Erbe Icc 80 50 Icc Service Manual PDF

ERBE
Service manual
ICC 50
ICC 80
ICC BIPOLAR
08.99
ICC 50, ICC 80, ICC BIPOLAR
Service manual
10122-003, 10122-008, 10122-010, 10122-040, 10122-041
10122-100, 10122-101, 10122-102, 10122-103, 10122-104
10122-054, 10122-055, 10122-060, 10122-061
08.99
This manual was created by
Michael Grosse
Dipl.-Phys. (Physics)
Tel.: +49(0)70 71 / 755-254
Fax.: +49(0)70 71 / 755-5254
E-Mail: mgrosse@erbe-med.de
http://www.erbe-med.de
Please contact me directly with your

suggestions, criticisms or information
regarding this manual. Your feedback
helps me to design this document
according to your requirements and to
constantly improve it.
All rights to this service manual, particularly the right to reproduction, distribution and translation, are
reserved. No part of this service manual may be reproduced in any form (including photocopying, microfilm
or other means), or processed, reproduced or distributed by means of electronic systems without prior
written permission from ERBE Elektromedizin GmbH.
The information contained in this service manual may be revised or extended without prior notice and
represents no obligation on the part of ERBE Elektromedizin GmbH.
Copyright © ERBE Elektromedizin GmbH, Tübingen1999

Printed by: ERBE Elektromedizin GmbH, Tübingen Art. No.: 80116-251
Printed in Germany
4 / 58
Contents
Chapter Title Page
0 Table of contents ................................................................................................. 5
1 Test programs ...................................................................................................... 7
2 ERROR list ........................................................................................................ 17
3 Adjustment and testing instructions .................................................................. 25
4 Circuit diagrams ................................................................................................ 33
5 Appendix and addresses .................................................................................... 53

Art. No. 80116-251
08 / 99
5 / 58
CHAPTER 1
Test programs
Test programs
No. Test program function
1 Basic setting of the front panel
2 Calling up the Error list
3 Programming the required activation time limitation
4 Activation of all visual front panel displays
5 Activation of the audible signals
6 Manual closure of the output relays
7 (not assigned)
8 Display of the software version number
9 (not assigned)
10 Measurement of the internal 15 volt supply voltage
11 Automatic verification of the power supply unit for the entire range of 0…90 volts
12 Adjustment of the phase control for the HF generator
13 Calibration of the HF power output
14 Automatic calibration of the NE monitor
15 Verification of the activation signals (accessories) and safety shut off feature
16 Automatic burn-in procedure for two hours
17 Setup of programmable options
18 (not assigned)
19 (not assigned)
20 Selection of content for the CONFIG register of the microcontroller
21 Verification of the modulation timer and the modulation monitor

Art. No. 80116-251
08 / 99
1 Test programs 9 / 58
Test programs
Calling up the test programs

When switching on the unit, hold down the CUT effect key. »Pr. 1« appears in the displays on the front
panel.
The required test program number can be selected via the »Up/Down« keys in the COAG field.
The selected test program is started by pressing the CUT effect key.
If not described differently, the individual test programs can be cancelled and exited again by briefly pressing
the CUT effect key.
1 Basic setting of the front panel

Set the front panel as required. (Attention: to switch over the CUT effect, only press the effect key briefly,
since the Save process is started if it is pressed for a longer period of time!)
To save, the CUT effect key must be held down for about 3 seconds. At the same time, the Save process is
indicated symbolically in the display together with an acoustic signal. Once the Save has been completed,
there is a short tone. If the CUT effect key is released too soon, nothing is saved and therefore the previous
setting or the setting preprogrammed at the factory for the front panel is again valid.
Once the Save has been completed, Test program 1 is exited by releasing the CUT effect key.
If Test program 1 is exited without storing a new front panel setting, the unit must be switched off to do this.
2 Calling up the ERROR list

The ICC units are equipped with a system for error detection, error indication and error memory. Every
error is labelled with an error number (ERROR No.). The ICC 50, ICC 80 and ICC BIPOLAR units store
the last 20 ERROR numbers. Test program 2 indicates the stored ERROR numbers. The most recent error
is in Memory location 1.
After activating Test program 2, the display »Er-.—« appears for about 1 second, and then 1. xx, where
»1.« stands for the last error and »xx« is the number of the error described in the error list.
Using the Up/Down keys in the CUT field, the 20 stored errors can be selected. For example, »2.« then
stands for the penultimate error, »3.« stands for one before that, etc.
Press the CUT effect key for 3 seconds to delete the entire error memory. This is indicated acoustically and
symbolically in the displays. The deletion is complete when a short tone is heard. If the CUT effect key is
released too soon, the memory is not deleted.
Then exit the test program.
To exit the test program without deleting the memory only briefly press the CUT effect key.
3 Programming the required activation time limit

Display of »tL.« for time limit and »—«for the required limit value.
Using the Up/ Down keys in the COAG field, the permissible activation time is set in seconds.
10 / 58 1 Test programs
Test programs
Range: 1…99 seconds.

This value must be stored in memory by pressing the CUT effect key for about 3 seconds. Refer to Test
program 1.
It is possible to exit the test program without saving a new value to memory by briefly pressing the CUT
effect key.
4 Activation of all visual front panel displays
5 Activation of all acoustic signals

Audible signals are selected using the »Up/Down« buttons in the CUT field (display t.x). By pressing any
button in the COAG field, the alarm volume can be adjusted.
• t.1: Signal for activation CUT
• t.2: Signal for activation FORCED and SOFT
• t.3: Signal for activation BIPOLAR
• t.4: Alarm signal
6 Manual closing of the output relay

Display: r.x xx, in which »r.x« stands for the relay number.
By pressing any button in the COAG field, the two relays can be switched as required, which is indicated by
»on« in the COAG display.
• r.1: Bipolar output
• r.2: Monopolar output with neutral electrode output
• r.r.: Both outputs
7 (not assigned)
8 Display of software version number (Display: S.n. xx)
9 (not assigned)
Art. No. 80116-251
10 Measurement of the internal 15 volt supply voltage (»U dd« for Vdd)
08 / 99
11 Automatic checking of the power supply unit for the entire range 0…90 V
Automatic testing is activated with the footswitch for CUT. During the run of the test, indicated symbolically
in the COAG display, the footswitch must remain pressed.
The voltage is increased from 0 to 90 volts and measured internally at the same time. If there is a difference,
this may be displayed as an error (ERROR 80 and 81).
After this run, a voltage of 90 volts is set which can be measured between MP2 and MP1. The measurement
value of the internal measurement is indicated in the COAG display.
Test programs
By pressing the CUT effect button, the voltage is decreased to 50 volts.

By pressing the CUT effect key again, the test program is exited.
Test program 12
12 Adjustment of the phase control for the HF generator

This adjustment is made as the generator idles, but with the monopolar patient lines connected.
After starting up the test program, the power unit voltage is set to 10 volts (Display: U_ 10).
Using the CUT footswitch, the generator is activated. The HF voltage is measured using an oscilloscope
and adjusted to a sinusoidal characteristic at TP3. During activation, the power unit current (I_ xx) is
displayed, which must at the same time be at its minimum.
As soon as the footswitch is released, the power unit voltage is automatically set to 50 volts. The generator
is again activated using the CUT footswitch and set at this higher voltage as described above.
Then the whole process is repeated for a power unit voltage of 90 volts. For the final adjustment, the clean
sinusoidal characteristic has a higher priority than the power unit current, which should nevertheless be
close to its minimum.
By then releasing the CUT footswitch, the test program is automatically exited.
13 Calibration of the HF power output (c.P. hF)
ATTENTION
This test program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must be
connected, otherwise the display »J7 n.c.« will appear.
An HF power meter (APM 600) is connected to the monopolar output. CUT is activated with the footswitch
at a load resistance of 500 ohms set at the output. Via the »Up/Down« keys in the CUT field, the output
power is adjusted in such a way that the value measured by the power meter corresponds to the setup value
on the front panel.
Proceed in the same manner at a load resistance of 200 ohms when activating SOFT. Here the power is set
via the »Up/Down« keys in the COAG field to the preset value.
To save the calibration values, the CUT effect key must be held down for approx. 3 seconds until a high
tone is heard which indicates that these have been saved to memory.
14 Automatic calibration of the NE monitoring
ATTENTION
This program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must be
connected. Otherwise the display »J7 n.c.« will appear.
Test programs
At the NE socket a resistance of 260 ohms is connected via a standard NE cable. Then the reference value
for the NE monitoring is automatically adjusted by the unit, which is indicated by the appearance of an
unbroken line (»—«) in the COAG display and the illumination of both the red and the green NE LEDs.
This calibration value must now be stored by holding down the CUT effect key for 3 seconds.
15 Checking the activation signals (accessories) and safety shut off feature
All four activation signals (finger- and footswitch) must be pressed at least once so that instead of »— —«
a display of »oo oo« appears and the test program is automatically finished.
16 Automatic burn-in procedure for 2 hours (»2h b.i.«)

Automatic burn-in procedure for 2 hours (»2h b.i.«) with 25% activation (10 sec ON, 30 sec OFF), in which
the maximum power (50 watts) is output for CUT at 500 ohms.
A 500 ohm load resistance (noninductive and noncapacitive) is connected to the monopolar output.
Before the burn-in procedure can be started, the CUT footswitch signal must be present.
Start the procedure with the CUT effect key.
17 Setting programmable options (»P.O.«)

For example, to lock the activation signals according to Spanish regulations.
ATTENTION
This program can only be conducted in the unit's Special Test Mode. To do this, the bridge J7 must be
connected. Otherwise the display »J7 n.c.« will appear.
The possible options can be called up in the COAG field via the »Up/Down« keys. To save the option
currently displayed, or to switch the unit to this mode, the CUT effect key must be held down for approx. 3
seconds as for all save procedures.
Options:
• St.: Standard
• SP.: Spanish version: if another activation signal is detected during activation, the unit switches off
immediately with an error message.
Art. No. 80116-251
18 (not assigned)
08 / 99
19 (not assigned)
20 Display contents of the CONFIG register

Display the contents of the CONFIG register to determine the basic initialization of the microcontroller
(»c.r. xx«).
Test programs
21 Verification of the modulation timer and the modulation monitor (»t.t.«)

At the test program start, the timer is initialized and switched on. Activation using the CUT footswitch turns
on the generator (with the output relay open) and the feedback is measured. In the COAG display, the
measurement value for the feedback is indicated. This must accept a value of 30 (28–32). Greater deviations
are not permitted.
Art. No. 80116-251
08 / 99
1 Test programs
15 / 58
CHAPTER 2
ERROR list
ERROR list V 3.X
ERBOTOM ICC 50, ICC 80, ICC BIPOLAR
Automatic error detection, indication and documentation

ERBOTOM ICC series high-frequency surgical units are equipped with a device for automatic error detection,
indication and documentation (ERROR monitor).
Error detection
For ERBOTOM ICC series equipment with software version 1.07, the ERROR monitor can detect up to 91
different errors, depending on the type of equipment and its features, and indicate these on the display.
Error indication
Error numbers (ERROR nos.) are assigned to the various errors. If an error is detected, it is immediately
reported. The error report is both and visual and audible.
Error documentation
The error numbers of detected errors are automatically saved in chronological order. Since only 20 memory
locations are available, only the last 20 error messages are displayed. If the same error is detected several
times in a row, the corresponding error number is then saved only once in consideration of the limited number
of available memory locations. The error numbers documented in memory can be displayed via Test program
2 and deleted.
Troubleshooting for ICC family equipment

The ICC equipment family is equipped with an error detection system which records the last 20 (ICC 50, ICC
80, ICC BIPOLAR) errors in an ERROR list and saves them in memory. This error memory can be called up
via Test program no. 2. The idea of troubleshooting is to help the user of the equipment in the event of
malfunction. He should thus be capable of localizing errors himself and deciding whether this is an operational
error or an error originating with the accessories which he can possibly remedy himself, or whether it is
necessary to contact the technical service.
If there is a complete failure of the system and no display is visible, the power supply may have been interrupted
or the voltage supply inside the unit is defective. In such a case, first check whether the outlet used is live or a
fuse in the house power supply has been tripped (Does a different unit function at this outlet?). If the outlet
used is live, check the powerline to the unit and replace if necessary. The equipment fuses on the rear panel
should also be checked and replaced if necessary.
If these efforts produce no results, there is presumably an error within the unit. You should then contact the
Art. No. 80116-251
technical service.
In the case of a malfunction with a properly functioning display, but without indication of an ERROR number
08 / 99
on the display, the error may be located in defective accessories. There may, for example, be a defect in the
fingerswitch or footswitch, or there may be a power interruption. The cause of the error may be determined by
exchanging the accessories used.
To determine other causes of errors, an ERROR number in the unit display indicates the course of further
action according to the following table.
2 ERROR list 19 / 58
ERROR nos. 1–13
Error
no. Explanation and remedy
Activation time limit reached.

1
If the activation time limit has been set too short, extend this by using Test program no. 3.
During monopolar activation, the NE monitor produces an impermissible value.
2 Check whether the NE is correctly applied and connected to the unit. Check the NE lines.
Tech. Service: Check NE monitor.
Activation of the unit without prior acknowledgement of the front panel setting.
3 Setup values on the front panel must be acknowledged by pressing any key before the unit
can be reactivated.
Activation of CUT with nonspecified power setting.
4
With a nonspecified power setting, the CUT function is inactive.
Activation of COAG with nonspecified power setting.
5
With a nonspecified power setting, the COAG function is inactive.
Activation of COAG with fingerswitch at BIPOLAR setting.
6 The unit is setup for bipolar coagulation and cannot therefore be activated with the
fingerswitch for coagulation, but rather only with the footswitch or via AUTO START.
Several activation signals simultaneously.
If several activation signals were not simultaneously activated, check the fingerswitch and
7 footswitch for correct functioning.
Check the activation detection of the unit with the help of Test program 15. If errors are
detected: Tech. Service
(Only for the version according to Spanish regulations: During activation, a further activation
8
signal leads to shutdown.)
9 (not assigned.)
Power supply unit voltage too high during self-check.
10
Equipment error: Tech. Service.
Incorrect dosage during activation phase: Power supply unit current too high before switching
11 on the generator.
Generator defective: Tech. Service
Incorrect dosage during activation phase: Power supply voltage too high.
12
Equipment error: Tech. Service
Incorrect dosage during activation phase: Power supply voltage too high.
13
Equipment error: Tech. Service
20 / 58 2 ERROR list
ERROR nos. 14–25
Error Explanation and remedy

No.
Incorrect dosage during CUT: Voltage 20% too high.

14
Incorrect dosage during FORCED: 20% too high.
15
Incorrect dosage during SOFT or BIPOLAR: Voltage 20% too high.
16
Incorrect dosage during CUT Effect 2 or FORCED: Modulation pulse length outside
17 permissible tolerance limits.
Incorrect dosage during CUT Effect 2 or FORCED: Modulation frequency outside permissible
18 tolerance limits.
Current measurement produces impermissibly low value during activation phase.
19
Activation signal present when switching on the unit
Release footswitch CUT key.
20
Check function of footswitch.
Check activation detection of the unit with the help of Test program 15.
Release footswitch COAG key.
21
Check function of footswitch.
Release fingerswitch CUT key.
22
Check function of fingerswitch.
Release fingerswitch COAG key.
23
Check function of fingerswitch.
Art. No. 80116-251
»Up« key in CUT field of the unit pressed or defective.
08 / 99
24 Check whether the corresponding key was pressed before switching on the unit.
If not: Front panel or unit defective, Tech. Service.
»Down« key in CUT field of the unit pressed or defective.
ERROR nos. 26–64
Error
No. Explanation and remedy
»COAG« mode scroll key pressed when switching on the unit or defective.
»Up« key in COAG field pressed when switching on the unit or defective
If not: Font panel or unit defective, Tech. Service.
»Down« key in COAG field pressed when switching on the unit or defective.
29 (not assigned.)
During the activation phase, no feedback is present at the safety shut off feature.
30
31–59 (not assigned.)
Error when switching on the unit: Memory value for calibration of power control invalid or power
control not yet calibrated.
Unit is available but the power output is limited to lower value, which is indicated with every
60
activation by a brief blinking of the incorrect dosage LED. Power must be calibrated with the
help of Test program 13.
Otherwise: Memory failure, Tech. Service.
Error when switching on the unit: Memory value for calibration of the NE monitor invalid or NE
monitor not yet calibrated.
61 Unit is available but only non-split neutral electrodes should be used. NE monitor must be
calibrated with the help of Test program 14.
Error in calibration (Test programs 13 and 14): Value to be stored in memory is impermissible.
Possibly no adjustment or an incorrect adjustment was made.
62 For NE adjustment (Test program 14), check whether the correct resistance is connected to
the NE line.
Otherwise: Equipment error, Tech. Service
Error when storing a value in memory (front panel basic setting or calibration value) in
63 EEPROM. Storage not successful.
Memory failure, Tech. Service.
Error when switching on the unit: The value stored in memory is invalid for the programmable
option.
64
Unit is available.
22 / 58 2 ERROR list
ERROR nos. 65–93
Error Explanation and remedy

No.

Error when checking the power supply unit (Test program 11): Voltage too low.
80
Error when checking the power supply unit (Test program 11): Voltage too high.
81
Error when checking the power supply unit (Test program 11): Power supply unit current too
82 high.
Burn-in procedure started without CUT footswitch.
83 Before activation of the burn-in procedure (Test program 16), the footswitch signal for CUT
must be present.
System error: Watch Dog has triggered Interrupt and Reset
90
System error: Clock monitor has triggered Interrupt and Reset
91
System error: Faulty opcode; Interrupt triggered.
92
System error: Stack range exceeded.
93 This error is only stored in memory, i.e. no immediate display on the front panel.
Art. No. 80116-251
08 / 99
CHAPTER 3
Adjustment and
testing
instructions
Adjustment and testing
instructions
General remarks
All ERBE equipment is adjusted before shipping and subjected to a burn-in test and a final inspection.
Nevertheless, repairs, the replacement of boards, extremely abnormal operating conditions or
customization require readjustment of the equipment under certain circumstances.
The following instructions for adjustment of HF surgical units ICC 50, ICC 80 and ICC BIPOLAR allow
the service technician to perform all adjustment work. This adjustment work must only be performed by
the manufacturer or by third parties expressly authorized to do this by the manufacturer in consideration of
the particular safety requirements for electromedical equipment.
WARNING
A maladjustment can lead to patient injury as well as to damage to the equipment.
ATTENTION
If nonauthorized persons perform improper adjustments, modifications or repairs to the unit or accessories,
the manufacturer accepts no liability. In addition, the guarantee becomes void in this case.
No. Adjustment or testing of:
1 Basic initialization
2 Testing the internal power supply Vdd (+15 V)
3 Checking the power supply unit, voltage control and monitor
4 Setting the phase control of the HF generator
6 Calibration of the NE monitor

Art. No. 80116-251
7 Checking the activation signals and safety interlock signal.

08 / 99
ATTENTION
If individual assemblies are replaced during repairs, either a partial readjustment or a complete reset must
be performed, depending on the assembly involved.
3 Adjustment and testing instructions 27 / 58

instructions
An essential component of the ICC 50, ICC 80 and ICC BIPOLAR unit is the microcontroller (68HC11A1),
which directly influences almost all functions of equipment and unifies a large number of functions through
its capabilities. These include, for example, the analog measurement inputs, self-monitoring functions, and
much more. Of particular importance is the internal EEPROM, which is used to store data, calibration
values etc. permanently and independent of the supply voltage.
On the other hand, this microcontroller requires basic initialization for its application in order to activate
required functions and adapt to its environment. This basic initialization must be conducted first for the
ICC 50, ICC 80 and ICC BIPOLAR, while at the same time the specific parameters are automatically
saved.
ATTENTION
The adjustment or testing of nos. 1–7 absolutely must be performed in the indicated order for new equipment
and also after replacement of the microcontroller!
Since most setup values are stored as calibration values in the EEPROM of the microcontroller, the test
programs in which these calibration values can be changed are only accessible in the so-called »Special
Test Mode«. This is used to prevent unintentional alteration of the calibration values. To operate the unit in
the Special Test Mode, a shorting bridge must be attached at J7 (main board). If the presence of this
shorting bridge is detected when the unit is switched on, this is made clear in that the unit is automatically
in the test program mode after switching on and Test program 10 (»Pr. 10«) is displayed. Furthermore,
when first switching on the unit in Special Test Mode, the basic initialization is automatically performed
and saved.
The shorting bridge absolutely must be removed once the setting has been completed, as otherwise several
internal safety monitors of the microcontroller are not activated, In addition, the unit would always be in
test program mode after switching on and not in the normal operating mode.
Fig.: Position of J7 on the main board

(refer to text above).
28 / 58 3 Adjustment and testing

instructions
1 Basic initialization
Attach the shorting bridge to J7.
Switch the unit on.
At the same time, basic initialization is automatically performed insofar as this has not already occurred
with the respective microcontroller.
The unit is in the test program mode after switching on. On the front panel appears »Pr. 10«.
2 Testing the internal supply voltage Vdd (+15V)

Activate Test program 10.
Display on the front panel: U dd for Vdd (for about 1 second)
Next follows the display of the voltage measured: xx. yy.
(xx = integer volt; yy = tenth and hundreth volt).
Voltage must be 15 V, tolerance: ±0.5 V.
Although only the voltage Vdd (+15 V) is directly measured, this test program also checks the 5 V voltage
used as a measurement reference. In the event of malfunction, this should therefore also be measured.
Deactivate the test program.
3 Checking the power supply unit, voltage control and monitoring

Both measurements should be checked using a meter at MP2 (main board; mass = MP1)!
Display on the front panel: U_ for »DC power supply unit«.
The check is started by activating with the CUT footswitch.
CAUTION
During the automatic run, the footswitch must remain depressed, as otherwise the power supply unit is
switched on, which results in an error report (Error 80).
The power supply voltage is now slowly increased from 0 to 90 volts, measured simultaneously and monitored
Art. No. 80116-251
for uniformity within a narrow tolerance. In the event of a malfunction, the error is displayed and the test
program interrupted. The voltage increase is indicated symbolically in the COAG display.
08 / 99
After a complete check of the entire voltage range, the voltage remains at 90 volts, and the internal
measurement value is indicated in whole volts in the COAG display. Here as well, the footswitch must
remain depressed.
The measurement value must be 90 V, tolerance: ±2 V.
By pressing the CUT effect key, the voltage is reduced to 50 V and displayed as described above.
The measurement value must be 50 V, tolerance: ±1 V.
By pressing the CUT effect key again, the test program is concluded.

instructions
4 Setup of the phase control for the HF generator

Connect the monopolar patient lines with no load. This is important for a precise setup!
Connect the oscilloscope and probe at MP4 to MP5. Probe 100:1 recommended.
It is recommended to set the trim potentiometer TP3 to about the center before starting the setup.
Display on the front panel: Ph. (for about 1 second).
Then the display U_ 10 appears, which means that the power supply unit is regulated to 10 volts at the next
activation.
Activate using the CUT footswitch. In this way, the generator is switched on at a voltage of 10 volts with no
load.
Set the phase control using the voltage characteristic shown on the oscilloscope.
The setup criterion is a voltage characteristic that is as sinusoidal as possible.
In the COAG display, the power supply current is displayed relatively (I_ xx) and is also used as a setup
criterion for the purpose of the power supply current assuming as minimal a value as possible.
Deactivate at the footswitch.
Display on the front panel: U_ 50, i.e. the power supply is regulated to 50 volts at the next activation.
Activate with the CUT footswitch.
Repeat the above procedure, but at 50 volts power supply voltage.
After deactivation, the display for 90 volt power supply voltage appears, at which the final setup is performed.
At the same time, ensuring that the characteristic of the HF output voltage is as sinusoidal as possible has
priority over the absolute minimum of the power supply unit current. However, this should be close to its
minimum (typical display of approx. 65).
Additionally, the HF voltage at 90 volt power supply voltage should have a peak value of approx. 700 volts.
As soon as the setup is completed and deactivated via the footswitch, the test program is also completed.
Fig.: HF voltage
characteristic at 90
volts power unit
voltage with no load.
30 / 58 3 Adjustment and testing

instructions

Connect the monopolar patient lines to the HF power meter (APM 600).
Activate Test program 13 (only possible in Special Test Mode, see above).
Display on the front panel: cP hf (for about 1 second).
Then the front panel sets itself up for CUT effect 1, 30 (watts) and SOFT, 20 (watts), which represents the
setup for the following calibration.
To calibrate, CUT is activated at a load resistance of 500 ohms via the footswitch.
Now the power output can be set to the values indicated in the CUT display via the »Up/Down« keys
in the CUT field, i.e. for a setting of 30, 30 watts must be measured at the HF power meter.
The same is performed for COAG, however at a load resistance of 200 ohms, (setting = 20 and HF output
power = 20 watts).
If both calibrations have thus been performed, the values must be saved in EEPROM. To do this, the
CUT effect key must be held down for about 3 seconds. After about 0.5 seconds, an audible signal (deep
tone) is heard and a symbolic display of the Save process appears. After about 3 seconds, an alarm is
heard with the »full« display, which signals that the Save is successfully completed.
If the key is not held down until the alarm is heard, no value is saved.
By pressing only briefly, the test program can also be exited without saving.
6 Calibration of the NE monitor

Connect the NE line to the NE socket. In place of a neutral electrode, the NE line is terminated with a
resistance of 250 ohms.
Activate Test program 14 (only possible in Special Test Mode, see above).
Display on the front panel: NE xx.
Now an automatic adjustment follows which is completed when a straight line (»—«) appears in the COAG
display and the red and the green NE displays light up at the same time.
The calibration value must now be stored in the EEPROM using the CUT effect key as described above.
7 Checking the the activation signals and the safety interlock signal
Art. No. 80116-251
Display on the front panel: oo oo for about 1 second.

Then display of : — —.
08 / 99
By starting all 4 activation possibilities (2 x footswitch, 2 x fingerswitch), the lines in the displays are
converted into »o«. As soon as all activation possibilities have been operated once, the test program is
automatically interrupted.

CHAPTER 4
Circuit diagrams
ICC 50
36 / 58
30122-108
Mainboard
ICC 50
F1
240V
T2A J5
230V
80V
1
~
T1A BR1
2
V_GL
120V
BDX54F
100V 3 AC_2A - + 1.0 MP2 1.0
MP4
18V
AC_2B 2.0 2.0
4 C54
T3
~
B250C5000 L1 UE3
MUR120
33k
680uF
1n5
+
2mH
R9
C10
C13
R23
100uF
+
680pF
D4
1uF
C27
C49
D19
R71
C55
R65
1k
1
1 2
1uF
R66
30k
5k6
MP5
5k6
V_GL
R64 MUR120
GND GND GND L3
0R56 5:40
R21
R22
BUZ31
GND
6k8
6k8
T9
MP1
R46
C59
200k
1nF
C21 C16
R62
MP3
51R
V_REF
R41 Vdd
68nF 68nF +15V 3 4 IC19 5
100k 7667
R39
GND R12
IC1
9k1
15 2
R42 LM3524 Vdd
13 R24 VIN T2 +15V
V_DAC - 16 12 1k
R40 U ref 2N3440
100k IC20 14 U 11 1
2k 2 IC19
R25
+
PWM 7
C48
LM324 TSI
4k7
7667
3u3
12 + 10k 1 - 13
2 + Err GND GND GND
14
R14
R13
C14
68nF
4 + 3
10k
2k
5 I R18 R63
- Shut- 10
RT
CT
down SIC
GND GND GND GND 10 +
2k2 10k R44
8 9 6 7 LM324 I_GL
R61
C39
68nF
8
IC20
20k
1k
-
9
R54 R53 R16
+
R26
C22
R17
C15
I_PK
3k3
1uF
24k
2n2
GND 2k 6k8 10k
220R
GND GND GND
R15
I_PK
GND
V_GL
Vdd Vdd TSI F_MOD
+15V IC17 +15V IC18 IC18 Vdd
5 11
GEN_EN AST 5 +15V
C47
4 12 & &
R60
AST 4
51k
6 10 6
-TRIG GND
8
+TRIG Q 10 13 3 4 68nF
G R R 3 +
12 15 9 + R43
RTRIG CX 1 7 LM324
100pF
CX IC20 V_ANA
C46
9 11
100pF
GND Q 1
R50 MR LM324 IC20
C43
R59
1k
2k7
2 - -
RX 14 2
13 RX/ CX 2 11
3k3 OSC OUT RX/ CX
1
CX
4528
5k
100pF
4528 GND GND

C38
TP3
R57 R58
3
RCX
+15V
+15V
3k4 100k
Vdd
Vdd
4047
C42
GND
68nF
SIC_GEN
Vdd
+15V
Diese Zeichnung ist urheber-
Datum Name Gert/UNIT
C35
68nF
rechtlich gesch tzt, daher

Gezeich. 07-04-05 M.Fritz Weitergabe und Vervielfltigung
ohne unsere Genehmigung
ICC50
GND unzulssig
Gepr ft 07-04-95 M. Hagg Benennung/Title
LP un.: 40122-011 Mainboard 50W

B 4749 R37,R38 war 5k6 18-2-99 Fritz LP bs.: 30122-108
4
Zeichnungsnummer/DWG.NO
Nr. nderung Datum Name Blatt 1 von 3 30122-108
Schaltbilder
Art. No. 80116-251
08 / 99
4
30122-108
Mainboard
ICC 50
J14
+24V
+24V
REL1
1
REL1 REL2
2
AE
REL2
REL_1 REL_2
3 Bipolar
REL1 4
Schaltbilder
NE
REL2
Vdd
+15V J13
UE1
1
+
2 AE
C28
C51 D12
1uF
3
C50
68nF
1 2
22nF BA159
100nF
R55 D13 Vdd

C24
R35
+15V
5k1
UE2
30122-021 100R BA159
J12
3
C53
+
+
C32
C31
u22
Vcc Vcc Vcc 1
3u3
1uF
2 +5V IC22 IC21 +5V +5V 1 2 2 NE
T4 9 16 16 9 GND 3
BC517
C52
100nF
C26
u22
+
R32
C25
R36
8 1 1 8
1uF
5k6
+
C60
1k
R30
1
3u3
CNY66 CNY66 30122-021
3
GND GND 100R GND
GND
6
2 T5 -
IC20 R45
C29
68nF
BC517 7
R38
C34
C33
R37
68nF
68nF
NE_ANA
LM324
4k3
4k3
+
R34 D6 R49
R33
C30
1k
1uF
5 +
1k
1
GND GND GND GND 10k 1N4148 10k
GND GND
R48
C40
100k
68nF
FS_B
FS_A
R31
R29
100R
51k
+24V
GND GND GND GND
Vcc
F2 R47 Vcc +5V
Vdd SND +5V
AC_2A IC2
+
0.7 3
47k
C41
+15V 4k7
~
3u3
T0.5A BR2 78xx
TP1
1 +15V 3 2
I O T7 GND
- + J10
$wert G BC547 1
100uF
+
C11
1
~
3u3
R69
+ 2
AC_2B
2k7
2
IC5 1 3
GND GND GND
C37
9 3 BC557
RESET
FS_A 8 GND
10 & T8
MASK_1 2
T6
C36
22nF
Vcc 74hc00 2
SND_AL BS170 3
+5V IC5 1
GND GND GND
1
R67
1
FS_B IC6 Fusschalter
10k
R19 BC557 3
MASK_2
2 & 2
0.7 T10 Footswitch
Vcc 2 4
15k 74hc00 Vdd
+5V & 6 SIC +15V R56 J11
C18
22nF
5
11 10 3 IC5 1 1
IC3 1
4 L4 750R
FOOT_A 6 Coag 2
GND F.COMP FEEDB
D5
FOOT_B
rot
MASK_3
5 & 74hc20 Cut 3
L4962 L2
7
INP OUT 2 74hc00 L5
FOOT_A 4
100uH IC5
R11
220R
GND
R27
330R
OSC SOFT
68nF
68nF
12
FOOT_B
C44
R51
C45
R52
330R
330R
11
D10
5V1
D11
5V1
14 4 5 12 13 15 13 &
MUR120
MASK_4
2200uF
GND
D3
MASSE 74hc00
+
470uF
R68
C12
+
GND GND
C17
C57
C56
C5
4k3
2n2
3u3
2n2

Datum Name rechtlich gesch tzt, daher
Gert/UNIT
GND
ICC50
unzulssig
1.0 Gepr ft 07-04-95 M. Hagg Benennung/Title

B 4749 R37,R38 war 5k6 18-2-99 Fritz LP bs.: 30122-108
37 / 58
38 / 58
30122-108
Mainboard
ICC 50
+5V DATABUS
MOD_ON GEN_ON GEN_ON IC16
1k
IC14
R3
1 ADRBUS
1
RESET R
BC557 E_CLK 10 11 D0-D7 11
A0-A15 A0 D0 C1
T1
2 WR 9 12
A1 D1
3k3
IC7 IC7
R6
1k
RD 8 13 D0 4 5
A3 D2 1D MASK_1
R5
4 10 3 Vcc 7 15 D1 7 6
6 8 R4 +5V A2 D3 MASK_2
OUT_1
5 & 9 & 6 16 D2 8 9
1 RESET IC6 A4 D4 MASK_3
D2 12 5 17 D3 13 12
74HC00 74HC00 1k A5 D5 MASK_4
4k7
1k
3
R8
13 4 18 D4 14 15
R7
A6 D6
2 TL431 9 & 8
3
A7 D7 19 D5
D6
17 16
10 25 18 19 RES_1
A8
24 D7
CE 20 3 2
R70
220R
Vcc GND 74hc20 A9
21
+5V R10 A10 OE 22 74HC273
IC13 IC4 23
A11
1k0 52 5 IC12
+
ADRBUS A0 19 VRH E 2
A0 A12
C8
IC9
1uF
A1 20 R/W 6 GND 1
EN 26
A1 CLK 9 E_CLK 51
A13 5 12
VRL AS 4 11
C1 27 ULN2004A
REL_1
DATABUS 0 GATE 11 MOD_ON GND A14 4 13 REL_2
D0-D7 8 1
D0 OUT 10 OUT_0 43 9 D0 D0 9 12 A0 A15
GEN_ON
7 10 GEN_EN
7 NE_ANA PE0/AN0 PC0/AD0 1D
D1 45 10 D1 D1 8 13 A1 27C512 6 11 SIC
I_GL PE1/AN1 PC1/AD1 SIC
6 3 14
D2 15 47 11 D2 D2 7 14 A2 RES_1
5 CLK V_ANA PE2/AN2 PC2/AD2
D3 D3 D3 A3 Vcc 1 16
4 1 GATE 14 VDD_M
49
PE3/AN3 PC3/AD3 12 6 15
+5V
IC7 F_MOD F_MOD
D4 D4 D4 A4 2 15
3 OUT 13 OUT_1 FOOT_A
44
PE4/AN4 PC4/AD4 13 5 16 1 SIC_GEN
D5 D5 D5 A5 3
2 FOOT_B
46
PE5/AN5 PC5/AD5 14 4 17 A15 2 &
D6 48 15 D6 D6 3 18 A6 8 9
1 FS_A PE6/AN6 PC6/AD6
D7 CLK 18 50 16 D7 D7 2 19 A7 74HC00 GND +24V
22 FS_B PE7/AN7 PC7/AD7
RD_RTC RD 2 GATE 16 SND_ON
IC7 VDD_M
21 74HC573
GND CS OUT 17 SND 34 42 A8
23 PA0/IC3 PB0/A8 13
WR_RTC WR F_MOD A9 IC8 11
33
PA1/IC2 PB1/A9 41
E_CLK
12 & ADR15
5
6
9
8
7
2
3
4
32 40 A10 DMUX 15
2k
TMP82C54-2 SIC PA2/IC1 PB2/A10 A2 0 Vdd
10k
1 74HC00
R28
A11 0
RN3
31 39 14 +15V
GEN_ON PA3/OC5 PB3/A11 A3 2 0 1
30 38 A12 G 13
68nF
MOD_ON PA4/OC4 PB4/A12 A4 3 7 2
C58
10k 29 37 A13 2 12
PA5/OC3 PB5/A13 3 WR_DAC Vdd
1
SND_ON GND
3 28 36 A14 11 +15V
K_OUT SND_AL PA6/OC2 PB6/A14 A13 6 & 4 WR_RTC
Vcc 5 27 35 A15 10 Vdd
+5V F_MOD PA7/PAI PB7/A15 A14 4 5 RD_RTC GND +15V
2 9
F_MOD 5 6
4 18 20 ADR15 7 IC15
1 TXD XIRQ XIRQ PD0/RXD TXD 7 5 18
8 19 21
IRQ IRQ PD1/TXD RXD
VDD
DGND
RXD 74HC138
9 3 22 D0-D7 13 2
IRQ MODA/LIR PD2/MISO D0 VOUT V_DAC
6 2 23 Vcc 12
XIRQ MODB/V STBY PD3/MOSI J8 +5V D1
7 24 1 2 11
RN1 PD4/SCK TXD D2
17 25 K_OUT 3 4 10
RESET RESET PD5/SS RXD D3
7 GND 9
EXTAL D4
D1 3k3 8 8 Vcc
R1
XTAL
IC11 7
D5 D +5V
68HC11A1 D6
1N4148 R2 1 6
R RESET D7 A
J7
J6
10M
68nF
C9
8.0Mhz 11
C1
GND
1 2 9 8 D0 16
1D GND LDAC
D1
18pF
18pF
12 13 15
+
WR
C3
C2
WR_DAC
10uF
C4
Q1 15 14 D2 14
GND CS
D3 Vcc
VREF
AGND
6 7 17
RESET RES +5V
VSS
GND GND GND GND
5 4 D4
16 17 D5
AD7224 3 1 4
68nF
2 3 D6
C7
R20
C23
C19
68nF
68nF
IC10 19 18 D7 V_REF
+
20R
C20
DMUX 15 J9
1uF
1
0
0 74HC273
14 1 2
2 0 1
G 13 3 4 GND
3 7 2 GND
2 12 5 6
3
4 11 7 8
RESET
6 & Datum Name Diese Zeichnung ist urheber-
Gert/UNIT
10 9 10 rechtlich gesch tzt, daher
5
4
6 9 11 12 Gezeich. 07-04-05 M.Fritz Weitergabe und Vervielfltigung
ICC50
5
7 13 14 unzulssig
7 K_OUT Gepr ft 07-04-95 M. Hagg Benennung/Title
15 16
74HC138 17 18 LP un.: 40122-011 Mainboard 50W
4
19 20 Vcc
GND GND
+5V B 4749 R37,R38 war 5k6 18-2-99 Fritz LP bs.: 30122-108
Schaltbilder
ICC 50
Mainboard
40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
Art. No. 80116-251
08 / 99
4 Schaltbilder 39 / 58
ICC 80
42 / 58
30122-151
Mainboard
ICC 80
F1
240V J5
T2A
230V
80V
1
~
T2A BR1
2
V_GL
120V
BDX54F
100V 3 AC_2A - + 1.0 MP2 1.0
MP4
18V
AC_2B 2.0 2.0
4
C54
T3
~
B250C5000 L1 UE3
MUR120
33k
680uF
1n5
+
2mH
R9
C10
C13
R23
100uF
+
680pF
D4
1uF
C27
C49
D19
R71
C55
R65
1k
1
1 2
1uF
R66
30k
5k6
MP5
5k6
V_GL
R64 MUR120 L3
GND GND GND
0R56 5:40
R21
R22
BUZ31
GND
6k8
6k8
T9
MP1
R46
C59
200k
1nF
C21 C16
R62
MP3
51R
V_REF
R41 Vdd
68nF 68nF +15V 3 4 IC19 5
100k 7667
R39
GND R12
IC1
9k1
15 2
R42 LM3524 Vdd
13 R24 VIN T2 +15V
V_DAC - 16 12 1k
R40 U ref 2N3440
100k IC20 14 U 11 1
2k IC19
R25
+
PWM 2 7
C48
LM324 TSI
4k7
7667
3u3
12 + 10k 1 - 13
2 + Err GND GND GND
14
R14
R13
C14
68nF
4 + 3
10k
2k
5 I R18 R63
- Shut- 10
RT
CT
down SIC
2k2 10k R44
8 9 6 7 LM324 I_GL
R61
C39
68nF
8
IC20
20k
1k
-
9
R54 R53 R16
+
R26
C22
R17
C15
I_PK
3k3
1uF
24k
2n2
GND 2k 6k8 10k
220R
GND GND GND
R15
I_PK
GND
V_GL
Vdd Vdd TSI F_MOD
+15V IC17 +15V IC18 IC18 Vdd
5 11
GEN_EN AST 5 +15V
C47
4 12 & &
R60
AST 4
51k
6 10 6
-TRIG GND
8
+TRIG Q 10 13 3 4 68nF
G R R 3 +
12 15 9 + R43
RTRIG CX 1 7 LM324
100pF
CX IC20 V_ANA
C46
9 11
100pF
GND Q 1
R50 MR LM324 IC20
C43
R59
1k
2k7
2 - -
RX 14 2
13 RX/ CX 2 11
3k3 OSC OUT RX/ CX
1
CX
4528
5k
100pF
4528 GND GND

C38
TP3
R57 R58
3
RCX
+15V
+15V
3k4 100k
Vdd
Vdd
4047
C42
GND
68nF
SIC_GEN
Vdd
+15V
Datum Name Gert/UNIT
C35
68nF

ICC80
GND unzulssig

LP bs.: 30122-151
4

Schaltbilder
Art. No. 80116-251
08 / 99
4
30122-151
Mainboard
ICC 80
+24V
+24V
REL1 J14
1
REL1 REL2
2
AE
REL2
REL_1 REL_2
3 Bipolar
REL1 4
Schaltbilder
NE
REL2
Vdd
+15V J13
UE1
1
AE
+
2
C28
C51 D12
1uF
C50
68nF
1 2
22nF BA159
100nF
R55 D13 Vdd

C24
R35
+15V
5k1
UE2
30122-021 100R BA159
J12
3
C53
+
+
C31
C32
u22
Vcc Vcc Vcc 1
3u3
1uF
2 +5V IC22 IC21 +5V +5V 1 2 2 NE
T4 9 16 16 9 GND 3
BC517
C52
100nF
C26
u22
+
R32
C25
R36
8 1 1 8
1uF
5k6
+
C60
1k
R30
1
3u3
CNY66 CNY66 30122-021
3
GND GND 100R GND
GND
6
2 T5 -
IC20 R45
C29
68nF
BC517 7
R38
C34
C33
R37
68nF
68nF
NE_ANA
LM324
4k3
4k3
+
R34 D6 R49
R33
C30
1k
1uF
5 +
1k
1
GND GND GND GND 10k 1N4148 10k
GND GND
C40
R48
68nF
100k
FS_B
FS_A
R31
R29
100R
51k
+24V
GND GND GND GND
Vcc
F2 R47 Vcc +5V
Vdd SND +5V
AC_2A IC2
+
0.7 3
47k
C41
+15V 4k7
~
3u3
T0.5A BR2 78xx
TP1
1 +15V 3 2
I O T7 GND
- + J10
$wert G BC547 1
100uF
+
C11
1
~
3u3
R69
+ 2
AC_2B
2k7
2
IC5 1 3
GND GND GND
C37
9 3 BC557
RESET
FS_A 8 GND
10 & T8
MASK_1 2
T6
C36
22nF
Vcc 74hc00 2
SND_AL BS170 3
+5V IC5 1
GND GND GND
1
R67
1
10k
R19 BC557 3
MASK_2
2 & 2
0.7 T10 Footswitch
Vcc 2 4
15k 74hc00 Vdd
+5V & 6 SIC +15V R56 J11
C18
22nF
5
11 10 3 IC5 1 1
IC3 1
4 L4 750R
FOOT_A 6 Coag 2
GND F.COMP FEEDB
D5
FOOT_B
rot
MASK_3
5 & 74hc20 Cut 3
L4962 L2
7
INP OUT 2 74hc00 L5
FOOT_A 4
100uH IC5
R11
220R
GND
R27
330R
OSC SOFT
68nF
68nF
12
FOOT_B
C44
R51
C45
R52
330R
330R
11
D10
5V1
D11
5V1
14 4 5 12 13 15 13 &
MUR120
MASK_4
2200uF
GND
D3
MASSE 74hc00
+
470uF
R68
C12
+
GND GND
C57
C17
C56
C5
4k3
2n2
2n2
3u3

Datum Name rechtlich gesch tzt, daher
Gert/UNIT
GND
ICC80
unzulssig
1.0 Gepr ft 10-08-99 M. Hagg Benennung/Title

LP bs.: 30122-151
43 / 58
44 / 58
30122-151
Mainboard
ICC 80
+5V DATABUS
1k
IC14
R3
1 ADRBUS
1
RESET R
BC557 E_CLK 10 11 D0-D7 11
A0-A15 A0 D0 C1
T1
2 WR 9 12
A1 D1
3k3
IC7 IC7
R6
1k
RD 8 13 D0 4 5
A3 D2 1D MASK_1
R5
4 10 3 Vcc 7 15 D1 7 6
6 8 R4 +5V A2 D3 MASK_2
OUT_1
5 & 9 & 6 16 D2 8 9
D2 12 5 17 D3 13 12
74HC00 74HC00 1k A5 D5 MASK_4
4k7
1k
3
R8
13 4 18 D4 14 15
R7
A6 D6
2 TL431 9 & 8
3
A7 D7 19 D5
D6
17 16
10 25 18 19 RES_1
A8
24 D7
CE 20 3 2
R70
220R
Vcc GND 74hc20 A9
21
+5V R10 A10 OE 22 74HC273
IC13 IC4 23
A11
1k0 52 5 IC12
+
A0 A12
C8
IC9
1uF
A1 20 R/W 6 GND 1
EN 26
A1 CLK 9 E_CLK 51
A13 5 12
VRL AS 4 11
C1 27 ULN2004A
REL_1
D0-D7 8 1
D0 OUT 10 OUT_0 43 9 D0 D0 9 12 A0 A15
GEN_ON
7 10 GEN_EN
D1 45 10 D1 D1 8 13 A1 27C512 6 11 SIC
6 3 14
D2 D2 D2 A2
5 CLK 15 V_ANA
47
PE2/AN2 PC2/AD2 11 7 14 RES_1
D3 D3 D3 A3 Vcc 1 16
4 1 GATE 14 VDD_M
49
PE3/AN3 PC3/AD3 12 6 15 IC7 F_MOD F_MOD
D4 D4 D4 A4 +5V 2 15
44
D5 D5 D5 A5 3
2 FOOT_B
46
PE5/AN5 PC5/AD5 14 4 17 A15 2 &
D6 48 15 D6 D6 3 18 A6 8 9
1 FS_A PE6/AN6 PC6/AD6
D7 CLK 18 50 16 D7 D7 2 19 A7 74HC00 GND +24V
IC7 VDD_M
GND
21
CS OUT 17 SND 74HC573
34 42 A8
23 PA0/IC3 PB0/A8 13
33
PA1/IC2 PB1/A9 41
E_CLK
12 & ADR15
5
6
9
8
7
2
3
4
32 40 A10 DMUX 15
2k
10k
1 74HC00
R28
A11 0
RN3
31 39 14 +15V
30 38 A12 G 13
68nF
C58
10k 29 37 A13 2 12
PA5/OC3 PB5/A13 3 WR_DAC Vdd
1
SND_ON GND
3 28 36 A14 11 +15V
Vcc 5 27 35 A15 10 Vdd
2 9
F_MOD 5 6
4 18 20 ADR15 7 IC15
8 19 21
IRQ IRQ PD1/TXD RXD
VDD
DGND
RXD 74HC138
9 3 22 D0-D7 13 2
6 2 23 Vcc 12
7 24 1 2 11
RN1 PD4/SCK TXD D2
17 25 K_OUT 3 4 10
7 GND 9
EXTAL D4
D1 3k3 8 8 Vcc
R1
XTAL
IC11 7
D5 D +5V
68HC11A1 D6
1N4148 R2 1 6
R RESET D7 A
J7
J6
10M
68nF
C9
8.0Mhz 11
C1
GND
1 2 9 8 D0 16
1D GND LDAC
D1
18pF
18pF
12 13 15
+
WR
C3
C2
WR_DAC
10uF
C4
Q1 15 14 D2 14
GND CS
D3 Vcc
VREF
AGND
6 7 17
RESET RES +5V
VSS
GND GND GND GND
5 4 D4
16 17 D5
AD7224 3 1 4
68nF
2 3 D6
C7
R20
C23
C19
68nF
68nF
IC10 19 18 D7 V_REF
+
20R
C20
DMUX 15 J9
1uF
1
0
0 74HC273
14 1 2
2 0 1
G 13 3 4 GND
3 7 2 GND
2 12 5 6
3
4 11 7 8
RESET
6 & Datum Name Diese Zeichnung ist urheber-
Gert/UNIT
5
4
6 9 11 12 Gezeich. 10-08-99 M.Fritz Weitergabe und Vervielfltigung
ICC80
5
7 13 14 unzulssig
4
15 16
19 20 Vcc
GND GND
+5V LP bs.: 30122-151
Schaltbilder
ICC 80
Mainboard
40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
Art. No. 80116-251
08 / 99
ICC BIPOLAR
48 / 58
30122-109
Mainboard
ICC BIPOLAR
F1
240V
T2A J5
230V
80V
1
~
T1A BR1
2
V_GL
120V
BDX54F
100V 3 AC_2A - + 1.0 MP2 1.0
MP4
18V
AC_2B 2.0 2.0
4 C54
T3
~
B250C5000 L1 UE3
MUR120
33k
680uF
1n5
+
2mH
R9
C10
C13
R23
100uF
+
680pF
D4
1uF
C27
C49
D19
R71
C55
R65
1k
1
1 2
1uF
R66
30k
5k6
MP5
5k6
V_GL
R64 MUR120
GND GND GND L3
0R56 5:40
R21
R22
BUZ31
GND
6k8
6k8
T9
MP1
R46
C59
200k
1nF
C21 C16
R62
MP3
51R
V_REF
R41 Vdd
68nF 68nF +15V 3 4 IC19 5
100k 7667
R39 GND
IC1 R12
9k1
15 2
R42 LM3524 Vdd
13 R24 VIN T2 +15V
V_DAC - 16 12 1k
R40 U ref 2N3440
100k IC20 14 U 11 1
2k 2 IC19
R25
+
PWM 7
C48
LM324 TSI
4k7
7667
3u3
12 + 10k 1 - 13
2 + Err GND GND GND
R14 14
R13
C14
68nF
4 + 3
10k
2k I
5 - Shut-
R18 R63
10
RT
CT
down SIC
2k2 10k R44
8 9 6 7 LM324 I_GL
R61
C39
68nF
8
IC20
20k
1k
-
9
R54 R53 R16
+
R26
C22
R17
C15
3k3 I_PK
1uF
24k
2n2
GND 2k 6k8 10k
220R
GND GND GND
R15
I_PK
GND
V_GL
Vdd Vdd TSI F_MOD
+15V IC17 +15V IC18 IC18 Vdd
5 11
GEN_EN AST 5 +15V
C47
4 12 & &
R60
AST 4
51k
6 10 6
-TRIG GND
8
+TRIG Q 10 13 3 4 68nF
G R R 3 +
12 15 9 + R43
RTRIG CX 1 7 LM324
CX IC20 V_ANA
100pF
9 11
100pF
GND Q 1
C46
R50 MR LM324 IC20

C43
R59
1k
2k7
2 - -
RX 14 2
13 RX/ CX 2 11
3k3 OSC OUT RX/ CX
1
CX
4528
5k
100pF
4528 GND GND

C38
TP3
R57 R58
3
RCX
+15V
+15V
3k4 100k
Vdd
4047 Vdd
C42
GND
68nF
SIC_GEN
Vdd
+15V
A Datum Name Gert/UNIT
C35
68nF

ICC Bipolar
GND unzulssig

30122-109
4
LP bs.:
Schaltbilder
Art. No. 80116-251
08 / 99
4
30122-109
Mainboard
ICC BIPOLAR
REL1 J14
1
AE
2
3 Bipolar
REL1 4
Schaltbilder
5
NE
FS_B
FS_A
Vcc
+5V
+24V
REL1
6
-
+
R45
C60
REL_1 IC20
3u3
7
R38
R37
NE_ANA
LM324
5k6
5k6
5 + 1k
GND GND GND
R48
100k
+24V
GND
Vcc
F2 R47 Vcc +5V
Vdd SND +5V
AC_2A IC2
+
0.7 3
C41
+15V 4k7
47k
~
3u3
T0.5A BR2 78xx
+15V
TP1
1 3 2
I O T7 GND
- + J10
$wert G BC547 1
100uF
+
C11
1
~
R69
3u3
+ 2
2k7
AC_2B
2
IC5 1 3
GND GND GND 3 C37
RESET 9 BC557 GND
FS_A 8
10 & T8
MASK_1 2
T6
C36
22nF
74hc00 2
Vcc SND_AL BS170
1 3
+5V IC5 GND GND GND
1
R67
1
10k
R19 BC557 3
MASK_2
2 & 2
0.7 T10 Footswitch
Vcc 2 4
15k 74hc00 Vdd
+5V & 6 SIC +15V R56 J11
C18
22nF
5
11 10 3 IC5 1 1
IC3 1
4 L4 750R
FOOT_A 6 Coag 2
GND F.COMP FEEDB
D5
FOOT_B
rot
MASK_3
5 & 74hc20 Cut 3
L4962 L2
7
INP OUT 2 74hc00 L5
FOOT_A 4
100uH IC5
R11
220R
GND
R27
330R
OSC SOFT
68nF
68nF
12
FOOT_B
C44
R51
C45
R52
330R
330R
11
D10
5V1
D11
5V1
14 4 5 12 13 15 13 &
MUR120
MASK_4
2200uF
GND
D3
MASSE 74hc00
+
470uF
R68
C12
+
GND GND
C57
C17
C56
C5
4k3
2n2
2n2
3u3
GND
1.0

A Datum Name rechtlich gesch tzt, daher
Gert/UNIT
ICC Bipolar
unzulssig

LP bs.: 30122-109
49 / 58
50 / 58
30122-109
Mainboard
ICC BIPOLAR
+5V DATABUS
1k
IC14
R3
1 ADRBUS
1
RESET R
BC557 E_CLK 10 11 D0-D7 11
A0-A15 A0 D0 C1
T1
2 WR 9 12
A1 D1
3k3
IC7 IC7
R6
1k
RD 8 13 D0 4 5
A3 D2 1D MASK_1
R5
4 10 3 Vcc 7 15 D1 7 6
6 8 R4 +5V A2 D3 MASK_2
OUT_1
5 & 9 & 6 16 D2 8 9
D2 12 5 17 D3 13 12
74HC00 74HC00 1k A5 D5 MASK_4
4k7
1k
3
R8
13 4 18 D4 14 15
R7
A6 D6
2 TL431 9 & 8
3
A7 D7 19 D5
D6
17 16
10 25 18 19 RES_1
A8
24 D7
CE 20 3 2
R70
220R
Vcc GND 74hc20 A9
21
+5V R10 A10 OE 22 74HC273
IC13 IC4 23
A11
1k0 52 5 IC12
+
A0 A12
C8
IC9
1uF
A1 20 9 R/W 6 GND 1
EN 26
A13
A1 CLK E_CLK 51 5 12
VRL AS 4 11
C1 27 ULN2004A
REL_1
D0-D7 8 1
D0 OUT 10 OUT_0 43 9 D0 D0 9 12 A0 A15
GEN_ON
7 10 GEN_EN
D1 45 10 D1 D1 8 13 A1 27C512 6 11 SIC
6 3 14
D2 D2 D2 A2
5 CLK 15 V_ANA
47
PE2/AN2 PC2/AD2 11 7 14 RES_1
D3 D3 D3 A3 Vcc 1 16
4 1 GATE 14 VDD_M
49
PE3/AN3 PC3/AD3 12 6 15
+5V
IC7 F_MOD F_MOD
D4 D4 D4 A4 2 15
44
D5 D5 D5 A5 3
2 FOOT_B
46
PE5/AN5 PC5/AD5 14 4 17 A15 2 &
D6 48 15 D6 D6 3 18 A6 8 9
1 18 FS_A PE6/AN6 PC6/AD6
D7 CLK 50 16 D7 D7 2 19 A7 74HC00 GND +24V
IC7 VDD_M
21 74HC573
GND CS OUT 17 SND 34 42 A8
23 PA0/IC3 PB0/A8 13
33
PA1/IC2 PB1/A9 41
E_CLK
12 & ADR15
5
6
9
8
7
2
3
4
32 40 A10 DMUX 15
2k
10k
1 74HC00
R28
A11 0
RN3
31 39 14 +15V
30 38 A12 G 13
68nF
C58
10k 29 37 A13 2 12 Vdd
PA5/OC3 PB5/A13 3 WR_DAC
1
SND_ON GND
3 28 36 A14 11 +15V
Vcc 5 27 35 A15 10 Vdd
2 9
F_MOD 5 6
4 18 20 ADR15 7 IC15
8 19 21
IRQ IRQ PD1/TXD RXD
VDD
DGND
RXD 74HC138
9 3 22 D0-D7 13 2
6 2 23 Vcc 12
7 24 1 2 11
RN1 PD4/SCK TXD D2
17 25 K_OUT 3 4 10
7 GND 9
EXTAL D4
D1 3k3 8 8 Vcc
R1
XTAL
IC11 7
D5 D +5V
68HC11A1 D6
1N4148 R2 1 6
R RESET D7 A
J7
J6
10M
68nF
C9
8.0Mhz 11
C1
GND
1 2 9 8 D0 16
1D GND LDAC
D1
18pF
18pF
12 13 15
+
WR
C3
C2
WR_DAC
10uF
C4
Q1 15 14 D2 14
GND CS Vcc
D3
VREF
AGND
6 7 17
RESET RES +5V
VSS
GND GND GND GND
5 4 D4
16 17 D5
AD7224 3 1 4
68nF
2 3 D6
C7
R20
C23
C19
68nF
68nF
IC10 19 18 D7 V_REF
+
20R
C20
DMUX 15 J9
1uF
1
0
0 74HC273
14 1 2
2 0 1
G 13 3 4 GND GND
3 7 2
2 12 5 6
3
4 11 7 8
RESET
6 & A Datum Name Diese Zeichnung ist urheber-
Gert/UNIT
5
4
5 6 9 11 12 Gezeich. 07-04-95 M.Fritz Weitergabe und Vervielfltigung
ICC Bipolar
7 13 14 unzulssig
15 16
4

19 20 Vcc
GND GND
+5V LP bs.: 30122-109
Schaltbilder
ICC BIPOLAR
Mainboard
40122-011
gelb yellow
orange orange
lila purple
schwarz black
rot red
braun brown
MASSE GROUND
Ausg. Issue
Art. No. 80116-251
08 / 99
CHAPTER 5
Appendix and
Addresses
Appendix
ATTENTION
The unit contains a lithium battery which can only be disposed of in old battery collection containers when
completely discharged! Otherwise make certain that a short circuit is prevented!
Art. No. 80116-251
08 / 99
5 Appendix and addresses 55 / 58

Your notes

Erbe Icc 80 50 Icc Service Manual PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Erbe Icc 80 50 Icc Service Manual PDF

Uploaded by

Copyright:

Available Formats

ERBE

Please contact me directly with your

Copyright © ERBE Elektromedizin GmbH, Tübingen1999

Chapter Title Page

0 Table of contents ................................................................................................. 5

1 Test programs ...................................................................................................... 7

2 ERROR list ........................................................................................................ 17

3 Adjustment and testing instructions .................................................................. 25

4 Circuit diagrams ................................................................................................ 33

5 Appendix and addresses .................................................................................... 53

No. Test program function

1 Basic setting of the front panel

2 Calling up the Error list

3 Programming the required activation time limitation

4 Activation of all visual front panel displays

5 Activation of the audible signals

6 Manual closure of the output relays

8 Display of the software version number

10 Measurement of the internal 15 volt supply voltage

12 Adjustment of the phase control for the HF generator

13 Calibration of the HF power output

14 Automatic calibration of the NE monitor

16 Automatic burn-in procedure for two hours

17 Setup of programmable options

20 Selection of content for the CONFIG register of the microcontroller

21 Verification of the modulation timer and the modulation monitor

Calling up the test programs

1 Basic setting of the front panel

2 Calling up the ERROR list

3 Programming the required activation time limit

Range: 1…99 seconds.

4 Activation of all visual front panel displays

5 Activation of all acoustic signals

6 Manual closing of the output relay

8 Display of software version number (Display: S.n. xx)

By pressing the CUT effect button, the voltage is decreased to 50 volts.

12 Adjustment of the phase control for the HF generator

13 Calibration of the HF power output (c.P. hF)

14 Automatic calibration of the NE monitoring

16 Automatic burn-in procedure for 2 hours (»2h b.i.«)

17 Setting programmable options (»P.O.«)

20 Display contents of the CONFIG register

21 Verification of the modulation timer and the modulation monitor (»t.t.«)

Automatic error detection, indication and documentation

Troubleshooting for ICC family equipment

Activation time limit reached.

Error Explanation and remedy

Incorrect dosage during CUT: Voltage 20% too high.

Error Explanation and remedy

65–79 (not assigned.)

No. Adjustment or testing of:

2 Testing the internal power supply Vdd (+15 V)

3 Checking the power supply unit, voltage control and monitor

4 Setting the phase control of the HF generator

5 Calibration of the HF power output

6 Calibration of the NE monitor

7 Checking the activation signals and safety interlock signal.

3 Adjustment and testing instructions 27 / 58

Fig.: Position of J7 on the main board

28 / 58 3 Adjustment and testing

2 Testing the internal supply voltage Vdd (+15V)

3 Checking the power supply unit, voltage control and monitoring

3 Adjustment and testing instructions 29 / 58