Technical Description WSMB2015 Electronics

Pertandingan WSMB Belia 2015 Ke-24
PERTANDINGAN WORLDSKILLS
MALAYSIA KATEGORI BELIA (WSMB)
TAHUN 2015
( ELECTRONICS )
TECHNICAL DESCRIPTION
JABATAN PEMBANGUNAN KEMAHIRAN

KEMENTERIAN SUMBER MANUSIA
1
This document contains information about the standards required to

compete in this skill competition and the assessment principles, methods
and procedures that govern the Electronics trade in WorldSkills Malaysia
Belia competition 2015. If any doubt from this document to the competition
rules and regulation by secretariat, the rules and regulation of the
secretariat will take precedence.
1. Standards specification
Adapting WorldSkills standards specification as below:
2
3
4
5
6
2. Competition stage
There is TWO (2) stages for Electronics trade in WSMB 2015 which is
pre – qualifying and final stage. All participants are required to compete
and pass the pre – qualifying stage before going through the final stage.
Numbers of finalist is between 8 to 12 participants depending on the
overall achievement of the trade and agreement from technical
secretariat meeting.
3. PRE – Qualifying stage
3.1 Completion of skills assessment specification
a. Theory Test: 1 Hour

This is 40 objective questions. Participants must answer the
entire question in an answer sheet provided.
Topic covered:
- Quantities and Units
- Analog to Digital
- Numbers System & Codes
- Logic gates
- Testing & Troubleshooting
- Basic Analog Electronics
Significance: Electronics fundamental knowledge.
b. Board Assembly & Measurement: 2 Hour

Assemble the component onto provided printed circuit board.
Test the board functionality and carry out some measurement to
prove the functionality.
Significance: Soldering & Desoldering skills, troubleshooting

skills, equipment usage, interpret signal.
c. Circuit Reverse Engineering: 1 Hour

Re - construct certain block in the circuit board by reverse
engineering technique.
Significance: Circuit interpretation and analyzing skills.
7
3.2 Marking Procedure
Theory : 10%
Board Assembly & Measurement
- Board Functionality : 10%
- Component Assembly : 40%
- Measurement : 10%
Circuit Reverse Engineering : 30%
TOTAL : 100%
3.3 Competition Time Table

Refer to appendices
3.4 Project Part List
No. Component Value Designator Quantity

1 Variable Resistor 100K R3 1
2 Capacitor 100nF C3 1
Polarized
3 100uF C1 1
Capacitor
4 Resistor 10K R2 1
C4, C6, C7, C8, C9,
C10, C11, C12,
5 Capacitor 10nF C13, C14, C15, 17
C16, C17, C18,
C19, C20, C21
Polarized
6 10uF C2 1
Capacitor
R15, R16, R17,
7 Resistor 150R 7
R18, R19, R20, R21
8 Resistor 1K R4, R5 2
R6, R7, R8, R9,
9 Resistor 220R R10, R11, R12, 9
R13, R14
10 Resistor 330R R1 1
Polarized
11 47uF C5 1
Capacitor
12 IC1 CD4013BCN U14, U16 2
13 IC2 CD4027BCN U10, U11 2
8
14 IC3 CD4030CN U8 1
15 IC4 CD4071BCN U1, U4 2
16 IC5 CD4081BCN U2, U3, U5, U6 4
17 IC6 CD4511BCN U18 1
18 IC7 HCC4028BF U17 1
19 IC8 HCC4073BF U7 1
20 IC9 HCF4063BEY U13, U15 2
25 IC10 LM555CN U12 1
7-Segment
21 HDSP-503B DS1 1
Display
22 Voltage Regulator L7805CP U9 1
D1, D2, D3, D4, D5,
23 LED 3mm Red 9
D6, D7, D8, D9
24 LED 3mm Green D10 1
DC Jack
26 Female J1 1
Connector
27 Switch Push Button S1, S2 2
3.5 Component Layout
9
4. Final stage
There are 4 modules which are Hardware Design, Embedded System
Programming, MFFR and Assembly. Except the assembly module, all
module adapting closed question format.
4.1 Hardware Design Module

Refer to appendices
4.2 Embedded System Programming Module

Refer to appendices
4.3 MFFR Module

Refer to appendices
4.4 Assembly Module

Refer to appendices
4.5 Marking Procedure
4.6 Competition Time-Table

Refer to appendices
10
5. Suggested Hand Tools brought by participants.
Bil. Senarai Bahan, Perkakas dan Peralatan Kuantiti

seorang
01 Soldering Station 1
02 Desoldering Station 1
03 Complete electronics toolbox 1
04 Multimeter Digital 1
05 Multimeter Analog 1
06 Antistatic Protection 1
07 Scientific Calculator (not advanced then FX-570MS) 1
08 Electrostatic Glove 1
09 Face Mask 1
10 Stop Watch (Optional) 1
11 Any related tools for electronics work. -
6. Notice and some Rules & Regulation
a. Solder lead to be used is lead free type.

b. Mask and glove wearing during soldering work is a compulsory otherwise
participant will not be allowed to continue their work.
c. Written or blank papers from outside are not allow in the competition room.
d. Written or blank papers including question paper are not allowed to be carried
out from the competition room.
e. All required datasheet will be provided.
f. Participants are subjects to the competition laws and rules. Chief Judges may
disqualify any competitor who breaches any of the above rules.
7. Changes of Test Project

Minor changes will be carried out without notice subjected to component
discontinue, manufacturing error during prototype development,
improving the quality and etc. Feel free to updated yourself by visiting
secretariat website at www.skillsmalaysia.gov.my
11
APPENDICES
12
PRE-QUALIFYING STAGE TIME TABLE (Subjected to Change)
Module Time allowed (Hours) Day

Theory 1 D1
Board Assembly & Measurement 2 D2 &D3
Circuit Reverse Engineering 1 D2 &D3
TOTAL HOURS 4 -
Day 1
Time Activities Hours

8.30 a.m – 9.30 a.m Registration 1
9.30 a.m – 10.00 a.m Morning Break 1/2
10.00 a.m – 11.30 a.m Welcome / General Briefing / Rules & Regulation 1½
11.30 a.m – 12.00 a.m Safety Briefing 1/2
12.00 p.m – 12.30 p.m Open Discussion 1/2
12.30p.m – 2.30p.m Lunch Break 2
2.30p.m – 3.30p.m Theory 1
3.30p.m – 3.45p.m Afternoon Break
3.45p.m – 5.30p.m Familiarization 2
Day 2

9.00 a.m – 10.00 a.m Project Briefing and Open discussion 1
10.00a.m – 10.15 a.m Morning Break 1/4
10.15a.m – 11.00a.m Workstation Preparation 3/4
11.00 a.m – 1.00 p.m Board Assembly & Measurement 2
1.00p.m – 2.30p.m Lunch Break (Quarantine Room) 1½
2.30 p.m – 3.30 p.m Circuit Reverse Engineering 1
3.30 p.m – 4.00 p.m Afternoon Break 1/2
Day 3

9.00 a.m – 10.00 a.m Project Briefing and Open discussion 1
10.00a.m – 10.15 a.m Morning Break 1/4
10.15a.m – 11.00a.m Workstation Preparation 3/4
11.00 a.m – 1.00 p.m Board Assembly & Measurement 2
1.00p.m – 2.30p.m Lunch Break (Quarantine Room) 1½
2.30 p.m – 3.30 p.m Circuit Reverse Engineering 1
3.30 p.m – 4.00 p.m Afternoon Break 1/2
13
FINAL STAGE TIME TABLE (Subjected to Change)
Module Time allowed (Hours) Day

Hardware Design 6 D1 and D3
Embedded systems programming 3 D1
Assembly 3 D2
Fault finding, repair and measurement 3 D3
TOTAL HOURS 15 -
Day 0

8.30 a.m – 9.30 a.m Registration and Briefing 1
9.30 a.m – 2.30 p.m Familiarization 4½
Day 1

8.00 a.m – 8.30 a.m Briefing and Open discussion on HWD – 1 & 2 ½
8.30 a.m – 10.30 a.m Hardware design - Part 1 1½
11 a.m – 1.30 p.m Hardware design - Part 2 2½
2.30 p.m – 3.00 p.m Briefing and Open discussion on SWD ½
3.00 p.m – 6.00 p.m Embedded Software Design 3
Day 2

9.00 a.m – 10.00 a.m Briefing and Open discussion on Assembly Tasks 1
10.30 a.m – 1.30 p.m Assembly Project 3
Day 3

9.00 a.m – 10.00 a.m Briefing and Open discussion on MFFR 1
10.00 a.m – 1.00 p.m MFFR Project 3
2.00 p.m – 2.30 p.m Briefing and Open discussion on HWD - 3 ½
2.30 p.m – 4.30 p.m Hardware design - Part 3 2
14
Pertandingan Kemahiran Malaysia ke - 23
TAHUN 2015
( ELECTRONICS )
( HARDWARE DESIGN )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 6 JAM
NAMA: _______________________________________
No. KP: _______________________________________

Pertandingan Kemahiran Malaysia ke - 23
Project: Hardware Design
Hardware Circuit Design: Time limit is 1 1/2 hours.
Design of Printed Circuit Board: Time limit is 2 1/2 hours.
Build and Test Designed Prototype: Time limit is 2 hours.
INTRODUCTION
This project tests the competitor’s skill in hardware design and printed circuit
board design to design the Selectable TIMER. The block diagram of the project is as
shown in Figure 1 below. When the PB1 is pressed, the counter reset to 0 thus the
output of DAC will be 0V. This allow the clock to be passed to the counter. The
counter counts up and stops at maximum counts.
CLOCK
GENERATOR
COMPARATOR VREF LED

BARGRAPH
DISPLAY 1
COUNTER DAC Selector
VREF LED
BARGRAPH
DISPLAY 2
PB1 PB2 PB3
Figure 1: Block diagram of a Selectable Timer
The present output voltage of DAC is also fed to either LED Bar-graph 1 or LED Bar-
graph 2. The selection can be done by pressing PB2 or PB3.
Pertandingan Kemahiran Malaysia (PKM Ke-22)
PROVIDED MATERIALS
Parts
Items Part Name Value Quantity
(Model)
1 Capacitor 0.1uF 10
2 Capacitor 0.47uF 2
3 Capacitor 4.7uF 2
4 Capacitor 47uF 2
5 Resistor 1KΩ 4
6 Resistor 5.1KΩ 4
7 Resistor 100Ω 2
8 Resistor 10 KΩ 8
9 preset 1KΩ 2
10 preset 5KΩ 2
11 555 TIMER 555 Timer 1
12 NAND GATE 4011 1
13 DAC 0808 1
14 4-bit up/down binary counter 40193 2
15 Quad Op-Amp LM324 1
16 JFET Op-Amp LF351 1
17 Quad Bilateral switch 4016 1
18 Dot/Bar Display driver LM3914 2
19 Terminal Block 4-way 1
20 LED bar-graph green 1
21 LED bar-graph red 1
22 Push button (PCB Type) SPST 3

MALAYSIA KATEGORI BELIA
(WSMB) TAHUN 2015
( ELECTRONICS )
( SOFTWARE DESIGN )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
No. KP: _______________________________________

1
Project: Software Design
Time Limit: 3 hours
1. Project Description
This project is a “Stepper motor control with 2 x 16-segment display”. The

block diagram of the project is shown in Figure 1 below. The operational of the
board can be indicated by toggling the LED indicator. The stepper motor
direction and speed can be controlled by controlling the sequence and interval of
pulse applied to the motor. Finally, the alphanumeric display is animated by
applying a correct data to the alphanumeric display through the alphanumeric
driver.
Figure 1: Block Diagram of Embedded C Programming Module
The target board is connected to the MPKM Microcontroller Board as indicated in

Figure 2 and the relevant information of the MPKM board is available in Appendix
A The related drivers and header files will be provided prior to the competition
started.
2
P1 +5V IO +5V IO P2
24 24 U1 B1
VDD VDD
5 A1 A2 5 1 16 W W
OUT0 OUT0 AN 0 IN1 OUT1
2 6 B1 B2 6 2 2 15 X
+5V IO
IO 0
3
SDI OUT1
7 C1 C2 7
OUT1 SDI
3
SDO
+5V IO
AN 1
3
IN2 OUT2
14 Y
+12V
Z
M
IO 1 CLK OUT2 OUT2 CLK IO 1 AN 2 IN3 OUT3
4 8 D1 D2 8 4 4 13 Z
IO 2 LE OUT3 OUT3 LE IO 2 AN 3 IN4 OUT4
9 E1 E2 9 5 12 Motor Step
C1 OUT4 OUT4 C2 IN5 OUT5
10 F1 F2 10 6 11
100nF OUT5 OUT5 100nF IN6 OUT6
21 11 G1 G2 11 21 7 10
IO 3 OE OUT6 OUT6 OE IO 3 IN7 OUT7
12 H1 H2 12 X Y
OUT7 OUT7
13 K1 K2 13 8 9
GND OUT8 OUT8 GND GND COM +12V +12V
14 M1 M2 14
R1 OUT9 OUT9 R2
23 15 N1 N2 15 23 ULN2003A
R-EXT OUT10 OUT10 R-EXT GND
16 P1 P2 16
R3 470R OUT11 OUT11 470R
17 R1 R2 17
500R OUT12 OUT12 R4
18 S1 S2 18
500R OUT13 OUT13 500R
19 T1 T2 19
OUT14 OUT14 500R
1 20 U1 U2 20 1
GND OUT15 OUT15 GND
22 22
GND SDO SDO SDO GND
MBI5026CN MBI5026CN
+5V IO +5V IO +5V IO

4 3 4 3
IO 8 IO 9
C3 C4
11
12
11
12
2 1 2 1
R5 100nF 100nF
330R S1 S2
A1 1 3 K1 A2 1 3 K2
a k a k
DP
DP
CC
CC
B1 18 2 M1 B2 18 2 M2
b m b m GND GND
C1 16 17 N1 C2 16 17 N2
c n c n
D1 13 15 P1 D2 13 15 P2 D1
d p d p 4 3 4 3
E1 10 6 R1 E2 10 6 R2 IO 10 IO 11
e s e s C5 C6
F1 9 14 S1 F2 9 14 S2 2 1 2 1
f r f r 100nF 100nF
G1 8 7 T1 G2 8 7 T2 S3 S4
g t g t
H1 4 5 U1 H2 4 5 U2
h u h u
IO 16
DS1 DS2 GND GND

16_seg 16_seg
Figure 2: Target board 2015
3
1.1 Requirements
1.1.1 Competitors are able to use simple I/O such switches

1.1.2 Competitors are able to write a program based on built-in TIMER
1.1.3 Competitors are able to write a program based on the 16x16 dot matrix Driver
given.
1.1.4 Competitors are able to manipulate using General Software Function
1.1.5 Competitors are able to design the algorithm suit the problems.
1.2 Tasks
To be provided later
2. Equipment, machinery, installations and materials required
The competitor needs to prepare the following equipment, machinery,

installations and materials.
No. Material Description Quantity Comment

(P4-2GHz,512MB,40Gb)
1 Personal Computer 1
or above
2 MPLAB IDE Version 8.9 or above 1
3 MPLAB-C18 Compiler Version 3.10 or above 1
4 MPLAB ICD3 Debugger 1
5 MPKM Pickit Board Standard PIC18F4550 1
6 Target Board 2015 Stepper motor control 1
3. Marking criteria
No. Criteria Description

1 Task A 20%
2 Task B 25%
3 Task C 15%
4 Task D 15%
5 Task E 25%
4
MCLR
Coupling for
microcontroller
OSC1
OSC2 +5v +5v

PICKIT3
R2 Coupling for
ANA1
ANA3
J1
SDO
IO11
IO13
IO15
IO16
IO18
SDA
SCL
+5v io
+12v
UART
IO1
IO3
IO5
IO7
IO9
-12v
X1
SS
680
66226-006
+5v
R1
16MHz C3 C4 10k
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
100n 100n
1
2
3
4
5
6
C1 C2
27p 27p C16 J2
C5 100n CONN-DIL50
220n
MCLR
MCLR
PGD
PGC
+5V
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
+5v io
+12v
-12v
ANA0
ANA2
ANA4
PWM0
PWM1
T0CKI
T1CKI
IO0
IO2
IO4
IO6
IO8
IO10
IO12
IO14
IO17
+12v
U1 U2 +5V
SS 7805
2 15
ANA0
3
RA0/AN0 RC0/T1OSO/T1CKI
16
T1CKI D1
ANA1 RA1/AN1 RC1/T1OSI/CCP2/UOE PWM1 C12
4 17 1 3
ANA2 RA2/AN2/VREF-/CVREF RC2/CCP1/P1A PWM0 +12v VI VO +5V
5 23
GND
ANA3 RA3/AN3/VREF+ RC4/D-/VM
6 24 1N4001
T0CKI RA4/T0CKI/C1OUT/RCV RC5/D+/VP
ANA4
7
RA5/AN4/SS/LVDIN/C2OUT RC6/TX/CK
25
TX/RC6 C6 C7 C8 0.1uF
J3
14 26 25v/22uF 25V/22uF 25V/22uF
OSC2 RA6/OSC2/CLKO RC7/RX/DT/SDO RX/RC7 U4
2
13 1 3 5
SDA OSC1 OSC1/CLKI SDO
SCL 0v C15 9
33 19 0.1uF 4
IO8 RB0/AN12/INT0/FLT0/SDI/SDA RD0/SPP0 IO0 C1+ C1-
34 20 8
IO9 RB1/AN10/INT1/SCK/SCL RD1/SPP1 IO1
IO10
35
RB2/AN8/INT2/VMO RD2/SPP2
21
IO2 C9 11
T1IN T1OUT
14 3
36 22 25v/22uF 12 13 7
IO11
37
RB3/AN9/CCP2/VPO RD3/SPP3
27
IO3 D2 10
R1OUT R1IN
7 2
IO12 RB4/AN11/KBI0/CSSPP RD4/SPP4 IO4 TX/RC6 T2IN T2OUT
38 28 9 8 6
IO13 RB5/KBI1/PGM RD5/SPP5/P1B IO5 -12v RX/RC7 R2OUT R2IN
39 29 1
IO14 RB6/KBI2/PGC RD6/SPP6/P1C IO6
40 30 1N4001 2
IO15 RB7/KBI3/PGD RD7/SPP7/P1D IO7 VS+
MAX232 6 CONN-D9M
PGM VS-
8
PGC RE0/AN5/CK1SPP
9
IO16 -12v +12v U3 +5v io
PGD RE1/AN6/CK2SPP IO17 7805 C2+ C2-
RE2/AN7/OESPP
10
IO18 C14
18 1 0.1uF
VUSB VUSB RE3/MCLR/VPP MCLR
1 3 4 C13 5
VI VO
PIC18F4550
GND
C10 0.1uF
25v/22uF C11
2
25V/22uF
Figure 7: Schematic Diagram of Standard MPKM Board
5
Figure 8: Standard MPKM Board I/O Configurations
6
TAHUN 2015
(ELECTRONICS)
(MFFR)
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
No. KP: _______________________________________

1
Project: Measurement, Fault Finding and Repair
Time Limit: 3 Hours
Project Description
The circuit consist of combination analog and digital circuit to control COUNTER UP/DOWN WITH
LED STEP DISPLAY
2.0 CIRCUIT DESCRIPTION
3.1 Refer to appendices for the complete schematic diagram.
3.2 The circuit use a DC power supply +12V, +9V and +5V voltage.
3.3 Upon start up:

a) LED D10 (Green) will turn ON continuously.
b) LED D1…D9 (Red) and Display is OFF.
3.4 Upon triggering switch S1:

a) 7 segment display show counting up from 1 to 9 and hold number 9.
b) LED D1…D9 (Red) is running starting from LED D1 continuously.
3.5 Retriggering switch S1 after display holding number 9.

a) LED D1…D9 (Red) and Display is OFF.
3.6 Upon triggering switch S2:

a) Display counting down from 9 to 1 and hold number 1.
b) LED D9…D1 (Red) is running starting from LED D9 continuously.
3.7 Retriggering switch S2 after display holding number 1.

a) LED D1…D9 (Red) and Display is OFF.
3.8 The circuit is working prior to the following setting condition:
3.8.1 Varies VR1 to obtain +9V at TP2.
2
PARTS LIST
PART VALUE
ITEM PART NAME QUANTITY
(MODEL) REFERENCE NUMBER
C1, C2, C3, C4, C5, C6, C7, C8,
1 Capacitor 10nF 17 C9, C10, C11, C12, C13, C14,
C15, C16, C17
Polarized Capacitor
2 47uF 2 C18, C21
(Radial)
Polarized Capacitor
3 100uF 2 C19, C24
(Radial)
Polarized Capacitor
4 220uF 1 C20
(Radial)
5 Capacitor 100nF 3 C22, C23, C25
D1, D2, D3, D4, D5, D6, D7, D8,
6 RED LED LED 3mm 10
D9, D13
1 Amp General Purpose Diode
7 3 D10, D11, D12
Rectifier 1N4001
14.2 mm General
Purpose Red 7-Segment
8 HDSP-503B 1 DS1
Display: CC, RH DP,
Gray Surface
Low Voltage Power
9 1 Power Board
Supply Connector
General Purpose Q1, Q2, Q3, Q4, Q5, Q6, Q7, Q8,
10 2N2222 12
Transistor NPN Silicon Q9, Q10, Q11, Q12
R1, R23, R24, R25, R26, R29,
11 Resistor 10K 13 R30, R31, R32, R35, R36, R37,
R38
12 Tapped Resistor 10K 1 R2
13 Resistor 1K 2 R3, R4
R5, R6, R7, R8, R9, R10, R11,
14 Resistor 220R 10
R12, R13, R39
R14, R15, R16, R17, R18, R19,
15 Resistor 150R 7
R20
16 Resistor 4.7K 6 R21, R22, R27, R28, R33, R34
17 Potentiometer 2K 1 R40
18 Resistor 330R 1 R41
19 Switch SW-PB 2 S1, S2
TP1, TP2, TP3, TP4, TP5, TP6,
20 Test Point 13 TP7, TP8, TP9, TP10, TP11, TP12,
TP13
21 Timer LM555CN 1 U1
Dual J-K Master/Slave
22 Flip-Flop with Set and CD4027BCN 2 U2, U3
Reset
23 Dual D-Type Flip-Flop CD4013BCN 2 U4, U8
4-Bit Magnitude
24 HCF4063BEY 2 U5, U6
Comparator
3
Quad Exclusive OR
25 CD4030CN 1 U7
Gate, 14-Pin PDIP
Quad 2-Input OR
26 Buffered B series Gate, CD4071BCN 2 U9, U14
14-Pin PDIP
BCD-to-Decimal
27 HCC4028BF 1 U10
Decoder
BCD-to-7 Segment
28 CD4511BCN 1 U11
Latch/Decoder/Driver
Quad 2-Input AND
29 Buffered B series Gate, CD4081BCN 4 U12, U13, U15, U16
14-Pin PDIP
3-Terminal Adjustable
30 Positive Voltage LM317T 1 U17
Regulator
Positive Voltage
31 L7805CP 1 U18
Regulator
12VDC
32 DC Adepter 1 Power Board
2Amp
4
MALAYSIA KATEGORI BELIA
(WSMB) TAHUN 2015
( ELECTRONICS )
( ASSEMBLY )
SOALAN PRAKTIKAL
PERINGKAT AKHIR
MASA : 3 JAM
NAMA: _______________________________________
No. KP: _______________________________________

1
Introduction
This assembly project will access each competitor’s skill and capacity:
1. Competitor can assemble a product based on the given drawing and instruction.
2. Competitor can complete his product with fully functions.
Description of project and tasks
The project assembly is Safe Deposit Box. The heart of the system is a microcontroller
PIC 18F2550. The user can enter the desired password and lock the safety deposit box.
Fig 1. Block diagram
2
Instructions to the competitor

Time limit is 3 hours.
1. Complete this Assembly Project using given materials and document.
1.1 Diagram list
Schematic:
i. Safety deposit box
1.2 Component Layout:
i. Safety deposit box
1.3 Photographs for assembling
1.4 Operation description
1.5 Parts list
1.6 Operation check sheet
3
2. Project Description
Front View
4
Side View
Bottom View
In unlock mode, user has to enter any 4 combination number appended by * and # to
lock the safe deposit box. Once the safe deposit box locked, the system accepts only the
newest password (previous selected by user) to unlock the safe deposit box. User is
allowed maximum of 3 trials to unlock the safe deposit box. If the wrong password is
entered for more than 3 trials, buzzer is activated and LCD displays ERROR.
5
3. Parts List
Item Parts name and value Qt’y

1 SMD TYPE RESISTOR ± 5%
 150R 1
 330R 5
 1K 1
 10K 6
2 SMD TYPE CAPACITORS

5
 10uF 1
 1uF 2
 22pF 10
 100nF
3 SEMICONDUCTOR COMPONENTS
 PIC 18F2550 complete with socket 1

 IC FT232R complete with socket 1
 ULN2003 1
 Voltage Regulator 7805 2
4 DIODES
 Diode 1N5828 (schottkey 1A/20V) 1

 LED (5 mm/GREEN) 1
 LED (5 mm/RED) 1
 LED (5 mm/YELLOW) 1
5 SOCKET AND HEADER
 DC Jack socket
1
 Terminal Block – DG235-5.0-02P
8
 Pickit 3 connector –Header HDR 1 x 6
1
 Connector - IDC Connector 4x2 PIN with Housing (Keypad)
1
 Connector - IDC Connector 8x2 PIN with Housing (LCD)
 Power Supply Connector – Terminal 2 PIN 2
2
6 OTHERS
 LCD 2 x 16 1
6
 Crystal 20Mhz completed with socket 1

 Trim pot preset 5K PCB type 1
 Normally Open PCB Miniature Push Button Switch 1
 Reed Switch 1
 Adapter 12V DC 1
 Buzzer 5Vdc 1
 Keypad 3 x 4 1
1
 Ribbon cable - 16 way 15 c.m
1
 Ribbon cable – 7 way 15 c.m
1
 Multi core wire 7/0.2 – Black 100 c.m 1
 Multi core wire 7/0.2 – Red 100 c.m 1
 Multi core wire 7/0.2 – Blue 15 c.m 1
 Multi core wire 7/0.2 – Yellow 15 c.m 1
 Casing 205mm x 275mm x 110mm METAL Enclosure 1
 Rocker Switch – DC 12V 1
 PCB Nylon Spacer 15 m.m. 4
 Main PCB 1
 Sticker 1
 M2.5 nut 4
 M3 nut 2
Rubber fit with M4 screw and nut 8
4. Equipment, machinery, installations and materials required
Organizer prepares the following equipment, machinery, installations and materials.
Item Qty Material Description Notes
1 1 Worktable with ESD W=1800 , D=900,

protection H=750 [mm]
2 1 Office chair
3 1 Workstation Lamp
4 1 Universal Digital Multi- V, Ω, A, etc
meter
7
The competitor needs to prepare the following equipment, machinery, installations and materials.
Item Qty Material Description Notes
1 1 Soldering Station
2 1 Solder wick or Solder

Remover
3 1 Lead Bender
4 1 Pincer
5 1 Nipper
6 1 Wire Stripper
7 1 Crimping tool
8 1 Scissors
9 1 Tweezers
10 1 IC pick tool
11 1 PCB stand
12 1 Parts box
13 1 Precise screwdriver For trimmer resistor
14 1 Screw driver + type
15 1 Screw driver - type
16 1 Spanner
17 1 Box wrench 5mm, for M3 nut
18 1 Scale 300mm
19 1 Safety Glasses
20 1 Cotton Glove
21 1 ESD wrist strap
22 1 Brush
23 1 Industrial wiper
8
5.1 Power Supply Circuit

P1 S1 D1 +12V +12V U1
IND1 1 3 V_PC
1 IN OUT
2 SW-SPST GND
Diode 1N5828 C1 C2
T/BLOCK 1 C3 LM7805 C4
10uF 100nF 100nF 10uF
2
GND
GND GND GND

GND GND
+12V U2
1 3 V_IO
IN OUT
GND
C5 C7 C8 C6
10uF 100nF 100nF 10uF
2
GND GND GND
GND GND
5.2 Controller Circuit
V_PC
MCLR V_PC VDD(20)
Y1
R6 O1 O2
10K
VUSB
20MHz
C11 C12 C13 C14
22pF 22pF 100nF 100nF
2
4
VSS(12)
S3
1
3
GND GND GND
GND GND
U4
MCLR 1 2 KP_C0
MCLR/VPP/RE3 RA0/AN0
3 KP_C1
RA1/AN1
O1 9 4 KP_C2
OSC1/CLKI RA2/AN2/VREF-/CVREF
5 Err
RA3/AN3/VREF+
6 Lock
RA4/T0CKI/C1OUT/RCV
VUSB 14 7 RA5
VUSB RA5/AN4/SS/HLVDIN/C2OUT
10 O2
OSC2/CLKO/RA6
VDD(20) 20 X2
VDD
21 RB0
RB0/AN12/INT0/FLT0/SDI/SDA V_PC 2
VSS(8) 8 22 EN VDD
VSS RB1/AN10/INT1/SCK/SCL
VSS(19) 19 23 RW
VSS RB2/AN8/INT2/VMO MCLR 1
24 RS /MCLR/Vpp
RB3/AN9/CCP2/VPO PGD 4
25 D4 PGD (ICSPDAT)
RB4/AN11/KBI0 PGC 5
26 D5 PGC (ICSPCLK)
RB5/KBI1/PGM
27 D6 PGD 6
RB6/KBI2/PGC PGM (LVP)
28 D7 PGC
RB7/KBI3/PGD 3
GND
11 KP_R0
RC0/T1OSO/T13CKI PICKIT 3
12 KP_R1
RC1/T1OSI/CCP2/UOE GND
13 KP_R2
RC2/CCP1
15 KP_R3
RC4/D-/VM
16 BOX
RC5/D+/VP
17 TX
RC6/TX/CK
18 RX
RC7/RX/DT/SDO
PIC18F2550-I/SP
9
5.3 LCD circuit

X1
PROJECT SWD
WSMB 2015
VSS
VDD
VEE
RS
RW
D0
D1
D2
D3
D4
D5
D6
D7
VB+
VB-
VSS
V_PC
VEE
RS
RW
EN
D4
D5
D6
D7
VB+
VB-
LM016L - LCD
GND
VSS V_IO V_IO V_IO VB-
RV1
5K VEE R5
C10
150R
100nF
VB+
GND GND GND GND
5.4 LED indicators

IND1 V_IO V_IO
R3 R4 R2
1K 330R 330R
D3 D4 D2
LED - GREEN LED - RED LED - YELLOW
ERR LOCK
GND
10
5.5 FTDI
Virtual Comport
+5V_PC
C16 C15
10uF
100nF
GND GND
U5
FT232R
20
4
1 V_IO
VUSB
2 16 1 RX
VCC
D- USBDM TXD
3 15
VCCIO
5 TX
D+ USBDP RXD
4
GND
5 3
COM 19 RTS#
6 RESET# 11 +5V_PC
COM CTS#
2
X3 DTR#
27 9
OSCI DSR# D5 D6 D7
GND 10
DCD#
6
28 RI# R7
OSCO 330R
23 R8
CBUS0 330R
8 22 R9
NC CBUS1 330R
24 13
NC CBUS2
17 14
3V3OUT CBUS3
12
C17 CBUS4
100nF
AGND
GND
GND
GND
TEST
7
25
18
21
26
GND GND
5.6 Keypad
V_IO KP_C0 1
KP_C1 2 1 2 3
KP_C2 3
R10 R11 R12 R13 4 5 6
KP_R0 4
10K 10K 10K 10K
KP_R1 5
7 8 9
KP_R0 KP_R1 KP_R2 KP_R3 KP_R2 6
KP_R3 7 * 0 #
5.7 Miscellaneous I/O

V_IO
+12V P2
R1
U3 1 10K
PLUNCHER
RB0 1 16 PLUNCHER 2
IN1 OUT1
RA5 2 15 BUZZER PLUNCHER BOX
IN2 OUT2
3 14
IN3 OUT3
4 13
IN4 OUT4
5 12 S2 Proximity Switch
IN5 OUT5
6 11 SW-SPST MUST BE CLOSE TO LOCK
IN6 OUT6
7 10
IN7 OUT7 LS1
+12V BUZZER
8 9
GND COM +12V
ULN2003A Buzzer GND
GND C9
100nF
GND
11
5.8 Printed Circuit Board
12
6. Assembly process
6.1 Assemble safety deposit box PCB
Assemble the PCB as shown below:
PCB board top view
13
PCB board bottom view
14
6.2 Assemble and wire up circuit referring to the cable length specification as below
Ribbon cable – Keypad
8.5 cm
Ribbon cable - LCD
15
Cable - Reed Switch
Cable - Power tail
Cable – Buzzer
16
Cable – Servo
25.5 cm
Cable – Power switch
Cable – USB
17
Cable – Error indicator (Red)
Cable – Power indicator (Green)
18
6.3 Fix power tail, main switch and USB connector as shown below.
19
6.4 Fix LCD, Keypad and LED indicators as shown below.
20
6.5 Fix Front Panel
Fix Front Panels, servo motor, buzzer, reed switch and rubber fit as shown below
Front Panel
21
7. Check the completed assemblies by referring to the operation check sheet below.
Operation Check Sheet:
No Operation Keypad LCD YELLOW RED LED GREEN Remark Confirm by

LED LED jury
st
1 Upon power 1 Time Ready OFF OFF ON Lid unlock
up Key in PWD pls
2 Upon power Previous Ready OFF OFF ON Lid unlock
up unlocked Key in PWD pls
3 Upon power Previous Locked ON OFF ON Lid locked
up locked Key in PWD pls
4 Upon power Previous in Locked ON ON ON Lid locked
up Error Ctc Admin pls
5 To lock Lid open Any 4 number appended with * and Ready OFF OFF ON Lid unlock
# Close LID
6 To lock Lid closed Any 4 number appended with * and Locked ON OFF ON Lid locked
# You’re protected
7 To unlock Similar PWD to lock (previously) Ready OFF OFF ON Lid unlock
Key in PWD pls
8 To unlock Different PWD to lock (previously) Locked ON OFF ON Lid locked
You’re protected
9 To unlock >3 trials Different PWD to lock (previously) Error ON ON ON Lid locked
Ctc Admin pls Buzzer turn on
shortly
10 To RESET Press button Ready OFF OFF ON Lid unlock
on reset Key in PWD pls
device
22

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Technical Description WSMB2015 Electronics

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Pertandingan WSMB Belia 2015 Ke-24

JABATAN PEMBANGUNAN KEMAHIRAN

This document contains information about the standards required to

Adapting WorldSkills standards specification as below:

3. PRE – Qualifying stage

3.1 Completion of skills assessment specification

a. Theory Test: 1 Hour

Significance: Electronics fundamental knowledge.

b. Board Assembly & Measurement: 2 Hour

Significance: Soldering & Desoldering skills, troubleshooting

c. Circuit Reverse Engineering: 1 Hour

Significance: Circuit interpretation and analyzing skills.

3.2 Marking Procedure

3.3 Competition Time Table

3.4 Project Part List

No. Component Value Designator Quantity

3.5 Component Layout

4.1 Hardware Design Module

4.2 Embedded System Programming Module

4.3 MFFR Module

4.4 Assembly Module

4.5 Marking Procedure

4.6 Competition Time-Table

5. Suggested Hand Tools brought by participants.

Bil. Senarai Bahan, Perkakas dan Peralatan Kuantiti

10 Stop Watch (Optional) 1

11 Any related tools for electronics work. -

6. Notice and some Rules & Regulation

a. Solder lead to be used is lead free type.

7. Changes of Test Project

PRE-QUALIFYING STAGE TIME TABLE (Subjected to Change)

Module Time allowed (Hours) Day

Time Activities Hours

Time Activities Hours

Time Activities Hours

FINAL STAGE TIME TABLE (Subjected to Change)

Module Time allowed (Hours) Day

Time Activities Hours

Time Activities Hours

Time Activities Hours

Time Activities Hours

10.00 a.m – 1.00 p.m MFFR Project 3

2.00 p.m – 2.30 p.m Briefing and Open discussion on HWD - 3 ½

2.30 p.m – 4.30 p.m Hardware design - Part 3 2

No. KP: _______________________________________

JABATAN PEMBANGUNAN KEMAHIRAN

Project: Hardware Design

Hardware Circuit Design: Time limit is 1 1/2 hours.

Design of Printed Circuit Board: Time limit is 2 1/2 hours.

Build and Test Designed Prototype: Time limit is 2 hours.

COMPARATOR VREF LED

PB1 PB2 PB3

Figure 1: Block diagram of a Selectable Timer

11 555 TIMER 555 Timer 1

12 NAND GATE 4011 1

14 4-bit up/down binary counter 40193 2

15 Quad Op-Amp LM324 1

16 JFET Op-Amp LF351 1

17 Quad Bilateral switch 4016 1

18 Dot/Bar Display driver LM3914 2

19 Terminal Block 4-way 1

20 LED bar-graph green 1

21 LED bar-graph red 1

22 Push button (PCB Type) SPST 3