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GDI PREVENTIVE MAINTENANCE INSTRUCTION Date: 15/04/10 Rev: 0

Maximo Ref. MPM-733-04-21 SFI Code 733-04


Equip.
Air Dryer
Description
Manufacturer Sullair Equip. Location Engine skid

Model SRC-220

MAINTENANCE SPECIFICATIONS

Frequency Monthly Estimated Duration 2 Hours

Criticality 3 Area Authority Chief Electrician

Class Structure 1480 Failure Code VEDR

Craft Chief Electrician No of Craft 1

SAFETY NOTES

• Complete required Permit-To-Work (PTW).


• Lockout / Tag-out Permit required.
• Review/Complete Job-Safety-Analysis (JSA).
• Inform Area authority if work is carried out on critical equipment for ongoing
operation.
• Do not wear jewellery when working around rotating machinery.
• Wear all proper safety equipment.

JOB PLAN INSTRUCTION

1. Check air dryer is functioning properly.

2. Check the refrigerant low pressure cut-in switch. (22 Bar)

3. Check the refrigerant high pressure cut-out switch. (28 Bar)

4. Check inlet air temperature and record in table. (max 60 °C)


Check ambient air temperature and record. (max 50 °C) Higher temperature will reduce system
5.
capacity and shutdown.
6. Check fan control #1 cut out and record. (14 Bar)

7. Check fan control #1 cut in and record. (18 Bar)

8. Measure and record compressor running amps. (FLA 7.7 amps)

9. Megger and record compressor motor.

10. Megger and record fan motor.

11. Check function of automatic drain valve.

1
GDI PREVENTIVE MAINTENANCE INSTRUCTION Date: 15/04/10 Rev: 0

Maximo Ref. MPM-733-04-21 SFI Code 733-04


Equip.
Air Dryer
Description
Manufacturer Sullair Equip. Location Engine skid

Model SRC-220

CHECKS AND MEASUREMENTS

MAXIMO ALLOWABLE UPPER/LOWER LIMITS


Recorded Lower Value Lower Value Upper Value Upper Value
Description Unit
Readings Action Alarm Action Alarm

Megger compressor
MΩ 8 10 99999 9999
motor
Megger fan motor #
MΩ 8 10 99999 9999
1
Compressor running
Amp 5.1 5.4 8.4 7.7
amps
High pressure cut-in Bar 20 21 23 22

High pressure cut-out Bar 26 27 29 28

Inlet air temperature °C -1 0 65 60

Ambient temperature °C -1 0 55 50
Fan control #1 cut-
Bar 12 13 15 14
out
Fan control #1 cut-in Bar 16 17 19 18

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