PRINTS

MAS SERIES 1500

________________________________________________________________

MODULAR

SERIES MAS - 1500

PRINTS & SCHEMATICS

PR1500, REV 2 1
29-Nov-02
 PRINTS
MAS SERIES 1500
________________________________________________________________

PRINTS & SCHEMATICS PAGE

E4050150A - MLC - ELECTICAL WIRING DIAGRAM………..…….….…….3

E4050150B - MLC - CONTROL CABINET COMPONENTS LAYOUT…… 4
E4050150C - MLC - RELAY BOARD DIAGRAM…………………………….. 5

E4050150E - SEC - ELECTICAL WIRING DIAGRAM…………………….. 6

E4050150F - SEC - RELAY BOARD DIAGRAM………………………….… 7
E4050150G - SEC - CONTROL CABINET COMPONENTS LAYOUT.… 8

E4050152E - SEC - ELECTICAL WIRING DIAGRAM…………………….. 9

E4050152F - SEC - RELAY BOARD DIAGRAM………………………….… 10
E4050152G - SEC - CONTROL CABINET COMPONENTS LAYOUT.… 11

PR1500, REV 2 2
29-Nov-02
 202 100 200 300
P3 P3 P3 P3
g a b c
70 FS
P2 P2 80
c d
SCR
F2 XFR J1-1 CR1 J2-1 C4-4
301 460 301 000 37 HL2 HL1
C1-1 F6 P2 P2 89 89 92 14
1 P1 106 104 102 105 e f C1
380
d
CR2 J2-2 OL2 C3-4
C1-2 31 88 15 90 91
2
F7 205 C2
P1 206 204 202
e F9
C1-3 F8
3 P1 306 304 302 305
f
F1 J1-2 CR3 J2-3 OL3 C4 INT
201 201 001 32 81 82 16
C3
CR4 OL4 C3 INT MECH IL
J2-4
33 83 84 17
C4
F3 F4 F5
CR5 J2-5 OL5
35 85 18
OL2-1 C2-1 C5
P3 110
113 d CR6 J2-6 OL6
1 34 86 19
OL2-2 C2-2 C6
213 P3 210
M 2
e
3 313 OL2-3 C2-3
P3 310
f
LCD BACKLIGHT
OL3-1 C3-1 J1-21 J9-1 J10-1 R2 J11-2 J11-1
P1 112 15 P4 P7 15
109 g 15 15
3
OL3-2 C3-2 J1-22 J9-2 CTS J8-4 R1
209 P1 212 16 P4 P7 16
M 2 h 16 16
1 309 J1-7 J4-1 J8-6
OL3-3 C3-3 1 P4
P1 312 P7 1
i CR1 1 1
J1-8 J4-2 J6-1 ON/OFF
OL4-1 C4-1 H6=76 H5=76 H4=76 2 P4
P1 114 P7 2
111 a CR2 2 2
11 HEAT/COOL
OL4-2 C4-2 J1-9 J4-3 J6-2
211 P1 214 3 P4 P7 3
M 12 H3=76 H2=76 H1=76 CR3 3 3
b
13
1 PRESS
311 OL4-3 C4-3 J1-10 J4-4 J6-3
314 4 P4 P7 4
P1
c
2 CR4 4 4
FAN
3 J1-11
5 P4 P7 5
J5-1 J6-4
CR6 5 5
OL5-1 C5-1
P6 116 J1-12 J5-2 J6-5 TEMP UP
117 d 6 P4 P7 6
CR5 6 6
1
OL5-2 C5-2
217 P6 216 J6-6 TEMP DOWN
M 2 e 10 P4 P7 10
10 10
3 317 OL5-3 C5-3
P6 316 J1-14 J5-7 J10-2
f 8 P4 P7 8
8 8
J3-2 J1-3 J1-15 J8-5 J5-3
29 P2 P2 25 9 P4 P7 9
OL6-1 C6-1 b a 9 9
P6 108
115 a J1-6 OAS J1-5 J1-16 J8-3 J5-4
3 21 P5 P5 24 7 P4 P7 7
OL6-2 C6-2 e d 7 7
215 P6 208
M 2 b HPC J3-1 J1-17 J6-8 J5-5
P5 23 11 P4 P7 11
1 315 OL6-3 C6-3 b 11 11
308
J3-4
P6 28 P5
c c LPC J3-3 J1-18 J6-7 J5-6
P5 22 12 P4 P7 12
a 12 12
FUSE J3-6 RESET J3-5 J1-19 J7-2
6 5 13 P4 P7 13
13 13
SCR VOLTAGE REGULATOR RESISTOR
J3-8 C1-4 J3-7 J1-20 J8-1
62 SCR 64 35 14 P4 P7 14
MLC J TERMINAL
+ signal - 14 14
OVERLOAD
RELAY BOARD J TERMINAL LOGIC SWITCH
SCR
TEMPERATURE SENSOR + signal - 4 - 20 mA SIGNAL
AMPHENOL PLUG
PRESSURE SWITCH
POWER SUPPLY (24VAC-24VDC) LIMIT SWITCH
HL1 HIGH LIMIT SAFETY PROBE HL2 140 KLIXON
 RESET
C1 C2 C3 C4 C5 C6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OL2 OL3 OL4 OL5 OL6

F9
SCR

XFR
LEGEND -

F1 F3 F5 F7
F2 F4 F6 F8
C1 HEATER CONTACTOR
C2 PRESSURIZER CONTACTOR J2
C3 LOW SPEED CONTACTOR

CR4 CR1

CR6 CR2

CR5 CR3
C4 HIGH SPEED CONTACTOR
C5 CONDENSER CONTACTOR
J1
C6 COMPRESSOR CONTACTOR
OL2 OVERLOAD, PRESSURIZER, 1.6A J3
OL3 OVERLOAD, LOW SPEED, 1.2A
OL4 OVERLOAD, HIGH SPEED, 1.6A
OL5 OVERLOAD, CONDENSER, 2.4A
OL6 OVERLOAD, COMPRESSOR, 12A
J1 MLC RELAY INPUTS
J2 MLC RELAY OUTPUTS
J3 MLC RELAY OUPUTS
CR1 CONTROL RELAY - HEAT
CR2 CONTROL RELAY - PRESSURIZER
CR3 CONTROL RELAY - LOW SPEED P3 P4
CR4 CONTROL RELAY - HIGH SPEED
CR5 CONTROL RELAY - COMPRESSOR
CR6 CONTROL RELAY - CONDENSER
SCR HEAT REGULATOR P1 P2 P5 P6
F1-F2 FUSE - TRANSFORMER, 15A TIME DELAY
F3-F5 FUSE - MOTORS, 15A TIME DELAY
F6-F8 FUSE - HEATERS, 30A TIME DELAY
F9 FUSE - CONTROL TRANSFORMER, 3A
XFR TRANSFORMER
P1 CONNECTOR - RECIRC. FAN/HEATERS
P2 CONNECTOR - EVAP SIDE CONTROLS
P3 CONNECTOR - MAIN POWER SUPPLY
P4 CONNECTOR - MLC CONTROLS
P5 CONNECTOR - REFRIG/COND CONTROLS
P6 CONNECTOR - COMP/COND FAN
 24 DC 24 AC
CR1
7 1
8 2
9 24 DC 24 AC 3
J1
10
11
4
5
J2
24 AC 12 6
3.75 A 13 CR2 7
14 8
1
J1 2
15
16
17
18 24 DC 24 AC
19 3
20
21
22
4
5 J1
24 AC CR3 6
24 DC 24 AC
1
24 DC 2
3
CR4 4
5 J3
6
7
10 k 24 DC 24 AC 8
24 DC
47 k
V IN V OUT CR6
GND
12 k

24 DC 24 AC
CR5
24 VAC 000 1 1 37 HL1&2
GND 001 2 2 31 PRESS
SAS 25 3 3 32 LO SPEED
4 4 33 HI SPEED
OAS 24 5 5 35 COND
OAS GND 21 6 6 34 COMP
HEAT 1 7 7
PRESS 2 8 8

CR4 CR1

CR6 CR2

CR5 CR3
LO FAN 3 9
HI FAN
COND
4
5
10
11
J2
COMP 6 12
13
N/A 8 14
SAS 9 15
OAS 7 16
HI PR 11 17 1 23 HI PR
LO PR 12 18 2 29 SAS GND
LEGEND RESET 13 19 3 22 LO PR
4-20 mA 14 20 4 28 HP/LP GND
24 VDC 15 21 5 5 RESET
CR1 CONTROL RELAY - HEAT POWER SUPPLY 6 6 RESET GND
(24VAC-24VDC) GND 16 22
7 35 4-20 mA
CR2 CONTROL RELAY - PRESSURIZER J1 8 62 4-20 mA GND
CR3 CONTROL RELAY - LOW SPEED GROUND
J3
CR4 CONTROL RELAY - HIGH SPEED RESISTOR
CR5 CONTROL RELAY - COOLING FUSE
N/A CONTROL RELAY - SPARE (NOT USED) J TERMINAL
 202 100 200 300
P3 P3 P3 P3
g a b c
70 FS
P2 P2 80
c d
SCR
F2 XFR J1-1
301 460 301 000
C1-1 F6
1 P1 106 104 102 105
d
C1-2 F7
2 P1 206 204 202 205
e F9
C1-3 F8
3 P1 306 304 302 305
f
F1 J1-2
201 201 001
F3 F4 F5
OL2-1 C2-1
P3 110 J1-10
113 d P7 P4 4
1 4 4
OL2-2 C2-2
213 P3 210 J1-7
M 2 P7 P4 1
e
1 1
3 313 OL2-3 C2-3
P3 310 J1-8 TD J2-3 OL3 C4 INT
f P7 P4 2 32 81 82 16
2 2 3S C3
OL4 C3 INT MECH IL
J1-9 J2-4
P7 P4 3 33 83 84 17
OL3-1 C3-1 3 3 C4
P1 112
109 g J1-12 J2-1 C4-4
6 37 HL2 HL1
1 P7 P4 P2 P2 89 89 92 14
OL3-2 C3-2 6 6 e f C1
209 P1 212
M 2 OL2
h J1-13 J2-2 C3-4
P7 P4 7 31 88 15 90 91
3 309 7 7 C2
OL3-3 C3-3
P1 312
i J1-15 J3-8
P7 P4 9 62
OL4-1 C4-1 9 9
P1 114
111 a J1-14 J3-7 C1-4
P7 P4 8 35 64 SCR
11
OL4-2 C4-2 8 8 + signal -
211 P1 214
M 12 OL5
b J1-11 J3-3
P7 P4 5 36 85 18
13 311 C5
OL4-3 C4-3 5 5
P1 314
c
LPC P5 22
a
J3-1 J2-6 OL6
OL5-1 C5-1 HPC P5 23 34 86 19
P6 116 b C6
117 d
1
OL5-2 C5-2
217 P6 216
M 2 e
3 317 OL5-3 C5-3
P6 316
f
OL6-1 C6-1 H6=76 H5=76 H4=76
P6 108
115 a
3
OL6-2 C6-2
215 P6 208 H3=76 H2=76 H1=76
M 2 b 1
1 315
P6
OL6-3 C6-3
308 2
c
3
3S 3 SECOND TIME DELAY
SCR VOLTAGE REGULATOR OVERLOAD
SCR
FUSE + signal - 4 - 20 mA SIGNAL
RELAY BOARD J TERMINAL PRESSURE SWITCH
AMPHENOL PLUG LIMIT SWITCH
HL1 HIGH LIMIT SAFETY PROBE HL2 140 KLIXON
 24 AC
1
J1 2
3
4
5
6
7 1
8 3 SEC 2
9 DELAY 3
J1
10
11
4
5
J2
12 6
13 7
14 8
15
16
17 1
18 2
19 3
4
20
21 5 J3
22 6
7
8
24 VAC 000 1 1 37 HL1&2
GND 001 2 3 SEC 2 31 PRESS
3 3 32 LO SPEED
4 DELAY 4 33 HI SPEED
5 5
6 6 34 COMP
24VAC 1 7 7
LOW 2 8 8
HIGH 3 9
COM
COM
4
5
10
11
J2
HL 1&2 6 12
PRESS 7 13
4-20mA (+) 8 14
4-20mA (-) 9 15
10 16
11 17 1 23 HI PR
12 18 2
13 19 3 36 COND
14 20 4
15 21 5
16 22 6
7 35 4-20 mA (+)
J1 8 62 4-20 mA (-)
J3
LEGEND
3 SEC 3 SEC DELAY ON MAKE J TERMINAL
 RESET
C1 C2 C3 C4 C5 C6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OL2 OL3 OL4 OL5 OL6

F9
SCR

XFR
-

F2 F4 F6 F8
F1 F3 F5 F7
1 1
2 3 SEC 2
3
4
5
6
DELAY
3
4
5
6
J2

LOAD
7 7
8 8
LEGEND J1
9
10
11
12
13
14
15
16
17 1
18 2
3
C1 HEATER CONTACTOR 19
20
21
4
5 J3
22 6
C2 PRESSURIZER CONTACTOR 7
8
C3 LOW SPEED CONTACTOR
C4 HIGH SPEED CONTACTOR
C5 CONDENSER CONTACTOR
C6 COMPRESSOR CONTACTOR
OL2 OVERLOAD, PRESSURIZER, 1.6A
OL3 OVERLOAD, LOW SPEED, 1.2A
OL4 OVERLOAD, HIGH SPEED, 1.6A
OL5 OVERLOAD, CONDENSER, 2.4A
OL6 OVERLOAD, COMPRESSOR, 12A P3 P4
J1 SEC INPUTS
J2 SEC OUTPUTS
J3 SEC OUTPUTS
SCR HEAT REGULATOR P1 P2 P5 P6
F1-F2 FUSE - TRANSFORMER, 15A TIME DELAY
F3-F5 FUSE - MOTORS, 15A TIME DELAY
F6-F8 FUSE - HEATERS, 30A TIME DELAY
F9 FUSE - CONTROL TRANSFORMER, 3A
XFR TRANSFORMER
P1 CONNECTOR - RECIRC. FAN/HEATERS
P2 CONNECTOR - EVAP SIDE CONTROLS
P3 CONNECTOR - MAIN POWER SUPPLY
P4 CONNECTOR - SEC CONTROLS
P5 CONNECTOR - REFRIG/COND CONTROLS
P6 CONNECTOR - COMP/COND FAN
 202 100 200 300
P3 P3 P3 P3
g a b c
70 P2 P2 80
c HEAT OPTION ONLY d
F2 XFR J1-1
301 460 301 000
F9
F1 J1-2
201 201 001
F3 F4 F5
OL2-1 C2-1
P3 110 J1-10
113 d P7 P4 4
1 4 4
213
OL2-2 C2-2
P3 210 J1-7
M 2 P7 P4 1
e
1 1
3 313 OL2-3 C2-3
P3 310 J1-8 TD J2-3 OL3 C4 INT
f P7 P4 2 32 81 82 16
2 2 3S C3
OL4 C3 INT MECH IL
J1-9 J2-4
P7 P4 3 33 83 84 17
OL3-1 C3-1 3 3 C4
P1 112
109 g J1-12 J2-1
1 P7 P4 6 37 P2
OL3-2 C3-2 6 6 e HEAT OPTION ONLY
209 P1 212
M 2 h OL2
J1-13 J2-2
P7 P4 7 31 88 15
3 309 7 7 C2
OL3-3 C3-3
P1 312
i J1-15 J3-8
P7 P4 9
OL4-1 C4-1 9 9 HEAT OPTION ONLY
P1 114
111 a J1-14 J3-7
11 P7 P4 8
OL4-2 C4-2 8 8 HEAT OPTION ONLY
211 P1 214
M 12 OL5
b J1-11 J3-3
P7 P4 5 36 85 18
13 311 C5
OL4-3 C4-3 5 5
P1 314
c
LPC P5 22
a
J3-1 J2-6 OL6
OL5-1 C5-1 HPC P5 23 34 86 19
P6 116 b C6
117 d
1
OL5-2 C5-2
217 P6 216
M 2 e
3 317 OL5-3 C5-3
P6 316
f
OL6-1 C6-1
P6 108
115 a
3
OL6-2 C6-2
215 P6 208
M 2 b
1 315 OL6-3 C6-3
P6 308
c
FUSE 3S 3 SECOND TIME DELAY
OVERLOAD
RELAY BOARD J TERMINAL
AMPHENOL PLUG PRESSURE SWITCH
 24 AC
1
J1 2
3
4
5
6
7 1
8 3 SEC 2
9 DELAY 3
J1
10
11
4
5
J2
12 6
13 7
14 8
15
16
17 1
18 2
19 3
4
20
21 5 J3
22 6
7
8
24 VAC 000 1 1
GND 001 2 3 SEC 2 31 PRESS
3 3 32 LO SPEED
4 DELAY 4 33 HI SPEED
5 5
6 6 34 COMP
24VAC 1 7 7
LOW 2 8 8
HIGH 3 9
COM
COM
4
5
10
11
J2
6 12
PRESS 7 13
8 14
9 15
10 16
11 17 1 23 HI PR
12 18 2
13 19 3 36 COND
14 20 4
15 21 5
16 22 6
7
J1 8
J3
LEGEND
3 SEC 3 SEC DELAY ON MAKE J TERMINAL
 C2 C3 C4 C5 C6
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
OL2 OL3 OL4 OL5 OL6

F9
XFR
F2 F4 F6 F8
F1 F3 F5 F7
1 1
2 3 SEC 2
3
4
5
6
DELAY
3
4
5
6
J2

LOAD
7 7
8 8
LEGEND J1
9
10
11
12
13
14
15
16
17 1
18 2
3
19
20
21
4
5
6
J3
C2 PRESSURIZER CONTACTOR 22
7
8
C3 LOW SPEED CONTACTOR
C4 HIGH SPEED CONTACTOR
C5 CONDENSER CONTACTOR
C6 COMPRESSOR CONTACTOR
OL2 OVERLOAD, PRESSURIZER, 1.6A
OL3 OVERLOAD, LOW SPEED, 1.2A
OL4 OVERLOAD, HIGH SPEED, 1.6A
OL5 OVERLOAD, CONDENSER, 2.4A
OL6 OVERLOAD, COMPRESSOR, 12A P3 P4
J1 SEC INPUTS
J2 SEC OUTPUTS
J3 SEC OUTPUTS
P1 P2 P5 P6
F1-F2 FUSE - TRANSFORMER, 15A TIME DELAY
F3-F5 FUSE - MOTORS, 15A TIME DELAY
F6-F8 FUSE - HEATERS, 30A TIME DELAY
F9 FUSE - CONTROL TRANSFORMER, 3A
XFR TRANSFORMER
P1 CONNECTOR - RECIRC. FAN/HEATERS
P2 HEAT OPTION ONLY
P3 CONNECTOR - MAIN POWER SUPPLY
P4 CONNECTOR - SEC CONTROLS
P5 CONNECTOR - REFRIG/COND CONTROLS
P6 CONNECTOR - COMP/COND FAN