Plant XXX Dep. Prod.

Operation Assy Date control limits calculated

Mach. No. 233 Dates 20-29/11 Characteristic 12/5/2005
Part No. E584C56 Part Name Assy door failures in assy

Average 0.12 Upper Control Limit 0.22 Lower Control Li

0.25

0.20
0.2

0.15

0.10
0.1

0.05

0.00
0
Date/Time 20-Nov 21-Nov 22-Nov 23-Nov 24-Nov 25-Nov 26-Nov 27-Nov
wrong colour 1 1 1 5 1 3 1 1
paint failure 0 10 1 0 0 0 0 0
missing screw 1 1 0 3 1 5 8 5
wrong screw 1 1 8 1 1 1 7 3
door seal damaged 1 3 2 1 1 1 1 3

n° of failures(c) 4 16 12 10 4 10 17 12
n° of parts (n) 100 105 90 102 108 100 125 90
proportion (u) 0.04 0.15 0.13 0.10 0.04 0.10 0.14 0.13

average 0.12 0.12 0.12 0.12 0.12 0.12 0.12 0.12

UCL 0.22 0.22 0.22 0.22 0.22 0.22 0.22 0.22
LCL 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
 Eng. Spec. XXX
Sample size var.
Sample frequentie 1/day

Lower Control Limit 0.02

28-Nov 29-Nov Total

1 1 16
0 0 11
8 2 34
8 8 39
0 5 18

Total Average
17 16 118 12
90 90 1000 100
0.19 0.18 - 0.12

0.12 0.12
0.22 0.22
0.02 0.02