Edition : 1

GENERATOR PARTS BOOK

Komatsu Diesel Generator : EGS-6 Series

EGS90 (B, BS) - 6 EGS570 (B, BS) - 6

EGS120 (B, BS) - 6 EGS630 (B, BS) - 6
EGS160 (B, BS) - 6 EGS650 (B, BS) - 6
EGS240 (B, BS) - 6 EGS760 (B, BS) - 6
EGS300 (B, BS) - 6 EGS850 (B, BS) - 6
EGS360 (B, BS) - 6 EGS1000 (B, BS) - 6
EGS380 (B, BS) - 6 EGS1050 (B, BS) - 6
EGS500 (B, BS) - 6 EGS1200 (B, BS) - 6

Blank : Open Type

B : Bonnet (Weatherproof) Type
BS : Bonnet & Soundproof Type

Serial No : 60001 and up

 Page 1

FOREWORD
GENERAL
1. This Parts Book is applicable to the Standard Model of EGS-6 Series Generator Sets,
which assembled by Komatsu Asia & Pacific (KAP).
2. Only the major essential components which have high replacement rate are mentioned
in this Parts Book.
3. For those components that are not mentioned in this Parts Book.
3.1 Please refer to the Material List in the yellow file for the following components.
a. All optional components in the AC/DC Generator Control Panel and DC Engine
Control Panel.
b. All electrical components in the Synchronizing Panels or ATS Panel.
3.2 Please refer to the Engine Parts Book for the following components
a. All engine related parts.
b. All radiator related parts.
3.3 Please refer to the Alternator's Installation, Service & Maintenance
Manual for the following components.
a. All alternator related parts.

APPLICATION
1. Some components on the generator or engine control panel might be different in respect
of Generator model.
Please refer to the respective page in this book, in which your Generator model is
mentioned.
2. The following information must be provided when you order or have enquiry about
components or spare parts.
2.1 Generator Model and Serial No
2.2 Engine Model and Serial No
2.3 Installation Date and Failure Date
2.4 Operating Hours
2.5 Details of Failure
3. If you are able to provide the component Name and Parts No that printed on the
respective item during your enquiry, this will substantially shorten our response time.

* Materials and specifications are subjected to change without prior notice.

 Page 2
CONTENTS
FOREWORD ---------------------------------------------- 1
CONTENTS ---------------------------------------------- 2

1.0 TYPE OF EGS-6 SERIES GENERATOR SET ------------------------------- 3

1.1 Open Type (EGSxxx-6)
1.2 Bonnet Type (EGSxxxB-6)
1.3 Bonnet & Soundproof Type (EGSxxxBS-6)
1.4 Basic Type (EGSxxx-6)
1.5 Basic Type for Paralleling Operation (EGSxxx-6)

2.0 FEATURE OF AC/DC GENERATOR CONTROL PANEL ------------------------------- 6

2.1 Standard Components
2.2 Standard Components List
2.3 Optional Components List
2.4 Other Standard Components List

3.0 FEATURE OF DC ENGINE CONTROL PANEL ------------------------------- 8

3.1 Standard Components
3.2 Standard Components List
3.3 Optional Components List

4.0 TYPE OF ELECTRONIC GOVERNOR SYSTEM ------------------------------- 10

4.1 Electric Actuator
4.2 Magnetic Pick Up
4.3 Components List

5.0 MODEL OF CIRCUIT BREAKER ---------------------------------------------- 12

5.1 50Hz System
5.2 60Hz System

6.0 MODEL OF RUBBER ISOLATOR ---------------------------------------------- 14

7.0 MODEL OF SILENCER ---------------------------------------------- 15

8.0 MODEL OF ALTERNATOR ---------------------------------------------- 18

8.1 Stamford Alternator
8.1.1 50Hz System
8.1.2 60Hz System
8.2 Parts List of Stamford Alternator
8.2.1 Typical UCI 224 & 274 Single Bearing Alternator
8.2.2 Typical HCI 4, 5, 6 & 7 Single Bearing Alternator
8.3 Leroy Somer Alternator
8.3.1 50Hz System
8.3.2 60Hz System
8.4 Parts List of Leroy Somer Alternator
8.4.1 Typical LSA 43.2 & 44.2 Single Bearing Alternator
8.4.2 Typical LSA 46.2 & 47.1 Single Bearing Alternator
8.4.3 Typical LSA 49.1 Single Bearing Alternator
8.4.4 Typical LSA 50.1 Single Bearing Alternator
 Page 3
1.0 TYPE OF EGS-6 SERIES GENERATOR SET
Definition of " AC/DC Generator Control Panel " and " DC Engine Control Panel ".
a. AC/DC Generator Control Panel
The control panel equips with a compact and intelligent generator control module,
which capable to provide all safety protections and its window able to display both AC
and DC digital measurements.
b. DC Engine Control Panel
The control panel equips with an engine control module and analogue engine gauges,
which capable to provide all safety protections related to engine.

1.1 Open Type (EGSxxx-6)

1.2 Bonnet Type (EGSxxxB-6)

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1.3 Bonnet & Soundproof Type (EGSxxxBS-6)

1.4 Basic Type (EGSxxx-6)

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1.5 Basic Type for Paralleling Operation

Multiple units of generator set can be paralleling together to achieve an optimum power
and operation. It is an optional item to parallel to the Mains / Utility power.
The below is an illustration of Komatsu's Fully Automatic Synchronizing Panel.

Gen No. 1 Gen No. 2

Power Cables and

Control Cables
for Gen No. 1 Power Cables
and Control Cables
for Gen No. 2

To Load

Fully Automatic Synchronizing Panel

 Page 6
2.0 FEATURE OF AC/DC GENERATOR CONTROL PANEL
2.1 Standard Components

Front View Side View

Internal View
 Page 7

2.2 Standard Components List

INDEX PART NO DESCRIPTION QTY BRAND NAME

1 DSE5220 Generator Control Module 1 DEEP SEA
2 AVS301N-R Emergency Stop Latch-Button, NC 1 IDEC
3 ZB4BG2/BZ/02 Panel Lock Key Switch 1 TELEM
4 ABS-110N Buzzer Cancel Push-Button 1 IDEC
5 ESZ-11N-A 24V Buzzer 1 TELEM
6 C45N-6A Miniature Circuit Breaker 1P, 230V AC 3 MERLIN GERIN
7 C45N-6A Miniature Circuit Breaker 1P, 230V AC 3 MERLIN GERIN
8 C45N-10A Miniature Circuit Breaker 1P, 24V DC 1 MERLIN GERIN
9 RH2B-U 24V DC Control Relay 2 IDEC
SH2B-05 24V Relay Base 2 IDEC
10 RR3PU 24V DC Breaker Control Relay 2 IDEC
SR2P06A 24V Relay Base 2 IDEC
11 100ZKS Terminal Block --- SCHLEGL
12 ESD5500 Speed Controller 1 GAC
(A standard supply for EGS760-6 &
EGS850-6 only)

2.3 Optional Components List

12 ESD5500 Speed Controller 1 GAC

(Except for EGS760-6 & EGS850-6)
13 MOD534-1K Voltage Trimmer, 1 kohms 1 SPECTROL
14 MOD534-5K Speed Trimmer, 5 kohms 1 SPECTROL

2.4 Other Standard Components List

1 IM-150 Door Knob 1 SS INT'L

2 360-081-029-012 Oil Pressure Sensor 1 VDO
3 323-801-001-010 Water Temperature Sensor 1 VDO
 Page 6
3.0 TYPE OF ENGINE CONTROL PANEL
3.1 Standard Components on DC Eng Control Panel

Front View Internal View

 Page 9

3.2 Standard Components for DC Eng Control Panel

INDEX PART NO DESCRIPTION QTY BRAND NAME

1 DSE521 Engine Control Module 1 DEEP SEA
2 110190 Hour Run Meter, 24V DC 1 DATCON
3 600-815-5481 Coolant Temperature Gauge, 120°C 1 KOMATSU
2
4 600-815-5461 Oil Pressure Gauge, 10kg/cm 1 KOMATSU
5 08651-23000 Charging Ammeter, + 30A 1 KOMATSU
6 108392 Tachometer 1 DATCON
7 ABS110 Manual Start Push-button (Green), NO 1 IDEC
XB7EA31 1 TELEM
8 ABS101 Manual Stop Push-button (Red), NC 1 IDEC
XB7EA42 1 TELEM
9 AVS301N-R Emergency Stop Latch-button, NC 1 IDEC
ZB2-B2102 1 TELEM
10 C60N-10A Miniature Circuit Breaker 1P, 24V DC 1 MERLIN GERIN
C45N-10A 1 MERLIN GERIN
11 C60N-6A Miniature Circuit Breaker 1P, 230V AC 1 MERLIN GERIN
C45N-6A 1 MERLIN GERIN
12 RH2B-U 24V DC Relay 1 IDEC
RR2PU 1 IZUMI
13 RR2P 230V AC Relay 1 IDEC
RR2PU 1 IZUMI
14 BA111 Terminal Block 1 IDEC
15 ESD5500 Speed Controller 1 GAC
(a standard supply for EGS760-3 &
EGS850-3 only)

3.3 Optional Components for DC Engine Control Panel

INDEX PART NO DESCRIPTION QTY BRAND NAME

1 MOD534-1K Voltage Trimmer, 1 kohms 1 SPECTROL
2 MOD534-5K Speed Trimmer, 5 kohms 1 SPECTROL
3 ESD5500 Speed Controller 1 GAC
 Page 10
4.0 TYPE OF ELECTRONIC GOVERNOR SYSTEM
4.1 Electric Actuator
In EGS-6 series, only EGS760-6 and EGS850-6 equipped with electronic governor as a
standard scope of supply. It is an optional item for all other models.

MODEL TYPE 1 TYPE 2 TYPE 3 TYPE 4

EGS760-6 & EGS850-6 Equipped Equipped Equipped Equipped
other models Optional Optional Optional Equipped

A complete set of Electronic Governor system consists of a (1) Speed Controller,

(2) Actuator, (3) Linkage and (4) Magnetic Pick Up.

4.2 Magnetic Pick Up

In EGS-6 series, all generator models are equipped with a magnetic pick up for control
module's speed sensing. For an electronic governor system, an extra piece will be
mounted on the flywheel housing for speed controller's speed sensing. Refer to the below
Figure 1 for more details.

Figure 1. Electronic Governor System

Fuel Injection Fuel Level

Pump Linkage
Electronic Speed
Electric Controller mounted inside
Actuator the Control Panel
Magnetic Pick Up
mounted on
Flywheel Housing
 Page 11

4.3 Components List

PART NO DESCRIPTION QTY BRAND NAME

ESD5500 Speed Controller 1 GAC

ADC225 Electric Actuator 1 GAC
MSP6720 Magnetic Pick Up 1 GAC
LNK5500 Linkage 1 GAC
 Page 12
5.0 MODEL OF CIRCUIT BREAKER
All Molded Case Circuit Breakers (MCCB) are from ABB, except the Air Circuit Breaker
(ACB), M32H1 is from Merlin Gerin. Refer to the Figure 2 for actual location of circuit
breaker.

5.1 50Hz System

MODEL 400V CLASS 200V CLASS

EGS90-6 S1B 125/R125 TP S3N 250/R250 TP
EGS120-6 S2B 160/R160 TP S5N 400/R320 TP
EGS160-6 S3N 250/R200 TP S5N 400/R400 TP
EGS190-6 S3N 250/R250 TP S6N 630/R630 TP
EGS240-6 S5N 400/R320 TP S6N 630/R630 TP
EGS300-6 S6N 630/R630 TP S6N 800/R800 TP
EGS380-6 S6N 630/R630 TP S7S 1250/R1000 TP
EGS570-6 S6N 800/R800 TP S7S 1600/R1600 TP
EGS630-6 S6N 800/R800 TP S7S 1600/R1600 TP
EGS650-6 S7S 1250/R1000 TP S7S 1600/R1600 TP
EGS850-6 S7S 1250/R1250 TP SAN 2500/R2500 TP
EGS1050-6 S7S 1600/R1600 TP M32H1
EGS1200-6 S7S 1600/R1600 TP M32H1

5.2 60Hz System

MODEL 400V CLASS 200V CLASS

EGS90-6 S1B 125/R125 TP S3N 250/R250 TP
EGS120-6 S2B 160/R160 TP S5N 400/R320 TP
EGS160-6 S3N 250/R200 TP S5N 400/R400 TP
EGS190-6 S3N 250/R250 TP S6N 630/R630 TP
EGS240-6 S5N 400/R320 TP S6N 630/R630 TP
EGS300-6 S5N 400/R400 TP S6N 800/R800 TP
EGS360-6 S6N 630/R630 TP S7S 1250/R1000 TP
EGS500-6 S6N 800/R800 TP S7S 1500/R1600 TP
EGS650-6 S7S 1250/R1000 TP SAN 2000/R2000 TP
EGS760-6 S7S 1250/R1000 TP SAN 2000/R2000 TP
EGS760-6 S7S 1250/R1000 TP SAN 2000/R2000 TP
EGS1000-6 S7S 1250/R1000 TP SAN 2000/R2000 TP
 Page 13

Figure 2. Molded Case Circuit Breaker (MCCB)

In EGS-6 series, only Open, B and BS Types are equipped with MCCB as a standard
scope of supply. It is an optional item the Basic type.
 Page 14
6.0 MODEL OF RUBBER ISOLATOR
Total Quantity = Engine Side + Alternator Side

TOTAL QTY TOTAL QTY

MODEL TYPE OF ISOLATOR WITH WITH
STAMFORD LEROY SOMER
EGS90-6 CRM 5 4 4
EGS120-6 CRM 5 4 4
EGS160-6 CRM 5 4 4
EGS190-6 CRM 5 4 4
EGS240-6 CRM 5 4 4
EGS300-6 CRM 5 6 4
EGS360-6 CRM 5 6 6
EGS380-6 CRM 5 6 6
EGS500-6 CRM 5 6 6
EGS570-6 CRM 5 6 6
EGS630-6 CRM 5 8 8
EGS650-6 CRM 5 8 8
EGS760-6 CRM 5 8 8
EGS850-6 CRM 5 8 8
EGS1000-6 CRM 5 12 12
EGS1050-6 CRM 5 12 12
EGS1200-6 CRM 5 12 12
M16 Hole

2 x M12 Hole

Unit : mm
 Page 15
7.0 MODEL OF SILENCER
The below silencers are suitable for the open type of generator set only.

MODEL INDUSTRIAL TYPE RESIDENTIAL TYPE

EGS90-6 EGS90-6/MUF-IND-A EGS90-6/MUF-RES-A
EGS120-6 EGS120-6/MUF-IND-A EGS120-6/MUF-RES-A
EGS160-6 EGS160-6/MUF-IND-A EGS160-6/MUF-RES-A
EGS190-6 EGS190-6/MUF-IND-A EGS190-6/MUF-RES-A
EGS240-6 EGS240-6/MUF-IND-A EGS240-6/MUF-RES-A
EGS300-6 EGS300-6/MUF-IND-A EGS300-6/MUF-RES-A
EGS360-6 EGS360-6/MUF-IND-A EGS360-6/MUF-RES-A
EGS380-6 EGS380-6/MUF-IND-A EGS380-6/MUF-RES-A
EGS500-6 EGS500-6/MUF-IND-A EGS500-6/MUF-RES-A
EGS570-6 EGS570-6/MUF-IND-A EGS570-6/MUF-RES-A
EGS600-6 EGS600-6/MUF-IND-A EGS600-6/MUF-RES-A
EGS630-6 EGS630-6/MUF-IND-A EGS630-6/MUF-RES-A
EGS650-6 EGS650-6/MUF-IND-A EGS650-6/MUF-RES-A
EGS760-6 EGS760-6/MUF-IND-A EGS760-6/MUF-RES-A
EGS850-6 EGS850-6/MUF-IND-A EGS850-6/MUF-RES-A
EGS1000-6 EGS1000-6/MUF-IND-A EGS1000-6/MUF-RES-A
EGS1050-6 EGS1050-6/MUF-IND-A EGS1050-6/MUF-RES-A
EGS1100-6 EGS1100-6/MUF-IND-A EGS1100-6/MUF-RES-A
EGS1200-6 EGS1200-6/MUF-IND-A EGS1200-6/MUF-RES-A

Refer to Figure 3 and Figure 4 for the size of silencer.

 Page 16
Figure 3. Size of Industrial Silencer
 Page 17
Figure 4. Size of Residential Silencer
 Page 18
8.0 MODEL OF ALTERNATOR
8.1 Stamford Alternator
The model and serial no of alternator should be provided to Komatsu distributor when
enquiry for a new alternator and / or some relevant parts.

8.1.1 50Hz System

MODEL ENGINE ALTERNATOR SAE COUPLING
EGS90-6 S6D95L-1 UCI 224F1 #2 / #11.5
EGS120-6 S6D105-1 UCI 274C1 #2 / #11.5
EGS160-6 S6D108-P150 UCI 274E1 #1 / #14
EGS190-6 SA6D108-P180 UCI 274F1 #1 / #14
EGS240-6 S6D125-1 UCI 274H1 #1 / #14
EGS300-6 SA6D125-1 HCI 434D1 #1 / #14
EGS380-6 SAA6D125-P400 HCI 434F1 #0 / #14, #18
EGS570-6 SAA6D140-P510 HCI 534C1 #0 / #18
EGS630-6 SAA6D140-P580 HCI 534D1 #0 / #18
EGS650-6 SA6D170-P630 HCI 534E1 #0 / #18
EGS850-6 SAA6D170-P800 HCI 634G1 #0 / #18
EGS1050-6 SAA12V140-P1030 HCI 634H1 #0 / #18
EGS1200-6 SAA12V140-P1150 HCI 634J1 #0 / #18

8.1.2 60Hz System

MODEL ENGINE ALTERNATOR SAE COUPLING
EGS90-6 S6D95L-1 UCI 224F1 #2 / #11.5
EGS120-6 S6D105-1 UCI 274C1 #2 / #11.5
EGS160-6 S6D108-P150 UCI 274E1 #1 / #14
EGS190-6 SA6D108-P180 UCI 274F1 #1 / #14
EGS240-6 S6D125-1 UCI 274H1 #1 / #14
EGS300-6 SA6D125-1 HCI 434D1 #1 / #14
EGS360-6 SAA6D125-P380 HCI 434E1 #0 / #14, #18
EGS500-6 SAA6D140-P460 HCI 534C1 #0 / #18
EGS650-6 SA6D170-P630 HCI 534E1 #0 / #18
EGS760-6 SAA6D170-P740 HCI 534F1 #0 / #18
EGS1000-6 SAA12V140-P920 HCI 634H1 #0 / #18
 Page 19

8.2 Parts List of Stamford Alternator

8.2.1 Typical UCI 224 & 274 Single Bearing Alternator

PLATE REF DESCRIPTION PLATE REF DESCRIPTION
1 Stator 21 AVR
2 Rotor 22 Side Panel
3 Exciter Rotor 23 AVR Mounting Bracket
4 Exciter Stator 24 Main Rectifier Assembly - Forward
5 N.D.E Bracket 25 Main Rectifier Assembly - Reverse
6 Cover N.D.E 26 Varistor
7 Bearing 'O' Ring N.D.E 27 Diode - Forward Polarity
8 Bearing N.D.E 28 Diode - Reverse Polarity
9 Bearing Circlip N.D.E 29 Lifting Lug - D.E
10 D.E Bracket / Engine Adaptor 30 Lifting Lug - N.D.E
11 D.E Screen 31 Frame to Endbracket Adaptor Ring
12 Coupling Disc 32 Main Terminal Panel
13 Coupling Bolt 33 Terminal Link
14 Foot 34 Edging Strip
15 Frame Cover Bottom 35 Fan
16 Frame Cover Top 36 Foot Mounting Spacer
17 Air Inlet Cover 37 Cap Screw
18 Terminal Box Lid 38 AVR Access Cover
19 Endpanel D.E 39 AVR Anti-Vibration Mounting Assembly
20 Endpanel N.D.E 40 Auxiliary Terminal Assembly

Refer to Figure 5 and Figure 6 for the structure of alternator.

 Page 20

Figure 5. Typical UCI 224 & 274 Single Bearing Alternator

 Page 21

Figure 6. Rotating Rectifier Assembly

 Page 22

8.2.2 Typical HCI 4, 5, 6 & 7 Single Bearing Alternator

PLATE REF DESCRIPTION PLATE REF DESCRIPTION
1 N.D.E Bracket 17 N.D.E Bearing Cap
2 N.D.E Cover 18 N.D.E Bearing Cartridge
3 D.E Bracket 19 Terminal Box Side Panel
4 Main Rotor Key (Not Illustrated) 20 Terminal Box Lid
5 Main Frame 21 AVR (Automatic Voltage Regulator)
6 Main Stator / Bar Assembly 22 AVR Mounting Bracket
7 Main Rotor Assembly 23 AVR Cover Plate
8 Fan 24 Main Terminal Board
9 Shaft 25 Auxiliary Terminal Board
10 Exciter Stator 26 D.E Cover
11 Exciter Rotor 27 Coupling Disc
12 Rotating Rectifier Assembly 28 Coupling Pressure Plate
13 PMG Cover 29 Coupling Spacer
14 PMG Stator Assembly 30 Coupling Bolt
15 PMG Rotor Assembly 31 Circlip N.D.E
16 N.D.E Bearing 32 PMG Rotor Stud

Refer to Figure 7 and Figure 8 for the structure of alternator.

 Page 23

Figure 7. Typical HCI 4, 5, 6 & 7 Single Bearing Alternator

 Page 24

Figure 8. Rotating Rectifier Assembly

 Page 25
8.0 MODEL OF ALTERNATOR
8.3 Leroy Somer Alternator
The model and serial no of alternator should be provided to Komatsu distributor when
enquiry for a new alternator and / or some relevant parts.

8.3.1 50Hz System

MODEL ENGINE ALTERNATOR SAE COUPLING
EGS90-6 S6D95L-1 LSA 43.2 L7 #2 / #11.5
EGS120-6 S6D105-1 LSA 44.2 VS4 #2 / #11.5
EGS160-6 S6D108-P150 LSA 44.2 M9 #1 / #14
EGS190-6 SA6D108-P180 LSA 44.2 L12 #1 / #14
EGS240-6 S6D125-1 LSA 46.2 M5 #1 / #14
EGS300-6 SA6D125-1 LSA 46.2 L9 #1 / #14
EGS380-6 SAA6D125-P400 LSA 47.1 M4 #0 / #14, #18
EGS570-6 SAA6D140-P510 LSA 47.1 L9 #0 / #18
EGS630-6 SAA6D140-P580 LSA 47.1 L10 #0 / #18
EGS650-6 SA6D170-P630 LSA 49.1 S2 #0 / #18
EGS850-6 SAA6D170-P800 LSA 49.1 M6 #0 / #18
EGS1050-6 SAA12V140-P1030 LSA 50.1 S2 #0 / #18
EGS1200-6 SAA12V140-P1150 LSA 50.1 S4 #0 / #18

8.3.2 60Hz System

MODEL ENGINE ALTERNATOR SAE COUPLING
EGS90-6 S6D95L-1 LSA 43.2 L7 #2 / #11.5
EGS120-6 S6D105-1 LSA 44.2 VS4 #2 / #11.5
EGS160-6 S6D108-P150 LSA 44.2 M9 #1 / #14
EGS190-6 SA6D108-P180 LSA 44.2 L12 #1 / #14
EGS240-6 S6D125-1 LSA 46.2 M5 #1 / #14
EGS300-6 SA6D125-1 LSA 46.2 L9 #1 / #14
EGS360-6 SAA6D125-P380 LSA 47.1M4 #0 / #14, #18
EGS500-6 SAA6D140-P460 LSA 47.1 L9 #0 / #18
EGS650-6 SA6D170-P630 LSA 49.1 S2 #0 / #18
EGS760-6 SAA6D170-P740 LSA 49.1 S4 #0 / #18
EGS1000-6 SAA12V140-P920 LSA 49.1 L9 #0 / #18
 Page 26

8.4 Parts List of Leroy Somer Alternator

8.4.1 Typical LSA 43.2 & 44.2 Single Bearing Alternator

NO DESCRIPTION QTY NO DESCRIPTION QTY
1 Stator Assembly 1 124 Terminal Plate 1
4 Rotor Assembly 1 198 Regulator (AVR) 1
15 Fan 1 207 Rubber 1
16 Fan Fixing Screw 6 217 Auxiliary Terminal Plate 1
28 Earth Terminal 1 290 Housing 1
30 D.E Flange 1 291 Adaptation Shaft 1
33 Air Outlet Louver 1 292 Rotor Magnets 1
36 N.D.E Bracket 1 293 Stator 1
37 Tie Rod 4 294 Fixing Screw 2
41 D.E Terminal Box 1 295 Tie Rod 1
47 N.D.E Terminal Box 1 296 Washer + Nut 1
48 Terminal Box Lid 1 297 End Plate 1
49 Terminal Box Fixing Screw 20 320 Hub 1
51 Air Intake Louver 1 322 Coupling Disc 1
59 Inspection Door 3 323 Fixing Screw ---
70 N.D.E Bearing 1 324 Clamping Washer 1
79 Preloading Wavy Washer 1 325 Spacer Shim ---
90 Wound Exciter Field 1 343 Diode Bridge Assembly 1
91 Field Fixing Screw 4 347 Surge Suppressor 1
100 Exciter Armature 1 349 'O' Ring Seal 1
107 Support Diode Assembly 1

Refer to Figure 9 for the structure of alternator.

 Page 27

Figure 9. Typical LSA 43.2 & 44.2 Single Bearing Alternator

 Page 28

8.4.2 Typical LSA 46.2 & 47.1 Single Bearing Alternator

NO DESCRIPTION QTY NO DESCRIPTION QTY
1 Stator Assembly 1 122 Console Support 1
4 Rotor Assembly 1 124 Terminal Block with Terminal 1
15 Turbine 1 177 AVR Support Bracket 2
18 Balancing Disc 1 198 Voltage Regulator (AVR) 1
21 Lifting Ring 1 290 PMG Housing 1
28 Earth Terminal 1 291 Adaptation Shaft 1
30 D.E Shield 1 292 Magnetic Rotor 1
31 Fixing Screw 4 or 6 293 Stator 1
33 Fan Guard 1 294 Fixing Screw 2
34 Fixing Screw 2 295 Tie Rod 1
36 Exciter End Shield 1 296 Cable Gland Washer + Nut 1
37 Fixing Screw 4 297 End Plate 1
41 Cover Front Panel 1 320 Coupling Sleeve 1
48 Cover Top Panel 1 321 Sleeve Key 1
49 Cover Screw --- 322 Coupling Disc 3
51 Air Intake Louver 1 323 Fixing Screw 6
53 Plug 1 325 Spacer Shim ---
70 N.D.E Bearing 1 343 Diode Bridge Assembly 1
71 Outer Bearing Retainer 1 347 Protection Varistor (+ PCB) 1
78 Inner Bearing Retainer 1 349 'O' Ring 1
79 Preloading Wavy Washer 1 364 AVR Support 1
90 Exciter Field 1 365 Cover Rear Panel 1
91 Fixing Screw 4 367 Side Panel 2
100 Exciter Armature 1 371 Damper 4
107 Crescent Support 1 466 AVR Inspection Door 2
120 Terminal Support 1

Refer to Figure 10 for the structure of alternator.

 Page 29

Figure 10. Typical LSA 46.2 & 47.1 Single Bearing Alternator
 Page 30

8.4.3 Typical LSA 49.1 Single Bearing Alternator

NO DESCRIPTION QTY NO DESCRIPTION QTY
1 Stator Assembly 1 269 N.D.E Cross-member 1
4 Rotor Assembly 1 270 Connection Plate 3
15 Turbine 1 277 Copper Bar Support 3 or 4
18 Balancing Disc 1 278 Neutral Link 1
21 Lifting Ring 1 279 Connection Bar 6 or 8
28 Earth Terminal 1 280 Plastic Bar Support 3 or 4
30 D.E Shield or Flange 1 281 Cover Spacer 1
31 Fixing Screws 6 281 Cover Crosspiece 2
33 Fan Guard 1 282 Cover Spacer 2
34 Fixing Screws 2 283 Plastic or Copper Support 4 or 6
36 Bearing on Exciter End 1 290 PMG Housing 1
37 Fixing Screws 4 291 Adaptation Shaft 1
41 Cover Front Panel 1 292 Magnetic Rotor 1
48 Cover Top Panel 1 293 Stator 1
49 Cover Screws --- 294 Fixing Screw 2
51 Air Intake Grille 1 295 Tie Rod 1
53 Plug 1 296 Cable Gland Washer + Nut 1
59 Cover Inspection Door 1 297 End Plate 1
70 N.D.E Bearing 1 320 Coupling Sleeve 1
71 Outer Bearing Retainer 1 321 Sleeve Key 1
78 Inner Bearing Retainer 1 322 Coupling Disc 3
79 Preloading Wavy Washer 1 323 Fixing Screws 8
90 Exciter Field 1 325 Spacer Shim ---
91 Fixing Screws 4 343 Diode Bridge Assembly 1
100 Exciter Armature 1 347 Protection Varistor (+ CT) 1
107 Cap Support 1 349 'O' Ring 1
172 Isolator --- 364 AVR Support 1
177 AVR Support Stirrup 2 365 Rear Top Panel 1
198 Voltage Regulator 1 367 Side Panel 1
254 Right Air Intake Grille 1 368 AVR Support Side Panel 1
255 Left Air Intake Grille 1 371 Damper 4
268 D.E Cross-member 1 466 AVR Inspection Door 1
Refer to Figure 11 for the structure of alternator.
 Page 32

8.4.4 Typical LSA 50.1 Single Bearing Alternator

NO DESCRIPTION QTY NO DESCRIPTION QTY
1 Stator Assembly 1 203 Optional Module 1
4 Rotor Assembly 1 205 Connector Link 1
15 Turbine 1 270 Connection Plate 6
17 Fan Key 1 271 Vis 30
18 Balancing Disc 1 275 Neutral Connection 2
33 Fan Guard 1 279 Connection Bar 6
34 Fixing Screws 1 280 Support 12
36 Bearing on Exciter End 1 290 PMG Housing 1
41 Cover Front Panel 2 291 Adaptation Shaft 1
47 Air Inlet Cover 1 292 Magnetic Rotor 1
48 Cover Top Panel 1 293 Stator 1
49 Cover Screws --- 295 Tie Rod 1
50 Cover Spacer 2 296 Cable Gland Washer + Nut 1
59 Cover Inspection Door 2 298 Screws 5
70 N.D.E Bearing 1 299 PMG Adaptor Screws 5
72 Fixing Screws 4 300 Screws 24
78 Inner Bearing Retainer 1 320 Coupling Sleeve 1
79 Preloading Wavy Washer 1 321 Sleeve Key 1
90 Exciter Field 1 322 Coupling Disc 4
91 Fixing Screws 5 323 Fixing Screws 12
100 Exciter Armature 1 325 Spacer Shim ---
106 Rotating Diode Bridge Assembly 1 349 'O' Ring 1
190 AVR Support 1
193 Cover Spacer 1
198 Voltage Regulator (AVR) 1

Refer to Figure 12 for the structure of alternator.

Figure 11. Typical LSA 49.1 Single Bearing Alternato Page 31
Figure 12. Typical LSA 50.1 Single Bearing Alternato Page 33