JOB SAFETY ANALYSIS FORM (CHP)

JOB DESCRIPTION (DETAILED) _ Replacement of Mother plate at Crusher House

DATE: 21.04.2018 TIME: 10:45 hrs SHIFT -Morning PLANT/ UNIT : Talcher K ST-1
NAME OF EMPLOYEES (TEAM PERFORMING JSA)- a ,b ,c ,d, e…
IMMEDIATE OR PRIMARY HAZARDS: Confined space/ Work at Height/ Hot work/ Electrical SWGR room/ Switch Yard/
Fall of material/ Fire hazard from Spatters from welding and cutting/ Electrocution

Step 1 : Job Safety hazard & PPE checklist:(Checklist serves as a guide to identify general hazards associated with the job)
Permits : Welding/ heating : Human performance : Emergency info/ equipment
 PTW (PTW No)  Flashback arrestors for acetylene  Confusion/ mix-up potential location :
 ROMP & Oxygen cylinder (labelling, look-alike  Fire extinguisher location
 LWC  Fire proof blanket to contain equipments etc.  Safety shower /eye washer
 Confined Space spark  First time evolution  Evacuation routes/ assembly
 Hot Work  Earthing of welding transformer  Distraction area
 Working at Height  Welding machine lugs and cables  Lack of experience  MSDS review
 Access permit  Portable fire extinguisher  Fatigue due to spread over  Emergency phone nos./
 Others ______________  Others ________________ the working hours. location of phone
 Nearby work activities  Walkie-talkie required
 Time pressure  Others __________
PPEs : Hazardous energy control : Tools : General :
 Normal PPEs  Electrical isolation  Daily inspection of tools  Flammables (Gas/Liquid )
- Safety helmet  LO/TO device in place  Right tools  Flying particles ( Dust, Splinters
- Safety shoos  Energy isolation verified  Grinder wheel guard in )
 Full body safety Harness  Hydraulic place  Rotating equipment (No loose
 Welding Gloves (Type)  Pneumatic  Grinder side handle in place clothing )
 Respirator (Type) ____  Mechanical  Grinder wheel speed  Cut in between / pinch points
 Hearing protection  Thermal compatible  Hot surfaces
(earplugs/ Muffs)  Stored energy  Ext- Code inspection  Heat stress
 Welding screen  Others _Clearing of chute to  RCCB ( 30 MA ) in  Barricades/warning signs
 Safety goggles avoid back fire during cutting distribution board  Covering of openings
 Others ________  Environment ( Wet humid  Sleeve/ Trip hazards
condition )
Fall protection : Crane/ Lifting equipment : Scaffolding/ ladders :
 Full Body harness  Hydra crane  Inspected/ tagged by
inspection  Critical lift plan competent person
 Proper anchorage point  Signals/ communications  Work platforms
 Lifeline (horizontal/  Arial/ scissors lifts  Handrails, Toe guards
vertical )  Manual lifting equipments  Special provision ( life
 Safety net  Chain pulley block safety net, earthing of
 Rope grab fall arrestor  Slings/ D-shackles inspection metal scaffold etc. )
 Others ___________  Proper rigging practices  Access routine
 Overhead power lines  Others ___________
- Voltage _______
- Safe working distance ___ ft
 Others

Step 2 : Identification of Hazards and mitigating measures :

Sequence of Basic job Steps Potential Hazards Preventive Measures
1. Measurement and cutting of plate at steel 1.Backfiring in cutting set 1. Flash back arrester installed at gas cylinder
yard 2.Fire hazard due to dry vegetation end and torch end.
3.Sharp edges 2. Arrangements under Hot PTW/fire
4.falling of gas cylinder extinguisher are to be ensured.(awareness to
use fire extinguisher)
3. Use proper gloves to avoid injuries from
sharp edges.
4.cylinder handling rules to carry gas cylinder to
stores
Use trolley and tie the cylinders through chain

2. loading and Transporting of plate from steel
yard to crusher house ground floor by trolley
3. Lifting of plate from ground floor to crusher
floor and shifting the same to the work location
Fall of material (plate etc)
Trapping of hands and getting crushed
Road accident
Fall of plate while lifting and Fall from height
(for the person at crusher floor to handle the
plate)
Trapping of hands and getting crushed
Hitting of plate due to swing
Proper positioning and tying of plate on trolley.
Use proper PPEs
Road training/supervision
1. Cardon off the work area and remove person
out of that area.
2. Check validity of load test certificate of hoist
and other lifting devices, slings etc.(load
carrying rating of sling)

3. Preparing scaffold / plate-form at work
location
4. Cutting of the worn out plate
1.Fall from scaffold
2.Fall of material
1. Back fire due to sudden ignition of
accumulated coal in chute.
2. Fall of worn out plate after cutting
3. Fire hazard due falling spatters
3.Ensure Lifting arrangements through
experienced person(rigger)
4. Person available at crusher floor has to wear
proper PPEs and he must anchor his safety belt
while handling the plate.
5.control the swing of the plate using a rope
1. Cordon off the working area.
2. Scaffold of 2 meter or more than 2 meter
height are to checked and tagged by Certified
person. Display max number of persons
allowed on scaffold platform.
3. Scaffold to be erected by an experienced
person. Proper railing and toe guard on the
scaffold working platform.
4. Ensure Person working on scaffold is wearing
all PPEs and anchored his safety belt.
6. No unwanted material at scaffold platform.
7.personal supervision if recommended by SAP
8.seperate PTW for erection of scaffolding
9.certificate for integrity by CFT
1. Ensure the related chute is clean
2. While cutting, ensure proper anchoring of
the plate so that it does not swing / fall and hit
the person working on it.
3. (A) Keep a running fire water connection
necessary water arrangements to avoid related
conveyor belt fire due to spatters.
3. (B) Cover opening around the chute by
aluminium sheet to prevent falling of spatter at
lower floors. (ASBESTOS IS BANNED)
3.(c) Under Hot PTW, Ensure presence of CISF
with proper fire fighting arrangements

5. Lifting and fitment of new plate Fall of material (plate)
trapping of hands/fingers injury
6. Welding of new plate 1.Electrocution
2.Fall of material (plate)
7. General Trip due to stray cables, gas pipes
8. Removal of scaffold and area cleaning after Fall of material
welding
1. Check load test date of lifting equipment e.g.
Chain pulley blocks, Winch etc. Use ONLY LOAD
TESTED equipment.
2. Number of persons at plat-form MUST not be
more than allowed.
3.Use hand gloves
1. (A) Ensure proper connection (Through
socket), earthing of welding machine,
Installation of RCCB.
2.use only a tested and certified welding
machine
3. (B) Welding cable has to be without joint and
all connections are to be through lugs.
2. Same as activity-5
Keep the walking area clear from cables, gas
pipes, T&P etc.
1. Proper precaution is to be taken while
removing the scaffold.
2. To avoid injury due to fall of material, all
scrap etc must be removed after completion of
job.

Prepared by: Checked by:

Name of site Engineer: Name of EIC/ HOD:
Date & Signature : Date & Signature:

NOTES: 1.JSA SHOULD BE DONE/REVIEWED BY OBSERVING

THE PEOPLE DOING THE JOB
2. IF THE JOB IS TO BE DONE IN THE NIGHT JSA WILL HAVE
ADDITIONAL HAZARDS AND SAFETY PRECAUTIONS
3. JSA SHOULD ALSO INCLUDE LOCATON SPECIFIC
EACH CHUTE WILL HAVE DIFFERENT HAZARDS DEPENDING
UP ON ITS LOCATION, LAY OUT, SURROUNDING
EQUIPMENTS ETC
4. JUST BEFORE THE TASK IS TAKEN UP ADDITIONAL POINTS
HAVE TO BE ADDED DEPENDING ON ANY NEW HAZARDS
EXISTING ON THAT PARTICULAR DAY
5. SOME ACTIVITIES LIKE TAKING BACK THE GAS CYLINDERS,
LOWERING THE SCRAP PLATE TO ZERO METER, LOADING
OVER TO TROLLEY AND RETURN BACK TO STORES ETC ALSO
CONSTITUTE PART OF THE JOB