Total

Operation Lot Set Up Run Process Work

PART Qty/Part Process
Number Size Time/Lot Time/Piece Time Center
Time
1 100 45 4 4.45 1 4.45 3
A
2 100 80 2 2.8 1 2.8 1
1 400 35 1 1.0875 2 2.175 2
B1
2 400 20 2 2.05 2 4.1 3
1 800 70 4 4.0875 4 16.35 1
B2 2 800 40 3 3.05 4 12.2 3
3 800 60 5 5.075 4 20.3 2

Work Kapasitas
Center Time/Widget Available Utilitas Efisiensi Tersedia
1 19.15 4800 80% 110%
2 22.475 4800 75% 105%
3 20.75 4800 95% 110%
Rata - Rata
 MRP

Item A; Lead Time : 2 ; Lot Size : Lot For Lot

Week 1 2 3 4 5
Gross Requirement 120 85 95 115 90
Schedule Receipt
On Hand 108 23
Net Requirement 0 0 72 115 90
Planned Order Receipt 0 0 72 115 90
Planned Order Release 72 115 90
Item B1; Lead Time : 2 ; Quantity Order : 400
Week 1 2 3 4 5
Gross Requirement 144 230 180
Schedule Receipt
On Hand 210
Net Requirement 0 20 180
Planned Order Receipt 0 400 400
Planned Order Release 400
Item B2; Lead Time : 1 ; Quantity Order : 800
Week 1 2 3 4 5
Gross Requirement 288 460 360
Schedule Receipt
On Hand 142
Net Requirement 0 318 360
Planned Order Receipt 0 800 800
Planned Order Release 800 800
 Set Up Matrices

Week
Work Center Part
1 2 3 4 5
A 0 80 80 80
1 B1
B2 70 70
TOTAL 0 0 0
A
2 B1 35
B2 60 60
TOTAL
A 45 45 45
3 B1 20
B2 40 40
TOTAL

Run Time Matrices

Week
Work Center Part
1 2 3 4 5
A 144 230 180
1 B1
B2 3200 3200
TOTAL
A
2 B1 400
B2 4000 4000
TOTAL
A 288 460 360
3 B1 800
B2 2400 3200
TOTAL

Work Week
Center 1 2 3 4 5
1 3270 3494 310 260 0
2 435 0 4060 4060 0
3 333 3765 3645 0 0