Professional Documents
Culture Documents
National Key Laboratory of Science and Technology on Rotorcraft Aeromechanics, China Helicopter Research and
Development Institute, Jingdezhen 333001, China
KEYWORDS Abstract Focusing on aerodynamic characteristics of rigid coaxial rotor of a high-speed helicopter
Aerodynamic characteristics; in hover and forward flight, a wind tunnel test is conducted in the 8 m 6 m low-speed straight-
High-speed helicopter; flow wind tunnel of China Aerodynamics Research and Development Center. In the experiment,
Lateral lift offset; a 4 m diameter composite model rigid coaxial rotor is designed and manufactured, and first-
Rigid coaxial rotor; order flapping frequency ratio of the blade is 1.796 to ensure sufficient stiffness at the blade root.
Wind tunnel test Rotor aerodynamic performance is measured under hovering and high advance ratio conditions.
Also, the numerical method is used to calculate aerodynamic characteristics in typical states of
the rigid coaxial rotor for analysis purpose. The rotor lift-drag ratio and lateral lift offset in the
experiment are emphatically analyzed for the rigid coaxial rotor. The results indicate that in for-
ward flight condition, the rotor lift-drag ratio first increases and then decreases with the increment
of advance ratio and lift offset. When advance ratio remains constant, with the increment of lift off-
set, the lift-drag ratio of rigid coaxial rotor first increases and then decreases.
Ó 2019 Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and
Astronautics. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
1. Introduction advancing side of the rotor produces most of lift, while less
for the retreating side of the rotor. Dynamic pressure is larger
The compound helicopter with rigid coaxial rotor is one of for the advancing side in forward flight, and the limitation of
main configurations in the development of high-speed heli- dynamic stall for the retreating side can be overcome. In this
copters, and as the most important feature of the helicopter, way, the maximum forward speed of helicopter will be
the Advanced Blade Concept (ABC) rotor1 is adopted. The increased. This type of rotor is characterized by its compact-
sized, good performance of aerodynamic characteristics,
maneuverability and controllability, and performs well under
* Corresponding author.
both hovering and forward flight conditions. However, com-
E-mail address: ff18709598@avic.com (F. FAN). pared to a conventional single rotor, the coaxial rotor config-
Peer review under responsibility of Editorial Committee of CJA. uration suffers severe vortex-vortex interaction and blade-
vortex interaction due to the small separation between upper
and lower rotor. Furthermore, lift offset is the unique aerody-
Production and hosting by Elsevier namic phenomenon of rigid coaxial rotor.2 In view of this,
https://doi.org/10.1016/j.cja.2018.12.026
1000-9361 Ó 2019 Production and hosting by Elsevier Ltd. on behalf of Chinese Society of Aeronautics and Astronautics.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
2 J. DENG et al.
comprehensive understanding of complex aerodynamic char- eral lift offset and advance ratio in forward flight are
acteristics for this rotor configuration is of great significance. investigated.
Harrington3 conducted an aerodynamic experiment about
conventional coaxial rotor in hovering state in early years. 2. Test and numerical method
He compared the lift, torque and hovering efficiency between
coaxial and single rotors. The Sikorsky Aircraft Corpora- 2.1. Wind tunnel and model rotor description
tion4–6 developed the first helicopter with rigid coaxial rotor
named XH-59A in the 1970s, and carried out wind tunnel tests
The experiment is conducted in an 8 m 6 m low-speed
to study the properties such as overall performance of rotor,
straight-flow wind tunnel at Chinese Aerodynamic Research
hub drag and noise characteristics. McAlister et al.7 conducted
and Development Center, and the maximum wind speed of
experimental study of a model coaxial rotor in NASA Ames
the test section is 70 m/s. A new rigid coaxial rotor test-
Research Center about the influence of spacing parameter on
stand is built for the experiment, rotational shaft of the upper
coaxial rotor aerodynamic performance. Lim et al.8 studied
rotor is wrapped in the lower one, and the two rotors rotate
the relationship of aerodynamic performance between full size
synchronously in opposite direction through gear system. Con-
and scaled coaxial rotor model. Coleman summarized the early
ventional control system is used for lower rotor, while for
research results about aerodynamic performance of conven-
upper rotor, mast components are wrapped in the hub of
tional coaxial rotor.9 In addition to experiment, numerical cal-
upper rotor to mount a supporting platform for control sys-
culation is also an important way to research the aerodynamic
tem. Control mechanisms like electric actuator, swashplate,
performance. Wayne10 used the software CAMARD to inves-
pitch link and so on are installed within the hub of upper rotor,
tigate the influence of lift offset on rotor aerodynamic perfor-
so the upper rotor can be controlled within the hub. This con-
mance, and the results indicated that lift offset could reduce
struction can reduce the size of hubs, thus reducing the drag of
induced power consumption in high-speed forward flight.
hubs. In addition, shaft angle variation of test-stand is con-
Bagai11 investigated the effect of design parameters such as
trolled through hydraulic actuator. Two six-component bal-
chord length, twist angle, and airfoil distribution on the aero-
ances are used to measure aerodynamic force of upper and
dynamic performance for the X2TM technology demonstrator
lower rotor, respectively. Fig. 1 gives the picture of rigid coax-
main rotor blade. Brown and Kim12 established an analytical
ial rotor test-stand in the wind tunnel.
method for the flowfield of the coaxial rotor configuration
The rigid coaxial rotor model is of 4 m diameter and built
based on viscous vortex transport model, and carried out the
by composite material. The first-order flap frequency ratio is
research about rotor aerodynamics and noise. In recent years,
1.796 to ensure sufficient rigidity at the root of blade. The
CFD methods derived from Navier-Stokes equations have
hub system is hingeless, and flanges are used to connect blades
been widely used in the studies of aerodynamic interactions
to it. The main parameters are shown in Table 1, R is the rotor
of coaxial rotor. CFD methods can accurately describe the
radius.
complex shape of rotor blade. Based on sliding and overset
grid, Lakshminarayan et al.13 conducted a research on aerody-
2.2. Definition of main variable symbols
namic interference characteristics for conventional coaxial
rotor in hovering state and described the unsteady mechanism
of vortex-vortex interaction as well as blade-vortex interaction. The definitions of main variable symbols are shown in Table 2.
Ye and Xu14 used self-adaptive grid technique to study the The subscripts UR and LR represent upper rotor and lower
induced velocity field and spatial variation characteristics of rotor, respectively. h1sUR and h1sLR are positive if the rotor pitch
wake vortices of conventional coaxial rotor. In order to moment is nose-down, and h1cUR and h1cLR are positive if the
address the problem of low computational efficiency which rotor roll moment is toward the advancing side. The lateral lift
comes from the inherent property of moving overset grid offset is subject to upper rotor, and is positive if it is in the
method, Xu and Ye15 established a numerical method for advancing side.
coaxial rotor flowfield based on Euler equations to study the Thrust coefficient CT , power coefficient Qco and hovering
flow characteristics and overall aerodynamic performance for efficiency Mco are defined as follows:
coaxial-rotor helicopter in hover.
Although such high-resolution numerical analysis methods
as CFD develop fast, it is still a challenge to calculate the aero-
dynamic performance of rigid coaxial rotor accurately. Exper-
iment is still an important way to investigate the aerodynamics
of this rigid coaxial rotor. Recently, Sikorsky conducts wind
tunnel tests for S-97 high-speed helicopter.16 However, there
are few published literatures of rigid coaxial rotor experiments
about aerodynamic interference in hover and lift offset in for-
ward flight. Reliable experimental data for numerical calcula-
tion models are also lacking. Given this, this paper conducts
a wind tunnel test research for rigid coaxial rotor aiming at
aerodynamic performance in hovering and forward flight state.
Moreover, numerical methods are also used to compute typical
states of rigid coaxial rotor flowfield. Aerodynamic interfer-
ence characteristics in hover are analyzed. Emphatically, the
variations of rotor lift-drag ratio with parameters such as lat- Fig. 1 Picture of rigid coaxial rotor test-stand in wind tunnel.
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation 3
W ¼ ½q qu qv qw qET
Table 1 Main parameters of model rotor.
2 3
Variable Value qU
6 7
Rotor blade radius (m) 2 6 quU þ nx p 7
6 7
Fc ¼ 6 7
Number of blades 4
Coning angle (°) 3 6 qvU þ ny p 7
6 7
Upper/lower rotor distance (m) 0.3 4 qwU þ nz 5
p
Rotor solidity 0.2 qHU
Blade rootcut 0.3R
Rotational speed (r/min) 778 2 3
0
Rotation direction Counterclockwise (upper rotor) 6n s þn s þn s 7
Clockwise (lower rotor) 6 x xx y xy z xz 7
6 7
Fv ¼ 6
6 nx syx þ ny syy þ nz syz 7
7
6 7
4 nx szx þ ny szy þ nz szz 5
nx Hx þ ny Hy þ nz Hz
Table 2 Definition of main variable symbols. In the formulas, u; v; w and p denote the fluid velocity in
Symbol Definition three directions and pressure, respectively. E and H are inter-
h0:7 Rotor collective pitch, ðh0:7UR þ h0:7LR Þ=2
nal energy and enthalpy per unit mass. s is the viscous stress,
Dh0:7 and U the velocity of rotor blade relative to the fluid. [nx, ny,
Differential collective pitch, ðh0:7UR h0:7LR Þ=2
h1s Longitudinal cyclic pitch, ðh1sUR þ h1sLR Þ=2 nz]T is the normal vector. H is the work of viscous stress and
Dh1s Differential longitudinal cyclic pitch, ðh1sUR h1sLR Þ=2 heat conduction on fluid.
h1c Lateral cyclic pitch, ðh1cUR h1cLR Þ=2 Roe scheme18 is used to solve the convection flux on the
Dh1c Differential lateral cyclic pitch, ðh1cUR þ h1cLR Þ=2 surface of the grid. To simulate the unsteady characteristics
of rotor flow, the dual time stepping method is used. At each
pseudo time step, implicit Lower–Upper Symmetric Gauss–
Seidel (LU-SGS) scheme19 is adopted. Moreover, Baldwin-
Lomax (B-L) model is applied for turbulence closure.20
CT ¼ 2ðTUR þ TLR Þ= qX2 R2 pR2 ð1Þ Considering the unsteady characteristics in forward flight,
moving overset grid method21 is used to simulate the rotor flow
Qco ¼ 2ðQUR þ QLR Þ= qX2 R2 pR2 R ð2Þ field in this paper. Fig. 2 shows the grid used in the calculation
(the number of blade for two pairs of rotors is 8), in which the
Mco ¼ 0:5C3=2
T =Qco ð3Þ rotor blade is C-O type grid, while the background is Cartesian
type grid. In order to capture the rotor wake and reduce the
where q is air density, X is rotational speed, R is rotor blade
computational complexity, the background grid is locally clus-
radius, TUR and TLR are the thrust of upper and lower rotor,
tered around the rotor.
respectively, and QUR and QLR represent upper and lower
In order to verify the numerical method, the numerical
rotor power, respectively.
example on the rigid coaxial rotor used in the present experi-
Rotor lift-drag ratio L/D and Lift Offset (LOS) are defined
ment is calculated. The hover performance of the rigid single
by
rotor and coaxial rotor is simulated. The trim strategy is that
L=D ¼ Fz =ðFx þ P=VÞ ð4Þ the upper rotor’s collective pitch is fixed, and lower rotor’s col-
lective pitch is changed to maintain the torque of lower rotor
LOS ¼ MxUR =ðFzUR RÞ ð5Þ equal to that of upper rotor. The total gird number is about
where Fz and Fx are rotor aerodynamic forces in wind axes, Fx 18000000. Fig. 3 shows the calculated rotor thrust and torque
is aerodynamic drag, and is positive if it is backward, Fz is per- coefficients (CT, CQ) with different collective pitch and com-
pendicular to direction of wind, and is positive if it is upward,
P is rotor power, and V represents wind speed, MxUR and FzUR
represent roll moment and vertical force, respectively.
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
4 J. DENG et al.
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation 5
accounts for about 53.5%, while the lower one accounts for
about 46.5%.
In order to compare the aerodynamic performance of the
rigid coaxial rotor and the conventional single one, the collec-
tive pitch scanning test of the isolated single rotor is also car-
ried out. Fig. 10 shows a comparison of the hover performance
among the upper and lower rotors, as well as the isolated single
rotor in hover. It can be seen from the figure, with the same
Fig. 7 Percentage of torque for upper and lower rotors in thrust coefficient and rotor solidity, the torque of the upper
experiment. rotor is greater than that of the single rotor, while the lower
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
6 J. DENG et al.
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation 7
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
8 J. DENG et al.
Fig. 16 Variation of LOS with change of differential lateral Fig. 18 Variation of control settings with different advance
cyclic pitch in experiment. ratios in experiment.
5. Conclusions
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026
Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation 9
typical states of rigid coaxial rotor. Through the analysis of the 7. McAlister KW, Tung C, Rand O, Khromov V, Wilson J S.
experimental data and the numerical results, the following con- Experiment and numerical study of a model coaxial rotor.
clusions can be drawn: Proceedings of the 62nd annual forum of the American Helicopter
Society. Alexandria: The AHS International, Inc.; 2006.
8. Lim JW, McAlister KW, Johnson W. Hover performance corre-
(1) Aerodynamic interference of rigid coaxial rotor between
lation for full-scale and model-scale coaxial rotors. Journal of the
the upper and lower rotors is significant in hover. The American Helicopter Society 2007; 54(3):1–14.
upper rotor shows superior hover performance than 9. Coleman CP. A survey of theoretical and experimental coaxial
the lower one, while it is not better than isolated single rotor aerodynamic research. Washington, D.C.: NASA Ames
rotor with the same solidity. And the figure of merit of Research Center; 1997. Report No.: NASA-TP-3675.
coaxial rotor is greater than that of the corresponding 10. Wayne J. Influence of lift offset on rotorcraft performance. AHS
single rotor. specialist’s conference on aeromechanics. 2008.
(2) The rotor L/D shows a trend of increasing first and 11. Bagai A. Aerodynamic design of the X2TM technology demonstra-
decreasing later with the increase of advance ratio. tor main rotor blade. Proceeding of the 64th annual forum of
Under current test condition, the maximum L/D of the American Helicopter Society. Alexandria: The AHS International,
Inc.; 2008.
rigid coaxial rotor model can reach 8.3 at the advance
12. Brown RE, Kim HW. Coaxial rotor performance and wake
ratio of 0.4. dynamics in steady and manoeuvring flight. Proceedings of 62th
(3) Lift offset has an important influence on forward flight annual forum of the American Helicopter Society. Alexandria: The
efficiency of rigid coaxial rotor. With the same advance AHS International, Inc.; 2006.
ratio, L/D of rigid coaxial rotor increases first and then 13. Lakshminarayan VK, Duraisamy K, Baeder JD. Computational
decreases, and there is an optimal lift offset which can investigation of coaxial rotor aerodynamics in hover. Proceeding
make the L/D reach a locally maximum value. of the 63rd annual forum of the American Helicopter Society.
(4) With the increase of advance ratio, the collective pitch Alexandria: The AHS International, Inc.; 2007.
required for the balance of the rigid coaxial rotor 14. Ye L, Xu GH. Calculation on flow field and aerodynamic force of
decreases, and the lateral cyclic pitch maintains at a very coaxial rotors in hover with CFD method. Acta Aerodynamica
Sinica 2012; 30(4):437–42 [Chinese].
small value, keeping constant as the forward speed
15. Xu HY, Ye ZY. Numerical simulation of unsteady flow around
changes. forward flight helicopter with coaxial rotors. Chinese Journal of
Aeronautics 2011; 24(1):1–7.
16. Lorber PF, Law GK, Overview of S-97 RaiderTM scale model tests.
References Proceeding of the 72rd annual forum of the American Helicopter
Society. Alexandria: The AHS International, Inc.; 2016.
1. Ruddell AJ. Advancing blade concept (ABCTM) development. The 17. Pomin H, Wagner S. Navier-Stokes analysis of helicopter rotor
32nd annual national V/STOL forum of the American Helicopter aerodynamics in hover and forward flight. Journal of Aircraft
Society. 1976. 2002; 39(5): 813–21.
2. Go JI, Park JS, Choi JS. Validation on conceptual design and 18. Roe PL. Approximate rieman solvers, parameter vectors, and
performance analyses for compound rotorcrafts considering lift- difference schemes. Journal of Computational Physics 1981; 43(2):
offset. International Journal of Aeronautical & Space Sciences 2017; 357–72.
18(1):154–64. 19. Luo H, Baum JD, Loehner R. A fast, matrix-free implicit method
3. Harrington RD. Full-scale-tunnel investigation of the static-thrust for computing low Mach number flows on unstructured grids.
performance of a coaxial helicopter rotor. Washington, D.C.: International Journal of Computational Fluid Dynamics 2000;14(2):
NASA; 1951. Report No.: NACA TN-2318. 133–57.
4. Mosher M, Peterson RL. Acoustic measurements of a full-scale 20. Baldwin BS, Lomax H. Thin layer approximation and algebraic
coaxial helicopter. AIAA 8th aeroacoustics conference. Reston: model for separated turbulent flows. Reston: AIAA; 1978. Report
AIAA; 1983. No.: AIAA-1978–0257.
5. Fort F. An experimental investigation of hub drag on the XH- 21. Steger JL, Dougherty FC, Benek JA. A chimera grid scheme multiple
59A. Reston: AIAA; 1985. Report No.: AIAA-1985–4065. overset body-conforming mesh system for finite difference adaptation
6. Yong LA, Graham DR. Experimental investigation of rotorcraft to complex aircraft configurations. Proceedings of the applied
hub and shaft fairing drag reduction. Reston: AIAA; 1986. Report mechanics, bioengineering, and fluids engineering conference. New
No.: AIAA-1986–4065. York: American Society of Mechanical Engineers; 1983. p. 59–69.
Please cite this article in press as: DENG J et al. Aerodynamic characteristics of rigid coaxial rotor by wind tunnel test and numerical calculation, Chin J Aeronaut
(2019), https://doi.org/10.1016/j.cja.2018.12.026