Gas Turbines – Improvements in

difficult Market Conditions

Philipp Köhne, Marketing Service Contracts, Energy Service

Unrestricted © Siemens AG 2013 All rights reserved. siemens.at/future-of-energy

Table of content

• Update Service Business 2

• Power Limit Increase V94.2 / SGT5-2000E 6
• Flexibility Improvements V94.3A / SGT5-4000F 9
• New Service Package V94.3A / SGT5-4000F 13

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Update from Modernization & Upgrade Business within Europe Region

Implementation
• First OFU6 - Upgrade on SGT5-4000F installed
• Two HCO Upgrades on SGT5-3000E installed
• Two aSMC installed
• Seven 4000F and Six 2000E LTEs executed world wide

New Orders SGT5-4000F

• Two OFU6 Packages
• One OFU7 Package
• Three aSMC Upgrades
• Two GT Fast Load gradients
• One Premix Before Synchro
• Six Life Time Extensions

New Orders SGT5-2000E

• One set Si3D stage 3-4 including Power Limit Increase
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Changing energy market
Challenges

Generation side Consumer side

Wind and solar power enter Financial crisis and

the market with huge capacities Euro crisis impacting the economy

Reduction of industry production /

increase of efficiency

Reduced power consumption

Massive changes in fossil power generation profile

(daily)

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Changing energy market
Opportunities

LNG Unconventional Gas

LNG terminals installed in Netherlands, UK and Spain The USA have explored
leading to a broader sourcing base big resources of shale gas

Gas price dropped within

US market by 60%

USA started export of LNG

to the world market
Canada / Russia / Australia
also start to explore their reserves

Reduction of gas prices expected

over mid and long term
improved competiveness for gas turbines
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Page 5 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
Table of content

• Update Service Business 2

• Power Limit Increase V94.2 / SGT5-2000E 6
• Flexibility Improvements V94.3A / SGT5-4000F 9
• New Service Package V94.3A / SGT5-4000F 13

Unrestricted © Siemens AG 2013 All rights reserved.

Page 6 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
 V94.2 / SGT5-2000E
Siemens Innovative 3-Dimensional Blades and Vanes (Si3D)

Opportunity / Objective
• Optimized aerodynamic 3-dimensional design
• Reduced and optimised cooling air consumption
• Better coatings
• Enhanced Ni base material
• Stage wise retrofit possible
Si3D upgrade investment provides fast payback in most
SGT5-2000E service applications

Feature / Scope / Benefit References

Features / Scopes:
• New turbine B&V stage 1-4
• Modification of turbine vane carrier
• I&C modifications
Benefit:
• 8 to 11 MW GT power increase*
• More than 1.4%pts average GT efficiency improvement*
• Increased Power Limit of 185 or 196 MW
• Extended maintenance cycle
Unrestricted © Siemens AG 2013 All rights reserved.
Since 2006:
28 Si3D retrofits on V94.2 / SGT5-2000E service units of 34
ordered accumulated
> 500.000 EOH and 8000 starts
Si3D Fleet leader in UK: one 41MaC interval
+
29 new SGT5-2000E units with Si3D technology
*based on reference plant @ ISO conditions

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V94.2 / SGT5-2000E
Benefits of Power Limit Increase with full Si3D Upgrade

Diagram's based assumption of Upgrade from V94.2(3) with TITiso Standard without CMF+; with CMF+ the PLI is possible to 185MW
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Table of content

• Update Service Business 2

• Power Limit Increase V94.2 / SGT5-2000E 6
• Flexibility Improvements V94.3A / SGT5-4000F 9
• New Service Package V94.3A / SGT5-4000F 13

Unrestricted © Siemens AG 2013 All rights reserved.

Page 9 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
 V94.3A / SGT5-4000F
Advanced Turn Down

Opportunity / Objective
Implemented in 4 Gas Turbines by new Apparatus
These advantages are based on:

Activation of Anti Icing

OTC increase in part (if possible)
Activation of Secondary Air System for load reduction

Feature / Scope / Benefit References

Features / Scopes: Implemented in 4 Gas Turbines by new Apparatus
• Activation of Anti Icing
• OTC increase in part (if possible) * As of April 2013
• Activation of Secondary Air System for load reduction
• I&C modifications
Benefit:
• Min Load reduction by up to 24 MW CC min load
• Increased operating range

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Page 10 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
 V94.3A / SGT5-4000F
Fast Start Up

Opportunity / Objective
Start Up Gradient of 26MW can reduce the starting time to base load
by up to 11 minutes
Precondition is Service Pack 4 with CAR combustor with RS
diagonal swirl burner and Torque Disk (under investigation)
Hot start on the Fly (HoF) is precondition.
Project specific extension of compressor inspection efforts
No add. life consumption by up to 10% fast starts during interval

Feature / Scope / Benefit References

Features / Scopes: New Apparatus:
• Check of HRSG and balance of plant for 26MW capability
• Field service
Two engines in operation
• I&C changes
• Check of compressor during following outages
Benefit:
• Faster hot start
• shorter reaction time to market requests
• higher load gradient of 26 MW during after hot start
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 V94.3A / SGT5-4000F
Fast Load Gradient

Opportunity / Objective
Fast Load Gradient of 26MW / min increases the flexibility within
IGV range
Precondition is CAR combustor with RS diagonal swirl burner and
Torque Disk (under investigation)

Feature / Scope / Benefit References

Features / Scopes: New Apparatus:
• Check of HRSG and balance of plant for 26MW / min capability
• Field service Two engines in operation
• I&C changes

Benefit:
• Shorter reaction time to market requests
• Higher load gradient of 26 MW during commercial operation

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Page 12 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
Table of content

• Update Service Business 2

• Power Limit Increase V94.2 / SGT5-2000E 6
• Flexibility Improvements V94.3A / SGT5-4000F 9
• New Service Package V94.3A / SGT5-4000F 13

Unrestricted © Siemens AG 2013 All rights reserved.

Page 13 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
 V94.3A / SGT5-4000F
Service Package 7

Opportunity / Objective
Service Pack 7 improves power output and efficiency by increasing
the firing temperature.
This is achieved by implementing new diagonal swirl burner and the
restaggered TLe1 vane
Modification based on TPU Upgrade

Feature / Scope / Benefit References

Features / Scopes: Service Application:
• New TLe 1
• New diagonal swirl burner First upgrade sold and will be implemented in Summer 2014
• Ceramic Mock Ups
• I&C changes
New Apparatus:
Benefit:
• up to 4,2MW combined cycle (1x1) power output improvement* Three engine currently in commissioning
• up to 0,1%pts combined cycle (1x1) efficiency improvement*
• improvement of part load efficiency
Unrestricted © Siemens AG 2013 All rights reserved. *based on Service Pack 6 reference plant @ ISO conditions

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Summary

Siemens Energy is developing solutions

to improve the competiveness of your
Power Plant

&

We look forward to discuss the upgrades

individually with you and find the optimal
solution for YOUR plant

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Page 15 2013-06-20 AL:N, ECCN:N Philipp Köhne / E S SF REU 241
Contact

DI Philipp Köhne
Marketing Service Contracts Energy Service, Siemens Energy
E S SF REU 241

Huttenstraße 12
D-10553 Berlin
Phone: +49 (30) 386 56117
Mobile: +49 (173) 2510282
E-mail:
philipp.koehne@siemens.com

siemens.at/future-of-energy

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Disclaimer

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