Professional Documents
Culture Documents
In Focus Pipe Wraps Belzona PDF
In Focus Pipe Wraps Belzona PDF
Contents
A major battle faced by asset owners and against corrosion for the long term.
operators is to maintain the integrity of pipework. Composite repairs have gained greater
As main conduits of processed fluids, pipework acceptance because they provide an
is susceptible to suffer corrosion, erosion engineered, durable and affordable solution
or mechanical damage (see Fig 1). If these which is easy to apply thus saving time.
problems are not addressed in time, there is a Recognising these issues, Belzona Polymerics
high probability that environmental and safety Ltd., a manufacturer of high performance
hazards, incidents and high costs can occur. composites and industrial coatings, has
The question of how to reduce the likelihood of developed cold curing wrap systems designed
these events in the long term represents a major for pipework repair.
challenge for the industry.
Cold curing composite wraps
International Standards
Historically, damaged pipework was repaired by Composite repair systems are composed of
cutting out the affected section and replacing a polymer binder and fibrous reinforcement. Compliance 2
it with a new welded section. This requires The fibrous reinforcement provides structural
production to be stopped and involves hot strength to the polymer, which itself provides
work which can lead to metallurgical problems, corrosion resistance and adhesion to the Riser Repair 3
hazards to the safety of applicators and serious substrate.
environmental issues if risks are not carefully Belzona SuperWrap II in action…
managed (see Fig 2). Epoxies are convenient materials to be used
as they have outstanding adhesion and
Hence, coating and composites manufacturers excellent mechanical properties compared
worldwide have been developing new to other non-metallic systems such as
repair technologies that avoid hot work and polyurethane, methacrylate, alkyd, vinyl and
shutdowns, improve safety and protect assets polyester-based polymers.
CONTACT 1
www.belzona.com/wraps
US
IN FOCUS: Pipe Wraps
Application Procedure
The reinforcement sheet provides strength to the
INTERNATIONAL repair after being embedded within the polymer.
STANDARDS Reinforcement sheet is usually made out of
COMPLIANCE carbon or glass fibres, or a combination of both.
System selection
Depending on the application situation different
base materials can be specified. Belzona 1161
(Super UW-Metal) is recommended when the
substrate is contaminated with water or oil.
Where chemical resistance is required, Belzona
4301 (Magma CR1 Hi-Build) offers outstanding
protection to a wide range and concentration
of chemicals. Depending on the size of repair
area, cure time may be extended with Belzona
1121 (Super XL-Metal) or shortened with 1212,
a fast-curing composite. Application to a hot
pipe (70°C – 150°C/158°F – 302°F) requires a Encapsulated flange
heat activated material – Belzona 1251 (HA-
Metal). Finally, Belzona SuperWrap II, one of the
strongest wrap systems on the market, can be
used to return strength back to the pipe.
CONTACT
2
US
IN FOCUS: Pipe Wraps
CONTACT
3
US
IN FOCUS: Pipe Wraps
108
Issue No.
4 www.belzona.com/wraps