Directional Control

Valves

Service and Parts

Manual
 Directional Control Valves
Service and Parts Manual

© 2005 Sauer-Danfoss. All rights reserved. Printed in U.S.A.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.

Front cover illustrations: P106 318, P106 319, P106 320, and P106 321

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Service and Parts Manual
Contents

Service Parts Inlet cover.............................................................................................................................................. 4-5

Outlet cover........................................................................................................................................... 6-7
Standard section..................................................................................................................................... 8
CDS60 parallel work section (normal body).................................................................................. 9
CDS60 tandem work section (normal body)................................................................................. 9
CDS60 parallel work section (normal body with hydraulic unlock)....................................10
CDS60 tandem work section (normal body with hydraulic unlock)...................................10
CDS60 parallel electrical work section (normal body).............................................................10
CDS60 tandem electrical work section (normal body)............................................................10
CDS60 parallel metering work section (normal body)............................................................11
CDS100 parallel work section (normal body)............................................................................12
CDS100 tandem work section (normal body)............................................................................12
CDS100 parallel work section (normal body with hydraulic unlock).................................13
CDS100 tandem work section (normal body with hydraulic unlock)................................13
CDS100 parallel electrical work section (normal body)..........................................................13
CDS100 tandem electrical work section (normal body).........................................................13
CDS100 series work section (normal body).................................................................................14
CDS100 parallel metering work section (normal body)..........................................................14
Auxiliary section....................................................................................................................................15
CDS60 parallel, supporting valves for body.................................................................................16
CDS60 tandem, supporting valves for body................................................................................16
CDS60 parallel, supporting valves for body (with hydraulic release).................................17
CDS60 tandem, supporting valves for body (with hydraulic release)................................17
CDS60 parallel, supporting valves for body.................................................................................18
CDS60 parallel electrical supporting valves for body..............................................................18
CDS60 tandem electrical supporting valves for body.............................................................18
CDS100 parallel, supporting valves for body..............................................................................19
CDS100 tandem, supporting valves for body.............................................................................19
CDS100 parallel, supporting valves for body (with hydraulic release)...............................20
CDS100 tandem, supporting valves for body (with hydraulic release)..............................20
CDS100 parallel, supporting valves for body..............................................................................20
CDS100 parallel electrical supporting valves for body............................................................21
CDS100 tandem electrical supporting valves for body...........................................................21
Auxiliary valves......................................................................................................................................22
Spool positioners........................................................................................................................... 23-24
Spool control kits..................................................................................................................................25
Environmental handles.......................................................................................................................26
Spool control and coils........................................................................................................................27
Cables and adaptors............................................................................................................................28
Valves, plugs, orifices, and orifice adaptors........................................................................... 29-30
Tie rod kits...............................................................................................................................................31
Disassembly and
assembly
Directional control valve disassembly...........................................................................................32
Directional control valve assembly.................................................................................................33
Remote cable control assembly.......................................................................................................34

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Service parts

inlet cover
5

4
6

CDS 60 and CDS100

Item Description Part Number
1 Relief cavity plug 012743
Seal kit 012737
2 Relief valve 504077 (20-110 bar)
internal adjust 504079 (111-250 bar)
3 Relief valve 504080 (20-110 bar)
external adjust 504082 (111-250 bar)
* Relief valve 504089 (20-110 bar)
for electrical sections 504091 (111-250 bar)
Seal kit for items 1, 2, and 3 008095
4 Pressure port plug 001705
5 Port plug see page 30
6 Inlet seal kit, CDS60 018283
Inlet seal kit, CDS100 018284

* not shown
E101 460E

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inlet cover, E60

1) Top inlet port (A)(standard) 2) Side inlet port (B)(optional) 3) Top inlet and outlet (D)

Item Model Part Top port Side port inlet Top port
number number number inlet top port plugged outlet SAE #10
1 E60-AA2 036693 X X
2 E60-BA2 044904 X X
3 E60-DA2 041239 X X X

inlet cover, E100

1) Top inlet port (A)(standard) 2) Side inlet port (B)(optional)

3) Top inlet and outlet (D)

Item Model Part Top port Side port inlet Top port
number number number inlet top port plugged outlet SAE #12
1 E100-AA3 036706 X X
2 E100-BA3 012667 X X
3 E100-DA3 041055 X X X
P106 301E

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outlet cover 1

CDS 60 CDS100
8
Item Description Part Number

1 Port plug see page 30

2 Adaptor for side outlet see page 29
3 Power beyond sleeve see page 29
Seal kit see page 29
4 Close center plug 012840 013039
Seal kit 012816 013038
5 Fix valve for electrical option 503046 503082
Seal kit 035091 035390
6 Adjustable for electrical 502143 503276
Seal kit 026721 037447
7 Power beyond sleeve for electrical option see page 29
Seal kit see page 29
8 Side outlet port sleeve for electrical option see page 29
Seal kit see page 29
E101 461E

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Service parts

outlet cover, S60

1) Top outlet port (A)(standard) 2) Side outlet port (B)(optional)

Item Model Part Top port Side port

number number number outlet outlet SAE #10
1 S60-A2 012036 X X
2 S60-02 036719 X X X
* determined by type of modification

outlet cover, S100

1) Top inlet port (A)(standard) 2) Side inlet port (B)(optional)

Item Model Part Top port Side port

number number number outlet outlet SAE #12
1 S100-A3 013020 X X
2 S100-03 012738 X X X

* determined by type of modification

P106 302E

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standard section

2 5

CDS 60 CDS100
Item Description Part Number
1 Spool control see page 25-28
2 Port plug see page 30
3 Orifice disc see page 30
4 Sleeve for orifice disc see page 30
5 Centering types see page 23-24
6 Work section seal kit 018285 018286
7 Load check kit 010915 012621

E101 466E

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P106 303

CDs60 parallel work section (normal body)

3-way 3-way 4-way 4-way
4-way 4-way closed center closed center 4-pos 4-pos
Model Part closed center opened center “A” plugged “B” plugged float spool float spool
Item number number SAE# 10 SAE# 8 3-pos 3-pos 3-pos 3-pos “in” “out”
1 B60-1AA001 036558 X X
2 B60-1BA001 043686 X X
3 B60-1EA001 036574 X X
4 B60-1FA001 044325 X X
5 B60-1AA002 023170 X X
6 B60-1BA002 023171 X X
7 B60-1EA002 023166 X X
8 B60-1FA002 023165 X X
9 B60-1IA1J1 036571 X X
10 B60-1IA1J2 023163 X X
11 B60-1IA2J1 036570 X X
12 B60-1IA2J2 023164 X X
13 B60-1JA1J1 044327 X X
14 B60-1JA1J2 044328 X X
15 B60-1JA2J1 044329 X X
16 B60-1JA2J2 044330 X X

CDs60 tandem work section (normal body)

3-way 3-way 4-way 4-way
4-way 4-way closed center closed center 4-pos 4-pos
Model Part closed center opened center “A” plugged “B” plugged float spool float spool
Item number number SAE# 10 SAE# 8 3-pos 3-pos 3-pos 3-pos “in” “out”
17 B60-2AA001 044331 X X
18 B60-2BA001 044332 X X
19 B60-2EA001 044333 X X
20 B60-2FA001 044334 X X
21 B60-2AA002 044335 X X
22 B60-2BA002 044336 X X
23 B60-2EA002 044337 X X
24 B60-2FA002 044338 X X
25 B60-2IA1J1 044339 X X
26 B60-2IA1J2 044340 X X
27 B60-2IA2J1 044341 X X
28 B60-2IA2J2 044342 X X
29 B60-2JA1J1 044343 X X
30 B60-2JA1J2 044344 X X
31 B60-2JA2J1 044345 X X
32 B60-2JA2J2 044346 X X

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CDS60 parallel work section (normal body WITH HYDRAULIC UNLOCK)

4-way 4-way
Model Part closed center opened center
Item number number SAE# 10 SAE# 8 3-pos 3-pos
33 B60-1AA1F1 036594 X X
34 B60-1AA1F2 036595 X X
35 B60-1AA2F1 023167 X X
36 B60-1AA2F2 023169 X X
37 B60-1BA1F1 044347 X X
38 B60-1BA1F2 044348 X X
39 B60-1BA2F1 044349 X X
40 B60-1BA2F2 044350 X X

CDS60 tandem work section (normal body WITH HYDRAULIC UNLOCK)

4-way 4-way
Model Part closed center opened center
Item number number SAE# 10 SAE# 8 3-pos 3-pos
41 B60-2AA1F1 036596 X X
42 B60-2AA1F2 036597 X X
43 B60-2AA2F1 036592 X X
44 B60-2AA2F2 036593 X X
45 B60-2BA1F1 044351 X X
46 B60-2BA1F2 044352 X X
47 B60-2BA2F1 044353 X X
48 B60-2BA2F2 044354 X X

CDS60 parallel ELECTRICAL work section (normal body)

3-way 3-way
4-way 4-way closed center closed center
Model Part closed center opened center “A” plugged “B” plugged
Item number number SAE# 10 SAE# 8 3-pos 3-pos 3-pos 3-pos
49 B60-1AJ3L1-0 044355 X X
50 B60-1AJ3L2-0 044356 X X
51 B60-1BJ3L1-0 044357 X X
52 B60-1BJ3L2-0 035863 X X
53 B60-1EJ3L1-0 044358 X X
54 B60-1EJ3L2-0 044359 X X
55 B60-1FJ3L1-0 044360 X X
56 B60-1FJ3L2-0 044361 X X

CDS60 tandem ELECTRICAL work section (normal body)

3-way 3-way
4-way 4-way closed center closed center
Model Part closed center opened center “A” plugged “B” plugged
Item number number SAE# 10 SAE# 8 3-pos 3-pos 3-pos 3-pos
57 B60-2AJ3L1-0 044362 X X
58 B60-2AJ3L2-0 044363 X X
59 B60-2BJ3L1-0 044364 X X
60 B60-2BJ3L2-0 044365 X X
61 B60-2EJ3L1-0 044366 X X
62 B60-2EJ3L2-0 044367 X X
63 B60-2FJ3L1-0 044368 X X
64 B60-2FJ3L2-0 044369 X X

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Service parts

CDS60 parallel metering work section (normal body)

3-way 3-way
4-way 4-way closed closed
3-pos 3-pos center “A” center “B”
Model Part cylinder motor plugged plugged
Item number number SAE# 10 SAE# 8 spool spool 3-pos 3-pos
96 B60-1LA001 046622 X X
97 B60-1MA001 046623 X X
98 B60-1QA001 046652 X X
99 B60-1RA001 046653 X X

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P106 303

CDS100 parallel work section (normal body)

3-way 3-way 4-way 4-way
4-way 4-way closed center closed center 4-pos 4-pos
Model Part closed center opened center “A” plugged “B” plugged float spool float spool
Item number number SAE# 12 SAE# 10 3-pos 3-pos 3-pos 3-pos “in” “out”
1 B100-1AA002 023188 X X
2 B100-1AA003 023189 X X
3 B100-1BA002 043676 X X
4 B100-1BA003 023190 X X
5 B100-1EA002 036635 X X
6 B100-1EA003 023186 X X
7 B100-1FA002 036636 X X
8 B100-1FA003 023165 X X
9 B100-1IA1J2 036630 X X
10 B100-1IA1J3 023184 X X
11 B100-1IA2J2 036629 X X
12 B100-1IA2J3 023184 X X
13 B100-1JA1J2 044230 X X
14 B100-1JA1J3 044231 X X
15 B100-1JA2J2 036631 X X
16 B100-1JA2J3 044232 X X

CDS100 tandem work section (normal body)

3-way 3-way 4-way 4-way
4-way 4-way closed center closed center 4-pos 4-pos
Model Part closed center opened center “A” plugged “B” plugged float spool float spool
Item number number SAE# 12 SAE# 10 3-pos 3-pos 3-pos 3-pos “in” “out”
17 B100-2AA002 036604 X X
18 B100-2AA003 036605 X X
19 B100-2BA002 044233 X X
20 B100-2BA003 044234 X X
21 B100-2EA002 044235 X X
22 B100-2EA003 044269 X X
23 B100-2FA002 044236 X X
24 B100-2FA003 044270 X X
25 B100-2IA1J2 044237 X X
26 B100-2IA1J3 044238 X X
27 B100-2IA2J2 044239 X X
28 B100-2IA2J3 044240 X X
29 B100-2JA1J2 044241 X X
30 B100-2JA1J3 044242 X X
31 B100-2JA2J2 044243 X X
32 B100-2JA2J3 044244 X X

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CDS100 parallel work section (normal body WITH HYDRAULIC UNLOCK)

4-way 4-way
Model Part closed center opened center
Item number number SAE# 12 SAE# 10 3-pos 3-pos
33 B100-1AA1F2 036625 X X
34 B100-1AA1F3 036626 X X
35 B100-1AA2F2 044245 X X
36 B100-1AA2F3 044246 X X
37 B100-1BA1F2 023174 X X
38 B100-1BA1F3 023175 X X
39 B100-1BA2F2 044247 X X
40 B100-1BA2F3 044248 X X

CDS100 tandem work section (normal body WITH HYDRAULIC UNLOCK)

4-way 4-way
Model Part closed center opened center
Item number number SAE# 12 SAE# 10 3-pos 3-pos
41 B100-2AA1F2 036627 X X
42 B100-2AA1F3 036628 X X
43 B100-2AA2F2 044249 X X
44 B100-2AA2F3 044250 X X
45 B100-2BA1F2 036623 X X
46 B100-2BA1F3 036624 X X
47 B100-2BA2F2 044251 X X
48 B100-2BA2F3 044252 X X

CDS100 parallel ELECTRICAL work section (normal body)

3-way 3-way
4-way 4-way closed center closed center
Model Part closed center opened center “A” plugged “B” plugged
Item number number SAE# 12 SAE# 10 3-pos 3-pos 3-pos 3-pos
49 B100-1AJ3L2-0 036613 X X
50 B100-1AJ3L3-0 035870 X X
51 B100-1BJ3L2-0 044253 X X
52 B100-1BJ3L3-0 035871 X X
53 B100-1EJ3L2-0 044254 X X
54 B100-1EJ3L3-0 044255 X X
55 B100-1FJ3L2-0 044256 X X
56 B100-1FJ3L3-0 044241 X X

CDS100 tandem ELECTRICAL work section (normal body)

3-way 3-way
4-way 4-way closed center closed center
Model Part closed center opened center “A” plugged “B” plugged
Item number number SAE# 12 SAE# 10 3-pos 3-pos 3-pos 3-pos
57 B100-2AJ3L2-0 036614 X X
58 B100-2AJ3L3-0 036645 X X
59 B100-2BJ3L2-0 044258 X X
60 B100-2BJ3L3-0 044259 X X
61 B100-2EJ3L2-0 044260 X X
62 B100-2EJ3L3-0 044261 X X
63 B100-2FJ3L2-0 044262 X X
64 B100-2FJ3L3-0 044263 X X

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CDS100 series work section (normal body)

4-way 4-way
3-pos 3-pos
Model Part Cylinder motor
Item number number SAE# 10 SAE# 8 spool spool
65 B100-3AA002 046658 X X
66 B100-3BA002 046659 X X

CDS100 parallel metering work section (normal body)

3-way 3-way
4-way 4-way closed closed
3-pos 3-pos center “A” center “B”
Model Part cylinder motor plugged plugged
Item number number SAE# 10 SAE# 8 spool spool 3-pos 3-pos
77 B100-1LA001 046654 X X
78 B100-1MA001 046656 X X
79 B100-1QA001 046657 X X
80 B100-1RA001 046658 X X

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Auxiliary section
3

8
2

CDS 60 CDS100
Item Description Part Number
1 Spool control see page 25-28
2 Port plug see page 30
3 Orifice disc see page 30
4 Sleeve for orifice disc see page 30
5 Centering types see page 23-24
6 Work section seal kit 018285 018286
7 Load check kit 010915 012621

8 Auxiliary valves and plugs see page 22 E101 463E

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P106 304

CDS60 parallel - SUPPORTING VALVES FOR body)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
1 A60-1AA001-HH 023157 X X X
2 A60-1AA002-HH 023160 X X X
3 A60-1BA001-HH 044271 X X X
4 A60-1BA002-HH 044272 X X X
5 A60-1AA001-MM 036555 X X X
6 A60-1AA002-MM 036556 X X X
7 A60-1BA001-MM 044273 X X X
8 A60-1BA002-MM 044274 X X X
9 A60-1AA001-LL 044275 X X X
10 A60-1AA002-LL 044276 X X X
11 A60-1BA001-LL 044277 X X X
12 A60-1BA002-LL 044278 X X X

CDS60 tandem - SUPPORTING VALVES FOR body)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
13 A60-2AA001-HH 036553 X X X
14 A60-2AA002-HH 036554 X X X
15 A60-2BA001-HH 044279 X X X
16 A60-2BA002-HH 044280 X X X
17 A60-2AA001-MM 036557 X X X
18 A60-2AA002-MM 036644 X X X
19 A60-2BA001-MM 044281 X X X
20 A60-2BA002-MM 044282 X X X
21 A60-2AA001-LL 044283 X X X
22 A60-2AA002-LL 044284 X X X
23 A60-2BA001-LL 044285 X X X
24 A60-2BA002-LL 044286 X X X

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CDS60 parallel - SUPPORTING VALVES FOR BODY (WITH HYDRAULIC RELEASE)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
25 A60-1AA1F1-HH 036577 X X X
26 A60-1AA1F2-HH 036578 X X X
27 A60-1AA2F1-HH 044480 X X
28 A60-1BA1F1-HH 044287 X X X
29 A60-1BA1F2-HH 044288 X X X
30 A60-1BA2F1-HH 044289 X X X
31 A60-1BA2F2-HH 044290 X X X
32 A60-1AA1F1-MM 044390 X X X
33 A60-1AA1F2-MM 044391 X X X
34 A60-1AA2F1-MM 044392 X X X
35 A60-1AA2F2-MM 044393 X X X
36 A60-1BA1F1-MM 044394 X X X
37 A60-1BA1F2-MM 044395 X X X
38 A60-1BA2F1-MM 044396 X X X
39 A60-1BA2F2-MM 044397 X X X
40 A60-1AA1F1-LL 044398 X X X
41 A60-1AA1F2-LL 044399 X X X
42 A60-1AA2F1-LL 044400 X X X
43 A60-1AA2F2-LL 044401 X X X
44 A60-1BA1F1-LL 044402 X X X
45 A60-1BA1F2-LL 044403 X X X
46 A60-1BA2F1-LL 044404 X X X
47 A60-1BA2F2-LL 044405 X X X

CDS60 tandem - SUPPORTING VALVES FOR BODY (WITH HYDRAULIC RELEASE)

48 A60-2AA1F1-HH 036579 X X X
49 A60-2AA1F2-HH 036580 X X X
50 A60-2AA2F1-HH 036586 X X
51 A60-2AA2F2-HH 036587 X X X
52 A60-2BA1F1-HH 044291 X X X
53 A60-2BA1F2-HH 044292 X X X
54 A60-2BA2F1-HH 044293 X X X
55 A60-2BA2F2-HH 044294 X X X
56 A60-2AA1F1-MM 044295 X X X
57 A60-2AA1F2-MM 044296 X X X
58 A60-2AA2F1-MM 044297 X X X
59 A60-2AA2F2-MM 044298 X X X
60 A60-2BA1F1-MM 044299 X X X
61 A60-2BA1F2-MM 044300 X X X
62 A60-2BA2F1-MM 044301 X X X
63 A60-2BA2F2-MM 044302 X X X
64 A60-2AA1F1-LL 044303 X X X
65 A60-2AA1F2-LL 044304 X X X
66 A60-2AA2F1-LL 044305 X X X
67 A60-2AA2F2-LL 044306 X X X
68 A60-2BA1F1-LL 044307 X X X
69 A60-2BA1F2-LL 044308 X X X
70 A60-2BA2F1-LL 044309 X X X
71 A60-2BA2F2-LL 044310 X X X

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CDS60 parallel - supporting valves for body

4-way 4-way
4-pos open
Model Part float spool float spool
Item number number SAE# 10 SAE# 8 “in” “out”
72 A60-1IA1J1-HH 044311 X X
73 A60-1IA1J2-HH 039271 X X
74 A60-1IA2J1-HH 038657 X X
75 A60-1IA2J2-HH 023154 X X
76 A60-1JA1J1-HH 044312 X X
77 A60-1JA1J2-HH 044313 X X
78 A60-1JA2J1-HH 039411 X X
79 A60-1JA2J2-HH 044314 X X

CDS60 parallel - electrical supporting valves for body

4-way 4-way
Model Part closed center opened center Auxiliary Piloted
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining
80 A60-1AJ3L1-HH-0 044381 X X X
81 A60-1AJ3L2-HH-0 035861 X X X
82 A60-1BJ3L1-HH-0 044315 X X X
83 A60-1BJ3L2-HH-0 044316 X X X
84 A60-1AJ3L1-MM-0 036564 X X X
85 A60-1AJ3L2-MM-0 035860 X X X
86 A60-1BJ3L1-MM-0 044317 X X X
87 A60-1BJ3L2-MM-0 044318 X X X

CDS60 tandem - electrical supporting valves for body

4-way 4-way
Model Part closed center opened center Auxiliary Piloted
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retainingl
88 A60-2AJ3L1-HH-0 036562 X X X
89 A60-2AJ3L2-HH-0 036563 X X X
90 A60-2BJ3L1-HH-0 044319 X X X
91 A60-2BJ3L2-HH-0 044320 X X X
92 A60-2AJ3L1-MM-0 044321 X X X
93 A60-2AJ3L2-MM-0 044322 X X X
94 A60-2BJ3L1-MM-0 044323 X X X
95 A60-2BJ3L2-MM-0 044324 X X X

CDS60 parallel metering - supporting valves for body

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
65 A60-1LA001-HH 046607 X X X
66 A60-1MA001-HH 046608 X X X
67 A60-1LA001-MM 046609 X X X
68 A60-1MA001-MM 046610 X X X
69 A60-1LA001-LL 046611 X X X
70 A60-1MA001-LL 046612 X X X

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P106 304

CDS100 parallel - SUPPORTING VALVES FOR body)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
1 A100-1AA002-HH 036600 X X X
2 A100-1AA003-HH 036601 X X X
3 A100-1BA002-HH 044180 X X X
4 A100-1BA003-HH 044181 X X X
5 A100-1AA002-MM 044182 X X X
6 A100-1AA003-MM 044183 X X X
7 A100-1BA002-MM 044184 X X X
8 A100-1BA003-MM 044185 X X X
9 A100-1AA002-LL 044186 X X X
10 A100-1AA003-LL 044187 X X X
11 A100-1BA002-LL 044188 X X X
12 A100-1BA003-LL 044189 X X X

CDS100 tandem - SUPPORTING VALVES FOR body)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
13 A100-2AA002-HH 036598 X X X
14 A100-2AA003-HH 036599 X X X
15 A100-2BA002-HH 044190 X X X
16 A100-2BA003-HH 044191 X X X
17 A100-2AA002-MM 036602 X X X
18 A100-2AA003-MM 036603 X X X
19 A100-2BA002-MM 044192 X X X
20 A100-2BA003-MM 044193 X X X
21 A100-2AA002-LL 044194 X X X
22 A100-2AA003-LL 044195 X X X
23 A100-2BA002-LL 044196 X X X
24 A100-2BA003-LL 044197 X X X

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Service parts

CDS100 parallel - SUPPORTING VALVES FOR BODY (WITH HYDRAULIC RELEASE)

4-way 4-way
Model Part closed center opened center Auxiliary Piloted Flow
Item number number SAE# 12 SAE# 10 3-pos 3-pos valves retaining control
25 A100-1AA1F2-HH 036619 X X X
26 A100-1AA1F3-HH 036620 X X X
27 A100-1AA2F2-HH 036615 X X X
28 A100-1AA2F3-HH 036616 X X X
29 A100-1BA1F2-HH 044265 X X X
30 A100-1BA1F3-HH 044266 X X X
31 A100-1BA2F2-HH 044267 X X X
32 A100-1BA2F3-HH 044268 X X X
33 A100-1AA1F2-MM 044198 X X X
34 A100-1AA1F3-MM 044199 X X X
35 A100-1AA2F2-MM 044200 X X X
36 A100-1AA2F3-MM 044201 X X X
37 A100-1BA1F2-MM 044202 X X X
38 A100-1BA1F3-MM 044203 X X X
39 A100-1BA2F2-MM 044204 X X X
40 A100-1BA2F3-MM 044205 X X X
41 A100-1AA1F2-LL 044206 X X X
42 A100-1AA1F3-LL 044207 X X X
43 A100-1AA2F2-LL 044208 X X X
44 A100-1AA2F3-LL 044209 X X X
45 A100-1BA1F2-LL 044210 X X X
46 A100-1BA1F3-LL 044211 X X X
47 A100-1BA2F2-LL 044212 X X X
48 A100-1BA2F3-LL 044213 X X X

CDS100 tandem - SUPPORTING VALVES FOR BODY (WITH HYDRAULIC RELEASE)

4-way
Model Part closed center Auxiliary
Item number number SAE# 12 SAE# 10 3-pos valves
49 A100-2AA1F2-HH 036621 X X X
50 A100-2AA1F3-HH 036622 X X X
51 A100-2AA2F2-HH 036617 X X X
52 A100-2AA2F3-HH 036618 X X X

CDS100 parallel - supporting valves for body

4-way 4-way
4-pos open
Model Part float spool float spool
Item number number SAE# 12 SAE# 10 “in” “out”
53 A100-1IA1J2-HH 044214 X X
54 A100-1IA1J3-HH 044215 X X
55 A100-1IA2J2-HH 044216 X X
56 A100-1IA2J3-HH 044217 X X
57 A100-1JA1J2-HH 044218 X X
58 A100-1JA1J3-HH 044219 X X
59 A100-1JA2J2-HH 044220 X X
60 A100-1JA2J3-HH 044221 X X

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Service and Parts Manual
Service parts

CDS100 parallel - electrical SUPPORTING VALVES FOR BODY

4-way 4-way
Model Part closed center opened center Auxiliary Piloted
Item number number SAE# 12 SAE# 10 3-pos 3-pos valves retainingl
61 A100-1AJ3L2-HH-0 036606 X X X
62 A100-1AJ3L3-HH-0 035869 X X X
63 A100-1BJ3L2-HH-0 044222 X X X
64 A100-1BJ3L3-HH-0 044223 X X X
65 A100-1AJ3L2-MM-0 036609 X X X
66 A100-1AJ3L3-MM-0 036610 X X X
67 A100-1BJ3L2-MM-0 044224 X X X
68 A100-1BJ3L3-MM-0 044225 X X X

CDS100 tandem - electrical SUPPORTING VALVES FOR BODY

4-way 4-way
Model Part closed center opened center Auxiliary Piloted
Item number number SAE# 12 SAE# 10 3-pos 3-pos valves retainingl
69 A100-2AJ3L2-HH-0 036607 X X X
70 A100-2AJ3L3-HH-0 036608 X X X
71 A100-2BJ3L2-HH-0 044226 X X X
72 A100-2BJ3L3-HH-0 044227 X X X
73 A100-2AJ3L2-MM-0 036611 X X X
74 A100-2AJ3L3-MM-0 036612 X X X
75 A100-2BJ3L2-MM-0 044228 X X X
76 A100-2BJ3L3-MM-0 044229 X X X

CDS100 parallel metering - supporting valves for body

4-way 4-way
closed open
Model Part center center Auxiliary Piloted Flow
Item number number SAE# 10 SAE# 8 3-pos 3-pos valves retaining control
67 A100-1LA002-HH 046646 X X X
68 A100-1MA002-HH 046647 X X X
69 A100-1LA002-MM 046648 X X X
70 A100-1MA002-MM 046649 X X X
71 A100-1LA002-LL 046650 X X X
72 A100-1MA002-LL 046651 X X X

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Service parts

Auxiliary valves 10 mm
11 mm
11 mm

1 in.
1 in.
1 in.
Used in place of check and flow control valve
Cavity plug used in place of relief valve (options D and E)
(options B, C, F, G, and I)
Used in place of relief valve for 3-way spool CDS60 CDS100
Auxiliary plug 012353 Cavity plug 012743 Piston stop 013637 014598
J Seal 012744 A K Seal 012744 042469
Seal kit 012737

1 in. 17mm 11mm 1 in. 1 in.

67mm Max. 58.7 mm

16 mm
External adjust relief Fixed relief Pilot check valve
20-110 bar [290-1595 psi] 504080 20-110 bar [290-1595 psi] 504077 CDS60 CDS100
B 110-250 bar [1595-3625 psi] 504082 C 110-250 bar [1595-3625 psi] 504079 Check valve 500389 501096
Seal kit 008095 Seal kit 008095 D Seal kit 008087 014595
Piston 002133 014397

1 in. 7/8 in. 1 in. 1 in.

17 mm

62 mm max. 29 mm
12 mm
Flow control valve Fixed relief for CDS60/CDS100 electrical
CDS60 CDS100 20-110 bar [290-1595 psi] 504089 Anti-cavitation check valve
Control valve 500694 501223 110-250 bar [1595-3625 psi] 504091 CDS60 CDS100
E Seal kit 012546 018283 Seal kit 008095 Check valve 500728 500728
Piston 014042 042471 F Seal kit 012737 012737

1 in. 17mm 11mm

Note: Standard factory

pressure setting for relief
1 in. valves are as follows:
70 mm Max. 29 mm Range 20-110 Bar 55 Bar / 40 lpm
Range 110-250 Bar 180 Bar/ 40 lpm
External adjust anti-cavitation relief Fixed anti-cavitation relief
20-110 bar [290-1595 psi] 504118 20-110 bar [290-1595 psi] 504112
Torque for all cartridges and plugs
G 110-250 bar [1595-3625 psi] 504120 I 110-250 bar [1595-3625 psi] 504114
27-34 N•m [20-25 lbf•ft]
Seal kit 016911 Seal kit 038568

P106 305E

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Service and Parts Manual
Service parts

spool positioners

Spring center “A” 3-position detent “B”

CDS60 CDS100 CDS60 CDS100
011869 012624 012794 012990

Spring in/detent out “C” Spring out/detent in “D”

CDS60 CDS100 CDS60 CDS100
012791 012988 012792 012989

Detent in and out spring center “E” Hydraulic kickout (both directions) “F”
CDS60 CDS100 CDS60 CDS100
012793 012991 035310 035748

Spring center with adjust both directions “G” Spring center with female extension “H”
(Can be used for dual handle option)
CDS60 CDS100
CDS60 CDS100
022667 022877
021803 014390
Handle kit 040022 037771

Screw and stem torque:

• CDS 60 2.7-4.0 N•m [2- 3 lbf•ft] using a
7/16 inch hex driver.
• CDS 100 4.0-5.4 N•m [3- 4 lbf•ft] using a
1/2 inch hex driver.
P106 306E

520L0941 • February 2006 23

 Directional Control Valves
Service and Parts Manual
Service parts

spool positioners

Float in Float out

Spring center with male extension “I”
Spring center with 4th position detent float “J”
CDS60 CDS100
CDS60 CDS100
036662 031824
Out 037806 038658
In 012345 012993
(For repair only, no conversions)

Detent in Detent out

Spring offset
2-position detent
CDS60 CDS100
CDS60 CDS100
046390 043447
In 033228 045153
Out 012238 024270

Activates two motors

Activates in Activates in and out one in and one out
CDS60 044417* CDS60 044418* CDS60 044419*
*Bracket only. *Bracket only. *Bracket only.
Switch sold separately. Switch sold separately. Switch sold separately.

Screw and stem torque:

• CDS 60 2.7-4.0 N•m [2- 3 lbf•ft] using a
7/16 inch hex driver.
• CDS 100 4.0-5.4 N•m [3- 4 lbf•ft] using a
1/2 inch hex driver.
P106 307E

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 Directional Control Valves
Service and Parts Manual
Service parts

Spool control kits

“A” Standard spool stroke “B” Female end kit
8 mm (CDS100) each way
6.5 mm (CDS60) each way

M8 x 1.25
torque: 4.0-5.4 N•m [3-4 lbf•ft]

CDS60 - M8 x 1.25
CDS100 - M10 x 1.25
CDS60 CDS100
012790 012995

“C” Male end kit “D” Pivot block kit

CDS60 CDS100 CDS60 CDS100

002553 002557 002542 002117

“E” Handle assembly kit “F” Pneumatic control kit

1

1
2

CDS60 CDS100 Description Description CDS60 CDS100

1 008491 008491 Bent handle 1 Control kit 013621 013344
2 008490 012627 Bent handle kit 2 Seal kit 013675 014100
3 033273 035597 Straight handle (200 mm) Note: 1/8” pipe fitting required
4 014146 013292 Float “In” handle kit

P106 308E

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 Directional Control Valves
Service and Parts Manual
Service parts

enclosed handles
Item CDS60 Description
1 045880 Enclosed joystick kit (standard and float “Out”)
4 2 046415 Enclosed joystick kit (float “In”)
1 3 046374 Enclosed joystick support kit
7
4 046375 Enclosed joystick base kit
2
5 045883 Joystick straight handle
3 6 045900 Enclosed joystick boot
7 046376 Enclosed joystick service kit
6

8
9
12 11

13

10 Item CDS60 Description

14 8 045888 Enclosed lever kit (bent)
9 046113 Enclosed lever kit (straight)
10 045894 Enclosed lever boot
11 045902 Enclosed lever handle (bent)
12 046114 Enclosed lever handle (straight)
13 045889 Enclosed lever housing
14 046377 Enclosed lever service kit

Spool boot
CDS60 CDS100
043969 040359
E101 464E

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Service and Parts Manual
Service parts

spool control
“L” Hydraulic control “I/M” Mechanical joystick
1

Description CDS60 CDS100

Float “in”, spool “I” 037736 037739
Float “out”, spool “J” 021490 021489

Description CDS60 CDS100

1 Control kit 039387 039522
2 Seal kit 039420 039526
Note: 7/16” UNF fitting required

“J” Electrical option

Description CDS60 CDS100

12V housing, DIN 040993 040995
24V housing, DIN 040994 040996
Housing 041039 041040
Housing seal kit 037342 037343
Solenoid valve 035024 035024
Solenoid seal kit 035027 035027
Manual override 046419 046419 Manual override
(For repair only, no conversions)
cds60/cds100 coils

Flying leads Din 43650

Coil type Part number Watts Amps Resistance

12 VCC - flying leads 035025 21W 1.75 amp 6.85 ohm
24 VCC - flying leads 035026 21W 0.88 amp 27 ohm
12 VCC - DIN 039756 21W 1.75 amp 6.85 ohm
24 VCC - DIN 039759 21W 0.88 amp 27 ohm P106 309E

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Service and Parts Manual
Service parts

“H” Joystick for cable “G” Cable handle control

CDS60 CDS100
034563 034563

Description CDS60
HA Plain 034564
HB On-off 037080
HC 2-on-off 037081
HD 1-on-off 037082 Cable/Adaptor
? 2-on-off ? assembly
Adaptor
cables and adaptors
assembly

Cable

Cable length

CDS60 CDS100
Cable Length Cable part Adaptor Cable/adaptor Adaptor Cable/adaptor
meter [feet] number part number part number part number part number
1.00 [3.3] 034569 39881 035029 39882 035038
1.25 [4.1] 034570 39881 035030 39882 035039
1.50 [4.91] 034571 39881 035031 39882 035040
1.75 [5.74] 034572 39881 035032 39882 035041
2.00 [6.6] 034573 39881 035033 39882 035042
2.50 [ 8.2] 034574 39881 035034 39882 035043
2.75 [9.0] 036934 39881 036938 39882 036942
3.00 [9.85] 034575 39881 035035 39882 035044
3.25 [10.7] 036935 39881 036939 39882 036943
3.50 [11.5] 034576 39881 035036 39882 035045
4.0 [13.1] 034577 39881 035037 39882 035046
4.5 [14.8] 036936 39881 036940 39882 036944
5.0 [16.4] 036937 39881 036941 39882 036945

P106 310E

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Service and Parts Manual
Service parts

valves, plugs and orifices

“B” Adaptor for side port “C” & “I” Side port for power beyond

27-39 Nm 27-39 Nm
[20-25 lbf•ft] [20-25 lbf•ft]
CDS60 CDS100 CDS60 CDS100
Adaptor Seal Adaptor Seal Adaptor Seal Adaptor Seal
Threads part number part number part number part number Threads part number part number part number part number
SAE #8 035692 012744 - - SAE #8 012827 012816 - -
SAE #10 035694 012744 035701 012964 SAE #10 012828 012816 013037 013038
SAE #12 - - 035703 012964 SAE #12 - - 013033 013038

“D” Close center plug “E” Electrical option valve

27-39 Nm 27-39 Nm
[20-25 lbf•ft] [20-25 lbf•ft]
CDS60 CDS100 CDS60 CDS100
Plug Seal Plug Seal Valve Seal Valve Seal
part number part number part number part number Type part number part number part number part number
012840 012816 013039 013038 Fixed 503046 035091 503082 035390
Adjustable 502143 026721 503276 037447

“F” & “L” Electrical option with power beyond “G” Electrical control for side outlet

27-39 Nm 27-39 Nm P106 311E

[20-25 lbf•ft] [20-25 lbf•ft]
CDS60 CDS100 CDS60 CDS100
Adaptor Seal Adaptor Seal Adaptor Seal Adaptor Seal
Threads part number part number part number part number Threads part number part number part number part number
SAE #8 036539 012816 - - SAE #8 036541 012816 - -
SAE #10 036540 012816 036548 013038 SAE #10 036542 012816 036549 013038
SAE #12 - - 036525 013038 SAE #12 - - 036550 013038

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Service and Parts Manual
Service parts

valves, plugs and orifices

Plugs for ports Orifice and adaptor for orifice

27-39 Nm 27-39 Nm
[20-25 lbf•ft] [20-25 lbf•ft]
Adaptor Seal Adaptor Seal Orifice Orifice
Threads part number part number Threads part number part number diameter part number
SAE #8 010080 012598 SAE #8 018251 012598 3.00 014845
SAE #10 012353 012744 2.50 014844
SAE #12 012963 012964 2.00 014843
1.50 002144
1.25 001245
1.00 028455
0.70 039883
SAE #10 014133 012744 3.00 014116
2.50 014848
2.00 014847
1.50 014117
1.00 028455
SAE #12 018252 012964 3.00 014852
2.50 014851
2.00 014850
1.50 029081

See page 8 or 15, items 3 and 4 for example of assembly use.

P106 312E

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 Directional Control Valves
Service and Parts Manual
Service parts

tie rod kits

Standard
Number of
sections CDS60 CDS100 Tie rod information:
1 011923 012635
• CDS 60
2 011924 012636 includes Mid combiner and divider
18-20 N•m [13 - 14.5 lbf•ft]
3 011925 012637
8 mm rods, M8 x 1 threads
4 011926 012638
grade 8, stress proof
5 011927 012639
6 011928 012640 • CDS 100
7 011929 012641 25-27 N•m [18 - 20 lbf•ft]
8 011930 012642 10 mm rods, M10 x 1 threads
9 011931 012643 grade 8, stress proof
10 011932 012644
11 025255 021360
12 035348 036723

Priority inlet
CDS60 CDS100
Number of Part Number of Part
sections number sections number
1 021009 2 015336
2 014209 3 015337
3 014210 4 015338
4 014211 5 015339
5 014212 6 015340
6 014213 7 015341
7 014214 8 015342
8 014215 9 015343
9 014216 10 015344
10 014217 11 015345
Special 021009 1 037711
Special 034706 6 039110
Special 034709 2 039139
Special 034710 Special 044877
Special 034711 -
Special 036247 -
Special 041106 -
Special 042584 - Note: The mid-inlet has threaded tie rod holes not through holes,
Special 042586 - and two sets are needed. Tie rod ends will screw into each side of
Mid priority the mid-priority on CDS60 and CDS100. Only one set is needed for
Work the priority inlet.
section CDS60 CDS100
1 034710 037711
2 014209 015336
3 014210 015337
4 014211 015338
5 014212 015339
6 014213 015340
7 014214 015341
8 014215 015342
9 014216 015343
10 014217 015344 P106 313E

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Service and Parts Manual
Notes

32 520L0941 • February 2006

 Directional Control Valves
Service and Parts Manual
Disassembly/assembly instructions

directional control 1 5 4 6 3
valve disassembly
instructions

8 2 7 P106 314

1. Remove the centered sets (1) from the spool, loosening the screws (2).

2. Remove the lever sets (3).

3. With a 1/2” open-wrench, hold the spool and remove the extension and the screw
from the centering.

4. From the same side where the spool centering (4) was placed, press the reverser (1)
to the inside until being able to remove the O-ring (5).

5. Remove the reverser (4) from the same side where the reverser centering was placed
(it is recommended to identify it with its corresponding body).

6. Remove the O-rings (6) that are located on the same side where the levers were.

7. Remove the load detents (7).

8. Loosen the screw nuts from the rods (8) to separate the bodies/

9. Disassemble the valves.

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 Directional Control Valves
Service and Parts Manual
Disassembly/assembly instructions

directional control 2
valve assembly
instructions
1

P106 315

Before starting the assembly, make sure the work site and parts are perfectly clean.

1. Assemble the inlet body with the rods in a vertical position (according to the
drawing above) to make it easier to assemble the O-rings (1) of the spacing washers
(2) and the assembling of the other bodies.
4 3 5

P106 316
2. Assemble the control bodies, following the correct order.

3. Assemble the outlet body by putting the nuts and lock washers on the rods.

4. Put the control (4) on a flat support () horizontally, affix the supporting feet, and
tighten the nuts (3) to the recommended torque.
CDS60 = 1.8 kgm
CDS100 = 2,5 kgm
6 7 8

P106 317

5. Assemble the O-rings (6) on the bodies, on the same side where the lever will be
placed and insert the spool (7) through the side opposite to the one where the first
O-ring (6) was assembled. Insert the spool to the point it will allow you to set the
second O-ring (8). Return the spool to the center position.

6. Assemble the centering sets of the spool applying LocktiteTM 242 or equivalent on
the screw nuts that assemble the reverser.

7. Assemble the lever sets, applying LocktiteTM 242 or equivalent on the extension
screw thread.

8. Assemble the levers that put the spool in motion, leaving the locknut loose.

9. Assembly the valves.

34 520L0941 • February 2006
 Directional Control Valves
Service and Parts Manual
Disassembly/assembly instructions

Remote cable
control assembly
instructions

17
Detail "A"

1 16 5 13 6 3 10 8 11 7

14 15 2 4

E101 465E
12 9

1. Remove the cover (7) from the lever support.

2. Insert the cable (3) through the hole (8) and fasten it to the pin (9). Reinstall the
cover (7).

3. Place the groove (10) on the lever support making certain it can be fastened by the
screw (11) and the nut (12).

4. Through the other end, insert parts (6), (5), and (4) in this order as indicated, leaving
loose at this time.

5. Screw the part (14) into the reverser (1). Tighten with a 1/2” open-end wrench on the
reverser and a pin in the part (14).

6. Screw the part (15) to the cable end, making certain the cable does not extend
beyond the internal side (see detail “A”) of part (15). Tighten the nut (2) while holding
part (15) with a pin in the hole.

7. Insert part (15) into part (14), joining them to part (16).

8. Screw part (4) ONLY up to the point it touches the front of the work section. C
C Caution:
If part (4) does not touch the work section, or if torque continues to be applied after the
part touches the work section, the lever will be taken out of center, causing irregular
functioning of the control.

9. Holding part (4) with a 7/8” open-end wrench, tighten part (6) by applying 7-8 N•m
[5-6 lbf•ft] torque.

10. Screw part (5) into the control work section with two screws (13). Torque to 3-4 N•m
[2-3 lbf•ft].

520L0941 • February 2006 35

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520L0941 • February 2006
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