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Surge Tank Report Abd
Surge Tank Report Abd
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Contents
1
• Introduction
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• Definition of water hammer
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• Casues
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• Features
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• Damage caused by water hammer
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• Equation of water hammer pressuare
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• Instantanous valve closure
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• Methods to reduce or eliminate water hammer
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• Visualization
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• CONCLUSION
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• References
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Introduction
Water hammer refers to fluctuations caused by a sudden increase or decrease in flow velocity. These
pressure fluctuations can be severe enough to rupture a water main. Potential water hammer
problems should be considered when pipeline design is evaluated, and a thorough surge analysis
should be undertaken, in many instances, to avoid costly malfunctions in a distribution system.
Every major system design change or operation change such as the demand for higher flow rates
should include consideration of potential water hammer problems. This phenomenon and its
significance to both the design and operation of water systems is not widely understood, as
evidenced by the number and frequency of failures caused by water hammer .
The tremendous forces generated at the point of impact or stoppage can be compared in effect to that
of an explosion .
Casues
A water transport system’s operating conditions are almost never at a steady state.
Pressures and flows change continually as pumps start and stop, demand fluctuates, and tank levels
change. In addition to these normal events, unforeseen events, such as power outages and equipment
malfunctions, can sharply change the operating conditions of a system. Any change in liquid flow
rate, regardless of the rate or magnitude of change, requires that the liquid be accelerated or
decelerated from its initial flow velocity. Rapid changes in flow rate require large forces that are seen
as large pressures, which cause water hammer.
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Water flowing through a pipe has a definite amount of energy of flow This is known as kinetic
energy and can be calculated by using the formula :
𝑀 × 𝑉2
𝐾. 𝐸 =
2𝑔
V : velocitry of flow
When the flow of water in a system is abruptly stopped, this kinetic energy must be absorbed. In an
unprotected piping system this energy is dissipated by straining and expanding the piping and
various components in the system and is accompanied by a dangerous pressure rise in the system .
Entrained air or temperature changes of the water also can cause excess pressure in the water lines.
Air trapped in the line will compress and will exert extra pressure on the water. Temperature changes
will actually cause the water to expand or contract, also affecting pressure. The maximum pressures
experienced in a piping system are frequently the result of vapor column separation, which is caused
by the formation of void packets of vapor when pressure drops so low that the liquid boils or
vaporizes. Damaging pressures can occur when these cavities collapse.
In conclusion most of the causes might be :
1. pump startup or shutdown; Pump startup can induce the rapid collapse of a void space that exists
downstream from a starting pump. This generates high pressures , Pump power failure can create a
rapid change in flow, which causes a pressure upsurge on the suction side and a pressure down surge
on the discharge side. The down surge is usually the major problem. The pressure on the discharge
side reaches vapor pressure, resulting in vapor column separation , and the formed vaccum may
result in the pipe deformation.
2. valve opening or closing variation in cross-sectional flow. Valve opening and closing is
fundamental to safe pipeline operation. Closing a valve at the downstream end of a pipeline creates a
pressure wave that moves toward the reservoir. Closing a valve in less time than it takes for the
pressure surge to travel to the end of the pipeline and back is called sudden valve closure. Sudden
valve closure will change velocity quickly and can result in a pressure surge.
3. changes in boundary pressures , such as losing overhead storage tank, adjustments in the water
level at reservoirs, pressure changes in tanks .
4. rapid changes in demand conditions ,such as hydrant flushing .
5. changes in transmission conditions ,such as main break or line freezing.
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6. pipe filling or draining ,as when air release from pipes
7. check valve or regulator valve action.
8-Improper operation or incorporation of surge protection devices can do more harm than good. An
example is over sizing the surge relief valve or improperly selecting the vacuum breaker-air relief
valve.
Features
1-The undertaking of a water hammer analysis, and selection of protection measures, should be an
integral part during the design phase. There are now propriety water hammer programs available,
which can assist designers in identifying potential water hammer problems and help in the selection
protection measures. The use of these programs should be limited to experienced designers with
intimate knowledge of water distribution systems.
2-The magnitude of transient pressures (or water hammer) and the time duration of the transient
condition depends on the flow rate velocity, pipeline material and the system boundary conditions
such as tanks, pumps, air valves, control valves and changes in pipeline diameter.
4- Steel pipe has pressure wave speed of 1000 m/s compared to 250 m/s for polyethylene pipe. The
sudden closing of a valve with a pipe flow velocity of 1.0 m/s would generate a pressure change of
100 m head in the steel pipe compared to 25 m head in the polyethylene.
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Damage caused by water hammer
Damage to pipes, fittings, and valves, causing leaks and shortening the life of the system.
Neither the pipe nor the water will compress to absorb the shock.
Damaged Equipment
• This may occur due to the violent movement of mechanical parts. Examples of these are check
valves slamming shut following pump stoppages at multiple pump stations and the sudden closure of
large orifice air valves when filling pipelines.
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Equation of water hammer pressuare
Let "dv" is change in velocity in time "dt" as the valve is closed abruptly. In time dt an element of
liquid, of length "Cdt" is brought to rest. The mass of the liquid compressed against the valve and
comes to rest in time "dt" will be .
𝑚 = 𝜌. 𝐴. 𝑐. 𝑑𝑇
𝑚. 𝑎 = 𝜌. 𝐴. 𝐶. 𝑑𝑇. 𝑎
𝑑𝑉
𝐹 = 𝜌. 𝐴. 𝐶. 𝑑𝑇.
𝑑𝑇
𝑑𝑉
𝑝ℎ . 𝐴 = 𝜌. 𝐴. 𝐶. 𝑑𝑇.
𝑑𝑇
𝑑𝑉
𝑝ℎ = 𝜌. 𝐶. 𝑑𝑇.
𝑑𝑇
𝑝ℎ = 𝜌. 𝐶. 𝑑𝑉
𝑝ℎ = 𝜌. 𝐶. (𝑉1 − 𝑉2 )
𝑝ℎ = 𝜌. 𝐶. 𝑉1
𝑝ℎ = 𝜌. 𝐶. 𝑉
𝑝ℎ = 𝜌. 𝐶. 𝑉
Ph : Water Hammer pressuare
V : Velocity of fluid
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Instantanous valve closure
If the time for closing the valve "T" is assumed to zero, the valve closure is called Instantaneous
valve closure. T is the time for closing the valve. Consider a pipe of length "L" leading from a
reservoir and terminating in a valve at its downstream. When the valve is Instantaneous closed a
pressure of magnitude "Ph" is formed and moves up with velocity "C". The wave undergoes
reflections at the reservoir end as well as at the valve .
The sudden closure of the gate valve at the down stream end of
the pipeline causes a pulse of high pressure ∆h
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At t = 2Tr the pressure wave has arrived at the reservoir. As the
reservoir pressure p =constant, there is an unbalanced condition
at this point.With a change of sign, the pressure wave is
reflected in the opposite direction. The flow velocity changes
sign and is now headed in the direction of the reservoir.
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Upon arrival at the closed gate valve, the velocity changes from
-v0 to v = 0.This causes a sudden negative change in pressure of
-∆h.
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The reservoir is reached in a time t = 2 Tr , and the pressure
resumes the reservoir’s pressure head.
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In a period of time 2 Tr < t <2Tr , the wave of increased pressure
originating from the reservoir runs back to the gate valve and v
once again adopts the value v0 .
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Methods to reduce or eliminate water hammer
Extending the closure times is often restricted to short pipelines. Some facilities employ the two
stage closing process whereby the valve is closed to a 15-20% open position rapidly and then the last
closure is over an extended period. Similarly the valve opening is a two stage process.
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safety valves :
Safety valves are another device used for protecting a pipe-line against water hammer . They
permanently close an opening in an operating pipe-line. When the pressure in the pipe-line rises to
a predetermined limit, the safety valve opens; when the pressure drops, it closes automatically.
Sometimes, the closing process is retarded so as to avoid changes in pressure induced by it. The
valve is kept in closed position by means of a weight or a spring. The limiting pressure at which the
safety valve opens, should not be exceeded at the point where it is installed. During very abrupt
changes in pressure, such as may occur during water hammer, the safety valve sometimes does
not react quickly enough due to its inertia.
Although in practice the admission of air is not without problems, most of the problems are found
during the release of air, sometimes resulting in pressures even higher than if air valves were not
installed.
Relief Valves
Entrained air or temperature changes of the water can be controlled by pressure relief valves, which
are set to open with excess pressure in the line and then closed when pressure drops. Relief valves
are commonly used in pump stations to control pressure surges and to protect the pump station.
These valves can be an effective method of controlling transients. However, they must be properly
sized and selected to perform the task for which they are intended without producing side effects.
To be effective against shock waves a pressure relief valve must be placed as close as practicable to
the main pipe which is being protected. If a valve is located on a branch pipe the shock wave will
have passed the branch by a distance of about twice the branch length before the reflected wave from
the relief valve gets back to the pipe. junction as a reduced pressure wave.
Bypass Valves
Bypass valves take the form of a valve in parallel to the pumps. The concept is that on loss of power
there is still a reduced flow into the pipeline via this valve. This prevents the column separation
occurring immediately downstream of the pump discharge check valve.
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Automatically-controlled valves
Water hammer often damages centrifugal pumps when electrical power fails. In this situation, the
best form of prevention is to have automatically-controlled valves, which close slowly. (These valves
do the job without electricity or batteries. The direction of the flow controls them.) Closing the valve
slowly can moderate the rise in the pressure when the downsurge wave resulting from the valve
closing returns from the reservoir.
Pump
Pump startup problems can usually be avoided by increasing the flow slowly to collapse or flush out
the voids gently. Also, a simple means of reducing hydraulic surge pressure is to keep pipeline
velocities low. This not only results in lower surge pressures, but results in lower drive horsepower
and, thus, maximum operating economy .
Surge Tank
A surge tank is a reservoir with a free fluid level which is
attached to the pipe-line which has to be protected against the
effects of water hammer. The level in the reservoir
corresponds to the pressure in the pipe-line at the steady
state. In the course of water hammer, the reservoir fills
and empties. A pressure roughly corresponding to the
instantaneous level in the reservoir is ensured in the
pipe-line close to the surge tank. With a correctly
designed surge tank, the variations in pressure are much smaller than in pipe-line without surge
tank. The required dimensions of the surge tank have to be determined from the calculated water
hammer.
In some cases, such as that of the protected penstock of a governor-controlled turbine, for example,
undamped fluctuations of the level in the surge tank may occur. Attempts to eliminate such
phenomena may affect the required dimensions of the surge tank. The reservoir of a surge tank may
have either a constant cross-section or a variety of shapes (refer to Fig. 12.1). Various shapes of
the reservoir are designed mainly to reduce the required volume of the surge tank, to achieve the
highest damping effect and to ensure stability of the level in the reservoir .
Surge tanks are not very suitable for protecting hydraulic systems operated under higher pressures,
because they would have to be very deep. In such cases, other solutions an air chamber, for example.
may be used.
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One Way Surge Tank
A one-way surge tank is a reservoir with a free fluid level which is attached to the pipe-line
trough a non-return flap valve. As long as the pressure in the pipe-line is higher than that
corresponding to the level in the reservoir, the flow in the pipe-line is not affected in any way.
When the pressure in the pipe-line drops below this value, the flap valve opens, the liquid from the
reservoir flows into the pipe-line, which prevents any further drop in pressure. When the
pressure rises, the valve closes again.
Air Vessel
A pressure vessel containing air and water. It is a very effective device for controlling both
positive and negative pressure surges and is often used as a last resort because of high
capital costs.
Flywheel :
An effective device attached to pumps for generally shorter pipeline lengths. They help to dampen
surges by slowly decelerating the pump speed on pump stoppage.
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Visualization
A very effective method to visually demonstrate water hammer in a system is to use animation
enhancement. The animation program shows a time-based simulation of the changing hydraulic
levels and velocity profiles changing along the pipeline profile during a transient condition. It shows
the interaction between the travelling pressure surge wave, changing hydraulic level and velocity
profiles and the impact of boundary conditions such as storage tanks, check valve, pumps, changes in
pipe diameter, etc. The program is particularly useful when demonstrating water hammer to
personnel with limited experience in the subject.
CONCLUSION
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References
1-Technical report ,Water Hammer by Z. Michael Lahlou, Ph.D., Technical Assistance Consultant
Pictures of accidents
2-WATER HAMMER – A CONSULTANTS EXPERIENCE/Jim Gugich, Director, Gugich &
Associates Pty Ltd Water Supply Consulting Engineers.
3 – jay R smith mfg co. Engineering handbook of water hammer arrestors
4 – slideshows at www.scribd.com
5 - Water hammer in pipe line systems by j.zaruba
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