لتحديد طول المواسير PDF

Specifications are subject to change without notice according to Carrier Policy of continuous development.
03502511 Rev. (0) -2009

TABLE OF CONTENTS
PAGE NO.
1. GENERAL NOTES TO INSTALLER 1
2. MODELS 2
3. OPERATING LIMITS 2
4. DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCECS 3
5. BRECAUTIONS BEFORE INSTALLATION 7
6. SPLIT SYSTEM DESCRIPTION 8
7. INSTALLATION ACCESSORIES 9
8. INSTALLATION CHART 10
9. SELECTING INSTALLATION LOCATION FOR INDOOR UNIT 11
10. SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT 12
11. INSTALLATION LOCATION-CHECK LIST 14
12. INDOOR UNIT INSTALLATION
12-1 POSSIBLE OUTLET LOCATIONS OF REFRIGERANT PIPING LINES 15
12-2 PREPARATION STEPS BEFORE INSTALLATION 15
12-3 INSTALLATION STEPS 16
13. OUTDOOR UNIT INSTALLATION
13-1 PREPARATION STEPS BEFORE INSTALLATION 17
13-2 INSTALLATION STEPS 17
14. CONNECTING REFRIGERANT PIPING LINES 18
15. CONNECTING CONDENSATE DRAIN LINE 29
16. CONNECTING ELECTRICAL WIRING 30
17. AIR MANAGEMENT SYSTEM ACCESSORY KIT 35
18. FINISHING INSTALLATION 37
19. TEST RUNNING 38
20. AFTER INSTALLATION CHECK LIST 40
21. SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION 42
1. GENERAL NOTES TO INSTALLER
CARRIER split room air conditioner has been carefully designed and manufactured under strict
Quality Control conditions.
Therefore you are completely responsible for proper installation completion and operation of the air
conditioner.
Carefully read the manual carefully before proceeding with the installation to ensure correct
installation. This manual describes installation instructions to help ensure trouble free operation and
extended life of the air conditioner.
Make sure all accessory parts are with the system before beginning installation.
You will need the following tools during installation:

1. Standard screw driver 11. Tube bender
2. Phillips head screw driver 12. Hexagonal wrench
3. Cutter drill 13. Torque wrench
4. Metal saw 14. Vacuum pump
5. Water level 15. Gas leak detector
6. Meter 16. Manometer for pressure measuring
7. Tube cutter 17. Thermometer
8. Cutter 18. Volts – ohm - millimeter
9. Reamer 19. Electro circuit tester
10. Flare tool
After completion of installation, perform a run test and give the customer full
instructions on the correct operation of the air conditioner including:
• Turning the unit on and off. • Removal and cleaning of the air filters.
• Functions of the remote control. • Re-installation of air filters after cleaning
Leave the owner manual with the customer so that it can to be used during operation of the air
conditioner.
Leave the installation manual with the customer so that it can be used for any service and
maintenance operations.
Advise the customer to the tips of energy saving while operating the air conditioner for
cooling.
These tips are:
1. KEEP DOORS, WINDOWS AND ANY OTHER OPENINGS CLOSED to prevent conditioned
air from escaping and to prevent warm air from entering the space to be air-conditioned.
2. CLEAN PERIODICALLY AIR FILTERS to assure maximum efficiency and adequate air
circulation of the air conditioner.
3. KEEP DRAPES, FURNITURE OR OTHER OBSTRUCTIONS AWAY FROM BLOCKING

RETURN AIR AND/OR SUPPLY AIR OF THE AIR CONDITIONER to assure maximum
efficiency and adequate air circulation of the air conditioner.
1
2. MODELS
2-1 HEAT PUMP 2-2 COOL ONLY
System Indoor Unit Outdoor Unit System Indoor Unit Outdoor Unit
Model Model Model Model Model Model
53CCD20-H 42CCD20-H 38CCD20-H 53CCD20-C 42CCD20-C 38CCD20-C
NOTES:
H = Heat Pump
C = Cool Only
3. OPERATING LIMITS **
COOLING HEATING
Dry Bulb Wet Bulb Dry Bulb Wet Bulb
Difference Difference
Temp. C° Temp. C° Temp. C° Temp. C°
Indoor temperature Indoor temperature
Maximum 32 23 Maximum 27 -
Minimum 21 15
Outdoor temperature Outdoor temperature
Maximum * - Maximum 24 18
Minimum 20 - Minimum 2 1
MAIN POWER SUPPLY

Standard Mild Ambient
Outdoor Unit
Nominal Nominal
System Minimum Maximum System Minimum Maximum
Power Supply Power Supply
Model Voltage Voltage Model Voltage Voltage
V/1PH/50HZ V/1PH/50HZ
53CCD20 53CCD20
53CCD28 53CCD28
220/1/50 187 264 220-240/1/50 187 264
53CCD32 53CCD32
53CCD39 53CCD39
53CCD48 53CCD48
380-420/3/50 342 462 380-420/3/50 342 462
53CCD60 53CCD60
NOTES:
* 46°C for System with Mild ambient Standard outdoor unit.
52°C for System with High ambient outdoor unit.
** When the unit is operated above or below these limits for a long time, system diagnostics
may detect a malfunction and the unit will not operate properly.
*** During heat pump operation, the system will undergo several defrost cycles to eliminate ice
that might possibly collect on the outdoor unit in very low ambient temperatures.
After completions of defrost cycle, the system will normally operate
2
4. DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES
4-1 OUTDOOR UNIT A
WEIGHTS
Model Kg
38CCD20 52.8 38CCD20 – 38CCD28 – 38CCD232
38CCD28 58.4
A
38CCD32 62.4
B
38CCD39 79.5
38CCD48 90
38CCD60 92
B
38CCD48 –60
D E D
E A
A
F
C
F
C
DIMENSIONS (MM)
Model A B C D E F
38CCD20
38CCD28 575
38CCD32
860 371 665 97.5 350
38CCD39 720
38CCD48
1150
38CCD60
MINIMUM CLEARANCES FOR FREE AIR CIRCULATION, SERVICE AND MAINTENANCE
Notes:
- The front of the condensing unit (Propeller discharge airside) should be free from obstructions.
Any obstruction should be away from front of the condensing unit with distance specified in the
following drawings.
- The back of the condensing unit (coil intake airside) should be at least 160 mm away from any
obstruction. This distance 160 mm A is built-in design of wall support.
- A free space should be left on the right side of the outdoor unit.
- A free space should be left on the side of the refrigerant connections of condensing unit to ensure
easy access to the terminal block.
- A free space should be left from the top cover of condensing unit to ensure easy access to electrical
components, motor and propeller.
- The refrigerant line connections must be conveniently located for service and maintenance.
3
DIMENSIONS, WEIGHTS AND MINIMUM CLEARANCES (Cont.)
MINIMUM CLERANCES OF OUTDOOR UNIT FOR FREE AIR CIRCULATION,
SERVICE AND MAINTENANCE (Cont.)
Obstacle at air inlet to outdoor unit ( unit back )

No obstacle at unit top
No obstacles at unit and left sides
Single unit installation Serial installation of two or more units
160 mm 160 mm
or more or more
400 mm 400 mm
or more or more

No obstacle at unit top
obstacles at unit right and left sides
160 mm 160 mm
or more or more
400 mm 250 mm 400 mm 400 mm 400 mm 250 mm

or more or more or more or more or more or more
The hieght of the obstacle should be lower than the height of the outdoor unit.

obstacle also at unit top
No obstacles at unit right and left sides
160 mm 400mm
or more or more
DIMENSIONS (mm)
4
MINIMUM CLERANCES OF OUTDOOR UNIT FOR FREE AIR CIRCULATION,
SERVICE AND MAINTENANCE (Cont.)
Obstacle at air outlet from outdoor unit ( unit front )
No obstacle also at unit top
500 mm 1000 mm
or more or more
Obstacle at air outlet from outdoor unit ( unit front )

Obstacle also at unit top
1000 mm 1000 mm
or more or more
Obstacles at both air inlet and air outlet of outdoor unit ( both unit front & back )
No obstacle also at unit top
No obstacle at unit right and left sides
160 mm 160 mm
or more or more
1000 mm 1000 mm
or more or more
400 mm 400 mm
or more or more
The height of obstacle at both front and back side, should be lower than the height of outdoor unit.
Serial installation at front and rear sides

Standard installation
Open the upper side and both right and left sides.
160 mm 1000 mm 1500 mm 1000 mm 160 mm

or more or more or more or more or more
The height of obstacle at both front and back, should be lower than the height of the outdoor unit.
5
4-2 INDOOR UNIT
W
A
B H
232
160 A
C 203 D
Weight Dimensions mm
Model Kg Model H D W A B C
42CCD20 26 42CCD20 270 590 1005 857 205 895
42CCD28 28 42CCD28 270 590 1005 857 205 895
42CCD32 30 42CCD32 270 590 1215 1067 205 1105
42CCD39 35 42CCD39 270 590 1425 1277 205 1315
42CCD48 49 42CCD48 370 590 1425 1277 305 1315
42CCD60 56 42CCD60 370 590 1635 1487 305 1525
MINIMUM CLEARANCES FOR FREE AIR CIRCULATION, SERVICE AND MANTENANCE
200
400
200
- The installation location should permit free access space around unit right and left and ahead of return
airside to ensure easy access to the unit, which in turn facilitate service and maintenance.
- Allow 200 mm or more minimum distance around unit right and left sides.
- Allow 400 mm or more minimum distance ahead of unit return airside.
- The refrigerant line connections must be conveniently located for servicing and maintenance.
6
5. PRECAUTIONS BEFORE INSTALLATION
SAFETY CONSIDERATIONS
• Installation of air conditioning equipment can be hazardous due to system pressures and
electrical components.
• The installation of the air conditioner must be done by Carrier or one of Carrier authorized
dealers.
! WARNING
• This installation manual describes the installation procedures of Carrier split room air
conditioner consisting of an outdoor unit and an indoor unit manufactured by Carrier.
What is not covered in Carrier warranty?

1- Failure due to wrong electrical connections between the electrical power supply and
circuit breaker of air conditioner leading to fire due to short-circuiting. As these electrical
connections are owner’s responsibility.
2- Failure due to Misuse, Abusing, overloading, negligence of air filters cleaning and
negligence of instructions included in the owner’s manual.
3- Failure due to Accident / Weather Natural catastrophe, accident due to bad weather
(Hail Storm, Sand Storm, lightning, Flooding, Acid Rain and Air Borne fallout, etc).
4- Failure due to damages during transport done through the owner.
5- Failure due to any modifications in the product done through the owner and not done by
Carrier or one of Carrier authorized dealers.
6- Failure due to Installation done through the owner and not done by Carrier or one of
Carrier authorized dealers.
7- Failure due to Service and Maintenance done through the owner and not done by Carrier
or one of Carrier authorized dealers.
8- Failure due to repair by using non-genuine Carrier Parts, or substituting other than Carrier
parts done through the owner and not done by Carrier or one of Carrier authorized dealers.
9- Product normal sound ( refrigerant – moving parts )
10- Inconvenience or commercial loss is not covered.
The decision of Carrier in ascertaining the same will be final. Any such repairs will be carried -
out at the expense of the owner ( purchaser ).
7
6. SPLIT SYSTEM DESCRIPTION
8
7. INSTALLATION ACCESSORIES
7.1 STANDARD INSTALLATION ACCESSORES: Supplied from the factory with the indoor unit
DESCRIPTION CONFIGURATION QTY USAGE
1 To operate the air conditioner
Thermostat
1 To illustrate control functions of

Operation Manual
operation
1 To illustrate installation
Installation Manual
instructions.
Carton Base of indoor 1 To determine the 4 (Four)
Unit is used as locations for fixing the indoor unit
Drilling Template by use of threaded rods
Outdoor unit
Drain Elbow 1
Condensate drain
7.2 Optional Accessories supplied from the factory. as per the requirement:
DESCRIPTION CONFIGURATION QTY USAGE
Wall support for outdoor unit

1 To mount outdoor unit on the wall
(only for sizes 20-28-32-39)
Floor support for outdoor unit To mount outdoor unit on the

1
ground or floor
Insulated refrigerant piping lines with

To connect Freon between
flare couplings of lengths 1
outdoor and indoor units
4-6-8-10-12 Meter
To start the compressor in
PTC starting device
1 outdoor unit at low voltage
(only for sizes 20-28)
down 180V
7.3 OTHER INSTALLATION ACCESSORIES: Not supplied from the factory but must be used at the
installation field t complete installation.
DESCRIPTION USE
- Electrical connection cords To electrically the main power supply, the outdoor unit, the indoor unit, the
See Page (33) and (34) thermostat and the circuit breaker.
- Wall Sleeve
To fill the gap between the wall hole and the lump of refrigerant piping lines,
- Cover Cap
electrical connection cables and condensate drain line.
- Sealer putty
- Finishing tape PVC film To tie together the refrigerants piping lines, electrical connection cables and
condensate drain line.
- Vinyl tape To stick pipe insulation.
- Drain hose ID 16-17mm To remove condensate water from the indoor unit to the outside.
- Refrigerant piping lines *
To connect Freon R22 between outdoor and indoor unit.
(See page 20)
- Piping Insulation * To insulate suction and liquid lines.
- Refrigerant R22 Adjust total system refrigerant charge (more than 4 meter).
- Refrigerant Oil Added for long refrigerant lines
- Saddles or Clamps To fix lump of refrigerant piping lines, electrical cables and condensate drain line.
* These items are needed if refrigerant piping lines are not supplied from the factory.
9
8. INSTALLATION CHART
1) Installing outdoor unit 5) Connecting refrigerant 9) Air purging with

piping lines a vacuum pump
2) Drilling hole thru the 6) Connecting condensate 10) Refrigerant leak test
wall drain line
3) Installing indoor unit 7) Connecting electrical 11) Opening service valves

wiring
Outdoor
unit
4) Processing pipes 8) Finishing outer pipe 12) Finishing installation

covering
13) Test Running
14) Description of operation
10
9- SELECTING INSTALLATION LOCATION FOR INDOOR UNIT
CONSIDERATION FOR SELECTING INSTALLATION LOCATION
a. Location of Electrical Power Supply

The electrical power supply should be near to the indoor unit to facilitate electrical wiring connections and reduce length of
electrical cables. Supply must be away from curtains and any flammable materials
b. Location of Indoor Unit Relative to Outdoor Unit
The installation location of indoor unit should be as close as possible to the outdoor unit to reduce length of refrigerant
piping, electrical connection cords and drain line to facilitate the installation work.
c. Location of Indoor Unit Relative to Space to be Air-Conditioned.

The installation location should permit the unit to deliver air to all of the space to be uniformly air-conditioned.
d. Effect of Direct Sunlight
The installation location should be far away from the Direct sunlight.
e. Effect of Heat Sources
The installation location should be far away from any heat sources such as steam or flame that may affect performance of
the unit.
f. Space for Free Air Circulation
The installation location should allow sufficient space for free air circulation around the unit.
The installation location should avoid obstructions such as Curtains, Furniture, Cloths…etc. These obstructions can affect
motion of supply air and/or return air, which in turn affects unit efficiency and airflow.
( g ) Minimum clearances for free air circulation, service and maintenance
See page (5)
11
10. SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT
10.1 INSTALLATION LOCATIONS
The condensing unit can be installed in any outside location, on a wall, roof or on a ground level.
10.2 CONSIDERATIONS FOR SELECTING INSTALLATION LOCATIONS
Avoid excessive distance between outdoor and indoor units
Avoid excessive height between outdoor and indoor units
Avoid any obstruction of the unit air outlet and intake or any
obstacle that is too close (see minimum clearances required)
when unit is installed on balcony or terrace, make sure that
free space are respected for good air circulation.
Never leave excess length of refrigerant piping lines between
the wall and the unit. This will lead to reduced air flow and
capacity.
Avoid multiple unit installation with units facing each other.
Avoid un necessary turns and bends in the refrigerant piping

lines.
12
SELECTING INSTALLATION LOCATION FOR OUTDOOR UNIT (Cont.)
CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION (Cont.)
Avoid dripping into Avoid soiling of pipe

passageways. ends
Avoid disconnecting
the refrigerant
Avoid allowing
connections after
piping to get wet
installation, this will
before connection
cause refrigerant
leaks
Avoid connecting the condensate drain

line to the outdoor unit.
a. Weight of Outdoor Unit

The installation location of outdoor unit should be able to support operating weight of outdoor
unit, and not cause vibration.
b. Effect of Direct Sunlight
The installation location of outdoor unit is preferable to be far away from the direct sunlight.
c. Effect of heat sources, steam or flammable gas
The installation location of outdoor unit should be far away from heat sources, steam or
flammable gas.
d. Cleanness of location
The installation location of outdoor unit should be free of dust or any material, which can
cause clogging of condenser coil. When installing unit on the ground, select a location not
subjected to flooding.
When the installation is made on the rooftop or other places subject to strong wind :
When the outdoor unit is to be installed on the rooftop or at the places where there are no other
buildings around. it is required to avoid the strong wind from blowing directly into the air outlet of the
outdoor unit so as to prevent the negative impacts on cooling or heating performances due to
insufficient airflow of the outdoor unit heat exchanger and to prevent from faulty performances.
When there are walls in the vicinity, the air outlet When the air outlet is affected by the strong wind,
should face the wall and keep a space of 500mm the installation position should be changed so as
from the wall. to make the air outlet at a straight angle from the
wind direction.
13
11. INSTALLATION LOCATION CHECK LIST
(A) OUTDOOR UNIT
- The installation location is close to the indoor unit
- The installation location is able to support operating weight of outdoor unit
- The installation location is far away from any sunlight
- The installation location free of dust or any material, which can cause clogging
of outdoor coil
- The installation location allow sufficient space for air circulation around the unit
- The installation location allow sufficient space for service and maintenance around
the unit
(B) INDOOR UNIT
- The electrical power supply is close to the indoor unit
- The installation location is close to the outdoor unit
- The hole is not chosen on a concrete wall

The hole is not chosen on a wall to cut electrical wiring or conduits
- The installation location permits the unit to deliver air to all of the space to be air-
conditioned
- The installation location is far away from direct sunlight
- The installation location is far away from any heat sources
- The installation location avoid obstructions,

which affect motion of supply and/or return air to the unit
- The installation location permit free service space around the unit right, left and
top
(C) REFRIGERANT PIPING LINES BETWEEN

INDOOR AND OUTDOOR UNITS
- The excessive length of piping lines is avoided
- The excessive height between indoor and outdoor units is avoided

(especially if outdoor unit is installed above indoor unit).
14
12. INDOOR UNIT INSTALLATION
12.1 POSSILE OUTLET LOCATIONS OF REFRIGERANT PIPING LINES
- The indoor unit is standard with right hand refrigerant and electrical connections.
- The indoor unit can be field converted from right hand to left hand refrigerant and electrical connections by
turning coil 180º and also change fixation of electrical connections from right to left connections.
12.2 PREPARATION STEPS
STEP (1): MAKING WALL HOLE

PRECAUTIONS:
Before making a hole, check carefully that
- No studs or pipes are directly run behind the spot to be cut.
- No electrical wiring or conduits are located.
- Drill a hole of 80 mm to pass the refrigerant lines, drain hose and
electrical cables. Wall
5-10 mm
Decide the piping hole position according to the location of piping

Indoor Outdoor
direction. Mark the desired drilling point. side side
Wall
When making wall hole, make sure to drill outwards at a
downward angle, so that the height difference between the
entrance and exit of the hole is at least 5-10 mm.
b. Measure the thickness of the wall from the inside edge to the
outside edge and cut PVC pipe at a slight angle 6 mm shorter than
the thickness of the wall
Cut at slight angle
c. After making hole, a sleeve must be mounted into wall hole and
its width to be equal to wall thickness to pass refrigerant lines,
drain hose and electrical cables through it. Indoor Outdoor
side side
STEP (2):
- After leaving the spaces around the unit for servicing, removing
filter and good air flow, use the carton base of indoor unit to
determine the 4 (Four) locations for fixing the indoor unit by use of
threaded rods.
MODEL A B
42CCD20
1005 895
42CCD28
42CCD32 1215 1105
42CCD39 1425 1315
42CCD48 1480 1315
42CCD60 1690 1525
- Mount the indoor unit on the wall by inserting unit into the two
mounting bolts.
Note: Dimensions ( mm)
a. Bolts should be at equal height. The unit back has 5mm
difference in heights to provide easy drainage.
b. Make sure that unit is properly mounted on the two fixing bolts. Carton Base of Indoor Unit
Make sure that unit is sloped 5mmto insure water drain from
unit.
15
INDOOR UNIT INSTALLATION (CONT.)
12-3 INSTALLATION STEPS
Step (1): Insert threaded rods into the ceiling Step (3): Mounting of control box
(Containing Receiver and leds) on the wall
• Introduce the other ends of the rods into the drill house Mount the support (item1) on the wall by use of
in the back of the unit. the two mounting screws (item2).
Mount the end of electrical cable (item2) to the
A receiver/leds printed circuit board (item3).
B Fix the receiver/leds printed circuit board
(item3) with the support (item1).
Mount the other end of electrical cable (item2)
to the main printed circuit board of indoor unit.
Dimensions (mm)
End of electrical cable to
MODEL A B
42CCD20
main PCB of indoor unit
895 160
42CCD28
42CCD32 1105 160
42CCD39 1315 160
42CCD48 1315 160
42CCD60 1525 160
Step (2): Unit Mounting.

• Introduce the other ends of the rods into the drill house in
the back of the unit.
• Position the shock absorbers, add washers and screw the
nuts down until the unit is correctly supported.
If there is sufficient space, a rubber or neoprene sheet can
be placed between the ceiling and the unit.
• Connect complementary drain hose (item 1) to the unit
drain tube and use one fixing clip (item2).
• Connect complementary drain tube (item3) both
complementary drains hose and main drain hose. End of electrical cable to
Use two fixing clips (item2). receiver and leds PCB
• Lead the draining tube out through the hole at unit bottom.
NOTES
• Make sure the unit is tilted slightly towards the drainage

outlet on its right side.
Test the drainage using water.

• Route the main drain line so that the drain hose must be
gradually inclined downwards to the outside to ensure flow
of condensate water to outside.
16
13. OUTDOOR UNIT INSTALLATION
13.1 PREPARATION STEPS BEFORE INSTALLATION
a. Put packed unit as shown. b. Lift unit from cardboard. c. Remove service door (item 2) by
removing one screw (item 1).
Detach the cable clamp by
removing one screw.
2
13.2 INSTALLATION STEPS

WALL INSTALLATION FLOOR INSTALLATION
a. Wall Support Dimensions (mm) b. Floor Support Dimensions. (mm)
564
397
162
A 888
888
443
A = 414 mm for sizes 20-28-32

A = 558 for size 39
c. fix wall support into the wall d. Put outdoor unit on the floor support
Put unit on the wall support.
e. If the outdoor unit installed other than on the

ground, connect it to a 15-16 mm inside
diameter hose. This is needed because drain
Floor
water flows out of the outdoor unit during Support
heating operation. (Only for heat pump unit)
17
14 - CONNECTING REFRIGERANT PIPING LINES
14-1 INSTRUCTIONS FOR CONNECTIING REFRIGERANT PIPING LINES
Avoid excessive height difference between indoor and

outdoor units.
Avoid excessive length of refrigerant piping lines

between indoor and outdoor units
- All bends must be considered when connecting

indoor unit with outdoor unit by required length
of refrigerant piping lines.
- Do not remove the protective caps from the
couplings until the refrigerant piping lines are ready
for connection with both indoor and outdoor units.
This is to keep piping clean.
- The installer must carefully unroll the tubing and run
Not Recommended it between the indoor and outdoor units.
Recommended
● Do not bend the pipe more than three times at one
place.
● When extending the rolled pipe, straighten the pipe
by unwinding it.
When forming the pipe. Be careful not to crush it.
Avoid flattening or kinking of refrigerant piping
Copper When making a bend, the installer cuts insulation and

slides it away from the bend area. Using a tube bender
Insulation makes the bend and then the insulation is replaced
gluing it together.
18
CONNECTING REFRIGERANT PIPING LINES (Cont.)
INSTRUCTIONS FOR CONNECTIING REFRIGERANT PIPING LINES (Cont.)
Radius of Bending The minimum radius of bending must not be less than 100
mm to avoid damage of tubing.
Once the tubing is bent, the installer must not unbend at
the same point as this causes work hardening of copper
tubing and makes it more difficult to reshape
Excessive tubing
must be coiled When there is excessive tubing, it must be coiled
horizontally horizontally so that the flow of refrigerant is from the top to
bottom of the coil and towards the outdoor unit.
The excessive tubing must not be coiled vertically since
the vertical coil affects the oil return to the compressor.
For bends having a radius smaller than 300 mm, the use of
a tuber bender with a minimum wheel diameter of 120 mm
is a must.
The tube bender wheel grooves should have the same
diameters as the refrigerant pipes.
Avoid excessive number of bends in refrigerant piping lines

during connections with both the indoor and outdoor units.
This is to avoid reduction of cooling efficiency.
Bends with tube diameter bigger than ½” or a bending

radius than 300 mm should be made with a dime. Having
this radius.
Avoid disconnecting refrigerant connections after they

have been tightened to avoid refrigerant leaks.
19
15.2 USE OF REFRIGERANT PIPING LINES
The following data refers to the use of refrigerant piping lines of diameters equivalent to that use in
units where : L = Maximum length of refrigerant piping lines between outdoor and indoor unit.
M = Maximum vertical distance between outdoor and indoor units.
(A) OUTDOOR UNIT BELOW INDOOR UNIT :
a. Suction line should rise above height of Indoor unit to shape a liquid trap in an inverted
loop before descending to outdoor unit to prevent liquid refrigerant from draining into
compressor during shutdown.
b. Slop tubing towards the outdoor unit with a fall of at least (6mm) to (305mm).
Indoor Liquid Trap

Unit
System Meters Liquid Line

Model L H H
53CCD20-28 20 10 Outdoor
53CCD32-39-48-60 25 15 Suction Line Unit
Slop
(B) OUTDOOR UNIT ABOVE INDOOR UNIT :

• If height is less than or equal 4 meters, one oil trap must be at the suction line at the base of
suction riser near the Indoor unit to facilitate oil return to the compressor to ensure efficiency
of compressor mechanical parts.
• If height is more than 4 meters, more than one oil trap must exist at the suction line, the first
one will be at the suction line near to the indoor unit and the following one will be 4 meters
from the first one and so on.
Outdoor
Suction
Slop Unit
System Meters
Model L H H Liquid
53CCD20-28 20 10 Indoor Unit
Max.
53CCD32-39-48-60 25 15
4m
Oil trap
(C) OUTDOOR UNIT ON THE SAME LEVEL AS INDOOR UNIT:
An oil trap shall be at the suction line at the base of suction riser near the Indoor unit to
facilitate oil return to the compressor to ensure efficiency of compressor mechanical parts.
Indoor Unit
L Outdoor
Liquid Unit
System Meters
Model L
53CCD20-28 20 Suction
53CCD32-39-48-60 25 Oil trap
20
14.3 LENGTHS AND DIAMETERS OF REFRIGERANT PIPING LINES.
UP TO 20 METER
UNIT MODEL
S L
53CCD-20 5/8” 3/8”
53CCD-28 5/8” 3/8”
53CCD-32 5/8” 3/8”
53CCD-39 4/3” 3/8”
53CCD-48 3/4" 1/2"
53CCD-60 7/8" 1/2"
S = Suction line diameter.
L = Liquid line diameter.
14.4 REFRIGERANT CHARGE.

• For refrigerant piping lines of length more than 3 meters, add 25 grams of refrigerant per
extra meter from 3 meters refrigerant piping lines:
Example 1 = For 8 meter lines, refrigerant added = (8-3) x 25 = 125 grams.
Example 2 = For 12 meter lines, refrigerant added = (12-3) x 25 = 225 grams.
Note:
(1) The outdoor unit is factory supplied with refrigerant charge for use with refrigerant piping lines
of length 3 meters and with added 100 grams for air and moisture purge from the system.
(2) Charge the refrigerant accurately.
(3) Refrigerant overcharge may cause a serious trouble of compressor.
21
CONNECTING REFRIGERANT PIPING (Cont.)
14.5 DESCRIPTION OF INTERCONNECTING REFRIGERANT PIPING LINES.
Indoor Unit Refrigerant Piping Outdoor Unit
4 3
6
3 2 1 8
5
6 5 4 1
2 3 9
(1) Suction half union.

(2) Suction flare nut. (1) Suction flare valves three ways.
(3) Suction piping. (2) Needle valve.
(4) Liquid half union. (3) Valve cap.
(5) Liquid flare nut. (4) Valve needle.
(6) Liquid piping. (5) Liquid flare valves three ways.
(6) Allen (hex. Head) wrench.
(7) Suction piping line.
(8) Liquid piping line.
(9) Flare nut service port
14.6 CUTTING AND FLARING TOOLS
Make sure that have the required tools available before preparing refrigerant piping lines
Pipe Cutter Flare Tool
22
14-6 STEPS FOR PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS
(IN CASE OF NOT USING THE OPTIONAL FACTORY REFRIGERANT PIPING LINES WITH THE FLARE NUTS)
Pipe Cutter
STEP (1): Cutting refrigerant piping lines
• Remove protective caps from copper pipe ends.

• Position tube end downwards, cut the pipe to the
required length with a pipe cutter.
NOTE:
Corrugated Cutting
Correct Cutting
Inclined Cutting
Wrap Cutting
• It is recommended to cut approx. 30→ 50 cm longer
than the estimated pipe length.
• Take care to ensure that the cut edge remains at a
90° angle with the side of pipe, and refer to the
illustrations for examples of edges cut correctly and
incorrectly.
STEP (2): Removing the burrs

Before After
• Remove burrs at the end of the connection pipe with 1
a pipe reamer or a file.
This process is important and should be done
carefully to make a good flare and to prevent any gas
leaking out. 2
NOTE: Debarring
When reaming, hold the pipe end downward and be
sure that no copper scraps fall into the pipe. 1: Connection pipes
2: Reamer
STEP (3): Removing the flare nuts from the indoor unit.
Remove the suction and liquid flare nuts from the
indoor unit connections.
NOTES:
• Do not remove the flare nuts from the indoor unit
until refrigerant piping lines are ready for
connections.
• It is that easier to remove flare nuts from the indoor
unit before being installed on the wall hang bracket.
STEP (4): Removing the flare nuts from the outdoor unit
Remove the suction and liquid flare nuts from
the outdoor unit connections.
NOTES:
• Do not remove the flare nuts from the outdoor unit
until refrigerant piping lines are ready for connection.
• It is easier to remove flare nuts from the outdoor unit
before being installed on the wall support.
STEP (5): Mounting flare nuts on the refrigerant piping Liquid

lines Piping Line
• Mount the suction flare nut on the other side of
suction piping line. Suction
• Mount the liquid flare nut on the other side of liquid Piping Line
piping line.
23
STEPS FOR PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS (Cont.)
STEP (6): Flaring the Piping

• Use flare tool to flare ends of both suction and liquid piping
lines slide a flare nut on to the tube and modify the flare.
NOTES:
1) Good flare should have the following characteristics:
• Inside surface is glossy and smooth.
• Edge is smooth and must not have any burrs or
imperfections.
• Tapered sides are of uniform length. Flare Tool
2) Be sure to apply a sealing cap or waterproof tape to

prevent dust or water from getting into the refrigeration
piping lines before they are used.
Flare tool
Recommended Refrigerant
Piping
Flare Nut
Avoid incorrect flaring, which results in damaged or cracked or inclined with uneven thickness surface.
STEP (7): Mounting flare nuts on the other side of refrigerant

piping lines Liquid Line
• Mount the suction flare nut (Large nut) on the other side of
suction refrigerant piping line.
Suction Line
• Mount the liquid flare nut (Small nut) on the other side of
liquid refrigerant piping line.
Refrigerant Piping Lines After

Connecting Flare Nuts From Both Sides
24
CONNECTING REFRIGERANT PIPING (Cont.)
14-7 STEPS FOR CONNECTING REFRIGERANT PIPING LINES TO INDOOR UNIT
Connecting suction and liquid piping lines respectively

with suction and liquid half unions of indoor unit.
A. Lubricate suction and liquid piping line end and

the threads of the suction and liquid half unions of
indoor unit with anti – freeze oil.
Liquid Line
This is effective for reducing gas leaks.
Suction Line
B. For proper connection, align the centers of

suction union pipe and flare pipe straight with
each other, then finger tighten several turns the
flare nut tightly at first to obtain a smooth match.
Half Union
C. Then hold the union side with a double-ended Flare Spanner or

wrench and tighten the flare nut by applying the Torque Wrench
tightening torque indicated in the following table
(1). Be careful not to damage the flare nut threads.
Piping Lines
Table (1)
NOTE:
Tightening Torque
a. Insufficient tightening torque will cause Freon Flare Nut Kg - Cm
leaks. N.M Kgxcm Indoor
b. Over tightening the fitting will damage the tube 3/8” 31-35 310-350 Side
flaring and cause Freon leaks. 5/8” 50-55 500-550
3/4” 50-55 500-550
7/8” 50-55 500-550
14-8 STEPS FOR CONNECTING REFRIGERANT PIPING LINES TO OUTDOOR UNIT
• Connecting the other ends of suction and liquid

piping lines respectively with suction and liquid flare
couplings of the outdoor unit.
• Repeat steps (A), (B), (C) when connecting refrigerant
piping lines to the couplings of the outdoor unit.
(1) (2)
Fingers tighten several Tighten the flare nuts
turns the flare nuts of with adjustable wrench
piping at the outdoor or torque wrench.
unit valves.
25
14-9 AIR PURGE
In some countries the law does not permit purging by blowing refrigerant through the lines. If this is the case,
please refer to B using the vacuum pump.
(A) AIR PURGE USING THE REFRIGERANT IN THE UNIT

(1) Suction flare valves three
Air and moisture in the refrigerant system ways. 4 3
have undesirable effects. 6
(2) Needle valve.
They must be purged completely. (3) Valve cap. 8
The outdoor unit includes an extra 50 grams (4) Valve needle. 5
of refrigerant for air purge (only item 6.1). (5) Liquid flare valves three ways
When the connection refrigerant piping lines (6) Allen (hex. Head) wrench. 7
are over 4 mt, add extra 20 grams of refrigerant (7) Suction piping line. 1
per extra meter. (8) Liquid piping line.
(9) Flare nut service port
• Air purging procedure
2 3 9
(1) (1) (2)
(1) Remove the valve caps of the liquid and (2) Loosen the valve stem of
suction valve and the service port nut. liquid valve by 90 degrees
(1/4 turn) for 5 seconds with
a hex key wrench (size M4)
COMPLETE
. (5) (4) (3)
(5) Reinstall the caps and of the (4) Open the liquid valve for about 3 (3) Push the valve core of the
liquid valve, suction valve seconds, then close quickly to suction valve.
and service port nut. check for gas leaks. Stop pushing the valve core
After checking for gas leaks, as soon as the refrigerant
open the liquid and suction valve hissing stops.
all the way.
26
AIR PURGE (Cont.)
(B) AIR PURGE USING THE VACUUM PUMP 1
a. Connect the gauge manifold and the vacuum pump.
b. Open the low-pressure valve and close the high-pressure

valve of gauge manifold completely.
c. Operate the vacuum pump during at least 20 minutes 4

until the pressure reaches – 101Kpa (-760mm Hg).
d. Close the low-pressure valve of the gauge manifold 5 3

and stop the vacuum pump operation.
(If the indicator of gauge manifold is returned
within 1-2 minute after stopping the vacuum pump,
check the piping connection leakage).
e. Close both the liquid and suction valve caps completely.
f. Remove the gauge manifold and the vacuum pump.

(During the disconnection, please be cautious not to
loose any refrigerant and oil).
g. Reinstall the valve caps and service port nuts. 2
(C) NOTES:
Tighten the valve caps and the service port nut to

the specified torque as shown in the table:
TIGHTENING TORQUE 1: Indoor Unit

PART 2: Outdoor Unit
(Kgf – Cm)
3: Suction Line
SERVICE PORT NUT 150 200 4: Liquid Line
5: Vacuum Pump
VALVE CAP 170 220
Valve Low – pressure valve

Cap
Valve Hex key wrench
Needle High – pressure valve
Gauge manifold
Vacuum Pump
Valve
Cap
27
14-10 REFRIGERANT LEAK CHECK
After connecting refrigerant piping with both indoor and

outdoor units, leak testing must be achieved using a leak
detector or soapy water.
14-11 INSULATING REFRIGERANT PIPING LINES
To conserve energy and prevent wet floors due to condensation, the

suction and liquid piping lines must be well insulated with a proper
insulation material.
3
The thickness of the insulation should be a minimum of 9 mm.
The insulation you select must have good insulation characterics, be

easy to use, resist age and not easily absorb moisture.
1
Finally wrap the flare couplings and pipes with insulation and tighten 2
this with tape without exerting too much pressure on the insulation
ℵ Pipe
CAUTION: ℑ Pipe insulation
• After a pipe has been insulated, never try to bend it into a narrow ℜ Fastening tape
curve, as this way will cause the pipe to break or crack.
• Repair and cover any possible cracks in the insulation
• Avoid dripping due to insufficient insulation of piping.
14-12 PUMP DOWN

Pump down means collecting all the refrigerant in the system back into the outdoor unit. Pump down
must be actuated before disconnection of pipes, to avoid loss of refrigerant gas. Pump down is used
when the unit is moved to another installation location or when the system is repaired.
PUMP DOWN PROCEDURE:
a. Close the liquid valve with the Allen wrench.

b. Turn the system ON in cooling mode with fan operating at high speed.
Then the refrigerant will be collected into the outdoor unit.
(Compressor will immediately start, provided 3 minutes have elapsed since the last stop).
c. After 2 minutes of operation, close the suction valve with the Allen wrench.
d. Turn the system off and switch mains supply OFF.
e. Disconnect refrigerant piping lines.
After disconnection, protect valves and piping ends from dust.
28
15. CONNECTING CONDENSATE DRAIN LINE
INSTRUCTIONS FOR CONNECTING CONDENSATE DRAIN LINE
The condensate drain hose (not supplied) for the indoor unit must be made of PVC piping with an inside diameter
of 5/8” (16mm) and have suitable length for the chosen installation site.
Connection Instructions
a. The drain hose must be gradually inclined downwards to the outside to ensure flow of Condensate water to outside.
b. The condensate water must be continuously removed to avoid water dripping from the unit. Avoid the end of drain
hose to be sunk in water.
c. The drain hose must not be looped upwards to avoid over-flowing and water dripping from indoor unit.
d. The drain hose must have no kinks or bends hampering smooth drainage of water due to air stagnation and leading to
water dripping from indoor unit.
e. Drainage Test Check the drainage of the unit by pouring some water into the unit drain pan and
ensure it drains out through the drain hose and there is no leakage from other
parts.
29
16. CONNECTING ELECTRICAL WIRING
16-1 ELECTRICAL WIRING BETWEEN ELECTRICAL POWER SUPPLY AND CIRCUIT BREAKER
OF AIR CONDITIONER
WARNING All electrical connections between electrical power supply and circuit breaker of air conditioner
! are the responsibility of the customer and must be done by a qualified electrical technician
according to national electrical wiring regulations to avoid fire due to short-circuiting.
(A) Operating Voltage

The operating voltage of electrical power supply should be within the limits of voltage mentioned
on unit nameplate data.
(B) Electrical kWh Counter KWH
The capacity of electrical kWh counter should be lager than the operating currents required for air
conditioner(s) and any other electrical domestic appliances in use simultaneously from the same
supply.
(C) Electrical Distribution Box
The installation of electrical distribution box after the electrical KWH counter is necessary
to properly distribute the electrical loads.
The electrical distribution box should be equipped with circuit breakers according to the electrical
loads.
For each installed air conditioner, a separate circuit breaker with its own overload should be
installed on the electrical distribution box.
(D) Operation On / Off Circuit Breaker
The installation of two pole automatic circuit breaker is necessary to operate the air conditioner.
The circuit breaker must be installed to be far away from any flammable materials (curtains…etc.).
The circuit breaker must be suitable for air conditioner as the table “ELECTRICAL DATA“ page (31).
Do not use operation ON / OFF circuit breakers except the approved models for use with air
conditioners.
(E) Electrical Cable
Do not use electrical connection cables except the approved for use with air conditioners.
The power cable should be a complete unit, without extensions.
The power cable size must be suitable for the air conditioner with length up to 15 meter.
See table “ ELECTRICAL DATA “ page (31).
Note :
For cable lengths more than 15 meter, use cable of larger cross section.
(F) Electrical Wiring
a. Make ground connection prior to any other electrical connections in accordance with the
electrical codes.
b. Ensure that mains supply connection is made through a switch that disconnects all poles,
with contact gap of at least 3 mm.
c. Avoid slack connections of the electrical cords when connected to the terminal blocks of
indoor and outdoor units. These slack connections lead to voltage drop and unit
malfunctions.
30
CONNECTING ELECTRICAL WIRING (Cont.)
16-2 ELECTRICAL WIRING BETWEEN INDOOR UNIT, OUTDOOR UNIT AND CIRCUIT BREAKER
OF AIR CONDITIONER
WARNING All electrical connections between the outdoor unit, indoor unit and circuit breaker are the
responsibility of the qualified installer and must be done according to national electrical
!
wiring regulations to avoid fire due to short circuiting.
- Both of the outdoor and indoor units leave the factory with complete internal electrical wiring.
Do not change any internal electrical wiring of both units.
- A qualified electrical technician should carry out the electrical connections.
- It is very important before making the electrical connections between the indoor, outdoor units,
and the power supply, to pay attention to the following safety instructions:
(A) Operating Voltage

The operating voltage of electrical power supply should be within the limits of voltage mentioned on unit
nameplate data.
Shown on the indoor and outdoor units of the air conditioner.
(B) Field Electrical Connection Cables

* Do not use electrical connection cords except the approved one for use with air conditioners.
* Each cable should be a complete unit, without extensions.
(C) Electrical Connections

a. Check that the electrical connections between the terminal blocks of indoor and outdoor units are in
accordance with the wiring diagrams and caution field electrical wiring contained in the manual.
Miswiring may cause malfunction of the system and an electric shock.
b. Do not connect wires when power is ON.
c. Make ground connection prior to any other electrical connections in accordance with the electrical
local codes.
d. Make electrical connections between outdoor and indoor units prior to proceeding to mains supply
connection.
e. Before proceeding with the unit connection to the mains supply locates live L and neutral N, then
make connections as shown in the wiring diagram.
Be sure that the live and neutral wire connected respectively to the Live (L) and the Neutral (N)
terminals of terminal block of outdoor units.
f. Ensure that mains supply connection is made through a switch that disconnects all poles, with
contact gap of at least 3 mm.
g. Avoid slack connections of the electrical cords when connected to the terminal blocks of indoor
and outdoor units. and also to circuit breaker These slack connections lead to voltage drop and unit
malfunctions. Every wire must be connected firmly.
31
16-3 ELECTRICAL DATA
Main Power
Input Power
Split Starting System Connections
System Current Power Cooling Wire
Heating Circuit
Model (Note 1) Supply 35 °C 46 °C 52 °C Size
**** Breaker
* ** *** (Note 2)
Standard mild ambient outdoor unit with rotary compressor
Heat Pump Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD20-H 45 9.2 1915 10.9 2275 11.9 2505 7.5 1575 20 4mm²
53CCD28-H 67 220/1/50 12.3 2540 14.0 2920 15.7 3275 10.9 2265 25 4mm²
53CCD32-H 91 15.7 3080 16.5 3290 17.5 3520 14.2 2825 32 6mm²
High ambient outdoor unit with reciprocating compressor
53CCD20-H 45
53CCD28-H 67
53CCD32-H 91 220/1/50
53CCD32-H 91 15.7 3080 16.5 3290 17.5 3520 14.2 2825 32 6mm²
53CCD39-H 110 19.5 4020 20.5 4295 23.2 4595 15.8 3260 40 6mm²
High ambient outdoor unit with scroll compressor
Cool Only Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD32-C 91 15.7 3080 16.5 3290 17.5 3520 - - 32 6mm²
220/1/50
53CCD39-C 110 19.5 4020 20.5 4295 23.2 4595 - - 40 6mm²
High ambient outdoor unit with reciprocating compressor
Heat Pump Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD48-H 67 9.5 3955 10.5 4190 11.5 4480 7.4 3815 20 4mm²
400/3/50
53CCD60-H 81 11.2 5100 12.1 5395 13.2 5765 10.7 4910 20 4mm²
Cool Only Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp mm²
53CCD48-C 67 9.2 3970 10.3 4205 11.2 4490 - - 20 4mm²
400/3/50
53CCD60-C 81 10.9 5045 11.8 5345 12.9 5710 - - 20 4mm²
Notes:
1. Starting Current duration is usually less than 1 Second.
2. Wire size shown applies to standard applications with line length up to 15 meter and a subsequent voltage drop not to
exceed 3%.
For specific conditions and long lines, the resulting voltage drop must be checked and it may be necessary to use the
next larger size.
When sizing wires consider the amperage at peak conditions with the highest possible ambient temperature expected
for the installation area and lowest probable line voltage.
3. Operating Conditions.
* Conditions for Temperate Climate. Indoor 27/19 °C DBT/WBT Outdoor 35 °C DBT
High speed of indoor unit motor
** Conditions for Tropical Climate. Indoor 29/19 °C DBT/WBT Outdoor 46 °C DBT
*** Max Conditions for Tropical Climate. Indoor 29/19 °C DBT/WBT Outdoor 52 °C DBT
**** Conditions for Heat Pump Indoor 20 °C DBT Outdoor 7/6 °C DBT/WBT
32
16-6 CONNECTING ELECTRICAL WIRING FOR HEAT PUMP SYSTEM 53CCD20-28-32-39
LEGEND Indoor
Earth Unit
200 - 240V ~ 50Hz

L Live power supply. Main
Switch
N Neutral power supply.
Circuit
R Live connection indoor/outdoor unit. Breaker
C Neutral connection indoor/outdoor unit.
Y Compressor control.
O Reversing valve control.
W2 Outdoor fan motor control.
S1 Outdoor coil sensor.
S2 Outdoor coil sensor. Outdoor
Unit
Sizes of electrical wires connecting outdoor and indoor units

R C Y O W2 S1 S2
1 mm2 1 mm2 1 mm2 1 mm2 1 mm2 1 mm2 1 mm2
16-7 CONNECTING ELECTRICAL WIRING FOR COOL ONLY SYSTEM 53CCD20-28-32-39
LEGEND
Indoor
Earth Unit
Main
L Live power supply.
200 - 240V ~ 50Hz

R C Y Switch
N Neutral power supply. Circuit
Breaker
R Live connection indoor/outdoor unit.
C Neutral connection indoor/outdoor unit.
R C Y
Sizes of electrical wires connecting
outdoor and indoor units Outdoor
R C Y Unit
1 mm2 1 mm2 1 mm2
Note: (1) Connect the power supply to the outdoor unit and then get the power required
for the indoor unit from the outdoor unit.
(2) All dotted lines to be fitted by installer.
(3) Refer to wiring diagrams and stickers-caution sticked inside the outdoor & indoor units.
33
16-8 FIELD ELECTRICAL CONNECTIONS MATCHING SIZES 48-60 (HEAT PUMP SYSTEM)
Outdoor Unit Main Switch

Power Supply
Circuit Breaker 380 - 420V ~ 50Hz
Indoor Unit
16-9 FIELD ELECTRICAL CONNECTIONS MATCHING SIZES 48-60 (COOL ONLY SYSTEM)
Outdoor Unit Main Switch

Power Supply
Circuit Breaker 380 - 420V ~ 50Hz
Indoor Unit
Earth
L Live power supply.
N Neutral power supply.
R Live connection indoor/outdoor unit.
C Neutral connection indoor/outdoor unit
O Reversing Valve Control (Only for heat pump system).
W2 Outdoor Unit Motor Control (Only for heat pump system).
S1 Outdoor Coil Sensor (Only for heat pump system).
S2 Outdoor Coil Sensor (Only for heat pump system).
Note: The mains supply must be connected to the outdoor unit.
34
17. DUCT WORK
17-1 The ductwork dimensions should be determined in accordance wit the available with the air circulating
through it and with the available static pressure of the unit.
Various suggestions are made here below, regarding the layout and design of the said ductwork:
a) Whatever type of duct is used, it should not be made of materials which are flammable, or which
give off toxic gases in the event of a fire. The internal surfaces should be smooth, and not
contaminate the air, which passes through.
b) At the points where the duct joins with the unit, it is advisable to use a flexible connection, which
absorbs vibration and prevents the transmission of noise inside the ductwork.
c) Bends should be avoidable, they should be as slight as possible, and internal deflectors should
be used when the duct is of large dimensions.
Indoor Supply
Unit Grille
Plenum
Flexible
Connection
35
DUCT WORK (Cont.)
17.3 DUCT WORK APPLICATION EXAMPLES FOR 42CCD28:
1 - Indoor Unit
3
2 - Supply Plenum
3 - Flexible Duct
4
4 - Grille Plenum
17.4 DUCT WORK APPLICATION EXAMPLES FOR 42CCD32 & 42CCD39:
1 1. - Indoor Unit
2. - Supply Plenum
3. - Flexible Duct
4. - Grille Plenum
2
4
17.5 DUCT WORK APPLICATION EXAMPLES FOR 42CCD48 & 42CCD60:
1. Indoor Unit
2. Supply Plenum
1
3. Flexible Duct
4. Grille Plenum
2
36
18. FINISHING INSTALLATION
FINISHING STEPS FOR INSTALLATION
A. Tie together refrigerant piping, lines, electrical connection cords and drain line.
Form the refrigerant piping in the required direction and bind the drain hose and electrical
connection cords together with vinyl tape.
• The drain hose should be always at the bottom of lump to assure smooth drainage.
• The lump must be of circular shape.
Suction Line Electric Cables & Piping

Defrost sensor cable
Decorative Tape
Liquid Line
Drain Hose Saddles
B. Fill the gap between the outside wall hole and the piping with sealing wall sleeve, wall cap and
sealer putty so that rain and wind cannot enter.
Wall Sleeve Wall Cap

Sealer Putty
Indoor Side Wall Outdoor side
C. After completion of electrical wiring to the outdoor unit:

• Fasten the electrical cords with the cable clamp.
• Install again the service door.
37
19. TEST RUNNING
19.1 STEP FOR COOLING TEST RUNNING
a - Move circuit breaker to ON position.
Outdoor Unit
b - Operate system for cooling by room controller (1)

or by wireless remote control.
c - After system operation becomes stabilized,

Measure high and low pressures to check correct
refrigerant charge.
Also measure total amps consumed by the system. (2)
Note: Operate running test after mounting air filters.
A. COOLING RUNNING TEST (OUTDOOR UNIT WITH ROTARY COMPRESSOR)

SYSTEM MODEL 53CCD20 53CCD28 53CCD32
AMBIENT TEMP ºC 35 40 46 52 35 40 46 52 35 40 46 52
HIGH PRESSURE PSI 283 306 332 382 269 303 337 390 302 336 372 406
LOW PRESSURE PSI 74 75.5 77 79 66 67 68 71 69 71 72 74
TOTAL AMPS 9 9.7 10.4 11.1 13 13.9 14.9 16.5 15.7 16.1 16.5 17.5
B. COOLING RUNNING TEST (OUTDOOR UNIT WITH RECIPROCATING COMPRESSOR)

SYSTEM MODEL 53CCD20 53CCD28
AMBIENT TEMP ºC 35 40 46 52 35 40 46 52
HIGH PRESSURE PSI 295 327 359 385 275 307 340 370
LOW PRESSURE PSI 77 79 81 84 75 77 79 82
TOTAL AMPS 12.5 13.1 13.7 14.6 15.4 15.9 16.4 17.2

AMBIENT TEMP ºC 35 40 46 52 35 40 46 52
LOW PRESSURE PSI 68 71 75 78 65 68 71 74
TOTAL AMPS 16.5 17 17.5 18.3 18.7 19.6 20.5 21.8
C. COOLING RUNNING TEST (OUTDOOR UNIT WITH SCROLL COMPRESSOR)

AMBIENT TEMP ºC 35 40 46 52 35 40 46 52
LOW PRESSURE PSI 69 70 72 75 71 73 76 79
TOTAL AMPS 9.5 9.9 10.5 11.5 11.2 11.7 12.1 13.2
Readings at 220 volt and 27 ºc return air to indoor unit (for systems 53ccd 20-28-32-39).
Readings at high speed of indoor motor.
Readings at 380 volt and 27 ºc return air to indoor unit (for systems 53ccd 48-60).
Readings at high speed of indoor motor
38
TEST RUNNING (Cont.)
19.2 STEP FOR HEATING TEST RUNNING
a- Move circuit breaker to ON position.
(1) Outdoor Unit
b- Operate system for heating by wireless remote
control.
c- After system operation becomes stabilized,

Measure high and low pressures to check correct (2)
refrigerant charge.
Also measure total amps consumed by the system.
Note: Operate running test after mounting air filters.
19.2.1 HEATING TEST RUNNING (SYSTEM WITH ROTARY COMPRESSOR)

SYSTEM MODEL 53CCD20-H 53CCD28-H 53CCD32-H
AMBIENT TEMP ºC 2 7 2 7 2 7
HIGH PRESSURE PSI 230 250 235 270 210 230
LOW PRESSURE PSI 46 56 46 58 57 67
TOTAL AMPS 7.6 8.1 10.5 11.7 13.5 14.2
19.2.2 HEATING TEST RUNNING (SYSTEM WITH RECIPROCATING COMPRESSOR)

SYSTEM MODEL 53CCD32-H 53CCD29-H
AMBIENT TEMP ºC 2 7 2 7
HIGH PRESSURE PSI 225 260 235 263
LOW PRESSURE PSI 42 52 40 50
TOTAL AMPS 13.5 14.2 15.8 16.4
19.2.3 HEATING TEST RUNNING (SYSTEM WITH SCROLL COMPRESSOR)

SYSTEM MODEL 53CCD48-H 53CCD60-H
AMBIENT TEMP ºC 2 7 2 7
HIGH PRESSURE PSI 210 240236 205 245
LOW PRESSURE PSI 42 51 44 56
TOTAL AMPS 6.7 7.4 9.8 10.7
Readings at 220 volt and 20 ºc return air to indoor unit (for systems 53ccd 20-28-32-39).
Readings at 380 volt and 20 ºc return air to indoor unit (for systems 53ccd 48-60).
39
20. AFTER INSTALLATION CHECK LIST
20.1 INDOOR UNIT
a. The installation location is adequate
b. The air filters are installed correctly
c. The duct is installed securely
20.2 OUTDOOR UNIT

a. The installation location is adequate
b. The unit is solidly mounted and levelled
c. The unit is fixed with wall support
d. The service door and attachment are replaced
20.3 REFRIGERANT PIPING LINES CONNECTIONS

a. The refrigerant piping lines are adequate with system model
b. The insulation is wrapped on the coupling connections

c. The air purge is properly done
d. The refrigerant piping lines are tested for refrigerant leakage
e. The service valves for suction and liquid in outdoor unit are open.
f. The cap nuts for flare valves are properly tightened
20.4 CONDENSATE DRAIN LINE CONNECTIONS

a. The Condensate drain line from indoor unit is gradually inclined downwards to the
outside
b. The Condensate water flow smoothly
20.5 ELECTRICAL CONNECTIONS

a. The operating voltage electrical power supply is in the voltage range
shown on the unit’s nameplates
b. The sizes of electrical connection cords are adequate according to
system model
c. The size and type of unit circuit breaker are adequate according to
system model
d. The electrical wiring connections between power supply, circuit breaker,

outdoor unit, indoor unit are adequate
e. All fields electrical wiring connections are tightened and secured
f. The ground wire is connected to the ground
40
AFTER INSTALLATION CHECK LIST (Cont.)
20.6 FINISHING INSTALLATION
a. The refrigerant piping lines, electrical cables and drain hose are lumped
together
The drain hose is at the bottom of lump.
b. The wall passage hole is properly sealed
20.7 TESTING RUNNING

a. The cooling and heating cycles are tested
At least one complete cooling cycle of system operation is observed.
At least one complete heating cycle of system operation is observed.
b. There is no any abnormal noise or vibration from the outdoor unit
during operation
g. There is no any abnormal noise or vibration from the indoor unit during
operation
h. The thermostat operate Correctly
20.8 CUSTOMER GUIDANCE
a. The correct operation of the air conditioner has been explained to the
customer including the following points:
Starting and stopping method
Operation switching
Temperature adjustment
Fan speed adjustment
Filter removal and cleaning
b. The operation and installation manuals are given to the customer
41
21- SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
EXPLAINATION OF SELF-DIAGNOSTIC FUNCTION
- When the system is on and in a malfunction, the fault code will be flashed out on the unit display
located on the indoor unit according to the following table :
- Self-diagnostic function is the key for success of the operation of air conditioner.
- The printed circuit boards existing inside the indoor unit are equipped with self-diagnostic
function to detect malfunction stops the operation at the air conditioner.
- Once a malfunction is detected, the diagnostic control section will show the malfunction code
on the display of indoor unit according to the following table :
Malfunction
Code appears
On the display
Malfunction Allowed
Reason code Mode
Return Air Sensor E1 Fan Only

Indoor Coil Sensor E2 Fan Only
Outdoor Coil Sensor* E3 Fan Only
Compressor Drive
E4 Fan Only
Reversing Valve *
* Only for Heat Pump
Notes :
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit
breaker to OFF position.
2- After repairing the malfunction, connect the electrical main supply by moving the circuit breaker
to ON position and operate the air conditioner by using the wireless remote control or using
wired room controller.
42

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Specifications are subject to change without notice according to Carrier Policy of continuous development.

03502511 Rev. (0) -2009

You will need the following tools during installation:

3. KEEP DRAPES, FURNITURE OR OTHER OBSTRUCTIONS AWAY FROM BLOCKING

MAIN POWER SUPPLY

MINIMUM CLEARANCES FOR FREE AIR CIRCULATION, SERVICE AND MAINTENANCE

Obstacle at air inlet to outdoor unit ( unit back )

Obstacle at air inlet to outdoor unit ( unit back )

400 mm 250 mm 400 mm 400 mm 400 mm 250 mm

Obstacle at air inlet to outdoor unit ( unit back )

Obstacle at air outlet from outdoor unit ( unit front )

Serial installation at front and rear sides

160 mm 1000 mm 1500 mm 1000 mm 160 mm

MINIMUM CLEARANCES FOR FREE AIR CIRCULATION, SERVICE AND MANTENANCE

What is not covered in Carrier warranty?

1 To illustrate control functions of

Wall support for outdoor unit

Floor support for outdoor unit To mount outdoor unit on the

Insulated refrigerant piping lines with

1) Installing outdoor unit 5) Connecting refrigerant 9) Air purging with

3) Installing indoor unit 7) Connecting electrical 11) Opening service valves

4) Processing pipes 8) Finishing outer pipe 12) Finishing installation

13) Test Running

14) Description of operation

a. Location of Electrical Power Supply

c. Location of Indoor Unit Relative to Space to be Air-Conditioned.

10.2 CONSIDERATIONS FOR SELECTING INSTALLATION LOCATIONS

Avoid excessive distance between outdoor and indoor units

Avoid excessive height between outdoor and indoor units

Avoid multiple unit installation with units facing each other.

Avoid un necessary turns and bends in the refrigerant piping

Avoid dripping into Avoid soiling of pipe

Avoid connecting the condensate drain

a. Weight of Outdoor Unit

(A) OUTDOOR UNIT

- The installation location is close to the indoor unit

- The installation location is able to support operating weight of outdoor unit

- The installation location is far away from any sunlight

(B) INDOOR UNIT

- The electrical power supply is close to the indoor unit

- The installation location is close to the outdoor unit

- The hole is not chosen on a concrete wall

- The installation location is far away from direct sunlight

- The installation location is far away from any heat sources

- The installation location avoid obstructions,

(C) REFRIGERANT PIPING LINES BETWEEN

- The excessive length of piping lines is avoided

- The excessive height between indoor and outdoor units is avoided

STEP (1): MAKING WALL HOLE

Decide the piping hole position according to the location of piping

Step (2): Unit Mounting.

• Make sure the unit is tilted slightly towards the drainage

Test the drainage using water.

13.2 INSTALLATION STEPS

A = 414 mm for sizes 20-28-32

e. If the outdoor unit installed other than on the

Avoid excessive height difference between indoor and

Avoid excessive length of refrigerant piping lines

- All bends must be considered when connecting

Avoid flattening or kinking of refrigerant piping

Copper When making a bend, the installer cuts insulation and

Avoid excessive number of bends in refrigerant piping lines

Bends with tube diameter bigger than ½” or a bending