Manual Komatsu PDF

QSB008
Komatsu Forklift USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Komatsu Forklift USA, Inc. Covington, GA 30014-4908
QUICK-SERV (770) 385-4815

(770) 385-4838 Fax
Service Reference Manual
2008
CONTENTS CONTENTS
TABLE OF CONTENTS IC 33-50

IC 15-18 BX50 (EPA) (-20)
FG20/25/30/32/35(S)(H)T-16 W/K21 ENGINE
AX50 (EPA) (-20) FG32/35-16 W/ K25 ENGINE
FG15/18/20(A)(S)HT-20 W/K21 ENGINE FD20/25/28/30/32T/35-16 W/4D94LE
AX20 (EPA) (-17) FD20/25/28/30/32T/35AT-16 W/ 4D98E(D)
FG15/18ST-17 W/ K21 ENGINE CX20 (EPA) (-8)
FG15/18HT-17 W/ K21 ENGINE FG35S(BCS)/45S(BCS)-8 W/ TB45E
AX (-16) FG40Z/40/45/50-8 W/ TB45E ENGINE
FG15/18ST-16 W/ H20-II ENGINE FD40Z/40/45/50-8 W/ S6D102E ENGINE
FG15/18HT-16 W/ H20-II ENGINE CX (-7)
ZA (-15) FG35S(BCS)/45S(BCS)-7 W/ TB42
FG15/18-15 W/ H20 ENGINE FG40Z/40/45-7 W/ TB42 ENGINE
FG15/18-15 W/ 4P ENGINE FD40Z/40/45-7 W/ 6D102E ENGINE
FG15/18-15 W/ 5K ENGINE ZC (-6)
IC 20-30 FG35/45-6 W/ TB42 ENGINE
AX50 (EPA) (-20) IC 50-80

FG15/18/20(A)(S)HT-20 W/K21 ENGINE DX20 (-8)
BX50 (EPA) (-20) FG70-8 W/ TB45E ENGINE
FG20/25/30/32/35(S)(H)T-16 W/K21 ENGINE FD70-8 W/ S6D102E ENGINE
FG20/25/28/30-16 W/ K25 ENGINE FD80-8 W/ SA6D102E ENGINE
FD20/25/28/30/32T/35-16 W/4D94LE DX20 (-7)
FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) FG50/80-7 W/ TB42 ENGINE
BX20 (EPA) (-14) FD70-7 W/ 6D102E ENGINE
FG20/25(S)T-14 W/ K21 ENGINE FD80-7 W/ S6D102E ENGINE
FG20/25/30(S)HT-14 W/ K25 ENGINE DX10 (-6)
FD20/25/30-14 W/ 4D94E ENGINE FG50/80-6 W/ TB42 ENGINE
BX (-12) FD50/70-6 W/ 6D95L ENGINE
FG20/25(S)T-12 W/ H20-II ENGINE FD80-6 W/ 6D105 ENGINE
FG20/25/30(S)HT-12 W/ H25 ENGINE
FD20/30-12 W/ 4D94E ENGINE IC 100-160
ZB (-11) EX50 (-8)
FG20/25-11 W/ H20 ENGINE FD100/115-8, FD135/150E/160E-8
FG20G/25G/30G-11 W/ G1600 ENGINE EX (-7)
FD20/30-11 W/ 4D95S-W ENGINE FD100/115/135/150E/160E-7 W/ 6BG1T
EX (-6)
FD100/115/135/150E/160E-6 W/ 6BG1-T
PAGE 1 PAGE 2
ELECTRICS NOTES
ABX (-7)
FB15S/18S(SH)-7 W/ EV100LXT CONTROLLER
ABX (-6)
FB15S/18S(SH)-6 W/ EV100LXT CONTROLLER
BBX50 (-6)
FB20/25/30/32SH(G)-6 W/ AC DRIVE
BBX (-5)
FB20/25/30S(H)-5 W/ EV100LXT CONTROLLER
BBX (-4)
FB20/25/30SH-4 W/ EV100LXT CONTROLLER
AMX/BMX (-3)
FB15M/18M/18MG/20M-3 W/ AC DRIVE
FR18S/23S/15DR-2A
MPF15-2A - 24V - 300 AMP
MWL/MWE25/31/36-1A - 24V - 300/400 AMP
MWL22-2A - 24V - 200 AMP
MWH10C/15C/20C-1A - 24V - 200 AMP
IMPORTANT INFORMATION
OVERHEATING - TROUBLESHOOTING
LPG CARBURETOR ADJUSTMENT
RECOMMENDED FLUID CHANGES
AX(20)/BX(20) SERIES TRANSMISSION
TEST PORTS
ZA TRANSMISSION TEST PORTS
ZB TRANSMISSION TEST PORTS
ZC TYPE T1 TRANSMISSION TEST PORTS
ZC TYPE T2 TRANSMISSION TEST PORTS
CX(20) OUTDOOR TRANS. (T1) TEST PORTS
CX(20) OUTDOOR TRANS. FLUID DIAGRAM
CX INDOOR TRANSMISSION TEST PORTS
QUICK REFERENCE GAS/LPG ENGINE
SPARK PLUG WIRE SETS
PAGE 3 PAGE 4
AX50 (2007) AX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG15/18/20(A)(S)HT-20 W/ K21 ENGINE MODELS FG15/18/20(A)(S)HT-20 W/ K21 ENGINE
from 01/2007 (EPA) S/N 675001A~ COOLING SYSTEM SPECS
ENGINE System Capacity 2.4 gallons
Make & Model Nissan K21 Operating Temperature 167-185 degrees F
Cylinders 4 Fan Belt Deflection 0.43-0.51 in. @ 22 lbs
Displacement 126 cu. inch System Pressure 12.8 PSI
Horsepower 56 @ 2,700 RPM ELECTRICAL SYSTEM
Oil Capacity w/ Filter 4.02 quarts Voltage 12.0 VDC
Oil Type SAE 10W30SJ Alternator Output 50 amps
TUNE-UP SPECS Cranking Voltage 9.5 VDC
Firing Order 1-3-4-2 Charging Voltage 13.7-14.25 VDC
Spark Plug Gap .031-.035 in. DIFFERENTIAL SPECS
Timing - Gasoline/LP Engine 0 degrees Oil Type SAE 90W
Idle RPM 750 RPM Case Capacity Torqflow 1.19 gallons
No Load Governed RPM (constant) 2,975 RPM FUEL TANK SPECS
Torque Converter Stall RPM 1,900 + 150 RPM Tank Capacity 6.6 gallons - Cushion
Compression @ 250 RPM 210 PSI - Gasoline 10.6 gallons - Pneu.
228 PSI - LPG Recommended Octane - Gas 89
Head Bolt Torque 54-61 ft/lbs LPG SPECS
Maximum Tank Pressure 250 PSI
Valve Clearance Set Warm
Dry Gas Pressure 3.4 - 4.4 PSI (Approx)
Intake & Exhaust 0.015 in.
TRANSMISSION SPECS QUIK REFERENCE PART NUMBERS
Fluid Type Dexron III Spark Plug - Gas/LP 22401-FU412
Coil (4 ea.) 22448-AR215
Capacity Torqueflow 2.54 gal
Fuel Injector - Gasoline 16600-GU61A
Pump Pressure @ 2,000 RPM 217 PSI
Fwd/Rev Pack @ 600 RPM 132-190 PSI LPG Injector - LP 16600-GU61A
Engine Oil Filter 15208-01B02
Fwd/Rev Pack @ 2,000 RPM 132-190 PSI
Hydraulic Tank Oil Filter 3EB-66-43630
Lube Pressure 84 PSI
HYDRAULIC SPECS Hydraulic Tank Strainer 3EB-15-51600
Tank Capacity Cushion Tire 5.02 gallons Transmission Oil Filter 3EB-15-41510
Pneumatic Tire 9.5 gallons Transmission Strainer 3EA-66-33560
Pump Type Drive Type Air Filter 3EA-01-A5390
Pump Flow Rate 17.5 GPM Hyd. Tank Breather Cap 37B-1PB-4030(no P/B)
Valve to Attachment 16.5-17.0 GPM Water Pump Fan Belt 02117-21521
Relief Pressure 2,625 + 50 PSI Fan Belt (UL-GS & LS) 02117-22023
Steer Relief Pressure 1,350 PSI Thermostat 21200-VJ200
Radiator Cap CPC89C0175010
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX20 AX20
CUSHION CUSHION
MODELS FG15/18ST-17 W/ K21 ENGINE MODELS FG15/18ST-17 W/ K21 ENGINE
ENGINE COOLING SYSTEM SPECS
Make & Model Nissan K21 System Capacity 2.4 gallons
Cylinders 4 Operating Temperature 167-185 degrees F
Displacement 126 cu. inch Fan Belt Deflection 0.47-0.55 in. @ 22 lbs
Horsepower 60.1 @ 2,950 RPM System Pressure 12.8 PSI
Oil Capacity w/ Filter 4.0 quarts ELECTRICAL SYSTEM
Oil Type SAE 10W30 Voltage 12.0 VDC
TUNE-UP SPECS Alternator Output 50 amps
Firing Order 1-3-4-2 Cranking Voltage 9.5 VDC
Spark Plug Gap 0.035 in. Charging Voltage 13.7-14.25 VDC
Timing - Gasoline/LP Engine 0 degrees DIFFERENTIAL SPECS
Idle RPM 750 RPM Oil Type SAE 90W
No Load Governed RPM (instant rev) 3,600 RPM Case Capacity - Torqflow 6.34 quarts
No Load Governed RPM (constant) 2,950 + 50 RPM Clutch Type 13.74 quarts
Torque Converter Stall RPM 1,900 + 150 RPM FUEL TANK SPECS
Compression @ 250 RPM 178 PSI - Gasoline Tank Capacity 6.6 gallons
185 PSI - LPG
Recommended Octane - Gas 89
Head Bolt Torque 50-60 ft/lbs
LPG SPECS
Intake & Exhaust 0.015 in. Maximum Tank Pressure 250 PSI
TRANSMISSION SPECS
QUIK REFERENCE PART NUMBERS
Fluid Type Dexron ATF
Spark Plug - Gas/LP 22401-FU412
Capacity - Torqueflow 12.5 quarts
Pump Pressure @ 2,000 RPM 90-176 PSI Coil (4 ea.) 22448-AR215
Fuel Injector - Gasoline 16600-FU460
Fwd/Rev Pack @ 600 RPM 90-176 PSI
LPG Injector - LP 16600-FU471
Lube Pressure 30-50 PSI Engine Oil Filter 37Z-02-OF201L
Hydraulic Oil Filter 3EB-66-A2320
HYDRAULIC SPECS
Transmission Oil Filter AS15000-2300
Tank Capacity 5.8 gallons
Transmission Sump Screen AS35303-3601
Pump Type Drive Type Fuel Filter - Gasoline 16404-78225
Pump Flow Rate 17.5 GPM
Air Filter 3EA-01-A5390
Valve to Attachment 16.5-17.0 GPM
Hydraulic Tank Breather Cap 3EB-66-33521
Relief Pressure 2,625 + 50 PSI Water Pump Fan Belt 02117-21521
Steer Relief Pressure 1,350 PSI
Thermostat 21200-VJ200
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX20 AX20
PNEUMATIC PNEUMATIC
MODELS FG15/18HT-17 W/ K21 ENGINE MODELS FG15/18HT-17 W/ K21 ENGINE
Compression @ 250 RPM 178 PSI - Gasoline Tank Capacity 9.8 gallons
185 PSI - LPG
LPG SPECS
Intake & Exhaust 0.015 in. Maximum Tank Pressure 250 PSI
TRANSMISSION SPECS
Pump Pressure @ 2,000 RPM 90-176 PSI Coil (4 ea.) 22448-AR215
Lube Pressure 30-50 PSI Engine Oil Filter 37Z-02-OF201L
HYDRAULIC SPECS
Pump Type Drive Type Fuel Filter - Gasoline 16404-78225
Hydraulic Tank Breather Cap 3EB-66-33521
Thermostat 21200-0C811
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX-16 AX-16
CUSHION CUSHION
MODELS FG15/18ST-16 W/ H20-II ENGINE MODELS FG15/18ST-16 W/ H20-II ENGINE
Make & Model Nissan H20-II 4 cyl. System Capacity 2.4 gallons
Displacement 121 cu. in. Operating Temperature 180-190 degrees F
Horsepower 48.5 @ 2,450 RPM Fan Belt Deflection 0.43-0.51 in. @ 22 lbs
Oil Capacity w/ Filter 4.5 quarts System Pressure 13 PSI
Oil Type SAE 10W30 ELECTRICAL SYSTEM
TUNE-UP SPECS Voltage 12 VDC
Firing Order 1-3-4-2 Alternator Output 35 amps
Distributor Air Gap 0.0138-0.0177 in. Cranking Voltage 9.5 VDC
Spark Plug Gap 0.031-0.035 in. Charging Voltage 13.7-14.25 VDC
RPM to Set Timing 700 RPM DIFFERENTIAL SPECS
Ignition Timing - Gasoline 4 degrees BTDC Oil Type SAE 90W
LPG 12 degrees BTDC Case Capacity - Torqflow 6.36 quarts
Idle RPM 650-750 RPM Case Capacity - Clutch Type 13.7 quarts
No Load Governed RPM 2,950-3,150 RPM
FUEL TANK SPECS
Hydraulic Bypass RPM 2,630 RPM
Steering Bypass RPM 1,050-1,150 RPM
Converter Stall RPM 1,760-2,000 RPM
Compression @ 300 RPM 178 PSI LPG SPECS
Dry Gas Pressure 1.5-2.0 PSI
Intake & Exhaust 0.015 in. QUICK REFERENCE PART NUMBERS
Spark Plug - Gas/LPG 37Z-02-SP04A
TRANSMISSION SPECS
Distributor Cap 22162-55K10
Transmission Fluid - Torqflow Dexron ATF
Rotor 22157-55K10
Case Capacity 12.5 quarts
Pump Pressure @ 2,000 RPM 135-185 PSI Ignitor 22020-55K10
Engine Oil Filter 37Z-02-OF201L
Lube Pressure @ 600 RPM 10-20 PSI Transmission Oil Filter AS15000-2300
Lube Pressure @ 2,000 RPM 30-80 PSI
Fuel Filter - Gasoline 16404-78225
HYDRAULIC SPECS Air Filter (S/N 600001A-652023A) 37Z-02-AF931L
Tank Capacity 5.0 gallons Air Filter (S/N 652024A~) 3EB-66-33521
Pump Type Drive Type
Fan Belt 11720-87V10
Flow @ Governed RPM 15 GPM
Thermostat 21200-78512
Relief Pressure 2,611 PSI Radiator Cap CPC89C0175010
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX-16 AX-16
PNEUMATIC PNEUMATIC
MODELS FG15/18T-16 W/ H20-II ENGINE MODELS FG15/18HT-16 W/ H20-II ENGINE
Horsepower 48.5 @ 2,450 RPM Fan Belt Deflection 0.43-0.51 in. @ 22 lbs
Distributor Air Gap 0.0138-0.0177 in. Cranking Voltage 9.5 VDC
FUEL TANK SPECS
Hydraulic Bypass RPM 2,630 RPM
Steering Bypass RPM 1,050-1,150 RPM
TRANSMISSION SPECS
Distributor Cap 22162-55K10
Rotor 22157-55K10
Case Capacity 12.5 quarts
Pump Pressure @ 2,000 RPM 135-185 PSI Ignitor 22020-55K10
Lube Pressure @ 600 RPM 10-20 PSI Transmission Oil Filter AS15000-2300
Lube Pressure @ 2,000 RPM 30-80 PSI
HYDRAULIC SPECS Air Filter (S/N 600001A-652023A) 37Z-02-AF931L
System Capacity 7.1 gallons Air Filter (S/N 652024A~) 3EB-66-33521
Hyd. Tank Drain & Refill 3.46 gallons
Fan Belt 11720-87V10
Thermostat 21200-78512
Flow @ Governed RPM 15 GPM Radiator Cap CPC89C0175010
Relief Pressure 2,611 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
ZA (-15) ZA (-15)
CUSH/PNEU CUSH/PNEU
MODELS FG15/18-15 W/ H20 ENGINE MODELS FG15/18-15 W/ H20 ENGINE
Make & Model Nissan H20 4 cyl. System Capacity 2.0 gallons
Horsepower 46 @ 2,300 RPM Fan Belt Deflection 0.50 in. @ 22 lbs
Point Gap 0.018-0.022 in. Cranking Voltage 9.5 VDC
RPM to Set Timing 600-700 RPM DIFFERENTIAL SPECS
No Load Governed RPM 2,700-2,800 RPM FUEL TANK SPECS
Hydraulic Bypass RPM 2,300 RPM Tank Capacity 9.5 gallons
Steering Bypass RPM 2,600 RPM Recommended Octane - Gas 87
LPG SPECS
Compression @ 300 RPM 170 PSI
Head Bolt Torque 68 ft/lbs
TRANSMISSION SPECS Condensor 22102-05H12A
Ignition Points 37Z-02-CP901A
Case Capacity 8.0 quarts Clip-Down Dist. Cap * 22162-25G11
Pump Pressure 100-200 PSI
Clip-Down Cap Rotor * 22157-10B10
Converter Inlet 70-100 PSI
Screw-Down Dist. Cap ** 22162-78A10A
Converter Outlet 30-60 PSI Screw-Down Cap Rotor ** 22157-23G15
Fwd/Rev Pack 120-180 PSI
Electronic Ignition - Perlux 1943
Lube Pressure (maximum) 64 PSI
HYDRAULIC SPECS Hydraulic Oil Filter 3EB-66-11711
Tank Capacity 10.8 gallons Transmission Oil Filter 3EA-15-11600
Pump Type Gear Type Fuel Filter - Gasoline 16404-78225
Flow @ Governed RPM 15.8 GPM Air Filter 37Z-02-AF931L
Flow @ Hyd. Bypass 14.2 GPM Radiator Cap CPC89C0175010
Relief Pressure 2,500 PSI Fan Belt 21067-K7320L
Steer Relief Pressure 1,070 PSI * EARLY H20 S/N S- - - - - -J ** LATE H20 S/N K- - - - -X
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZA (-15) ZA (-15)
CUSH/PNEU CUSH/PNEU
MODELS FG15/18-15 W/ 4P ENGINE MODELS FG15/18-15 W/ 4P ENGINE
Make & Model Toyota 4P 4 cyl. System Capacity 2.0 gallons
Displacement 91 cu. in. Operating Temperature 180 degrees F
Air Gap (electronic ignition) 0.008 in. Cranking Voltage 9.5 VDC
Hydraulic Bypass RPM 2,550-2,650 RPM Tank Capacity 9.5 gallons
Steering Bypass RPM 2,650-2,700 RPM Recommended Octane - Gas 87
Converter Stall RPM 2,350 RPM LPG SPECS
Compression @ 300 RPM 156 PSI Maximum Tank Pressure 250 PSI
Head Bolt Torque 75 ft/lbs Dry Gas Pressure 1.5-2.0 PSI
Valve Clearance (warm) Intake 0.008 in. QUICK REFERENCE PART NUMBERS
Exhaust 0.014 in. Spark Plug - Gas/LPG 37Z-02-SP02E
TRANSMISSION SPECS Electronic Ignition (generator) TJ192507600171
Transmission Fluid - Torqflow Dexron ATF Condensor TJ191927054071
Case Capacity 8.0 quarts Rotor TJ19102-33012
Pump Pressure 100-200 PSI Distributor Cap 22162-25G11
Converter Inlet 70-100 PSI Engine Oil Filter 37Z-02-OF301
Converter Outlet 30-57 PSI Hydraulic Oil Filter 3EB-66-11711
Fwd/Rev Pack 120-180 PSI Transmission Oil Filter 3EA-15-11600
Lube Pressure (maximum) 64 PSI Fuel Filter - Gasoline TJ233102054071
HYDRAULIC SPECS Air Filter 37Z-02-AF931L
Tank Capacity 10.8 gallons Hydraulic Breather Cap 3EB-66-19120
Pump Type Gear Type Radiator Cap CPC89C0175010
Flow @ Governed RPM 15.8 GPM Fan Belt TJ99312-01035L
Flow @ Hyd. Bypass 12.6 GPM Thermostat TJ809167603371
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZA (-15) ZA (-15)
CUSH/PNEU CUSH/PNEU
MODELS FG15/18-15 W/ 5K ENGINE MODELS FG15/18-15 W/ 5K ENGINE
S/N 312001A~ COOLING SYSTEM SPECS
Make & Model Toyota 5K 4 cyl. Operating Temperature 180-190 degrees F
Displacement 91 cu. in. Fan Belt Deflection 0.50 in. @ 22 lbs
Horsepower 38 @ 2,500 RPM System Pressure 14 PSI
Oil Type SAE 10W30 Voltage 12 VDC
Air Gap (electronic ignition) 0.008 in. Charging Voltage 13.5-14.5 VDC
Spark Plug Gap 0.028-0.031 in. DIFFERENTIAL SPECS
RPM to Set Timing 700 RPM Oil Type SAE 90W
Ignition Timing - Gasoline 10 degrees BTDC Case Capacity - Torqflow 5.20 quarts
LPG 18 degrees BTDC Case Capacity - Clutch Type 10.4 quarts
Idle RPM 650-750 RPM FUEL TANK SPECS
No Load Governed RPM 2,800-2,900 RPM Tank Capacity 9.5 gallons
Hydraulic Bypass RPM 2,500-2,600 RPM Recommended Octane - Gas 87
Steering Bypass RPM 2,650-2,700 RPM LPG SPECS
Converter Stall RPM 2,300 RPM Maximum Tank Pressure 250 PSI
Compression @ 250 RPM 180 PSI Dry Gas Pressure 1.5-2.0 PSI
Head Bolt Torque 43 ft/lbs QUICK REFERENCE PART NUMBERS
Valve Clearance - N/A Hydraulic Spark Plug - Gas/LPG TJ909190195471
TRANSMISSION SPECS Electronic Ignition (generator) TJ192517600171
Transmission Fluid - Torqflow Dexron ATF Rotor TJ191027600871
Case Capacity 8.0 quarts Distributor Cap TJ191017812071
Pump Pressure 100-200 PSI Engine Oil Filter TJ156017600871
Converter Inlet 70-100 PSI Hydraulic Oil Filter 3EB-66-11711
Converter Outlet 30-60 PSI Transmission Oil Filter 3EA-15-11600
Fwd/Rev Pack 120-180 PSI Fuel Filter - Gasoline TJ233102300071
Lube Pressure (maximum) 64 PSI Air Filter 37Z-02-AF931L
HYDRAULIC SPECS Hydraulic Breather Cap 3EB-66-19120
Tank Capacity 10.8 gallons Radiator Cap CPC89C0175010
Pump Type Gear Type Water Pump / Fan Belt TJ99322-01010
Flow @ Governed RPM 15.8 GPM Thermostat TJ809167603371
Flow @ Hyd. Bypass 14.2 GPM
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX50 (2007) AX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG20(A)(S)HT-16 W/ K21 ENGINE MODELS FG20(A)(S)HT-16W/ K21 ENGINE
Oil Type SAE 10W30SJ Alternator Output 50 amps
Idle RPM 750 RPM Case Capacity Torqflow 1.19 gallons
Coil (4 ea.) 22448-AR215
Capacity Torqueflow 2.54 gal
Engine Oil Filter 15208-01B02
PAGE 1 Rev. 11/2007 PAGE 2 Rev. 11/2007

BX50 (2007) BX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG20/25/28/30/32/35-16 W/ K21 ENGINE MODELS FG20/25/28/30/32/35-16 W/ K21 ENGINE
Oil Type SAE 10W30 Alternator Output 50 amps
Idle RPM 750 RPM Case Capacity - Torqflow 6.34 quarts
Torque Converter Stall RPM 1,900 + 150 RPM Tank Capacity 15.3 gallons - Pneu.
Compression @ 250 RPM 210 PSI - Gasoline 10.56 gallons - Cushion
Coil (4 ea.) 22448-AR215
Capacity - Torqueflow 2.54 gal
PAGE 1 Rev. 11/2007 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG20/25/28/30-16 W/ K25 ENGINE MODELS FG20/25/28/30-16 W/ K25 ENGINE
Displacement 151.8 cu. inch System Pressure 12.8 PSI
Horsepower 65.7 @ 2,500 RPM ELECTRICAL SYSTEM
Spark Plug Gap 0.035 in. DIFFERENTIAL SPECS
No Load Governed RPM 2,950 + 100 RPM Case Capacity - Clutch Type 13.74 quarts
Compression @ 250 RPM 185 PSI - Gasoline Tank Capacity 10.6 gallons - Cushion
185 PSI - LPG 15.3 gallons - Pneu.
Head Bolt Torque 50.6 ft/lbs Recommended Octane - Gas 89
Valve Clearance Set Warm LPG SPECS
TRANSMISSION SPECS Dry Gas Pressure 3.4 - 4.4 PSI (Approx)
Fluid Type Dexron III QUIK REFERENCE PART NUMBERS
Coil (4 ea.) 22448-AR215
Pump Pressure @ 2,000 RPM 90-176 PSI
Fwd/Rev Pack @ 600 RPM 90-176 PSI Fuel Injector - Gasoline 16600-GU61A
Lube Pressure 30-50 PSI
HYDRAULIC SPECS Hydraulic Tank Oil Filter 3EB-66-A2320
Tank Capacity Cushion Tire 9.5 gallons Hydraulic Tank Strainer 3EA-66-33560
Pneumatic Tire 13.7 gallons Transmission Oil Filter AS15000-2300
Pump Type Gear Type Transmission Sump Screen AS35303-3601
Pump Flow Rate 17.5 GPM Air Filter 3EA-01-A5390
Valve to Attachment 16.5-17.0 GPM Hyd. Tank Breather Cap 37B-1PB-4030
Steer Relief Pressure 1,350 PSI Thermostat Assy 21200-0C811
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
PNEUMATIC PNEUMATIC
MODELS FD20/25/28/30/32T/35AT-16 W/ 4D94LE MODELS FD20/25/28/30/32T/35AT-16 W/ 4D94LE
DIESEL ENGINE S/N 210001A-215882A DIESEL ENGINE S/N 210001A-215882A
Make & Model Yanmar 4D94LE System Capacity 2.43 gallons
Displacement 169 cu. inch Fan Belt Deflection 0.5 in. @ 22 lbs
Oil Capacity w/ Filter 2.0 GAL ELECTRICAL SYSTEM
Timing 4 degrees ATDC Charging Voltage 13.5-14.5 VDC
Idle RPM 845±25 RPM DIFFERENTIAL SPECS
No Load Governed RPM 2,700-2,750 RPM Oil Type SAE 90W
Hydraulic Bypass RPM 2,125-2,225 RPM Case Capacity - Torqflow 6.34 quarts (2-2.5T)
Steering Bypass RPM 2,400-2,500 RPM 6.13 quarts (2.8-3.5T)
Compression @ 250 RPM 412-440 PSI Tank Capacity 15.3 gallons
(Minimum 340 PSI) Recommended Fuel - Diesel ASTM D975 No. 1
Head Bolt Torque 76-83 ft/lbs QUIK REFERENCE PART NUMBERS
Engine Oil Filter YM129150-35153
Valve Clearance Set cold
Intake & Exhaust 0.15 -0.25mm Hydraulic Oil Filter 3EB-66-A2320
TRANSMISSION SPECS
Fluid Type Dexron III Transmission Sump Screen AS35303-3601
Capacity - Torqueflow 2.51 gal Fuel Filter - Diesel YM129901-55850
Pump Pressure @ 2,000 RPM 90-176 PSI Air Filter - Inner 3EB-02-25550
Fwd/Rev Pack @ 600 RPM 90-176 PSI Air Filter - Outer 3EC-01-11630
Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Hyd. Tank Breather Cap 3EB-66-33521
Lube Pressure 30-50 PSI Fan Belt (Std) YM25132-004500
HYDRAULIC SPECS Fan Belt (UL-DS) YM25132-004600
Tank Capacity Cushion Tire 13.7 gallons Thermostat YM121850-49800
Pump Type Gear Type Gasket 11072-50K01
Pump Flow Rate 17.17 GPM Radiator Cap CPC89C0175010
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
PNEUMATIC PNEUMATIC
MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D)
DIESEL ENGINE S/N 215883A~ COOLING SYSTEM SPECS
Make & Model Yanmar 4D98E(D) Operating Temperature 180-190 degrees F
Cylinders 4 Fan Belt Deflection 0.5 in. @ 22 lbs
Displacement 202 cu. inch System Pressure 13 PSI
Oil Capacity w/ Filter 2.0 GAL Voltage 12.0 VDC
Timing 6 degrees ATDC DIFFERENTIAL SPECS
Idle RPM 845±25 RPM Oil Type SAE 90W
No Load Governed RPM 2,700-2,750 RPM Case Capacity - Torqflow 6.34 quarts (2-2.5T)
Hydraulic Bypass RPM 2,125-2,225 RPM 6.13 quarts (2.8-3.5T)
Steering Bypass RPM 2,400-2,500 RPM FUEL TANK SPECS
Torque Converter Stall RPM 1,900 + 150 RPM Tank Capacity 15.3 gallons
Compression @ 250 RPM 412-440 PSI Recommended Fuel - Diesel ASTM D975 No. 1
(Minimum 340 PSI) QUIK REFERENCE PART NUMBERS
Intake & Exhaust 0.15 -0.25mm Transmission Oil Filter AS15000-2300
TRANSMISSION SPECS
Fluid Type Dexron III Fuel Filter - Diesel YM129901-55850
Capacity - Torqueflow 2.51 gal Air Filter - Inner 3EB-02-25550
Pump Pressure @ 2,000 RPM 90-176 PSI Air Filter - Outer 3EC-01-11630
Fwd/Rev Pack @ 600 RPM 90-176 PSI Hyd. Tank Breather Cap 3EB-66-33521
Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Fan Belt (Std) YM25132-004500
Lube Pressure 30-50 PSI Fan Belt (UL-DS) YM25132-004600
HYDRAULIC SPECS Thermostat YM121850-49800
Tank Capacity Cushion Tire 13.7 gallons Gasket 11072-50K01
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX20 BX20
CUSH/PNEU CUSH/PNEU
MODELS FG20/25(S)T-14 W/ K21 ENGINE MODELS FG20/25(S)T-14 W/ K21 ENGINE
185 PSI - LPG
14.6 gallons - Pneu.
LPG SPECS
TRANSMISSION SPECS
Pump Pressure @ 2,000 RPM 90-176 PSI Spark Plug - Gas/LP 22401-FU412
Coil (4 ea.) 22448-AR215
Lube Pressure 30-50 PSI LPG Injector - LP 16600-FU471
HYDRAULIC SPECS
Tank Capacity - Cushion Tire 10.56 gallons
Pneumatic Tire 14.8 gallons Transmission Sump Screen AS35303-3601
Valve to Attachment 16.5-17.0 GPM Hydraulic Tank Breather Cap 3EB-66-33521
Relief Pressure 2,625 + 50 PSI
Water Pump Fan Belt 02117-21521
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX20 BX20
CUSH/PNEU CUSH/PNEU
MODELS FG20/25/30(S)HT-14 W/ K25 ENGINE MODELS FG20/25/30H(S)T-14 W/ K25 ENGINE
Displacement 151.8 cu. inch Fan Belt Deflection 0.43-0.51 in. @ 22 lbs
185 PSI - LPG
14.6 gallons - Pneu.
Head Bolt Torque 50.6 ft/lbs
LPG SPECS
TRANSMISSION SPECS
Pump Pressure @ 2,000 RPM 90-176 PSI Spark Plug - Gas/LP 22401-FU412
Coil (4 ea.) 22448-AR215
Lube Pressure 30-50 PSI LPG Injector - LP 16600-FU471
HYDRAULIC SPECS
Tank Capacity - Cushion Tire 10.56 gallons
Pneumatic Tire 14.8 gallons Transmission Sump Screen AS35303-3601
Pump Type Gear Type
Valve to Attachment 16.5-17.0 GPM Hydraulic Tank Breather Cap 3EB-66-33521
Relief Pressure 2,625 + 50 PSI
Water Pump Fan Belt 02117-23523
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX20 BX20
PNEUMATIC PNEUMATIC
MODELS FD20/25/30-14 W/ 4D94E ENGINE MODELS FD20/25/30-14 W/ 4D94E ENGINE
Make & Model Yanmar 4D94E System Capacity 2.5 gallons
Displacement 169 cu. inch Fan Belt Deflection 0.5 in. @ 22 lbs
Oil Capacity w/ Filter 8.0 quarts
TUNE-UP SPECS Voltage 12.0 VDC
Timing - Gasoline/LP Engine 6 degrees ATDC Cranking Voltage 9.5 VDC
Idle RPM 675-725 RPM Charging Voltage 13.5-14.5 VDC
Hydraulic Bypass RPM 2,125-2,225 RPM DIFFERENTIAL SPECS
Steering Bypass RPM 2,400-2,500 RPM Oil Type SAE 90W
Torque Converter Stall RPM 2,050-2,250 RPM Case Capacity - Torqflow 6.0 quarts
Compression @ 250 RPM 412-441 PSI
(Minimum 340 PSI) FUEL TANK SPECS
Head Bolt Torque - 1st Step 43 ft/lbs
Head Bolt Torque - 2nd Step 86 ft/lbs Recommended Fuel - Diesel ASTM D975 No. 1
Valve Clearance Set Cold
TRANSMISSION SPECS
Fluid Type Dexron ATF Hydraulic Oil Filter 3EB-66-A2320
Fwd/Rev Pack @ 600 RPM 90-176 PSI Fuel Filter - Diesel YM129901-55850
Air Filter - Inner 3EB-02-25550
Air Filter - Outer 3EC-01-11630
HYDRAULIC SPECS Hydraulic Tank Breather Cap 3EB-66-33521
Tank Capacity 14.8 gallons Fan Belt YM129930-42480
Pump Type Gear Type Thermostat YM121850-49800
Pump Flow Rate 17.5 GPM Radiator Cap CPC89C0175010
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX (-12) BX (-12)
CUSH/PNEU CUSH/PNEU
MODELS FG20/25(S)T-12 W/ H20-II ENGINE MODELS FG20/25(S)T-12 W/ H20-II ENGINE
Horsepower 48.5 @ 2,450 RPM Fan Belt Deflection 0.50 in. @ 22 lbs
Air Gap (electronic ignition) 0.0138-0.0177 in. Cranking Voltage 9.5 VDC
Converter Stall RPM 1,890-2,100 RPM LPG SPECS
Head Bolt Torque 54-61 ft/lbs Dry Gas Pressure 1.5-2.0 PSI
Valve Clearance Set Warm QUICK REFERENCE PART NUMBERS
Intake and Exhaust 0.015 in. Spark Plug - Gas/LPG 37Z-02-SP04A
TRANSMISSION SPECS Distributor Cap 22162-55K10
Transmission Fluid - Torqflow Dexron ATF Rotor 22157-55K10
Case Capacity 12.5 quarts Ignitor (Module Kit) 22020-55K10
Pump Pressure @ 2,000 RPM 100-200 PSI Engine Oil Filter 37Z-02-OF201L
Fwd/Rev Pack @ 600 RPM 128 PSI Hydraulic Oil Filter 3EB-66-A2320
Fwd/Rev Pack @ 2,000 RPM 185 PSI Transmission Oil Filter AS15000-2300
Lube Pressure 30-50 PSI Transmission Sump Screen AS35303-3601
HYDRAULIC SPECS Fuel Filter - Gasoline 16404-78225
Tank Capacity: Cushion Tire 10.0 gallons Air Filter * 37Z-02-AF931L
Pneumatic Tire 14.0 gallons Air Filter ** 3EA-01-A5390
Pump Type Gear Type Hydraulic Breather Cap 3EB-66-33521
Flow @ Governed RPM 23cc per pump rev Radiator Cap CPC89C0175010
Flow @ Hyd. Bypass 14.2 GPM Water Pump / Fan Belt 11720-87V10
Relief Pressure 2,630 PSI Thermostat 21200-78512
Steer Relief Pressure 1,350 PSI * S/N 010001A-558381A(E)
** S/N 558382A(E)~
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX (-12) BX (-12)
CUSH/PNEU CUSH/PNEU
MODELS FG20/25/30(S)HT-12 W/ H25 MODELS FG20/25/30(S)HT-12 W/ H25
Air Gap (electronic ignition) 0.0138-0.0177 in. Cranking Voltage 9.5 VDC
Intake and Exhaust 0.015 in. Spark Plug - Gas/LPG 37Z-02-SP04A
TRANSMISSION SPECS Distributor Cap 22162-55K10
Transmission Fluid - Torqflow Dexron ATF Rotor 22157-55K10
Case Capacity 12.5 quarts Ignitor (Module Kit) 22020-55K10
Pump Pressure @ 2,000 RPM 135-185 PSI Engine Oil Filter 37Z-02-OF201L
Fwd/Rev Pack @ 600 RPM 128 PSI Hydraulic Oil Filter 3EB-66-A2320
Fwd/Rev Pack @ 2,000 RPM 185 PSI Transmission Oil Filter AS15000-2300
Lube Pressure 30-50 PSI Transmission Sump Screen AS35303-3601
HYDRAULIC SPECS Fuel Filter - Gasoline 16404-78225
Tank Capacity: Cushion Tire 10.0 gallons Air Filter * 37Z-02-AF931L
Pneumatic Tire 14.0 gallons Air Filter ** 3EA-01-A5390
Flow @ Governed RPM 23cc per pump rev Radiator Cap CPC89C0175010
Flow @ Hyd. Bypass 14.2 GPM Water Pump / Fan Belt 11720-87V10
Relief Pressure 2,630 PSI Thermostat 21200-78512
Steer Relief Pressure 1,350 PSI * S/N 010001A-558381A(E)
** S/N 558382A(E)~
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX (-12) BX (-12)
CUSH/PNEU CUSH/PNEU
MODELS FD20/30-12 W/ 4D94E ENGINE MODELS FD20/30-12 W/ 4D94E ENGINE
Make & Model (4 cyl.) Yanmar 4D94E System Capacity 2.5 gallons
Oil Type SAE 15W40
TUNE-UP SPECS ELECTRICAL SYSTEM
Firing Order 1-3-4-2 Voltage 12 VDC
Timing 6 degrees ATDC Alternator Output 40 amps
Idle RPM 675-725 RPM Cranking Voltage 9.5 VDC
No Load Governed RPM 2,650-2,750 RPM Charging Voltage 13.5-14.5 VDC
Hydraulic Bypass RPM 2,125-2,225 RPM
Steering Bypass RPM 2,400-2,500 RPM DIFFERENTIAL SPECS
Converter Stall RPM 2,050-2,250 RPM Oil Type SAE 90W
Compression @ 250 RPM 412-441 PSI Case Capacity - Torqflow 6.0 quarts
(340 PSI minimum) Case Capacity - Clutch Type 14.0 quarts
Head Bolt Torque - 1st step 43 ft/lbs
2nd step 86 ft/lbs FUEL TANK SPECS
Valve Clearance Set Cold Tank Capacity 14.5 gallons
Intake and Exhaust 0.008 in. Recommended Fuel Diesel
TRANSMISSION SPECS
Transmission Fluid - Torqflow Dexron ATF QUICK REFERENCE PART NUMBERS
Case Capacity 12.5 quarts Engine Oil Filter YM129150-35153
Pump Pressure @ 2,000 RPM 135-185 PSI Hydraulic Oil Filter 3EB-66-A2320
Fwd/Rev Pack @ 600 RPM 128 PSI Transmission Oil Filter AS15000-2300
Fwd/Rev Pack @ 2,000 RPM 185 PSI Transmission Sump Screen AS35303-3601
Lube Pressure 30-50 PSI Fuel Filter - Diesel YM129901-55850
HYDRAULIC SPECS Air Filter - Inner 3EB-02-25550
Tank Capacity 14.8 gallons Air Filter - Outer 3EC-01-11630
Flow @ Governed RPM 21.4 GPM Radiator Cap CPC89C0175010
Relief Pressure 2,630 PSI Fan Belt YM129930-42480
Steer Relief Pressure 1,350 PSI Thermostat YM121850-49800
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZB (-11) ZB (-11)
CUSH/PNEU CUSH/PNEU
MODELS FG20/25-11 W/ H20 ENGINE MODELS FG20/25-11 W/ H20 ENGINE
Point Gap 0.018-0.022 in. Cranking Voltage 9.5 VDC
RPM to Set Timing 600-700 RPM DIFFERENTIAL SPECS
Timing - Gasoline 8 degrees BTDC Oil Type SAE 90W
LPG 10 degrees BTDC Case Capacity 5.2 quarts
Idle RPM 550-650 RPM FUEL TANK SPECS
Hydraulic Bypass RPM 2,100-2,200 RPM Recommended Octane 87
Steering Bypass RPM 2,500 RPM QUICK REFERENCE PART NUMBERS
Converter Stall RPM 1,650-1,850 RPM Spark Plug - Gas/LPG 37Z-02-SP04A
Compression @ 300 RPM 170 PSI Condensor 22102-05H12A
Head Bolt Torque 68 ft/lbs Clip-Down Dist. Cap * 22162-25G11
Valve Clearance Set Warm Clip-Down Cap Rotor * 22157-10B10
Intake and Exhaust 0.015 in. Screw-Down Dist. Cap ** 22162-78A10A
TRANSMISSION SPECS Screw-Down Cap Rotor ** 22157-23G15
Transmission Fluid - Torqflow Dexron ATF Electronic Ignition - Perlux 1943
Case Capacity T1/T2 10.4/11.2 quarts Engine Oil Filter 37Z-02-OF201L
Pump Pressure 154-212 PSI Hydraulic Oil Filter 3EB-66-11711L
Converter Inlet 35-100 PSI Transmission Oil Filter 3EA-15-11600
Converter Outlet 30-60 PSI Fuel Filter - Gasoline 16404-78225
Fwd/Rev Pack-1st/2nd Spd 154-212/125-189PSI Air Filter 37Z-02-AF931L
Fwd/Rev Pack @ 2,000 RPM 185 PSI Hydraulic Breather Cap 3EB-66-24121
Lube Pressure 15-60 PSI Radiator Cap CPC89C0175010
HYDRAULIC SPECS Fan Belt 21067-K7320L
Tank Capacity - Cushion Tire 9.8 gallons Water Pump Belt 11720-B1101L
Pneumatic Tire 12.0 gallons Thermostat 21200-78512
Flow @ Governed RPM 17.5 GPM
Flow @ Hydraulic By-pass 14 GPM * EARLY H20 - S/N S - - - - -J
Relief Pressure 2,630 PSI ** LATE H20 - S/N K - - - - -X
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
ZB (-11) ZB (-11)
CUSH/PNEU CUSH/PNEU
MODELS FG20G/25G/30G-11 W/ G1600 MODELS FG20G/25G/30G-11 W/ G1600
Make & Model (4 cyl.) Hercules G1600 System Capacity 2.4 gallons
Air Gap 0.008 in. Cranking Voltage 9.5 VDC
Timing - Gasoline 6 degrees BTDC Oil Type SAE 90W
LPG 14 degrees BTDC Case Capacity 5.2 quarts
Idle RPM 800 RPM FUEL TANK SPECS
Hydraulic Bypass RPM 2,250-2,300 RPM Recommended Octane 87
Steering Bypass RPM 2,550 RPM LPG SPECS
Converter Stall RPM T1/T2 2,050/1,850 RPM Maximum Tank Pressure 250 PSI
Compression @ 250 RPM 180 PSI Dry Gas Pressure 1.5-2.0 PSI
Head Bolt Torque 60-65 ft/lbs QUICK REFERENCE PART NUMBERS
Valve Clearance Set Warm Spark Plug - Gas/LPG HE52892
Intake and Exhaust 0.015 in. Early Dist. Cap * HE40-2504810
TRANSMISSION SPECS Early Rotor * HE40-2504608
Transmission Fluid - Torqflow Dexron ATF Late Clip-Down Dist. Cap ** HE40-2504811
Case Capacity T1/T2 10.4/11.2 quarts Clip-Down Cap Rotor ** HE40-2504609
Pump Pressure 180-210 PSI Early Electronic Ignition * 1543
Converter Inlet 35-100 PSI Late Electronic Ignition ** 1441
Converter Outlet 30-60 PSI Early Engine Oil Filter * HE40-0000407
Fwd/Rev Pack-1st/2nd Speed 150-210/125-190PSI Late Engine Oil Filter ** HE40-0000415
Fwd/Rev Pack @ 2,000 RPM 185 PSI Hydraulic Oil Filter 3EB-66-11711L
Lube Pressure 15-60 PSI Transmission Oil Filter 3EA-15-11600
HYDRAULIC SPECS Fuel Filter - Gasoline HE40-0002559
Tank Capacity - Cushion Tire 9.8 gallons Air Filter 37Z-02-AF931L
Pneumatic Tire 12.0 gallons Hydraulic Breather Cap 3EB-66-19120
Flow @ Governed RPM 17.5 GPM Radiator Cap CPC89C0175010
Flow @ Hydraulic By-pass 14 GPM Fan/Water Pump Belt HE204163
Relief Pressure 2,630 PSI Thermostat HE40-1092906
Steer Relief Pressure 1,350 PSI * EARLY G1600 NON-VACUUM ADVANCE DIST. ** LATE G1600 USES VACUUM ADVANCE
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZB (-11) ZB (-11)
CUSH/PNEU CUSH/PNEU
MODELS FD20/30-11 W/ 4D95S-W ENGINE MODELS FD20/30-11 W/ 4D95S-W ENGINE
ENGINE * COOLING SYSTEM SPECS
Make & Model (4 cyl.) Komatsu 4D95S-W System Capacity 2.6 gallons
Horsepower * 50/57 @ 2,450 RPM Fan Belt Deflection 0.50 in. @ 22 lbs
Oil Capacity w/ Filter * 6.0 / 8.5 quarts System Pressure 13 PSI
Oil Type SAE 15W40
TUNE-UP SPECS * ELECTRICAL SYSTEM
Firing Order 1-2-4-3 Voltage 12 VDC
RPM to Set Timing 700 RPM Alternator Output 35 amps
Timing - Early Style * 6 degrees BTDC Cranking Voltage 9.5 VDC
Late Style * 12 degrees ATDC Charging Voltage 12.5-15.5 VDC
Idle RPM 650-750 RPM
No Load Governed RPM * 2,650 / 2,750 RPM DIFFERENTIAL SPECS
Converter Stall RPM * 2,150 / 1,950 RPM Oil Type SAE 90W
Compression @ 300 RPM 427 PSI Case Capacity - TORQFLOW 11.6 quarts
Valve Clearance Set Cold FUEL TANK SPECS
Intake 0.014 in. Tank Capacity 14.5 gallons
Exhaust 0.020 in. Recommended Fuel Diesel
TRANSMISSION SPECS
Case Capacity T1/T2 10.4/11.2 quarts
Pump Pressure 154-212 PSI Engine Oil Filter 600-211-6241
Converter Inlet 35-100 PSI Hydraulic Oil Filter 3EB-66-11711
Converter Outlet 30-60 PSI Transmission Oil Filter 3EA-15-11600
Fwd/Rev Pack T1/T2 154-212/125-189PSI Fuel Filter - Diesel 600-311-9651
Lube Pressure 15-60 PSI Air Filter - Inner 3EB-02-25550
Inching Spool Protrusion 1.3 in. (33 MM) Air Filter - Outer 3EC-01-11630
HYDRAULIC SPECS Hydraulic Breather Cap 3EB-66-24121
Tank Capacity 12.4 gallons Radiator Cap CPC89C0175010
Pump Type Gear Type Fan Belt 6204-81-3270
Flow @ Governed RPM GPM Thermostat 600-421-6131
Flow @ Hydraulic By-pass GPM
* 4D95S-W EARLY S/N 37058-104548 LATE S/N 104549~
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG32/35-16 W/ K21 ENGINE MODELS FG32/35-16 W/ K21 ENGINE
Coil (4 ea.) 22448-AR215
Capacity - Torqueflow 2.54 gal
Tank Capacity Cushion Tire 9.5 gallons Transmission Oil Filter 30B-13-11390
Pneumatic Tire 13.7 gallons Hydraulic Tank Strainer 3EB-15-51600
Pump Type Drive Type Transmission Oil Filter 3EB-15-41510
Pump Flow Rate 17.5 GPM Transmission Strainer 3EA-66-33560
Valve to Attachment 16.5-17.0 GPM Air Filter 3EA-01-A5390
Relief Pressure 2,625 + 50 PSI Hyd. Tank Breather Cap 37B-1PB-4030(no P/B)
Steer Relief Pressure 1,350 PSI Water Pump Fan Belt 02117-21521
Fan Belt (UL-GS & LS) 02117-22023
Thermostat 21200-VJ200
PAGE 1 Rev. 12/2007 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
CUSH/PNEU CUSH/PNEU
MODELS FG32/35-16 W/ K25 ENGINE MODELS FG32/35-16 W/ K25 ENGINE
Displacement 151.8 cu. inch System Pressure 12.8 PSI
Horsepower 65.7 @ 2,500 RPM ELECTRICAL SYSTEM
Spark Plug Gap 0.035 in. DIFFERENTIAL SPECS
No Load Governed RPM (constant) 2,950 + 100 RPM Case Capacity - Clutch Type 13.74 quarts
185 PSI - LPG 15.3 gallons - Pneu.
Head Bolt Torque 50.6 ft/lbs Recommended Octane - Gas 89
Fluid Type Dexron III QUIK REFERENCE PART NUMBERS
Coil (4 ea.) 22448-AR215
Fwd/Rev Pack @ 600 RPM 90-176 PSI Fuel Injector - Gasoline 16600-GU61A
HYDRAULIC SPECS Hydraulic Tank Oil Filter 3EB-66-A2320
Tank Capacity Cushion Tire 9.5 gallons Hydraulic Tank Strainer 3EA-66-33560
Pneumatic Tire 13.7 gallons Transmission Oil Filter AS15000-2300
Pump Type Gear Type Transmission Sump Screen AS35303-3601
Pump Flow Rate 17.5 GPM Air Filter 3EA-01-A5390
Valve to Attachment 16.5-17.0 GPM Hyd. Tank Breather Cap 37B-1PB-4030
Steer Relief Pressure 1,350 PSI Thermostat Assy 21200-0C811
PAGE 1 Rev. 11/2007 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
PNEUMATIC PNEUMATIC
MODELS FG32/35-16 W/ 4D94LE MODELS FG32/35-16 W/ 4D94LE
DIESEL ENGINE S/N 210001A-215882A COOLING SYSTEM SPECS
Make & Model Yanmar 4D94LE Operating Temperature 180-190 degrees F
Intake & Exhaust 0.15-0.25mm Transmission Oil Filter AS15000-2300
TRANSMISSION SPECS
Fwd/Rev Pack @ 600 RPM 90-176 PSI Hyd. Tank Breather Cap 3EB-66-33521)
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BX50 (2007) BX50 (2007)
PNEUMATIC PNEUMATIC
MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D)
DIESEL ENGINE S/N 215883A~ COOLING SYSTEM SPECS
Make & Model Yanmar 4D98E(D) Operating Temperature 180-190 degrees F
Intake & Exhaust 0.15 -0.25mm Transmission Oil Filter AS15000-2300
TRANSMISSION SPECS
Fwd/Rev Pack @ 600 RPM 90-176 PSI Hyd. Tank Breather Cap 3EB-66-33521
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CX20 (-8) CX20 (-8)
CUSHION CUSHION
MODELS FG35S/45S-8, FG35BCS/45BCS-8 MODELS FG35S/45S-8, FG35BCS/45BCS-8
Make & Model (6 cyl.) Nissan TB45E System Capacity 3.25 gallons
Horsepower 95 @ 2,400 RPM Fan & Alternator Deflection 0.50 in. @ 22 lbs
Oil Capacity w/ Filter 8.0 quarts System Pressure 12.8 PSI
Firing Order 1-5-3-6-2-4 Alternator Output 50 amps
Air Gap (Elect. Ignition) 0.008 in. Cranking Voltage 9.5 VDC
Timing - Gas/LPG 10 degrees BTDC Oil Type SAE 90W
Idle RPM 675 + 50 RPM Case Capacity - TORQFLOW 6.4 quarts
No Load Governed RPM 2,400 RPM FUEL TANK SPECS
Hydraulic Bypass RPM 1,890 RPM Tank Capacity 15.9 gallons
Steering Bypass RPM 2,080 RPM Recommended Octane 89
Valve Clearance Set Warm Dry Gas Pressure 3.4 - 4.4 PSI (Approx)
Intake and Exhaust 0.0138 in. QUICK REFERENCE PART NUMBERS
TRANSMISSION SPECS Spark Plug 22401-V1414
Transmission Fluid - Torqflow Dexron ATF Distributor (Elect) 22100-VB011
Case Capacity 16.92 quarts Distributor Cap 22162-VB011
Pump Pressure 180 PSI Distributor Rotor 22157-VB011
Converter Inlet 72.5-101.5 PSI Engine Oil Filter 15208-31U00
Converter Outlet 49.3 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Fwd/Rev Pack 1st / 2nd Speed 114-171 PSI Transmission Strainer OK564102A
Lube Pressure - Maximum 49-84 PSI Spin-On Transmission Oil Filter OKR62189
Inching Spool Protrusion T1 / T2 1.22 in. (Cushion) Fuel Filter - Gasoline 16404-K4046
HYDRAULIC SPECS Air Filter - Inner 3EC-01-90020A
Tank Capacity 14.27 gallons Air Filter - Outer 3EC-01-90015A
Hydraulic Pump Flow 34 GPM Radiator Cap CPC89C0175010
Steer Relief Flow 5 GPM Fan Belt 11720-52H05-F1
Relief Pressure 1,421-1,566 PSI Alternator Belt 11720-52H01-F1
Steer Relief Pressure 1,495 (+70/-0) PSI Thermostat 21200-VB002
Power Brake Pressure 995 + 142 PSI Hyd. Tank Breather Cap (S/BCS) 3EC-66-39470
Hydraulic Bypass Pressure 2,610 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
CX20 (-8) CX20 (-8)
PNEUMATIC PNEUMATIC
MODELS FG40Z-8, FG40/45/50-8 MODELS FG40Z-8, FG40/45/50-8
Horsepower 95 @ 2,400 RPM Fan & Alternator Deflection 0.50 in. @ 22 lbs
TUNE-UP SPECS * Voltage 12 VDC
Air Gap (Elect. Ignition) 0.008 in. Cranking Voltage 9.5 VDC
Timing - Gas/LPG 10 degrees BTDC Oil Type SAE 90W
Idle RPM 675 + 50 RPM Case Capacity 13.72 quarts
No Load Governed RPM 2,400 RPM FUEL TANK SPECS
Hydraulic Bypass RPM 1,890 RPM Tank Capacity - 40Z / 40/45/50 22.4 / 26.4 gallons
Steering Bypass RPM 2,080 RPM Recommended Octane 89
Valve Clearance Set Warm Dry Gas Pressure 3.4 - 4.4 PSI (Approx)
TRANSMISSION SPECS Spark Plug 22401-V1414
Transmission Fluid - Torqflow Dexron ATF Distributor (Elect) 22100-VB011
Case Capacity 16.92 quarts Distributor Cap 22162-VB011
Pump Pressure 164 + 17 PSI Distributor Rotor 22157-VB011
Converter Inlet 72.5-101.5 PSI Engine Oil Filter 15208-31U00
Converter Outlet 49.3 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Fwd/Rev Pack F1/R1/F2 164 + 17 PSI Transmission Strainer - Pneu. 3EA-15-11600
Lube Pressure - Maximum 49-84 PSI Transmission In-Line Filter 3EC-04-31610
HYDRAULIC SPECS Fuel Filter - Gasoline 16404-K4046
Tank Capacity - 40Z / 40/45/50 14.5 / 14.27 gallons Air Filter - Inner 3EC-01-90020A
Pump Type Gear Type Air Filter - Outer 3EC-01-90015A
Hydraulic Pump Flow 34 GPM Hydraulic Breather Cap 3EB-66-24121
Steer Relief Flow (Flow Divider) 5 GPM Radiator Cap CPC89C0175010
Hyd. Relief Pressure 2,610 PSI Fan Belt - Pneumatic 11720-52H06
Steer Relief Pressure 1,204-1,349 PSI Fan Belt - UL Spec 11720-03J01
Power Brake Pressure 995 + 142 PSI Alternator Belt 11720-52H01-F1
Hydraulic Bypass Pressure 2,130 + 50 PSI Thermostat 21200-VB002
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CX20 (-8) CX20 (-8)
PNEUMATIC PNEUMATIC
MODELS FD40Z-8, FD40/45/50-8 MODELS FD40Z-8, FD40/45/50-8
Make & Model (6 cyl.) S6D102E Diesel System Capacity 4.74 gallons
Horsepower 95 @ 2,150 RPM Fan & Alternator Belt Deflection 0.50 in. @ 22 lbs
Oil Type SAE 15W40
Firing Order 1-5-3-6-2-4 Voltage 24 VDC
Timing - Low Idle 3 degrees ATDC Alternator Output 35 amps - Standard
Idle RPM 675-725 RPM Cranking Voltage 19.5 VDC
No Load Governed RPM 2,300-2,400 RPM Charging Voltage 25.5-29.25 VDC
Converter Stall RPM 2,085 RPM Battery Specific Gravity 1,270-1,290
Compression @ 300 RPM 350 PSI
Valve Clearance Set Cold DIFFERENTIAL SPECS
Intake 0.010 in. Oil Type SAE 90W
Exhaust 0.020 in. Case Capacity 6.34 quarts
TRANSMISSION SPECS
Transmission Fluid - Torqflow Dexron ATF FUEL TANK SPECS
Case Capacity 16.9 quarts Tank Capacity - 40Z / 40/45/50 21.1 / 26.4 gallons
Pump Pressure 164 + 17 PSI Recommended Fuel ASTM D975 No.1
Converter Inlet 101 + 17 PSI
Converter Outlet 64 + 17 PSI QUICK REFERENCE PART NUMBERS
Fwd/Rev Pack T1 / T2 164 + 17 PSI Engine Oil Filter 6735-51-5143
Lube Pressure - Maximum 64 + 17 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331
HYDRAULIC SPECS Transmission Strainer 3EA-15-11600
Tank Capacity 14.5 gallons Transmission Cooler Filter 3EC-04-31610
Pump Type Gear Type Fuel Filter - Diesel 6734-71-6120
Hydraulic Pump Flow 34 GPM Air Filter - Inner 3EC-02-A5240
Steer Relief Flow (Flow Divider) 5 GPM Air Filter - Outer 3EC-02-A5230
Hyd. Relief Pressure 2,625 PSI Hyd. Tank Breather Cap 3EC-66-34410
Steer Relief Pressure 1,495 + 70 PSI Hyd. Tank Breather Cap (40Z) 3EC-66-39450
Power Brake Pressure 995 + 142 PSI Radiator Cap CPC89C0175010
Hydraulic Bypass Pressure 2,150 + 50 PSI Fan Belt 6736-61-3710
Thermostat 6735-61-6471
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CX (-7) CX (-7)
CUSHION CUSHION
MODELS FG35S/45S-7, FG35BCS/45BCS-7 MODELS FG35S/45S-7, FG35BCS/45BCS-7
Make & Model (6 cyl.) Nissan TB42 System Capacity 4.5 gallons
Oil Capacity w/ Filter 8.5 quarts Alternator Belt Deflection 0.625 in. @ 22 lbs
Oil Type SAE 10W30 Governor Belt Deflection 0.75 in. @ 22 lbs.
TUNE-UP SPECS System Pressure 13 PSI
Firing Order 1-5-3-6-2-4 ELECTRICAL SYSTEM
Air Gap (Elect. Ignition) 0.008 in. Voltage 12 VDC
Spark Plug Gap 0.028-0.032 in. Alternator Output 35 amps - Standard
RPM to Set Timing 700 RPM Cranking Voltage 9.5 VDC
Timing - Gasoline 7 degrees BTDC Charging Voltage 13.5-14.7 VDC
LPG 12 degrees BTDC DIFFERENTIAL SPECS
Idle RPM 850-900 RPM Oil Type SAE 90W
No Load Governed RPM 2,300-2,400 RPM Case Capacity (C / T) 13.7 quarts
Hydraulic Bypass RPM 1,890 RPM FUEL TANK SPECS
Steering Bypass RPM 2,080 RPM Tank Capacity - S / BCS 26.5 / 15.9 gallons
Converter Stall RPM 1,905 + 150 RPM Recommended Octane 87
Head Bolt Torque 47-54 ft/lbs Maximum Tank Pressure 250 PSI
Valve Clearance Set Warm Dry Gas Pressure 1.5-2.0 PSI
TRANSMISSION SPECS Spark Plug (Alt. “Hot Plug”) 22401-V1414 (21H)
Transmission Fluid - Torqflow Dexron ATF Electronic Ignition 22020-G5111
Case Capacity 17 quarts Distributor Cap 22162-52H20
Pump Pressure 180 PSI Rotor 22157-52H20
Converter Inlet 180 PSI Engine Oil Filter 15208-W1106
Converter Outlet 22 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Fwd/Rev Pack 1st / 2nd Speed 114 / 171 PSI In-Line Transmission Oil Filter 3EC-04-31610
Lube Pressure - Maximum 61-69 PSI Spin-On Transmission Oil Filter OKR62189
Tank Capacity 11 gallons Air Filter 3EC-01-90015A
Hydraulic Relief Flow 34 GPM Hyd. Tank Breather Cap 3EC-66-34410
Steer Relief Flow 5 GPM Hyd. Tank Breather Cap (40Z) 3EC-66-39450
Hyd. Relief Pressure 2,625 PSI Radiator Cap 3EC-04-A5120
Steer Relief Pressure 2,495 (+70/-0) PSI Fan Belt 11720-52H05-F1
Power Brake Pressure 995 + 142 PSI Alternator Belt 11720-52H01-F1
Hydraulic Bypass Pressure 2,150 + 50 PSI Thermostat 21200-03J16
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
CX (-7) CX (-7)
PNEUMATIC PNEUMATIC
MODELS FG40Z-7, FG40/45-7 MODELS FG40Z-7, FG40/45-7
Spark Plug Gap 0.028-0.032 in. Voltage 12 VDC
Timing - Gasoline 7 degrees BTDC Cranking Voltage 9.5 VDC
LPG 12 degrees BTDC Charging Voltage 13.5-14.7 VDC
Idle RPM 850-900 RPM DIFFERENTIAL SPECS
Hydraulic Bypass RPM 1,890 RPM Case Capacity (C / T) 13.7 quarts
Steering Bypass RPM 2,080 RPM FUEL TANK SPECS
Converter Stall RPM 1,985 + 150 RPM Tank Capacity - 40Z / 40/50 21 / 26.5 gallons
Compression @ 200 RPM 170 PSI Recommended Octane 87
Valve Clearance Set Warm Maximum Tank Pressure 250 PSI
Intake and Exhaust 0.015 in. Dry Gas Pressure 1.5-2.0 PSI
TRANSMISSION SPECS QUICK REFERENCE PART NUMBERS
Transmission Fluid - Torqflow Dexron ATF Spark Plug (Alt. “Hot Plug”) 22401-V1414 (21H)
Case Capacity 17 quarts Electronic Ignition 22020-G5111
Pump Pressure 180 PSI Distributor Cap 22162-52H20
Converter Inlet 72.5-101.5 PSI Rotor 22157-52H20
Fwd/Rev Pack 1st / 2nd Speed 114 / 171 PSI Engine Oil Filter 15208-W1106
Lube Pressure - Maximum 50-84 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
HYDRAULIC SPECS In-Line Transmission Oil Filter 3EC-04-31610
Tank Capacity 40Z / 40/45 11 / 8.7 gallons Spin-On Transmission Oil Filter OKR62632
Hydraulic Flow @ Governed RPM 34 GPM Fuel Filter - Gasoline 16404-K4046
Steer Flow (Flow Divider) 5 GPM Air Filter 3EC-01-90015A
Hyd. Relief Pressure 2,630 + 70 PSI Hyd. Tank Breather Cap 3EC-66-34410
Steer Relief Pressure 1,495 (+70/-0) PSI Hyd. Tank Breather Cap (40Z) 3EC-66-39450
Power Brake Pressure 995 + 142 PSI Radiator Cap 3EC-04-A5120
Hydraulic Bypass Pressure 2,130 + 50 PSI Fan Belt 11720-52H05-F1
Alternator Belt 11720-52H01-F1
Thermostat 21200-03J16
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
CX (-7) CX (-7)
PNEUMATIC PNEUMATIC
MODELS FD40Z-7, FD40/45-7 MODELS FD40Z-7, FD40/45-7
Make & Model (6 cyl.) S6D102E System Capacity 4.75 gallons
RPM to Set Timing 600 RPM Cranking Voltage 19.5 VDC
Timing 14 degrees BTDC Charging Voltage 25.5-29.25 VDC
Idle RPM 700 + 25 RPM DIFFERENTIAL SPECS
Converter Stall RPM 2,160 RPM Case Capacity - TORQFLOW 13.7 quarts
Compression @ 300 RPM 427 PSI FUEL TANK SPECS
Head Bolt Torque 110 ft/lbs Tank Capacity - 40Z / 40/45 23 / 26 gallons
Valve Clearance Set Cold Recommended Fuel Diesel
Intake 0.010 in. LPG SPECS
Exhaust 0.020 in. Maximum Tank Pressure 250 PSI
TRANSMISSION SPECS Dry Gas Pressure 1.5-2.0 PSI
Case Capacity 17 quarts Engine Oil Filter 6735-51-5143
Pump Pressure 164 + 17 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Converter Inlet 64 + 17 PSI In-Line Transmission Oil Filter 3EC-04-31610
Fwd/Rev Pack T1 / T2 164 + 17 PSI Fuel Filter - Diesel 6734-71-6120
Lube Pressure - Maximum 64 + 17 PSI Air Filter - Inner 3EC-01-90020A
HYDRAULIC SPECS Air Filter - Outer 3EC-01-90015A
Tank Capacity 40Z / 40/45 11 / 8.7 gallons Hyd. Tank Breather Cap 3EC-66-34310
Total System Capacity 14.5 gallons Hyd. Tank Breather Cap (FD45-7) 3EC-66-34410
Hydraulic Flow @ Governed RPM 34 GPM Radiator Cap 3EC-04-A5120
Steer Flow 5 GPM Fan Belt 6732-61-3881
Hyd. Relief Pressure 2,630 + 70 PSI Alternator Belt 11720-52H01-F1
Steer Relief Pressure 1,495 (+70/-0) PSI Thermostat 6732-61-6471
Power Brake Pressure 995 + 142 PSI
Hydraulic Bypass Pressure 2,150 + 50 PSI
Auxiliary Valve Bypass Pressure 2,130 + 50 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZC (-6) ZC (-6)
PNEUMATIC PNEUMATIC
MODELS FG35/45-6 W/ TB42 ENGINE MODELS FG35/45-6 W/ TB42 ENGINE
RPM to Set Timing 600-650 RPM Alternator Output 35 amps
Hydraulic Bypass RPM 2,100 RPM Case Capacity (C / T) 23.2 / 9.6 quarts
Converter Stall RPM 1,500-1,950 RPM Tank Capacity - “S” / “H” 13.2 / 24 gallons
Transmission Fluid - Torqflow Dexron ATF Spark Plug (Alt. “Hot Plug”) 37Z-02-SP04A (21H)
Pump Pressure 130-200 PSI Distributor Cap 22162-52H20
Converter Inlet 70-100 PSI Rotor 22157-52H20
Converter Outlet 30-60 PSI Engine Oil Filter 15208-W1106
Fwd/Rev Pack 1st / 2nd Speed 130-200 PSI Hydraulic Oil Filter 3ED-66-11331L
Lube Pressure - Maximum 64 PSI Transmission Oil Filter 307-15-12720
Tank Capacity 14 gallons Air Filter 3EC-01-11730L
Hydraulic Flow @ Governed RPM 32.3 GPM Hyd. Tank Breather Cap 300-62-31911
Flow @ Hydraulic Bypass 25.8 GPM Radiator Cap 46A-909-1150
Hyd. Relief Pressure 2,630 PSI Radiator Cap (Clutch truck) CPC89C0015010
Steer Relief Pressure 1,495 PSI Fan Belt 11720-52H05-F1
Power Brake Pressure 880 PSI Alternator Belt 11720-52H01-F1
Governor Belt A1721-H7201
Thermostat 21200-03J16
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
DX20 (-8) DX20 (-8)
PNEUMATIC PNEUMATIC
MODELS FG70-8 W/ TB45E ENGINE MODELS FG70-8 W/ TB45E ENGINE
Timing - Dual-Fuel 10 degrees BTDC Cranking Voltage 9.5 VDC
Idle RPM 675 + 50 RPM Charging Voltage 13.5-14.7 VDC
No Load Governed RPM 2,450 RPM DIFFERENTIAL SPECS
Hydraulic Bypass RPM 1,890 RPM Oil Type SAE 90W
Steering Bypass RPM 2,080 RPM Case Capacity 13.2 quarts
Converter Stall RPM 1,985 RPM FUEL TANK SPECS
Compression @ 200 RPM 172 PSI Tank Capacity 37 gallons
Head Bolt Torque See Shop Manual Recommended Octane 87
Intake and Exhaust 0.0138 in. Maximum Tank Pressure 250 PSI
Case Capacity 21.12 quarts Spark Plug 22401-V1414
Pump Pressure 170 PSI Distributor (Elect.) 22100-VB011
Converter Inlet 170 PSI Distributor Cap 22162-VB011
Converter Outlet 70 PSI Rotor 22157-VB011
Fwd/Rev Pack 1st / 2nd Speed 170/170 PSI Engine Oil Filter 15208-31U00
Lube Pressure - Maximum 142 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Inching Spool Protrusion 2.17 in. (55 MM) Transmission Oil Strainer 3EA-15-11600
Tank Capacity 18.48 gallons Air Filter - Inner 3EC-01-90020A
Hydraulic Flow @ Governed RPM 38.5 GPM Air Filter - Outer 3EC-01-90015A
Flow @ Hydraulic Bypass 30.8 GPM Hyd. Tank Breather Cap 3FD-66-11850
Hyd. Relief Pressure 2,630 PSI Radiator Cap CPC89C0175010
Steer Relief Pressure 1,425 PSI Fan Belt 11720-K8410
Power Brake Pressure 140 PSI Alternator Belt 11720-52H01-F1
Thermostat 21200-VB002
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX20 (-8) DX20 (-8)
PNEUMATIC PNEUMATIC
MODELS FD70-8 W/ S6D102E ENGINE MODELS FD70-8 W/ S6D102E ENGINE
Make & Model (6 cyl.) S6D102E Diesel System Capacity 3.96 gallons
Oil Type SAE 15W40
Timing 3 degrees ATDC Cranking Voltage 19.5 VDC
Converter Stall RPM 2,085 RPM DIFFERENTIAL SPECS
Compression @ 300 RPM 350 PSI Oil Type SAE 90W
Head Bolt Torque See Shop Manual Case Capacity 13.2 quarts
Intake 0.010 in. FUEL TANK SPECS
Exhaust 0.020 in. Tank Capacity 37 gallons
TRANSMISSION SPECS Recommended Fuel Diesel
Case Capacity 21.12 quarts QUICK REFERENCE PART NUMBERS
Converter Inlet 85-113 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Converter Outlet 14-95 PSI Transmission Oil Strainer 3EA-15-11600
Lube Pressure - Maximum 75-81 PSI Fuel Filter - Diesel 6734-71-6120
Inching Spool Protrusion 1.22 in. (31 MM) Air Filter - Inner 3EC-02-A5240
HYDRAULIC SPECS Air Filter - Outer 3EC-02-A5230
Tank Capacity 20.4 gallons Hyd. Tank Breather Cap 3FD-66-11850
Hydraulic Flow @ Governed RPM 6 GPM Radiator Cap CPC89C0175010
Hyd. Relief Pressure 2,630 PSI Fan Belt 6732-81-6170
Steer Relief Pressure 2,489 PSI Thermostat 6735-61-6471
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX20 (-8) DX20 (-8)
PNEUMATIC PNEUMATIC
MODELS FD80-8 W/ SA6D102E ENGINE MODELS FD80-8 W/ SA6D102E ENGINE
Make & Model (6 cyl.) SA6D102E Diesel System Capacity 5.28 gallons
Oil Type SAE 15W40
Timing 10 degrees ATDC Cranking Voltage 19.5 VDC
Converter Stall RPM 1,750-1,950 RPM DIFFERENTIAL SPECS
Head Bolt Torque See Shop Manual Case Capacity - Torqflow 15.84 quarts
Converter Inlet 85-113 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Converter Outlet 14-95 PSI Transmission Oil Strainer 3EA-15-11600
Lube Pressure - Maximum 75-81 PSI Fuel Filter - Diesel 6734-71-6120
Inching Spool Protrusion 1.22 in. (31 MM) Air Filter - Inner 3EC-02-A5240
HYDRAULIC SPECS Air Filter - Outer 3EC-02-A5230
Tank Capacity 20.4 gallons Hyd. Tank Breather Cap 3FD-66-11850
Hydraulic Flow @ Governed RPM 6 GPM Radiator Cap 3ED-04-43280
Hyd. Relief Pressure 2,630 PSI Fan Belt 6732-81-6170
Steer Relief Pressure 2,489 PSI Thermostat 6735-61-6471
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX20 (-7) DX20 (-7)
PNEUMATIC PNEUMATIC
Oil Type SAE 10W30 Governor Belt Deflection 0.75 in. @ 22 lbs
Hydraulic Bypass RPM 2,100 RPM Case Capacity - Torqflow 12.0 quarts
Converter Stall RPM 1,500-1,950 RPM Tank Capacity FG50-70 / 80 13.2 / 24 gallons
Transmission Fluid - Torqflow Dexron ATF Spark Plug 22401-V1414
Pump Pressure 170 PSI Distributor Cap 22162-52H20
Converter Inlet 170 PSI Rotor 22157-52H20
Converter Outlet 70 PSI Engine Oil Filter 15208-W1106
Fwd/Rev Pack - 1st / 2nd Speed 170 / 170 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Lube Pressure - Maximum 142 PSI Transmission Oil Strainer 307-15-12720
Inching Spool Protrusion 2.17 in. (55 MM) Fuel Filter - Gasoline 16404-K4046
HYDRAULIC SPECS Air Filter 3EC-01-11731
Tank Capacity 18 gallons Hyd. Tank Breather Cap 300-62-31911
Hydraulic Flow @ Governed RPM 38.5 GPM Radiator Cap 46A-909-1150
Flow @ Hydraulic Bypass 30.8 GPM Fan Belt 11720-K8410
Hyd. Relief Pressure 2,630 PSI Alternator Belt 11720-52H01-F1
Steer Relief Pressure 1,425 PSI Governor Belt 11720-77702-TM
Power Brake Press. - FG50-70 / 80 140 / 285 PSI Thermostat 21200-03J16
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX20 (-7) DX20 (-7)
PNEUMATIC PNEUMATIC
MODELS FD70-7 W/ 6D102E ENGINE MODELS FD70-7 W/ 6D102E ENGINE
Make & Model (6 cyl.) 6D102E Diesel System Capacity 6.3 gallons
Oil Type SAE 15W40
Timing 14 degree BTDC Cranking Voltage 19.5 VDC
Idle RPM 700 + 25 RPM Charging Voltage 25.5-29.25 VDC
Head Bolt Torque 110 ft/lbs Case Capacity - TORQFLOW 14.4 quarts
Pump Pressure 170 PSI Engine Oil Filter 6735-51-5143
Converter Inlet 170 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Converter Outlet 70 PSI Transmission Oil Filter 3EA-15-11600
Fwd/Rev Pack T1 / T2 170 / 170 PSI Fuel Filter - Diesel 6734-71-6120
Lube Pressure - Maximum 142 PSI Air Filter - Inner & Outer 600-181-9450
Inching Spool Protrusion 2.16 in. (55MM) Hyd. Tank Breather Cap 3FD-66-11850
HYDRAULIC SPECS Radiator Cap 46A-909-1150
Tank Capacity 18 gallons Fan Belt 6732-61-6170
Total System Capacity 14.5 gallons Thermostat 6735-61-6471
Hyd. Relief Pressure 2,650 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX20 (-7) DX20 (-7)
PNEUMATIC PNEUMATIC
MODELS FD80-7 W/ S6D102E ENGINE MODELS FD80-7 W/ S6D102E ENGINE
Make & Model (6 cyl.) S6D102E-1 Diesel System Capacity 6.3 gallons
Oil Capacity w/ Filter 22 quarts System Pressure 14 PSI
Oil Type SAE 15W40
Oil Pressure @ Operating Temp. 65 PSI ELECTRICAL SYSTEM
RPM to Set Timing 625-675 RPM Cranking Voltage 19.5 VDC
Timing 14 degrees BTDC Charging Voltage 25.5-29.25 VDC
Idle RPM 700 + 25 RPM
No Load Governed RPM 2,300-2,400 RPM DIFFERENTIAL SPECS
Converter Stall RPM 2,085 RPM Oil Type SAE 90W
Compression @ 300 RPM 427 PSI Case Capacity 14.4 quarts
Valve Clearance Set Cold FUEL TANK SPECS
Intake 0.010 in. Tank Capacity 32 gallons
Exhaust 0.020 in. Recommended Fuel Diesel
TRANSMISSION SPECS
Case Capacity 12.8 quarts Engine Oil Filter 6735-51-5143
Pump Pressure 170 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Converter Inlet 170 PSI Transmission Oil Strainer 3EA-15-11600
Converter Outlet 70 PSI Fuel Filter - Diesel 6734-71-6120
Fwd/Rev Pack T1 / T2 170 / 170 PSI Air Filter - Inner & Outer 600-181-9450
Lube Pressure - Maximum 142 PSI Hyd. Tank Breather Cap 3FD-66-11850
Inching Spool Protrusion 2.16 in. (55 MM) Radiator Cap 46A-909-1150
HYDRAULIC SPECS Fan Belt 6732-81-3350
Tank Capacity 18 gallons Thermostat 6735-61-6471
Pump Type Gear Type
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX10 (-6) DX10 (-6)
PNEUMATIC PNEUMATIC
Spark Plug Gap 0.028-0.032 in. Cranking Voltage 9.5 VDC
RPM to Set Timing 600-650 RPM Charging Voltage 13.5-14.7 VDC
Timing - Gasoline 7 degrees BTDC DIFFERENTIAL SPECS
LPG 12 degrees BTDC Oil Type SAE 90W
Idle RPM 600-700 RPM Case Capacity 12.0 quarts
Hydraulic Bypass RPM 2,100 RPM Tank Capacity FG50-70 / 80 13.2 / 24 gallons
Steering Bypass RPM 2,200-2,250 RPM Recommended Octane 87
Intake and Exhaust 0.015 in. Spark Plug 22401-V1414
TRANSMISSION SPECS Electronic Ignition 22020-G5111
Transmission Fluid - Torqflow Dexron ATF Distributor Cap 22162-52H20
Case Capacity 13 quarts Rotor 22157-52H20
Pump Pressure 170 PSI Engine Oil Filter 15208-W1106
Converter Outlet 70 PSI Transmission Oil Strainer 307-15-12720
Fwd/Rev Pack 1st / 2nd Speed 170 / 170 PSI Fuel Filter - Gasoline 16404-K4046
Lube Pressure - Maximum 142 PSI Air Filter 3EC-01-11731
Inching Spool Protrusion 2.16 in. (55 MM) Hyd. Tank Breather Cap 300-62-31911
Tank Capacity 17.2 gallons Fan Belt 11720-K8410
Pump Type Gear Type Alternator Belt 11720-52H01-F1
Flow @ Governed RPM 38.5 GPM Governor Belt 11720-77702-TM
Flow @ Hydraulic Bypass 30.8 GPM Thermostat 21200-03J16
Power Brake Pressure FG50-70 / 80 140 / 285 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
DX10 (-6) DX10 (-6)
PNEUMATIC PNEUMATIC
MODELS FD50/70-6 W/ 6D95L ENGINE MODELS FD50/70-6 W/ 6D95L ENGINE
Make & Model (6 cyl.) 6D95L-1 Diesel System Capacity 4.2 gallons
Oil Type SAE 15W40
Timing 8 degrees BTDC Cranking Voltage 19.5 VDC
Head Bolt Torque 110 ft/lbs Case Capacity 12.0 quarts
Converter Outlet 70 PSI Transmission Oil Strainer 3EA-15-11600
Fwd/Rev Pack 1st / 2nd Speed 170 / 170 PSI Fuel Filter - Diesel 600-311-9651
Lube Pressure - Maximum 142 PSI Air Filter - Inner 600-181-9450
Inching Spool Protrusion 2.16 in. (55 MM) Outer 600-181-9460
HYDRAULIC SPECS Hyd. Tank Breather Cap 300-62-31911
Tank Capacity 19.8 gallons Radiator Cap 46A-909-1150
Pump Type Gear Type Fan Belt 04120-21755
Hyd. Relief Pressure 2,650 PSI Thermostat 600-421-6120
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

DX10 (-6) DX10 (-6)
PNEUMATIC PNEUMATIC
MODELS FD80-6 W/ 6D105 ENGINE MODELS FD80-6 W/ 6D105 ENGINE
Make & Model (6 cyl.) 6D105 Diesel System Capacity 6.3 gallons
Oil Type SAE 15W40
Timing 14 degrees BTDC Cranking Voltage 19.5 VDC
Head Bolt Torque 110 ft/lbs Case Capacity 14.4 quarts
Converter Outlet 70 PSI Transmission Oil Strainer 3EA-15-11600
Fwd/Rev Pack 1st / 2nd Speed 170 / 170 PSI Fuel Filter - Diesel 600-311-7451
Lube Pressure - Maximum 142 PSI Air Filter 3EE-02-21320
Inching Spool Protrusion 2.16 in. (55 MM) Hyd. Tank Breather Cap 300-62-31911
Tank Capacity 19.8 gallons Fan Belt 04121-21750
Pump Type Gear Type Thermostat 600-421-6210
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

EX50 EX50
MODELS FD100/115-8, FD135/150E/160E-8 MODELS FD100/115-8, FD135/150E/160E-8
W/ SAA6D107E-1 DIESEL ENGINE S/N 7001~ DIESEL ENGINE S/N 7001~
Make Komatsu System Capacity 3.4 gallons
Displacement 408 cu. inch Fan Belt Deflection Auto-tensioner
Compression @ 250 RPM 245-349 PSI System Pressure 7 PSI
Horsepower 128.7@2,200 BRAKE COOLING (WET DISC TYPE
Oil Capacity 5.4 gal. Cooling oil tank capacity 3.8 gallons
Oil Type SAE 15W40 Front axle capacity 2.8 gallons
Oil Pressure 14.5-42 PSI Piping capacity 1.6 gallons
Injection Order 1-5-3-6-2-4 Voltage 24 VDC
Timing Electronic Alternator Output 35 amps (60amp opt)
Idle RPM 700-750RPM Cranking Voltage 24-22VDC
No Load Governed RPM 2425 ±50 RPM Charging Voltage 28.22 VDC
Hydraulic Bypass RPM 2265 RPM Battery 12v (X2)
Steering Bypass RPM 2350 RPM DIFFERENTIAL SPECS
Torque Converter Stall RPM 2000 RPM Oil Type SAE 90W
Head Bolt Torque 66.4 ft/lbs Case Capacity - Torqflow 5.28 gallons
Valve Clearance Intake 0.25mm set cold FUEL TANK SPECS
Exhaust 0.51mm set cold Tank Capacity 69 gallons (FD100/115)
74 gallons (FD135-160)
TRANSMISSION SPECS
Fluid Type Dexron III Recommended Fuel - Diesel ASTM D975 No. 1
Capacity 9.8-10.6 gal QUIK REFERENCE PART NUMBERS
Pump Pressure @ 2,000 RPM 217 PSI Engine Oil Filter 6736-51-5142
Hydraulic Oil Filter 3EB-K6-02010
Transmission Oil Filter 30E-15-13340
Lube Pressure 87-105 PSI Transmission Sump Screen 30E-15-13340
Fuel Filter - Diesel 6754-79-6140
HYDRAULIC SPECS
Tank Capacity 45 gal. (FD100/115) Air Filter - Inner 3FE-02-45950
53 gal. (FD135-160) Air Filter - Outer 3FE-02-45910
Pump Type Gear Type Hyd. Tank Breather Cap 3FE-66-11381
Pump Flow Rate 90cc/rev Fan Belt 6732-61-3871
Relief Pressure 3132 PSI Thermostat 6754-61-6211
Attachment Relief Pressure 3100 PSI Gasket 6754-61-6230
Steer Relief Pressure 1850±35PSI (100/115) Radiator Cap 3ED-04-43280
2133±35PSI (135/160)
Fluid Type SAE10W (API CD)
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

EX (-7) EX (-7)
PNEUMATIC PNEUMATIC
MODELS FD100/115/135/150E/160E-7 MODELS FD100/115/135/150E/160E
Make & Model (6 cyl.) 6BG1T Diesel System Capacity 7.4 gallons
Horsepower 160 @ 2,200 RPM Fan Belt Deflection 0.3-0.4 in. @ 22 lbs
Oil Type SAE 15W40-CD
ELECTRICAL SYSTEM
Injection Timing 12 degrees BTDC Cranking Voltage 19.5 VDC
Compression @ 200 RPM 441 PSI (Min.) Oil Type SAE 90W
Valve Clearance Set Cold Lug Bolt Torque 400 ft/lbs
Intake and Exhaust 0.016 in.
FUEL TANK SPECS
TRANSMISSION SPECS Tank Capacity -FD100/115 68.7 gallons
Transmission Fluid - Torqflow Dexron ATF FD135-160 74 gallons
Case Capacity (Total System) 39-43 quarts Recommended Fuel Diesel
Fluid Change Only 29.6 quarts
Pump Pressure 284 PSI QUICK REFERENCE PART NUMBERS
Engine Oil Filter 1-13240-232-2
HYDRAULIC SPECS Hydraulic Oil Strainer 3EE-66-11161
Tank Capacity - FD100/115 39.6 gallons Transmission Oil Filter 3ED-66-11331L
FD135-160 47.6 gallons Transmission Oil Strainer 30E-15-13340
Pump Type Gear Type Fuel Filter - Diesel 2-90654-940-0
Hyd. Relief Pressure 3,118 PSI Air Filter 3FE-02-35550
Steer Relief Pressure 1,850 PSI Hyd. Tank Breather Cap 3FE-66-11380
Brake Relief Pressure 1,850 PSI Radiator Cap 3EE-04-21331
Fan Belt 1-13671-143-0
Thermostat 1-13770-070-0
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

EX (-6) EX (-6)
PNEUMATIC PNEUMATIC
MODELS FD100/115/135/150E/160E-6 MODELS FD100/115/135/150E/160E
Make & Model (6 cyl.) ISUZU 6BG1-T System Capacity 7.4 gallons
Oil Type SAE 15W40-CD
ELECTRICAL SYSTEM
Injection Timing 6-8 degrees BTDC Cranking Voltage 19.5 VDC
Compression @ 200 RPM 362.6 PSI (Min.) Oil Type SAE 90W
Intake and Exhaust 0.016 in. FUEL TANK SPECS
Tank Capacity -FD100/115 68.7 gallons
TRANSMISSION SPECS FD135-160 74 gallons
Transmission Fluid - Torqflow Dexron ATF Recommended Fuel Diesel
Case Capacity (Total System) 39-43 quarts
Fluid Change Only 29.6 quarts QUICK REFERENCE PART NUMBERS
Pump Pressure 170 PSI Engine Oil Filter 1-13240-168-1
Converter Inlet 174-217 PSI Bypass Filter 1-13240-161-2
Converter Outlet 87-108.7 PSI Spin-On Hydraulic Oil Filter 3ED-66-11331L
Fwd/Rev Pack 1st / 2nd Speed 170 / 170 PSI Hydraulic Oil Strainer 3EE-66-11161
Lube Pressure - Maximum 142 PSI Transmission Oil Filter 3ED-66-11331L
Transmission Oil Strainer 30E-15-13340
HYDRAULIC SPECS Fuel Filter - Diesel 1-13240-068-0
Tank Capacity - FD100/115 39.6 gallons Air Filter - Inner 3EF-02-46540
FD135-160 47.6 gallons Outer 3EF-02-46530
Pump Type Gear Type Hyd. Tank Breather Cap 3FE-66-11380
Hyd. Relief Pressure 3,133 PSI Radiator Cap 3EE-04-21331
Fan Belt 1-13671-404-0
NOTE: Some EX-6 lift trucks came equipped with Thermostat 1-13770-070-0
the optional PERKINS 1006 Diesel engine.
Contact your dealer/distributor for information
on these engines.
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
ABX (-7) ABX (-7)
CUSHION CUSHION
MODELS FB15S/18S(SH)-7 W/ EV100LXT MODELS FB15S/18S(SH)-7 W/ EV100LXT
CONTROL CARD / HANDSET SPECS CURRENT DRAWS - 36 / 48 VOLT
Fault Code 1 --- 1A Free Wheeling 80 / 90 Amps
Creep Speed 2 160 Pump Motor (Neutral) 110 / 130 Amps
C/A & 1A Time 3 9 Pump Motor (Bypass) 350 / 325 Amps
Current Limit 4 120 Power Steer (Neutral) 6 / 7 Amps
Plugging 5 200 Power Steer (Bypass) 32 / 30 Amps
1A Drop Out 6 232 Current Limit (Battery) 170 / 150 Amps
F. W. Pickup (Option) 7 90 NOTE: Take Current Draw with warm oil.
F. W. Drop Out (Opt) 8 120 QUICK REFERENCE PART NUMBERS
ReGen Current Limit 9 240 F/R Contact Tip Kit K-154FR124XN
ReGen Start 10 30 1A / Field Wkng. Contact Tip Kit K-150AH124XN
Int. Res. Comp 14 21 Pump / ReGen Contact Tip Kit K-300AH124XN
Battery Volts 15 200 Power Steer Contact Tip Kit K-100AH124XN
Pedal Plug 16 200 Fuse #1 - 500 Amp ANN-500
Card Type 17 43 Fuse #2 - 400 Amp ANN-400
Steer Pump Delay 18 132 Fuse #3 - 15 Amp ABC-15
Fuse #4 - 80 Amp ANN-80
CONTACTOR SPECS Drive Motor Brush (4 each) 3BB-17-A3241
Pump Amperage 300 Amps Pump Motor Brush (4 each) ADA89-012A
Coil Resistance 33.3 ohms Steer Motor Brush (4 each) 3BB-19-24570
Rated Voltage 36 / 48 V Sump Breather 3EB-66-19120
F/R Amperage 300 Amps Hydraulic Sump Filter 3EB-66-11711
Coil Resistance 12.5 ohms EV100 Logic Card GIC3645LXCD1TT
Rated Voltage 24 V #1 SCR - Kit G44A727011-G02
1A Field Weakening Amperage 150 Amps #2 SCR G44A717068-001
Coil Resistance 12.5 ohms #5 SCR G44A717067001
Rated Voltage 24 V #3 & #4 RECS G259A9208PXCR
Power Steer Amperage 100 Amps #7 REC G259A9208PXC
Coil Resistance 12.5 ohms PA / PB Time Delay IC3645CPM1TDK5
Rated Voltage 24 V PA / PB Driver IC3645CPM1RDA2
Accelerator (Magnetic) 3BA-47-A4510
HYDRAULIC SPECS Accelerator Pot G328A1528ABP1
Tank Capacity 6.6 gallons Seat Switch 3BB-55-37310
Relief Pressure 2,500 PSI F / R Switches FBN38F40545-1
Steer Relief Pressure 1,065 PSI Key Switch 3BA-55-13251
Service Brake Switch 3BB-55-37320
Parking Brake Switch 3BA-55-33630
Hydraulic Valve Switch 3BB-61-38220
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
ABX (-6) ABX (-6)
CUSHION CUSHION
MODELS FB15S/18S(SH)-6 W/ EV100LXT MODELS FB15S/18S(SH)-6 W/ EV100LXT
Fault Code 1 --- 1A Free Wheeling 80 / 90 Amps
Creep Speed 2 160 Pump Motor (Neutral) 110 / 130 Amps
C/A & 1A Time 3 9 Pump Motor (Bypass) 350 / 325 Amps
F. W. Pickup (Option) 7 90 NOTE: Take Current Draw with warm oil.
F. W. Drop Out (Opt) 8 120 QUICK REFERENCE PART NUMBERS
ReGen Current Limit 9 240 F/R Contact Tip Kit K-154FR124XN
ReGen Start 10 30 1A / Field Wkng. Contact Tip Kit K-150AH124XN
Int. Res. Comp 14 21 Pump / ReGen Contact Tip Kit K-300AH124XN
Pedal Plug 16 200 Fuse #1 - 500 Amp ANN-500
Card Type 17 43 Fuse #2 - 400 Amp ANN-400
Steer Pump Delay 18 132 Fuse #3 - 15 Amp ABC-15
Fuse #4 - 80 Amp ANN-80
Pump Amperage 300 Amps Pump Motor Brush (4 each) ADA89-012A
F/R Amperage 300 Amps Hydraulic Sump Filter 3EB-66-11711
Rated Voltage 24 V #1 SCR - Kit G44A727011-G02
1A Field Weakening Amperage 150 Amps #2 SCR G44A717068-001
Coil Resistance 12.5 ohms #5 SCR G44A717067001
Rated Voltage 24 V #3 & #4 RECS G259A9208PXCR
Power Steer Amperage 100 Amps #7 REC G259A9208PXC
Accelerator (Magnetic) 3BA-47-A4510
Relief Pressure 2,500 PSI F / R Switches FBN38F40545-1
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
ABX (-6) ABX (-6)
CUSHION CUSHION
MODELS FB15S/18SHH-6 W/ SCR HYD. MODELS FB15S/18SHH-6 W/ SCR HYD.
(SUPPLEMENT) (SUPPLEMENT)
HYDRAULIC PUMP
CONTROL CARD / HANDSET SPECS BLANK PAGE
Fault Code 1
Int. Res. Comp. Start 2 21
C/A 3 10
Current Limit 4 200
Speed Limit #1 (Aux.) 11 150
Speed Limit #2 (Tilt) 12 90
Speed Limit #3 (Lift A) 13 180
Speed Limit #4 (Lift B) 14 180
Battery Volts 15 200
Int. Res. Compensation 16 20
Card Type 17 58
QUICK REFERENCE PART NUMBERS
EV100 Logic Card GIC3645LXCD1PX

#1 SCR - Kit G44A727011-G01
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

BBX50 (-6) BBX50 (-6)
CUSHION CUSHION
MODELS FB20/25/30/32SH(G)-6 MODELS FB20/25/30/32SH(G)-6
MOTOR SPECS - 36V / 48V AC DRIVE CONTROL SYSTEM
Drive Motor (60 minute rating) 6.4 HP / 4.8 kW Traction Max Speed Unloaded FB20 9.3 MPH
FB20SH-6 10.1 / 13.4 kW Traction Max Speed Unloaded FB25 9.0 MPH
FB25SHG-6 10.1 / 13.4 kW Traction Max Speed Unloaded FB30 8.7 MPH
FB30SH-6 10.1 / 13.4 kW Traction Max Speed Unloaded FB32 8.0 MPH
FB32SH-6 10.1 / 13.4 kW Max Draw Bar 3,375 lbs
Pump Motor (5 minute rating) SEE BELOW
FB20SH-6 10.9 / 14.6 kW QUICK REFERENCE PART NUMBERS
FB25SHG-6 10.9 / 14.6 kW Traction Motor (ES) STD 3BB-17-57110
FB30SH-6 10.9 / 14.6 kW Traction Mtr. w/ Brake Shaft (ES) STD 3BB-17-57310
FB32SH-6 10.9 / 14.6 kW Pump Motor (ES) 3BB-18-57310
BATTERY - Ah / 6 hr Pump Motor (EE) 3BB-18-57410
Battery Capacity (min)(36V) FB20/25 935 Ah / Back-up Alarm Assy 3EA-56-F2210
Battery Cap. (max)(36V) FB20/25 1,210 Ah / Controller, Meidensha (ES) 3BB-47-57110
Battery Cap. (min)(48V) FB20/25 600 Ah / Controller, Meidensha(EE) 3BB-47-57210
Battery Cap. (max)(48V) FB20/25 880 Ah / Main Contactor Assy 30B-47-11340
Battery Cap. (min)(36V) FB20/25SHG 1,050 Ah / Steering Column Sensor Assy 3BB-34-57140
Battery Cap. (max)(36V) FB20/25SHG 1,650 Ah / Current Sensor 30B-47-11450
Battery Cap. (min)(48V) FB20/25SHG 750 Ah / Hydraulic Tank Breather 3BB-66-57540
Battery Cap. (max)(48V) FB20/25SHG 1,210 Ah / Hydraulic Tank Filter Assy 3EB-66-A2320
Battery Cap. (min)(36V) FB30SH 1,050 Ah / Power Source Board 30B-47-11870
Battery Cap. (max)(36V) FB30SH 1,650 Ah / Accelerator Pedal Assy 3BA-37-69111
Battery Cap. (min)(48V) FB30SH 750 Ah / Seat Switch (Operator Presence) 3EB-50-A6330
Battery Cap. (max)(48V) FB30SH 1,210 Ah / Seat (STD) 3EB-50-A6310
Battery Cap. (min)(36V) FB32SH 1,190 Ah / F/R Controller Assy 3EB-56-4322X
Battery Cap. (max)(36V) FB32SH 1,650 Ah / Key 3BA-55-13271
Battery Cap. (min)(48V) FB32SH 935 Ah / Meter Panel Assy (Sealed Unit) 3BB-56-57111
Battery Cap. (max)(48V) FB32SH 1,210 Ah / Horn 3BA-56-A5410
HYDRAULIC / DIFFERENTIAL SPECS Key Switch 3BA-55-13251
Hyd. System Capacity (FB20/25) 7.1 gallons Service / Parking Brake Switches 3BA-39-69110
Hyd. System Capacity (FB30/32) 10.3 gallons FET Chopper 30B-47-11440
Hydraulic Fluid Type ISO # 32 Main Power Fuse - 500 Amp 30B-47-11320
Hydraulic Relief Pressure 2,700 PSI Control Circuit Fuse - 10 Amp 3BC-55-15510
Transfer Case / Diff. Oil 80 / 90 WT Control Circuit Fuse # 3 - 0.25 Amp 3BB-55-A6140
WHEELS
Lug Nut Torque 217-362 ft/lbs
Brake Fluid DOT # 3
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BBX (-5) BBX (-5)
CUSHION CUSHION
MODELS FB20/25/30S(H)-5 W/ EV100LXT MODELS FB20/25/30S(H)-5 W/ EV100LXT
CONTACTOR SPECS QUICK REFERENCE PART NUMBERS

Pump A/B Amperage 300 Amps F/R Contact Tip Kit HT-1031
Coil Resistance 33.3 ohms 1A / Pump / ReGen Contact Tip Kit K-300AH124XN
Rated Voltage 36 / 48 V Field Weakening Contact Tip Kit (SH) K-150AH124XN
FWD & Reverse Amperage 300 Amps Power Steer Contact Tip Kit K-100AH124XN
Coil Resistance 12.5 ohms Fuse # 1 - 500 Amp ANN-500
Rated Voltage 24 V Fuse # 2 - 500 Amp ANN-500
1A / ReGen Amperage 300 Amps Fuse # 3 - 15 Amp ABC-15
Coil Resistance 12.5 ohms Fuse # 4 - 80 Amp ANN-80
Rated Voltage 24 V 11” Drive Motor Brush (4 each) 3BB-17-A3241
Power Steer / FW 150 Amps 9” Drive Motor Brush (4 each) RP1340BRCK310
Coil Resistance 12.5 ohms 8” Pump Motor Brush (8 each) RP1330BRBD310
Rated Voltage 24 V 9” Pump Motor Brush (4 each) 3BB-18-A3241
Steer Motor Brush (1 each) 3BB-19-24570
HYDRAULIC SPECS Sump Breather 3EB-66-19120
Tank Capacity 8.2 gallons Hydraulic Sump Filter 3EB-66-11711
Relief Pressure 2,550 PSI EV100 Logic Card GIC3645LXCD1TT
Steer Relief Pressure 1,250 PSI # 1 SCR - Kit G44A727011-G02
# 2 SCR G44A717068-001
CURRENT DRAWS - 36 / 48 VOLT # 5 SCR G44A717067001
FWD/REV Free Wheeling 85 / 95 Amps # 3 & # 4 RECS G259A9208PXCR
Pump Motor (Neutral / Hi-Speed) 210 / 230 Amps # 7 REC G259A9208PXC
Pump Motor (Bypass / Hi-Speed) 475 / 450 Amps PA / PM Time Delay IC3645CPM1TDK5
Power Steer (Neutral) 6 / 8 Amps PA / PB Driver IC3645CPM1RDA2
Power Steer (Bypass) 39 / 36 Amps Accelerator (Magnetic) 3BA-47-A4510
Current Limit - Battery 240 / 200 Amps Accelerator Pot G328A1528ABP1
Seat Switch 3BB-55-37310
NOTE: Current Draw to be taken with warm oil. F / R Switches FBN38F40545-1
Key Switch 3BA-55-13251
Parking Brake Switch 3BB-55-33630
NOTE: See Pages 3 & 4 for SCR Control

Card Settings
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

BBX (-5) BBX (-5)
CUSHION CUSHION
MODELS FB20/25/30S-5 W/ EV100ZX MODELS FB20/25/30SH-5 W/ EV100ZX
SCR CONTROL CARD SETTINGS
SCR CONTROL CARD SETTINGS “SH” TRUCK ONLY
“S” TRUCK ONLY
Controller (SH) 3BB-47-A5210 -
Controller (S) 3BB-47-A5110 - 116C6993G5
116C6993G6 Card IC3645LXCD1ZZ
Card IC3645LXCD1ZZ
FUNCTION SET VALUE
FUNCTION SET VALUE 1 Fault Code
1 Fault Code 2 50
2 50 3 9
3 10 4 5
4 5 5 128
5 111 6 232
6 110 7 80
7 0 8 87
8 0 9 255
9 30 10 30
10 30 11 0
11 0 12 0
12 0 13 0
13 0 14 21
14 21 15 Battery Volatge
15 Battery Volatge 16 200
16 200 17 47
17 47 18 132
18 132 19 99
19 99 20 99
20 99 21 0
21 0 29 0
29 0 30 0
30 0
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

BBX (-4) BBX (-4)
CUSHION CUSHION
MODELS FB20/25/30SH-4 W/ EV100LXT MODELS FB20/25/30SH-4 W/ EV100LXT
Fault Code 1 --- F/W Free Wheeling 85 / 95 Amps
Creep Speed 2 80 Pump Motor (Neutral / Hi-Speed) 210 / 230 Amps
C/A & 1A Time 3 9 Pump Motor (Bypass / Hi-Speed) 475 / 450 Amps
F. W. Pick-up 7 80 NOTE: Current Draw to be taken with warm oil.
F. W. Drop Out 8 87 QUICK REFERENCE PART NUMBERS
ReGen Current Limit 9 255 F/R Contact Tip Kit HT-1031
ReGen Start 10 30 1A / Pump / ReGen Contact Tip Kit K-300AH124XN
Int. Res. Comp 14 21 Field Weakening Contact Tip Kit K-150AH124XN
Pedal Plug 16 200 Fuse # 1 - 500 Amp ANN-500
Card Type 17 47 Fuse # 2 - 500 Amp ANN-500
Steer Pump Delay 18 133 Fuse # 3 - 15 Amp ABC-15
Fuse # 4 - 80 Amp ANN-80
Pump A/B Amperage 300 Amps Pump Motor Brush (4 each) 3BB-18-A3241
FWD & REV Amperage 300 Amps Hydraulic Sump Filter 3EB-66-11711
Rated Voltage 24 V # 1 SCR - KIT G44A727011-G02
1A / ReGen Amperage 300 Amps # 2 SCR G44A717068-001
Coil Resistance 12.5 ohms # 5 SCR G44A717067001
Rated Voltage 24 V # 3 & # 4 RECS G259A9208PXCR
Power Steer / FW Amperage 150 Amps # 7 REC G259A9208PXC
Accelerator 3BA-47-A4510
Relief Pressure 2,550 PSI F/R Switches FBN38F40545-1
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
BBX (-4) BBX (-4)
CUSHION CUSHION
MODELS FB20/25/30SHH-4 W/ SCR HYD. MODELS FB20/25/30SHH-4 W/ SCR HYD.
(SUPPLEMENT) (SUPPLEMENT)
HYDRAULIC PUMP
CONTROL CARD / HANDSET SPECS
BLANK PAGE
Fault Code 1 ---
Int. Res. Comp. Start 2 21
C/A 3 10
Current Limit 4 200
Speed Limit #1 (Aux.) 11 150
Speed Limit #2 (Tilt) 12 90
Speed Limit #3 (Lift A) 13 180
Speed Limit #4 (Lift B) 14 180
Battery Volts 15 200
Int. Res. Compensation 16 20
Card Type 17 58
QUICK REFERENCE PART NUMBERS
EV100 Logic Card GIC3645LXCD1PX

#1 SCR - Kit G44A727011-G01
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

AMX/BMX (-3) AMX/BMX (-3)
CUSHION CUSHION
MODELS FB15M/18M/18MG/20M-3 MODELS FB15M/18M/18MG/20M-3
AC DRIVE CONTROL SYSTEM
MOTOR SPECS - 36V / 48V
Drive Motor (60 minute rating) 6.4 HP / 4.8 kW FACTORY PARAMETER SETTINGS
P/S Motor (60 minute rating) SEE BELOW Traction Neutral Brake 5 / Range = 0-40
15M/18M/18MG/20M - 36V 0.46 HP / 0.34 kW Traction Plug Brake 30 / Range = 10-40
15M/18M/18MG/20M - 48V 0.60 HP / 0.47 kW Traction Pedal Brake 20 / Range = 10-40
Pump Motor 5 minute rating SEE BELOW Traction Max Speed 3,550 / 1,150-3,550 RPM
15M/18M/18MG/20M - 36V 10.6 HP / 7.9 kW Traction Max Acceleration 23 / Range = 7-23
15M/18M/18MG/20M - 48V 13.1 HP / 9.8 kW
Traction Motor - Amperage 250 Amps QUICK REFERENCE PART NUMBERS
Coil Resistance 32 ohms TST Software Kit TST-KIT
Pump Mtr. Brush (Min. length) 0.62 in. Traction Controller ACS 3BA-47-34620
P/S Mtr. Brush (Min. length) 0.47 in. Master Controller 3BA-47-34630
Back-up Alarm 3EA-56-F2210
TRANSMISSION SPECS Steering Pot 3BA-34-34150
Transfer Case Capacity 0.634 gallons ea. Pump Motor Brush ADA89-012A
Fluid Type SAE 80 / 80W Hydraulic Tank Breather 3EA-66-12810
Wheel Lug Torque Front/Rear 116 / 181 ft/lbs Hydraulic Tank Strainer 3EB-66-43630
Accelerator Pedal 3BA-37-31350
HYDRAULIC SPECS Accelerator Pot 3BA-48-41110
Hydraulic Tank Capacity 4.8 gallons Seat Switch 3BB-50-A5620
Fluid Type ISO # 32 F / R Controller 3BA-48-33310
Hydraulic Relief Pressure (15M/18M) 2,420 PSI Key Switch 3BA-55-13251
Hydraulic Relief Pressure (18MG/20M)2,630 PSI Horn Switch FBV1-52A5
Brake Switch 3BB-55-15310
CURRENT DRAWS - 36 / 48 VOLT Parking Brake Switch 3BA-55-33630
Drive Motor Stall Current 285 Amps Hydraulic Valve Switch 3BA-61-35310
Battery Motor Current 165 Amps (36V) Hydraulic Contactor Kit K-300AH124XN
120 Amps (48V) Traction Fuse - 325 Amp 3BA-55-34641
Pump Motor Neutral 110 / 130 Amps Hydraulic Fuse # 2 - 500 Amp ALS-500
Pump Motor Bypass 325 / 350 Amps Fuse # 3 - 15 Amp ABC-15
Power Steering Neutral 6 / 7 Amps P/S Fuse # 4 - 90 Amp 3BA-96-A3530
Power Steering Bypass 32 / 30 Amps Fuse # 5 - 10 Amp ABC-10
Pump Time Delay 3BB-47-25290
NOTE: Current Draws to be taken with warm oil. Pump Driver 3BB-47-25280
NOTE: See pages 3 & 4 for Std. Card Settings

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
AMX/BMX (-3) AMX/BMX (-3)
CUSHION CUSHION
MODELS FB15M/18M/18MG/20M-3 MODELS FB15M/18M/18MG/20M-3
DIAGNOSTIC ERROR CODES DIAGNOSTIC ERROR CODES (Con’t)
Switch Start-up Error 1 Right ACS Temp Warning 31

Direction Switch 2 Right Motor High Temp Warning 32
Acc Pot 3 Right Heat Sink Temp 33
Steer Pot 4 Right Motor Temp Sensor 34
Battery Under Voltage 5 Right Speed Feedback Sensor 35
Battery Over Voltage 6 Not Used 36 & 37
Communication 7 Right ACS Short Circuit 41
Pump Motor Brush Wear 8 Right ACS Over Temp 42
Pump Motor Thermal 9 Right Motor Over Temp 43
Not Used 10 Right ACS Current Sensor 44
Left ACS Temp Warning 11 Right Charging Time Out 45
Left Motor High Temp 12 Right CAN Open 46
Left Heat Sink Temp 13 Right ACS Low Voltage Trip 47
Motor Temp Sensor 14 Right ACS High Voltage Trip 48
Left Speed Feedback Sensor 15 Other Error 49
Left ACS Short Circuit 21
Left ACS Over Temp 22
Charging Time Out 25
Left CAN Open Time Out 26
Left ACS Low Voltage Trip 27
Left ACS High Voltage Trip 28
Other Error 29
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

FR18S/23S/ FR18S/23S/
15DR-2A 15DR-2A
MODELS FR18S/23S/15DR-2A MODELS FR18S/23S/15DR-2A
CURRENT CONSUMPTION Steering Knob (Spinner) OP03000255
FR18S FR23S FR15DR Knob Retaining Nut OP03000253
Driving w/out Load 24V-14A 36V-150A 36V-150A Spinner Knob Cap OP03000252
36V-140A Brake Shoe (2 each) 202190
Driving w/ rated Load 24V-160A 36V-170A 36V-170A Drive Tire (13.5x5.5x8 Rubber) 305623-000
36V-165A Stabilizing Wheel 305620-000
Lifting w/out Rated Load 24V,36V-240A 36V-320A 36V-320A Load Wheel (4x3 in.)(2 each) 42136-00
Lifting w/ Rated Load 24V,36V-415A 36V-570A 36V-570A Load Wheel (5x4 in.)(2 each) 42125-00
Minimum Brush Length 0.8 in. 0.8 in. 0.8 in.
Load Wheel (5x3 in.)(2 each) 42135-00
HYDRAULIC SPECS Load Wheel (10.5x3.5 in.)(2 ea) 306895-000
Relief Press
@ Rated Load 2,450 PSI 2,450 PSI 2,450 PSI Horn - 24V 23309-01
Tank Capacity 5 gallon 5 gallon 5 gallon Horn - 36V 23309-02
Fluid Type ISO # 32 ISO # 32 ISO # 32 Speed Cut-back Limit Switch
Fluid Type (Cold Strg) ATF ATF ATF
Mechanical Sw. (Old Style) OP03000337
TRANSMISSION SPECS Sensor Style (New Style) 307221-000
Fluid Type (23+ deg F) 80W90
Micro Switch (Lights/Fan) 305659-000
Fluid Type (<23 deg F) ATF
Key Switch Assy 305779-000
Tank Capacity 1 gallon
Keys (Set of 2) 307982-000
QUICK REFERENCE PART NUMBERS Actuator, Emergency Stop OP03000325
Drive Motor Brush Set 307390-000
Switch, Emergency Stop OP03000326
Drive Motor Spring Set 307391-000
Fuse - 0.25 Amp Control 25275-11
Pump Motor Brush Set (FR18S) 307543-000
Fuse - 15 Amp Control
Pump Motor Spring Set (FR18S) 307544-000
Through S/N 27135-000 37B-1EJ-2020
Pump Mtr Brush Set (23S/15DR)(8 ea) 306270-000
Fuse - 30 Amp Steering
Pump Mtr Spring Set (23S/15DR)(8 ea) OP03000131
Through S/N 27135-000 161640-300
Static Strap(Frame-to-floor) OP03000315
Fuse - 10 Amp Control
Switch, Horn Button 305861-000
S/N 27135-001 and up 25275-12
Lift Bypass Contactor Tip Kit 306718-000
Fuse - 30 Amp Steering
Bat Cut Out/Plug Cont. Kit (24V) 307756-000
S/N 27135-001 and up 25275-13
Bat Cut Out/Plug Cont. Kit (36V) 306718-000
Drive Fuse - 250 Amp 305656-000
Bat Cut Out/Plug Cont. Kit
Pump Motor Fuse - 425 Amp
(36V) w/ Bridge 307755-000
FR18-24V 305656-002
FWD/REV Cont. Tip Set (2 ea) 306719-000
Pump Motor Fuse - 355 Amp
Potentiometer 305778-000RA
FR18-36V 305656-001
Thumb Knob - Accelerator 306940-000
Fuse - 500 Amp 305656-004
Hydraulic Tank Breather 307034-000
Sensor - 180 degrees 307748-000
Hydraulic Tank Filter (FR18S) 307382-000
Switch, Right Foot & Brake 20323-00
Hydraulic Tank Filter (FR23S/15DR) 307863-000
Reach & Carriage Sensor 307221-000
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008
FR18S/23S/ FR18S/23S/
15DR-2A 15DR-2A
MODELS FR18S/23S/15DR-2A MODELS FR18S/23S/15DR-2A
WARNING CODES WITHOUT REGISTERING WARNING CODES WITH REGISTERING (Con’t)
ERROR CODE DESCRIPTION 100 Pump Temp Pump Chopper Over/Under Temp
10 Pump Chopper Limit 101 Pump Curr
11 Steer Chopper Limit Steer Chopper Current Limit 102 Drive Chopper Drive Chopper Internal Error
12 Wheel Indicator Error 110 P Brake Pot Ref Pedal/Park Brake Pot Supply Voltage
13 Height Indicator Error Height Counter Error 111 P Brake Pot Pedal/Park Brake Pot Adj / Failure
16 Pump Brush Error Worn Pump Motor Brush 112 P Brake Sw Pedal/Park Brake Sw Adj / Failure
17 Drive Brush Error Worn Drive Motor Brush 113 P Brake Out Shorted/Open Park Brake Output
18 Nov Ram Error 115 Spd Sens Drive Mtr Speed Sensor Failure
19 Default Par 116 Dir Sens Drive Mtr Direction Sensor Failure
20 Pump Voltage Error 117 Rev Signal Drive Chopper Reversing Sig Fail
21 Lift Pot Z Error Lift Pot Not Centered w/ 120 Steer Data Control Module Internal Error
Key On 121 Steer Chopper Steer Chopper Error
22 Tilt Pot Z Error Tilt Pot Not Centered w/ 122 Steer Temp Steer Chopper Over Temperature
Key On 123 Steer Volt
23 Reach Pot Z Error Reach Pot Not Centered 124 Steer Curr
w/ Key On 125 Steer Tech Steer Tach Mtr Error (Too Quick
24 Sideshifter Pot Error Sideshifter Pot Not Centered Steering Wheel Movement)
w/ Key On 126 Steer Conn Open S/Mtr Output Motor or
27 Bat Measure Error Low Battery Voltage Connection Failure
28 Motor Overtemp Drive Motor Overtemp 127 Steer Comm Control Module Internal Error
130 Slave Comm Control Module Internal Error
WARNING CODES WITH REGISTERING 131 Sec Rel Error 1 Security Relay Error 1 (Inside Card -
Normally Low Charge)
132 Steer Pwr Steer Chopper Supply Voltage
52 O Lift Error Shorted/Open Lift Vlv Output Under Voltage
53 O Tilt Error Shorted/Open Tilt Vlv Output 133 Sec Rel Security Relay Error 2
54 O Dir A Error Shorted/Open Dir A Vlv Output 140 Check Sum Control Module Internal Error
55 O Dir B Error Shorted/Open Dir B Vlv Output
56 O Sideshifter Shorted/Open S/Shifter Vlv O/P
57 O Spare In Error Unused Output / Input
58 O Spare Out Error Unused Output
59 O Reach In Error Shorted/Open Reach In Vlv O/P
60 O Reach Out Error Shorted/Open Reach Out Vlv O/P
61 O Lower Prop Error Shorted/Open Lower Prop Vlv
63 O FWD Contactor Error Shorted/Open FWD Contactor
64 O Backward Cont. Error Shorted/Open B/W Contactor
90 Lift Pot Error Shorted/Open Lift Pot Input
91 Lift Pot Error Shorted/Open Lift Pot Input
92 Reach Pot Error Shorted/Open Reach Pot Input
93 Sideshifter Shorted/Open S/Shifter Pot I/P
95 Pot Ref Error Potentiometer Supply Voltage
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

MPF15-2A MPF15-2A
24V - 300AMP 24V - 300AMP
MODELS MPF15-2A MODELS MPF15-2A
CONTROLLER PARAMETER SETTINGS (TPA) QUICK REFERENCE PART NUMBERS
PRIME CONTROL SYSTEM II Drive Fuse - 350 Amp OP03000397
Accel. Rate 0.5sec Hydraulic Fuse - 500 Amp OP03000399
(0.1-3.0sec) Control Fuse - 40 Amp OP03000398
Maximum Speed 100 (0 - 100) Direction Switch OP03000329
(SETTINGS CHECKED WITH PMC HANDSET) Hydraulic Filter OP03000459
Hydraulic Breather OP03000422
FUSES Contactor OP03000411
Drive Motor Circuit 350 Amp Pump Contact Kit OP03000408
Pump Motor Circuit 500 Amp Hydraulic Pump Contactor OP03000407
Control Circuit 40 Amp Drive Control - 24V Curtis OP03000400
Minimum Brush Length 0.62 in. Drive Motor Brush OP03000147
Lift Motor Brush OP03000132
CURRENT READINGS (300 IN. MAST) Brush Spring OP03000131
Driving - No Load 108 Amps Poly Load Wheel OP03000213
Driving w/ Rated Load 114 Amps Load Wheel Bearing OP03000212
Lifting w/o Load * 74 Amps Steering Encoder OP03000263
Lifting w/o Load ** 92 Amps Horn OP03000307
Lifting w/ Rated Load * 126 Amps Hour-Meter OP03000322
Lifting w/ Rated Load ** 145 Amps Strobe Light OP03000666
* FREELIFT - HI-SPEED 3-STAGE Bulb OP03000667
** STAGING - HI-SPEED 3-STAGE
Key Switch OP03000323
Key, Set OP03000324
HYDRAULIC SPECS
Tank Capacity 4 gallons Mast Bearing OP03000539
Fluid Type ISO # 32 Platform Bearing OP03000572
Relief Pressure 2,600 PSI Steer Power Card OP03000304
Flow 14cc per Rev Traction Manager Card OP03000295
Platform Card OP03000308
Drive Tire OP03000205
TRANSMISSION SPECS
Fluid Type (Above 40 degrees F) 75W-90 Medium Safety Belt OP03000627
Fluid Capacity 1.5 gallons Travel Alarm OP03000671
Dash Panel OP03000321
Control Handle Assy OP03000085
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

MPF15-2A MPF15-2A
24V - 300AMP 24V - 300AMP
MODELS MPF15-2A MODELS MPF15-2A
ERROR CODES ERROR CODES (Con’t)
FLASHES DESCRIPTION 4-1 145 Amps

4-2 Primary Contactor Closed (When Open)
1-2 Side Gates Up 4-3 PC Open (When Closed)
1-3 Pump Contactor Closed (When Open) 4-4 PC Feed Back Line
1-4 Pump Contactor Open (When Closed) 4-5 Slack Chain Switch
1-5 Mast Switch Disagree 4-6 Communication Error
1-6 Travel Cutout Switch 240 in. 4-8 Battery Overvoltage
1-7 Lift Reading Out of Range 4-8 Battery Undervoltage
1-8 Lift / Lower Out of Range 5-1 Carriage Manager + 12V Out of Range
2-1 Throttle Out of Range 5-2 Tractor Manager Cop Not On
2-2 Traction Power Amp 5-3 Tractor Manager + 12V Out of Range
2-3 Throttle Neutral Position 5-4 Configuration Error
2-4 TPA Not Okay 5-5 CM Auto Program Failed
2-7 EPO Switch Energized 5-6 Tractor Manager Incorrect Node
3-1 Steer Encoder 5-8 Configuration Failed
3-2 Steering Switch 5-9 Illegal Configuration
3-3 Steering Stuck Center 7-2 Software Error
3-4 114 Amps 7-7 Software Error
3-5 74 Amps 9-2 Option Switch Malfunction
3-6 92 Amps
3-7 126 Amps
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

MWL/MWE MWL/MWE
25/31/36-1A 25/31/36-1A
MODELS MWL/MWE25/31/36-1A MODELS MWL/MWE25/31/36-1A
24V - 300/400 AMP 24V - 300/400 AMP
CONTROLLER PARAMETER SETTINGS (TPA) QUICK REFERENCE PART NUMBERS

Accel Rate 0.5sec (0.1-3.0sec) Line Contactor - 24V 304297-001
Maximum Speed 66 (0-100) Gray Connector, Battery 49854-01
Neutral Brake 0 (0-100) Horn - 24V 23309-01
Brake Current Limit 300 Amp (50-400A) Key Switch 302016-000
EMR Current Limit 300 Amp (50-300A) Key, Set 302092-000
Brake & Limit Switch 20208-00
CURRENT DRAWS Disconnect Switch OP03001092
Driving w/ Load (MWL) 30 Amp Hour Meter OP03000322
Lifting Load (MWL) 115 Amp F & R Contactor Assy - 24V 27692-00
Driving w/ Load (MWE) 30 Amp Controller - 300 Amp 312052-000
Lifting Load (MWE) 115 Amp Controller - 400 Amp (All) 306777-005
Breaker - 80 Amp 301890-002
POTENTIOMETER SETTINGS Breaker - 150 Amp 308570-000
Static 5,500 + 100 ohms Breaker - 105 Amp 308570-001
Full Speed Below 50 ohms Load Wheel 27626-02
Load Wheel Bearing 11030-05
CURRENT READINGS Brake Shoe 202190
Driving No Load (12V) 75 Amps Reverser Switch Assy 305990-000
Driving No Load (24V) 30 Amps Drive Motor Brush 306644-000
Lifting w/ Rated Load (12V) 200 Amps Accelerator Pot & Wires Kit OP03001100
Lifting w/ Rated Load (24V) 115 Amps Caster Wheel 27808-00
Handle Spring 301765-000
HYDRAULIC SPECS Axle - Load Wheel 304874-000
Tank Capacity Approx. 1 quart Drive Tire - Rubber (Smooth) 20071-01
Fluid Type ISO # 32 Drive Tire - Crowned Urethane OP03000952
Flow 0.8 cc per Rev
TRANSMISSION SPECS
Fluid Type (> 23 degrees F) SAE80
Fluid Type (< 23 degrees F) ATF
Tank Capacity 1 quart
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

MWL/MWE MWL/MWE
25/31/36-1A 25/31/36-1A
MODELS MWL/MWE25/31/36-1A MODELS MWL/MWE25/31/36-1A
24V - 300 AMP 24V - 400 AMP
ERROR CODES - 300 AMP CONTROLLER ERROR CODES - 400 AMP CONTROLLER
0-1 No Faults
FLASHES DESCRIPTION 1-1 Current Shunt
0-1 No Faults 1-2 Hardware Failsafe
1-1 Current Shunt 1-3 Controller M-to-B Short
1-2 Hardware Failsafe 1-4 Field Open
1-3 Controller M-to-B Short 2-1 Throttle Fault
1-4 SRO Fault 2-2 SRO Fault
2-1 Throttle Fault 2-3 HPD Sequencing Fault
2-2 E/R Wiring 2-4 E/R Wiring
2-3 HPD Sequencing Fault 3-1 Contactor Coil Short
2-4 Throttle Fault 2 3-2 Main Contactor Welded
3-1 Contactor Coil Short 3-3 Precharge Fault
3-2 Main Contactor Welded 3-4 Contactor Coil Open
3-3 Field Open 4-1 Low Battery
3-4 Contactor Coil Open 4-2 Over Voltage (See Manual)
4-1 Low Battery 4-3 Thermal Cutback
4-2 Over Voltage (See Manual) 4-4 Mode Switch Shorted
4-3 Thermal Cutback
4-4 Mode Switch Shorted
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

MWL22-2A MWL22-2A
200 AMP 200 AMP
MODELS MWL22-2A MODELS MWL22-2A
24V - 200 AMP 24V - 200 AMP
CONTROLLER PARAMETER SETTINGS QUICK REFERENCE PART NUMBERS

Brake Current Limit 200 Amps Lift Switch 302130-000
(50A-300A Rated) Reverse Switch OP03001121
Neutral Brake % 0 (1-100) Forward Switch 307080-000
Accel Rate 1 sec (0.1-3.0 sec) Reverser Switch - 2-wire OP03001277
Maximum Speed 96 (1-100) Reverser Switch - 3-wire OP03000864
(ALL SETTINGS MADE THROUGH PMC HANDSET) Drive Motor Brush (2 each) 307634-000
Brush Spring 307635-000
CURRENT DRAWS - 24 VOLT Brake Shoe OP03000938
Travel / No Load 35 Amps + 10% Tire - Rubber - Smooth (10.5x5x6.5) 20071-01
Lift / Rated Load 135 Amps + 10% Tire - Urethane (10.5x5x6.5) OP03000947
(NOTE: CURRENT DRAWS TO BE TAKEN WITH WARM OIL) Tire - Non-Marking (10.5x5x6.5) 20071-03
Tire - Traction Lug (10.5x5x6.5) OP03000949
MISC. Load Wheel OP03000978
Minimum Brush Length 0.699 in.
Load Wheel Bearing 49910-01
Drive Axle Nut Torque 250 ft/lbs Hand Grip - Fixed 301720-000
Hand Grip - Twist 301719-000
POTENTIOMETER SETTINGS Connector - Battery OP03001077
Static 5,500 + 100 ohms Horn - 24V 23309-01
Full Speed Below 50 ohms
Line Contactor - 24V 23452-01
Key Switch OP03001093
HYDRAULIC SPECS Brake Switch OP03001097
Tank Capacity 1.5 pints
Accelerator Pot & Wires Kit OP03001100
Fluid Type (> 23 degrees F) SAE 80
Fuse - 10 Amp OP03000350
Fluid Type (< 23 degrees F) ATF Fuse - 15 Amp OP03000679
Drive Controller OP03001119
Pump Motor Brush Spring Set 301821-009
Pump Solenoid OP03001513
Lowering Valve - 24V (N.C.) OP03001519
Lowering Valve Coil - 24V OP03001521
Circuit Breaker - 80 Amp OP03001124
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

MWL22-2A MWL22-2A
200 AMP 200 AMP
MODELS MWL22-2A MODELS MWL22-2A
24V - 200 AMP 24V - 200 AMP
ERROR CODES
FLASHES DESCRIPTION
0-1 No Faults
BLANK PAGE
1-1 Current Shunt
1-2 HW Fail Safe
1-3 M- Shorted
1-4 SRO
2-1 Throttle Fault

2-2 E/R Wiring Check
2-3 HPR
2-4 Throttle Fault 2
3-1 Contactor Coil FLD Short

3-2 Main Contactor Welded
3-3 Field Open
3-4 Missing Contactor
4-1 Low Battery

4-2 Over Voltage
4-3 Thermal Cutback
4-4 Anti-tiedown (See Manual)
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

MWH10C/15C MWH10C/15C
/20C-1A /20C-1A
MODELS MWH10C/15C/20C-1A - 24V MODELS MWH10C/15C/20C-1A - 24V
CONTROLLER PARAMETER SETTINGS QUICK REFERENCE PART NUMBERS

(PMC SepEx 1244 CONTROLLER)
MWH10C/15C/20C 200 Amp Drive Mtr - 200A (Old), Brush (2) 302519-000
Brake Current Limit 200 (50 - 200) Drive Mtr - 200A (Old), Br. Spring (4) 300549-000
Neutral Brake Current Limit % 0 (0 - 0) Drive Mtr - 200A (New), Br. Assy (2) 307634-000
M1 Acceleration Rate 0.1 (0.5 - 3.0) Drive Mtr - 200A (New), Br. Spring 307635-000
M1 Maximum Speed 100 (86 - 100) Drive Mtr - 300A (New), Brush (4) 306644-000
Drive Mtr - 300A (New), Br. Spring (4) OP03000131
POTENTIOMETER SETTINGS Reverser Assy - 3-wire OP03000864
Settings 5,500 + 100 ohms Pump Motor Brush Set 200186
Full Speed Below 50 ohms Pump Motor Spring Set 200190
Brake Shoe (2 each) 202190
TRANSMISSION SPECS Drive Tire - Rubber (Smooth) 20071-01
Fluid Type (> 23 degrees F) SAE80 Load Wheel Bearings 49910-04
Fluid Type (< 23 degrees F) ATF Load Wheel 304748-000
Tank Capacity 1 quart Wheel, Caster 27808-00
Caster Wheel Bearing, Roller 11205-29
HYDRAULIC SPECS Caster Wheel Bearing, Ball 49910-01
Tank Capacity 2.9 gallons Horn Switch 302129-000
Relief Pressure Capacity Weight Line Contactor - 200 Amp OP03001086
plus 10% Line Contactor - 300 Amp OP03001426
Fluid Type SO # 32 Line Contactor - 200/300 Amp “EE” OP03001424
Flow - 1/1.5 Ton 4.7 gal / 1,600 RPM Key Switch - Start / Stop OP03001093
Flow - 2.0 Ton 4.1 gal / 1,600 RPM Switch - Brake Interlock OP03001097
Microswitch - Lift OP03001120
CURRENT DRAWS - 24 VOLT Microswitch - Lower OP03001121
Travel / No Load 36/40 Amps + 10% Breaker - Control Circuit - 12 Amp OP03001621
Travel w/ Rated Load 69/69 Amps + 10% Breaker - Power Circuit - 105 Amp OP03001508
Lifting / No Load 164/171A + 10% Hydraulic Tank Breather 305010-000
Lift / Rated Load 203/236 A + 10%
(TAKE CURRENT DRAWS WITH WARM OIL)
MISC.
Minimum Brush Length 0.63 in.
Pump Motor 300 Amp
Drive Motor 150 Amp
Control Circuit 12 Amp
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

MWH10C/15C MWH10C/15C
/20C-1A /20C-1A
MODELS MWH10C/15C/20C-1A - 24V MODELS MWH10C/15C/20C-1A - 24V
ERROR CODES
FLASHES DESCRIPTION
0-1 No Faults
BLANK PAGE
1-1 Current Shunt
1-2 HW Fail Safe
1-3 M- Shorted
1-4 SRO

2-2 E/R Wiring Check
2-3 HPR
3-1 Contactor Coil FLD Short

3-2 Main Contactor Welded
3-3 Field Open
3-4 Missing Contactor / Open
4-1 Low Battery

4-2 Over Voltage
4-3 Thermal Cutback
4-4 Anti-tiedown (See Manual)
PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

OVERHEATING OVERHEATING
OVERHEATING TROUBLESHOOTING OVERHEATING TROUBLESHOOTING

LISTED BELOW ARE COMPONENTS THAT CAN CAUSE A
--- How long does it take for the engine to overheat? FORKLIFT ENGINE TO OVERHEAT DUE TO A CONSTANT
LOAD BEING PLACED ON THE ENGINE.
If it takes 30 minutes or less, perform the following:

TRANSMISSION
1. Compression Test
2. Cylinder Leakage Test 1. Inching spool out of adjustment allowing clutch
3. Radiator Gas Test
packs to slip. This adds heat to the radiator through
4. Check Thermostat Operation
the transcooler in the radiator.
5. Check for faulty Temp Gauge or Sending Unit 2. Transmission clutch packs slipping due to low pres-
NOTE: For Items 1, 2 and 3: Check for blown head- sure from the pump on the transmission control
gasket or cracks in cylinder head or block. If
valve.
overheating occurs over a long period of time,
3. High torque converter pressures.
inspect the items listed below. 4. Low transmission fluid levels.
1. Tune-up components in good condition and proper

BRAKES
adjustment.
2. Engine ignition timing advanced too much, or the
1. Emergency brake cables adjusted too tight.
distributor advance plate stuck in the full advance
2. Service brakes dragging.
position.
3. Carburetor mixture too lean (Gasoline).
HYDRAULICS
4. Low coolant level due to leaks.
5. Fan belt slipping or too loose. 1. Main hydraulic relief pressure set too high on the
6. Radiator internal flow not blocked or clogged.
control valve.
7. Radiator fins clean and clear of debris / damage.
2. Auxiliary pressure set too high on the control valve.
8. Radiator hoses not collapsed.
9. Water pump impeller spinning free or broken.
APPLICATIONS REQUIRING FAST OPERATION OF
10. Radiator cap condition - bad, broken or missing
THE FORKLIFT CAN OVERHEAT THE UNIT. THIS
seal. KIND OF OVERHEATING TAKES A LONG PERIOD
11. Fan blade in good condition or broken, or installed
OF TIME (3-4 HOURS) TO SHOW ITSELF.
backwards.
HEAVY USAGE OF THE INCHING PEDAL IN A
Especially check plastic fans for cracked or broken SHORT TIME OR HEAVY USE OF THE HYDRAULICS
blades.
(INCLUDING ATTACHMENTS) CAN ALSO CONTRIB-
UTE TO AN OVERHEATING PROBLEM.
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

LPG LPG
CARBURETOR CARBURETOR
ADJUSTMENT ADJUSTMENT
LPG CARBURETOR ADJUSTMENT LPG CARBURETOR ADJUSTMENT (Con’t)
IDLE MIXTURE IDLE SPEED ADJUSTMENT
Turning the idle mixture screw (2) IN richens the fuel mix- Turn the idle speed screw (3) until the idle speed of the
ture. engine is within specification.
Backing the idle mixture screw OUT makes the fuel mix-
ture leaner. POWER ADJUSTMENT
The idle air fuel mixture is best adjusted only with an This setting is preset at the factory and should not
engine CO Exhaust Analyzer and the mixture should require further adjustment. This adjustment con-
be adjusted to 0.30 to 0.70 percent carbon monox- trols the mixture when the gas metering valve is
ide. withdrawn from the jet. It is only effective when the
engine is near a full-load condition. This can only be
Alternate Method set with the engine loaded or running at close to its
-- Adjust idle to 400-500 rpm. rated governed rpm.
-- Back idle air screw (2) OUT until engine starts to run
roughly. If adjustment is needed, follow these steps:
-- Turn the screw back IN approximately 1/4 to 1/2 turn,
or until engine idle smooths out. 1. Set the parking brake and block the drive wheels.
2. Connect a tachometer to the engine.
3. Accelerate the engine to full governed rpm.
4. Pull backwards on the tilt lever until pump reaches
hydraulic relief bypass. The rpm should drop
according to the spec for hydraulic bypass on your
Quick-Serv cards (typically a 250-500 rpm drop). If
the rpm does not drop, check and adjust the hydrau-
lic pressure before you continue.
5. Turn the power mixture valve (1) until the highest
engine rpm is reached at 0.30 to 0.70 percent carbon
monoxide.
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

RECOMMENDED RECOMMENDED
FLUID FLUID
CHANGES CHANGES
RECOMMENDED FLUID CHANGES
FLUID TYPE SERVICE PERIOD THIS PAGE BLANK
HYDRAULIC FLUID 6 MONTHS / EVERY 1200 HR

(ISO # 32)
TRANSMISSION FLUID 6 MONTHS / EVERY 1200 HR

(DEXRON II or Equivalent)
BRAKE FLUID 6 MONTHS / EVERY 1200 HR

(DOT 3)
DIFFERENTIAL FLUID 6 MONTHS / EVERY 1200 HR

(SAE 90 WT)
CLUTCH CASE 6 MONTHS / EVERY 1200 HR

(SAE 90 WT)
ANTIFREEZE ONCE PER YEAR

(GLYCOL BASED
ANTIFREEZE) ALL TRUCKS UP TO 12,000
lbs. CAPACITY
(LONG LIFE COOLANT) ALL TRUCKS WITH CAPAC
ITY GREATER THAN 12,000
lbs.
ENGINE OIL EVERY 200 HOURS

(10W30)
GREASE FITTINGS EVERY 200 HOURS

(LITHIUM GREASE)
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

AX(20) & BX (20) ZA
TRANSMISSION TRANSMISSION
TEST PORTS TEST PORTS
AX(20)/BX(20) TRANSMISSION TEST PORTS ZA TRANSMISSION TEST PORTS
WARNING - Block the wheels and apply park-

ing brake before checking pressures.
Clutch Operating Pressure & Torque Converter Pressure

NOTE: Shift F-R lever to either Forward or Reverse position
and bring engine up to 1,500 RPM before checking
pressure.
CHECK ITEM CHECK SPOT PRESSURE
Torque Converter h 42.7-99.6 PSI

Inlet Pressure 3 - 7 kg/cm2
ing brake before checking pressures. Clutch Operating P3 & P4 4P: 102-161 PSI
Pressure H20: 137-195 PSI
Clutch Pressure 92-142 PSI @ 1,000 RPM Stall Engine Speed
128-178 PSI @ 2,000 RPM
NOTE: Shift the F-R lever to either Forward or Reverse posi-
Forward/Reverse Pack 71-126 PSI @ 600 RPM tion and increase engine speed to maximum to check on
127-178 PSI @ 2,000 RPM top engine speed possible. Check quickly to avoid over-
heating.
Stall Speed H20-II 1,750-2,000 RPM
H25 2,000-2,200 RPM
4D94E 2,080-2,300 RPM 4P ENGINE 2,350 + 150 RPM
K21 2,100 + 100 RPM 5K ENGINE 2,400 + 150 RPM
K25 2,100 + 100 RPM H20 ENGINE 1,750 + 150 RPM
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZB ZC TYPE T1
ZB TRANSMISSION TEST PORTS ZC TYPE T1 TRANSMISSION TEST PORTS

MEASURING
Move F-R lever to F or R position and set engine speed to
Torque Converter Inlet & Outlet 31 - 56 PSI 1,500 RPM.
(2.2-4 kg/cm2
P1 Main Relief & P2 Inch Valve 154 - 212 PSI T1 TYPE - Fluid Pressure
(10.8-14.9 kg/cm2)
F-R M I P L
P4 Tube Relief 64 PSI
(4.5 kg/cm2) 65 PSI
149 - 199 PSI (10.5 - 14 kg/cm2)
4.6 kg/cm2
F = FORWARD CLUTCH R = REVERSE CLUTCH

M = MODULATOR VALVE I = INCHING VALVE
P = CHARGING PUMP L = LUBRICATION OIL
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ZC TYPE T2 CX (20) O/D T1
ZC TYPE T2 TRANSMISSION TEST PORTS CX(20) O/D T1 TRANSMISSION TEST PORTS

MAIN RELIEF PRESSURE 164 + 17 PSI
FWD-REVERSE PRESSURE 164 + 17 PSI

T2 TYPE - Fluid Pressure
LUBRICATION OIL PRESSURE 64 + 17 PSI
F1, F2, R1, R2 M I P L
CONVERTER INLET PRESSURE 101 + 17 PSI
65 PSI
2
149 - 199 PSI (10.5 - 14 kg/cm ) (4.6 kg/
cm2) CONVERTER OUTLET PRESSURE 64 + 17 PSI
F1 = FORWARD LOW CLUTCH F2 = FWD HIGH CLUTCH

R1 = REVERSE LOW CLUTCH R2 = REV. HIGH CLUTCH
M = MODULATOR VALVE I = INCHING VALVE
P = CHARGING PUMP L = LUBRICATION OIL
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CX(20) O/D T1 CX INDOOR
FLUID DIAGRAM TEST PORTS
CX INDOOR TRANSMISSION PRESSURE

CX(20) O/D T1 TRANSMISSION FLUID DIAGRAM TEST PORTS
TEST PORT PRESSURES
Pump, Main 180 PSI
Forward 114-171 PSI
Reverse 114-171 PSI
Lubrication 61-69 PSI
Converter Inlet 180 PSI
Converter Outlet 22 PSI
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CX INDOOR QUICK
TRANSMISSION REFERENCE
TEST PORTS PLUG WIRES
QUICK REFERENCE - GAS & LPG ENGINE

CX INDOOR TRANSMISSION PRESSURE SPARK PLUG WIRE SETS
TEST PORTS
ENGINE PLUG WIRE SET NOTES
H20 22450-L1051 S & K SERIES
P40 22450-L6200
TB42 22451-03J11A
PPU240- 22450-80029
241
HE40-2507165 W/ VACUUM
ADVANCE
G1600
HE40-2500753 W/O VACUUM
ADVANCE
TJ90919-21013 OLDER MODELS

S/N 57658~
4P
TJ809197610071 NEWER MODELS
S/N 162653~
5K TJ191017812071 CAP & WIRE ASSY
H20-II
22450-L1051
H25
K21 (COIL) INDIVIDUAL IGNI-

22448-AR215 TION COILS - ONE
K25 (COIL) PER PLUG
PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

KOMATSU FORKLIFT USA, INC.
14481 Lochridge Blvd., Bldg. # 2
Covington, GA 30014-4908
(770) 385-4815
(770) 385-4838 Fax
Rev. 9/2008

Manual Komatsu PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Manual Komatsu PDF

Uploaded by

Copyright:

Available Formats

QSB008

Komatsu Forklift USA, INC.

QUICK-SERV (770) 385-4815

TABLE OF CONTENTS IC 33-50

AX50 (EPA) (-20) IC 50-80

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 11/2007 PAGE 2 Rev. 11/2007

PAGE 1 Rev. 11/2007 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

* 4D95S-W EARLY S/N 37058-104548 LATE S/N 104549~

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 12/2007 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 11/2007 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

QUICK REFERENCE PART NUMBERS

EV100 Logic Card GIC3645LXCD1PX

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

CONTACTOR SPECS QUICK REFERENCE PART NUMBERS

NOTE: See Pages 3 & 4 for SCR Control

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

QUICK REFERENCE PART NUMBERS

EV100 Logic Card GIC3645LXCD1PX

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

NOTE: See pages 3 & 4 for Std. Card Settings

DIAGNOSTIC ERROR CODES DIAGNOSTIC ERROR CODES (Con’t)

Switch Start-up Error 1 Right ACS Temp Warning 31

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008

PAGE 1 Rev. 9/2008 PAGE 2 Rev. 9/2008

ERROR CODES ERROR CODES (Con’t)

FLASHES DESCRIPTION 4-1 145 Amps

PAGE 3 Rev. 9/2008 PAGE 4 Rev. 9/2008