOCKET VE D7
T016-275 D AL GA GE HOLDER VE D24
T016-276 SOCKET PRV VE D8
T016-277 SOCKET VE D8
T016-279 OIL SEAL EXTRACTOR 17MM D17
T016-280 OIL SEAL EXTRACTOR 20MM VE D17

Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T016-282 THROTTLE SHAFT BUSH TOOL VE D37


T016-285 EGR TOOL VE D27
T016-287 SOCKET GOVERNOR SHAFT ADJUSTER 14MM VE D8

MERLIN DIESEL SYSTEMS LTD


T016-323 DIAL GAUGE HOLDER 12X1M VA D24
T016-346 PRE-STROKE GAUGE VE D25
T016-349 A VANCE GAUGE VA D21
T016-351 ADVANCE GAUGE HIGH PRESSURE VE D21
T016-352 A VANCE GAUGE VE D21
T016-353 S ARE GLASS VE D21
T016-634 DIAL GAUGE HOLDER LONG VE GOLF 8MM X 1MM D24
T016-648 DIAL GA GE HOLDER 10X1MM VE D24
T016-654 PRE-STROKE ADAPTOR 13.5 X 2MM VE D26
T016-670 REAMER FOR 20MM DRI$VE SHAFT VE D37
OBSOLETE STOCK
T016-254
T016-347
ADVANCE GAUGE VA
ADVANCE GAUGE VA
D43
D43 I
N
T016-348 A VANCE GAUGE ADAPTOR VA D43

016 BOSCH VP MAN VOLVO VARIOUS


GENERAL
D
T016-846 D AL GA GE 0-50MM (0.1MM) USE WITH 1 688 130 237 D23 E
X
T016-847 DIAL GAUGE HOLDER FOR T016-846 D24

016 BOSCH VP30


GENERAL
T016-662 SOCKET FOR VOLUME MAGNETIC VALVE VP30 D10
1
016 BOSCH VP44
GENERAL
T016-676 PULLERS, UNIVERSAL SET FOR VP COUPLINGS D18

016 BOSCH/LUCAS ROTARY


GENERAL
T016-633 DIAL GA GE 5MM BOSCH/DELPHI D23

016 CAV GOVERNOR TOOLS


OBSOLETE STOCK
T016-460 KEY SOCKET SF D45
T016-474 GOVERNOR PULLER SF D45
T016-531 RAMP SETTING TOOL GV D46

016 CAV HYDRAUL C GOVERNOR


OBSOLETE STOCK
T016-450 PLATE D45
T016-451 SOCKET CASTLE NUT D45
T016-453 R AMER D45
T016-463 EXTRACTOR D45
T016-479 SPANNER D45
T016-489 HOOK D45
T016-491 KEY CASTLE NUT D45
T016-492 RING D45
T016-497 PLUG D45
T016-499 VALVE D45
T016-501 VALVE D45

016 CAV IN-LINE


GENERAL
T016-100 SOCKET DELIVERY VALVE N D6
T016-464 D LIVERY VALVE EXTRACTOR D17
T016-465 GOV RNOR SPRING COMPRESSION TOOL BR, W D30
T016-470 DELIVERY VALVE EXTRACTOR 5MM A D17
OBSOLETE STOCK
T016-437 BARREL SEAT CUTTER B D45
T016-439 END FLOAT GAUGE A D45
Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T016-440 END FLOAT GAUGE AA D45


T016-441 PLUNGER HOLDER BB D45
T016-442 C/ROD REAMER D45

MERLIN DIESEL SYSTEMS LTD


T016-443 TAPPET LIFTER N,NN L/H D45
T016-444 SHIM GAUGE N. NN D45
T016-446 BASE PLUG TOOL A AA D44
T016-447 TAPPET LIFTER N,NN D45
T016-448 D/VALVE SPANNER N,NN D45
T016-452 TAPPET LIFTER C D45
T016-454 TAPPET LIFTER B D45
T016-455 RACK SETTING DEVICE D44
T016-456 CONTROL ROD BUSH SOCKET D46
T016-457 RACK SETTING DEVICE D44
T016-458 RACK SETTING DEVICE B D44

I
T016-459 CONTROL ROD BUSH TOOL A,AA D44
T016-461 TAPPET LIFTER N,NN R/H D45

N
T016-462 TAPPET SPANNER D45
T016-466 KEY SPANNER B D45

D
T016-467 GOVERNOR SHAFT REAMER BR, W D45
T016-468 REAMER D45

E
T016-469 GOV RNOR PULLER A D45
T016-471 P ASING SPANNER D45

X
T016-472 C/SHAFT ENDFLOAT GAUGE C D46
T016-473 B ARING EXTRACTOR OUTER RACE AA,B D45
T016-475 TAPPET LIFTER A D45
T016-477 TAPPET FORCEPS D46

1
T016-480 BEAR NG EXTRACTOR D45
T016-481 BEARING EXTRACTOR INNER RACE A D45
T016-482 D/VALVE EXTRACTOR C D46
T016-483 PLUNGER HEAD CLEARANCE GAUGE N D46
T016-484 TOOL AA PUMP D46
T016-485 D/VALVE EXTRACTOR A D46
T016-486 D/VALVE EXTRACTOR BPE B D46
T016-487 TAPPET ADJUSTING SPANNER D46
T016-488 PLUNGER HEAD GAUGE BB D46
T016-490 CUTTER N D45
T016-493 ADJUSTER TOOL D45
T016-494 D/VALVE EXTRACTOR 6MM A D45
T016-496 TAPPET LIFTER BB D46
T016-498 EXCESS FUEL DEVICE SPANNER N,NN D45
T016-500 A JUSTER TOOL D45
T016-502 EXTRACTOR TAPER BEARING N D45
T016-503 TAPPET SPANNER D45
T016-504 BEARING EXTRACTOR INNER RACE D45
T016-505 D/VALVE EXTRACTOR 7MM D45
T016-506 R NG SPANNER D45

016 COMMON RAIL ON-ENGINE


CR BOSCH
T016-625 PULLER BMW CP1 A3 D18
T016-801 TIMING KITVCFIAT/IVECO MULTIJET 1300-1900 A3
T016-802 TIMING KIT RENAULT 2.2, 2.5 Dci A3
T016-802N TIMING KIT (NEW TYPE) RENAULT 2.2, 2.5 Dci A3
T016-803 TIMING KIT IVECO A3
T016-805 MOUNTING TOOL FORD DURATORQ 2.0, 2.2, 2.4 A3
T016-806 PUMP PULLER & STROKE HOLDING TOOL RENAULT 2.2 A4
CR BOSCH DELPHI
T016-804 TIMING KIT RENAULT, PEUGEOT, CITROEN A7
CR DELPHI
T016-704 RAIL PLUG SOCKET 3 PIN DELPHI A6
T016-705 DRIVE GEAR PULLER DELPHI KIA/HYUNDAI A6
T016-807 TIMING KIT ENGINE & CAMSHAFT PINS RENAULT K9 A6
T016-808 TIMING KIT FORD LYNX CAMSHAFT BAR & ENGINE PIN A6
T016-809 TIMING/TOOL KIT PEUGEOT/CITROEN/SUZUKI A6
T016-815 TIMING KIT SSANGYONG A6
CR VARIOUS
T016-816 FA SE ACTUATOR KIT A8

Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

016 COMMON RAIL PUMP REPAIR


CR BOSCH
T016-675 TAPPET LIFTER KIT FOR CP3 A11

MERLIN DIESEL SYSTEMS LTD


T016-675L TA PET LIFTER KIT FOR 110 DURAMAX CP3 A11
T016-677 INSERT TOOL LOW PRESSURE CONNECTION CP1 A11
T016-678 INSERT TOOL LOW PRESSURE CONNECTION IVECO CP1 A11
T016-679 INSERT TOOL LOW PRESSURE CONNECTION RENAULT CP1 A12
T016-680 ROTARY SHAFT SEAL INSERTER CP1 CP3 A12
T016-681 TORX SOCKET FOR SUCTION VALVE CP3 A12
T016-682 RE-BUSHING TOOL KIT CP3 A12
T016-683 RE BUSHING TOOL KIT CP1 A12
T016-701 SOCKET FOR INLET CONNECTORS CP3 A12
T016-702 DRIVE SEAL TOOL BOSCH A13
T016-709 DRV VALVE DISMANTLING TOOL BOSCH CP1-H,CP3,CP4 A13
T016-824
T016-825
SERATED SOCKET 12 X 24 FOR LP CONNECTIONS CP3
MOUNTING MANDREL FOR GEAR PUMP USE WITH T016-826 CP1-H
A13
A13 I
T016-826
T016-827
MOUNTING MANDREL FOR GEAR PUMP USE WITH T016-825 CP1-H
RETURN VALVE ASSEMBLY TOOL CP1-H
A13
A13 N
T016-827NG
T016-828
RETURN VALVE ASSEMBLY TOOL CP1-H
PRESS IN TOOL CP1-H
A13
A14 D
T016-829 FI TER EXTRACTOR TOOL CP1-H A14
E
016 COMMON RAIL PUMP REPAIR
CR BOSCH X
T016-830 FI TER INSERT TOOL CP1-H A14
T016-831 ASSEMBLY TOOL CPI-H A14
T016-832
T016-833
ASSEMBLY TOOL CP1-H
PULLER TOOL CP1-H
A14
A14 1
CR BOSCH SIEMENS
T016-708 PRESSURE SENSOR ADAPTOR BOSCH SIEMENS A15
CR DELPHI
T016-703 BEAR NG/OILSEAL TOOL KIT DELPHI DFP1 A15
CR PUMP VICE
T016-202A SWIVEL VICE BASE A15
T016-202B SWIVEL VICE STRIP JIG BOSCH CP1 A15
T016-202C SWIVEL VICE STRIP JIG DELPHI A15
T016-202D SWIVEL VICE STRIP JIG BOSCH CP3 A15
CR VARIOUS
T016-684 H GH IMPACT TORX SOCKET SET A16
SOCKETS
T016-626 TORX SOCKET T40 RENAULT CP2 A11
T016-627 TORX SCREWDRIVER T40 RENAULT CP2 A11

016 COMMON RAIL PUMP TESTING


CR BOSCH
T016-693 FUEL CONNECTION KIT CP1-K A21
T016-695 TRANSFER PRESSURE ADAPTOR CP3 A21
T016-697 TRANSFER PRESSURE ADAPTOR CP1-H A21
T016-822 A APTOR - DUMMY REGULATOR DENSO CP3 HP3 A21
CR DELPHI
T016-694 TRANSFER PRESSURE ADAPTOR DELPHI A21
CR DENSO
T016-699 TRANSFER PRESSURE ADAPTOR DENSO HP2 A21
CR SIEMENS
T016-698 TRANSFER PRESSURE ADAPTOR SIEMENS A21

016 CUMMINS
OBSOLETE STOCK
T016-566 TACHO ASSY. TOOL D44

016 DENSO EP-9


GENERAL
T016-726 SPRING COMPRESSION TOOL DENSO EP-9 D37

Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

016 DP15
OBSOLETE STOCK
T016-510 TEST PIECE D46

MERLIN DIESEL SYSTEMS LTD


T016-512 SOCKET D46

016 DP200
GENERAL
T016-105 ADVANCE GAUGE ADAPTOR DP200 D21
T016-231 SOCKET TORX 6.3MM 2.8MM HOLE DP200 D6
T016-232 SOCKET TORX 4.3MM 2MM HOLE DP200 D6
T016-236 PLUG DP200 D38
T016-359 MAX FUEL ADJUSTER DP200 D28
T016-360 LDA SPRING ADJUSTER DP200 D29
T016-361
T016-362
DRIVE PLATE SPANNER DP200
TORQUE ADJUSTER DP200
D12
D29 I
T016-363
T016-622
O RING SLEEVE KIT DP200
TORX SCREWDRIVER 4.2MM 2MM HOLE DP200
D38
D14 N
T016-623
T016-624
TORX SCREWDRIVER 8.3MM 3.5MM HOLE DP200
SOCKET TORX 8.3MM 3.5MM HOLE DP200
D14
D10 D
T016-643
T016-644
R DUCT ON FOR ADV. PROBE DP200
TIMING DISC DP200
D22
D33 E
X
T016-645 PLATE FOR T/DISC DP200 D33
T016-652 TRANSFER PRESSURE ADJUSTER 14MM 4MM DP200 D31

016 DPA
GENERAL
T016-102 ADVANCE PIN DPA D21
1
T016-103 SOCKET CAM SCREW DPA D6
T016-391 QUILL SHAFT SPANNER DPA D13
T016-392 MAX FUEL ADJUSTER DPA D29
T016-394 DRIVE P ATE SPANNER D13
T016-399 MAX FUEL SPANNER DPA D13
T016-402 ADVANCE GAUGE DPA D22
T016-405 SEAL GUIDE DPA D38
T016-407 METERING VALVE ASSEMBLY ROD DPA D38
T016-408 SOCKET ROTOR DPA D9
T016-418 SOCKET DPA D10
T016-427 A VANCE GAUGE PIN LONG DPA D21
T016-434 INDEX TOOL DPA D32
OBSOLETE STOCK
T016-395 TEST NG TOOL D/SHAFT SEALS DPA D46
T016-396 SPANNER DPA D46
T016-398 STOP LEVER SETTING TOOL DPA D46
T016-400 M VALVE ALIGNMENT TOOL DPA D46
T016-401 TORQUE WRENCH ADAPTOR D46
T016-406 HP TIMING ADAPTOR D45
T016-409 OIL SEAL EXTRACTOR D45
T016-410 ASSEMBLY SHAFT D46
T016-411 THROTT E SPRING D44
T016-412 TIMING GAUGE D46
T016-413 M/VALVE ALIGNMENT TOOL DPA O/SIZE D46
T016-414 BACKPLATE ASSEMBLY PLATE D46
T016-416 SPLINED INSERT FOR UPRATED PUMPS D46
T016-417 INSERT 50MM D46
T016-419 OIL SEAL COMPRESSOR DPA D46
T016-420 GOVERNOR WEIGHT MOUNT BLOCK DPA D46
T016-423 INSERT 6MM D46
T016-424 INSERT OR STANDARD PUMPS D46
T016-425 SPACER D46
T016-426 LEAK TEST SLEEVE DPA BEDFORD 330 D46
T016-429 CAM SCREW SOCKET D45
T016-430 DAMPER NUT SPANNER D46
T016-432 G ARED INSERT FOR UPRATED PUMPS D46
T016-433 TAPERE INSERT FOR UPRATED PUMPS D46
SOCKETS
T016-390 ALLEN KEY ROTOR PLUG D9
T016-404 SOCKET ALLEN KEY DPA D/SHAFT D9
TRANSFER PRESSURE
Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T016-397 TRANSFER PRESSURE ADJUSTER 14MM LONG 3/32" DPA D30


T016-403 TRANSFER PRESSURE ADJUSTER 7/16" UNF 3/32" DPA D30
T016-415 TRANSFER PRESSURE ADJUSTER 1/2" UNF 3/32" DPA D30

MERLIN DIESEL SYSTEMS LTD


T016-421 TRANSFER PRESSURE ADJUSTER 12MM 3/32" DPA D30

016 DPA/DP200
TRANSFER PRESSURE
T016-651 TRANSFER PRESSURE ADJUSTER 1/2" UNF DPA/DP200 D30

016 DPA/DPC/DPS
GENERAL
T016-104 ADVANCE GAUGE UNIVERSAL DPA/DPC/DPS D21

016 DPA/DPC/DPS/DP200 I
TRANSFER PRESSURE
T016-650 TRANSFER PRESSURE ADAPTOR DPA/C/S/200 D31 N
016 DPA/DPS
D
OBSOLETE STOCK E
X
T016-435 OIL SEAL INSERTER D46

016 DPC
GENERAL
T016-243
T016-376
SOLENOID WRENCH 24MM DPC
MICRO ADJUSTER DPC
D12
D29
1
T016-380 ADVANCE PLUG/SPRING DPC D29
T016-388 SOCKET CAM SCREW DPC D9
T016-389 ADVANCE GAUGE DPC D22
T016-640 OIL SEAL INSERTER DPC D38
T016-666 TIMING KIT DPC D34
T016-719 ACCELERATOR LEVER DPC D38
T016-842 SOCKET DPC SIDE COVER D11
OBSOLETE STOCK
T016-377 ADVANCE SLEEVE PULLER D45
T016-378 DRIVE INSERT 17MM D45
T016-379 T/ EVER SETING PIECE D44
T016-381 A JUSTER D44
T016-382 PLATE D45
T016-384 PULLER D45
T016-385 H/ROTOR HOLDER D44

016 DPCN
GENERAL
T016-221 SOCKET ADVANCE SOLENOID 24MM DPCN D6
T016-233 SOCKET ADVANCE SOLENOID 26MM DPCN D7
T016-234 SOCKET ADVANCE SOLENOID 27MM DPCN D7
T016-242 SOCKET TRIANGULAR 25MM DPCN D7

016 DPS
GENERAL
T016-365 TORQUE KEY DPS D13
T016-366 DRIVE SHAFT ASSY TOOL DPS D39
T016-367 TIMING PIN DPS FORD D32
T016-368 ADVANCE GAUGE DPS D22
T016-369 ADVANCE ADAPTOR DPS D22
T016-371 BOOST ADJUSTER TOOL DPS D29
T016-372 SOCKET CAM SCREW DPS D9
T016-373 SPARE GLASS DPS D22
T016-660 GAUGE KIT CAMBOX PRESSURE DPS D31
OBSOLETE STOCK
T016-364 PUNCH DPS D46
T016-370 TOOL D46

Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

016 DPS/DP200
GENERAL
T016-668 SOCKET SCREW ADJUSTER DPS/DP200 D11

MERLIN DIESEL SYSTEMS LTD


T016-669 SOCKET TORX T25 DPS, DP200 D11

016 ENGINE TIMING/TOOLS


GENERAL
T016-247 TIMING PIN SET OPEL VECTRA VP44 D32
T016-249 INSERT TOOL RENAULT/VOLVO D32
T016-250 FIXING TOOL RENAULT/VOLVO D32
T016-251 EXTRACTOR RENAULT D16
T016-252 SOCKET RENAULT/VOLVO D7
T016-628 TIMING PIN BMW TD (LONG) D32
T016-629
T016-635
TIMING PIN BMW TD (SHORT)
EXTRACTOR BMW TD PUMP PULLEY
D33
D18 I
T016-642
T016-647
TIMING PIN RENAULT
EXTRACTOR ALFA ROMEO 75/33
D33
D18 N
T016-672
T016-713
SETTING/LOCKING KIT VAUXHALL/OPEL 2.0 DTL/DTH
OPEL 1.6 CAMSHAFT HOLDER
D34
D34 D
T016-714
T016-715
D AL GA GE HOLDER M-RSF MERCEDES
R NAULT 18/20 PULLEY CLIP
D25
D34 E
X
T016-716 PERKINS PRIMA TIMING PEG D34
T016-717 FORD 1 8D T PEG CAV D34
T016-718 FORD 1.8D T PEG BOSCH D35
T016-720 FREIGHT ROVER COUPLING EXTRACTOR D35

1
T016-835 EXTRACTOR HEATSHIELD WASHER LONG D19
T016-836 EXTRACTOR HEATSHIELD WASHER SHORT D19
T016-839 EXTRACTOR V BELT D19
T016-840 PULLER BAR TYPE D19
T016-843 TIMING PEG PEUGEOT/CITROEN D35
T016-845 EXTRACTOR FORD 1.6 D19

016 EPIC
GENERAL
T016-665 TIMING PIN MERCEDES EPIC D33

016 EPIC 70
GENERAL
T016-721 BEARING FIT TOOL EPIC 70 D39
T016-722 OIL SEAL FIT TOOL EPIC 70 D39
T016-723 FRONT BEARING TOOL EPIC 70 D39
T016-724 SHAFT SEAL REMOVAL TOOL EPIC 70 D39
T016-725 COLLAR EPIC 70 D39

016 F&M
GENERAL
T016-587 P LLER D44
T016-588 SOCKET TOOL D44
T016-589 PULLER DELIVERY VALVE WASHER D44
T016-590 PULLER D44
T016-592 HOLDER D44
T016-593 TOOL D44
T016-594 GOVERNOR SPRING COMPRESSION TOOL D44
T016-595 FORCEPS D44
T016-596 GOVERNOR PULLER D44

016 GARDNER
OBSOLETE STOCK
T016-563 RACK SETTING DEVICE GARDNER D44

016 GENERAL TOOLS


EQUIPMENT
T016-214A NIPPLE FORMER 8MM COLLETS D4
GENERAL
T016-213 P E BENDING JIG D4

Page 15

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T016-214 NIPPLE FORMER (S9) D4


T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI D15
T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI D15

MERLIN DIESEL SYSTEMS LTD


T016-222 GEAR WRENCH 33.0MM MERCEDES D12
T016-235 CRANKED SPANNER 13MM D12
T016-241 P LLER GENERAL PURPOSE D15
T016-513 SOCKET ALLEN KEY 6MM D10
T016-527 COUPLING SPANNER 10MM D13
T016-529 P PE SPANNER 3/8 X 7/16 D13
T016-530 PIPE SPANNER 18 X 25MM D14
T016-671 PULLER 28X1.5MM FIAT 690 D18
OBSOLETE STOCK
T016-507 CONTROL ROD REAMER D45
T016-508 SOCKET D46
T016-509
T016-514
BEARING EXTRACTOR
BELT TENSION TOOL
D46
D46 I
N
T016-515 SOCKET D46
T016-516 BARREL SEAT CUTTER D46

D
T016-520 BASE PLUG REMOVER D46
T016-521 D/VALVE EXTRACTOR D46

E
T016-522 D/VA VE EXTRACTOR D46
T016-523 D/VA VE EXTRACTOR D46

X
T016-524 BASE PLUG REMOVER D46
T016-525 S ANNER D46
T016-526 MAX FUEL ADJUSTER D46
PUMP VICE

1
T016-202 UNIVERSAL PUMP VICE D3
T016-203 PUMP PLATE N AND NN D3
T016-204 PUMP PLATE DPA D3
T016-205 PUMP PLATE Z D3
T016-206 PUMP PLATE 8 CYL D3
T016-207 PUMP PLATE DPC/DPS D3
SOCKETS
T016-659 SOCKET MERCEDES 250 COMBUSTION CHAMBER D10
T016-663 SOCKET PENTAGONAL FOR ZEXEL PUMP D11

016 GM
OBSOLETE STOCK
T016-564 RACK SETTING DEVICE GM53, 71 D44
T016-565 RACK SETTING DEVICE GM110 D44

016 SIGMA
GENERAL
T016-598 D AL GA GE HOLDER D47
T016-599 RACK SETTING ADAPTOR D47
T016-600 TOOL 14MM D47
T016-601 SETTING TOOL D47
T016-602 PUMP SUPPORT BRACKET D47
T016-603 TOOL D47
T016-604 EXTRACTOR 20MM CONE D47
T016-605 FRONT BEARING EXTRACTOR PLATE D47
T016-607 MOUNTING FLANGE D47
T016-608 BRACKET D47
T016-609 TOOL D47
T016-610 EXTRACTOR DRIVE COUPLING D47
T016-611 TOOL D47
T016-612 INSERT TOOL REAR BEARING D47
T016-613 TOOL 14MM D47
T016-615 KEY 14MM D47
T016-616 TOOL D47
T016-617 INSE T TOOL TAPPET BODY D47
T016-618 RACK SETTING ADAPTOR D47
T016-619 JIG ASSEMBLY HYD HEAD D47
T016-620 SOCKET D47

Page 16

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

016 SIMMS
GENERAL
T016-101 SOCKET DELIVERY VALVE MINIMECH D6

MERLIN DIESEL SYSTEMS LTD


T016-543 SPANNER DELIVERY VALVE MAJORMECH D14
T016-621 SOCKET DELIVERY VALVE 5/8" MICROMECH D10
OBSOLETE STOCK
T016-535 CONE SEAT CUTTER D44
T016-536 GUIDE D44
T016-537 GUIDE D44
T016-539 END FLOAT GAUGE HOLDER D44
T016-540 HOLDER D44
T016-541 FLAT SEAT CUTTER D44
T016-544 EXTRACTOR D44
T016-546 SPANNER D44
T016-548
T016-549
FLAT SEAT CUTTER 19MM
8MM DV EXTRACTOR
D44
D44
I
T016-560
T016-561
PULLER
PLATE
D44
D44 N
T016-562 BARREL SEAT CUTTER D44
D
016 STANADYNE E
GENERAL
T016-567 GAUGE SET D47 X
T016-568 B ACKET DM DB DB2 D47
T016-569 SPANNER AUTO ADVANCE D47

1
T016-570 DRIVE S AFT SLEEVE D47
T016-571 TOOL D47
T016-572 DRIVE SHAFT SEAL COMPRESSOR D47
T016-573 TIMING LINE LOCATOR DC D47
T016-574 PILOT TUBE MANDREL D47
T016-575 INSTALLATION SPACER D47
T016-576 END CAP GAUGE D47
T016-577 SLEEVE D47
T016-578 BRACKET DM D47
T016-579 BRACKET D DB DC DB2 D47
T016-580 SOCKET STANADYNE D47
T016-581 CAM SCREW BUSH D47
T016-582 GOVERNOR WEIGHT RETAINER D47
T016-584 P LLER F&M D47
T016-586 C RC IP TOOL D47

016 TEST ACCESSORIES


EQUIPMENT
T016-210 P EUMATIC GOVERNOR TESTER D4
T016-212 BOOST TESTING KIT D4

017 TOOL KITS BOSCH


GENERAL
T017-001 TOOL KIT A D40
T017-002 TOOL KIT P D40
T017-004 TOOL KIT P8500 D40
T017-005 TOOL KIT MW D40
T017-006 TOOL KIT VA D41
T017-007A TOOL KIT VE D41
T017-008 ENGINE TIMING KIT VE D41

017 TOOL KITS BOSCH/LUCAS


GENERAL
T017-000 TOOL KIT TIMING BOSCH/DELPHI D40

017 TOOL KITS HARTRIDGE


GENERAL
T017-019 TOOL KIT CAV INLINE (99-1000) D42
T017-024 TOOL KIT CUMMINS PT D42
T017-028 HYDRAULIC GOVERNOR KIT CAV D42

Page 17

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T017-030 TOOL KIT WORKSHOP DPA D42

017 TOOL KITS LUCAS

MERLIN DIESEL SYSTEMS LTD


GENERAL
T017-000A TOOL KIT TIMING LATE DPC D40
T017-016 TOOL KIT DPA D41
T017-017 TOOL KIT DPS D41
T017-021 TOOL KIT DP200 D41

021 COMMON RAIL INJECTOR REPAIR


CR BOSCH
T021-921 PILOT VALVE TOOL 6.5MM A17

I
T021-928 NOZZLE ADAPTOR 17.5MM X 8 IVECO M/JET INJECTOR A17
T021-931 WINDOW SOCKET 27 MM MAN A17

N
T021-933 SOCKET BOSCH CRIN CUMMINS,IVECO,RENAULT 28MM A17
T021-937 10MM TORX SOCKET BOSCH A17

D
T021-937A 12MM TORX SOCKET BOSCH A17
T021-938 NOZZLE ADAPTOR KIT 14,15,17,19MM X 6 A17

E
T021-939 S IM KIT IDLE 5,50MM DIAMETER A18
T021-940 S IM KIT SOLENOID 4.50MM DIAMETER A18

X
T021-941 WASHER KIT SOLENOID HEXAGONAL 22MM DIAMETER, HOLE 19MM A18
T021-942 WASHERS KIT SOLENOID 15.70MM DIAMETER, HOLE 10.50MM A18
T021-943 S ACERS KIT 5.90MM DIAMETER A18
T021-944 SHIM KIT PHASE 2 2.25MM DIAMETER A18
T021-946 EXTRACTOR FIBRE RING BOSCH CR INJECTORS A19
T021-947
T021-948
BALLBEARING STROKE MEASURING TOOL
INJECTOR ASSEMBLY TOOL M27
A19
A19 1
T021-951 NOZZLE ADAPTOR 16.0MM X 8 A17
T021-952 FIBRE RING INSERT TOOL CR-CRINJ A19
CR SIEMENS
T021-927 SOCKET SIEMENS 1.4/1.6 PSA FORD A19
CR VARIOUS
T021-019 INJECTOR HOLDER C.RAIL 13, 15 MM A20 E8
T021-922 INJECTOR HOLDER 14, 16, 20MM FOR VOLVO. BMW, DUCATO A20
T021-924 TOOL KIT FOR LAPPING CR INJECTORS A20
T021-925 UNIVERSAL INJECTOR STRIPPING JIG 15, 17, 18, 22MM A20
T021-926 PILOT VALVE TOOL 7.5MM A20
T021-930 FI RE R NG PULLER KIT A20

021 COMMON RAIL INJECTOR TESTING


CR BOSCH
T021-027 INJECTOR TEST ADAPTOR MAN 464 DIAM 29 A22 E10
T021-202 BACKLEAK CONNECTORS BOSCH A22
T021-205 BOSCH PIEZO BACKLEAK PIPE ASSY A22
T021-918N INJECTOR TEST ADAPTOR CUMMINS IVECO A22
T021-920 INJECTOR TEST ADAPTOR RENAULT BUS 32MM A22
T021-949 INJECTOR TEST ADAPTOR MAN 26MM A22
T021-950 IN ECTOR TEST ADAPTOR VOLVO DEUTZ 28MM A23
CR DELPHI
T021-201 BACKLEAK CONNECTORS DELPHI A23
CR DENSO
T021-934 INJECTOR TEST ADAPTOR DENSO 095000-055* J.DEERE A23
T021-935 INJ CTOR TEST ADAPTOR DENSO 095000-5480/5050 A23
T021-945 DENSO BACKLEAK CONNECTORS USE WITH T021-202 A23
CR VARIOUS
T021-300 S300-1 COMMON RAIL TEST SYSTEM A28
T021-301 ADAPTOR CABLE DELPHI FOR S300-1 A28
T021-303 ADAPTOR CABLE BOSCH FOR S300-1 A28
T021-304 A APTOR CABLE PIEZO FOR S300-1 A28
T021-305 A APTOR CABLE UNIVERSAL FOR S300-1 A28
T021-306 MAIN LEAD FOR S300-1 A28

021 COMMON RAIL ON-ENGINE


CR BOSCH
T021-035 INJECTOR EXTRACTOR IVECO A4 E11
T021-036 IN ECTOR EXTRACTOR MERCEDES 'A' A4 E11

Page 18

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T021-036A INJECTOR EXTRACTOR MERCEDES 'A' TWIN VERSION A4 E11


T021-038 INJECTOR EXTRACTOR ALFA 156, FIAT A4 E11
T021-048 INJECTOR EXTRACTOR MERCEDES 'A' & 'E' A4 E11

MERLIN DIESEL SYSTEMS LTD


T021-048A BOSCH ADAPTOR M27X1 FOR T021-048 A5 E11
T021-917 IN ECTOR PULLER MERCEDES SPRINTER A5
T021-923 IN ECTOR EXTRACTOR MERCEDES OM611, 612, 613 etc A5
CR SIEMENS
T021-929 IN ECTOR PULLER SIEMENS A7
CR VARIOUS
T021-200 SEALED RAIL DIAGNOSTIC KIT A8
T021-203 SEALED RAIL DIAGNOSTIC KIT HEAVY DUTY A8
T021-916 CYL HEAD REAMER KIT FOR DELPHI/BOSCH CR INJECTORS A7
T021-932 INJECTOR REMOVAL TOOL A5

021 INJECTORS CUMMINS I


N
HOLDERS
T021-899 INJECTOR STRIP JIG CUMMINS E9
OBSOLETE STOCK
T021-900 INJECTOR NOZZLE SPANNER D44 D
E
T021-901 IN ECTOR NOZZLE SPANNER D44
T021-902 IN ECTOR NOZZLE SPANNER D44

X
T021-903 INJECTOR NOZZLE SPANNER D44
T021-904 R AMING PLATE D44
T021-906 A JUSTER D44
T021-908 BURNISHING TOOL D44

1
T021-909 SEAT NG TOOL D44
T021-910 SEAT CUTTER D44
T021-912 INJECTOR NOZZLE SPANNER D44

021 INJECTORS EUI


GENERAL
T021-037 INJECTOR EXTRACTOR VW LUPO EUI E11
SOCKETS
T021-042 TORX SOCKET VW LUPO EUI E7

021 INJECTORS GENERAL


EQUIPMENT
T021-011 NOZZLESCOPE E3
T021-100 INJECTOR TESTER400 BAR EFEP60H E4
GENERAL
T021-020 INJECTOR HOLDER SPRINTER, DEUTZ 10, 11MM E8
T021-021 INJECTOR HOLDER NISSAN 19, 22MM E8
T021-028 IN ECTOR HOLDER 28MM E8
T021-034 NOZZLE CLEANING KIT E4
T021-045 NOZZLE PRICKER WIRE 0.12, 0.20, 0.30 E4
T021-046 PRICKER WIRE HOLDER E4
T021-047 BRASS WIRE BRUSH E4
T021-914 IN ECTOR HOLDER GOLF E9
T021-915 INJECTOR HOLDER MERCEDES SCANIA E9
HOLDERS
T021-800 INJECTOR HOLDER MERCEDES 26MM E8
T021-801 INJECTOR HOLDER FIAT LARGE E8
T021-802 IN ECTOR HOLDER FIAT E9
T021-898 INJECTOR STRIP JIG ROTODIESEL E9
SHIMS
T021-770 INJ SHIM JAPANESE TYPE 1.85X20 E12
T021-771 INJ SHIM JAPANESE TYPE 1.80X20 E12
T021-772 INJ SHIM JAPANESE TYPE 1.75X20 E12
T021-773 IN SHIM JAPANESE TYPE 1.70X20 E12
T021-774 IN SHIM JAPANESE TYPE 1.65X20 E12
T021-775 INJ SHIM JAPANESE TYPE 1.35X20 E12
T021-776 IN SHIM JAPANESE TYPE 1.20X20 E12
T021-777 IN SHIM JAPANESE TYPE 1.10X20 E12
T021-778 INJ SHIM JAPANESE TYPE 1.00X20 E12
T021-779 INJ SHIM JAPANESE TYPE 0.10X20 E12
T021-780 INJ SHIM JAPANESE TYPE 0.05X20 E12
T021-789 INJ SHIM CAR TYPE 1.90X10 E12

Page 19

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T021-790 INJ SHIM CAR TYPE 1.70X10 E12


T021-791 INJ SHIM CAR TYPE 1.65X10 E12
T021-792 INJ SHIM CAR TYPE 1.60X10 E12

MERLIN DIESEL SYSTEMS LTD


T021-793 INJ SHIM CAR TYPE 0.95X10 E12
T021-794 IN SHIM CAR TYPE 0.85X10 E12
T021-795 IN SHIM TRUCK TYPE 1.40X10 E12
T021-796 INJ SHIM TRUCK TYPE 1.15X10 E12
T021-797 IN SHIM TRUCK TYPE 0.80X10 E12
T021-798 IN SHIM KIT TRUCK TYPE E12
T021-799 INJ SHIM KIT CAR TYPE E12
T021-803 INJ SHIM TRUCK TYPE 1.20X10 E12
T021-804 INJ SHIM TRUCK TYPE 1.30X10 E12
T021-805 INJ SHIM TRUCK TYPE 1.80X10 E12
T021-806 INJ SHIM TRUCK TYPE 1.85X10 E12

I
T021-807 IN SHIM TRUCK TYPE 1.95X10 E12
T021-808 INJ SHIM CAR TYPE 1.05X10 E12

N
T021-809 INJ SHIM CAR TYPE 1.10X10 E12
T021-810 INJ SHIM CAR TYPE 1.30X10 E12

D
T021-811 INJ SHIM CAR TYPE 1.35X10 E12
T021-812 INJ SHIM CAR TYPE 1.50X10 E12

E
T021-813 IN SHIM CAR TYPE 1.75X10 E12
T021-814 IN SHIM CAR TYPE 1.80X10 E12

X
T021-815 INJ SHIM CAR TYPE 1.85X10 E12
T021-816 IN SHIM CAR TYPE 1.95X10 E12
T021-817 IN SHIM JAPANESE TYPE 1.05X20 E12
T021-818 INJ SHIM JAPANESE TYPE 1.15X20 E12

1
T021-819 IN SHIM JAPANESE TYPE 1.40X20 E12
T021-820 IN SHIM JAPANESE TYPE 1.60X20 E12
T021-821 INJ SHIM JAPANESE TYPE 1.95X20 E12
SOCKETS
T021-015 30MM MERC CASTLENUT INJ SOCKET E5
T021-016 27MM INJ SOCKET VARIOUS E5
T021-017 22MM INJECTOR SOCKET VW POLO ETC E5
T021-018 22MM W NDOW SOCKET MERC C E5
T021-022 30MM INJ SOCKET MERCEDES E5
T021-023 21MM SOCKET TOYOTA E5
T021-024 22MM W NDOW SOCKET PEUGEO 106/MERC E6
T021-029 28MM IN SOCKET SCANIA E6
T021-030 28MM WINDOW SOCKET E6
T021-031 27MM W NDOW SOCKET E6
T021-032 24MM CUMMINS B INJ SOCKET E6
T021-041 27MM INJECTOR SOCKET NISSAN E6
T021-044 IN ECTOR HOLDER SOCKET MERC 11.13, DIAM 31.5MM E7
T021-049 27MM CASTLE SOCKET MERCEDES E7
TEST ADAPTORS
T021-033 V CTRA NJ. TEST ADAPTOR E10
T021-039 IN ECTOR TEST ADAPTOR MACK/RENAULT E10
T021-040 INJECTOR TEST ADAPTOR MERCEDES ATROS DIAM 26 E10
T021-913 UNIVERSAL TOOL TO TEST INJECTORS E10
T021-919 INJECTOR TEST ADAPTOR MACK 2, RENAULT 27.5MM E10
VARIOUS
T021-003 NEEDLE LIFT GAUGE IMPERIAL E3
T021-004 NEEDLE LIFT GAUGE METRIC E3
T021-005 INJECTOR STRIPPING JIG E3
T021-006 INJECTOR EXTRACTOR KIT E3
T021-009 INJ CTOR CLEANING KIT MARINE E3
T021-012 BULB FOR T021-011 E3

022 QUICK ACTION PIPES


HP Q/A TEST PIPE
T022-001 QUICK ACTION PIPE E13
NYLON NIPPLE
T022-002 NYLON NIPPLES E13
S PLIT ADAPTORS
T022-003 A-SIZE SPLIT ADAPTOR E13
T022-004 18 X 1 5MM T SIZE SPLIT ADAPTOR E13
T022-005 16 X 1 5MM SPLIT ADAPTOR E13
T022-006 GARDNER SPLIT ADAPTOR E13
T022-007 CAT 9/16" SPLIT ADAPTOR E13

Page 20

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

T022-008 CAT 5/8" SPLIT ADAPTOR E13


T022-008A 5/8" X 1.5MM SPLIT ADAPTOR LONG E14
T022-009 14 X 1.5MM SPLIT ADAPTOR LONG E14

024 METAL LAPS


VARIOUS
T024-026
T024-027
MERLIN DIESEL SYSTEMS LTD
6MM LAP
5MM LAP
E16
E16
T024-055 4MM BOSCH P E16
T024-056 4.5MM BOSCH & JB E16
T024-058 5MM LONG STEM E16
T024-060 6MM LONG STEM E16

024 STONE TIPPED LAPS


VARIOUS
I
T024-001 SULZER RD 90/96 LAP E15 N
D
T024-002 MAN 11MM LAP E15
T024-003 MAN LAP E15

E
T024-004 6MM S/STEM 'S' SIZE LAP E15
T024-005 6MM L/ 'S SIZE LAP E15

X
T024-006 LEYLAND LATE TYPE LAP E15
T024-007 4. MM L/STEM AMBAC LAP E15
T024-008 10MM L/STEM 'U' SIZE LAP E15
T024-009 6MM BOSCH/FIAT LAP E15
T024-010 5MM S/STEM 'S' SIZE LAP E15
T024-011
T024-012
GARDNER LW LAP
GARDNER LX LAP
E15
E15 1
T024-013 6MM S/STEM 'T' SIZE LAP E15
T024-014 8MM L/STEM 'T' SIZE LAP E15
T024-015 7MM S/STEM 'T' SIZE LAP E15
T024-016 8MM S/STEM 'U' SIZE LAP E15
T024-017 10MM 'U' SIZE LAP E15
T024-018 12MM L/STEM 'V' SIZE LAP E15
T024-019 4MM L/STEM 'P' SIZE LAP E15
T024-020 PIELSTICK PC2 LAP E15
T024-021 SULZER RD 90 LAP E15
T024-022 SULZER RD 56 LAP E15
T024-023 P ELSTICK PC3 LAP E15
T024-024 5MM L/STEM 'S' SIZE LAP E15
T024-025 5.5MM L/STEM 'S' SIZE LAP E15
T024-028 16MM L/STEM 'V' SIZE LAP E15

024 STONE TIPS


VARIOUS
T024-035 TIP FOR T024-005, 009, 012, 024, 025 E15
T024-036 TIP FOR T024-001, 006, 007,019 E15
T024-037 TIP FOR T024-004, 014, 015 E15
T024-038 TI FOR T024-008, 017 E15
T024-039 TI FOR T024-010 E15
T024-040 TIP FOR T024-011 E15
T024-041 TIP FOR T024-013 E15
T024-042 TIP FOR T024-016 E15
T024-043 TIP FOR T024-022 E15
T024-044 TIP FOR T024-002 E15
T024-045 TIP FOR T024-018 E15
T024-046 TIP FOR T024-020 E15
T024-047 TIP FOR T024-021 E15
T024-048 TIP FOR T024-023 E15
T024-049 STONE TIP 16MM V SIZE E15

025 LAP PASTE


VARIOUS
T025-001 EXTRA COURSE LAP PASTE E16
T025-002 COURSE LAPPING PASTE E16
T025-003 MEDIUM LAPPING PASTE E16
T025-004 FINE LAPPING PASTE E16
T025-005 SUPER FINE LAPPING PASTE E16

Page 21

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 1
PRODUCT CODE INDEX

MERL N PART No. DESCRIPTION SECTION/PAGE

031 COMMON RAIL ON-ENGINE


CR ELECTRICAL CONNECTORS
T031-3216
T031-3217
CR VARIOUS
T031-3210
T031-3211
MERLIN DIESEL SYSTEMS LTD
CONNECTOR KIT DELPHI EURO 3,4 2001
CONNECTOR KIT DELPHI EURO 5 PSA, FORD 2.0L TDCI

CONNECTOR SIEMENS/BOSCH
CONNECTOR SIEMENS/BOSCH CP1
A10
A10

A9
A9
T031-3212 CONNECTOR BOSCH CONNECTOR A9
T031-3213 CONNECTOR BOSCH CP1H, CP3 & PIEZO A9
T031-3214 CONNECTOR 2 POLE SUPER SEAL -MALE A9
T031-3215 CONNECTOR 2 POLE SUPER SEAL -FEMALE A9

031 COMMON RAIL TESTING


CR VARIOUS
I
T031-3000 MERLIN S3000 COMMON RAIL TEST KIT A29 N
D
E
X

Page 22

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
MERLIN DIESEL SYSTEMS LTD
Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts

I
N
D
E
X

2
MERLIN PART No. INDEX

EQUIPMENT & ACCESSORIES CATALOGUE


MERLIN DIESEL SYSTEMS LTD
Units 189-191, Bradkirk Place
Walton Summit Centre
Preston, Lancashire
PR5 8AJ. England

Tel: +44 (0)1772 314558


Fax: +44 (0)1772 314565

05/10
E-mail: equip@merlindiesel.com
Website: www.merlindiesel.com

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T011-000 SHIM FOR ANTI-BACKLASH BOSCH B3


T011-000A SQUARE SHIM FOR HARTRIDGE B3
T011-001 ANTI-BACKLASH BOSCH B3

MERLIN DIESEL SYSTEMS LTD


T011-002 ANTI-BACKLASH HARTRIDGE B3
T011-003 MDS3295 DRIVE COUPLING 17MM A SIZE B3
T011-004 DRIVE COUPLING 17MM LONG 'A' B3
T011-005 ADC95-1 DRIVE COUPLING 20MM B SIZE A24 B3
T011-006 DRIVE COUPLING 20MM LONG 'B' B3
T011-007 MDS3297 DRIVE COUPLING 22MM C SIZE B3
T011-008 DRIVE COUPLING 25MM Z SIZE B3
T011-009 DRIVE COUPLING 25MM P SIZE B3

I
T011-010 1 686 430 34 DRIVE COUPLING 30MM P SIZE B3
T011-011 DRIVE COUPLING 35MM P SIZE B3

N
T011-012 1 686 430 040 DRIVE COUPLING 35MM (TD40 X B3
T011-013 1 686 430 038 DRIVE COUPLING 35MM (TD30 X B3
T011-014 DRIVE COUPLING 40MM BOSCH R/H B4
D
E
T011-015 1 686 432 22 DRIVE COUPLING MERC 190D B4
T011-016 DRIVE COUPLING CATERPILLAR D5 B6

X
T011-017 MDS3308 DRIVE COUPLING STANADYNE B4
T011-018 DRIVE COUPLING 3 BOLT FORD 2.5DI B4
T011-019 MDS3309 DRIVE COUPLING 4 BOLT FORD 2.5DI B4
T011-020 MDS3299 SPLIT COUPLING MERCEDES B4
T011-021
T011-022
MDS3300 SPLIT COUPLING OPEL 33MM Ø
SPLIT COUPLING PEUGEOT 34.5MM
B4
B4
2
T011-023 DRIVE COUPLING IVECO EUROTEC B4
T011-024 DRIVE COUPLING MERCEDES B5
T011-025 COUPLING STANADYNE TARGET B5
T011-026 COUPLING PERKINS 4 HOLE DP200 B5
T011-027 COUPLING DPC & VE VW 1.9, 3 HOLE B5
T011-028 DRIVE COUPLING CAT 3304,3306,3208 B6
T011-029 DRIVE COUPLING CAT 3406 B6
T011-030 1 686 430 010 DRIVE COUPLING 20MM VE TRANSIT B3
T011-032 DRIVE COUPLING 11/4" TAPER CAT B6
T011-033 DRIVE COUPLING CAT 3306B B6
T011-034 DRIVE COUPLING CAT 3408 3412 B6
T011-035 DRIVE COUPLING CAT 3406B B7
T011-036 DRIVE COUPLING CAT 3406B B7
T011-037 DRIVE COUPLING CAT 3406B B7
T011-038 SPLIT COUPLING SOFIM 39.0MM Ø B4
T011-039 1 686 430 026 DRIVE COUPLING 25MM P SIZE A24 B5
T011-040 ADC288 DRIVE COUPLING DELPHI DFP1 A24 B5
T011-041 TANG DRIVE 8MM A24 B5
T011-042 TANG DRIVE 9MM FIAT A24 B5
T011-043 TANG DRIVE 10MM FIAT MULTIJET A24 B5
T011-050 DRIVE COUPLING BOSCH VP44 B5
T011-051 MDS3294 SPRING LOADED JAWS B7
T012-001 UNIVERSAL MOUNTING BRACKET B13
T012-002 MOUNTING PLATE PES M 68MM Ø B14
T012-003 MOUNTING PLATE PES A 68MM Ø B14
T012-004 MOUNTING PLATE VA/VE 50MM Ø & A26
T012-005 MOUNTING PLATE FORD 1.8/2.5 B14
T012-006 MDS3287 MOUNTING PLATE MERC 190D 74MM B14
T012-007 UNIVERSAL ROTARY DRIVE B14
T012-008 MOUNTING PLATE 107MM Ø B15
T012-009 MDS3244 FORD YORK PUMP MOUNTING B15
T012-015 1 688 010 124 UNIVERSAL MOUNTING BRACKET B8
T012-016 1 685 720 219 MOUNTING PLATE FORD 1.8/2.5 B8

Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T012-017 1 685 720 062 MOUNTING PLATE VA/VE 50MM Ø B8


T012-018 1 685 720 208 MOUNTING PLATE MERC 190D 74MM B8
T012-019 1 685 720 017 MOUNTING FLANGE PES,A,M, B8

MERLIN DIESEL SYSTEMS LTD


T012-020 1 685 720 018 MOUNTING FLANGE PES M 68MM Ø B8
T012-020A MOUNTING FLANGE VE 68MM Ø B9
T012-021 1 685 720 060 MOUNTING FLANGE 95MM Ø B9
T012-022 1 685 720 159 MOUNTING FLANGE 107MM Ø B9
T012-023 1 688 120 022 MOUNTING CENTRE CLAMP B9
T012-024 1 688 030 44 MOUNTING BLOCK PE, A, B9
T012-025 1 688 120 032 MOUNTING BLOCK 45MM B9
T012-025A REAR SUPPORT B10
T012-026 7MM PACKING PLATE FOR T012-025 B10
T012-027 1 688 030 095 MOUNTING BLOCK PE P RADIUS B10 I
N
T012-028 1 688 030 012 MOUNTING BLOCK PE B B10
T012-029 1 688 010 129 UNIVERSAL MOUNTING BRACKET B12
T012-030
T012-031
1 688 030 141
1 688 030 153
MOUNTING BLOCK PE P
MOUNTING BLOCK PE P RADIUS
B12
B12 D
T012-032 1 688 030 47 MOUNTING BLOCK PE A RADIUS B12
E
X
T012-033 1 688 030 150 MOUNTING BLOCK PE MW RADIUS B12
T012-034 1 688 030 184 MOUNTING BLOCK PES P REAR B12
T012-035 1 688 030 170 MOUNTING BLOCK H/R B12
T012-036 MOUNTING BLOCK H/R B10
T012-037
T012-038 1 685 720 239
FLANGE VP44 68MM Ø
MOUNTING BRACKET H PUMP
B10
B11
2
T012-039 MOUNTING FLANGE DELPHI 68MM A25
T012-040 MOUNTING FLANGE CP1-K A25
T012-044 MOUNTING FLANGE CP4 BOSCH A25
T012-055 APB1-2 5MM PACKING B13
T012-056 APB1-3 12MM PACKING B13
T012-057 APB12 Q/A CLAMP ASSY B13
T012-062 APB24-1 IN-LINE BRACKET B13
T012-063 APB24-2 IN-LINE CLAMP B13
T012-064 AP 28 1 UNIVERSAL MOUNTING BRACKET B13
T012-116 MOUNTING FLANGE CAT 3208 C16
T012-117 MOUNTING FLANGE CAT 3304,3306 C16
T012-118 MOUNTING FLANGE CAT 3406 C16
T012-119 MOUNTING PLATE CAT 3406 C16
T012-120 LUBE PLATE CAT 3406 C16
T012-122 LUBE PLATE CAT 3306B C16
T012-123 MOUNTING FLANGE CAT 3408 3412 C17
T012-124 MOUNTING FLANGE 3306B C17
T012-125 LUBE PLATE CAT 3408 3412 C17
T012-126 MOUNTING FLANGE CAT 3406B C17
T012-127 BLOCK PLATE CAT 3406B C17
T012-128 LUBE PLATE CAT 3406B C17
T012-204 MOUNTING FLANGE 50MM A25
T012-300 MOUNTING FLANGE SIEMENS PSA A25
T012-301 MOUNTING FLANGE 50MM DELPHI A25
T012-302 MOUNTING FLANGE 50MM A26
T012-303 MOUNTING FLANGE 50MM DELPHI A26
T012-305 MOUNTING FLANGE 46, 50, 60, 68MM A26
T012-306 MOUNTING FLANGE BOSCH CP4 A26
T013-000 MERLIN S TYPE TEST INJECTOR C3
T013-001 1 688 901 00 1 688 901 000 TEST INJECTOR TYPE C3
T013-002 1 688 901 022 1 688 901 022 TEST INJECTOR TYPE I C3
T013-003 1 688 901 023/025/027 1 688 901 023-025-027 TEST INJECTOR C3
T013-004 1 688 901 015-020 1 688 901 015-020 TEST INJECTOR C3
T013-005 1 688 901 101-110 1 688 901 101-110 TEST INJECTOR C3

Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T013-006 1 688 901 111/112/113 1 688 901 111-112-113 TEST INJECTOR C4


T013-007 1 688 901 114-117 1 688 901 114-117 TEST INJECTOR C4
T013-008 T SIZE TEST INJECTOR C4

MERLIN DIESEL SYSTEMS LTD


T013-011 1 688 901 987 1 688 901 987 TEST NOZZLE FOR C5
T013-012 1 688 901 99 1 688 901 999 TEST NOZZLE FOR C5
T013-013 1 688 901 991 1 688 901 991 TEST NOZZLE FOR C5
T013-014 1 688 901 990 1 688 901 990 TEST NOZZLE FOR C5
T013-015 1 688 901 988 1 688 901 988 TEST NOZZLE FOR C5
T013-016 0 681 443 14 ISO 4010 TEST NOZZLE FOR TYPE IV C5
T013-017 1 688 901 992 ISO 1510 TEST NOZZLE FOR TYPE I C5
T013-018 BDN4T4 T SIZE TEST NOZZLE C5
T013-026 1 688 103 094 ORIFICE PLATE 0.4 C5
T013-027 1 688 103 095 ORIFICE PLATE 0.5 C5 I
N
T013-028 1 688 103 096 ORIFICE PLATE 0.6 C5
T013-029 1 688 103 097 ORIFICE PLATE 0.7 C5
T013-030
T013-031
1 688 103 098
MDS3700
ORIFICE PLATE 0.8
NOZZLE NUT ADAPTOR TYPE IV
C5
C6 D
T013-032 MDS3151 DIFFUSER 1 688 505 000 C6
E
X
T013-033 MDS3164 INLET STUD & FILTER LONG TYPE III, C5
T013-034 MDS3164A INLET STUD & FILTER SHORT TYPE C5
T013-035 KD P1140/K ISO INJ HOLDER KIT C7
T013-035B INSERT FOR KDEP1140 (114 INJ) C7
T013-036
T013-037
MDS3708
MDS3730
FLEXIPIPE FOR T013-035
INJECTOR SPACER KIT TYPE VII &
C7
C8
2
T013-038 MDS3701 INJECTOR SPACER KIT TYPE III C8
T013-038A MDS3731 INJECTOR SPACER KIT TYPE IX C8
T013-039 20 X 1.5MM INJECTOR ADAPTOR C8
T013-040 20 X 1.5MM INJECTOR ADAPTOR C8
T013-041 20 X 1.5MM MALE FITTING FOR C7
T013-042 BDL0S6844CFE TEST NOZZLE YDB286 C5
T013-043 BDL0S6889CFE TEST NOZZLE YDB287 C5
T013-044 YDB288 INLET STUD YDB288 C5
T013-046 20 X 1.5MM FEMALE FITTING FOR C7
T013-047 MDS3153 SPRING TYPE III, IV C5
T013-048 SPRING TYPE I, II C5
T013-049 SPRING TYPE VII, VIII C5
T013-050 SPRING TYPE IX C5
T013-051 INLET STUD TYPE IX C5
T013-052 INLET STUD TYPE VIII C5
T013-053 INLET STUD TYPE I, II C5
T013-054 SPACER TYPE I C6
T013-055 MDS3131 SPACER TYPE II C6
T013-056 SPACER TYPE VII, VIII C6
T013-057 MDS3792 SPACER TYPE IX C6
T013-058 NOZZLE NUT TYPE I C6
T013-059 NOZZLE NUT TYPE II C6
T013-060 MDS3156 NOZZLE NUT TYPE III C6
T013-061 NOZZLE NUT TYPE VII, VIII, IX C6
T013-062 SPINDLE TYPE III, IV C6
T013-063 SPINDLE TYPE I, II C6
T013-064 SPINDLE TYPE VII, VIII C6
T013-065 SPINDLE TYPE IX C6
T013-067 MDS3155 SPACER FOR T013-003 C6
T013-068 MDS3171 TEST NOZZLE BDN8S2 C5
T013-069 YDB285 TEST NOZZLE DPCN C4
T013-070 YDB251 TEST NOZZLE FORD DI C5
T013-071 YDB281 TEST NOZZLE MERC PSA DPCN C5
T014-051 1 680 750 008 TEST PIPE 6 X 2 X 600 14-14 C9

Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T014-052 1 680 750 014 TEST PIPE 6 X 2 X 600 12-14 C9


T014-053 1 680 750 015 TEST PIPE 6 X 3 X 600 14-14 C9
T014-054 1 680 750 017 TEST PIPE 6 X 2 X 840 12-14 C9

MERLIN DIESEL SYSTEMS LTD


T014-055 1 680 750 026 TEST PIPE 6 X 3 X 600 14-18 C9
T014-056 1 680 750 73 TEST PIPE 6 X 2 X 450 12-14 C9
T014-056F 1 680 750 103 (094) TEST PIPE FLEXI 6 X 2.5 X 450 12-14 C9
T014-057 1 680 750 075 TEST PIPE 8 X 3 X 1000 14-14 C9
T014-058 1 680 750 085 TEST PIPE 6 X 1.6 X 350 12-14 C9
T014-059 AHP114 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9
T014-060 AHP134 TEST PIPE 6 X 1.5 X 710 12-14 DP200 C9
T014-061 AHP133 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9
T014-062 AHP118 TEST PIPE 6 X 2 X 845 12-14 C9
T014-063 AHP126 TEST PIPE 6 X 1.6 X 365 12-12 EPIC C9 I
N
T014-064 AHP134/2 TEST PIPE 6 X 1.5 X 710 14-14 C9
T014-065 TEST PIPE 6 X 2 X 845 14-14 VP C9
T014-066
T014-067
TEST PIPE 6 X 1.5 per mtr
TEST PIPE 6 X 2 per mtr
C10
C10 D
T014-068 TEST PIPE 6 X 3 per mtr C10
E
X
T014-069 TEST PIPE 8 X 3 per mtr C10
T014-070 TEST PIPE 8 X 4 per mtr C10
T014-071 TEST PIPE 10 X 4 per mtr C10
T014-072 TEST PIPE 10 X 5 per mtr C10
T014-073
T014-074
TEST PIPE 6 X 1.6 X 600 14-14
TEST PIPE 6 X 1.5 X 21" 14-14
C9
C10
2
T014-075 1 680 750 016 TEST PIPE 8 X 4 X 1500 20-18 C9
T014-076 1 680 750 027 TEST PIPE 8 X 4 X 1500 18-18 C9
T014-077 1 680 750 028 TEST PIPE 8 X 2 X 840 14-14 C9
T014-078 1 680 750 060 TEST PIPE 8 X 4 X 1000 14-18 C9
T014-079 1 680 750 061 TEST PIPE 8 X 4 X 1000 16-18 C9
T014-080 1 680 750 067 TEST PIPE 6 X 3 X 1000 14-14 C9
T014-081 1 680 750 74 TEST PIPE 8 X 3 X 1000 16-14 C9
T014-082 1 680 793 010 TEST PIPE 6 X 3 X 600 16-18 C9
T014-083 1 680 750 89 TEST PIPE 8 X 3 X 600 14-14 C9
T014-084 1 680 750 77 TEST PIPE 8 X 4 X 1000 18-18 C9
T014-085 1 680 750 101 TEST PIPE 6 X 1.6 X 450 14-14 VP C9
T014-085F 1 680 750 01 (092) TEST PIPE FLEXI 6 X 1.6 X 450 14-14 C9
T014-086 1 680 750 078 TEST PIPE 8 X 3 X 1500 20-18 C9
T014-087 1 680 750 79 TEST PIPE 8 X 3 X 1000 18-14 C9
T014-088 TEST PIPE 6 X 3 X 600 16-14 C9
T014-089 1 680 750 084 TEST PIPE 8 X 3 X 1500 20-14 C9
T014-090 1 680 750 069 TEST PIPE 8 X 4 X 1500 18-18 C9
T014-091 TEST PIPE 6 X 1.6 X 365 12-14 C9
T014-092 TEST PIPE 6 X 1.6 X 330 12-14 C9
T014-093 TEST PIPE 8 X 3 X 600 14-14 C9
T014-101 HP FLEXIBLE TEST PIPE 550X2.0 A27
T014-102 HP FLEXIBLE TEST PIPE 450X2.0 A27
T014-103 HP FLEXIBLE TEST PIPE 450X2.0 A27
T014-104 HP FLEXIBLE TEST PIPE 220X2.0 A27
T014-105 HP FLEXIBLE TEST PIPE 220X2.0 A27
T014-106 HP FLEXIBLE TEST PIPE 550X2.0 A27
T014-150 HP FLEXIBLE MARINE TEST PIPE M14 C10
T015-000 MDS3195 D/FLEX ISUZU E120 12 X 1.5MM TO 12 C11
T015-001 MDS3196 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11
T015-005 MDS3210 ADAPTER 14MM FEMALE TO 12MM C11
T015-006 MDS3211 ADAPTER 14MM MALE TO 12MM C11
T015-007 MD 3207 ADAPTOR 1/2" MALE TO 12MM C11
T015-008 MDS3208 ADAPTOR 1/2" MALE TO 14MM C11
T015-009 MDS3219 ADAPTER 14MM MALE TO 12MM C11

Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T015-020 MDS3224 3/8" BSP X 8 X 1.5MM ADAPTOR C11


T015-021 MDS3204 3/8" BSP TEE CONNECTOR C11
T015-022 MDS3205 3/8" BSP FEMALE CONNECTOR C11

MERLIN DIESEL SYSTEMS LTD


T015-023 MDS3206 3/8" BSP MALE CONNECTOR C11
T015-024 MDS3212 3/8" BSP X 22 X 1.5MM ADAPTOR C11
T015-025 MDS3213 3/8" BSP X 18 X 1.5MM ADAPTOR C11
T015-026 MDS3214 3/8" BSP X 14 X 1.5MM ADAPTOR C11
T015-027 MDS3215 3/8" BSP X 1/2" UNF ADAPTOR LONG C11
T015-028 MDS3216 3/8" BSP X 7/16" UNF ADAPTOR LONG C11
T015-029 MDS3217 3/8" BSP X 12 X 1.5MM UNF ADAPTOR C11
T015-030 DPA 20A 3/8" BSP X 5/16" UNF ADAPTOR C12
T015-031 1804-4 2 3/8" BSP X 8 X 1.25MM ADAPTOR DPC C12
T015-031A 14M X 8 X 1.25MM ADAPTOR DPC C12 I
N
T015-032 MDS3223 3/8" BSP X 5/8" UNF ADAPTOR C11
T015-033 3/8" BSP X 8 X 1.25MM ADAPTOR C11
T015-034
T015-035
MD 3225
MDS3226
3/8" BSP X 10 X 1.0MM ADAPTOR
3/8" BSP X 7/16" UNF ADAPTOR
C11
C11 D
T015-036 MDS3227 3/8" BSP X 10 X 1.5MM ADAPTOR C11
E
X
T015-037 MDS3228 3/8" BSP X 32 X 1.5MM ADAPTOR C11
T015-038 3/8" BSP X 12MM BANJO ADAPTOR C12
T015-039 MDS3552 3/8" BSP X 14MM BANJO ADAPTOR C12
T015-040 3/8" BSP X 12MM BANJO ADAPTOR C12
T015-041
T015-051 MDS3229
3/8" BSP X 14MM BANJO ADAPTOR
1/4" BSP X 3/8" UNF
C12
C12
2
T015-052 MDS3230 1/4" BSP X 10 X 1.5MM C12
T015-053 MDS3231 1/4" BSP X 12 X 1.5MM C12
T015-054 MDS3232 1/4" BSP X 14 X 1.5MM C12
T015-055 MDS3233 1/4" BSP X 16 X 1.5MM C12
T015-150 1 683 456 000 12 X 1.5MM VE RETURN BANJO C12
T015-201 30" LONG X 3/8" BSP HOSE C10
T015-203 MDS3201 42" LONG X 3/8" BSP HOSE C10
T015-204 42" LONG X 3/8" BSP STEEL BRAIDED C10
T015-205 MDS3202 42" LONG X 3/8"/1/2" BSP HOSE C10
T016-001 KD P1082 GOVERNOR ADJUSTER VE D27
T016-003 KDEP2968 SOCKET GOVERNOR TORQUE RSV D5
T016-004 KDEP2998 SOCKET GOVERNOR 4MM RSV D5
T016-005 KDEP2988 SOCKET GOVERNOR 4MM RQV A D5
T016-006 KD P2920 SOCKET DELIVERY VALVE ZW D5
T016-007 KD P2986 SOCKET DELIVERY VALVE P D5
T016-008 KDEP1044 SOCKET DELIVERY VALVE A, M D5
T016-009 KDEP2912 TAPPET LIFTER A D20
T016-011 KD P2886 PULLER 20X1.5MM RQV A,M D15
T016-012 KDEP2916 PULLER COUPLINGS 45X1.5MM D15
T016-015 0 986 611 993 PLUNGER SPRING COMPRESSION D36
T016-018 0 986 612 653 ADAPTOR PLATE FEED H TYPE D36
T016-020 MDS3511 REAMER 17MM BUSH VE D37
T016-100 7044-660 SOCKET DELIVERY VALVE N D6
T016-101 TS9 SOCKET DELIVERY VALVE D6
T016-102 7244-70 ADVANCE PIN DPA D21
T016-103 7244-125B SOCKET CAM SCREW DPA D6
T016-104 7244-590 ADVANCE GAUGE UNIVERSAL D21
T016-105 ADVANCE GAUGE ADAPTOR DP200 D21
T016-202 UNIVERSAL PUMP VICE D3
T016-202A SWIVEL VICE BASE A15
T016-202B SWIVEL VICE STRIP JIG BOSCH CP1 A15
T016-202C SWIVEL VICE STRIP JIG DELPHI A15
T016-202D SWIVEL VICE STRIP JIG BOSCH CP3 A15
T016-203 PUMP PLATE N AND NN D3

Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-204 PUMP PLATE DPA D3


T016-205 PUMP PLATE Z D3
T016-206 MDS3421 PUMP PLATE 8 CYL D3

MERLIN DIESEL SYSTEMS LTD


T016-207 1804-410/ 1 PUMP PLATE DPC/DPS D3
T016-210 PNEUMATIC GOVERNOR TESTER D4
T016-212 BOOST TESTING KIT D4
T016-213 PIPE BENDING JIG D4
T016-214 S9 NIPPLE FORMER (S9) D4
T016-214A NIPPLE FORMER 8MM COLLETS D4
T016-215 MDS3482 PULLER 3 BOLT DRIVE FORD 2.5 DI D15
T016-216 MDS3556 PULLER 4 BOLT DRIVE FORD 2.5 DI D15
T016-217 DIAL GAUGE HOLDER FOR CRO D23
T016-218 MDS3010 PULLER MERCEDES SPRINTER D15 I
N
T016-219 0 986 612 605 SOCKET 7.5MM VE EDC D6
T016-220 SOCKET 6.2MM VE EDC D6
T016-221
T016-222 MDS3494
SOCKET ADVANCE SOLENOID 24MM
GEAR WRENCH 33.0MM MERCEDES
D6
D12 D
T016-231 YDT146A SOCKET TORX 6.3MM 2.8MM HOLE D6
E
X
T016-232 YDT146 SOCKET TORX 4.3MM 2MM HOLE D6
T016-233 SOCKET ADVANCE SOLENOID 26MM D7
T016-234 SOCKET ADVANCE SOLENOID 27MM D7
T016-235 CRANKED SPANNER 13MM D12
T016-236
T016-237
7244-631 PLUG DP200
POLYGONAL SOLENOID WRENCH
D38
D12
2
T016-238 SOCKET HEAD&ROTOR SCREW D7
T016-239 DIAL GAUGE HOLDER VA/VE M8 X 1 D24
T016-240 MDS3140 DIAL GAUGE ROD 58X4X3 D25
T016-241 PULLER GENERAL PURPOSE D15
T016-242 1804-624 SOCKET TRIANGULAR 25MM DPCN D7
T016-243 SOLENOID WRENCH 24MM DPC D12
T016-245 KDMZ6999 PULLER PULSE WHEEL 22 X 1 EDC P D16
T016-246 EXTRACTOR GOVERNOR BUSH EDC D16
T016-247 TIMING PIN SET OPEL VECTRA VP44 D32
T016-248 PULLER EUROCARGO 50MM GEAR D16
T016-249 INSERT TOOL RENAULT/VOLVO D32
T016-250 FIXING TOOL RENAULT/VOLVO D32
T016-251 EXTRACTOR RENAULT D16
T016-252 SOCKET RENAULT/VOLVO D7
T016-253 KDAW 995/3/14 BUSH EXTRACTOR EDC P D16
T016-254 KDEP1000 ADVANCE GAUGE VA D43
T016-255 PRESSURE ADJUSTER VA/VE D27
T016-256 KD P1027 PULLER PRV VA/VE D16
T016-257 KDEP1041 TAPPET LIFTER P D20
T016-259 KDEP1047 LDA ADJUSTER 10-14MM VE D27
T016-260 KDEP104 LDA ADJUSTER 10-3MM VE D27
T016-261 KDEP1051 TAPPET LIFTER MW D20
T016-261A KDEP1068 TAPPET LIFTER HIGH LIFT MW D20
T016-262 KDEP1052 2 PLUNGER HOLDER MW D43
T016-263 KDEP1053 3 PLUNGER HOLDER MW D43
T016-264 KDEP1057 PLATE MW D43
T016-265 KDEP1059 INSERTER MW D43
T016-266 KD P1060 INSERTER MW D43
T016-267 KDEP1061 SETTING TOOL MW D43
T016-268 KD P1062 SOCKET MW D43
T016-269 KDEP1064/1 SOCKET MW D43
T016-270 KDEP1064/2 SOCKET MW D43
T016-271 KDEP1066 PLUNGER HOLDER MW D43
T016-272 KDEP1069 INSERTER MW D43

Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-273 KDEP1080 SOCKET VE D7


T016-275 KDEP1085 DIAL GAUGE HOLDER VE D24
T016-276 KDEP1086 SOCKET PRV VE D8

MERLIN DIESEL SYSTEMS LTD


T016-277 KDEP1087 SOCKET VE D8
T016-279 KD P1113 OIL SEAL EXTRACTOR 17MM D17
T016-280 KDEP1114 OIL SEAL EXTRACTOR 20MM VE D17
T016-282 KD P1132 THROTTLE SHAFT BUSH TOOL VE D37
T016-285 KDEP1177 EGR TOOL VE D27
T016-287 KDEP1181 SOCKET GOVERNOR SHAFT D8
T016-288 KDEP1548 SLEEVE 30MM P7000 D43
T016-289 KDEP1549 SLEEVE 35MM P7000 D43
T016-290 KDEP1550 SPACER P7000 D43
T016-291 KDEP155 INSERT P7000 D43 I
N
T016-292 KDEP1552 BEARING INSERTER P7000 D43
T016-293 KDEP1553 TAPPET LIFTER P7000 D20
T016-294
T016-295
KDEP1555
KDEP1557
COUPLING SPANNER P7000
COUPLING/PULLER P7000
D43
D43 D
T016-296 KD P1558 OIL SEAL INSERTER 30MM P7000 D43
E
X
T016-297 KDEP1559 OIL SEAL INSERTER 35MM P7000 D43
T016-298 KD P1569 EXTRACTOR P7000 D43
T016-299 KD P1571 TAPPET PIN P7000 D43
T016-300 KDEP1575 PLUNGER HOLDER P7000 D36
T016-301
T016-302
KDEP1578
0 986 612 301
GOVERNOR ADJUSTER UNIVERSAL
GAUGE REGISTER EDC P
D27
D28
2
T016-303 0 986 612 305 PULSE WHEEL HOLDER EDC P D37
T016-304 0 986 612 308 POSITIONING GAUGE EDC P D28
T016-305 0 986 6 2 482 TAPPET LIFTER P8500 D20
T016-306 KDEP2859 PULLER/ADJUSTER 18X1.5MM A,B D43
T016-307 KDEP2860 PULLER/ADJUSTER 14X1.5MM D43
T016-308 KDEP2872 PULLER 24X1.5MM B,BV D17
T016-309 1 688 110 28 O RING INSERTER P D36
T016-310 KDEP2890 C/SHAFT GAUGE HOLDER 17MM D43
T016-311 KD P2892 D/VALVE PULLER 14X1MM A D43
T016-312 KD P2894 GOVERNOR SPRING COMPRESSION D43
T016-314 KDEP2899 C/SHAFT GAUGE 17/20MM D43
T016-316 KDEP2910 TAPPET LIFTER PES P D43
T016-317 KDEP2911 PULLER P D43
T016-318 KD P2915 PLUNGER HOLDER A,M D36
T016-319 KD P2918 GOVERNOR PULLER 20/26/36X1.5M D17
T016-321 KDEP2921 SOCKET SQUARE DRIVE 1/2" D8
T016-322 KDEP2927 C/SHAFT GAUGE HOLDER 20MM D43
T016-323 KD P2940 DIAL GAUGE HOLDER 12X1M VA D24
T016-325 KDEP2943 PLUNGER HOLDER B D36
T016-326 KDEP2944 ASSEMBLY TOOL 20MM CONE D43
T016-328 KDEP295 BARREL SEAT CUTTER A,B D43
T016-329 KDEP2961 KEY A,B,Z D43
T016-330 KDEP2962 PLUNGER FLANGE HOLDER P D43
T016-331 KDEP2966 SOCKET GOVERNOR RSUV D8
T016-332 KDEP2967 C/SHAFT GAUGE HOLDER 25MM D43
T016-333 KDEP2969 SOCKET GOVERNOR 6MM RQ D8
T016-334 KDEP2970 SOCKET CONTROL ROD BUSH D9
T016-335 KD P2971 C/SHAFT GAUGE 25/35MM D43
T016-337 KDEP2979 GOVERNOR SOCKET EPSD 6MM D43
T016-339 KD P2989 GOVERNOR ADJUSTER RQ D28
T016-340 KDEP2993 PLUG EXTRACTOR A,B,Z D43
T016-341 KDEP2997 DELIVERY VALVE SPANNER P D12
T016-342 1 680 130 041 PLUNGER LIFT GAUGE A D28
T016-343 1 682 329 038 GOVERNOR SETTING GAUGE RQ D28

Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-344 1 687 233 015 DIAL GAUGE 30MM D23


T016-345 1 688 130 112 PRE-STROKE GAUGE HOLDER 24MM D25
T016-346 1 688 130 045 PRE-STROKE GAUGE VE D25

MERLIN DIESEL SYSTEMS LTD


T016-347 1 688 130 046 ADVANCE GAUGE VA D43
T016-348 1 688 130 54 ADVANCE GAUGE ADAPTOR VA D43
T016-349 1 688 130 121 ADVANCE GAUGE VA D21
T016-350 1 688 130 134 DIAL GAUGE HOLDER MW D43
T016-351 1 688 130 227 ADVANCE GAUGE HIGH PRESSURE D21
T016-352 1 688 130 40 ADVANCE GAUGE VE D21
T016-353 1 688 130 240A SPARE GLASS VE D21
T016-355 EFEP 95 GOVERNOR SOCKET D43
T016-357 KDEP2990 SOCKET D43
T016-358 EFEP 226 C/SHAFT GAUGE HOLDER 20MM D43 I
N
T016-359 6408 80A MAX FUEL ADJUSTER DP200 D28
T016-360 7244-582 LDA SPRING ADJUSTER DP200 D29
T016-361
T016-362
714 -939
6408-78
DRIVE PLATE SPANNER DP200
TORQUE ADJUSTER DP200
D12
D29 D
T016-363 YDT138 O RING SLEEVE KIT DP200 D38
E
X
T016-364 7244-485 PUNCH DPS D46
T016-365 MDS3477 TORQUE KEY DPS D13
T016-366 7244-445A DRIVE SHAFT ASSY TOOL DPS D39
T016-367 7244 448 TIMING PIN DPS FORD D32
T016-368
T016-369
7244-447
7244-572
ADVANCE GAUGE DPS
ADVANCE ADAPTOR DPS
D22
D22
2
T016-370 7244-583 TOOL D46
T016-371 7244-586 BOOST ADJUSTER TOOL DPS D29
T016-372 7244 573 SOCKET CAM SCREW DPS D9
T016-373 7244-447/1 SPARE GLASS DPS D22
T016-376 1804-423 MICRO ADJUSTER DPC D29
T016-377 1804-800 ADVANCE SLEEVE PULLER D45
T016-378 1804-492 DRIVE INSERT 17MM D45
T016-379 1804-481 T/LEVER SETING PIECE D44
T016-380 1804-4 9 ADVANCE PLUG/SPRING DPC D29
T016-381 1804 4 4 ADJUSTER D44
T016-382 1804 482 PLATE D45
T016-384 1804-521 PULLER D45
T016-385 1804-417 H/ROTOR HOLDER D44
T016-388 1804-401 SOCKET CAM SCREW DPC D9
T016-389 1804 8 1 ADVANCE GAUGE DPC D22
T016-390 7144 220 ALLEN KEY ROTOR PLUG D9
T016-391 7144 773 QUILL SHAFT SPANNER DPA D13
T016-392 7144-875 MAX FUEL ADJUSTER DPA D29
T016-394 7244-404 DRIVE PLATE SPANNER D13
T016-395 7144-760 TESTING TOOL D/SHAFT SEALS DPA D46
T016-396 7144-744 SPANNER DPA D46
T016-397 7244 571 TRANSFER PRESSURE ADJUSTER D30
T016-398 7144-559 STOP LEVER SETTING TOOL DPA D46
T016-399 7144-511A MAX FUEL SPANNER DPA D13
T016-400 7144-508B M/VALVE ALIGNMENT TOOL DPA D46
T016-401 7144-482 TORQUE WRENCH ADAPTOR D46
T016-402 7244-59 ADVANCE GAUGE DPA D22
T016-403 7144-4 9G TRANSFER PRESSURE ADJUSTER D30
T016-404 7144-261 SOCKET ALLEN KEY DPA D/SHAFT D9
T016-405 7144-459 SEAL GUIDE DPA D38
T016-406 7144-262 HP TIMING ADAPTOR D45
T016-407 704 895 METERING VALVE ASSEMBLY ROD D38
T016-408 7044-889 SOCKET ROTOR DPA D9
T016-409 7044 893A OIL SEAL EXTRACTOR D45

Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-410 DT123A ASSEMBLY SHAFT D46


T016-411 ARD30 THROTTLE SPRING D44
T016-412 7244-412 TIMING GAUGE D46

MERLIN DIESEL SYSTEMS LTD


T016-413 7144-508C M/VALVE ALIGNMENT TOOL DPA D46
T016-414 DT 23B BACKPLATE ASSEMBLY PLATE D46
T016-415 7144-499 TRANSFER PRESSURE ADJUSTER D30
T016-416 7244 32 SPLINED INSERT FOR UPRATED D46
T016-417 7244-26E INSERT 50MM D46
T016-418 7244-401 SOCKET DPA D10
T016-419 7144-877 OIL SEAL COMPRESSOR DPA D46
T016-420 7144-894 GOVERNOR WEIGHT MOUNT BLOCK D46
T016-421 7244-4 0A TRANSFER PRESSURE ADJUSTER D30
T016-423 724 26D INSERT 46MM D46 I
N
T016-424 7244 28 INSERT FOR STANDARD PUMPS D46
T016-425 7244-29 SPACER D46
T016-426
T016-427
714 -890
7244-70A
LEAK TEST SLEEVE DPA BEDFORD
ADVANCE GAUGE PIN LONG DPA
D46
D21 D
T016-429 7144-14 CAM SCREW SOCKET D45
E
X
T016-430 7244-446 DAMPER NUT SPANNER D46
T016-432 7244-31 GEARED INSERT FOR UPRATED D46
T016-433 7244-30 TAPERED INSERT FOR UPRATED D46
T016-434 7244 27 INDEX TOOL DPA D32
T016-435
T016-437
7244-154
7044-550
OIL SEAL INSERTER
BARREL SEAT CUTTER B
D46
D45
2
T016-439 7044-636 END FLOAT GAUGE A D45
T016-440 7044-634 END FLOAT GAUGE AA D45
T016-441 7044 569A PLUNGER HOLDER BB D45
T016-442 7044-563 C/ROD REAMER D45
T016-443 7044-649 TAPPET LIFTER N,NN L/H D45
T016-444 7044-714 SHIM GAUGE N. NN D45
T016-446 TS16 BASE PLUG TOOL A AA D44
T016-447 7044-480 TAPPET LIFTER N,NN D45
T016-448 7044-655 D/VALVE SPANNER N,NN D45
T016-450 7044 703 PLATE D45
T016-451 7044 693A SOCKET CASTLE NUT D45
T016-452 7044-52 TAPPET LIFTER C D45
T016-453 7044-705 REAMER D45
T016-454 7044-102 TAPPET LIFTER B D45
T016-455 AR 21 RACK SETTING DEVICE D44
T016-456 ET658 CONTROL ROD BUSH SOCKET D46
T016-457 ARD3 RACK SETTING DEVICE D44
T016-458 AR 1 RACK SETTING DEVICE B D44
T016-459 TS30 CONTROL ROD BUSH TOOL A,AA D44
T016-460 7044-112B KEY SOCKET SF D45
T016-461 7044-648 TAPPET LIFTER N,NN R/H D45
T016-462 7044 104 TAPPET SPANNER D45
T016-463 7044-692 EXTRACTOR D45
T016-464 7044-99 DELIVERY VALVE EXTRACTOR D17
T016-465 7044-66 GOVERNOR SPRING COMPRESSION D30
T016-466 7044-65 KEY SPANNER B D45
T016-467 7044-1 3 GOVERNOR SHAFT REAMER BR, W D45
T016-468 7044-4 REAMER D45
T016-469 7044-8 GOVERNOR PULLER A D45
T016-470 7044-7 6 DELIVERY VALVE EXTRACTOR 5MM D17
T016-471 7044-4 PHASING SPANNER D45
T016-472 724 34 C/SHAFT ENDFLOAT GAUGE C D46
T016-473 7144-436B BEARING EXTRACTOR OUTER RACE D45
T016-474 7144 468 GOVERNOR PULLER SF D45

Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-475 7144-122 TAPPET LIFTER A D45


T016-477 7144-743 TAPPET FORCEPS D46
T016-479 7044-707 SPANNER D45

MERLIN DIESEL SYSTEMS LTD


T016-480 7144-436C BEARING EXTRACTOR D45
T016-481 7144-435B BEARING EXTRACTOR INNER RACE D45
T016-482 7244-50 D/VALVE EXTRACTOR C D46
T016-483 7244 72 PLUNGER HEAD CLEARANCE D46
T016-484 7244-81 TOOL AA PUMP D46
T016-485 7144-903A D/VALVE EXTRACTOR A D46
T016-486 7144-903C D/VALVE EXTRACTOR BPE B D46
T016-487 7244-188 TAPPET ADJUSTING SPANNER D46
T016-488 7144-8 9 PLUNGER HEAD GAUGE BB D46
T016-489 704 696 HOOK D45 I
N
T016-490 7044 718 CUTTER N D45
T016-491 7044-730A KEY CASTLE NUT D45
T016-492
T016-493
704 -733
7044-740
RING
ADJUSTER TOOL
D45
D45 D
T016-494 7044-768 D/VALVE EXTRACTOR 6MM A D45
E
X
T016-496 7144-493 TAPPET LIFTER BB D46
T016-497 7044-839 PLUG D45
T016-498 7144-15 EXCESS FUEL DEVICE SPANNER D45
T016-499 7044 832 VALVE D45
T016-500
T016-501
7044-740A
7044-825
ADJUSTER TOOL
VALVE
D45
D45
2
T016-502 7144-229 EXTRACTOR TAPER BEARING N D45
T016-503 7144-180 TAPPET SPANNER D45
T016-504 7144 435A BEARING EXTRACTOR INNER RACE D45
T016-505 7044-852 D/VALVE EXTRACTOR 7MM D45
T016-506 7044-700A RING SPANNER D45
T016-507 7044-109 CONTROL ROD REAMER D45
T016-508 7144-879 SOCKET D46
T016-509 7244-176 BEARING EXTRACTOR D46
T016-510 7244-2 8 TEST PIECE D46
T016-512 7244 220 SOCKET D46
T016-513 7244 251 SOCKET ALLEN KEY 6MM D10
T016-514 7244-413 BELT TENSION TOOL D46
T016-515 7244-74 SOCKET D46
T016-516 DT202 BARREL SEAT CUTTER D46
T016-519 EFML 1 PULLER BOSCH D17
T016-520 ET003 BASE PLUG REMOVER D46
T016-521 ET033 D/VALVE EXTRACTOR D46
T016-522 ET049 D/VALVE EXTRACTOR D46
T016-523 ET099 D/VALVE EXTRACTOR D46
T016-524 ET105 BASE PLUG REMOVER D46
T016-525 ET894 SPANNER D46
T016-526 ET990 MAX FUEL ADJUSTER D46
T016-527 KDEP2906 COUPLING SPANNER 10MM D13
T016-529 TS36 PIPE SPANNER 3/8 X 7/16 D13
T016-530 TS36A PIPE SPANNER 18 X 25MM D14
T016-531 7244-289 RAMP SETTING TOOL GV D46
T016-535 ST162 CONE SEAT CUTTER D44
T016-536 ST211 GUIDE D44
T016-537 ST210 GUIDE D44
T016-539 ST183 END FLOAT GAUGE HOLDER D44
T016-540 ST170 HOLDER D44
T016-541 ST1 6 FLAT SEAT CUTTER D44
T016-543 ST133 SPANNER DELIVERY VALVE D14
T016-544 ST190 EXTRACTOR D44

Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-546 TS5 SPANNER D44


T016-548 ST119 FLAT SEAT CUTTER 19MM D44
T016-549 ST23 8MM DV EXTRACTOR D44

MERLIN DIESEL SYSTEMS LTD


T016-560 ST153 PULLER D44
T016-561 ST182 PLATE D44
T016-562 ST146 BARREL SEAT CUTTER D44
T016-563 AR 31 RACK SETTING DEVICE GARDNER D44
T016-564 ARD11 RACK SETTING DEVICE GM53, 71 D44
T016-565 ARD12 RACK SETTING DEVICE GM110 D44
T016-566 ST1032 TACHO ASSY. TOOL D44
T016-567 23093 GAUGE SET D47
T016-568 19965 BRACKET DM DB DB2 D47
T016-569 14490 SPANNER AUTO ADVANCE D47 I
N
T016-570 13369 DRIVE SHAFT SLEEVE D47
T016-571 13375 TOOL D47
T016-572
T016-573
133 1
20400
DRIVE SHAFT SEAL COMPRESSOR
TIMING LINE LOCATOR DC
D47
D47 D
T016-574 16314 PILOT TUBE MANDREL D47
E
X
T016-575 16315 INSTALLATION SPACER D47
T016-576 18332 END CAP GAUGE D47
T016-577 18338 SLEEVE D47
T016-578 19930 BRACKET DM D47
T016-579
T016-580
20029
20548
BRACKET D DB DC DB2
SOCKET STANADYNE
D47
D47
2
T016-581 21178 CAM SCREW BUSH D47
T016-582 16313 GOVERNOR WEIGHT RETAINER D47
T016-584 19927 PULLER F&M D47
T016-586 24148 CIRCLIP TOOL D47
T016-587 AV732 PULLER D44
T016-588 AV610 SOCKET TOOL D44
T016-589 AV121 PULLER DELIVERY VALVE WASHER D44
T016-590 AV787 PULLER D44
T016-592 AV756 HOLDER D44
T016-593 AV274 TOOL D44
T016-594 AV118 GOVERNOR SPRING COMPRESSION D44
T016-595 AV763 FORCEPS D44
T016-596 AV609 GOVERNOR PULLER D44
T016-598 212 665 DIAL GAUGE HOLDER D47
T016-599 208 946 RACK SETTING ADAPTOR D47
T016-600 250 883 TOOL 14MM D47
T016-601 250 896 SETTING TOOL D47
T016-602 320 523 PUMP SUPPORT BRACKET D47
T016-603 200 293 TOOL D47
T016-604 251 460 EXTRACTOR 20MM CONE D47
T016-605 216 031 FRONT BEARING EXTRACTOR D47
T016-607 251 680 MOUNTING FLANGE D47
T016-608 251 623 BRACKET D47
T016-609 251 315 TOOL D47
T016-610 204 809 EXTRACTOR DRIVE COUPLING D47
T016-611 251 515 TOOL D47
T016-612 214 979 INSERT TOOL REAR BEARING D47
T016-613 251 38 TOOL 14MM D47
T016-615 320 442 KEY 14MM D47
T016-616 250 825 TOOL D47
T016-617 215 088 INSERT TOOL TAPPET BODY D47
T016-618 215 071 RACK SETTING ADAPTOR D47
T016-619 214 988 JIG ASSEMBLY HYD HEAD D47
T016-620 251 911 SOCKET D47

Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-621 ST150 SOCKET DELIVERY VALVE 5/8" D10


T016-622 TORX SCREWDRIVER 4.2MM 2MM D14
T016-623 TORX SCREWDRIVER 8.3MM 3.5MM D14

MERLIN DIESEL SYSTEMS LTD


T016-624 SOCKET TORX 8.3MM 3.5MM HOLE D10
T016-625 PULLER BMW CP1 A3 D18
T016-626 TORX SOCKET T40 RENAULT CP2 A11
T016-627 TORX SCREWDRIVER T40 RENAULT A11
T016-628 TIMING PIN BMW TD (LONG) D32
T016-629 TIMING PIN BMW TD (SHORT) D33
T016-630 1 688 130 030 DIAL GAUGE HOLDER PE P D24
T016-631 CLAMP WITH 2 RODS PE P D25
T016-633 DIAL GAUGE 5MM BOSCH/DELPHI D23
T016-634 DIAL GAUGE HOLDER LONG VE D24 I
N
T016-635 EXTRACTOR BMW TD PUMP PULLEY D18
T016-639 1 688 130 021 PRE-STROKE GAUGE HOLDER 16M X D26
T016-640
T016-641 1 687 233 012
OIL SEAL INSERTER DPC
DIAL GAUGE 30MM WITH SPRING
D38
D23 D
T016-642 TIMING PIN RENAULT D33
E
X
T016-643 REDUCTION FOR ADV. PROBE D22
T016-644 AR 20/1 TIMING DISC DP200 D33
T016-645 7244-578 PLATE FOR T/DISC DP200 D33
T016-647 EXTRACTOR ALFA ROMEO 75/33 D18
T016-648
T016-650
KDEP1880
7244-630
DIAL GAUGE HOLDER 10X1MM VE
TRANSFER PRESSURE ADAPTOR
D24
D31
2
T016-651 7244-598 TRANSFER PRESSURE ADJUSTER D30
T016-652 7244-603 TRANSFER PRESSURE ADJUSTER D31
T016-653 1 687 233 011 DIAL GAUGE 10MM D23
T016-654 KDEP2931/2 PRE-STROKE ADAPTOR 13.5 X 2MM D26
T016-656 KDEP1077 TIMING PIN MERCEDES 190D D33
T016-658 0 986 612 590 CHECKING DEVICE MERCEDES EDC D37
T016-659 MDS3738 SOCKET MERCEDES 250 D10
T016-660 7244-275/A GAUGE KIT CAMBOX PRESSURE D31
T016-662 0 986 612 19 SOCKET FOR VOLUME MAGNETIC D10
T016-663 SOCKET PENTAGONAL FOR ZEXEL D11
T016-664 PULLER BMW 525 TDS D18
T016-665 1804-644 TIMING PIN MERCEDES EPIC D33
T016-666 1804-610/615 TIMING KIT DPC D34
T016-668 7244-584 SOCKET SCREW ADJUSTER D11
T016-669 7244 438 SOCKET TORX T25 DPS, DP200 D11
T016-670 REAMER FOR 20MM DRI$VE SHAFT D37
T016-671 PULLER 28X1.5MM FIAT 690 D18
T016-672 SETTING/LOCKING KIT D34
T016-675 0 986 612 427 TAPPET LIFTER KIT FOR CP3 A11
T016-675L TAPPET LIFTER KIT FOR 110 A11
T016-676 PULLERS, UNIVERSAL SET FOR VP D18
T016-677 0 986 612 200 INSERT TOOL LOW PRESSURE A11
T016-678 0 986 612 201 INSERT TOOL LOW PRESSURE A11
T016-679 0 986 612 205 INSERT TOOL LOW PRESSURE A12
T016-680 0 986 612 22 ROTARY SHAFT SEAL INSERTER A12
T016-681 TORX SOCKET FOR SUCTION VALVE A12
T016-682 RE-BUSHING TOOL KIT CP3 A12
T016-683 RE-BUSHING TOOL KIT CP1 A12
T016-684 HIGH IMPACT TORX SOCKET SET A16
T016-685 KD P1056 PULLER TAPPET PLUG MW D19
T016-693 FUEL CONNECTION KIT CP1-K A21
T016-694 TRANSFER PRESSURE ADAPTOR A21
T016-695 TRANSFER PRESSURE ADAPTOR A21
T016-697 TRANSFER PRESSURE ADAPTOR A21

Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T016-698 TRANSFER PRESSURE ADAPTOR A21


T016-699 TRANSFER PRESSURE ADAPTOR A21
T016-701 0 986 612 991 SOCKET FOR INLET CONNECTORS A12

MERLIN DIESEL SYSTEMS LTD


T016-702 DRIVE SEAL TOOL BOSCH A13
T016-703 YDT351 2 ,7,72,73 BEARING/OILSEAL TOOL KIT DELPHI A15
T016-704 RAIL PLUG SOCKET 3 PIN DELPHI A6
T016-705 DRIVE GEAR PULLER DELPHI A6
T016-708 PRESSURE SENSOR ADAPTOR A15
T016-709 DRV VALVE DISMANTLING TOOL A13
T016-711 MDS3109 PRE-STROKE GAUGE 12 & 14MM D26
T016-713 MDS3119 OPEL 1.6 CAMSHAFT HOLDER D34
T016-714 MDS3120 DIAL GAUGE HOLDER M-RSF D25
T016-715 MDS3121 RENAULT 18/20 PULLEY CLIP D34 I
N
T016-716 MDS3122 PERKINS PRIMA TIMING PEG D34
T016-717 MDS3123 FORD 1.8D T PEG CAV D34
T016-718
T016-719
MD 3124
MDS3237
FORD 1.8D T PEG BOSCH
ACCELERATOR LEVER DPC
D35
D38 D
T016-720 MDS3483 FREIGHT ROVER COUPLING D35
E
X
T016-721 1804-652 BEARING FIT TOOL EPIC 70 D39
T016-722 1804-653 OIL SEAL FIT TOOL EPIC 70 D39
T016-723 1804-654 FRONT BEARING TOOL EPIC 70 D39
T016-724 1804 660 SHAFT SEAL REMOVAL TOOL EPIC 70 D39
T016-725
T016-726
1804-667 COLLAR EPIC 70
SPRING COMPRESSION TOOL
D39
D37
2
T016-801 TIMING KITVCFIAT/IVECO MULTIJET A3
T016-802 TIMING KIT RENAULT 2.2, 2.5 Dci A3
T016-802N TIMING KIT (NEW TYPE) RENAULT A3
T016-803 TIMING KIT IVECO A3
T016-804 TIMING KIT RENAULT, PEUGEOT, A7
T016-805 MOUNTING TOOL FORD DURATORQ A3
T016-806 PUMP PULLER & STROKE HOLDING A4
T016-807 YDT201 TIMING KIT ENGINE & CAMSHAFT A6
T016-808 YDT202 TIMING KIT FORD LYNX CAMSHAFT A6
T016-809 YDT250 TIMING/TOOL KIT A6
T016-815 YDT381 TIMING KIT SSANGYONG A6
T016-816 YDT410 FALSE ACTUATOR KIT A8
T016-822 ADAPTOR - DUMMY REGULATOR A21
T016-824 0 986 611 89 SERATED SOCKET 12 X 24 FOR LP A13
T016-825 0 986 611 65 MOUNTING MANDREL FOR GEAR A13
T016-826 0 986 611 675 MOUNTING MANDREL FOR GEAR A13
T016-827 0 986 612 911 RETURN VALVE ASSEMBLY TOOL A13
T016-827NG 0 986 612 11 RETURN VALVE ASSEMBLY TOOL A13
T016-828 0 986 612 970 PRESS IN TOOL CP1-H A14
T016-829 0 986 613 153 FILTER EXTRACTOR TOOL CP1-H A14
T016-830 0 986 613 154 FILTER INSERT TOOL CP1-H A14
T016-831 0 986 613 169 ASSEMBLY TOOL CPI-H A14
T016-832 0 986 613 161 ASSEMBLY TOOL CP1-H A14
T016-833 0 986 613 165 PULLER TOOL CP1-H A14
T016-835 MDS3733 EXTRACTOR HEATSHIELD WASHER D19
T016-836 M3734 EXTRACTOR HEATSHIELD WASHER D19
T016-839 MDS3745 EXTRACTOR V BELT D19
T016-840 MDS3746 PULLER BAR TYPE D19
T016-842 MDS3755 SOCKET DPC SIDE COVER D11
T016-843 MDS3756 TIMING PEG PEUGEOT/CITROEN D35
T016-844 MDS3763 TAPPET LIFTER P D20
T016-845 MD 3544 EXTRACTOR FORD 1.6 D19
T016-846 DIAL GAUGE 0-50MM (0.1MM) USE D23
T016-847 1 688 130 237 DIAL GAUGE HOLDER FOR T016-846 D24

Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T017-000 TOOL KIT TIMING BOSCH/DELPHI D40


T017-000A MDS3093 TOOL KIT TIMING LATE DPC D40
T017-001 TOOL KIT A D40

MERLIN DIESEL SYSTEMS LTD


T017-002 TOOL KIT P D40
T017-004 TOOL KIT P8500 D40
T017-005 TOOL KIT MW D40
T017-006 MDS3052 TOOL KIT VA D41
T017-007A TOOL KIT VE D41
T017-008 ENGINE TIMING KIT VE D41
T017-016 TOOL KIT DPA D41
T017-017 TOOL KIT DPS D41
T017-019 99- 000 TOOL KIT CAV INLINE (99-1000) D42
T017-021 TOOL KIT DP200 D41 I
N
T017-024 99-500 TOOL KIT CUMMINS PT D42
T017-028 99-703 HYDRAULIC GOVERNOR KIT CAV D42
T017-030
T021-003
99-890 TOOL KIT WORKSHOP DPA
NEEDLE LIFT GAUGE IMPERIAL
D42
E3 D
T021-004 NEEDLE LIFT GAUGE METRIC E3
E
X
T021-005 INJECTOR STRIPPING JIG E3
T021-006 INJECTOR EXTRACTOR KIT E3
T021-009 INJECTOR CLEANING KIT MARINE E3
T021-011 NOZZLESCOPE E3
T021-012
T021-015
BULB FOR T021-011
30MM MERC CASTLENUT INJ
E3
E5
2
T021-016 MDS3479 27MM INJ SOCKET VARIOUS E5
T021-017 22MM INJECTOR SOCKET VW POLO E5
T021-018 MDS3720 22MM WINDOW SOCKET MERC C E5
T021-019 INJECTOR HOLDER C.RAIL 13, 15 MM A20 E8
T021-020 INJECTOR HOLDER SPRINTER, E8
T021-021 INJECTOR HOLDER NISSAN 19, E8
T021-022 MDS3480 30MM INJ SOCKET MERCEDES E5
T021-023 21MM SOCKET TOYOTA E5
T021-024 22MM WINDOW SOCKET PEUGEO E6
T021-027 INJECTOR TEST ADAPTOR MAN 464 A22
T021-028 INJECTOR HOLDER 28MM E8
T021-029 28MM INJ SOCKET SCANIA E6
T021-030 28MM WINDOW SOCKET E6
T021-031 27MM WINDOW SOCKET E6
T021-032 24MM CUMMINS B INJ SOCKET E6
T021-033 VECTRA INJ. TEST ADAPTOR E10
T021-034 KDEP2900 NOZZLE CLEANING KIT E4
T021-035 INJECTOR EXTRACTOR IVECO A4 E11
T021-036 INJECTOR EXTRACTOR MERCEDES A4 E11
T021-036A INJECTOR EXTRACTOR MERCEDES A4 E11
T021-037 INJECTOR EXTRACTOR VW LUPO E11
T021-038 INJECTOR EXTRACTOR ALFA 156, A4 E11
T021-039 MDS3750 INJECTOR TEST ADAPTOR E10
T021-040 INJECTOR TEST ADAPTOR E10
T021-041 27MM INJECTOR SOCKET NISSAN E6
T021-042 TORX SOCKET VW LUPO EUI E7
T021-044 INJECTOR HOLDER SOCKET MERC E7
T021-045 NOZZLE PRICKER WIRE 0.12, 0.20, E4
T021-046 PRICKER WIRE HOLDER E4
T021-047 BRASS WIRE BRUSH E4
T021-048 INJECTOR EXTRACTOR MERCEDES A4 E11
T021-048A BOSCH ADAPTOR M27X1 FOR A5 E11
T021-049 27MM CASTLE SOCKET MERCEDES E7
T021-100 MDS3329 INJECTOR TESTER400 BAR EFEP60H E4

Page 15

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T021-200 YDT278 SEALED RAIL DIAGNOSTIC KIT A8


T021-201 YDT275 BACKLEAK CONNECTORS DELPHI A23
T021-202 YDT276 BACKLEAK CONNECTORS BOSCH A22

MERLIN DIESEL SYSTEMS LTD


T021-203 YDT500 SEALED RAIL DIAGNOSTIC KIT A8
T021-205 0 986 612 22 BOSCH PIEZO BACKLEAK PIPE ASSY A22
T021-300 S300 S300-1 COMMON RAIL TEST SYSTEM A28
T021-301 ADAPTOR CABLE DELPHI FOR A28
T021-303 ADAPTOR CABLE BOSCH FOR A28
T021-304 ADAPTOR CABLE PIEZO FOR S300-1 A28
T021-305 ADAPTOR CABLE UNIVERSAL FOR A28
T021-306 S300-1 MAIN LEAD FOR S300-1 A28
T021-770 MDS3727 85 INJ SHIM JAPANESE TYPE 1.85X20 E12
T021-771 MDS3727180 INJ SHIM JAPANESE TYPE 1.80X20 E12 I
N
T021-772 MDS3727175 INJ SHIM JAPANESE TYPE 1.75X20 E12
T021-773 MDS3727170 INJ SHIM JAPANESE TYPE 1.70X20 E12
T021-774
T021-775
MD 3727165
MDS3727135
INJ SHIM JAPANESE TYPE 1.65X20
INJ SHIM JAPANESE TYPE 1.35X20
E12
E12 D
T021-776 MDS3727120 INJ SHIM JAPANESE TYPE 1.20X20 E12
E
X
T021-777 MDS3727110 INJ SHIM JAPANESE TYPE 1.10X20 E12
T021-778 MDS3727100 INJ SHIM JAPANESE TYPE 1.00X20 E12
T021-779 MDS3727010 INJ SHIM JAPANESE TYPE 0.10X20 E12
T021-780 MDS3727005 INJ SHIM JAPANESE TYPE 0.05X20 E12
T021-789
T021-790
MDS3352190
MDS3352170
INJ SHIM CAR TYPE 1.90X10
INJ SHIM CAR TYPE 1.70X10
E12
E12
2
T021-791 MDS3352165 INJ SHIM CAR TYPE 1.65X10 E12
T021-792 MDS3352160 INJ SHIM CAR TYPE 1.60X10 E12
T021-793 MDS3352095 INJ SHIM CAR TYPE 0.95X10 E12
T021-794 MDS3352085 INJ SHIM CAR TYPE 0.85X10 E12
T021-795 MDS3351140 INJ SHIM TRUCK TYPE 1.40X10 E12
T021-796 MDS3351115 INJ SHIM TRUCK TYPE 1.15X10 E12
T021-797 MDS3351080 INJ SHIM TRUCK TYPE 0.80X10 E12
T021-798 MDS3351 INJ SHIM KIT TRUCK TYPE E12
T021-799 MDS3352 INJ SHIM KIT CAR TYPE E12
T021-800 MDS3422 INJECTOR HOLDER MERCEDES E8
T021-801 MDS3429 INJECTOR HOLDER FIAT LARGE E8
T021-802 MDS3427 INJECTOR HOLDER FIAT E9
T021-803 MDS3351120 INJ SHIM TRUCK TYPE 1.20X10 E12
T021-804 MDS3351130 INJ SHIM TRUCK TYPE 1.30X10 E12
T021-805 MDS3351180 INJ SHIM TRUCK TYPE 1.80X10 E12
T021-806 MDS3351185 INJ SHIM TRUCK TYPE 1.85X10 E12
T021-807 MDS3351195 INJ SHIM TRUCK TYPE 1.95X10 E12
T021-808 MDS3352105 INJ SHIM CAR TYPE 1.05X10 E12
T021-809 MDS3352110 INJ SHIM CAR TYPE 1.10X10 E12
T021-810 MDS3352130 INJ SHIM CAR TYPE 1.30X10 E12
T021-811 MDS3352 35 INJ SHIM CAR TYPE 1.35X10 E12
T021-812 MDS3352150 INJ SHIM CAR TYPE 1.50X10 E12
T021-813 MDS3352175 INJ SHIM CAR TYPE 1.75X10 E12
T021-814 MDS3352180 INJ SHIM CAR TYPE 1.80X10 E12
T021-815 MDS3352185 INJ SHIM CAR TYPE 1.85X10 E12
T021-816 MDS3352195 INJ SHIM CAR TYPE 1.95X10 E12
T021-817 MDS3727105 INJ SHIM JAPANESE TYPE 1.05X20 E12
T021-818 MDS3727115 INJ SHIM JAPANESE TYPE 1.15X20 E12
T021-819 MDS3727140 INJ SHIM JAPANESE TYPE 1.40X20 E12
T021-820 MDS3727160 INJ SHIM JAPANESE TYPE 1.60X20 E12
T021-821 MDS3727195 INJ SHIM JAPANESE TYPE 1.95X20 E12
T021-898 MD 3431 INJECTOR STRIP JIG ROTODIESEL E9
T021-899 MDS3434 INJECTOR STRIP JIG CUMMINS E9
T021-900 STU651 INJECTOR NOZZLE SPANNER D44

Page 16

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T021-901 3375518/9 INJECTOR NOZZLE SPANNER D44


T021-902 ST1303 INJECTOR NOZZLE SPANNER D44
T021-903 3375048 INJECTOR NOZZLE SPANNER D44

MERLIN DIESEL SYSTEMS LTD


T021-904 ST490 REAMING PLATE D44
T021-906 ST669 ADJUSTER D44
T021-908 ST708 BURNISHING TOOL D44
T021-909 ST718 SEATING TOOL D44
T021-910 ST955 SEAT CUTTER D44
T021-912 ST934 INJECTOR NOZZLE SPANNER D44
T021-913 UNIVERSAL TOOL TO TEST E10
T021-914 INJECTOR HOLDER GOLF E9
T021-915 INJECTOR HOLDER MERCEDES E9
T021-916 CYL HEAD REAMER KIT FOR A7 I
N
T021-917 INJECTOR PULLER MERCEDES A5
T021-918N INJECTOR TEST ADAPTOR A22
T021-919
T021-920
INJECTOR TEST ADAPTOR MACK 2,
INJECTOR TEST ADAPTOR
E10
A22 D
T021-921 PILOT VALVE TOOL 6.5MM A17
E
X
T021-922 INJECTOR HOLDER 14, 16, 20MM A20
T021-923 INJECTOR EXTRACTOR MERCEDES A5
T021-924 TOOL KIT FOR LAPPING CR A20
T021-925 UNIVERSAL INJECTOR STRIPPING A20
T021-926
T021-927
PILOT VALVE TOOL 7.5MM
SOCKET SIEMENS 1.4/1.6 PSA FORD
A20
A19
2
T021-928 NOZZLE ADAPTOR 17.5MM X 8 A17
T021-929 INJECTOR PULLER SIEMENS A7
T021-930 FIBRE RING PULLER KIT A20
T021-931 WINDOW SOCKET 27 MM MAN A17
T021-932 0 986 611 481 INJECTOR REMOVAL TOOL A5
T021-933 SOCKET BOSCH CRIN A17
T021-934 INJECTOR TEST ADAPTOR DENSO A23
T021-935 INJECTOR TEST ADAPTOR DENSO A23
T021-937 0 986 613 32 10MM TORX SOCKET BOSCH A17
T021-937A 0 986 613 31 12MM TORX SOCKET BOSCH A17
T021-938 NOZZLE ADAPTOR KIT 14,15,17,19MM A17
T021-939 SHIM KIT IDLE 5,50MM DIAMETER A18
T021-940 SHIM KIT SOLENOID 4.50MM A18
T021-941 WASHER KIT SOLENOID HEXAGONAL A18
T021-942 WASHERS KIT SOLENOID 15.70MM A18
T021-943 SPACERS KIT 5.90MM DIAMETER A18
T021-944 SHIM KIT PHASE 2 2.25MM A18
T021-945 DENSO BACKLEAK CONNECTORS A23
T021-946 EXTRACTOR FIBRE RING BOSCH CR A19
T021-947 BALLBEARING STROKE MEASURING A19
T021-948 0 986 613 613 INJECTOR ASSEMBLY TOOL M27 A19
T021-949 INJECTOR TEST ADAPTOR MAN A22
T021-950 INJECTOR TEST ADAPTOR VOLVO A23
T021-951 NOZZLE ADAPTOR 16.0MM X 8 A17
T021-952 0 986 613 40 FIBRE RING INSERT TOOL CR-CRINJ A19
T022-001 MDS3333 QUICK ACTION PIPE E13
T022-002 MDS3334 NYLON NIPPLES E13
T022-003 MDS3335 A-SIZE SPLIT ADAPTOR E13
T022-004 MDS3337 18 X 1.5MM T SIZE SPLIT ADAPTOR E13
T022-005 MDS3310 16 X 1.5MM SPLIT ADAPTOR E13
T022-006 MDS3336 GARDNER SPLIT ADAPTOR E13
T022-007 MD 3338 CAT 9/16" SPLIT ADAPTOR E13
T022-008 MDS3339 CAT 5/8" SPLIT ADAPTOR E13
T022-008A 5/8" X 1.5MM SPLIT ADAPTOR LONG E14

Page 17

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T022-009 MDS3415 14 X 1.5MM SPLIT ADAPTOR LONG E14


T024-001 HK119 SULZER RD 90/96 LAP E15
T024-002 HK173 MAN 11MM LAP E15

MERLIN DIESEL SYSTEMS LTD


T024-003 HK178 MAN LAP E15
T024-004 HK084 6MM S/STEM 'S' SIZE LAP E15
T024-005 HK083 6MM L/ 'S' SIZE LAP E15
T024-006 HK087 LEYLAND LATE TYPE LAP E15
T024-007 HK110 4.5MM L/STEM AMBAC LAP E15
T024-008 HK098 10MM L/STEM 'U' SIZE LAP E15
T024-009 HK081 6MM BOSCH/FIAT LAP E15
T024-010 HK082 5MM S/STEM 'S' SIZE LAP E15
T024-011 HK088 GARDNER LW LAP E15
T024-012 HK112 GARDNER LX LAP E15 I
N
T024-013 HK085 6MM S/STEM 'T' SIZE LAP E15
T024-014 HK095 8MM L/STEM 'T' SIZE LAP E15
T024-015
T024-016
HK086
HK096
7MM S/STEM 'T' SIZE LAP
8MM S/STEM 'U' SIZE LAP
E15
E15 D
T024-017 HK097 10MM 'U' SIZE LAP E15
E
X
T024-018 HK099 12MM L/STEM 'V' SIZE LAP E15
T024-019 HK 17 4MM L/STEM 'P' SIZE LAP E15
T024-020 HK 80 PIELSTICK PC2 LAP E15
T024-021 HK206 SULZER RD 90 LAP E15
T024-022
T024-023
HK207
HK208
SULZER RD 56 LAP
PIELSTICK PC3 LAP
E15
E15
2
T024-024 HK114 5MM L/STEM 'S' SIZE LAP E15
T024-025 HK115 5.5MM L/STEM 'S' SIZE LAP E15
T024-026 HK154 6MM LAP E16
T024-027 HK 51 5MM LAP E16
T024-028 HK080 16MM L/STEM 'V' SIZE LAP E15
T024-035 HK123 TIP FOR T024-005, 009, 012, 024, 025 E15
T024-036 HK124 TIP FOR T024-001, 006, 007,019 E15
T024-037 HK121 TIP FOR T024-004, 014, 015 E15
T024-038 HK 27 TIP FOR T024-008, 017 E15
T024-039 HK 22 TIP FOR T024-010 E15
T024-040 HK125 TIP FOR T024-011 E15
T024-041 HK 20 TIP FOR T024-013 E15
T024-042 HK126 TIP FOR T024-016 E15
T024-043 HK 30 TIP FOR T024-022 E15
T024-044 HK 31 TIP FOR T024-002 E15
T024-045 HK128 TIP FOR T024-018 E15
T024-046 HK193 TIP FOR T024-020 E15
T024-047 HK 98 TIP FOR T024-021 E15
T024-048 HK200 TIP FOR T024-023 E15
T024-049 HK129 STONE TIP 16MM V SIZE E15
T024-055 MDS3388 4MM BOSCH P E16
T024-056 MDS3389 4.5MM BOSCH & JB E16
T024-058 MDS3391 5MM LONG STEM E16
T024-060 MDS3393 6MM LONG STEM E16
T025-001 EXTRA COURSE LAP PASTE E16
T025-002 MDS3586 COURSE LAPPING PASTE E16
T025-003 MEDIUM LAPPING PASTE E16
T025-004 MDS3588 FINE LAPPING PASTE E16
T025-005 MDS3589 SUPER FINE LAPPING PASTE E16
T031-3000 S3000 MERLIN S3000 COMMON RAIL TEST A29
T031-3210 CONNECTOR SIEMENS/BOSCH A9
T031-3211 CONNECTOR SIEMENS/BOSCH CP1 A9
T031-3212 CONNECTOR BOSCH CONNECTOR A9
T031-3213 CONNECTOR BOSCH CP1H, CP3 & A9

Page 18

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 2
MERLIN PART Nos.

PART No. ALT. PART No. DESCRIPTION SECTION/PAGE

T031-3214 CONNECTOR 2 POLE SUPER SEAL A9


T031-3215 CONNECTOR 2 POLE SUPER SEAL A9
T031-3216 9001-845 CONNECTOR KIT DELPHI EURO 3,4 A10

MERLIN DIESEL SYSTEMS LTD


T031-3217 9001-886 CONNECTOR KIT DELPHI EURO 5 A10

I
N
D
E
X

Page 19

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
MERLIN DIESEL SYSTEMS LTD
Manufacturers of Diesel Fuel Injection Test Equipment and Suppliers of Spare Parts

I
N
D
E
X

3
ALTERNATIVE
PART No. INDEX

EQUIPMENT & ACCESSORIES CATALOGUE


MERLIN DIESEL SYSTEMS LTD
Units 189-191, Bradkirk Place
Walton Summit Centre
Preston, Lancashire
PR5 8AJ. England

Tel: +44 (0)1772 314558


Fax: +44 (0)1772 314565

05/10
E-mail: equip@merlindiesel.com
Website: www.merlindiesel.com

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

0 681 443 014 T013-016 ISO 4010 TEST NOZZLE FOR TYPE IV C5
0 986 611 481 T021-932 INJECTOR REMOVAL TOOL A5
0 986 611 489 T016-824 SERATED SOCKET 12 X 24 FOR LP A13

MERLIN DIESEL SYSTEMS LTD


0 986 611 665 T016-825 MOUNTING MANDREL FOR GEAR A13
0 986 611 675 T016-826 MOUNTING MANDREL FOR GEAR A13
0 986 611 993 T016-015 PLUNGER SPRING COMPRESSION D36
0 986 612 200 T016-677 INSERT TOOL LOW PRESSURE A11
0 986 612 201 T016-678 INSERT TOOL LOW PRESSURE A11
0 986 612 205 T016-679 INSERT TOOL LOW PRESSURE A12
0 986 612 301 T016-302 GAUGE REGISTER EDC P D28
0 986 612 305 T016-303 PULSE WHEEL HOLDER EDC P D37
0 986 612 308 T016-304 POSITIONING GAUGE EDC P D28
0 986 612 422 T016-680 ROTARY SHAFT SEAL INSERTER A12 I
N
0 986 612 427 T016-675 TAPPET LIFTER KIT FOR CP3 A11
0 986 612 482 T016-305 TAPPET LIFTER P8500 D20
0 986 612 590
0 986 612 605
T016-658
T016-219
CHECKING DEVICE MERCEDES EDC
SOCKET 7.5MM VE EDC
D37
D6 D
0 986 612 653 T016-018 ADAPTOR PLATE FEED H TYPE D36
E
X
0 986 612 819 T016-662 SOCKET FOR VOLUME MAGNETIC D10
0 986 612 911 T016-827 RETURN VALVE ASSEMBLY TOOL A13
0 986 612 911 T016-827NG RETURN VALVE ASSEMBLY TOOL A13
0 986 612 922 T021-205 BOSCH PIEZO BACKLEAK PIPE ASSY A22
0 986 612 970
0 986 612 991
T016-828
T016-701
PRESS IN TOOL CP1-H
SOCKET FOR INLET CONNECTORS
A14
A12
3
0 986 613 153 T016-829 FILTER EXTRACTOR TOOL CP1-H A14
0 986 613 154 T016-830 FILTER INSERT TOOL CP1-H A14
0 986 613 161 T016-832 ASSEMBLY TOOL CP1-H A14
0 986 613 165 T016-833 PULLER TOOL CP1-H A14
0 986 613 169 T016-831 ASSEMBLY TOOL CPI-H A14
0 986 613 613 T021-948 INJECTOR ASSEMBLY TOOL M27 A19
0 986 613 631 T021-937A 12MM TORX SOCKET BOSCH A17
0 986 613 632 T021-937 10MM TORX SOCKET BOSCH A17
0 986 613 640 T021-952 FIBRE RING INSERT TOOL CR-CRINJ A19
1 680 130 041 T016-342 PLUNGER LIFT GAUGE A D28
1 680 750 008 T014-051 TEST PIPE 6 X 2 X 600 14-14 C9
1 680 750 014 T014-052 TEST PIPE 6 X 2 X 600 12-14 C9
1 680 750 015 T014-053 TEST PIPE 6 X 3 X 600 14-14 C9
1 680 750 016 T014-075 TEST PIPE 8 X 4 X 1500 20-18 C9
1 680 750 017 T014-054 TEST PIPE 6 X 2 X 840 12-14 C9
1 680 750 026 T014-055 TEST PIPE 6 X 3 X 600 14-18 C9
1 680 750 027 T014-076 TEST PIPE 8 X 4 X 1500 18-18 C9
1 680 750 028 T014-077 TEST PIPE 8 X 2 X 840 14-14 C9
1 680 750 060 T014-078 TEST PIPE 8 X 4 X 1000 14-18 C9
1 680 750 061 T014-079 TEST PIPE 8 X 4 X 1000 16-18 C9
1 680 750 067 014-080 TEST PIPE 6 X 3 X 1000 14-14 C9
1 680 750 069 T014-090 TEST PIPE 8 X 4 X 1500 18-18 C9
1 680 750 073 T014-056 TEST PIPE 6 X 2 X 450 12-14 C9
1 680 750 074 T014-081 TEST PIPE 8 X 3 X 1000 16-14 C9
1 680 750 075 T014-057 TEST PIPE 8 X 3 X 1000 14-14 C9
1 680 750 077 T014-084 TEST PIPE 8 X 4 X 1000 18-18 C9
1 680 750 078 T014-086 TEST PIPE 8 X 3 X 1500 20-18 C9
1 680 750 079 T014-087 TEST PIPE 8 X 3 X 1000 18-14 C9
1 680 750 084 T014-089 TEST PIPE 8 X 3 X 1500 20-14 C9
1 680 750 085 T014-058 TEST PIPE 6 X 1.6 X 350 12-14 C9
1 680 750 089 T014-083 TEST PIPE 8 X 3 X 600 14-14 C9
1 680 750 101 T014-085 TEST PIPE 6 X 1.6 X 450 14-14 VP C9
1 680 750 101 (092) T014-085F TEST PIPE FLEXI 6 X 1.6 X 450 14-14 C9
1 680 750 103 (094) T014-056F TEST PIPE FLEXI 6 X 2.5 X 450 12-14 C9

Page 2

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

1 680 793 010 T014-082 TEST PIPE 6 X 3 X 600 16-18 C9


1 682 329 038 T016-343 GOVERNOR SETTING GAUGE RQ D28
1 683 456 000 T015-150 12 X 1.5MM VE RETURN BANJO C12

MERLIN DIESEL SYSTEMS LTD


1 685 720 017 T012-019 MOUNTING FLANGE PES,A,M, B8
1 685 720 018 T012-020 MOUNTING FLANGE PES M 68MM Ø B8
1 685 720 060 T012-021 MOUNTING FLANGE 95MM Ø B9
1 685 720 062 T012-017 MOUNTING PLATE VA/VE 50MM Ø B8
1 685 720 159 T012-022 MOUNTING FLANGE 107MM Ø B9
1 685 720 208 T012-018 MOUNTING PLATE MERC 190D 74MM B8
1 685 720 219 T012-016 MOUNTING PLATE FORD 1.8/2.5 B8
1 685 720 239 T012-038 MOUNTING BRACKET H PUMP B11
1 686 430 010 T011-030 DRIVE COUPLING 20MM VE TRANSIT B3
1 686 430 026 T011-039 DRIVE COUPLING 25MM P SIZE A24 B5 I
N
1 686 430 034 T011-010 DRIVE COUPLING 30MM P SIZE B3
1 686 430 038 T011-013 DRIVE COUPLING 35MM (TD30 X B3
1 686 430 040
1 686 432 022
T011-012
T011-015
DRIVE COUPLING 35MM (TD40 X
DRIVE COUPLING MERC 190D
B3
B4 D
1 687 233 011 T016-653 DIAL GAUGE 10MM D23
E
X
1 687 233 012 T016-641 DIAL GAUGE 30MM WITH SPRING D23
1 687 233 015 T016-344 DIAL GAUGE 30MM D23
1 688 010 124 T012-015 UNIVERSAL MOUNTING BRACKET B8
1 688 010 129 T012-029 UNIVERSAL MOUNTING BRACKET B12
1 688 030 012
1 688 030 044
T012-028
T012-024
MOUNTING BLOCK PE B
MOUNTING BLOCK PE, A,
B10
B9
3
1 688 030 095 T012-027 MOUNTING BLOCK PE P RADIUS B10
1 688 030 141 T012-030 MOUNTING BLOCK PE P B12
1 688 030 147 T012-032 MOUNTING BLOCK PE A RADIUS B12
1 688 030 150 T012-033 MOUNTING BLOCK PE MW RADIUS B12
1 688 030 153 T012-031 MOUNTING BLOCK PE P RADIUS B12
1 688 030 170 T012-035 MOUNTING BLOCK H/R B12
1 688 030 184 T012-034 MOUNTING BLOCK PES P REAR B12
1 688 103 094 T013-026 ORIFICE PLATE 0.4 C5
1 688 103 095 T013-027 ORIFICE PLATE 0.5 C5
1 688 103 096 T013-028 ORIFICE PLATE 0.6 C5
1 688 103 097 T013-029 ORIFICE PLATE 0.7 C5
1 688 103 098 T013-030 ORIFICE PLATE 0.8 C5
1 688 110 028 T016-309 O RING INSERTER P D36
1 688 120 022 T012-023 MOUNTING CENTRE CLAMP B9
1 688 120 032 T012-025 MOUNTING BLOCK 45MM B9
1 688 130 021 T016-639 PRE-STROKE GAUGE HOLDER 16M X D26
1 688 130 030 T016-630 DIAL GAUGE HOLDER PE P D24
1 688 130 045 T016-346 PRE-STROKE GAUGE VE D25
1 688 130 046 T016-347 ADVANCE GAUGE VA D43
1 688 130 054 T016-348 ADVANCE GAUGE ADAPTOR VA D43
1 688 130 112 016-345 PRE-STROKE GAUGE HOLDER 24MM D25
1 688 130 121 T016-349 ADVANCE GAUGE VA D21
1 688 130 134 T016-350 DIAL GAUGE HOLDER MW D43
1 688 130 227 T016-351 ADVANCE GAUGE HIGH PRESSURE D21
1 688 130 237 T016-847 DIAL GAUGE HOLDER FOR T016-846 D24
1 688 130 240 T016-352 ADVANCE GAUGE VE D21
1 688 130 240A T016-353 SPARE GLASS VE D21
1 688 901 000 T013-001 1 688 901 000 TEST INJECTOR TYPE C3
1 688 901 015-020 T013-004 1 688 901 015-020 TEST INJECTOR C3
1 688 901 022 T013-002 1 688 901 022 TEST INJECTOR TYPE I C3
1 688 901 023/025/027 T013-003 1 688 901 023-025-027 TEST INJECTOR C3
1 688 901 101-110 T013-005 1 688 901 101-110 TEST INJECTOR C3
1 688 901 111/112/113 T013-006 1 688 901 111-112-113 TEST INJECTOR C4
1 688 901 114-117 T013-007 1 688 901 114-117 TEST INJECTOR C4

Page 3

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

1 688 901 987 T013-011 1 688 901 987 TEST NOZZLE FOR C5
1 688 901 988 T013-015 1 688 901 988 TEST NOZZLE FOR C5
1 688 901 990 T013-014 1 688 901 990 TEST NOZZLE FOR C5

MERLIN DIESEL SYSTEMS LTD


1 688 901 991 T013-013 1 688 901 991 TEST NOZZLE FOR C5
1 688 901 992 T013-017 ISO 1510 TEST NOZZLE FOR TYPE I C5
1 688 901 999 T013-012 1 688 901 999 TEST NOZZLE FOR C5
13369 T016-570 DRIVE SHAFT SLEEVE D47
13371 T016-572 DRIVE SHAFT SEAL COMPRESSOR D47
13375 T016-571 TOOL D47
14490 T016-569 SPANNER AUTO ADVANCE D47
16313 T016-582 GOVERNOR WEIGHT RETAINER D47
16314 T016-574 PILOT TUBE MANDREL D47
16315 T016-575 INSTALLATION SPACER D47 I
N
1804-401 T016-388 SOCKET CAM SCREW DPC D9
1804-410/11 T016-207 PUMP PLATE DPC/DPS D3
1804-417
1804-423
T016-385
T016-376
H/ROTOR HOLDER
MICRO ADJUSTER DPC
D44
D29 D
1804-442 T015-031 3/8" BSP X 8 X 1.25MM ADAPTOR DPC C12
E
X
1804-444 T016-381 ADJUSTER D44
1804-479 T016-380 ADVANCE PLUG/SPRING DPC D29
1804-481 T016-379 T/LEVER SETING PIECE D44
1804-482 T016-382 PLATE D45
1804-492
1804-521
T016-378
T016-384
DRIVE INSERT 17MM
PULLER
D45
D45
3
1804-610/615 T016-666 TIMING KIT DPC D34
1804-624 T016-242 SOCKET TRIANGULAR 25MM DPCN D7
1804-644 T016-665 TIMING PIN MERCEDES EPIC D33
1804-652 T016-721 BEARING FIT TOOL EPIC 70 D39
1804-653 T016-722 OIL SEAL FIT TOOL EPIC 70 D39
1804-654 T016-723 FRONT BEARING TOOL EPIC 70 D39
1804-660 T016-724 SHAFT SEAL REMOVAL TOOL EPIC 70 D39
1804-667 T016-725 COLLAR EPIC 70 D39
1804-800 T016-377 ADVANCE SLEEVE PULLER D45
1804-811 T016-389 ADVANCE GAUGE DPC D22
18332 T016-576 END CAP GAUGE D47
18338 T016-577 SLEEVE D47
19927 T016-584 PULLER F&M D47
19930 T016-578 BRACKET DM D47
19965 T016-568 BRACKET DM DB DB2 D47
200 293 T016-603 TOOL D47
20029 T016-579 BRACKET D DB DC DB2 D47
204 809 T016-610 EXTRACTOR DRIVE COUPLING D47
20400 T016-573 TIMING LINE LOCATOR DC D47
20548 T016-580 SOCKET STANADYNE D47
208 946 016-599 RACK SETTING ADAPTOR D47
21178 T016-581 CAM SCREW BUSH D47
212 665 T016-598 DIAL GAUGE HOLDER D47
214 979 T016-612 INSERT TOOL REAR BEARING D47
214 988 T016-619 JIG ASSEMBLY HYD HEAD D47
215 071 T016-618 RACK SETTING ADAPTOR D47
215 088 T016-617 INSERT TOOL TAPPET BODY D47
216 031 T016-605 FRONT BEARING EXTRACTOR D47
23093 T016-567 GAUGE SET D47
24148 T016-586 CIRCLIP TOOL D47
250 825 T016-616 TOOL D47
250 883 T016-600 TOOL 14MM D47
250 896 T016-601 SETTING TOOL D47
251 315 T016-609 TOOL D47

Page 4

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

251 388 T016-613 TOOL 14MM D47


251 460 T016-604 EXTRACTOR 20MM CONE D47
251 515 T016-611 TOOL D47

MERLIN DIESEL SYSTEMS LTD


251 623 T016-608 BRACKET D47
251 680 T016-607 MOUNTING FLANGE D47
251 911 T016-620 SOCKET D47
320 442 T016-615 KEY 14MM D47
320 523 T016-602 PUMP SUPPORT BRACKET D47
3375048 T021-903 INJECTOR NOZZLE SPANNER D44
3375518/9 T021-901 INJECTOR NOZZLE SPANNER D44
6408-78 T016-362 TORQUE ADJUSTER DP200 D29
6408-80A T016-359 MAX FUEL ADJUSTER DP200 D28
7044-102 T016-454 TAPPET LIFTER B D45
I
N
7044-104 T016-462 TAPPET SPANNER D45
7044-109 T016-507 CONTROL ROD REAMER D45

D
7044-112B T016-460 KEY SOCKET SF D45
7044-113 T016-467 GOVERNOR SHAFT REAMER BR, W D45
7044-4
7044-44
T016-471
T016-468
PHASING SPANNER
REAMER
D45
D45
E
7044-480
7044-52
T016-447
T016-452
TAPPET LIFTER N,NN
TAPPET LIFTER C
D45
D45
X
7044-550 T016-437 BARREL SEAT CUTTER B D45
7044-563
7044-569A
T016-442
T016-441
C/ROD REAMER
PLUNGER HOLDER BB
D45
D45 3
7044-634 T016-440 END FLOAT GAUGE AA D45
7044-636 T016-439 END FLOAT GAUGE A D45
7044-648 T016-461 TAPPET LIFTER N,NN R/H D45
7044-649 T016-443 TAPPET LIFTER N,NN L/H D45
7044-65 T016-466 KEY SPANNER B D45
7044-655 T016-448 D/VALVE SPANNER N,NN D45
7044-66 T016-465 GOVERNOR SPRING COMPRESSION D30
7044-660 T016-100 SOCKET DELIVERY VALVE N D6
7044-692 T016-463 EXTRACTOR D45
7044-693A T016-451 SOCKET CASTLE NUT D45
7044-696 T016-489 HOOK D45
7044-700A T016-506 RING SPANNER D45
7044-703 T016-450 PLATE D45
7044-705 T016-453 REAMER D45
7044-707 T016-479 SPANNER D45
7044-714 T016-444 SHIM GAUGE N. NN D45
7044-716 T016-470 DELIVERY VALVE EXTRACTOR 5MM D17
7044-718 T016-490 CUTTER N D45
7044-730A T016-491 KEY CASTLE NUT D45
7044-733 T016-492 RING D45
7044-740 T016-493 ADJUSTER TOOL D45
7044-740A T016-500 ADJUSTER TOOL D45
7044-768 T016-494 D/VALVE EXTRACTOR 6MM A D45
7044-8 T016-469 GOVERNOR PULLER A D45
7044-825 T016-501 VALVE D45
7044-832 T016-499 VALVE D45
7044-839 T016-497 PLUG D45
7044-852 T016-505 D/VALVE EXTRACTOR 7MM D45
7044-889 T016-408 SOCKET ROTOR DPA D9
7044-893A T016-409 OIL SEAL EXTRACTOR D45
7044-895 T016-407 METERING VALVE ASSEMBLY ROD D38
7044-99 T016-464 DELIVERY VALVE EXTRACTOR D17
7144-122 T016-475 TAPPET LIFTER A D45
7144-14 T016-429 CAM SCREW SOCKET D45

Page 5

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

7144-15 T016-498 EXCESS FUEL DEVICE SPANNER D45


7144-180 T016-503 TAPPET SPANNER D45
7144-220 T016-390 ALLEN KEY ROTOR PLUG D9

MERLIN DIESEL SYSTEMS LTD


7144-229 T016-502 EXTRACTOR TAPER BEARING N D45
7144-261 T016-404 SOCKET ALLEN KEY DPA D/SHAFT D9
7144-262 T016-406 HP TIMING ADAPTOR D45
7144-435A T016-504 BEARING EXTRACTOR INNER RACE D45
7144-435B T016-481 BEARING EXTRACTOR INNER RACE D45
7144-436B T016-473 BEARING EXTRACTOR OUTER RACE D45
7144-436C T016-480 BEARING EXTRACTOR D45
7144-459 T016-405 SEAL GUIDE DPA D38
7144-468 T016-474 GOVERNOR PULLER SF D45
7144-482 T016-401 TORQUE WRENCH ADAPTOR D46 I
N
7144-493 T016-496 TAPPET LIFTER BB D46
7144-499 T016-415 TRANSFER PRESSURE ADJUSTER D30
7144-499G
7144-508B
T016-403
T016-400
TRANSFER PRESSURE ADJUSTER
M/VALVE ALIGNMENT TOOL DPA
D30
D46 D
7144-508C T016-413 M/VALVE ALIGNMENT TOOL DPA D46
E
X
7144-511A T016-399 MAX FUEL SPANNER DPA D13
7144-559 T016-398 STOP LEVER SETTING TOOL DPA D46
7144-743 T016-477 TAPPET FORCEPS D46
7144-744 T016-396 SPANNER DPA D46
7144-760
7144-773
T016-395
T016-391
TESTING TOOL D/SHAFT SEALS DPA
QUILL SHAFT SPANNER DPA
D46
D13
3
7144-849 T016-488 PLUNGER HEAD GAUGE BB D46
7144-875 T016-392 MAX FUEL ADJUSTER DPA D29
7144-877 T016-419 OIL SEAL COMPRESSOR DPA D46
7144-879 T016-508 SOCKET D46
7144-890 T016-426 LEAK TEST SLEEVE DPA BEDFORD D46
7144-894 T016-420 GOVERNOR WEIGHT MOUNT BLOCK D46
7144-903A T016-485 D/VALVE EXTRACTOR A D46
7144-903C T016-486 D/VALVE EXTRACTOR BPE B D46
7144-939 T016-361 DRIVE PLATE SPANNER DP200 D12
7244-125B T016-103 SOCKET CAM SCREW DPA D6
7244-154 T016-435 OIL SEAL INSERTER D46
7244-176 T016-509 BEARING EXTRACTOR D46
7244-188 T016-487 TAPPET ADJUSTING SPANNER D46
7244-218 T016-510 TEST PIECE D46
7244-220 T016-512 SOCKET D46
7244-251 T016-513 SOCKET ALLEN KEY 6MM D10
7244-26D T016-423 INSERT 46MM D46
7244-26E T016-417 INSERT 50MM D46
7244-27 T016-434 INDEX TOOL DPA D32
7244-275/A T016-660 GAUGE KIT CAMBOX PRESSURE D31
7244-28 016-424 INSERT FOR STANDARD PUMPS D46
7244-289 T016-531 RAMP SETTING TOOL GV D46
7244-29 T016-425 SPACER D46
7244-30 T016-433 TAPERED INSERT FOR UPRATED D46
7244-31 T016-432 GEARED INSERT FOR UPRATED D46
7244-32 T016-416 SPLINED INSERT FOR UPRATED D46
7244-34 T016-472 C/SHAFT ENDFLOAT GAUGE C D46
7244-401 T016-418 SOCKET DPA D10
7244-404 T016-394 DRIVE PLATE SPANNER D13
7244-410A T016-421 TRANSFER PRESSURE ADJUSTER D30
7244-412 T016-412 TIMING GAUGE D46
7244-413 T016-514 BELT TENSION TOOL D46
7244-438 T016-669 SOCKET TORX T25 DPS, DP200 D11
7244-445A T016-366 DRIVE SHAFT ASSY TOOL DPS D39

Page 6

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

7244-446 T016-430 DAMPER NUT SPANNER D46


7244-447 T016-368 ADVANCE GAUGE DPS D22
7244-447/1 T016-373 SPARE GLASS DPS D22

MERLIN DIESEL SYSTEMS LTD


7244-448 T016-367 TIMING PIN DPS FORD D32
7244-485 T016-364 PUNCH DPS D46
7244-50 T016-482 D/VALVE EXTRACTOR C D46
7244-571 T016-397 TRANSFER PRESSURE ADJUSTER D30
7244-572 T016-369 ADVANCE ADAPTOR DPS D22
7244-573 T016-372 SOCKET CAM SCREW DPS D9
7244-578 T016-645 PLATE FOR T/DISC DP200 D33
7244-582 T016-360 LDA SPRING ADJUSTER DP200 D29
7244-583 T016-370 TOOL D46
7244-584 T016-668 SOCKET SCREW ADJUSTER D11 I
N
7244-586 T016-371 BOOST ADJUSTER TOOL DPS D29
7244-59 T016-402 ADVANCE GAUGE DPA D22
7244-590
7244-598
T016-104
T016-651
ADVANCE GAUGE UNIVERSAL
TRANSFER PRESSURE ADJUSTER
D21
D30 D
7244-603 T016-652 TRANSFER PRESSURE ADJUSTER D31
E
X
7244-630 T016-650 TRANSFER PRESSURE ADAPTOR D31
7244-631 T016-236 PLUG DP200 D38
7244-70 T016-102 ADVANCE PIN DPA D21
7244-70A T016-427 ADVANCE GAUGE PIN LONG DPA D21
7244-72
7244-74
T016-483
T016-515
PLUNGER HEAD CLEARANCE
SOCKET
D46
D46
3
7244-81 T016-484 TOOL AA PUMP D46
9001-845 T031-3216 CONNECTOR KIT DELPHI EURO 3,4 A10
9001-886 T031-3217 CONNECTOR KIT DELPHI EURO 5 A10
99-1000 T017-019 TOOL KIT CAV INLINE (99-1000) D42
99-500 T017-024 TOOL KIT CUMMINS PT D42
99-703 T017-028 HYDRAULIC GOVERNOR KIT CAV D42
99-890 T017-030 TOOL KIT WORKSHOP DPA D42
ADC288 T011-040 DRIVE COUPLING DELPHI DFP1 A24 B5
ADC95-1 T011-005 DRIVE COUPLING 20MM B SIZE A24 B3
AHP114 T014-059 TEST PIPE 6 X 2.5 X 330 12-12 DPCN C9
AHP118 T014-062 TEST PIPE 6 X 2 X 845 12-14 C9
AHP126 T014-063 TEST PIPE 6 X 1.6 X 365 12-12 EPIC C9
AHP133 T014-061 TEST PIPE 6 X 1.8 X 450 12-14 DP200 C9
AHP134 T014-060 TEST PIPE 6 X 1.5 X 710 12-14 DP200 C9
AHP134/2 T014-064 TEST PIPE 6 X 1.5 X 710 14-14 C9
APB1-2 T012-055 5MM PACKING B13
APB1-3 T012-056 12MM PACKING B13
APB12 T012-057 Q/A CLAMP ASSY B13
APB24-1 T012-062 IN-LINE BRACKET B13
APB24-2 T012-063 IN-LINE CLAMP B13
APB28-1 012-064 UNIVERSAL MOUNTING BRACKET B13
ARD1 T016-458 RACK SETTING DEVICE B D44
ARD11 T016-564 RACK SETTING DEVICE GM53, 71 D44
ARD12 T016-565 RACK SETTING DEVICE GM110 D44
ARD20/1 T016-644 TIMING DISC DP200 D33
ARD21 T016-455 RACK SETTING DEVICE D44
ARD3 T016-457 RACK SETTING DEVICE D44
ARD30 T016-411 THROTTLE SPRING D44
ARD31 T016-563 RACK SETTING DEVICE GARDNER D44
AV118 T016-594 GOVERNOR SPRING COMPRESSION D44
AV121 T016-589 PULLER DELIVERY VALVE WASHER D44
AV274 T016-593 TOOL D44
AV609 T016-596 GOVERNOR PULLER D44
AV610 T016-588 SOCKET TOOL D44

Page 7

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

AV732 T016-587 PULLER D44


AV756 T016-592 HOLDER D44
AV763 T016-595 FORCEPS D44

MERLIN DIESEL SYSTEMS LTD


AV787 T016-590 PULLER D44
BDL0S6844CFE T013-042 TEST NOZZLE YDB286 C5
BDL0S6889CFE T013-043 TEST NOZZLE YDB287 C5
BDN4T4 T013-018 T SIZE TEST NOZZLE C5
DPA 20A T015-030 3/8" BSP X 5/16" UNF ADAPTOR C12
DT123A T016-410 ASSEMBLY SHAFT D46
DT123B T016-414 BACKPLATE ASSEMBLY PLATE D46
DT202 T016-516 BARREL SEAT CUTTER D46
EFEP 226 T016-358 C/SHAFT GAUGE HOLDER 20MM D43
EFEP 95 T016-355 GOVERNOR SOCKET D43 I
N
EFML 11 T016-519 PULLER BOSCH D17
ET003 T016-520 BASE PLUG REMOVER D46
ET033
ET049
T016-521
T016-522
D/VALVE EXTRACTOR
D/VALVE EXTRACTOR
D46
D46 D
ET099 T016-523 D/VALVE EXTRACTOR D46
E
X
ET105 T016-524 BASE PLUG REMOVER D46
ET658 T016-456 CONTROL ROD BUSH SOCKET D46
ET894 T016-525 SPANNER D46
ET990 T016-526 MAX FUEL ADJUSTER D46
HK080
HK081
T024-028
T024-009
16MM L/STEM 'V' SIZE LAP
6MM BOSCH/FIAT LAP
E15
E15
3
HK082 T024-010 5MM S/STEM 'S' SIZE LAP E15
HK083 T024-005 6MM L/ 'S' SIZE LAP E15
HK084 T024-004 6MM S/STEM 'S' SIZE LAP E15
HK085 T024-013 6MM S/STEM 'T' SIZE LAP E15
HK086 T024-015 7MM S/STEM 'T' SIZE LAP E15
HK087 T024-006 LEYLAND LATE TYPE LAP E15
HK088 T024-011 GARDNER LW LAP E15
HK095 T024-014 8MM L/STEM 'T' SIZE LAP E15
HK096 T024-016 8MM S/STEM 'U' SIZE LAP E15
HK097 T024-017 10MM 'U' SIZE LAP E15
HK098 T024-008 10MM L/STEM 'U' SIZE LAP E15
HK099 T024-018 12MM L/STEM 'V' SIZE LAP E15
HK110 T024-007 4.5MM L/STEM AMBAC LAP E15
HK112 T024-012 GARDNER LX LAP E15
HK114 T024-024 5MM L/STEM 'S' SIZE LAP E15
HK115 T024-025 5.5MM L/STEM 'S' SIZE LAP E15
HK117 T024-019 4MM L/STEM 'P' SIZE LAP E15
HK119 T024-001 SULZER RD 90/96 LAP E15
HK120 T024-041 TIP FOR T024-013 E15
HK121 T024-037 TIP FOR T024-004, 014, 015 E15
HK122 024-039 TIP FOR T024-010 E15
HK123 T024-035 TIP FOR T024-005, 009, 012, 024, 025 E15
HK124 T024-036 TIP FOR T024-001, 006, 007,019 E15
HK125 T024-040 TIP FOR T024-011 E15
HK126 T024-042 TIP FOR T024-016 E15
HK127 T024-038 TIP FOR T024-008, 017 E15
HK128 T024-045 TIP FOR T024-018 E15
HK129 T024-049 STONE TIP 16MM V SIZE E15
HK130 T024-043 TIP FOR T024-022 E15
HK131 T024-044 TIP FOR T024-002 E15
HK151 T024-027 5MM LAP E16
HK154 T024-026 6MM LAP E16
HK173 T024-002 MAN 11MM LAP E15
HK178 T024-003 MAN LAP E15

Page 8

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

HK180 T024-020 PIELSTICK PC2 LAP E15


HK193 T024-046 TIP FOR T024-020 E15
HK198 T024-047 TIP FOR T024-021 E15

MERLIN DIESEL SYSTEMS LTD


HK200 T024-048 TIP FOR T024-023 E15
HK206 T024-021 SULZER RD 90 LAP E15
HK207 T024-022 SULZER RD 56 LAP E15
HK208 T024-023 PIELSTICK PC3 LAP E15
KDAW9995/3/14 T016-253 BUSH EXTRACTOR EDC P D16
KDEP1000 T016-254 ADVANCE GAUGE VA D43
KDEP1027 T016-256 PULLER PRV VA/VE D16
KDEP1041 T016-257 TAPPET LIFTER P D20
KDEP1044 T016-008 SOCKET DELIVERY VALVE A, M D5
KDEP1047 T016-259 LDA ADJUSTER 10-14MM VE D27 I
N
KDEP1048 T016-260 LDA ADJUSTER 10-3MM VE D27
KDEP1051 T016-261 TAPPET LIFTER MW D20
KDEP1052
KDEP1053
T016-262
T016-263
2 PLUNGER HOLDER MW
3 PLUNGER HOLDER MW
D43
D43 D
KDEP1056 T016-685 PULLER TAPPET PLUG MW D19
E
X
KDEP1057 T016-264 PLATE MW D43
KDEP1059 T016-265 INSERTER MW D43
KDEP1060 T016-266 INSERTER MW D43
KDEP1061 T016-267 SETTING TOOL MW D43
KDEP1062
KDEP1064/1
T016-268
T016-269
SOCKET MW
SOCKET MW
D43
D43
3
KDEP1064/2 T016-270 SOCKET MW D43
KDEP1066 T016-271 PLUNGER HOLDER MW D43
KDEP1068 T016-261A TAPPET LIFTER HIGH LIFT MW D20
KDEP1069 T016-272 INSERTER MW D43
KDEP1077 T016-656 TIMING PIN MERCEDES 190D D33
KDEP1080 T016-273 SOCKET VE D7
KDEP1082 T016-001 GOVERNOR ADJUSTER VE D27
KDEP1085 T016-275 DIAL GAUGE HOLDER VE D24
KDEP1086 T016-276 SOCKET PRV VE D8
KDEP1087 T016-277 SOCKET VE D8
KDEP1113 T016-279 OIL SEAL EXTRACTOR 17MM D17
KDEP1114 T016-280 OIL SEAL EXTRACTOR 20MM VE D17
KDEP1132 T016-282 THROTTLE SHAFT BUSH TOOL VE D37
KDEP1140/K T013-035 ISO INJ HOLDER KIT C7
KDEP1177 T016-285 EGR TOOL VE D27
KDEP1181 T016-287 SOCKET GOVERNOR SHAFT D8
KDEP1548 T016-288 SLEEVE 30MM P7000 D43
KDEP1549 T016-289 SLEEVE 35MM P7000 D43
KDEP1550 T016-290 SPACER P7000 D43
KDEP1551 T016-291 INSERT P7000 D43
KDEP1552 016-292 BEARING INSERTER P7000 D43
KDEP1553 T016-293 TAPPET LIFTER P7000 D20
KDEP1555 T016-294 COUPLING SPANNER P7000 D43
KDEP1557 T016-295 COUPLING/PULLER P7000 D43
KDEP1558 T016-296 OIL SEAL INSERTER 30MM P7000 D43
KDEP1559 T016-297 OIL SEAL INSERTER 35MM P7000 D43
KDEP1569 T016-298 EXTRACTOR P7000 D43
KDEP1571 T016-299 TAPPET PIN P7000 D43
KDEP1575 T016-300 PLUNGER HOLDER P7000 D36
KDEP1578 T016-301 GOVERNOR ADJUSTER UNIVERSAL D27
KDEP1880 T016-648 DIAL GAUGE HOLDER 10X1MM VE D24
KDEP2859 T016-306 PULLER/ADJUSTER 18X1.5MM A,B D43
KDEP2860 T016-307 PULLER/ADJUSTER 14X1.5MM D43
KDEP2872 T016-308 PULLER 24X1.5MM B,BV D17

Page 9

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

KDEP2886 T016-011 PULLER 20X1.5MM RQV A,M D15


KDEP2890 T016-310 C/SHAFT GAUGE HOLDER 17MM D43
KDEP2892 T016-311 D/VALVE PULLER 14X1MM A D43

MERLIN DIESEL SYSTEMS LTD


KDEP2894 T016-312 GOVERNOR SPRING COMPRESSION D43
KDEP2899 T016-314 C/SHAFT GAUGE 17/20MM D43
KDEP2900 T021-034 NOZZLE CLEANING KIT E4
KDEP2906 T016-527 COUPLING SPANNER 10MM D13
KDEP2910 T016-316 TAPPET LIFTER PES P D43
KDEP2911 T016-317 PULLER P D43
KDEP2912 T016-009 TAPPET LIFTER A D20
KDEP2915 T016-318 PLUNGER HOLDER A,M D36
KDEP2916 T016-012 PULLER COUPLINGS 45X1.5MM D15
KDEP2918 T016-319 GOVERNOR PULLER 20/26/36X1.5M D17 I
N
KDEP2920 T016-006 SOCKET DELIVERY VALVE ZW D5
KDEP2921 T016-321 SOCKET SQUARE DRIVE 1/2" D8
KDEP2927
KDEP2931/2
T016-322
T016-654
C/SHAFT GAUGE HOLDER 20MM
PRE-STROKE ADAPTOR 13.5 X 2MM
D43
D26 D
KDEP2940 T016-323 DIAL GAUGE HOLDER 12X1M VA D24
E
X
KDEP2943 T016-325 PLUNGER HOLDER B D36
KDEP2944 T016-326 ASSEMBLY TOOL 20MM CONE D43
KDEP2955 T016-328 BARREL SEAT CUTTER A,B D43
KDEP2961 T016-329 KEY A,B,Z D43
KDEP2962
KDEP2966
T016-330
T016-331
PLUNGER FLANGE HOLDER P
SOCKET GOVERNOR RSUV
D43
D8
3
KDEP2967 T016-332 C/SHAFT GAUGE HOLDER 25MM D43
KDEP2968 T016-003 SOCKET GOVERNOR TORQUE RSV D5
KDEP2969 T016-333 SOCKET GOVERNOR 6MM RQ D8
KDEP2970 T016-334 SOCKET CONTROL ROD BUSH D9
KDEP2971 T016-335 C/SHAFT GAUGE 25/35MM D43
KDEP2979 T016-337 GOVERNOR SOCKET EPSD 6MM D43
KDEP2986 T016-007 SOCKET DELIVERY VALVE P D5
KDEP2988 T016-005 SOCKET GOVERNOR 4MM RQV A D5
KDEP2989 T016-339 GOVERNOR ADJUSTER RQ D28
KDEP2990 T016-357 SOCKET D43
KDEP2993 T016-340 PLUG EXTRACTOR A,B,Z D43
KDEP2997 T016-341 DELIVERY VALVE SPANNER P D12
KDEP2998 T016-004 SOCKET GOVERNOR 4MM RSV D5
KDMZ6999 T016-245 PULLER PULSE WHEEL 22 X 1 EDC P D16
M3734 T016-836 EXTRACTOR HEATSHIELD WASHER D19
MDS3010 T016-218 PULLER MERCEDES SPRINTER D15
MDS3052 T017-006 TOOL KIT VA D41
MDS3093 T017-000A TOOL KIT TIMING LATE DPC D40
MDS3109 T016-711 PRE-STROKE GAUGE 12 & 14MM D26
MDS3119 T016-713 OPEL 1.6 CAMSHAFT HOLDER D34
MDS3120 016-714 DIAL GAUGE HOLDER M-RSF D25
MDS3121 T016-715 RENAULT 18/20 PULLEY CLIP D34
MDS3122 T016-716 PERKINS PRIMA TIMING PEG D34
MDS3123 T016-717 FORD 1.8D T PEG CAV D34
MDS3124 T016-718 FORD 1.8D T PEG BOSCH D35
MDS3131 T013-055 SPACER TYPE II C6
MDS3140 T016-240 DIAL GAUGE ROD 58X4X3 D25
MDS3151 T013-032 DIFFUSER 1 688 505 000 C6
MDS3153 T013-047 SPRING TYPE III, IV C5
MDS3155 T013-067 SPACER FOR T013-003 C6
MDS3156 T013-060 NOZZLE NUT TYPE III C6
MDS3164 T013-033 INLET STUD & FILTER LONG TYPE III, C5
MDS3164A T013-034 INLET STUD & FILTER SHORT TYPE C5
MDS3171 T013-068 TEST NOZZLE BDN8S2 C5

Page 10

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

MDS3195 T015-000 D/FLEX ISUZU E120 12 X 1.5MM TO 12 C11


MDS3196 T015-001 D/FLEX 14 X 1.5MM TO 12 X 1.5MM C11
MDS3201 T015-203 42" LONG X 3/8" BSP HOSE C10

MERLIN DIESEL SYSTEMS LTD


MDS3202 T015-205 42" LONG X 3/8"/1/2" BSP HOSE C10
MDS3204 T015-021 3/8" BSP TEE CONNECTOR C11
MDS3205 T015-022 3/8" BSP FEMALE CONNECTOR C11
MDS3206 T015-023 3/8" BSP MALE CONNECTOR C11
MDS3207 T015-007 ADAPTOR 1/2" MALE TO 12MM C11
MDS3208 T015-008 ADAPTOR 1/2" MALE TO 14MM C11
MDS3210 T015-005 ADAPTER 14MM FEMALE TO 12MM C11
MDS3211 T015-006 ADAPTER 14MM MALE TO 12MM C11
MDS3212 T015-024 3/8" BSP X 22 X 1.5MM ADAPTOR C11
MDS3213 T015-025 3/8" BSP X 18 X 1.5MM ADAPTOR C11 I
N
MDS3214 T015-026 3/8" BSP X 14 X 1.5MM ADAPTOR C11
MDS3215 T015-027 3/8" BSP X 1/2" UNF ADAPTOR LONG C11

D
MDS3216 T015-028 3/8" BSP X 7/16" UNF ADAPTOR LONG C11
MDS3217 T015-029 3/8" BSP X 12 X 1.5MM UNF ADAPTOR C11
MDS3219
MDS3223
T015-009
T015-032
ADAPTER 14MM MALE TO 12MM
3/8" BSP X 5/8" UNF ADAPTOR
C11
C11
E
MDS3224
MDS3225
T015-020
T015-034
3/8" BSP X 8 X 1.5MM ADAPTOR
3/8" BSP X 10 X 1.0MM ADAPTOR
C11
C11
X
MDS3226 T015-035 3/8" BSP X 7/16" UNF ADAPTOR C11
MDS3227
MDS3228
T015-036
T015-037
3/8" BSP X 10 X 1.5MM ADAPTOR
3/8" BSP X 32 X 1.5MM ADAPTOR
C11
C11 3
MDS3229 T015-051 1/4" BSP X 3/8" UNF C12
MDS3230 T015-052 1/4" BSP X 10 X 1.5MM C12
MDS3231 T015-053 1/4" BSP X 12 X 1.5MM C12
MDS3232 T015-054 1/4" BSP X 14 X 1.5MM C12
MDS3233 T015-055 1/4" BSP X 16 X 1.5MM C12
MDS3237 T016-719 ACCELERATOR LEVER DPC D38
MDS3244 T012-009 FORD YORK PUMP MOUNTING B15
MDS3287 T012-006 MOUNTING PLATE MERC 190D 74MM B14
MDS3294 T011-051 SPRING LOADED JAWS B7
MDS3295 T011-003 DRIVE COUPLING 17MM A SIZE B3
MDS3297 T011-007 DRIVE COUPLING 22MM C SIZE B3
MDS3299 T011-020 SPLIT COUPLING MERCEDES B4
MDS3300 T011-021 SPLIT COUPLING OPEL 33MM Ø B4
MDS3308 T011-017 DRIVE COUPLING STANADYNE B4
MDS3309 T011-019 DRIVE COUPLING 4 BOLT FORD 2.5DI B4
MDS3310 T022-005 16 X 1.5MM SPLIT ADAPTOR E13
MDS3329 T021-100 INJECTOR TESTER400 BAR EFEP60H E4
MDS3333 T022-001 QUICK ACTION PIPE E13
MDS3334 T022-002 NYLON NIPPLES E13
MDS3335 T022-003 A-SIZE SPLIT ADAPTOR E13
MDS3336 T022-006 GARDNER SPLIT ADAPTOR E13
MDS3337 T022-004 18 X 1.5MM T SIZE SPLIT ADAPTOR E13
MDS3338 T022-007 CAT 9/16" SPLIT ADAPTOR E13
MDS3339 T022-008 CAT 5/8" SPLIT ADAPTOR E13
MDS3351 T021-798 INJ SHIM KIT TRUCK TYPE E12
MDS3351080 T021-797 INJ SHIM TRUCK TYPE 0.80X10 E12
MDS3351115 T021-796 INJ SHIM TRUCK TYPE 1.15X10 E12
MDS3351120 T021-803 INJ SHIM TRUCK TYPE 1.20X10 E12
MDS3351130 T021-804 INJ SHIM TRUCK TYPE 1.30X10 E12
MDS3351140 T021-795 INJ SHIM TRUCK TYPE 1.40X10 E12
MDS3351180 T021-805 INJ SHIM TRUCK TYPE 1.80X10 E12
MDS3351185 T021-806 INJ SHIM TRUCK TYPE 1.85X10 E12
MDS3351195 T021-807 INJ SHIM TRUCK TYPE 1.95X10 E12
MDS3352 T021-799 INJ SHIM KIT CAR TYPE E12

Page 11

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

MDS3352085 T021-794 INJ SHIM CAR TYPE 0.85X10 E12


MDS3352095 T021-793 INJ SHIM CAR TYPE 0.95X10 E12
MDS3352105 T021-808 INJ SHIM CAR TYPE 1.05X10 E12

MERLIN DIESEL SYSTEMS LTD


MDS3352110 T021-809 INJ SHIM CAR TYPE 1.10X10 E12
MDS3352130 T021-810 INJ SHIM CAR TYPE 1.30X10 E12
MDS3352135 T021-811 INJ SHIM CAR TYPE 1.35X10 E12
MDS3352150 T021-812 INJ SHIM CAR TYPE 1.50X10 E12
MDS3352160 T021-792 INJ SHIM CAR TYPE 1.60X10 E12
MDS3352165 T021-791 INJ SHIM CAR TYPE 1.65X10 E12
MDS3352170 T021-790 INJ SHIM CAR TYPE 1.70X10 E12
MDS3352175 T021-813 INJ SHIM CAR TYPE 1.75X10 E12
MDS3352180 T021-814 INJ SHIM CAR TYPE 1.80X10 E12
MDS3352185 T021-815 INJ SHIM CAR TYPE 1.85X10 E12 I
N
MDS3352190 T021-789 INJ SHIM CAR TYPE 1.90X10 E12
MDS3352195 T021-816 INJ SHIM CAR TYPE 1.95X10 E12
MDS3388
MDS3389
T024-055
T024-056
4MM BOSCH P
4.5MM BOSCH & JB
E16
E16 D
MDS3391 T024-058 5MM LONG STEM E16
E
X
MDS3393 T024-060 6MM LONG STEM E16
MDS3415 T022-009 14 X 1.5MM SPLIT ADAPTOR LONG E14
MDS3421 T016-206 PUMP PLATE 8 CYL D3
MDS3422 T021-800 INJECTOR HOLDER MERCEDES E8
MDS3427
MDS3429
T021-802
T021-801
INJECTOR HOLDER FIAT
INJECTOR HOLDER FIAT LARGE
E9
E8
3
MDS3431 T021-898 INJECTOR STRIP JIG ROTODIESEL E9
MDS3434 T021-899 INJECTOR STRIP JIG CUMMINS E9
MDS3477 T016-365 TORQUE KEY DPS D13
MDS3479 T021-016 27MM INJ SOCKET VARIOUS E5
MDS3480 T021-022 30MM INJ SOCKET MERCEDES E5
MDS3482 T016-215 PULLER 3 BOLT DRIVE FORD 2.5 DI D15
MDS3483 T016-720 FREIGHT ROVER COUPLING D35
MDS3494 T016-222 GEAR WRENCH 33.0MM MERCEDES D12
MDS3511 T016-020 REAMER 17MM BUSH VE D37
MDS3544 T016-845 EXTRACTOR FORD 1.6 D19
MDS3552 T015-039 3/8" BSP X 14MM BANJO ADAPTOR C12
MDS3556 T016-216 PULLER 4 BOLT DRIVE FORD 2.5 DI D15
MDS3586 T025-002 COURSE LAPPING PASTE E16
MDS3588 T025-004 FINE LAPPING PASTE E16
MDS3589 T025-005 SUPER FINE LAPPING PASTE E16
MDS3700 T013-031 NOZZLE NUT ADAPTOR TYPE IV C6
MDS3701 T013-038 INJECTOR SPACER KIT TYPE III C8
MDS3708 T013-036 FLEXIPIPE FOR T013-035 C7
MDS3720 T021-018 22MM WINDOW SOCKET MERC C E5
MDS3727005 T021-780 INJ SHIM JAPANESE TYPE 0.05X20 E12
MDS3727010 021-779 INJ SHIM JAPANESE TYPE 0.10X20 E12
MDS3727100 T021-778 INJ SHIM JAPANESE TYPE 1.00X20 E12
MDS3727105 T021-817 INJ SHIM JAPANESE TYPE 1.05X20 E12
MDS3727110 T021-777 INJ SHIM JAPANESE TYPE 1.10X20 E12
MDS3727115 T021-818 INJ SHIM JAPANESE TYPE 1.15X20 E12
MDS3727120 T021-776 INJ SHIM JAPANESE TYPE 1.20X20 E12
MDS3727135 T021-775 INJ SHIM JAPANESE TYPE 1.35X20 E12
MDS3727140 T021-819 INJ SHIM JAPANESE TYPE 1.40X20 E12
MDS3727160 T021-820 INJ SHIM JAPANESE TYPE 1.60X20 E12
MDS3727165 T021-774 INJ SHIM JAPANESE TYPE 1.65X20 E12
MDS3727170 T021-773 INJ SHIM JAPANESE TYPE 1.70X20 E12
MDS3727175 T021-772 INJ SHIM JAPANESE TYPE 1.75X20 E12
MDS3727180 T021-771 INJ SHIM JAPANESE TYPE 1.80X20 E12
MDS3727185 T021-770 INJ SHIM JAPANESE TYPE 1.85X20 E12

Page 12

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

MDS3727195 T021-821 INJ SHIM JAPANESE TYPE 1.95X20 E12


MDS3730 T013-037 INJECTOR SPACER KIT TYPE VII & C8
MDS3731 T013-038A INJECTOR SPACER KIT TYPE IX C8

MERLIN DIESEL SYSTEMS LTD


MDS3733 T016-835 EXTRACTOR HEATSHIELD WASHER D19
MDS3738 T016-659 SOCKET MERCEDES 250 D10
MDS3745 T016-839 EXTRACTOR V BELT D19
MDS3746 T016-840 PULLER BAR TYPE D19
MDS3750 T021-039 INJECTOR TEST ADAPTOR E10
MDS3755 T016-842 SOCKET DPC SIDE COVER D11
MDS3756 T016-843 TIMING PEG PEUGEOT/CITROEN D35
MDS3763 T016-844 TAPPET LIFTER P D20
MDS3792 T013-057 SPACER TYPE IX C6
S300 T021-300 S300-1 COMMON RAIL TEST SYSTEM A28 I
N
S300-1 T021-306 MAIN LEAD FOR S300-1 A28
S3000 T031-3000 MERLIN S3000 COMMON RAIL TEST A29
S9
ST1032
T016-214
T016-566
NIPPLE FORMER (S9)
TACHO ASSY. TOOL
D4
D44 D
ST119 T016-548 FLAT SEAT CUTTER 19MM D44
E
X
ST1303 T021-902 INJECTOR NOZZLE SPANNER D44
ST133 T016-543 SPANNER DELIVERY VALVE D14
ST146 T016-562 BARREL SEAT CUTTER D44
ST150 T016-621 SOCKET DELIVERY VALVE 5/8" D10
ST153
ST162
T016-560
T016-535
PULLER
CONE SEAT CUTTER
D44
D44
3
ST166 T016-541 FLAT SEAT CUTTER D44
ST170 T016-540 HOLDER D44
ST182 T016-561 PLATE D44
ST183 T016-539 END FLOAT GAUGE HOLDER D44
ST190 T016-544 EXTRACTOR D44
ST210 T016-537 GUIDE D44
ST211 T016-536 GUIDE D44
ST23 T016-549 8MM DV EXTRACTOR D44
ST490 T021-904 REAMING PLATE D44
ST669 T021-906 ADJUSTER D44
ST708 T021-908 BURNISHING TOOL D44
ST718 T021-909 SEATING TOOL D44
ST934 T021-912 INJECTOR NOZZLE SPANNER D44
ST955 T021-910 SEAT CUTTER D44
STU651 T021-900 INJECTOR NOZZLE SPANNER D44
TS16 T016-446 BASE PLUG TOOL A AA D44
TS30 T016-459 CONTROL ROD BUSH TOOL A,AA D44
TS36 T016-529 PIPE SPANNER 3/8 X 7/16 D13
TS36A T016-530 PIPE SPANNER 18 X 25MM D14
TS5 T016-546 SPANNER D44
TS9 016-101 SOCKET DELIVERY VALVE D6
YDB251 T013-070 TEST NOZZLE FORD DI C5
YDB281 T013-071 TEST NOZZLE MERC PSA DPCN C5
YDB285 T013-069 TEST NOZZLE DPCN C4
YDB288 T013-044 INLET STUD YDB288 C5
YDT138 T016-363 O RING SLEEVE KIT DP200 D38
YDT146 T016-232 SOCKET TORX 4.3MM 2MM HOLE D6
YDT146A T016-231 SOCKET TORX 6.3MM 2.8MM HOLE D6
YDT201 T016-807 TIMING KIT ENGINE & CAMSHAFT A6
YDT202 T016-808 TIMING KIT FORD LYNX CAMSHAFT A6
YDT250 T016-809 TIMING/TOOL KIT A6
YDT275 T021-201 BACKLEAK CONNECTORS DELPHI A23
YDT276 T021-202 BACKLEAK CONNECTORS BOSCH A22
YDT278 T021-200 SEALED RAIL DIAGNOSTIC KIT A8

Page 13

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
INDEX 3
ALTERNATIVE PART Nos.

ALT. PART No. PART No. DESCRIPTION SECTION/PAGE

YDT351,2,4,7,72,73 T016-703 BEARING/OILSEAL TOOL KIT DELPHI A15


YDT381 T016-815 TIMING KIT SSANGYONG A6
YDT410 T016-816 FALSE ACTUATOR KIT A8

MERLIN DIESEL SYSTEMS LTD


YDT500 T021-203 SEALED RAIL DIAGNOSTIC KIT A8

I
N
D
E
X

Page 14

Manufacturers part numbers are given for reference only and do not imply that in all cases the parts are of their manufacture.
Illustrations and technical data are non-binding, subject to change as a result of technological progress.
MDS TC/0510

**RETURN TO CONTENTS**
MERLIN DIESEL SYSTEMS LTD

MERLIN DIESEL SYSTEMS LTD


Units 189-191, Bradkirk Place
Walton Summit Centre
Preston, Lancashire
PR5 8AJ. England

Tel: +44 (0)1772 694180


Fax: +44 (0)1772 314565

E-mail: sales@merlindiesel.com

08/10
Website: www.merlindiesel.com

Manufacturers part numbers are given for reference purposes only and do not imply that in all cases the parts are of their manufacture.
Illustrations and Technical Data are non-binding and are subject to change as a result of technological progress.

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