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FINDINGS :
Due to the "Mothballting" of the Existing Vacuum Destillation Unit 100 , the WG line coming out
of this unit that is connected to the flare header should be blinded off .
The waste gas line is in wet H2S service and prone to weld cold cracking , due to diffused Hydrogen in
the metal .
RECOMMENDATIONS :
* Line shall be degassed to drive out diffused hydrogen prior to welding at 250 oC for at least 2.5 hours.
Its needed to drive out the hydrogen.
* Cold cut line closest (minimum distance) to the branch connection of the main WG Header going to the
Flare K.O. Drum.
* After grinding and before welding the bevel shall be dye checked for cracks.
* Weld the two 8" flanges ( WN/RF 150# ) and insert a 8" slip blind150# in between (see Iso dwg FBN-
8125-VF803-P).
* Hardness in the weld and HAZ shall be measured and shall not exceed 220 HB.
* Inspection: After welding the repaired area shall be WFMPT for cracks.
Attachments :
Remarks:
Use only E-7016 or E-7018 electrodes for welding due to, the line was already in wet H2S service .