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TECHNICAL ARTICLE

Whole Body Vibration Analysis for Drivers of Suspended Cabin


Tractor Semitrailer
P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy
Department of Mechanical Engineering, National Institute of Technology, Tiruchirappalli-620 015, Tamilnadu, India

Keywords Abstract
Whole Body Vibration, Suspended Cabin
Tractor Semitrailer Driver, Health Risk, This work has been conducted to find out the health risk associated with
Estimated Vibration Dose Value, Exposure driving suspended cabin tractor semitrailer. Suspended cabin tractor semitrailer
Duration drivers are exposed to whole body vibration during their work. Some drivers
suffer from low back pain caused by vibration. However, due to the lack
Correspondence
P. Velmurugan of investigations there is no evidence of relation between the whole body
Department of Mechanical Engineering, vibration from the means of conveyance and low back pain. The practical
National Institute of Technology, significance of applying suspended cabin type of tractor semitrailer was tested at
Tiruchirappalli - 620 015, Tamilnadu, different road conditions as well as in both loaded and unloaded conditions
India at different speeds for comfortable driver seat interface (x —longitudinal,
Email: velmuruganp_1980@yahoo.co.in
y—transverse, and z —vertical axes). Average running root mean squared
weighted accelerations for suspended cabin tractor semitrailer were between
Received: April 1, 2011; accepted: August
20, 2011
0.5624 and 1.4368 m/s2 at the driver seat interface in the translational axes.
The acceleration suspended cabin tractor semitrailer drivers are prove to exceed
doi:10.1111/j.1747-1567.2011.00786.x the upper exposure limit of 8-h work day as outlined in ISO 2631 when they
work continuously.

Introduction through various measures.10 Studies have presented


one or more factors that had a significant or positive
Numerous research works are being carried out effect on reduction of vibration exposure. While most
toward the development of automobile industry of the studies concentrated on factors dealing with
in the present century in which trucks are very design considerations (e.g., type of seat or cabin
important, especially tractor semitrailers. They have suspension), the results of the review show that
unique properties and are being used around the significant reduction of exposure can also be achieved
world for the loading and unloading of industrial by factors relating to ‘‘skills and behavior’’ (e.g., speed
goods. Tractor semitrailers are far less comfortable or driving experience).11
than cars, buses, and tractors. Previous studies2 – 4 This study deals with this problem in relation
have shown that the off-road vehicle operators are to the Indian situation and suggests measures that
exposed to high levels of whole body vibration. Low can reduce the impact of vibrations on drivers.
back pain disorders occurring among professional Indian suspended cabin tractor semitrailer drivers
drivers have been investigated in several studies,5,6 are exposed to mechanical whole body vibration
and the prevalence of several types of low back pain during their work and some drivers suffer from
symptoms among the bus drivers employed at a public low back pain due to their work environment.
transport company has also been reported.7,8 This In order to predict the health risk for suspended
under-estimation is minimized when translational cabin tractor semitrailer drivers from vibration, it
vibrations (in the x and y axes) are included in the is necessary to evaluate the oscillatory motion of
risk assessment.9 The study suggests that a reduction the suspended cabin tractor semitrailer so as to
in the incidence of disability pensions is obtainable make a correlation between vibration directed into

Experimental Techniques (2011) © 2011, Society for Experimental Mechanics 1


Whole Body Vibration Tractor Semitrailer Drivers P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy

Table 1 Specification of suspended cabin tractor semitrailer

Wheel base (m) 3.850


Type of engine Diesel
Tractor suspension features front Multiple Leaf spring
side
Tractor suspension features rear Multiple Leaf spring
side
Semitrailer suspension features rear Multiple Leaf spring
side
Axle 3 axles (tractor), 3 axles
(semitrailer)
Total tractor semitrailer weight (kg) 7000
Load conditions (kg) 49,000
Cabin feature Suspended cabin

Figure 2 Suspended cabin.


the body and occupational disease associated with
the vibration. A brief specification of the suspended
cabin tractor semitrailer employed for the testing is etc. However, basic properties such as vehicle
given in Table 1. Suspended cabin tractor semitrailer mass, wheelbase, tire size, tire stiffness, and infla-
was tested at different loadings and on different tion pressure play important roles in whole body
road surfaces as well as at different speeds. These vibration analysis.12 Figure 1 illustrates suspended
conditions cause various vibration exposures to the cabin tractor semitrailer. The suspended cabin consists
drivers. This research work is mainly focused to of spring and damper between the chassis and cabin.
measure the whole body vibration of suspended Figure 2 illustrates the suspended cabin.
cabin tractor semitrailer at driver seat interface under
different conditions such as loaded, unloaded, and
Test conditions
at different speeds and on different road conditions.
The experimental results of whole body vibration Whole body vibration experienced by the drivers
were compared with the health risk guidance while driving suspended cabin tractor semitrailer
given in ISO 2631.1 The exposure time has been at different drive conditions such as load on the
observed from the health risk guidance zones. The vehicle, vehicle speed, and different road conditions
quantification provided in this study will be useful were studied in this work. The tests were conducted
to drivers of heavy vehicles transporting industrial both in rough roads and in smooth roads with
goods. vehicle loaded and unloaded conditions and at
different speed conditions for the combination of
test conditions mentioned in Table 2. Vibration levels
Materials and Methods were measured in three mutually perpendicular
directions x: longitudinal, y: transverse, and z: vertical,
Test vehicles at the driver seat interface. Figures 3 and 4 illustrate
A number of factors can affect the level of whole the rough road (a paved road) and smooth road
body vibration experienced by a vehicle driver: (an asphalt road). An asphalt road has a coefficient
vehicle loading, road conditions, speed of the vehicle (m−1 ) of 0.15 and its variance of road irregularity

Figure 1 Suspended cabin tractor semitrailer.

2 Experimental Techniques (2011) © 2011, Society for Experimental Mechanics


P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy Whole Body Vibration Tractor Semitrailer Drivers

Table 2 Vibration measurement conditions used in the suspended cabin


tractor semitrailer

Parameters Conditions

Road Rough road and smooth road


Load Loaded and unloaded
Speed 30, 40, 50, and 60 kmph

Figure 5 Measurement location on seat pad accelerometer.

shown in Fig. 5. It consisted of a triaxial accelerom-


eter housed in a semirigid nitrile rubber disc which
was placed under the seat, on a vibrating surface
with the driver sitting on top of it. It detected and
recorded vibration in directions along the body, back-
to-front and side-to-side. Accelerometer outputs were
acquired by a ruggedized laptop personal computer-
Figure 3 Rough road. based signal conditioning, data acquisition, and anal-
ysis system. Cronos-PL/SL was the data acquisition
and analysis system used to convert and amplify the
output of the piezoelectric seat pad accelerometers
into proportional voltage, prior to signal acquisition.
The acceleration wave for root mean squared (rms)
was filtered via integral anti-aliasing filters to avoid
noise entering the Cronos-PL/SL system and then
digitized at 1080 samples per second. The data result-
ing from each track pass was visually inspected for
abnormalities prior to recording to a file.

Data analysis
The suspended cabin tractor semitrailers were tested
on both the rough road and smooth road conditions
and simultaneously the data were analyzed with
respect to time travel of 360 s per measurement.
Figure 4 Smooth road.
The acceleration records were then normalized (to
remove any remaining zero offsets) and frequency-
(m2 ) is 9 × 10−6 . On the other hand, a paved road weighted using the weighting factors kx and ky for
has a coefficient (m−1 ) of 0.45 and its road variance the longitudinal and transverse and kz for vertical
irregularity (m2 ) is 300 × 10−6 . axes, before calculation of rms acceleration values.
The measurements were analyzed according to the
recommendations in British Standard 684113 and ISO
Instrumentation 2631.1 This involved the application of frequency
Vibration levels were measured simultaneously weightings, the use of multiplying factors to allow for
in three mutually perpendicular directions (x: longitu- differing sensitivity of the body in different axes,
dinal, y: transverse, and z: vertical). Triaxial vibration the calculation of rms values and vibration dose
values on the driver seat were measured by piezo- values (VDVs), and the summation of values over
electric accelerometers (Bruel and Kjaer type 4322) the different axes.

Experimental Techniques (2011) © 2011, Society for Experimental Mechanics 3


Whole Body Vibration Tractor Semitrailer Drivers P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy

Frequency weightings Results and Discussion


The acceleration was frequency-weighted using the
frequency weightings defined in ISO 2631. Root mean To quantify the vibration exposure in tractor
squared vibration magnitudes were calculated from semitrailer the weighted accelerations monitored
the frequency-weighted acceleration time histories. from the driver seat interface were recorded for
The frequency weightings and multiplying factors various combinations of test conditions listed in
are defined in ISO 2631. The procedures defined in Table 3. The measurements were analyzed according
ISO 2631 are the same for evaluating vibration with to the recommendations in the health guidance
respect to both comfort and health. The weightings standard for the assessment of whole body vibration
and multiplying factors in Eq. 1 are those defined with respect to health (ISO 2631). In this study,
in ISO 2631 for evaluating vibration with respect four different speeds with loaded and unloaded
to health risks. The vibration total value (av ) was conditions as well as on rough and smooth road
calculated for the vector sum of the translational axes conditions were considered for whole body vibration
as outlined by ISO 2631. assessment in the tractor semitrailer. The trials were
conducted at four speeds in the range of 30–60 km per
 1/2
av = k2x a2wx + k2y a2wy + k2z a2wz (1) hour with loaded condition (49 tons) and unloaded
condition (7 tons). All the data obtained from the
where ‘‘aw ’’ is the weighted acceleration in the experiments are listed in Table 3. From the vibration
respective axes and k is the multiplying factor as per acceleration values measured above in x-, y-, and
ISO 2631.1 When quantifying av for health effects, kx , z-axes, overall vibration total values are computed
ky = 1.4 for x- and y-axes and kz = 1 for z-axis. The in Eq. 1. Figures 6 and 7 show the vibration values
calculated vibration total values were then compared in x-, y-, and z-axes for various speeds in smooth
to the upper and lower exposure limits of the ISO and rough roads for loaded and unloaded conditions
2631 health guidance caution zones to determine the respectively.
potential health risks.

Vibration dose values Frequency-Weighted Acceleration from Tractor


Vibration dose values were calculated for each axis Semitrailer
of whole body vibration using appropriate frequency Table 3 presents the grand average x-, y-, and
weightings and axis multiplying factors. The VDV z-axes whole body vibration magnitudes mea-
gives a measure of the total exposure to vibration, sured on suspended cabin tractor semitrailers
taking into account the magnitude, frequency, and which are 0.3280 m/s2 rms (range: 0. 1458 m/s2
exposure duration: to 0.4344 m/s2 rms), 0.2567 m/s2 rms (range:
 T 1/4 0.1128 m/s2 to 0.4128 m/s2 rms), 0.8286 m/s2 rms
VDV(m/s1.75 ) = a(t)4 dt (2) (range: 0.4941 m/s2 to 1.2059 m/s2 rms), and these
0 values are lower than that in off-road vehicles and
where a(t) is the frequency-weighted acceleration industrial machines. Industrial machines are oper-
time history (in m/s2 ) at the input to the body. The ated in off-road condition and hence the whole
standards suggest that for some exposures, such as body vibration exposure is expected to be higher
continuous vibration and of low crest factor, the VDV than the measured whole body vibration in this
may be approximated by the estimated VDV in Eq. 3 study, and longer driving behavior would have more
influence toward the vibration transmitted to the
eVDV = 1.4 av T 1/4 (3) human body.15 It is observed that the seat vibra-
tion magnitudes for driving unloaded conditions are
where av is the frequency-weighted rms acceleration greater than that for driving loaded conditions both
and the exposure duration is T seconds. ISO 26311 on smooth and rough roads. On the other hand,
suggests a health guidance caution zone with lower in a tractor semitrailer the seat vibration magni-
and upper estimated vibration dose value (eVDV) tude has increased with increasing the speed. Also,
levels at 8.5 and 17 m/s1.75 . A comparison of the from Table 3, it may be noticed that the vibration
guidance given on the evaluation and assessment of magnitude of the rough road has a larger vibration
whole body vibration with respect to health in the magnitudes than that of the smooth road, which is
ISO 2631 and the British Standard 6841 has been obvious. The reason for this can be higher variance
presented elsewhere.14 of the rough road than that of the smooth road.

4 Experimental Techniques (2011) © 2011, Society for Experimental Mechanics


P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy Whole Body Vibration Tractor Semitrailer Drivers

Table 3 Translational driver/seat interface weighted acceleration levels for tractor semitrailer

Measurement x-axis y-axis z-axis av


Vehicle model conditions Speed (kmph) (m/s2 ) (m/s2 ) (m/s2 ) (m/s2 )

Suspended cabin Unloaded 30 km/h 0.3648 0.3056 0.9137 1.1308


tractor semitrailer rough road 40 km/h 0.3891 0.3207 1.0158 1.2370
50 km/h 0.4011 0.3459 1.1309 1.3523
60 km/h 0.4219 0.3652 1.2059 1.4368
Average acceleration 0.3942 0.3344 1.0666 1.2889
Unloaded 30 km/h 0.1458 0.1247 0.4941 0.5624
smooth road 40 km/h 0.1763 0.1468 0.5970 0.6779
50 km/h 0.2047 0.1649 0.6938 0.7854
60 km/h 0.2710 0.2220 0.7450 0.8919
Average acceleration 0.1995 0.1646 0.6325 0.7288
Loaded rough 30 km/h 0.3808 0.2812 0.8634 1.0884
road 40 km/h 0.4108 0.3562 0.9252 1.1981
50 km/h 0.4529 0.3924 0.9762 1.2872
60 km/h 0.4927 0.4128 1.1219 1.4382
Average acceleration 0.4343 0.3657 0.9242 1.2525
Loaded 30 km/h 0.1925 0.1128 0.5569 0.6385
smooth road 40 km/h 0.2239 0.1407 0.6285 0.7294
50 km/h 0.2855 0.1762 0.7034 0.8458
60 km/h 0.3452 0.2206 0.7824 0.9701
Average 0.2841 0.1626 0.6915 0.7950
Grand average acceleration 0.3224 0.2555 0.8346 1.0169‡

‡Indicate likely health risk as outlined in ISO 2631.1


‡Exceeds ISO 2631-1:1997 health caution zone upper limit for an 8 h day.

Figure 6 Acceleration values for driving unloaded on rough and smooth


roads. Figure 7 Acceleration values for driving loaded on rough and smooth
roads.

The frequency-weighted rms acceleration results Predicting the health risk


are presented for tractor semitrailer in Figs. 6 The experimental result of rms weighted acceleration
and 7. These graphs depict frequency-weighted values was observed with different measurement
rms acceleration levels recorded at the driver seat conditions on the basis of Table 3. There are two
interface, plotted against vehicle forward speed for bounds (lower bound and upper bound) available
travel on the rough and smooth roads. The whole in health guidance line of ISO 2631.1 This research
body vibration levels have been found to increase work considers only the upper bound of the health
with increase in forward speed for both loaded and guidance line. As shown in Fig. 8 weighted rms
unloaded conditions. However, the entire vehicle acceleration data were compared with health risk
demonstrated higher whole body vibration level on guidance upper bound of the zone to measure the
the rough road. exposure time. The eVDVs were computed in Eq. 2

Experimental Techniques (2011) © 2011, Society for Experimental Mechanics 5


Whole Body Vibration Tractor Semitrailer Drivers P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy

Conclusions
10

6.3 Unloaded Rough road


Unloaded smooth road The present study was carried out in accordance
Ca Loaded Rough road
Weighted acceleration (m/s2)
4 uti
on loaded smooth road with the measurement of whole body vibration of
zo suspended cabin tractor semitrailer outlined in the
2.5 ne
Health risk
1.6 standard ISO 2631.1 Based on the results,
1 • Vibration magnitudes experienced by the drivers
0.63 increased with travel speed over both the rough
0.4 No known effect and smooth roads.
0.315
0.25
• The vibration magnitude of the rough road is larger
10 dB

0.16
than that of the smooth road because of higher
variance of the road irregularity.
0.1
10 min 0.5 1 2 4 8 24 • On the rough road, within a travel speed of
Exposure duration , h
60 km/h, the most severe acceleration inputs
occurred in the longitudinal axes and vertical axes.
Figure 8 Driving time and health in the health guidance caution zones
Tractor semitrailers incorporating the suspended
from ISO 2631-1.
cabin suspension systems demonstrated smaller
increases in ride vibrations with increasing travel
speed.
and the eVDV for upper bound is 17 ms−1.75 .13 This
• The grand average x-, y-, and z-axes whole body
study considered the eVDV = 1.4 av T 1/4 , depending
vibration magnitudes measured on suspended cabin
on the frequency-weighted acceleration (av ) and the
tractor semitrailers were 0.3280 m/s2 rms (range:
daily vibration exposure time T. The daily vibration
0.1458 m/s2 to 0.4344 m/s2 rms), 0.2567 m/s2
exposure time T was calculated using the equation
rms (range: 0.1128 m/s2 to 0.4128 m/s2 rms),
T = (17)4 /(1.4)4 . (av ).4
0.8286 m/s2 rms (range: 0.4941 m/s2 to 1.2059
Figure 8 illustrates the four measurement condi-
m/s2 rms) respectively.
tions with respect to exposure duration. In each
• The estimated vibration dose values (eVDV =
measurement condition the driving time of the trac-
18.54 ms−1.75 ) of the suspended cabin tractor
tor semitrailer has been clearly identified; even if it
semitrailers have been estimated for a driver’s
crossed the upper bound of ISO 2631 driving time
working time of 8 h. It is clear that the drivers
of the tractor semitrailer. Then the driver becomes
should not be allowed to work for more than 8 h a
fatigued owing to continuous working load. It is
day under current vibration conditions. Suspended
therefore necessary to take rest beyond the nor-
cabin tractor semitrailers should be improved upon,
mal driving time of tractor semitrailer. From Fig. 8
and new work schedules of such drivers should be
it is clear that because of the vibration of the trac-
considered.
tor semitrailer a driver cannot work continuously
beyond 8 h in a day. The eVDVs were 18.54 ms−1.75
from the grand average vibration magnitude on the
overall vibration total value as shown in Table 3. References
According to the eVDVs the safe working time is
1. International Organization for Standardization ISO
8 h. The calculated VDVs 18.54 m/s1.75 are com-
2631-1, Mechanical Vibration and Shock;
pared with guidelines given in the British Stan-
Evaluation of Human Exposure to Whole Body
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6 Experimental Techniques (2011) © 2011, Society for Experimental Mechanics


P. Velmurugan, L.A. Kumaraswamidhas, and K. Sankaranarayanasamy Whole Body Vibration Tractor Semitrailer Drivers

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Experimental Techniques (2011) © 2011, Society for Experimental Mechanics 7

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