Professional Documents
Culture Documents
Circulating Pumps
Glandless Pumps
and Accessories,
Package Heat Exchanger Assembly
Catalogue A1 - 50 Hz - 2008
A1
1
3 8 11
13
9
6
7
2
10 12
Wilo-Comfort-
Vario CO 1/MVIE Series 4
B4 Catalogue
1 2 3 4 5 6 7 8 9 10 11 12 13
Wilo-Jet WJ Wilo-Sub Wilo- Wilo-Sub TWU 3 Wilo-RainSystem Wilo-Comfort- Wilo-Stratos Wilo-Safe Wilo-Star- Wilo- Wilo-Stratos Wilo-Drain TM/ Wilo-DrainLift S
TW5-SE PnP SilentMaster AF Comfort Vario COR ECO Z 15 TT DrainLift Con TMW 32 Twister
B1 B1 B1 B1 B1 B4 A1 A1 A1 C3 A1 C1 C3
2 6 8
7
3 4
5 9
8
Wilo-
CronoBloc-BL Series
10
A3 Catalogue
1 2 3 4 5 6 7 8 9 10
Wilo- Wilo-RainSystem Wilo-Comfort-Vario Wilo-Stratos-D Wilo- Wilo-TOP-Z Wilo-Stratos Wilo- Wilo- Wilo-
EMU KS AF 150 COR 4 CronoLine-IL-E CronoBloc-BL DrainLift M DrainLift WS
C1 B1 B4 A1 A2 A1 A1 A3 C3 C3
Program Overview and Fields of Application
Glandless pumps
Page
*With a grade of 1.3, the Wilo-Stratos ECO is even a test winner in terms of energy efficiency:
• 23 % lower energy consumption than the runner-up.
• savings of up to 3,000 Euros in 20 years compared to uncontrolled heating pumps.
www.wilo.com
Contents
Planning guide 6
Heating, Air-conditioning,
Contents 35
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Wilo-Star-E, TOP-E, TOP-ED
Wilo-Smart
Wilo-Star-RS, AXL, TOP-RL
Cooling
Wilo-SE, TOP-S, TOP-D
Wilo-RP, P
Wilo-Star-RSD, TOP-SD, SE-TW, DOP
Contents 290
Wilo-Stratos ECO-Z, Stratos-Z, Stratos-ZD
Circulation
Solar thermal, geothermal energy systems
Energy Systems
Service/accessories systems
Service/Accessories, Systems
Contents service/accessories 393
Wilo-TOP motor technology, motor technology, circuit diagrams
Switching plug, servicing apparatus
Threaded pipe unions, adapter fittings
Wilo thermal insulation shells, ClimaForm
Contents systems 409
Wilo-Safe-WS, DrainLift Con
1~ 1-phase alternating current PLR Pump central control, Wilo-specific data interface
1/min Revolutions per minute (rpm) PT 100 Platinum temperature sensor with a resistance value
of 100 at 0 °C
3~ 3-phase alternating current .
Q (= V ) Volume flow
Autopilot Automatic adjustment of pump performance during
setback phases, e.g. boiler setback operation over- rbc Blocking current-proof, no motor protection re-
night quired
BA Building automation RCD Residual current device
Cap Capacitors SBM Run signal or collective run signal
Control input Analogue input for external control of functions SSM Fault signal or collective fault signal
0 - 10 V
TrinkwV 2001 German Drinking Water Ordinance of 2001
°d Degree of German water hardness, unit for assessing (valid from 01.01.2003)
water hardness
TRS PTC thermistor sensor
DM 3-phase AC motor
VDI 2035 VDI guideline for the prevention of damage in hot-
p-c Control mode for constant differential pressure water heating installations
p-T Control mode for differential-pressure control as a Wilo- Building automation management with pumps and
function of fluid temperature Control accessories
p-v Control mode for variable differential pressure WRAS Water Regulations Advisory Scheme
(Secondary hot water regulations for Great Britain
T Control mode for differential temperature and Northern Ireland)
ECM Electronically commutated motor with new wet rotor WSK Thermal winding contacts (in motor for monitoring
technology encapsulation, newly developed glandless drive con- winding temperature. full motor protection through
cept for high-efficiency pumps additional relay)
EM 1-phase AC motor Operating mode of twin-head pumps:
Individual operation of the respective operating
EnEV German Energy Savings Ordinance [Energieeinspar- pump
verordnung (EnEV)]
+ Operating mode of twin-head pumps:
Ext. Off Control input ”Overriding Off” Parallel operation of both pumps
Ext. Min Control input ”Overriding Min”, e.g. for setback oper- Number of poles on electrical motors:
ation without Autopilot 2-pole motor = approximately 2900 1/min with 50 Hz
GRD Mechanical seal Number of poles on electrical motors:
4-pole motor = approximately 1450 1/min with 50 Hz
GTW Special cast iron: white malleable cast iron
Number of poles on electrical motors:
H Delivery head 6-pole motor = approximately 950 1/min with 50 Hz
Hz Approval range for sprinkler pumps
IF Interface
Int. MS Internal motor protection: Pumps with internal protec-
tion against unacceptably high winding temperatures
IR Infrared interface
KTL coating Cataphoretic coating: Paintwork with high adhesive
strength for long-lasting corrosion protection
KTW Authorisation for products with plastics, for utilisa-
tion in secondary hot water applications
LON Local operating network (open. non- manufacturer-
dependent, standardised data bus system in LON-
Works networks)
Heating, Air-conditioning,
1.4021 Chromium steel X20Cr13 EN 13306). This wear may vary depending on operating parameters
(temperature, pressure, water conditions) and the installation/usage
1.4034 Chromium steel X46Cr13
situation and may result in the malfunction or failure at different
1.4057 Chromium steel X17CrNi16-2 times of the aforementioned products/components, including their
electrical/electronic circuitry.
1.4122 Chromium steel X39CrMo17-1
Cooling
1.4301 Chromium-nickel steel X5CrNi18-10 Wearing parts are all components subject to rotary or dynamic strain,
1.4305 Chromium-nickel steel X8CrNiS18-9 including electronic components under tension, in particular:
- seals/gaskets (including rotating mechanical seals), seal ring
1.4306 Chromium-nickel steel X2CrNi19-11 - bearings and shafts
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo17-12-2 - stuffing boxes
- capacitors
1.4408 Chromium-nickel-molybdenum steel - relays/contactors/switches
GX5CrNiMo19-11-2
Circulation
1.4541 Chromium-nickel steel with titanium additive
X6CrNiTi18-10 When pumps and dynamic-type compressors (and their components)
have a coating (cataphoresis coating. 2K- or ceram coating). this
1.4542 Chromium-nickel steel with copper and niobium ad-
ditives X5CrNiCuNb16-4 coating is subjected to constant wear from the abrasive components
of the medium. It is for that reason that the coating is also listed with
1.4571 Chromium-nickel steel with titanium additive the wearing parts contained in these units!
X6CrNiMoTi17-12-2
Abrasite Permanent mould casting material for utilisation in We do not accept liability for faults or defects arising from natural
Energy Systems
Ceram Fluid ceramic coating; coating with extremely high In accordance with the German Energy Savings Ordinance [Ener-
adhesive strength for long-lasting corrosion protec-
tion gieeinsparverordnung EnEV]. as of the 1.2.2002 for boiler outputs
from 25 kW, heating pumps are to be equipped with switchgears for
Composite High-strength plastic material automatic performance control or electronically controlled pumps
EN-GJL Cast iron (cast iron with lamellar graphite) are to be installed.
In accordance with the TrinkwV 2001 and DIN 50930-6, only circu-
EN-GJS Cast iron (cast iron. also known as spheroidal cast iron) lating pumps with corrosion-resistant pump housings made of stain-
G-CuSn10 Zinc-free bronze less steel or red brass (CC 491K) are to be utilised in secondary hot
Service/Accessories, Systems
water circulation systems.
GfK Fibreglass plastic
GG See EN-GJL Pump replacement
Detailed information on the subject of ”Replacing heating pumps” can
GGG See EN-GJS be found in the current Wilo replacement guide for heating pumps.
Inox Stainless steel
Wilo – General terms of delivery and service
NiAl-Bz Nickel-aluminium bronze
The latest version of our General terms of delivery and service can be
PPO Trade name: Noryl. fibreglass-reinforced plastic found on the Internet at
PUR Polyurethane
Switchgears and Control
Circulation pipe
Wilo recommends the installation of a check valve in order to stop
faulty circulation patterns and to prevent gravity circulation in pumps
ma that have been switched off.
x. (
1
)
Control systems for automatic time-sensitive ON/OFF switching:
min (2
. (3 ) Switchgear Wilo-SK 601 for Wilo-TOP-Z series pumps
)
If the specified duty point lies between two pump curves, then the
smaller pump is always to be selected:
max. 1
A
Duty point
Fig.: Wilo-SK 601 switchgear
max. 2
Because of the fact that most secondary hot water circulation sys-
tems permit periodic circulating pump switch-offs (as a rule at night),
a clock timer should be included in the standard equipment for auto-
matic ON-/OFF operation.
The German EnEV requires periodic pump shutdown.
Legionellae switching in the heat generator and/or in the heating
control unit are to be observed and taken into account during pro-
gramming.
Heating, Air-conditioning,
rated by a switchover valve The values listed below should not be exceeded:
- Specific design characteristics as with corresponding single-head
pump series Nominal connection diameter DN Flow rate v
- Replacement of an equal-performance single-head pump with iden- [Ø mm] [m/s]
tical installation dimensions
In building installations
Cooling
- Wide range of applications due to 3-/4-stage connection fitted as
standard Up to Rp 11/4 or DN 32 up to 1.2
DN 40 and DN 50 up to 1.5
Pump-performance splitting DN 65 and DN 80 up to 1.8
Splitting the assigned maximum design performance to a twin-head DN 100 and greater up to 2.0
pump in parallel operation makes possible - particularly in the heat- In long-distance heating pipes 2.5 to a maximum of 3.5
ing field - significantly improved adaptability to partial-load condi-
tions and optimum economic efficiency. The partial load pump per- The flow rates [m/s] in the pump are all specified in the pump curve
Circulation
load requirements need to be met. All of the pump curves contained in the catalogue apply for the
pumping of water (kinematic viscosity = 1 mm2/s). The hydraulic val-
Advantages of splitting the performance output between two ues of the pump and of the pipe system change when liquids of dif-
pumps: ferent densities and/or viscosities (e.g. water/glycol mixtures) are
- Reduced operating costs of between 50 % and 70 % pumped!
- Increased reliability due to the constant availability of a standby unit Documents for calculating the correction factors for pump selec-
ready for operation tion can be obtained from Wilo on request.
The individual pump duty charts for twin-head pumps featured in the Correction factors applicable to the individual pipe system
Energy Systems
Operating modes for twin-head pumps makers of pipes, valves and fittings.
Twin-head pumps are suitable for operation in either of two dis-
tinctly different operating modes: Minimum inlet pressure for the prevention of cavitation
- Main/Standby operation To avoid cavitation (vapour bubble formation within the pump), it is
- Parallel operation necessary to maintain a sufficiently high positive pressure (suction
head) at the pump suction port in relation to the vapour pressure of
Main/Standby operation Parallel operation the fluid being handled.
(STANDBY) (ADDITION) The minimum suction heads are shown in the respective tables for
Service/Accessories, Systems
all glandless pumps. These reference values apply for heating sys-
tems up to 130 °C feed temperature and installation site up to
300 m above sea level.
For higher altitudes: 0.1 m/100 m height increase.
The values must be increased respectively when handling fluids of
higher temperatures or lower densities, where there is greater flow
resistance on the pump suction side and in regions of lower atmos-
pheric pressures.
Pump Management Systems
actuated switchovers.
Motor Standards/directives
Glandless pump motors with protection class: - CE mark (all Wilo pumps)
- Wilo-Stratos series IP 44 - Certification as per:
Heating, Air-conditioning,
- Wilo-EasyStar series IP 42 - ISO 9001,
- Wilo-ClassicStar series IP 44 - ISO 14001,
- Wilo-TOP program IP 44 - VDA 6.1
- Other pump product range IP 42
- Insulation class F Pump curves
Cooling
- Emitted interference: 61000-6-3 The pump curves apply where water +20°C and kinematic viscosity
- Immunity to interference: 61000-6-2 = 1 mm2/s.
The pump curves take into account the standard European voltages
Electrical connection of 230/400 V.
- All Wilo pumps are for designed for voltages of 400/230 V
(tolerance ±10 %) as per DIN IEC 60038. Pump control
- All Wilo pumps have been labelled with the CE mark since 01.01.1995 Electrical operating conditions in accordance with VDE 0160 are to be
as per EU Machinery Directives. maintained during the operation of Wilo pumps with control devices
Circulation
Electronic performance control for reducing motor noise and for preventing harmful voltage peaks
Heating pumps are, due to their high annual operating hours, among are to be used and the following limit values are to be complied with:
the largest power-consuming appliances in buildings. - Glandless pumps with P2 1.3 kW and glanded pumps with P2 1.1 kW
Automatic pump performance control helps to reduce drastically rate of voltage rise du/dt < 500 V/s
power consumption in heating pumps. Reductions of up to 50 % can voltage peaks û < 650 V
be achieved with this. In comparison with standard pumps, high-effi- For noise reduction on glandless pump motors, it is recommended that
ciency pumps can even save up to 80 % in electricity costs. sine filters (LC filters) be used rather than du/dt filters (RC filters).
All operating states, in particular for the partial load range that is typ- - Glanded pumps with P2 > 1.1 kW
Energy Systems
pump pressure is the avoidance of flow noise in thermostatic valves. Installations with large cable lengths (l > 10 m) between converter
and motor may cause increases of the du/dt and û levels (resonance).
German Energy Savings Ordinance EnEV The same may happen for operation with more than 4 motor units at
Within the framework of legislative measures for CO2 reduction, Ger- one voltage source.
man legislation states, under the Energy Savings Ordinance [Ener- The output filters must be selected as recommended by the con-
gieeinsparverordnung (EnEV)] and with reference to the electricity verter manufacturer or filter supplier, respectively.
consumption of heating circulating pumps, that circulating pumps The pumps must be operated at a maximum of 95 % of their rated
installed after 1 Feb. 2002 with nominal thermal outputs of 25 kW or motor speed if the frequency converter causes motor losses.
Service/Accessories, Systems
greater must be equipped in such a way that their electrical power The following limit values at the pump connection terminals must not
consumption adjusts itself automatically to operation-related pump- be undershot. Ifglandless pumps of the TOP-S/-SD, TOP-D and TOP-
ing requirements at a minimum of three different levels. Z series are operated in conjunction with a frequency converter:
Even though the EnEV does not require the use of automatic pump Umin = 150 V
performance control mechanisms for pumps with nominal thermal fmin = 30 Hz
outputs under 25 kW, it is nevertheless the case that by far the
greater opportunity for potential savings in terms of electricity and Minimum flow volume
CO2 is to be found in the 1- and 2-family house sector, i.e. with Larger pumps require a minimum flow volume to ensure trouble-free
installations under 25 kW. operation. Operating against a closed slide valve, flow volume
Pump performance control does not replace the need for correct Q = 0 m3/h, can lead to overheating inside the pump.
dimensioning of the circulating pump! The pump performance - Limiting conditions for pump operation when Q = 0 m3/h:
installed must also be checked when the pump is replaced. Controlled up to P2 = 1 kW is harmless, as long as the fluid temperature is 10 K
pumps that are slightly overdimensioned do not pose any risk if they lower than the maximum permissible fluid temperature
Pump Management Systems
are correctly set to the nominal load requirement. - Starting with P2 > 1 kW permanent operation, a minimum pumping
Switchgears and Control
flow of
Q = 10 % QNom is required
Further information in special cases on request.
Devices
50
Non-standard versions
Pumps for other voltages or 60 Hz frequency possible on request
(at additional charge).
Heating, Air-conditioning,
Other materials and design versions (RG, PN 16) for pumps are listed
in the pump tables.
Winding
The glandless circulating pump Rotor
With this design, all the rotating components inside the canned
Cooling
motor run in the pumped fluid. The required shaft sealing in conven- Bearings
Impeller
tional pump types accomplished through the use of stuffing boxes or
Spacer can
mechanical seals is dispensed with. The pumped fluid lubricates the
Hydraulic seal
shaft bearings and cools the components from the electrical motor.
The electrical part of the pump motor (stator with winding) is sepa-
rated from the so-called encapsulated rotor compartment by means
Fluid
of an encapsulated motor cartridge (with the TOP-Wilo series) and/or
by a can sealed off with O-rings.
Circulation
Installation positions not Permitted without limitation Permitted without limitation
permitted All energy-saving pumps, All standard and secondary hot water circulators,
stageless control 1-, 3- or 4-speed stages
Energy Systems
Additional terminal box positions for single-head and twin-head pumps
Pump types
Energy-saving pumps
Service/Accessories, Systems
Star-E 20 (25, 30) • – • –
TOP-E 25 (30)/1-7
TOP-E 30/1-10
TOP-E 40/1-4
• – • –
TOP-E 50/1-6
TOP-ED 32/1-7
TOP-ED 40/1-7 • – – •
TOP-ED 50/1-6
Standard and secondary hot water circulators
Star-RS, Star-Z • • • •
Stratos ECO-Z • – • –
Star-RSD • • • •
Pump Management Systems
Switchgears and Control
Install pumps under voltage-free conditions. Valid for all operating conditions.
TOP-ED twin-head pumps cannot be utilised for additional installation units because of the tilted alignment of the terminal boxes.
If in doubt, please contact Wilo.
Devices
L N PE N PE N PE
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
PE L1 N PE L1 L2 L3 N
SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N
L N WSK L1 L2 L3
Take care to ensure perfect protective multiple earthing when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consultation with Wilo is mandatory when installing Wilo pumps in conjunction with unlisted Wilo switchgears or with switchgears not
supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps, consult Chapter “Service/accessories” or the pump data.
Heating, Air-conditioning,
N PE L N PE PE L N
SK 601 L1 N PE PE N 2 SK 601 L1 N PE PE N 2
SK 602
SK 622 PE L1 L2 L3 N N 1 2
PE L1 L2 L3 N WSK
PE U V W N 15 10 10 11
SK 602
SK 622
Cooling
PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
L N SSM L N
L1 L2 L3 SSM
Circulation
PE L N PE L1 L2 L3 N PE L1 L2 L3 N
Energy Systems
Wiring diagram J Wiring diagram K Wiring diagram L
Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz
or 1~230 V/N/50 Hz
PE L1 L2 L3 N PE L1 L2 L3 PE L1 L2 L3
Service/Accessories, Systems
SK 602 SK 632 SK 632
SK 622 PE L1 L2 L3 N N 1 2 PE L1 L2 L3 PE L1 L2 L3
WSK WSK WSK
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L N SSM L1 L2 L3 L1 L2 L3 SSM
Take care to ensure perfect protective multiple earthing when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consultation with Wilo is mandatory when installing Wilo pumps in conjunction with unlisted Wilo switchgears or with switchgears not
supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps consult Chapter “Service/accessories” or the pump data.
Devices
PE L N PE L N PE L1 L2 L3 N
1 1 1
L N L N WSK L1 L2 L3
2 2 2
PE L1 L2 L3 N PE L1 L2 L3 N PE L1 N
1 1 1
L1 L2 L3 SSM L1 N SSM L1 N SSM
2 2 2
PE L N PE L1 L2 L3 N L1 N PE
AS 08 AS 08/1,5 SK 601 L1 N PE PE N 2
PE L1 L2 L3 N AR/DR/CR PE L1 L2 L3 N
WSK WSK
PE U V W N 15 10 PE U V W N 15 10
TOP-D U1 V1 W1
L N WSK/SSM W2 U2 V2
L1 L3 L3 SSM
1) Wilo-TOP-S/-Z/-SD 1) 2) Wilo-TOP-S/-Z/-SD 1)
Take care to ensure perfect protective multiple earthing when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consultation with Wilo is mandatory when installing Wilo pumps in conjunction with unlisted Wilo switchgears or with switchgears not
supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps consult Chapter “Service/accessories” or the pump data.
Heating, Air-conditioning,
PE L1 N N PE PE L1 N
Cooling
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
W2 U2 V2 W2 U2 V2 WSK
TOP-D U1 V1 W1
15 10
W2 U2 V2 WSK
Circulation
Wiring diagram Y Wiring diagram Y1 Wiring diagram Z
Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz Mains 3~400 V/N/50 Hz
N PE PE L1 L2 L3 N N PE
SK 601 L1 N PE PE N 2 SK 602 SK 601 L1 N PE PE N 2
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE L1 L2 L3 N PE U V W N 15 10 10 11 PE L1 L2 L3 N
SK 602 SK 602
Energy Systems
W2 U2 V2
TOP-D U1 V1 W1 TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2 W2 U2 V2
1) 3) 1) 1) 3)
Wiring diagram Z1
Service/Accessories, Systems
Mains 3~400 V/N/50 Hz
PE L1 L2 L3 N
SK 602
SK 622 PE L1 L2 L3 N N 1 2
WSK
PE U V W N 15 10 10 11
TOP-D U1 V1 W1
15 10
WSK
W2 U2 V2
1) 3)
Pump Management Systems
2) After an overload fault trip of the pump (TOP or Stratos), confirm fault first at the pump, then at the switchgear
3) SK 622 additionally with terminals for collective run signals and collective fault signals
Take care to ensure perfect protective multiple earthing when replacing a three-phase pump (3~400 V) with an AC pump (1~230 V).
Consultation with Wilo is mandatory when installing Wilo pumps in conjunction with unlisted Wilo switchgears or with switchgears not
Devices
supplied by Wilo.
For terminal circuit diagrams for Wilo circulating pumps consult Chapter “Service/accessories” or the pump data.
Art.-No.2030570/08w01
Item no./date of manufacture
08w01
Week
Year
Sequential numbering
Standard version
Heating, Air-conditioning,
Series abbreviations for the programmes
Wilo-Star and Wilo-Stratos ECO.
Type: Version
Wilo-...
Voltage High-efficiency pumps
Cooling
Frequency 1 ~ 230 V Stageless speed:
Power consumption 50 Hz Stratos ECO Single-head pump
Maximum current I 5,8-59 W Stratos ECO-L Ventilation pump
Pressure stage PN Energy-saving pumps
Imax 0,46 A
Maximum fluid temperature Tmax stageless speed:
PN 10 WILO AG
Protection class Nortkirchenstr.100 Star-E Single-head pump
TF 110
44263 Dortmund
IP 44 Germany Standard pumps
3 speed stages:
Series/pump type Stratos ECO 25/1-5 Star-RS Single-head pump
Art.-No. 4092510/07w01 Star-RSD Twin-head pump
Circulation
Year Stratos ECO-Z Single-head pump in
high-efficiency construc-
tion for secondary hot
water circulation systems
Energy Systems
thermal systems
Star-RSG Single-head pumps,
3 speed stages for geo-
thermal systems
Non-standard versions
Several pumps can be supplied in the following non-standard versions at additional charge, if desired
(the type of the special version is marked on the name plate):
Service/Accessories, Systems
- 130 Pump with short over-all length 130 mm
- RG Red brass version
Example:
Star-RS 25/4 RG = Star-RS 25/4 with red brass housing
Pump Management Systems
Switchgears and Control
Devices
Type key
High-efficiency pumps Standard pumps, maximum 2800 1/min
Example: Wilo-Stratos 30/1-12 Example: Wilo-Star-RS 25/6
Wilo-TOP-S 50/4
Stratos Screw-end or flange-end pump stageless elec- Star-RS Screw-end pump 3 speed stages,
tronic control manually reversi-
Stratos-D Flange twin-head pump stageless elec- ble
tronic control Star-RSD Screw-end twin-head pump 3 speed stages,
Stratos-Z Screw-end or flange-end pump for stageless elec- manually reversi-
secondary hot water circulation sys- tronic control ble
tems Star-Z Screw-end pump for secondary hot 1/3 speed stages,
Stratos- Flange twin-head pump for second- stageless elec- water circulation systems manually reversi-
ary hot water circulation systems tronic control ble
ZD
Star ST Screw-end pump for solar thermal 3 speed stages,
Stratos Screw-end pump, high-efficiency stageless elec- manually reversi-
ECO version, specially designed for tronic controlled ble
1-6-family houses
Star-RSG Version with special hydraulics for 3 speed stages,
Stratos Screw-end pump, high-efficiency utilisation in geothermal installa- manually reversi-
ECO-Z version, for secondary hot water cir- tions ble
culation systems
TOP-S Screw-end or flange-end pump 2 or 3 speed
30/ Nominal connection width stages, manually
1-12 Nominal delivery head range (m) reversible
BMS Version with the option of connec- TOP-RL Screw-end or flange-end pump 3 speed stages,
tion to a Building Management Sys- SE manually reversi-
tem ble
ST Version with special hydraulics for TOP-Z Screw-end or flange-end pump for 3 speed stages,
utilisation in solar thermal installa- secondary hot water circulation sys- manually reversi-
tions tems ble
L Ventilation pump TOP-SD Flange twin-head pump 2 or 3 speed
stages, manually
reversible
Energy-saving pumps
Example: Wilo-Star-E 25/1-5 SSM, SE-TW Flange twin-head pump 3 speed stages,
manually reversi-
Wilo-TOP-E 50/1-6 ble
Star-E Screw-end pump stageless elec- 25/ Nominal connection width
tronic control
6 Nominal delivery head (m) at
Star-EP Screw-end pump with RG housing stageless elec- Q = 0 m3/h
for floor heating tronic control
EM Version with single-phase AC motor
Star-EL Screw-end pump with connection stageless elec-
for automatic ventilation tronic control DM Version with three-phase AC motor
TOP-E Screw-end or flange-end pump stageless elec- L Ventilation pump
tronic control
TOP-ED Flange twin-head pump stageless elec- Standard pumps, maximum 1400 1/min
tronic control Example: Wilo-RP 25/80 r,
50/ Nominal connection width Wilo-TOP-D 40
1-6 Nominal delivery head range (m) RP Screw-end pump 4 speed stages,
manually reversi-
SSM Version with collective fault signal ble
P Flange-end pump 4 speed stages,
manually reversi-
ble
TOP-D Screw-end or flange-end pump 1 speed stage
DOP Flange twin-head pump 4 speed stages,
manually reversi-
ble
25 Nominal connection width
/80 Nominal impeller diameter
r 4-stage manual switching
Heating, Air-conditioning,
ments in particular are pursuing the goal of drastically reducing 120%
CO2-emissions. Energy-specific designations, particularly for high- 100%
consumption household devices such as washing machines and 80%
refrigerators, is prescribed as an important control element for pro- 60%
viding the end consumer with an aid for making decisions in favour of 40%
Cooling
energy-saving appliances. 20%
Because of the fact that heating circulating pumps are numbered 0%
A B C D E F G
among the biggest energy consumers in household use because of
Energy class
their long running times, leading European heating pump manufac- Fig.: Comparison of the energy consumption rates of pumps with the same
turers have voluntarily declared their intention of henceforth attach- hydraulic output
ing energy consumption labels to their heating pumps. This makes it
possible for users and end consumers to recognise, on the basis of an
already familiar classification system, whether a heating circulating
Circulation
ciency Index EEI. The smaller the EEI, the less electrical energy the
pump consumes and the more favourable the energy classification.
Energy Systems
E
F 1.2 EEI < 1.4
G 1.4 EEI
Tab.: Breakdown of the Energy Efficiency Index into 7 different energy classes
The following tables identify the associated energy class for all the
heating pumps to be labelled, which can be seen to be incorporated
into the energy label on the packaging. In accordance with the letter-
Service/Accessories, Systems
ing system familiar from household appliances, A is the best possible
and G is the worst possible of the energy classes.
A comparison of hydraulically similar pumps with different energy
classifications reveals that there is a difference of approximately
22 percentage points in terms of energy expenditure between two
sequentially numbered energy classes. Accordingly, an energy class A
pump requires on average only around 33 % of the electrical energy
used by a class D pump.
Even though the energy-related requirements of a class A pump are
very high, high-efficiency energy class A pumps have in the mean-
time become available for utilisation throughout the entire perform-
ance range that runs from single-family houses to large buildings.
Pump Management Systems
Switchgears and Control
Devices
EEI classification – Single-head pumps/ twin-head pumps (area of application: single-family and two-family houses)
Nominal Wilo-Stratos ... EEI Wilo-Star-E... EEI- Wilo-Smart... EEI- Wilo-Star-RS... EEI- Wilo- EEI-
diameter class (EasyStar) class class (ClassicStar) class Star-RSD... class
(ClassicStar)
DN 15 (Rp ½) – – 15/1-3 – – – 15/4 B – –
– – 15/1-5 – – – 15/6 C – –
DN 25 (Rp 1) 25/1-3 A 25/1-3 B 25/4 B 25/2 C – –
25/1-5 A 25/1-5 B 25/6 B 25/4 B – –
– – – – – – 25/6 C – –
– – – – – – 25/7 D – –
– – – – – – 25/8 D – –
DN 30 (Rp 1 ¼) 30/1-3 A 30/1-3 B – – 30/2 C – –
30/1-5 A 30/1-5 B 30/4 B 30/4 B 30/4 D
– – – – 30/6 B 30/6 C 30/6 D
– – – – 30/7 D
– – – – 30/8 D
EEI classification – Single-head pumps (range of applications: multi-family houses, commercial applications)
EEI classification – Single-head pumps (range of applications: multi-family houses, commercial applications) (continued)
Heating, Air-conditioning,
diameter class class class class
DN 25 (Rp 1) – – 25/7.5 E 80-25-130 D 125-N D
DN 30 (Rp 1 ¼) 30 EM/DM G/F 30/4 D – – 110-N D
– – 30/6.5 E – – – –
– – 30/7.5 E – – – –
Cooling
DN 32 – – – – – – – –
– – – – – – – –
DN 40 40 EM/DM E/E 40/4 D 150-N D
– – – – – – 200-N D
DN 50 50 EM/DM E/E – – – – – –
– – – – – – –
DN 65 65 EM/DM E/E – – – – – –
Circulation
EEI classification – Twin-head pumps (area of application: multi-family houses, commercial applications)
Nominal Wilo- EEI Wilo-TOP-ED... EEI Wilo-TOP-SD... EEI Wilo-DOP... EEI Wilo- EEI
diameter Stratos-D.... class class class class SE-TW... class
DN 25 (Rp 1) – – – – – – – – – –
DN 30 (Rp 1 ¼) – – – – 30/5 EM/DM D/D – – 125-N-TW D
Energy Systems
DN 40 40/1-8 A 40/1-7 C 40/3 EM/DM E/D 40/100 r EM/DM F/E 150-N-TW E
40/1-12 A 40/1-10 B 40/7 EM/DM D/D 40/160 F 200-N-TW E
– – – – 40/10 EM/DM E/C – – – –
– – – – 40/15 EM/DM E/D – – – –
DN 50 50/1-8 A 50/1-6 C 50/7 EM/DM F/D DOP 50/100 r D – –
50/1-12 A 50/1-7 B 50/10 EM/DM E/D 50/160 E – –
– 50/1-10 B 50/15 D – – –
DN 65 65/1-12 A 65/1-10 B 65/10 EM/DM F/D 65/125 D – –
Service/Accessories, Systems
– – – – 65/13 D 65/160 D – –
– – – – 65/15 D – – – –
DN 80 80/1-12 A 80/1-10 B 80/7 EM F 80/125 D – –
– – – – 80/10 D 80/160 E – –
DN 100 – – – – – – 100/160 D – –
DN 125 – – – – – – – – – –
Pump Management Systems
Switchgears and Control
Devices
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Fields of application
The Wilo-Stratos series is utilised as a high-efficiency pump in circu-
lation systems for heating, ventilation and air-conditioning systems
in commercial residential and functional construction:
- Large residential buildings
- Apartment blocks
- Residential complexes
- Hospitals
- Schools
- Administrative office buildings
- Real-estate developments
Temperature range
Fluid temperature range from -10 °C to +110 °C without to for ambi- 1
ent temperatures for from -10 °C to a maximum of +40 °C.
1 Drain labyrinth for condensation water
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Heating, Air-conditioning,
are subject to specific requirements that are fulfilled by the Wilo-
Stratos-Z/Stratos-ZD series: Wilo-TOP-E with AC motor
- Fluids are secondary hot water and water for food businesses as per
TrinkwV 2001. The formation of calcium deposits has been taken into
account in the structural design, so that a total carbonate hardness of
Cooling
20°d is authorised for a maximum fluids temperature of +80 °C.
- All plastic parts that come into contact with the pumped liquid are in Wilo-Stratos with EC motor
Circulation
culation line, which may not register a temperature more than 5 K
comparison with an asynchronous motor will be even
below the storage temperature at the time it enters the secondary
greater than it already is anyway in the full-load range.
hot water storage tank.
Advantage: This motor can be operated at higher speeds than with
an asynchronous motor. This leads to a reduction in
High-efficiency pumps size and weight of the pump with comparable
The pump overall efficiency is determined by the hydraulic and motor hydraulics.
efficiencies. Both components were able to be doubled for the Wilo-
Stratos in comparison with the glandless pumps previously used in Wet rotor encapsulation
Energy Systems
tional pumps. by a can, this being known as the wet rotor encapsulation.
Annual power consumption of a heating pump (DN 30) with setback operation* This wet rotor encapsulation directly influences efficiency
- through the size of the necessary gap between stator and rotor,
Comparison of different pump types - through the magnetic resistance of the selected can material.
- The improvement in terms of efficiency of the Wilo-Stratos at this
High-efficiency pump Stratos 30/1-12 396
position is the result of:
- reduction of the air gap and
Energy-saving pump TOP-E 30/1-10 1216
- utilisation of an innovative can material with smaller losses to the
Service/Accessories, Systems
magnetic flux between stator and rotor.
Standard pump TOP-S 30/10 1832
0 1000
Power consumption [kWh/a]
2000 Hydraulic optimisation
Optimised hydraulic conditions are provided by a 3D spiral housing, a
* Load profile with 5500 operating hours per year: 2% ( 110 hrs.) at 100% QN (peak load)
25% (1375 hrs.) at 65% Q N (partial load)
3D impeller and a smooth surface in the pump housing (cataphoretic
40% (2200 hrs.) at 30% Q N (low load) painting).
33% (1815 hrs.) setback operation
The suction throat seal between impeller and pump housing reduces
radial gap losses. Axial losses are reduced by the sealing lip on the
ECM technology longitudinal side of the impeller.
The new ECM technology is the basis for outstanding efficiency of
Wilo-Stratos. It is made up of:
Pump Management Systems
EC motor
Switchgears and Control
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Impeller
Lip seal
A-bearing
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
Heating, Air-conditioning,
In the p-c control mode, the electronics circuitry maintains the dif-
130 65
ferential pressure generated by the pump constant at the setpoint
120 Power consumption 60
value Hs over the permitted flow rate range.
Cooling
H
H max 60 30
Hs 40 20
20 Feed temperature 10
H min 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00
0
18:00
Q
Fig.: Measurement of an electronic pump with automatic setback operation
Fig.: Control mode p-c
Circulation
The patented setback feature, by means of fuzzy control, further
Control mode p-v
optimises the power input requirements of the pump during periods
In the control mode p-v, the electronics alters the differential pres-
of low-load demand for heating systems. During periods where there
sure setpoint to be maintained by the pump in linear fashion between
is no pump performance (e.g. reduction of feed temperature by
Hs and ½ Hs. The setpoint differential-pressure value H varies with
weather-/time-prompted heating controller) the pump performance
the flow volume Q.
is set back to a reduced constant speed.
Advantage: This operating mode offers further savings of up to
H 25 % compared with previous stageless heating circu-
H max
Manual control mode
Energy Systems
This operating mode deactivates the control function in the elec-
Hs
tronics module. The pump speed can be manually set to a constant
1
/2 Hs value (setting range, see pump motor data).
H min
Q
Fig.: Control mode p-v
Service/Accessories, Systems
Control mode p-T
In the control mode p-T, (programmable with IR-Module, IR-Moni-
tor, LON and CAN) the electronics alters the differential pressure set-
point to be maintained by the pump depending on the measured fluid
temperature. This temperature-prompted differential-pressure con-
trol mode can be used in constant-volume (e.g. one-pipe systems)
and variable-flow systems with varying feed temperature. Con-
versely, the p-T control mode supports condensing-boiler technol-
ogy, provided the pump is installed in the return pipe of the system.
Hs Hs
Pump Management Systems
H s max
Switchgears and Control
Hs var.
H s min
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
n min Accessories
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
1400
(see also Chapter “Pump management Wilo-Control”)
Retrofittable module with “Overriding Off” control input, “SBM” col-
Heating, Air-conditioning,
1200
lective run signal and twin-head pump interface for communication Activation of peak-
with an additional Stratos Ext. Off/SBM IF-Module. 1000 load operation
800
Dual pump management
P 1[W]
Synchronised operation
The new high-efficiency pumps are suitable to operate under automatic (2 pumps)
600
Cooling
dual pump management without the use of external switchgears:
Required accessory: 2 pcs Stratos IF-Modules (for possible module com- Q*
400
Q* = Efficiency-optimised
binations see catalogue section “Pump management Wilo-Control”). cut-in and out
200
The following operating modes are possible as a result of intelligent
dual pump management with a Wilo-Stratos-D twin-head pump or
0
with two Wilo-Stratos single-head pumps: 05 10 15 20 25 30 35 40
Q [m 3/h]
- Standby operation Fig.: Efficiency-optimised peak-load operation
The version-specific pump performance is provided by one pump,
Circulation
Standby operation can be carried out with all twin-head pumps and The Wilo-Stratos pumps are equipped with a powerful IR interface for
with all single-head pumps (2 x identical type). wireless remote control and remote diagnosis.
Energy Systems
For peak duty operating mode, the specified hydraulic duty is covered
by the two units of the twin-head pump operating in parallel. During
low load operation (the base-duty pump only operating) the trailing
pump is ready for standby operation. It is automatically additionally Fig.: Wilo-IR-Module
started on efficiency-optimised operation if load conditions require a
All basic functions of Stratos pumps can be simply set and adjusted
higher pump performance. Efficiency-optimised cut-in takes place
directly at the pump by means of the manual operating panel (single-
when the sum total of the power consumptions P1 of both pumps is
button operation).
lower than the power consumption P1 of one pump. From this point
IR-Modules, in conjunction with a commercially available PDA/
onwards both pumps will be synchronously run up to their maximum
Service/Accessories, Systems
Pocket-PC or the self-sufficient IR-Monitor, are available as operat-
speed (rated motor speed).
ing and service units for IR communications. Both devices include
A time-sensitive pump alteration feature (24 hours of pure operating
important additional functions that far exceed what is possible at the
time) allocates the basic-load function to the different pumps in
pump itself.
alteration. This operating mode (load-sensitive ON/OFF control)
achieves further power savings compared to the conventional peak-
The operating and service units Wilo-IR-Module (with PDA/Pocket-PC)
duty operation.
or Wilo-IR-Monitor for:
Efficiency-optimised peak load operation is possible with all twin-head
- Inaccessibly installed pumps
pumps, as well as with 2 identical single-head pumps, if an equivalent
- Comprehensive operating information
twin-head pump type exists for the single-head pump model.
- Detailed fault diagnosis
- Statistical functions
- Special adjustments/control modes for unusual demands
- Protection against unauthorised access
Pump Management Systems
(only IR-Monitor)
- Archiving of pump data sets (only IR-Module with PDA/Pocket-PC)
Devices
Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
As is the case with the Stratos pumps, the IR-Monitor is equipped Permitted installation positions
with 1-button operation and an LC display. An operator program with
a graphics user interface runs on the PDA/Pocket-PC. Single-head pumps:
Twin-head pumps:
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
Heating, Air-conditioning,
ECO-Z-BMS and ECO-ST are extensions of the previously described space, a filter plug in the shaft and a filter disc in the bearing plate
Wilo-Stratos series that have the following advantages: prevent the ingress of the smallest abrasive particles.
- Energy savings of up to 80 % compared with standard pumps The seal between impeller and bearing plate prevents dirt from accu-
- Stratos ECO and ECO-BMS version for all heating systems in the tem- mulating in the A-bearing gap on the motor side.
perature range +15 °C to +110 °C Advantage: The automatic ventilation of the rotor space is accel-
Cooling
- Stratos ECO-ST version for solar thermal systems in the temperature erated, thus reducing both dry-running times and
range +15 °C to +110 °C ventilation noise.
- Automatic adjustment of pump performance to continually changing Advantage: Damage to the radial bearings or to the can is avoided
hydraulic system load conditions by the filtering-out feature.
- Preventing flow noise
- Reliability and comfort during installation and operation Motor protection
The standard series integrated protection device reliably protects the
Fields of application pump, in all settings, against excess temperature, excess current
Circulation
supply companies are to be observed.
Temperature range If, for example at the time of replacement, a motor
Fluid temperature range from +15 °C to +110 °C at ambient temper- protection switch is present in the electrical installa-
atures of 0 °C up to a maximum of +40 °C. tion that cannot be bridged, then it is to be set to the
maximum current specified on the name plate.
Heating application
Because of its corrosion-resistant pump housing made of red brass, Manual operation
the Wilo-Stratos ECO in the RG version is particularly suitable for
Energy Systems
Thermal insulation with heating applications basic functions can thus be safely and comfortably set and adjusted.
The pumps of the Wilo-Stratos ECO series (except Stratos ECO-ST)
are equipped as standard with thermal insulation shells in order to Control mode p-v
prevent thermal losses through the pump housing. The EPP material In the control mode p-v, the differential pressure setpoint is raised
used (foamed polypropylene), has the following properties: above the permitted volume flow range in linear fashion between ½ Hs
- Environmental compatibility: easily recyclable and Hs. The differential pressure generated by the pump is regulated to
- Thermal resistance: up to 120 °C the respective differential pressure setpoint.
- Transmission coefficient: 0.04 W/mK as per DIN 52612
Service/Accessories, Systems
- Flammability: class B2 as per DIN 4102 (normal flammability)
H
Normally flammable materials are permitted to be utilised in heating
areas in Germany in accordance with fire prevention regulations as
long as a minimum clearance of 20 cm is maintained between them H max
and the fireplace.
Hs
1
Application of secondary hot water circulation /2 Hs
Wilo-Stratos ECO/ECO-BMS/ECO-Z/ECO-Z-BMS/ECO-ST
100 50
speed can be set locally at the red button.
n[1/min]
60 30
n max
40 20
20 Feed temperature 10
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
Time
Heating, Air-conditioning,
They can be utilised with all conventional pipe systems (single-pipe delivery head presetting.
and twin-pipe heating systems) and offer the possibility of adjusting
the delivery head-setpoints between 0.5 m and 5 m. Wilo-TOP-E/-ED series
The world’s first electronically controlled circulating pump with
Control technology Wilo-Star-E standard integrated display screen and manual control panel (single
Cooling
button operation). It comes as standard with the unique, patented
“Autopilot” automatic setback control facility based on the latest
H
control mode
Regelungsart cutting-edge Fuzzy technology.
Without the need for external switchgears, automatic stageless dif-
ferential-pressure control offers:
- Energy savings of up to 50 % and thus reduced operating costs and
reduced CO2 emissions
- Elimination of noises from thermostatic valves.
Hs
The Wilo-TOP-E series is available across the entire performance
Circulation
1/ 2Hs
Manual operation
The basic functions of the Wilo-TOP-E/-ED pumps can be parame-
terised at the manual operation level:
Q - ON/OFF control
- Control mode (p-c, p-v, manual control mode)
Control mode p-variable (p-v): - Differential pressure setpoint
In the control mode p-v, the electronics alters the differential pres- - Automatic setback to minimum speed
Energy Systems
“Autopilot” automatic setback operation the standard series pump display.
With the standard series integrated Autopilot Wilo is the first pump
manufacturer worldwide to offer a fully automatic self-teaching set-
back operation for small electronically controlled pumps with
screwed connections.
auto
The patented setback process by fuzzy control enables further opti-
misation on the power input demand of the pump under low-load H m
conditions of the heating system. When the heating water reaches a on
specific lower temperature (e.g. reduction of feed temperature by
Service/Accessories, Systems
weather-/time-prompted heating controller), the pump is run down
to a reduced constant speed. Fig.: Manual operation level (pump display and operating button)
This operating mode features further savings of up to 25 % in com-
parison with previous steplessly adjustable pumps.
Pump under auto control Current set point level
130 65
Pump at min. speed Parallel operation
120 Power consumption 60
Keyboard lock
100 50 RPM Unit, motor speed
GLT communication H m x100
Unit, delivery head
Power consumption [%]
40 20
20 Feed temperature 10
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
Time
Hs var .
H
Hs min
H min 130 65
Q
Feed temperature [°C]
In the control mode p-v, the electronics alters the differential pres-
sure setpoint to be maintained by the pump in linear fashion between 60 30
Hs and 1/2 Hs. The differential pressure setpoint H alters with the flow
volume Q. 40 20
20 Feed temperature 10
0 0
12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00
H Time
Manual control mode The speed can be adjusted in the Manual control mode, depending on
an external control voltage (0 - 10 V), with Wilo-TOP-E/-ED pumps
and a rated motor power of P2 = 350 W or higher. The electronics
Heating, Air-conditioning,
module control is deactivated in such case.
RPM
x100
n[1/min]
on
Cooling
n max
BA linkup Off
Aus
1 2 3 10 U[V]
The Wilo-TOP-E/-ED pumps feature standard-series and optional
Circulation
nal boxes of Wilo-TOP-E/-ED pumps. Extensive Wilo-TOP-E/-ED
All pumps of the Wilo-TOP-E/-ED series are equipped with a poten- pumps operating data is available with the Wilo-IF-Module. This data
tial-free contact (normally closed contact in accordance with VDI 3814) can be transferred with the Wilo-specific, serial, digital PLR interface
for collective fault signalling. Contact load of the PLR IF-Module by means of a two-wire connection via inter-
- minimum permissible: 12 V DC, 10 mA, face converter or company-specific coupling module to modern
- maximum permissible: 250 V AC, 1 A. building automation systems (BA).
Any fault, due to any one of the following causes, will be signalled by With the LON IF-Module, this data can also be transferred by means
the collective fault signal: of two-wire connection via a manufacturer-neutral, open LONWorks
Energy Systems
- blocking The electronic pumps are suitable for operation under automatic dual
- short circuit and fault to ground pump management without the use of external control devices.
Neither a mains failure nor a total failure of the electronics is inter- Required accessory: 2 pieces IF-Module.
preted as a fault. The pump resumes running automatically after the The following operating modes are possible as a result of intelligent dual
resumption of electricity from the mains. pump management with one Wilo-TOP-ED- or two Wilo-TOP-E pumps.
Service/Accessories, Systems
pose of switchoff by external control units. The control input received ready for time-actuated (24-hour) and/or fault-actuated switchover.
here overrides all other control commands (contacts open: pump off). Standby operation can be carried out with all twin-head pumps and
Wilo-TOP-E/-ED pumps with lower rated outputs can be switched with all single-head pumps (2 x identical type).
off directly via the mains power cable.
- Parallel operation (only in remote speed control, n =const.)
Analogue input 0 - 10 V The version-specific pump performance is covered by the two units
of the dual pump operating in parallel. The power adjustment is
achieved by synchronous operation of both pumps. Parallel operation
can be carried out with all twin-head pumps and with all single-head
pumps (2 x identical type).
RPM
x100
- Efficiency-optimised peak-load operation
10V on
Pump Management Systems
For peak duty operating mode, the specified hydraulic duty is covered
Switchgears and Control
From this point onwards both pumps will be synchronously run up to Operation on residual-current devices (RCD)
their maximum speed (rated motor speed). The operation of the Wilo-TOP-E/-ED series at residual current-
Time-sensitive pump duty cycling (24 h operating period) alternately operated protective devices in accordance with DIN EN 61008-1 is
allocates the basic-load function to the pumps. This operating mode permissible without functional impairment of the residual current-
(load-sensitive ON/OFF control) achieves further power savings operated protective device (DIN VDE 0160). Suitable RCD circuit-
compared to the conventional peak-duty operation. breakers are identified by or .
Efficiency-optimised peak load operation is possible with all twin-
head pumps, as well as with 2 identical single-head pumps, if an
equivalent twin-head pump type exists for the single-head pump
model.
1400
1200
Activation of peak-
1000 load operation
800
P 1[W]
Synchronised operation
(2 pumps)
600
Q*
400
Q* = Efficiency-optimised
cut-in and out
200
0
0 5 10 15 20 25 30 35 40
Q [m 3/h]
Fig.: Efficiency-optimised peak-load operation (here: Wilo-TOP-ED 50/1-7;
p-c; Hs = 2 m)
Infrared monitoring
TOP-E/-ED pumps are equipped with a powerful IR interface for wireless
remote control and remote diagnosis. All basic functions of TOP-E/-ED
pumps can be simply set and adjusted directly at the pump by means
of the manual operating panel (single-button operation).
IR-Modules, in conjunction with a commercially available PDA/Pocket-PC
or the self-sufficient IR-Monitor, are available as operating and serv-
ice units for IR communications. Both devices include important addi-
tional functions that far exceed what is possible at the pump itself.
Heating, Air-conditioning,
Series overview 40
Wilo-Stratos-ECO 40
Equipment/function 42
Cooling
Series description 44
Technical data 46
Pump curves 48
Terminal diagrams, motor data 49
Dimensions, weights 50
Wilo-Stratos 40
Circulation
Technical data 54
Pump curves 58
Terminal diagrams, motor data 65
Dimensions, weights 66
Wilo-Stratos-D 40
Equipment/function 68
Energy Systems
Terminal diagrams, motor data 79
Dimensions, weights 80
Series overview 82
Service/Accessories, Systems
Wilo-Star-E (EasyStar) 82
Equipment/function 84
Series description 86
Technical data 88
Pump curves 90
Terminal diagrams, motor data 91
Dimensions, weights 92
Wilo-TOP-E 82
Equipment/function 84
Series description 94
Pump Management Systems
Switchgears and Control
Technical data 96
Pump curves 98
Terminal diagrams, motor data 103
Dimensions, weights 104
Devices
Wilo-Smart 122
Equipment/function 124
Series description 126
Technical data 128
Pump curves 130
Terminal diagrams, motor data, dimensions, weights 131
Wilo-DOP 140
Heating, Air-conditioning,
Equipment/function 142
Series description 159
Technical data 160
Pump curves, terminal diagrams, motor data 162
Cooling
Dimensions, weights 163
Wilo-TOP-RL 132
Equipment/function 142
Series description 164
Technical data 166
Pump curves 168
Circulation
Wilo-SE 134
Equipment/function 142
Series description 172
Technical data 174
Pump curves 176
Terminal diagram, motor data 177
Wilo-TOP-S 134
Energy Systems
Equipment/function 145
Series description 180
Technical data 182
Pump curves 188
Terminal diagrams 197
Motor data 198
Dimensions, weights 201
Service/Accessories, Systems
Wilo-TOP-D 134
Equipment/function 145
Series description 204
Technical data 206
Pump curves 208
Terminal diagrams 210
Motor data 211
Dimensions, weights 212
Wilo-RP 136
Pump Management Systems
Equipment/function 145
Switchgears and Control
Wilo-TOP-SD 138
Equipment/function 234
Series description 244
Technical data 246
Pump curves 250
Terminal diagrams, motor data 263
Dimensions, weights 266
Wilo-SE-TW 138
Equipment/function 234
Series description 268
Technical data 270
Pump curves 272
Terminal diagrams, motor data 274
Dimensions, weights 275
Wilo-DOP 140
Equipment/function 234
Series description 276
Technical data 278
Pump curves 280
Terminal diagrams 285
Motor data 286
Dimensions, weights 287
With the Wilo text message replacement guide, you will now get individual
recommendations sent to your mobile phone – and that 24 hours a day,
7 days a week. After a simple text message query with the pump designation
(e.g., S 50/100), Wilo will send you the ideal exchange product solution within
a maximum of 20 seconds with all installation and fitting information,
including the order numbers. Advanced? We call this Pumpen Intelligenz.
www.wilo.com
Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps/twin-head pumps)
H [m]
Wilo-Stratos ECO
• Electronically controlled circulating pumps
BMS with screwed connection
4 > Application:
25(30)1-5
3 • High efficiency pump especially for single-
and two-family houses, as well as for two to
2
25(30)1-3 six-family houses. For hot water heating
1 systems of all kinds.
0
> Special features:
0 0,5 1,0 1,5 2,0 Q [m³/h]
• Obtainable with pump housing in red brass
as version …RG
• Can be connected to building automation
devices as model …BMS (with Building Man-
agement System)
• Obtainable as a ventilation pump as model
Series: Wilo-Stratos
Series: Wilo-Stratos-D
Series: Wilo-Stratos-ECO
Heating, Air-conditioning,
• Energy efficiency class A • Planning guide:. . . . . . . . . . . . . . . . . . . 6/29
• Up to 80% energy savings in comparison to uncontrolled circulating pumps • Equipment/function . . . . . . . . . . . . . . 42
• High efficiency pump especially for single- and two-family houses, as well as for two to six- • Series description: . . . . . . . . . . . . . . . . 44
family houses. • Technical data: . . . . . . . . . . . . . . . . . . . 46
• Highest degrees of efficiency due to ECM technology • Pump curves: . . . . . . . . . . . . . . . . . . . . 48
Cooling
• Very high starting torque for secure starting (starting torque 3 x higher than conventional cir- • Terminal diagrams, motor data: . . . . 49
culating pumps) • Dimensions, weights: . . . . . . . . . . . . . 50
• Quick connection with spring clips • Service/accessories: . . . . . . . . . . . . . . 393
• Optimal handling through front operation, variable installation positions • Switching and control devices:. . . . . 417
• No noise due to Autopilot • Pump management Wilo-Control:. . 489
• Only 5.8 W minimum power consumption
• Standard series thermal insulation for heating applications
Energy Systems
tions • Switching and control devices:. . . . . 417
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Pump management Wilo-Control:. . 489
• Remote control via infrared interface (IR-Module/IR-Monitor)
Series: Wilo-Stratos-D
Service/Accessories, Systems
> Product advantages: > Additional information: Page:
• Energy efficiency class A • Planning guide:. . . . . . . . . . . . . . . . . . . 6/22
• Highest degrees of efficiency due to ECM technology • Equipment/function:. . . . . . . . . . . . . . 68
• Up to 80% energy savings in comparison to uncontrolled circulating pumps • Series description: . . . . . . . . . . . . . . . . 70
• Optimum handling through front-side operation and front-side access to the terminal room, • Technical data: . . . . . . . . . . . . . . . . . . . 72
variable installation positions, position-independent display, combination flange PN 6/PN 10 • Pump curves: . . . . . . . . . . . . . . . . . . . . 74
(for DN 32 to DN 65) • Terminal diagrams, motor data: . . . . 79
• Utilisation in cooling/air-conditioning systems possible without ambient temperature restrictions • Dimensions, weights: . . . . . . . . . . . . . 80
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Service/accessories: . . . . . . . . . . . . . . 393
• Remote control via infrared interface (IR-Module/IR-Monitor) • Switching and control devices:. . . . . 417
• Integrable dual pump management through retrofittable Stratos IF-Modules for: • Pump management Wilo-Control:. . 489
Pump Management Systems
Operating modes
Speed-stage switching – –
Manual functions
Automatic functions
Stageless power adjustment depending on the oper- • •
ating mode
“Autopilot” automatic setback operation • •
Deblocking function • •
Soft start • •
Safety control • –
Full motor protection with integrated trip electronics – •
External control functions
Heating, Air-conditioning,
Fault signal light
(only Stratos ECO...-BMS)
•
Direction-of-rotation control lamp – –
LC display for showing pump data and fault codes – •
Cooling
Data exchange
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor – •
Function table)
Serial digital PLR interface for connection to BA – •
building automation via Wilo interface converter or
company-specific coupling module Possible with Stratos IF-Modules (accessory)
Circulation
Dual pump management (twin-head pump or 2 x
single-head pump)
Equipment/scope of delivery
Energy Systems
Wrench attachment point on pump body • •
(threaded pipe union pumps with P2 < 100 W)
Double switchover valve in pump housing – –
Cable entry possible on both sides • –
Wilo quick connection with spring clips • –
Integrated air extraction fitting for automatic rapid • –
ventilator Rp 3/8 (only Stratos ECO-L)
Service/Accessories, Systems
Slot for optional extensions with Wilo-IF-Modules – •
Blocking current-proof motor • –
Including seals for threaded connection (loose) • •
Including installation and operating instructions • •
Including thermal insulation • •
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
– •
Incl. 1.8 m power cable with grounding plug – –
Integrated non-return valve – –
Pump Management Systems
Options
• Stratos ECO 25/1-5-130: Version with short over-all length 130 mm
• Stratos ECO 25/1-5 RG: Version with red brass housing
• Stratos ECO 25/1-5 BMS: Version with Building Management System,
can be linked to building automation
• Stratos ECO-L 25/1-5: Version as ventilation pump
H[m]
Wilo-Stratos-ECO
5
BMS
25(30)1-5
25(30)1-3
0
0 0,5 1,0 1,5 2,0 2,5 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Remote speed control (n=constant) (only Stratos ECO...BMS)
• p-c for constant differential pressure (only Stratos ECO...BMS)
• p-v for variable differential pressure
Manual functions
Cooling
• Selection of operating mode (only Stratos ECO...BMS)
• Setting the differential-pressure setpoint
• Setting to “Autopilot” (automatic setback operation)
• Selection Pump ON/OFF (only Stratos ECO...BMS)
• Selection of speed (manual speed setting) (only Stratos ECO...BMS)
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
Circulation
External control functions
• Control input “Overriding Off” (only Stratos ECO...BMS)
• Control input “Analogue In 0 - 10 V” (remote speed adjustment)
(only Stratos ECO...BMS)
• Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)
(only Stratos ECO...BMS)
Energy Systems
ECO...BMS)
• Fault signal light (only Stratos ECO...BMS)
Equipment/scope of delivery
• Wrench attachment point on pump body
• Cable entry possible on both sides
• Quick connection with spring clips
• Integrated air extraction fitting for automatic quick aspirator Rp 3/8
(only Stratos ECO-L)
Service/Accessories, Systems
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
• Including thermal insulation
• Particle filter
Accessories
• Screwed connections
Pump Management Systems
Switchgears and Control
Devices
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – –
Mains connection 3~ [V], with optional switching plug – – – – –
Mains frequency [Hz] 50 50 50 50 50
Heating, Air-conditioning,
-L 25/1-5
Motor/electronics
Cooling
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F
Materials
Circulation
per
TrinkwV 2001
Impeller Plastic (PP - 40 % GF)
Shaft Stainless steel
Bearing Metal-impregnated carbon
Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5
95 °C 3.0 3.0 3.0 3.0 3.0
110 °C 10.0 10.0 10.0 10.0 10.0
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Pump Wilo-Stratos ECO 25/1-3, 30/1-3 Wilo-Stratos ECO 25/1-5, 30/1-5, ECO-L 25/1-5
curves p-v (variable) p-v (variable)
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
[m/s] [m/s]
0 0,2 0,4 0,6 0,8 Rp 1¼ 0 0,2 0,4 0,6 0,8 Rp 1¼
3 6
Wilo-Stratos ECO 25/1-3 Wilo-Stratos ECO 25/1-5
Wilo-Stratos ECO 30/1-3 Wilo-Stratos ECO 30/1-5
1~230 V - Rp 1/ Rp 1¼ 5 1~230 V - Rp 1/ Rp 1¼
2,5
p- p-v
v
2 4
m
ax
H [m]
.
H [m]
1,5 3
1 2
ma
x.
min.
0,5 1
min.
0
0 0 0,5 1 1,5 2 2,5 Q [m³/h]
0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q [l/s]
0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q [lgpm]
0 2 4 6 8 Q[lgpm]
70
35 max.
60
30
max. 50
25 m m
1,
5 5m 4m 3m 2
P1 [W]
40
5m 2m
P1 [W]
20
2, 1m 30 1m
15
20
10 min.
10
5 min.
0
0 0 0,5 1 1,5 2 2,5 Q [m³/h]
0 0,5 1 1,5 2 2,5 Q[m³/h]
00 0,2
0,2 0,4 0,4 0,6
0,6 0,8
0,8 1,0
1,0 1,21,2 1,4RpRp1 [m/s]
1,4 1 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 Rp 1
0,2 0,4 0,6 0,8 RpRp1¼ [m/s] [m/s]
0 0,2 0,4 0,6 0,8 1¼ 0,2 0,4 0,6 0,8
6 60 6
0 Rp 1¼
Wilo-Stratos
Wilo-Stratos ECOECO 25/1-5
25/1-5 BMSBMS Wilo-Stratos ECO 25/1-5 BMS
Wilo-Stratos ECO
1 ~ 230 V - Rp 30/1-5
1/ Rp 1¼ BMS Wilo-Stratos ECO 30/1-5 BMS
55 p-c 1~230 V - Rp 1/ Rp 1¼ 5 1~230 V - Rp 1/ Rp 1¼
p-c p-v
44 4
H [m]
m
H [m]
H [m]
max.
33 3
ax
.
22 2
ma
x.
11 1
min
min. .
min.
00 0
00 0,5
0,5 11 1,5
1,5 22 2,5 Q[m³/h]
2,5 [m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
00 0,2
0,2 0,4
0,4 0,6
0,6 Q[l/s]
[l/s] 0 0,2 0,4 0,6 Q[l/s]
00 22 44
Q 6
6 88 Q[lgpm]
[lgpm] 0 2 4 6 8 Q[lgpm]
7070 70
max. max.
6060 60
5050 50
max. m 44 m 3m 3m m
5 m
2
m 5m 4m 3m 2
P1 [W]
P [W]
P11 [W]
4040 m 40
2
3030
m 1m 30 1m
5
2020 1m 20
1010 min. min. 10
min.
00 0
00 0,5
0,5 11 1,5
1,5 22 2,5 Q[m³/h]
2,5 [m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
Heating, Air-conditioning,
Standard
Cooling
L N PE SSM Ext. off In
0~10V
1~230 V, 50 Hz
Motor data
Circulation
[1/min] [W] [A] [-] [-] -
not necessary
25/1-3 1400 - 2700 5.8 - 32 0.30 (blocking current- 1 x 11 A
proof)
not necessary
25/1-3-130 1400 - 2700 5.8 - 32 0.30 (blocking current- 1 x 11 A
proof)
not necessary
Energy Systems
25/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
25/1-5 RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary 1x7
25/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
not necessary
Service/Accessories, Systems
-L 25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary
30/1-3 1400 - 2700 5.8 - 32 0.30 (blocking current- 1 x 11 A
proof)
not necessary
30/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary 1x7
30/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
Pump Management Systems
Switchgears and Control
Devices
b1 G
b3 b5 G
b5
l3
l3
b4
b1
b2
I0
I0
b3
I4 I5
I4 I5 b4
a2 I1
a
b2 a2 I1
a
b1 b1
b3 b5 G b3 b5 G
43 47,75
l3
b4
l3
71
b4
I0
48 57
I0
I5 I4 I5
I4
b2 a2 I1
b2 a2 I1 a
a
Dimensions, weights
*With a grade of 1.3, the Wilo-Stratos ECO is even a test winner in terms of energy efficiency:
• 23 % lower energy consumption than the runner-up.
• savings of up to 3,000 Euro in 20 years compared to uncontrolled heating pumps.
www.wilo.com
Heating, Air-conditioning, Cooling
High-efficiency pumps (single-head pumps)
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Can also be utilised for 1 x 230 V/60 Hz
H[m]
Wilo-Stratos
14
12 50
/1
-1
2
10 32/1-12
80(
40
100
/1-
8
12
65
)/1-
/1-
25
12
65/
(3
12
0)
6
1-9
/1
30/1
-8
40
50
(50
-12
/1-
25 40
(3 /1-
)/1
4
9
0) 4
-
/1
8
-6
2
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1 2 3 4 5 6 8 10 20 30 40 50 60 80 100Q[m³/h]
Heating, Air-conditioning,
• Manual control mode (n=constant) • Plug-in slot for optional expansion with Wilo-IF-Modules
• p-c for constant differential pressure • Including seals for threaded connection (loose)
• p-v for variable differential pressure • Including installation and operating instructions
• p-T for temperature-controlled differential pressure (programma- • Including thermal insulation
ble via IR-Module, IR-Monitor, LON or CAN) • Including washers for flange bolts (for nominal connection widths
Cooling
DN 32 - DN 65)
Manual functions
• Setting the operating mode Accessories
• Setting the differential-pressure setpoint • Screwed connections with screw thread
• Setting to “Autopilot” (automatic setback operation) • Cold water insulation for pumps Wilo-Climaform
• Setting the pump to ON/OFF • IR-Module
• Setting the speed (manual setting mode) • IR-Monitor
• IF-Modules Stratos:
Automatic functions
Circulation
• Soft start
• Full motor protection with integrated trip electronics
Energy Systems
Signal and display functions
• Collective fault signal (potential-free NC contact)
• Individual run signal (potential-free NO contact) (possible with
Stratos IF-Modules)
• Fault signal light
• LC display for showing pump data and fault codes
Data exchange
Service/Accessories, Systems
• Infrared interface for wireless data exchange with IR-Module/IR-
Monitor (see IR-Module/IR-Monitor Function table)
• Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling module (possible with
Stratos IF-Modules)
• Serial digital LON interface for connection to a LONWorks network
(possible with Stratos IF-Modules)
• Serial digital CAN interface for connection to a CAN bus system
(possible with Stratos IF-Modules)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching
plug – – – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
50 °C 3 3 3 3 3 3 3 3 5
95 °C 10 10 10 10 10 10 10 10 12
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Performance
Pipe connections
Screwed connection Rp – – – – – – –
Nominal connection diameter flange DN 50 50 50 65 65 80 100
Flange for counter flange PN 6, standard version – – – – – • •
Flange for counter flange PN 16, special version • • • • • • •
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version
• • • • • – –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching
plug – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
50 °C 3 5 5 5 7 7 7
95 °C 10 12 12 12 15 15 15
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
p-
p-
v
c
5 5
4 4
H [m]
H [m]
3 m 3 ma
ax x.
.
2 2
min.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 [m³/h] 0 1 2 3 4 5 6 7 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
100 100
max. max.
80 80
x. 5m 4m 3m m m
ma 6m 4
6m
60 60
5 3m
P1 [W]
P1 [W]
2m 2m
40 40
1m
min. min.
20 20
0 0
0 1 2 3 4 5 6 7 [m³/h] 0 1 2 3 4 5 6 7 [m³/h]
v
c
6 6
5 5
H [m]
H [m]
4 4 m
m ax
ax .
.
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 140 max.
max.
120 120
7m
. 6m 100
m
100 x
ma
7
5m 6m m
P1 [W]
80
P1 [W]
80
4m 5
60 3m 60 4m
3m
40 2m 40 2m
1m min.
20 20
min.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
Wilo-Stratos 30/1-12
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
Wilo-Stratos 30/1-12 Wilo-Stratos 30/1-12
1 ~ 230 V - Rp 1 ¼ 1 ~ 230 V - Rp 1 ¼
12 12
Cooling
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4
min.
2 2 min
.
Circulation
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
Energy Systems
Wilo-Stratos 32/1-12
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
10 10
Wilo-Stratos 32/1-12 Wilo-Stratos 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
8 8
Service/Accessories, Systems
p- p-
c v
6 6
H [m]
H [m]
ma ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
350 350
max. max.
300 300
Pump Management Systems
.
max
250 9m 8m 6m 4m 250
Switchgears and Control
8m 7m 6m 5m 4m
P1 [W]
P1 [W]
200 200
150 150
100 2m 100
min.
50 min. 50
1m
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m³/h]
Devices
Wilo-Stratos 40/1-4
p-c (constant) p-v (variable)
v v
0 0.5 1.0 1.5 2.0 [m/s] 0 0.5 1.0 1.5 2.0 [m/s]
6 6
Wilo-Stratos 40/1-4 Wilo-Stratos 40/1-4
1~230 V - DN 40 1~230 V - DN 40
5 5
Δp Δp
-c -v
4 4
ma ma
H [m]
H [m]
3 x. 3 x.
2 2
1 1
min. min.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
0 0.5 1.0 1.5 2.0 2.5 [l/s] 0 0.5 1.0 1.5 2.0 2.5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
140 140
.
120 max 120 m
5 5m 2.5
m
100 5m 4m 3m 2m 100 m 4. 4m 3. 3m 2m
5
P1 [W]
P1 [W]
80 1m 80
60 60
40 40
20 min. 20 min.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
Wilo-Stratos 40/1-8
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
Wilo-Stratos 40/1-8 Wilo-Stratos 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Wilo-Stratos 40/1-12
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos 40/1-12 Wilo-Stratos 40/1-12
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
Cooling
10 10
p- p-
c v
8 8
ma ma
H [m]
H [m]
x. x.
6 6
4 4
min. min.
2 2
Circulation
0 10 20 30 40 50 60 0 10 20 30 40 50 60
Q Q
500 500 max.
max.
x. m
400 ma 12 400
m
m
10 m
11 10 m m
12
8m
P1 [W]
P1 [W]
300 300 9 8m
6m 7m m
6 m
200 4m 200 5 m
4
2m
100 100
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]
7 7
p- p-
c v
Service/Accessories, Systems
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
Pump Management Systems
.
max
250 250
7m 6m 5m 7m 6m 5m 4m 3m
Switchgears and Control
4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
50 50
1m min. min.
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Devices
Wilo-Stratos 50/1-9
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
Wilo-Stratos 50/1-9 Wilo-Stratos 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
Wilo-Stratos 50/1-12
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos 50/1-12 Wilo-Stratos 50/1-12
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
ma ma
x. x.
6 6
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 20 40 60 80 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
700 700
max. max.
600 x. 600
ma m
500 11 0 m 500
m
1 9m
11 0 m m
P1 [W]
P1 [W]
400 8m m 400
7 m 1 9 m
300 6 m 300 8 m
5 m 7 6m
4 5mm
200 3mm 200 4
2
100 100
1m min. min.
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
Wilo-Stratos 65/1-9
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
12 12
Wilo-Stratos 65/1-9 Wilo-Stratos 65/1-9
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
Cooling
p- p-
c v
8 8
m m
ax ax
H [m]
H [m]
. .
6 6
4 4
2 min 2 min
. .
Circulation
0 20 40 60 80 0 20 40 60 80
Q Q
700 700
max. max.
600 600
x.
500 ma 9m 500 m
8m 10
P1 [W]
P1 [W]
p- p-
c
Service/Accessories, Systems
v
8 8
H [m]
H [m]
6 6
m m
ax ax
. .
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
Pump Management Systems
700 10 9 m 700
m
600 8m 600 10
Switchgears and Control
9m m
P1 [W]
P1 [W]
500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
Devices
Wilo-Stratos 80/1-12
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
14 14
Wilo-Stratos 80/1-12 Wilo-Stratos 80/1-12
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
12 12
10 10
p-
p-
c
v
8 8
H [m]
H [m]
6 6
ma
ma
x.
x.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. 1600 max.
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]
P1 [W]
1000 10 1000 1 9 m
8m 8 7m
800
6m
800 6m5 mm
600 600 4
4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
Wilo-Stratos 100/1-12
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
14 14
Wilo-Stratos 100/1-12 Wilo-Stratos 100/1-12
1 ~ 230 V - DN 100 1 ~ 230 V - DN 100
12 12
10 10
p-
p-
c
8 8
H [m]
H [m]
6 6
ma
ma
x.
x.
4 4
min
2 mi 2 .
n.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
1600 max. max.
1600
x.
1400 ma 1400 m
1200 12 m
m 1200 12 m
11 0 m m
P1 [W]
10
P1 [W]
1000 1000 1 9 m
8m 8 m
7 m
800 800 6 5m
6m
600 4m 600 4m
400 2m 400
200 200 min.
1m min.
0 0
0 10 20 30 40 50 60 [m³/h] 0 10 20 30 40 50 60 [m³/h]
Terminal diagram
Heating, Air-conditioning,
DP: Dual pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWorks interface
L N PE SSM L1 L3 PE SSM CAN: Serial digital bus interface CAN
1~230 V, 50/60 Hz
SSM Collective fault signal
L2 L3
(Normally closed contact as per VDI 3814, load capacity 1 A,
Cooling
L1 L2
250 V ~) Function see Chapter “Pump management Wilo-Control,
3~230 V, 50/60 Hz
Planning guide”
Option: IF-modules Stratos *)
DP DP DP
Circulation
Motor data
Wilo-Stratos Nominal Speed Power Current at Current at Current at Motor Threaded cable
power consumption 1~230 3~230 3~400 protection connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -
Energy Systems
30/1-6 65 1400 - 3400 9 - 85 0.13 - 0.78 0.13 - 0.78 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-8 100 1400 - 3700 9 - 130 0.13 - 1.20 0.13 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
30/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
32/1-12 200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-4 100 1600 - 3700 14 - 130 0.16 - 1.20 0.16 - 1.20 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
Service/Accessories, Systems
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
65/1-9 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
100/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
Pump Management Systems
Switchgears and Control
Devices
Rp
G
l1
Pg 7
l2
l0
Pg 9
Pg 7
l1
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
ATTENTION: The cable thread protrudes above the pump flange ATTENTION: The cable thread protrudes above the pump flange
with vertical module configuration with vertical module configuration
(Total dimension: dimension b5 + maximum 9 mm)! (Total dimension: dimension b5 + maximum 9 mm)!
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2
Dimensions, weights
Heating, Air-conditioning,
diameter connection about drawing
DN Rp G l0 l1 l2 a1 a2 a3 b3 b4 b5 PN 6/10 -
- - - [mm] [kg] -
25/1-6 – 1 1 1/2 180 90 49 182 43 56 76 89 114 4.1 A
25/1-8 – 1 1 1/2 180 90 49 182 43 56 76 89 114 4.1 A
Cooling
30/1-6 – 1 1/4 2 180 90 49 182 43 56 76 89 114 4.2 A
30/1-8 – 1 1/4 2 180 90 49 182 43 56 76 89 114 4.2 A
30/1-12 – 1 1/4 2 180 90 55 201 50 56 82 106 120 5.5 A
32/1-12 32 – – 220 110 55 204 48 65 82 106 120 9.0 B
40/1-4 40 – – 220 110 49 177 57 70 79 89 114 8.3 B
40/1-8 40 – – 220 110 55 203 53 63 82 106 120 9.2 B
40/1-12 40 – – 250 125 66 252 62 84 96 120 136 14.0 B
Circulation
65/1-9 65 – – 280 140 66 256 62 83 96 120 136 17.5 B
65/1-12 65 – – 340 170 78 325 87 107 120 157 164 29.0 B
80/1-12 80 – – 360 180 78 329 90 114 127 157 164 31.0/31.0 B
100/1-12 100 – – 360 180 78 339 80 104 127 157 164 34.0/34.0 B
Flange dimensions
Energy Systems
- - [mm] [pcs. x mm] -
Combination flange PN 6/10
32/1-12 32 140 76 90/100 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
40/1-4 40 150 84 100/110 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
40/1-8 40 150 84 100/110 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
40/1-12 40 150 84 100/110 – 4 x 14 / 19 – C
Service/Accessories, Systems
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
50/1-8 50 165 99 110/125 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
50/1-9 50 165 99 110/125 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
50/1-12 50 165 99 110/125 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
65/1-9 65 185 118 130/145 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
65/1-12 65 185 118 130/145 – 4 x 14 / 19 – C
(flange PN 16 as per EN 1092-2)
Flange PN 6 (dimensioned to PN
80/1-12 80 200 132 – 150 – 4 x 19 D
16, according as per EN 1092-2)
80/1-12 Flange PN 16 (as per EN 1092-2) 80 200 132 – 160 – 8 x 19 D
Pump Management Systems
Flange PN 6 (dimensioned to PN
Switchgears and Control
Equipment/function Wilo-Stratos-D
Wilo-Stratos-D
Operating modes
Speed-stage switching –
Manual control mode (n=constant) •
p-c for constant differential pressure •
p-v for variable differential pressure •
p-T for temperature-prompted differential pressure
•
(programmable via IR-Module, IR-Monitor, LON or CAN)
Manual functions
Automatic functions
Equipment/function Wilo-Stratos-D
Wilo-Stratos-D
Heating, Air-conditioning,
Direction-of-rotation control lamp –
LC display for showing pump data and fault codes •
Data exchange
Cooling
IR-Module/IR-Monitor (see IR-Module/IR-Monitor •
Function table)
Serial digital PLR interface for connection to BA •
building automation via Wilo interface converter or
company-specific coupling module Possible with Stratos IF-Modules (accessory)
Circulation
Main/standby operation (automatic fault-actuated •
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modules (accessory) possible
Equipment/scope of delivery
Energy Systems
Cable entry possible on both sides –
Wilo quick connection with spring clips –
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 –
Service/Accessories, Systems
Including seals for threaded connection (loose) –
Including installation and operating instructions •
Including thermal insulation –
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
•
Incl. 1.8 m power cable with grounding plug –
Integrated non-return valve –
Integrated ball shutoff valve –
Including clock timer –
Pump Management Systems
Switchgears and Control
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Can also be utilised for 1 x 230 V/60 Hz
H[m]
Wilo-Stratos-D
+
12
10
32
/1
-1
50 80/
2
1-1
40
/1
-1 2
/1
8 2
-1
65
/1-
2
12
6
40
50
(5
/1
32/
-9
0)
/1
1-8
-8
0
0 10 20 30 40 50 60 70 80 90 100 Q[m³/h]
Heating, Air-conditioning,
• Manual control mode (n=constant) • Including installation and operating instructions
• p-c for constant differential pressure • Including washers for flange bolts (for nominal connection widths
• p-v for variable differential pressure DN 32 - DN 65)
• p-T for temperature-controlled differential pressure
(programmable via IR-Module, IR-Monitor, LON or CAN) Accessories
Cooling
• IR-Module
Manual functions • IR-Monitor
• Setting the operating mode • IF-Modules Stratos:
• Setting the differential-pressure setpoint PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
• Setting to “Autopilot” (automatic setback operation) • Analogue interface converter AnaCon
• Setting the pump to ON/OFF • Digital interface converter DigiCon/DigiCon-A
• Setting the speed (manual setting mode)
Automatic functions
Circulation
• Soft start
• Full motor protection with integrated trip electronics
Energy Systems
Signal and display functions
• Individual / collective fault signal (potential-free NC contact)
(programmable with the IR-Monitor)
• Collective fault signal (potential-free NC contact)
• Individual run signal (potential-free NO contact)
(possible with Stratos IF-Modules)
• Fault signal light
• LC display for showing pump data and fault codes
Service/Accessories, Systems
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-Monitor
(see IR-Module/IR-Monitor Function table)
• Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling module (possible with Stratos
IF-Modules)
• Serial digital LON interface for connection to a LONWorks network
(possible with Stratos IF-Modules)
• Serial digital CAN interface for connection to a CAN bus system CAN
(possible with Stratos IF-Modules)
Pump Management Systems
pump)
• Main/standby operation (automatic fault-actuated switchover/time-
sensitive pump alteration): Various combinations with Stratos
IF-modules (accessory) possible
• Parallel operation (efficiency-optimised peak-load cut-in and out):
Devices
Wilo-Stratos-D
32/1-8 32/1-12 40/1-8 40/1-12 50/1-8 50/1-9 50/1-12 65/1-12 80/1-12
Performance
Pipe connections
Screwed connection Rp – – – – – – – – –
Nominal connection diameter flange DN 32 32 40 40 50 50 50 65 80
Flange for counter flange PN 6, standard version – – – – – – – – •
Flange for counter flange PN 16, special version • • • • • • • • •
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version
• • • • • • • • –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Motor/electronics
Heating, Air-conditioning,
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
50 °C 3 3 3 5 3 5 5 7 7
95 °C 10 10 10 12 10 12 12 15 15
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-Stratos-D 32/1-8
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
8 8
Wilo-Stratos-D 32/1-8 Wilo-Stratos-D 32/1-8
1 ~ 230 V - DN 32 p- 1 ~ 230 V - DN 32
7 7 v
p- + +
c
6 6
5 5
H [m]
H [m]
4 4
m m
ax ax
. .
3 3
2 2
min.
1 1 mi
n.
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m 3 /h]
0 0,5 1 1,5 2 2,5 3 3,5 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 10 20 30 40 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
300 300
max. 250 max.
250
x.
ma 4m
200 6m 5m 200 7m
7m 6m
P1 [W]
P1 [W]
3m 5m
150 150
4m m
2m 100
3
100
50 1m 50
min. P1 Wilo-Stratos 32/1-8 min. P1 Wilo-Stratos 32/1-8
0 0
0 2 4 6 8 10 12 [m³/h] 0 2 4 6 8 10 12 [m 3 /h]
Wilo-Stratos-D 32/1-12
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-D 32/1-12 Wilo-Stratos-D 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
Q Q
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
Wilo-Stratos-D 40/1-8
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-D 40/1-8 Wilo-Stratos-D 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
Cooling
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
Circulation
0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 70 80 90
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
Service/Accessories, Systems
8 8
m m
H [m]
H [m]
ax ax
. .
6 6
4 4
min.
2 2 mi
n.
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900 max.
.
800 max m 800
12
Pump Management Systems
m
700 700
12
10 m
m
600 600 m
11
10 9 m
P1 [W]
P1 [W]
500 8m 500
8 mm
400 6m 400 7 m
6 m
300 4m 300 5 m
4
200 2m 200
100 min. P1 Wilo-Stratos 100 P1 Wilo-Stratos
1m 40/1-12 min. 40/1-12
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
Devices
Wilo-Stratos-D 50/1-8
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
Wilo-Stratos-D 50/1-8 Wilo-Stratos-D 50/1-8
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 70 60 80 90 [lgpm] 0 10 20 30 40 50 70 60 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
min. 50/1-8 min. 50/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
Wilo-Stratos-D 50/1-9
p-c (constant) p-v (variable)
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
12 12
Wilo-Stratos-D 50/1-9 Wilo-Stratos-D 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 + 10 +
8 8
p- p-
c v
H [m]
H [m]
6 6
ma ma
x. x.
4 4
2 min 2
. min
.
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
900 900
max. max.
800 800
700 700
8m
600 600
8m
P1 [W]
P1 [W]
500 6m 500 7m
400 400 6m
4m 5m
300 300
4m
200 2m 200 3m
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
50/1-9 min. 50/1-9
0 0
0 5 10 15 20 25 30 35 [m³/h] 0 5 10 15 20 25 30 35 [m³/h]
Wilo-Stratos-D 50/1-12
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
12 12
Wilo-Stratos-D 50/1-12 Wilo-Stratos-D 50/1-12
11 1 ~ 230 V - DN 50 11 1 ~ 230 V - DN 50
10 + 10 +
9
Cooling
9
8 p- 8 p-
c v
7 7
H [m]
H [m]
6 ma 6 ma
x. x.
5 5
4 4
3 3
2 mi 2 mi
n. n.
Circulation
0 25 50 75 100 125 0 25 50 75 100 125
Q Q
1200 1200 max.
. m
1000 max 11 m 1000
10
m
9m
11
800 800 m
8m 10 m
P1 [W]
P1 [W]
600 7m 600 9 m
6m 8
5m 7 mm
400 4m 400 6 m
3m 5 m
4
200 2m P1 Wilo-Stratos 200 P1 Wilo-Stratos
min. 1m 50/1-12 min. 50/1-12
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
Service/Accessories, Systems
8 8
p- p-
7 c 7 v
H [m]
H [m]
6 6
5 m 5 m
ax ax
. .
4 4
3 3
2 mi 2 mi
n. n.
1 1
0 0
0 10 20 30 40 50 60 70 [m³/h] 0 10 20 30 40 50 60 70 [m³/h]
0 3 6 9 12 15 18 [l/s] 0 3 6 9 12 15 18 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1800 1800
max. max.
1600 . 1600
max m
Pump Management Systems
1400 1400 m
10 m 10
1200 9 1200 9m m
Switchgears and Control
8m
P1 [W]
8 m
P1 [W]
1000 7m 1000 7 m
800 6m 800 6 m
5 m
5m 4
600 4m 600
3m 400
400 2m
1m P1 Wilo-Stratos 200 P1 Wilo-Stratos
200 min. min. 65/1-12
65/1-12
0 0
0 10 20 30 40 50 60 70 [m³/h] 0 10 20 30 40 50 60 70 [m³/h]
Devices
Wilo-Stratos-D 80/1-12
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
16 16
Wilo-Stratos-D 80/1-12 Wilo-Stratos-D 80/1-12
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
14 14
+ +
12 12
10 10
p- p-
c v
H [m]
H [m]
8 8
m m
6 ax 6 ax
. .
4 4
2 mi 2 mi
n. n.
0 0
0 20 40 60 80 100 [m³/h] 0 20 40 60 80 100 [m³/h]
0 10 20 30 [l/s] 0 10 20 30 [l/s]
0 100 200 300 [lgpm] 0 100 200 300 [lgpm]
Q Q
3500 3500
max. max.
3000 3000
x. m m
ma 12
2500 m 2500 12 1 m
10 1 0m m
1 9 m
P1 [W]
P1 [W]
2000 8m 2000 8 m
7 6m
1500 6m 1500 5 mm
4
1000 4m 1000
500 2m P1 Wilo-Stratos 500 P1 Wilo-Stratos
min. 1m 80/1-12 min. 80/1-12
0 0
0 20 40 60 80 100 [m³/h] 0 20 40 60 80 100 [m³/h]
Terminal diagram
Heating, Air-conditioning,
DP: Dual pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWorks interface
L N PE SSM L1 L3 PE SSM CAN: Serial digital bus interface CAN
1~230 V, 50/60 Hz
SSM Collective fault signal
L2 L3
(Normally closed contact as per VDI 3814, load capacity 1 A,
Cooling
L1 L2
250 V ~) Function see Chapter “Pump management
3~230 V, 50/60 Hz
Wilo-Control, Planning guide”
Option: IF-modules Stratos *)
DP DP DP
Circulation
Motor data
Wilo-Stratos D... Nominal Speed Power Current for Current for Current for Motor Cable screwed
power consumption 1~230 V 3~230 V 3~400 V protection connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -
Energy Systems
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9 /1 x 13.5
50/1-12 500 1400 - 4600 21 - 620 0.16 - 2.70 0.16 - 2.70 – integrated 1 x 7/1 x 9 /1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/1 x 9 /1 x 13.5
80/1-12 1300 900 - 3300 40 - 1550 0.30 - 6.80 0.30 - 6.80 – integrated 1 x 7/1 x 9 /1 x 13.5
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Dimension drawing A
b4 b5 a2 a1
b2
l1
l4
l0
b1
l3
Pg 7
Pg 13,5 Pg 9
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2
Dimensions, weights
Flange dimensions
Heating, Air-conditioning,
diameter drawing
nx
- DN ØD Ød Ø KL1/KL2 Øk n x Ø dL -
Ø dL1/dL2
- - [mm] [pcs. x mm] -
Combination flange PN 6/10
32/1-8 32 140 76 90/100 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Cooling
Combination flange PN 6/10
32/1-12 32 140 76 90/100 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
40/1-8 40 150 84 100/110 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
40/1-12 40 150 84 100/110 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
50/1-8 50 165 99 110/125 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Circulation
Combination flange PN 6/10
65/1-12 65 185 118 130/145 – 4 x 14 / 19 – B
(flange PN 16 as per EN 1092-2)
Flange PN 6 (dimensioned to PN 16,
80/1-12 80 200 132 – 150 – 4 x 19 C
according as per EN 1092-2)
Flange PN 16
80/1-12 80 200 132 – 160 – 8 x 19 C
(as per EN 1092-2)
H[m]
Wilo-EasyStar
4
St
ar
• Electronically controlled circulating pumps
-E
15 with screwed connection
(2
3 St
ar-
5,
30
> Application:
E1 )/1
5( -5 • Hot-water heating systems for all systems
25
2 ,3
0)
/1
-3
1
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]
Series: Wilo-TOP-E
8 nection
-10
50
40
/1
> Application:
2 5 (3 0
-1
/1-
6
0
10
/1
80/1-10
-1
50
50/1-7 100/1-10
6
2
40/1-4
1
0
0 10 20 30 40 50 Q[m3/h]
Series: Wilo-TOP-ED
Wilo-TOP-ED
10 + • Electronically controlled circulating pumps
8
with flanged connection
40/1-10 50
/1 80/1-10 > Application:
-1
6 0
• Hot-water heating systems for all systems
3 2 /1
4
40/1-7 65/1-10
and industrial circulation systems
50/1-6 50/1-7
-7
2
1
0
0 10 20 30 40 50 60 70 80 Q[m3/h]
Heating, Air-conditioning,
• Energy-saving pump especially for single- and two-family houses, as well as for two to six- • Planning guide:. . . . . . . . . . . . . . . . . . . 6/31
family houses. • Equipment/function:. . . . . . . . . . . . . . 84
• Up to 50% energy savings in comparison to uncontrolled heating pumps • Series description: . . . . . . . . . . . . . . . . 86
• Optimum heating comfort with maximum energy savings • Technical data: . . . . . . . . . . . . . . . . . . . 88
• Easy installation by means of wrench attachment point on the pump body and quick connec- • Pump curves: . . . . . . . . . . . . . . . . . . . . 90
Cooling
tion with spring clips. • Terminal diagrams, motor data: . . . . 91
• Easy operation. Ex-works setting suitable for 90 % of all heating systems requirements. The • Dimensions, weights: . . . . . . . . . . . . . 92
“Red Button” allows individual settings to be made for specific systems. • Service/accessories: . . . . . . . . . . . . . . 393
• Activated Autopilot offers automatic adaptation of pump performance in boiler setback operation.
• Avoids irritating flow noise in the heating system
• Operational reliability through deblocking function and Safety Control.
Circulation
> Product advantages: > Additional information: Page
• Stageless power control and several control functions for energy-saving operation (up to 50% • Planning guide:. . . . . . . . . . . . . . . . . . . 6/31
current savings in comparison with uncontrolled heating pumps) • Equipment/function:. . . . . . . . . . . . . . 84
• Autopilot for automatic setback operation by means of self-teaching “Fuzzy Logic” • Series description: . . . . . . . . . . . . . . . . 94
• Easy operation by means of standard-series integrated pump display and manual operation • Technical data: . . . . . . . . . . . . . . . . . . . 96
level (one-button operation) • Pump curves: . . . . . . . . . . . . . . . . . . . . 98
• Optional retrofitting of IF-Modules with interfaces to the building automation systems • Terminal diagrams, motor data: . . . . 103
Energy Systems
• Pump management Wilo-Control:. . 489
Series: Wilo-TOP-ED
Service/Accessories, Systems
current savings in comparison with uncontrolled heating pumps) • Equipment/function:. . . . . . . . . . . . . . 106
• Autopilot for automatic setback operation by means of self-teaching “Fuzzy Logic” • Series description: . . . . . . . . . . . . . . . . 109
• Easy operation by means of standard-series integrated pump display and manual operation • Technical data: . . . . . . . . . . . . . . . . . . . 111
level (one-button operation) • Pump curves: . . . . . . . . . . . . . . . . . . . . 113
• Optional retrofitting of IF-Modules with interfaces to the building automation systems • Terminal diagrams, motor data: . . . . 117
• Remote control and remote query of the pump functions possible with Wilo-IR-Module/IR-Monitor • Dimensions, weights: . . . . . . . . . . . . . 118
• System expansion with retrofittable LON and PLR communication modules • Service/accessories: . . . . . . . . . . . . . . 393
• Integrable dual pump management through retrofittable IF-Modules for: • Switching and control devices . . . . . 417
- Main/standby operation with fault-dependent switchover • Pump management Wilo-Control:. . 489
- Efficiency-optimised peak-load operation
Pump Management Systems
Switchgears and Control
Devices
Operating modes
Speed-stage switching – –
Manual control mode (n=constant) – •
p-c for constant differential pressure – •
p-v for variable differential pressure • •
•
p-T for temperature-prompted differential pressure – (programmable via IR-Module, IR-Monitor,
LON or CAN)
Manual functions
Automatic functions
– •
Control input “Overriding Off” (not for TOP-E 25(30)/1-7, 30/1-10,
40/1-4, 50/1-6)
Control input “Overriding Min” – –
Heating, Air-conditioning,
Fault signal light – •
Direction-of-rotation control lamp – –
LC display for showing pump data and fault codes – •
Cooling
Data exchange
Circulation
Dual pump management (twin-head pump or 2 x
single-head pump)
(Dual pump management with 2 single-head pumps
possible only if the equivalent double pump is also listed
in the Wilo Catalogue)
Energy Systems
Equipment/scope of delivery
Service/Accessories, Systems
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 – –
Options
• Wilo Star-E 15(25)...-130: pump with short over-all length 130 mm
H[m]
Wilo-Star-E
4
Sta
r-E
15
(25
, 30
3 )/1
-5
Sta
r-E
2 15
(25
, 30
)/1-
3
0
0 0,5 1 1,5 2 2,5 3 3,5 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• p-v for variable differential pressure
Manual functions
• Setting the differential-pressure setpoint
• Setting to “Autopilot” (automatic setback operation)
Cooling
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
• Deblocking function
• Soft start
• Safety control
Equipment/scope of delivery
Circulation
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Accessories
• Screwed connections
• Thermal insulation shells
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – – –
Mains connection 3~ [V], with optional switching plug – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Cooling
Immunity to interference EN 61000-6-2
Power electronics Pulse-pack control
Protection class IP 42 IP 42 IP 42 IP 42 IP 42 IP 42
Insulation class F F F F F F
Materials
Circulation
Shaft Stainless steel (X40 Cr13)
Bearing Metal-impregnated carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
2
p- p-
H[m]
H[m]
v 3 v
1,5 m m
ax ax
. .
2
1
1
0,5
min. min.
0 0
0 0,5 1 1,5 2 2,5 [m³/h] 0 0,5 1 1,5 2 2,5 3 3,5[m³/h]
0 0,2 0,4 0,6 0,8 1,0 [l/s] 0 0,2 0,4 0,6 0,8 1,0 [l/s]
Q Q
50 100
max.
40 80 max.
3m 2m
30 60
P1 [W]
P1 [W]
3m
2m
20 min. 40
min.
10 20
0 0
0 0,5 1 1,5 2 2,5 [m³/h] 0 0,5 1 1,5 2 2,5 3 3,5[m³/h]
Terminal diagram
Heating, Air-conditioning,
Cooling
L N PE
Motor data
Circulation
n P1 I – Capacity PG
[1/min] [W] [A] – [mF/VDB] –
not necessary
15/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 – – (blocking current- 1.7/400 11
proof)
not necessary
15/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 – – (blocking current- 2.0/400 11
proof)
Energy Systems
not necessary
25/1-3-130 1060 - 2350 18 - 42 0.13 - 0.19 – – (blocking current- 1.7/400 11
proof)
not necessary
30/1-3 1060 - 2350 18 - 42 0.13 - 0.19 – – (blocking current- 1.7/400 11
proof)
not necessary
25/1-5 1205 - 2680 27 - 72 0.15 - 0.31 – – (blocking current- 2.0/400 11
proof)
Service/Accessories, Systems
not necessary
25/1-5-130 1205 - 2680 27 - 72 0.15 - 0.31 – – (blocking current- 2.0/400 11
proof)
not necessary
30/1-5 1205 - 2680 27 - 72 0.15 - 0.31 – – (blocking current- 2.0/400 11
proof)
Pump Management Systems
Switchgears and Control
Devices
Dimension drawing
b1 l4
b2 G
l2
b3
l0
l3
Rp/DN b0 a1 l1
Dimensions, weights
Did you know? The knowledge database from Wilo will give you good and quick
advice: with approx. 500 responses to the most frequently asked questions (FAQs)
all about pumps, installations and systems. It is already being visited extensively by
many skilled craftsmen.This is proven by 9000 utilisations in only 14 days, which we
recently registered. The best thing: With every new question which you ask us
with the contact form, we all become wiser together. Because the corresponding
answer is naturally incorporated as soon as possible.
Know-how? We call this Pumpen Intelligenz.
www.wilo.com
Heating, Air-conditioning, Cooling
Energy-saving pumps (single-head pumps)
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Special versions with housing made of red brass (at additional charge)
H[m]
Wilo-TOP-E
11
10
6
25(3
30
50
0)/1
40
-7
/1
/1-
/1-
5
- 10
10
10
80/1-10
50
4
10
50
100/1-10
/1
-
/1
-7
/1
-6
3 65
40/
2 1-4
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]
Heating, Air-conditioning,
• Manual control mode (n=constant) • Including installation and operating instructions
• p-c for constant differential pressure • Including thermal insulation
• p-v for variable differential pressure • Including washers for flange bolts (for nominal connection widths
• p-T for temperature-controlled differential pressure (programma- DN 32 - DN 65)
ble via IR-Module, IR-Monitor or LON)
Cooling
Accessories
Manual functions • Screwed connections with screw thread
• Setting the operating mode • IR-Module
• Setting the differential-pressure setpoint • IR-Monitor
• Setting to “Autopilot” (automatic setback operation) • IF-Modules: PLR, LON
• Setting the pump to ON/OFF • Analogue interface converter AnaCon
• Setting the speed (manual setting mode) • Digital interface converter DigiCon/DigiCon-A
Automatic functions
Circulation
• Soft start
(not with TOP-E 25(30)/1-7, TOP-E 30/1-10, TOP-E 40/1-4 and
TOP-E 50/1-6)
• Full motor protection with integrated trip electronics
Energy Systems
TOP-E 50/1-6)
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-Monitor
Service/Accessories, Systems
• Serial digital PLR interface for connection to BA building automation
via Wilo interface converter or company-specific coupling module
Possible with IF-Modules (accessories)
• Serial digital LON interface for connection to a LONWorks network;
Possible with IF-Modules (accessories)
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Approved fluids
(other fluids on request)
Heating water (as per VDI 2035) • • • • • • • • • • •
Water/glycol mixtures (maximum 1:1; mixtures with
more than 20 % glycol content require rechecking of • • • • • • • • • • •
the pumping data)
Secondary hot water and water for food businesses
– – – – – – – – – – –
as per TrinkwV 2001
Performance
Maximum delivery head [m] 7 7 11 4 10 7 7 10 9 10 10
Maximum flow volume [m3/h] 6.5 6.5 9 11 18 15 24 27 32 62 62
Pipe connections
Screwed connection Rp 1 1 1/4 1 1/4 – – – – – – – –
Nominal connection diameter DN – – – 40 40 50 50 50 65 80 100
Flange for counter flange PN 6, standard version – – – – – – – – – • •
Counter flange for PN 16, flange, special version – – – – • • • • • • •
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version
– – – • • • • • • – –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50
100/1-10
30/1-10
40/1-10
50/1-10
65/1-10
80/1-10
25/1-7
30/1-7
40/1-4
50/1-6
50/1-7
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3
Cooling
Immunity to interference EN 61000-6-2
High-
fre-
Fre-
High-frequency quency
Power electronics quency Frequency converter
PWM procedure PWM
conv.
proce-
dure
Circulation
Materials
Cast iron Cast iron (EN-GJL-250)
(EN-GJL-200)
Pump housing TOP-E 30/1-7: TOP-E 50/1-7, TOP-E 65/1-10, TOP E-80/1-10:
Also as special version Also as special version in red brass (CC 491K)
in red brass
(CC 491K)
Energy Systems
Bearing Metal-impregnated carbon
Service/Accessories, Systems
• = available, – = not available
m
ax
4 . 4 m
ax
H[m]
H[m]
3 3
2 2
1 1
min min.
.
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 200
max.
175 max. 175
5m 4m 3m
150 150
6m 2m 5m 4m 3m
125 125
1m 6m 2m
P1[W]
100 100
P1[W]
75 min. 75 min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
Wilo-TOP-E 30/1-10
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
12 12
11
Wilo-TOP-E 30/1-10 11
Wilo-TOP-E 30/1-10
1 ~ 230 V - Rp 11/4 1 ~ 230 V - Rp 11/4
10 10
p ?p
-c -v
9 9
8 8
7 7
H[m]
m m
ax ax
H[m]
6 . 6 .
5 5
4 4
3 3
2 2
min
.
1 1
min
.
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
400 400
max. max.
6m 4m 6m
300 300
8m 2m 8m 4m
P1[W]
m m
10 10
P1[ W ]
200 200
min.
min.
1m
100 100
0 0
0 1 2 3 4 5 6 7 8 9 [m3/h] 0 1 2 3 4 5 6 7 8 9 [m3/h]
Wilo-TOP-E 40/1-4
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
5 5
Wilo-TOP-E 40/1-4 Wilo-TOP-E 40/1-4
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
4 p 4 p
-c -c
Cooling
3 ma 3 ma
H[m]
H[m]
x. x.
2 2
1 1
min. min.
Circulation
Q Q
225 225
200 200
max. max.
175 175
P1[W]
P1[W]
150 150
3m 2m 3m 2m
125 125
1m 1m
100 100
75 min. 75 min.
50 50
25 25
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 [m3/h]
Energy Systems
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
p-
c Wilo-TOP-E 40/1-10 Wilo-TOP-E 40/1-10
9 1 ~ 230 V - DN 40 9 1 ~ 230 V - DN 40
8 8
p
-v
7 7
ma
Service/Accessories, Systems
6 x. 6 m
ax
.
H[m]
5 5
H[m]
4 4
3 3
2 2
min min
. .
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
Pump Management Systems
P1[W]
400 400
P1[W]
7m 8m 7m 4m
Switchgears and Control
5m 5m
300 300
3m 6m
200 200
Wilo-TOP-E 50/1-6
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
8 8
Wilo-TOP-E 50/1-6 Wilo-TOP-E 50/1-6
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
-c
6 6 p
-v
5 5
m
ax
.
m
4 4 ax
H[m]
H[m]
3 3
2 2
1 1 min.
min
.
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
450 450
400 400
max.
350 350
max. 4m 3m 5m
300 300
5m 2m 6m 4m 3m
250 250
P1[W]
6m 1m 2m
P1[W]
200 200
150 min. 150 min.
100 100
50 50
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
Wilo-TOP-E 50/1-7
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
Wilo-TOP-E 50/1-7 Wilo-TOP-E 50/1-7
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p-
c
6 6
p
-v
m
5 ax 5
.
m
H[m]
ax
.
H[m]
4 4
3 3
2 2
1 1
min min
. .
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
700 700
max.
600 600
max.
500 500
6m 6m
P1[W]
400 400
P1[ W ]
5m
4m 5m
300 300
3m 4m 3m
200 200
2m
1m
100 100
min. min.
0 0
0 5 10 15 20 [m3/h] 0 5 10 15 20 [m3/h]
Wilo-TOP-E 50/1-10
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
10 10
p
-c Wilo-TOP-E 50/1-10 Wilo-TOP-E 50/1-10
9 1 ~ 230 V - DN 50 9 1 ~ 230 V - DN 50
8 8
Cooling
7 7 p-
m v
ax
.
6 6
m
H[m]
ax
H[m]
.
5 5
4 4
3 3
min. min.
2 2
1 1
Circulation
Q Q
1000 1000
max.
max.
800 800
P1[W]
600 600
P1[ W ]
9m 7m 8m m
7
400 400
5m 6m 5m
3m 4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Energy Systems
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 [m/s]
9 9
Wilo-TOP-E 65/1-10 Wilo-TOP-E 65/1-10
8 p 1 ~ 230 V - DN 65 8 1 ~ 230 V - DN 65
-c
7 7
p
-v
6 6
ma ma
x.
Service/Accessories, Systems
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min.
1 min 1
.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 2 4 6 8 [l/s] 0 2 4 6 8 [l/s]
0 25 50 75 100 [lgpm] 0 25 50 75 100 [lgpm]
Q Q
1000 1000
max.
max.
800 800
5m
7m
Pump Management Systems
P1[ W ]
600 600
P1[W ]
7m
Switchgears and Control
3m 6m
400 400
5m
4m
200 min. 200
1m min.
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Devices
Wilo-TOP-E 80/1-10
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-E 80/1-10 Wilo-TOP-E 80/1-10
9 1 ~ 230 V - DN 80 9 1 ~ 230 V - DN 80
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
5 . 5 ax
.
H[m]
4 4
3 3
min. min.
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 1800
max. max.
1600 1600
1400 1400
9m
P1[W]
1200 1200
7m 7m
P1[ W ]
1000 1000
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Wilo-TOP-E 100/1-10
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 [m/s] 0 0,5 1 1,5 [m/s]
10 10
Wilo-TOP-E 100/1-10 Wilo-TOP-E 100/1-10
9 1 ~ 230 V - DN 100 9 1 ~ 230 V - DN 100
p
8 -c 8
p
7 7 -v
6 6
m
H[m]
ax m
H[m]
5 . 5 ax
.
4 4
3 3
2 min. 2 min.
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s] 0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm] 0 50 100 150 200 [lgpm]
Q Q
1800 max. 1800 max.
1600 1600
1400 1400
9m 7m
P1[ W ]
1200 1200
P1[ W ]
1000 1000 7m
5m 8m 6m 5m
800 800
3m 4m
600 600
400 400
min. 1m
200 200
min.
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Heating, Air-conditioning,
Standard Standard
Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF-Module PLR Option: IF-Module LON Option: IF-Module PLR Option: IF-Module LON
DP LON DP LON
PLR DP PLR DP
Circulation
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWorks interface LON: Serial digital LONWorks interface
SSM Collective fault signal SSM Collective fault signal
(normally closed contact as per VDI 3814, load capacity 1 A, (normally closed contact as per VDI 3814, load capacity 1 A,
250 V ~) for function, see Chapter “Pump management 250 V ~) for function, see Chapter “Pump management
Wilo-Control, Planning guide” Wilo-Control, Planning guide”
/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input override “Off” for ext. potential-free
contact (normally closed contact):
Energy Systems
Motor data
Service/Accessories, Systems
30/1-10 180 900 – 2800 45 – 400 0.25 – 1.8 0.25 – 1.80 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-4 90 1250 – 2700 60 – 200 0.3 – 0.9 0.30 – 0.90 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
40/1-10 350 850 – 2850 25 – 625 0.18 – 2.75 0.18 – 2.75 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-6 180 1000 – 2800 70 – 390 0.35 – 1.7 0.35 – 1.70 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
50/1-7 350 850 – 2850 25 – 645 0.18 – 2.81 0.18 – 2.81 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-10 450 850 – 2850 30 – 930 0.28 – 4.1 0.28 – 4.10 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
65/1-10 570 850 – 2850 35 – 980 0.27– 4.31 0.27– 4.31 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
80/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.20 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
100/1-10 1100 850 – 2850 60 – 1650 0.33 – 7.2 0.33 – 7.20 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
Pump Management Systems
Switchgears and Control
Devices
b4 b5 b4 b5
Pg Rp Pg Rp
l2
l2
l1
l1
l0
l0
G a2 G a2
b1 b2 a3 a1 b1 b2 a3 a1
b3 b3 b3 b3
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
b4 b5 b4 b5
Pg Pg
l2
l2
l1
l1
l0
l0
R 1/8 R 1/8 a2
b1 b2 a2 b1 b2
b3 b3 a3 a1 b3 b3 a3 a1
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
b4 b5 ØD ØD
Pg Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
l2
l1
l0
n x Ø d1
n x Ø dL
n x Ø d2
R 1/8
b1 b2 a2
b3 b3 a3 a1
Dimensions, weights
Heating, Air-conditioning,
connection/ dimensions about sional
nominal drawing
diameter
Rp/DN G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN 6/10 –
– – [mm] [kg] –
Cooling
25/1-7 Rp 1 G 1 1/2 180 90 123 225 34 56 66 57 80 52 76 5.5 A
30/1-7 Rp 1 1/4 G2 180 90 123 232 34 64 66 57 88 56 76 5.5 A
30/1-10 Rp 1 1/4 G2 180 90 131 257 40 68 73 66 93 56 83 7.5 B
40/1-4 40 – 220 110 123 237 54 76 83 60 103 52 76 10.0 C
40/1-10 40 – 250 125 160 306 57 88 90 87 115 77 87 15.5 E
50/1-6 50 – 240 120 133 275 39 82 78 62 112 56 83 13.0 D
50/1-7 50 – 280 140 160 314 63 82 91 74 119 77 87 17.5 E
50/1-10 50 – 280 140 190 337 69 91 101 86 123 77 87 19.5 E
Circulation
100/1-10 100 – 360 180 200 371 95 130 135 135 159 77 87 31.0/33.0 E
Flange dimensions
Energy Systems
(flange PN 16, as per DIN 2533) 40 150 88 100/110 – 4 x 14/19 – F
40/1-10
50/1-6
50/1-7 Combination flange PN 6/10 50 165 102 110/125 – 4 x 14/19 – F
(flange PN 16, as per DIN 2533)
50/1-10
Combination flange PN 6/10
65/1-10 65 185 122 130/145 – 4 x 14/19 – F
(flange PN 16, as per DIN 2533)
Flange PN 6
80 190 128 – 150 – 4 x 19 G
(as per DIN DIN 2531)
Service/Accessories, Systems
80/1-10 Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 160 – 8 x 19 G
EN 1092-2)
Flange PN 6
100 210 148 – 170 – 4 x 19 G
(as per DIN DIN 2531)
100/1-10 Flange PN 16
(as per DIN 2533, drilled as per 100 220 158 – 180 – 8 x 19 G
EN 1092-2)
n = No. of bolt holes
Pump Management Systems
Switchgears and Control
Devices
Equipment/function Wilo-TOP-ED
Wilo-TOP-ED
Operating mode
Speed-stage switching –
Manual control mode (n=constant) •
p-c for constant differential pressure •
p-v for variable differential pressure •
p-T for temperature-prompted differential pressure
•
(programmable via IR-Module, IR-Monitor or LON)
Manual functions
Automatic functions
•
Control input “Overriding Off” (not with TOP-ED 32/1-7, TOP-ED 40/1-7
and TOP-ED 50/1-6)
Control input “Overriding Min” –
Equipment/function Wilo-TOP-ED
Wilo-TOP-ED
Heating, Air-conditioning,
Fault signal light
Direction-of-rotation control lamp –
LC display for showing pump data and fault codes •
Data exchange
Cooling
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor •
Function table)
Serial digital PLR interface for connection to BA •
building automation via Wilo interface converter or
company-specific coupling module Possible with IF-Modules (accessories)
Circulation
Dual pump management (twin-head pump or 2 x
single-head pump)
(Dual pump management with 2 single-head pumps
possible only if the equivalent tiwn-head pump is also
listed in the Wilo Catalogue)
Energy Systems
Equipment/scope of delivery
Service/Accessories, Systems
Integrated air extraction fitting for automatic rapid
–
ventilator Rp 3/8
Plug-in slot for optional expansion with
Wilo-IF-Modules •
Blocking current-proof motor –
Including seals for threaded connection (loose) –
Including installation and operating instructions •
Including thermal insulation –
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
•
Pump Management Systems
Equipment/function Wilo-TOP-ED
Wilo-TOP-ED
Heating, Air-conditioning,
Cooling
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Circulation
• Stageless power control and several control functions for energy-
Construction
saving operation (up to 50% current savings in comparison with
Glandless twin-head circulating pump with flange connection and
uncontrolled heating pumps)
automatic power adjustment
• Autopilot for automatic setback operation by means of self-teaching
Application “Fuzzy Logic”
Hot-water heating systems for all systems and industrial circulation • Easy operation by means of standard-series integrated pump display
systems and manual operation level (one-button operation)
• Optional retrofitting of IF-Modules with interfaces to the building
Energy Systems
electronically controlled • System expansion with retrofittable LON and PLR communication
40/ Nominal connection width modules
1-10 Nominal delivery head range [m] • Integrable dual pump management through retrofittable IF-Modules
for:
Options - Main/standby operation with fault-dependent switchover
• Special versions for operating pressure PN 16 (at additional charge)
- Efficiency-optimised peak-load operation
H[m]
Wilo-TOP-ED
Service/Accessories, Systems
10 +
40/1-10
9
50/1-
10
8
7
80
6
/ 1-
40
10
/1-
5 50 7
32 /1-
6 50
65
/1-
7 /1
/1-
4 -7
10
3
Pump Management Systems
Switchgears and Control
0
1 2 3 4 5 6 8 10 20 30 40 50 60 Q[m³/h]
Devices
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
• Deblocking function
• Soft start
(not with TOP-ED 32/1-7, TOP-ED 40/1-4 and TOP-ED 50/1-6)
• Full motor protection with integrated trip electronics
Data exchange
• Infrared interface for wireless data exchange with IR-Module/IR-Monitor
• Serial digital PLR interface for connection to BA building automation
via Wilo interface converter or company-specific coupling module
Possible with IF-Modules (accessories)
• Serial digital LON interface for connection to a LONWorks network;
Possible with IF-Modules (accessories)
Heating, Air-conditioning,
Approved fluids
(other fluids on request)
Cooling
the pumping data)
Secondary hot water and water for food businesses
– – – – – – – –
as per TrinkwV 2001
Performance
Circulation
with maximum ambient temperature +25 °C [°C] –
with maximum ambient temperature +40 °C [°C] +20 to +110
Energy Systems
Pipe connections
Screwed connection Rp – – – – – – – –
Nominal connection diameter DN 32 40 40 50 50 50 65 80
Flange for counter flange PN 6, standard version – – – – – – – •
Counter flange for PN 16, flange, special version – • • • • • • •
Service/Accessories, Systems
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version
• • • • • • • –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – – –
Pump Management Systems
Switchgears and Control
Motor/electronics
Materials
Wilo-TOP-ED 32/1-7
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-ED 32/1-7 Wilo-TOP-ED 32/1-7
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
6 p
-c + 6 +
p
Cooling
5 5 -v
ma
m x.
4 ax 4
.
H[m]
H[m]
3 3
2 2
1 min 1 min
.
.
Circulation
Q Q
400 400
max.
350 max. 350
300 300
6m 3m 2m 5m 4m
250 5m 4m
250 6m
P1[ W ]
1m 3m 2m
200 200
150 150
100 100
min. P1- Wilo-TOP-E 30/1-7 P 1- Wilo-TOP-E 30/1-7
50 50 min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m3/h] 0 1 2 3 4 5 6 7 8 9 10 [m3/h]
Energy Systems
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-ED 40/1-7 Wilo-TOP-ED 40/1-7
7 1 ~ 230 V - DN 40 7 1 ~ 230 V - DN 40
p
+ +
-c
6 6
p
-v
m
H[m]
5 ax 5
Service/Accessories, Systems
.
H[m]
4 4
m
ax
.
3 3
2 2
mi
1 1 n.
min
.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
P1[W]
700 700
5m 4m 4m 3m
Pump Management Systems
600 600
6m 3m 6m 5m
P1[W]
500 500
2m 2m
Switchgears and Control
400 400
1m
300 300
200 200
P1 - Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100 min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Devices
Wilo-TOP-ED 40/1-10
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
11 11
Wilo-TOP-ED 40/1-10 Wilo-TOP-ED 40/1-10
10
1 ~ 230 V - DN 40 10 1 ~ 230 V - DN 40
+ +
9 p 9
-c
8 8 p
-v
7 ma 7
x. m
ax
H[m]
6 6 .
H[m]
5 5
4 4
3 3
2 min 2 min
.
.
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
1200 1200
max.
1000 1000
max.
7m 8m
800 8m 800
P1[W]
P1[ W ]
6m 5m 7m
600 600
6m 5m
4m 3m
400 400
4m
2m
200 P 1- Wilo-TOP-E 40/1-10 200 P1- Wilo-TOP-E 40/1-10
1m min.
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Wilo-TOP-ED 50/1-6
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
8 8
Wilo-TOP-ED 50/1-6 Wilo-TOP-ED 50/1-6
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p
+ +
-c
6 6
p
-v
m
5 ax 5
.
H[m]
H[m]
4 4
m
ax
.
3 3
2 2
1 1
mi mi
n. n.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
900 900
800 800
max. max.
700 700
5m 4m 4m 3m
P1[W]
P1[W]
600 2m 600
6m 5m
500 3m 500 6m
1m 2m
400 400
300 300
200 200
P 1- Wilo-TOP-E 50/1-6 P1- Wilo-TOP-E 50/1-6
100 min. 100
min.
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 [m3/h]
Wilo-TOP-ED 50/1-7
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s]
8 8
Wilo-TOP-ED 50/1-7 Wilo-TOP-ED 50/1-7
7 1 ~ 230 V - DN 50 7 1 ~ 230 V - DN 50
p- + +
c
6 6
Cooling
ma p
x. -v
5 5
ma
x.
H[m]
H[m]
4 4
3 3
2 2
mi
1 1 n.
mi
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Circulation
Q Q
1400 1400
4m 5m 4m
3m
600 600
2m 3m
400 400
1m P 1- Wilo-TOP-E 50/1-7 P 1- Wilo-TOP-E 50/1-7
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 5 10 15 20 25 30 35 [m3/h]
Energy Systems
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 [m/s] 0 1 2 3 4 5 [m/s]
10 10
Wilo-TOP-ED 50/1-10 Wilo-TOP-ED 50/1-10
9
1 ~ 230 V - DN 50 9
1 ~ 230 V - DN 50
p-
c + +
8 8
p
-v
7 7
Service/Accessories, Systems
6 m 6 m
ax ax
H[m]
. .
H[m]
5 5
4 4
3 3
2 2
min
.
1 1
mi
n.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
2000 2000
1800 1800
max.
1600 1600
max.
1400 1400
Pump Management Systems
7m
P1[W]
1200 8m 1200
6m 8m 7m
P1[W]
1000 1000
5m 6m
800 800
4m m
5 4m
600 600
3m 2m
400 400
1m P 1- Wilo-TOP-E 50/1-10 P1- Wilo-TOP-E 50/1-10
200 200
min. min.
0 0
0 5 10 15 20 25 30 35 40 [m3/h] 0 5 10 15 20 25 30 35 40 [m3/h]
Devices
Wilo-TOP-ED 65/1-10
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
9 9
Wilo-TOP-ED 65/1-10 Wilo-TOP-ED 65/1-10
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
8
p
-c
+ 8 +
7 7
p
-v
6 6
ma
x. ma
x.
5 5
H[m]
H[m]
4 4
3 3
2 2
min
.
1 1
mi
n.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 180 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
2000 2000
max.
1600 max. 1600
7m 6m 5m 7m
P1[W]
P1[W]
1200 1200
4m 6m
3m 5m
800 800
4m
2m
400 400
1m P1- Wilo-TOP-E 65/1-10 P1- Wilo-TOP-E 65/1-10
min. min.
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 [m3/h]
Wilo-TOP-ED 80/1-10
p-c (constant) p-v (variable)
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 [m/s]
10 10
Wilo-TOP-ED 80/1-10 Wilo-TOP-ED 80/1-10
1 ~ 230 V - DN 80 1 ~ 230 V - DN 80
9 9
p
-c
+ +
8 8
p
-v
7 7
m m
ax ax
6 . 6
.
H[m]
H[m]
5 5
4 4
3 3
min
2 . 2 min
.
1 1
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
0 4 8 12 16 20 24 [l/s] 0 4 8 12 16 20 24 [l/s]
0 40 80 120 160 200 240 280 320 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
4000 4000
max. max.
3000 3000
8m 8m
7m
P1[W]
P1[W]
6m 7m
2000 2000
5m 6m 5m
4m
4m
1000 3m 1000
2m
P1- Wilo-TOP-E 80/1-10 P1- Wilo-TOP-E 80/1-10
1m
min. min.
0 0
0 10 20 30 40 50 60 70 80 90 [m3/h] 0 10 20 30 40 50 60 70 80 90 [m3/h]
Heating, Air-conditioning,
Standard Standard
Cooling
L1 L2 L1 L2
3~ 230 V, 50 Hz 3~ 230 V, 50 Hz
Option: IF-Module PLR Option: IF-Module LON Option: IF-Module PLR Option: IF-Module LON
DP LON DP LON
PLR DP PLR DP
Circulation
PLR: Serial digital BA interface PLR: Serial digital BA interface
LON: Serial digital LONWorks interface LON: Serial digital LONWorks interface
SSM Collective fault signal SSM Collective fault signal
(normally closed contact as per VDI 3814, load capacity 1 A, (normally closed contact as per VDI 3814, load capacity 1 A,
250 V ~) for function, see Chapter “Pump management 250 V ~) for function, see Chapter “Pump management
Wilo-Control, Planning guide” Wilo-Control, Planning guide”
/In: Control input 0 - 10 V for speed-controller operation
+24V: Auxiliary voltage
Ext. off: Control input override “Off” for ext. potential-free
contact (normally closed contact):
Energy Systems
Motor data
Service/Accessories, Systems
40/1-10 350 850 - 2850 25 - 625 0.18 - 2.75 0.18 - 2.75 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-6 180 1000 - 2800 70 - 390 0.35 - 1.7 0.35 - 1.7 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 A
50/1-7 350 850 - 2850 25 - 645 0.18 - 2.81 0.18 - 2.81 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
50/1-10 450 850 - 2850 30 - 930 0.28 - 4.1 0.28 - 4.1 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
65/1-10 570 850 - 2850 35 - 980 0.27 - 4.31 0.27 - 4.31 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
80/1-10 1100 850 - 2850 60 - 1650 0.33 - 7.2 0.33 - 7.2 – integrated 1 x 7 / 1 x 11 / 1 x 13.5 B
Pump Management Systems
Switchgears and Control
Devices
Dimension drawing A
b4 b5
1
R /8
b1 b2
l3
l1
a2
l0
Pg
a1
R 1/8
Dimension drawing B
b4 b5
1
R /8
b1 b2
M10
l2
l1
a2
l0
Pg
a1
R 1/8
Dimension drawing C
b4 b5 b1 b2
M10
l1
l2
a2
l0
Pg
R 1/8
a1
Heating, Air-conditioning,
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
Cooling
n x Ø d1
n x Ø dL
n x Ø d2
Circulation
z1
18
18
50
y2
30 30
30
Energy Systems
50
18
Dimensions, weights
Service/Accessories, Systems
diameter mately drawing
DN I0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– [mm] [kg] –
32/1-7 32 220 115 124 232 38 127 120 135 158 – – – 15.0 A
40/1-7 40 250 135 133 266 75 145 135 152 175 108 11 172 22.0 B/F
40/1-10 40 250 135 165 306 75 178 172 182 195 132 35 225 32.0 C/F
50/1-6 50 280 160 132 275 83 149 139 152 175 113 11 172 24.0 B/F
50/1-7 50 280 160 165 314 83 179 169 182 195 132 30 225 33.5 C/F
50/1-10 50 280 155 192 337 83 198 192 192 215 157 50 228 38.0 C/F
65/1-10 65 340 185 203 368 93 223 209 202 226 162 25 225 51.0 C/F
80/1-10 80 360 205 202 371 100 249 231 219 234 180 43 240 59.5/61.0 C/F
Pump Management Systems
For all bores with M10 threads for support-bracket mounting for versions TOP-ED 40 and TOP-ED 50 are obtainable upon request.
Devices
Flange dimensions
Wilo-TOP-ED... Dimen-
Nominal
Flange Pump flange dimensions sional
diameter
drawing
– DN ØD Ød Ø kL1/kL2 Øk n x Ø dL1/dL2 n x Ø dL –
– – [mm] [pcs. x mm] [pcs. x mm] –
Combination flange PN 6/10
32/1-7 32 140 78 90/100 – 4 x 14/19 – D
(flange PN 16, as per DIN 2533)
40/1-7 Combination flange PN 6/10
(flange PN 16, as per DIN 2533) 40 150 88 100/110 – 4 x 14/19 – D
40/1-10
50/1-6
Combination flange PN 6/10
50/1-7 50 165 102 100/125 – 4 x 14/19 – D
(flange PN 16, as per DIN 2533)
50/1-10
65/1-10 Combination flange PN 6/10 65 185 122 130/145 – 4 x 14/19 – D
(flange PN 16, as per DIN 2533)
Flange PN 6 80 190 128 – 150 – 4 x 19 E
(as per DIN 2531)
80/1-10 Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 150 – 8 x 19 E
EN 1092-2)
n = No. of bolt holes
121
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Heating, Air-conditioning, Cooling
Automatic pumps (single-head pumps)
Series: Wilo-Smart
H[m]
Wilo-Smart
5 • Automatic circulating pumps with screw
connection
4 Sm
art
> Application:
25 • Hot-water heating systems for all systems
3 Sm /3
0/
art 6
25
2 /30
/4
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]
Series: Wilo-Smart
Heating, Air-conditioning,
• Simple pipe connection due to the safe and practical wrench attachment point on the pump • Planning guide:. . . . . . . . . . . . . . . . . . . 6
body. • Equipment/function:. . . . . . . . . . . . . . 124
• Secure electrical connection through ergonomically optimised terminal box. • Series description: . . . . . . . . . . . . . . . . 126
Quick connection with spring clips. • Technical data: . . . . . . . . . . . . . . . . . . . 128
• Easy operation. Ex-works setting suitable for 80 % of all heating systems requirements. Simple • Pump curves: . . . . . . . . . . . . . . . . . . . . 130
Cooling
selection of the 3 pre-programmed control channels is accomplished with the “red button”. • Terminal diagrams, motor data: . . . . 131
• The automatic controller of the Wilo-Smart prevents flow noise in the heating system and • Dimensions, weights: . . . . . . . . . . . . . 131
reduces electricity consumption. • Service/accessories: . . . . . . . . . . . . . . 393
• Operational reliability due to automatic deblocking function. A special bronze filter prevents
particles from reaching the motor space.
Equipment/function Wilo-Smart
Wilo-Smart
Operating modes
Speed-stage switching •
Manual control mode (n=constant) –
Differential pressure control •
p-c for constant differential pressure •
p-v for variable differential pressure –
p-T for temperature-controlled differential pressure –
Manual functions
Automatic functions
Equipment/function Wilo-Smart
Wilo-Smart
Heating, Air-conditioning,
Fault signal light –
Direction-of-rotation control lamp –
LC display for showing pump data and fault codes –
Data exchange
Cooling
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor –
Function table)
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or –
company-specific coupling module
Serial digital LON interface for connection to
–
a LONWorks network
Circulation
Dual pump management (twin-head pump or 2 x
single-head pumps)
Energy Systems
Cable entry possible on both sides –
Wilo quick connection with spring clips •
Integrated air extraction fitting for automatic rapid
ventilator Rp 3/8 –
Service/Accessories, Systems
Blocking current-proof motor •
Particle filter •
Including seals for threaded connection (loose) •
Including installation and operating instructions •
Including thermal insulation –
Including washers for flange bolts
–
(for nominal connection widths DN 32 - DN 65)
Incl. 1.8 m power cable with grounding plug –
Integrated non-return valve –
Pump Management Systems
H[m]
Wilo-Smart
5
4
Sm
art
25/
30/
6
3
Sma
rt 2
5/3
0/4
2
0
0 0,5 1 1,5 2 2,5 3 3,5 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
• Differential pressure control
• p-c for constant differential pressure
Manual functions
Cooling
• Control channel adjustment (3 control channels)
Automatic functions
• Deblocking function
• Safety control
Equipment/scope of delivery
• Wrench attachment point on pump body
• Quick connection with spring clips
Circulation
• Including installation and operating instructions
Accessories
• Screwed connections
• Thermal insulation shells
Approved fluids
(other fluids/media on request)
Performance
Pipe connections
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics – – – –
Protection class IP 42 IP 42 IP 42 IP 42
Insulation class F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1 1,5 Rp1 0 0,5 1 1,5 Rp1
[m/s] [m/s]
0 0,5 1 Rp1¼ 0 0,5 1 Rp1¼
5 6
Wilo-Smart 25/4 Wilo-Smart 25/6
Wilo-Smart 30/4 Wilo-Smart 30/6
1~230V - Rp1, Rp1¼ 5 1~230V - Rp1, Rp1¼
4
4
3
H [m]
H [m]
3
2
2
1
1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1 1,5 2 2,5 3 3,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
40 60
P1[W]
P1[W]
30 40
20 20
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]
Heating, Air-conditioning,
b1
b3 G
Cooling
l3
b2 x b2
l0
L N PE
b4
l4
Circulation
Motor data
Energy Systems
25/6 1595 - 2640 28 - 72 0.13 - 0.31 (blocking current- 2.0/400 11
proof)
not necessary
30/4 1250 - 2690 22 - 49 0.10 - 0.22 (blocking current- 1.7/400 11
proof)
not necessary
30/6 1595 - 2640 28 - 72 0.13 - 0.31 (blocking current- 2.0/400 11
proof)
Service/Accessories, Systems
Dimensions. weights
H[m]
> Single-head pumps:
Wilo-Star-RS • Circulating pumps with screwed connection
7 St
ar
6
-R
S1
> Application:
Sta
r-R 5/ • Hot-water heating systems for all systems,
5 S1 8,
St 5/7 25
ar ,2 /8 industrial circulating systems, cold water
4 -R 5/7 ,3
S1 ,3 0/ systems and air-conditioning systems
Sta 5/ 0/7 8
3 r-R 6, > Special features:
S1 25
2 5/4 /6
Sta ,2
5/4
,3
0/
• Obtainable with pump housing in red brass
r-R 6
1 S2
5/2 ,3 as version …RG
, 30 0/4
/2
0 • Obtainable as version …-130 with short
0 1 2 3 4 Q [m³/h]
overall length (130 mm)
• Obtainable as a ventilation pump as version …-
RSL
Wilo-AXL
• Circulating pumps with screwed connection
6
> Application:
5
2 • Hot-water heating systems for all systems,
4 industrial circulating systems, air-condi-
3 tioning systems and closed cooling circuits
1
2
0
0 1 2 3 4 5 6 Q [m3/h]
Wilo-TOP-RL
• Circulating pumps with screwed or flanged
6
30
connection
/6,
5 5 > Application:
4 30/4, 40/4 • Hot-water heating systems for all systems,
3 industrial circulating systems, air-condi-
25
1
7,5
0
0 2 4 6 8 10 Q [m3/h]
Heating, Air-conditioning,
• Suitable for any installation position with horizontal shaft; • Planning guide: . . . . . . . . . . . . . . . . . . 6
Terminal box in 3-6-9-12 o'clock position • Equipment/function: . . . . . . . . . . . . . 142
• Preselectable three speed stages for load adjustment • Series description: . . . . . . . . . . . . . . . . 148
• Easy, secure installation with the practical wrench attachment point on the pump body • Technical data:. . . . . . . . . . . . . . . . . . . 150
• Simplified electrical installation through the terminal box with removable threaded cable con- • Pump curves: . . . . . . . . . . . . . . . . . . . . 154
Cooling
nection that can be used on both sides; quick connection with spring clips • Terminal diagrams, motor data: . . . . 156
• Dimensions, weights: . . . . . . . . . . . . . 157
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
Energy Systems
• Switching and control devices:. . . . . 417
Service/Accessories, Systems
• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Manual power adjustment with 3 speed stages • Equipment/function: . . . . . . . . . . . . . 142
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Series description: . . . . . . . . . . . . . . . . 164
tion formation • Technical data:. . . . . . . . . . . . . . . . . . . 166
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Pump curves: . . . . . . . . . . . . . . . . . . . . 168
• Protection class IP 44 • Terminal diagrams, motor data: . . . . 170
• Dimensions, weights: . . . . . . . . . . . . . 171
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
• Pump management Wilo-Control: . 489
Pump Management Systems
Switchgears and Control
Devices
H [m]
Wilo-SE • Circulating pumps with screwed or flanged
6
connection
SE > Application:
5 20
0 • Hot-water heating systems for all systems,
4
industrial circulating systems, air-condi-
3 tioning systems and closed cooling circuits
2 SE
110
SE , SE
1 150
1
25
0
0 2 4 6 8 10 12 Q [m3/h]
H[m]
> Single-head pumps:
Wilo-TOP-S • Circulating pumps with screwed or flanged
14 25/5
25/7
connection
12 40/10
25/13 > Application:
10 30/4 50/4
50/7 • Hot-water heating systems for all systems,
8 30/5
50/10 industrial circulating systems, air-condi-
6 30/7 50/15 65/15
30/10 80/7 tioning systems and closed cooling circuits
4 65/7
40/4 65/10 80/10
2 40/7 65/13 100/10
0
0 10 20 30 40 50 Q[m³/h]
n:
ensio
s ext
Serie-S 25/13
TOP
Wilo-TOP-D
2,8 • Circulating pumps with screwed or flanged
2,4 D1 connection
25
2,0 > Application:
1,6 D1
00 • Hot-water heating systems for all systems,
1,2 D8 industrial circulating systems, air-condi-
0
0,8 tioning systems and closed cooling circuits
D6
D4
0,4 D3
0 0 D5 5
0
0
1 2 3 4 5 6 7 89 10 20 30 40 Q[m³/h]
Heating, Air-conditioning,
• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Manual power adjustment with 3 speed stages. • Equipment/function: . . . . . . . . . . . . . 142
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Series description: . . . . . . . . . . . . . . . . 172
tion formation • Technical data:. . . . . . . . . . . . . . . . . . . 174
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Pump curves: . . . . . . . . . . . . . . . . . . . . 176
Cooling
• With kit including seal for length compensation between the connection adapters from • Terminal diagrams, motor data: . . . . 177
244 mm to 250 mm. Equipped as standard for all pump types with flange connection • Dimensions, weights: . . . . . . . . . . . . . 178
• Protection class IP 44 • Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
• Pump management Wilo-Control: . 489
Energy Systems
strain-relief device • Service/accessories: . . . . . . . . . . . . . . 393
• Protection class IP 44 • Switching and control devices:. . . . . 417
• Pump management Wilo-Control: . 489
Service/Accessories, Systems
> Product advantages: > Additional information: Page:
• For installations with low pipework resistances, can be utilised in heating systems and in cool- • Planning guide: . . . . . . . . . . . . . . . . . . 6
ing/air-conditioning systems from -20 °C to +130 °C • Equipment/function: . . . . . . . . . . . . . 145
• Universal utilisation for various mains operations, 3~400 V as standard connection, 3~230 V • Series description: . . . . . . . . . . . . . . . . 204
with modification of the terminal allocation and 1~230 V with the use of a capacitor (accesso- • Technical data:. . . . . . . . . . . . . . . . . . . 206
ries) • Pump curves: . . . . . . . . . . . . . . . . . . . . 208
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Terminal diagrams: . . . . . . . . . . . . . . . 210
tion formation • Motor data . . . . . . . . . . . . . . . . . . . . . . 211
• With thermal insulation as standard • Dimensions, weights: . . . . . . . . . . . . . 212
• Easy installation using combination flange PN 6/PN 10 (for DN 40 - DN 65) • Service/accessories: . . . . . . . . . . . . . . 393
• Cable feed to terminal box possible on both sides (starting with P1 = 95 W) possible with inte- • Switching and control devices:. . . . . 417
Pump Management Systems
• Protection class IP 44
Devices
H[m]
Wilo-RP
• Circulating pumps with screwed connection
RP 2
3 5 /1 0 0 r,
RP 3
> Application:
0 /1 00r
• Hot-water heating systems for all systems,
2
RP 2
industrial circulation systems
5 /8 0
r, RP 3
0 /8 0r
1
0
0 1 2 3 4 5 Q[m³/h]
Wilo-P
P6
• Circulating pumps with flanged connection
12 P 50 5/2 P
/250
r 50 80/25 > Application:
10 r 0r
9
8 P1
• Hot-water heating systems for all systems,
7 00/
P 65 200
6 P5 /160 P 80/1 r industrial circulation systems
5 0/1 r 60 r P 10
60 0/16
4 P 40/160 r r
P8 0r
3 0/1
P5 P 2
2 P 40 0/1
25 12 65/ 5 r
/100 r 5r
1 r
0
0 2 4 6 8 10 15 20 25 30 35 40 45 50 60 70 Q [m 3/h]
Series: Wilo-RP
Heating, Air-conditioning,
• Manual power adjustment with 4 speed stages. • Planning guide:. . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function:. . . . . . . . . . . . . . 145
tion formation • Series description: . . . . . . . . . . . . . . . . 214
• Technical data: . . . . . . . . . . . . . . . . . . . 216
• Pump curves: . . . . . . . . . . . . . . . . . . . . 218
Cooling
• Terminal diagrams: . . . . . . . . . . . . . . . 219
• Motor data: . . . . . . . . . . . . . . . . . . . . . . 220
• Dimensions, weights: . . . . . . . . . . . . . 221
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
Circulation
• Manual power adjustment with 4 speed stages. • Planning guide:. . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function:. . . . . . . . . . . . . . 145
tion formation • Series description: . . . . . . . . . . . . . . . . 222
• Technical data: . . . . . . . . . . . . . . . . . . . 224
• Pump curves: . . . . . . . . . . . . . . . . . . . . 226
• Terminal diagrams, motor data: . . . . 230
• Dimensions, weights: . . . . . . . . . . . . . 232
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
H[m]
Wilo-ClassicStar
+ • Multi-speed circulating pumps with
4 Sta
r-R screwed connection
SD
30
/6 > Application:
3 Sta
r-R
SD
30/
• Hot-water heating systems for all systems,
2 4
industrial circulating systems, cold water
1
systems and air-conditioning systems
0
0 1 2 3 4 5 6 Q[m3/h]
Wilo-TOP-SD
+ • Circulating pumps with screwed or flanged
40/15
12 connection
32
65
/1
6 0
/1
32/
4
80/10
65
50
30/5
/1
2
/7
40/
40/7
3
n: 0
ensio 0 10 20 30 40 50 60 70 80 90 Q[m³/h]
s ext 0
Serie-SD 32/1
TOP
Wilo-SE-TW
• Circulating pumps with screwed or flanged
6 connection
SE
20
5 0-
N- > Application:
TW
4 • Hot-water heating systems for all systems,
3 industrial circulating systems, air-condi-
SE
2 SE 1
5-
50-
N-T
N-
W
TW
0
0 2 4 6 8 10 12 14 16 Q [m3/h]
Heating, Air-conditioning,
• Twin-head pump for single or parallel operation • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Suitable for any installation position with horizontal shaft; • Equipment/function: . . . . . . . . . . . . . 234
Terminal box in 3-6-9-12 o'clock position • Series description: . . . . . . . . . . . . . . . . 238
• Preselectable 3 speed stages for load adjustment • Technical data:. . . . . . . . . . . . . . . . . . . 240
• Increased reliability in individual operation due to the constant availability of a standby unit • Pump curves: . . . . . . . . . . . . . . . . . . . . 242
Cooling
ready for operation • Terminal diagrams, motor data: . . . . 243
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
Circulation
• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Twin-head pump for main/standby operation or parallel operation • Equipment/function: . . . . . . . . . . . . . 234
• Manual power adjustment with 2 speed stages (for pumps 1~230 V with P2 350 W) or with • Series description: . . . . . . . . . . . . . . . . 244
3 speed stages • Technical data:. . . . . . . . . . . . . . . . . . . 246
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Pump curves: . . . . . . . . . . . . . . . . . . . . 250
tion formation • Terminal diagrams, motor data: . . . . 263
• Easy installation using combination flange PN 6/PN 10 (for DN 32 - DN 65) • Dimensions, weights: . . . . . . . . . . . . . 266
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated
Energy Systems
Series: Wilo-SE-TW (maximum 2880 1/min)
Service/Accessories, Systems
• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Twin-head pump for main/standby operation or parallel operation • Equipment/function: . . . . . . . . . . . . . 234
• Manual power adjustment with 3 speed stages • Series description: . . . . . . . . . . . . . . . . 268
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Technical data:. . . . . . . . . . . . . . . . . . . 270
tion formation • Pump curves: . . . . . . . . . . . . . . . . . . . . 272
• Easy installation using combination flange PN 6/PN 10 (with DN 40) • Terminal diagrams, motor data: . . . . 274
• Cable feed to terminal box possible on both sides (starting with P1 250 W) with integrated • Dimensions, weights: . . . . . . . . . . . . . 275
strain relief device • Service/accessories: . . . . . . . . . . . . . . 393
• With kit including seal for length compensation between the connection adapters from • Switching and control devices:. . . . . 417
244 mm to 250 mm. Equipped as standard for all pump types with flange connection • Pump management Wilo-Control: . 489
• Protection class IP 44
Pump Management Systems
Switchgears and Control
Devices
H[m]
Wilo-DOP
8
DOP
+ • Circulating pumps with flanged connection
DOP 80/1
7
DOP 5
65/1
60 r 60 r > Application:
6 0/160
r • Hot-water heating systems for all systems,
DO
P
5 DOP 4
10
0/160 DO
r
industrial circulation systems
0/
4 P8
16
DO 0/1
0
DOP 50/1 P6 25
r
3 00 r 5/ r
12
DOP 40/100 r 5r
2
00 2 4 6 8 10 15 20 30 40 5060 Q [m 3/h]
Heating, Air-conditioning,
• Manual power adjustment with 4 speed stages • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Equipment/function: . . . . . . . . . . . . . 234
tion formation • Series description: . . . . . . . . . . . . . . . . 276
• Technical data:. . . . . . . . . . . . . . . . . . . 278
• Pump curves: . . . . . . . . . . . . . . . . . . . . 280
Cooling
• Terminal diagrams: . . . . . . . . . . . . . . . 285
• Motor data: . . . . . . . . . . . . . . . . . . . . . . 286
• Dimensions, weights: . . . . . . . . . . . . . 287
• Service/accessories: . . . . . . . . . . . . . . 393
• Switching and control devices:. . . . . 417
Operating mode
Speed-stage switching • • • •
Manual control mode (n=constant) – – – –
p-c for constant differential pressure – – – –
p-v for variable differential pressure – – – –
p-T for temperature-prompted differential pressure – – – –
Manual functions
Automatic functions
– – • •
(optional for all types (optional for all types
Control input “Overriding Off”
with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Control input “Overriding Min” – – – –
Control input “Analogue In 0 - 10 V”
– – – –
(remote speed adjustment)
Control input “Analogue In 0 - 10 V”
– – – –
(remote setpoint adjustment)
– – • •
(optional for all types (optional for all types
Single/collective fault signal (potential-free NC contact)
with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Heating, Air-conditioning,
Signal and display functions (continued)
– – • •
(optional for all types (optional for all types
Collective fault signal (potential-free NC contact)
with Wilo-Protect- with Wilo-Protect-
Cooling
Module C) Module C)
– – • •
(optional for all types (optional for all types
Individual run signal (potential-free NO contact)
with WiloProtect with Wilo-Protect-
Module C) Module C)
Thermal winding contact (WSK, potential-free NC – – – –
contact)
– – • •
Circulation
Direction-of-rotation control lamp – – – –
LC display for showing pump data and fault codes – – – –
Data exchange
Energy Systems
Serial digital LON interface for connection to – – – –
a LONWorks network
Serial digital CAN interface for connection to a CAN
– – – –
bus system
– – • •
Service/Accessories, Systems
Main/standby operation (automatic fault-actuated (optional for all types (optional for all types
switchover/time-sensitive pump alteration) with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Parallel operation (efficiency-optimised peak-load
– – – –
cut-in and out)
Equipment/scope of delivery
Heating, Air-conditioning,
Operating mode
Speed-stage switching • – • •
Manual control mode (n=constant) – – – –
p-c for constant differential pressure
Cooling
– – – –
p-v for variable differential pressure – – – –
p-T for temperature-prompted differential pressure – – – –
Manual functions
Circulation
Setting the speed (manual setting mode) – – – –
Setting the speed stages 3 1 4 4
(2 for 1~pumps with
P2 350 W)
Automatic functions
Energy Systems
Deblocking function – – – –
Soft start – – – –
Safety control – – – –
Full motor protection with integrated trip electronics • – – –
(standard equipment
only with 3~pumps
with P2 180 W
and 1~pumps with
Service/Accessories, Systems
P2 350 W,
optional for all types
with Wilo-Protect-
Module C)
– – – –
(remote speed adjustment)
Switchgears and Control
Data exchange
Heating, Air-conditioning,
Parallel operation (efficiency-optimised peak-load
– – – –
cut-in and out)
Equipment/scope of delivery
Cooling
Double switchover valve in pump housing – – – –
Cable entry possible on both sides • • – –
(only with 1~pumps
(for TOP-D 65
and 3~pumps with
to TOP-D 125)
P2 180 W)
Quick connection with spring clips – – – –
Integrated air extraction fitting for automatic rapid
– – – –
Circulation
Blocking current-proof motor – • • –
(only with TOP-D (not with RP 25/100
30, 40, 50) and RP 30/100)
Including seals for threaded connection (loose) • • • –
Including installation and operating instructions • • • •
Including thermal insulation • • – –
Energy Systems
Incl. 1.8 m power cable with grounding plug – – – –
Integrated non-return valve – – – –
Integrated ball shutoff valve – – – –
Including clock timer – – – –
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Type key
Example: Wilo-Star-RS 25/4
Star-RS Standard pump (screw-end pump)
25/ Nominal connection width R
4 Nominal delivery head [m] when Q = 0 m3/h
Options
• Version ...RG with housing made of red brass
• Version ...-130 with short over-all length 130 mm
• RSL version with connection for rapid ventilation.
H[m]
Wilo-Star-RS
7
Star
-RS
6 15/8
, 25
/8, 3
Star- 0/8
5 RS 15
/7, 25
/7, 30
/7
4
Sta
r-R
S1
5/6
3 , 25
/6,
30/
Star 6
-RS
2 15/4
, 25
/4, 3
0/4
1 Star-
RS 25
/2, 30
/2
0
0 1 2 3 4 5 Q [m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
Equipment/scope of delivery
• Wrench attachment point on pump body
• Cable entry possible on both sides
• Quick connection with spring clips
• Integrated air extraction fitting for automatic quick aspirator Rp 3/8
(only version ...-RSL)
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Circulation
• Thermal insulation shells
Approved fluids
(other fluids on request)
Performance
Maximum delivery head [m] 4.0 6.0 2.0 4.0 6.0 7.0
Maximum flow volume [m3/h] 3.5 4.0 2.5 3.5 4.0 5.5
Pipe connections
Screwed connection Rp 1/ 1/ 1 1 1 1
2 2
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – – –
Mains connection 3~ [V], with optional switching plug – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – – –
Emitted interference EN 61000-6-3
Cooling
Immunity to interference EN 61000-6-2
Power electronics – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Maximum delivery head [m] 8.0 2.0 4.0 6.0 7.0 8.0
Maximum flow volume [m3/h] 5.5 2.5 3.5 4.0 5.5 5.5
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – – –
Mains connection 3~ [V], with optional switching plug – – – – – –
Mains frequency [Hz] 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Cooling
Immunity to interference EN 61000-6-2
Power electronics – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1,0 1,5 2,0 2,5 Rp½ 0 0,5 1,0 1,5 2,0 2,5 Rp½
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 Rp1 [m/s]
0 0,5 1,0 Rp1¼ 0 0,5 1,0 Rp1¼
5 6
Wilo-Star-RS Wilo-Star-RS
15/4, 25/4, 30/4 15/6, 25/6, 30/6
1~230 V - Rp ½ / Rp 1 / Rp 1¼ 5 1~230 V - Rp½ / Rp1 / Rp1¼
4
ma
4 x.
H[m]
3
ma
H [m]
x. 3
2
2 m
in
.
mi
n.
1 1
0
0 0 1,0 2,0 3,0 [m3/h]
0 1,0 2,0 3,0 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s]
0 0,25 0,5 0,75 1,0 [l/s]
0 5 10 [lgpm]
0 5 10 [lgpm]
Q Q
100
50 max.
max.
80
40
P1[W]
P1[W]
60
min.
30 min. 40
20
20 0 1,0 2,0 3,0 [m3/h]
0 1,0 2,0 3,0 [m3/h]
v
0 0,25 0,5 0,75 1,0 1,25 Rp 1 v
[m/s] 0 0,5 1,0 1,5 2,0 2,5 3,0
0 0,25 0,5 0,75 Rp1¼ Rp1
3
[m/s]
Wilo-Star-RS 25/2 0 0,5 1,0 1,5 2,0
Rp1¼
Wilo-Star-RS 30/2 H[m]
1~230 V - Rp1/Rp1¼ Wilo-Star-RS
25/7, 30/7
1~230 V - Rp 1 / Rp 1¼
8
2
H[m]
ma
x.
6
ma
x.
1 4
mi
n.
m
in
2 .
0
0 0,5 1,0 1,5 2,0 2,5 [m3/h]
0
0
0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s] 0 1 2 3 4 5 6 Q[m³/h]
0 2 4 6 8 [lgpm]
0 0,4 0,8 1,2 1,6 Q[l/s]
Q
50
0 4 8 12 16 20 Q[Igpm]
max.
40 P1[W]
30
150
P1[W]
20 min. 100
10 50
0 0
0 0,5 1 1,5 2 2,5 [m3/h] 0 1 2 3 4 5 6 Q[m³/h]
Heating, Air-conditioning,
v
0 0,5 1,0 1,5 2,0 2,5 3,0
Rp1
[m/s]
Rp1¼
0 0,5 1,0 1,5 2,0
H[m]
Wilo-Star-RS
25/8, 30/8
Cooling
1~230 V - Rp 1 / Rp 1¼
8
6 ma
x.
Circulation
0 1 2 3 4 5 6 Q[m³/h]
0 0,4 0,8 1,2 1,6 Q[l/s]
0 4 8 12 16 20 Q[Igpm]
P1[W]
150
100
50
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Terminal diagram
L N PE
1-phase motor (EM) 2-pole - 1~230 V, 50 Hz,
with integrated capacitor
Motor data
Heating, Air-conditioning,
b2 G b1
b3 G
PG 11
l3
l3
b4
Cooling
l0
l0
l4 l4
PG 11
a l1 a l1
b1 b2
Circulation
Dimensions, weights
Energy Systems
25/4 Rp 1 G 1 1/2 180 96 90 78 34 104 93.5 58 73 2.2 B
25/4-130 Rp 1 G 1 1/2 130 96 65 78 34 104 93.5 58 73 2.2 B
25/6 Rp 1 G 1 1/2 180 96 90 78 33 104 93.5 58 76 2.4 B
25/6-130 Rp 1 G 1 1/2 130 96 65 78 33 104 93.5 58 76 2.4 B
25/7 Rp 1 G 1 1/2 180 109 90 91 32 101 93.5 54 79 2.7 B
25/8 Rp 1 G 1 1/2 180 119 90 88 34 113 93.5 54 79 3.3 B
30/2 Rp 1 1/4 G2 180 96 90 78 34 104 93.5 58 73 2.2 B
Service/Accessories, Systems
30/4 Rp 1 1/4 G2 180 96 90 78 34 104 93.5 58 73 2.4 B
30/6 Rp 1 1/4 G2 180 96 90 78 33 104 93.5 58 76 2.7 B
30/7 Rp 1 1/4 G2 180 109 90 91 32 101 93.5 54 79 3.0 B
30/8 Rp 1 1/4 G2 180 119 90 88 34 113 93.5 54 79 3.5 B Pump Management Systems
Switchgears and Control
Devices
Heating, Air-conditioning,
Cooling
Secondary Hot Water
Wilo-AXL Special features/product advantages
• Pump housing with cataphoretic (KTL) coating for the prevention of
Construction
Circulation
corrosion from condensation formation
Glandless circulating pump with screwed connection, preselectable • Pump with short installation length 130 mm.
speed stages for power adjustment
Equipment/function
Application
Hot-water heating systems for all systems, air-conditioning systems, Operating modes
closed cooling circuits, industrial circulating systems • Speed-stage switching
Energy Systems
80/ Nominal delivery head/10 [m] at Q = 0 m3 /h Equipment/scope of delivery
25 Nominal connection width • Includes seals
• Includes installation and operating instructions
Accessories
• Screwed connections
H[m]
Wilo-AXL
Service/Accessories, Systems
7
5
2
4
1
Pump Management Systems
2
Switchgears and Control
0
0 1 2 3 4 5 6 Q[m³/h]
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp 1
Nominal connection diameter flange DN –
Flange for counter flange PN 6, standard version –
Counter flange for PN 16, flange, special version –
Combination flange PN 6/10 for counter flange
–
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
only), standard version –
Electrical connection
Motor/electronics
Heating, Air-conditioning,
Electromagnetic compatibility –
Emitted interference –
Immunity to interference –
Cooling
Power electronics –
Protection class IP 42
Insulation class F
Materials
Circulation
Minimum suction head at suction port [m]
for the prevention of cavitation at water delivery
temperature
50 °C 0.5
95 °C 3
110 °C 10
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-AXL 80/25-130
H[m]
Wilo-AXL
6
5
max.
4
3
2 min.
1
0
0 1 2 3 4 5 6 Q[m³/h]
Motor data
Dimension drawing
Heating, Air-conditioning,
b1 b2
l1
l2
Cooling
l0
a2 a1
Circulation
nominal diameter
Rp/DN G I0 I1 I2 a1 a2 b1 b2 –
- – [mm] [kg]
80/25-130 Rp 1 G 1 1/2 130 65 84 138 39 50 50 3.5
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Type key
Example: Wilo-TOP-RL 40/4
TOP-RL Standard pump (screw-end or flange-end pump)
40/ Nominal connection width
4 Nominal delivery head [m] when Q = 0 m3/h
H[m]
Wilo-TOP-RL
7
6
30/4
, 40
/4
5 30/
6,5
25/7,5, 30/7,5
3
0
1 2 3 4 5 6 7 8 9 10 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
Automatic functions
• Full motor protection with integrated trip electronics
(optional for all types with Wilo-Protect-Module C)
Circulation
(optional for all types with Wilo-Protect-Module C)
• Individual run signal (potential-free NO contact)
(optional for all types with Wilo-Protect-Module C)
• Fault signal light
(optional for all types with Wilo-Protect-Module C)
Energy Systems
Equipment/scope of delivery
• Including seals for threaded connection (loose)
• Includes installation and operating instructions
• Including washers for flange bolts (for nominal connection width DN 40)
Accessories
• Screwed connections
• Cold water insulation for pumps Wilo-ClimaForm
Service/Accessories, Systems
• Wilo-Protect-Module C for single-head pumps (1~230 V)
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – –
Mains connection 3~ [V], with optional switching plug – – – – –
Mains frequency [Hz] 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F
Materials
Cast iron
Pump housing Cast iron (EN-GJL-200)
(EN-GJL-250)
Circulation
Stainless steel
Shaft Stainless steel (X46 Cr13)
(X46 Cr13)
Metal-impreg-
Bearing Metal-impregnated carbon
nated carbon
Energy Systems
95 °C 5.0 5.0 5.0 5.0 5.0
110 °C 11.0 11.0 11.0 11.0 11.0
130 °C 24.0 24.0 24.0 24.0 24.0
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 4,0
Wilo-TOP-RL 25/7,5 Wilo-TOP-RL 30/4
7 1~230 V - Rp 1 3,5
1~230 V - Rp 1¼
6 3,0
5 2,5
H[m]
H[m]
4 2,0
m
ax
.
3 1,5
m
ax
2 . 1,0
min
.
1 0,5
min
.
0 0
0 1 2 3 4 5 6 [m³/h] 0 1 2 3 4 5 6 7 8 9 [m³/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 [Igpm] 0 5 10 15 20 25 30 [Igpm]
Q Q
250 250
max.
200 200
max.
150 150
P1[W]
P1[W]
min.
100 100
min.
50 50
0 0
0 1 2 3 4 5 6 [m³/h] 0 1 2 3 4 5 6 7 8 9 [m³/h]
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 [m/s]
8 8
Wilo-TOP-RL 30/6,5 Wilo-TOP-RL 30/7,5
7 1~230 V - Rp 1¼ 7
1~230 V - Rp 1¼
6 6
5 5
H[m]
H[m]
4 4
3 3
ma m
x. ax
2 2 .
1 1
min. min
.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 [m³/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 [Igpm]
Q Q
300 250
P1[W]
50 50
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 [m³/h]
Wilo-TOP-RL 40/4
Heating, Air-conditioning,
v
0 1 2 [m/s]
5
Wilo-TOP-RL 40/4
1~230V - DN40
Cooling
3
H [m]
2
m
ax
1
.
0
0 1 2 3 4 5 6 7 8 9 10 [m³/h]
Circulation
0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm]
Q
200
max.
150
P1 [W]
min.
100
50
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Terminal diagram
L N
PE L N
Motor data
Heating, Air-conditioning,
b4 b5 D b4 b5
l3
l1
l2
l1
Pg
l2
Cooling
l0
l0
b1 b2 a2 a1
b1 b2 a2 a1
Dimension drawing C
Circulation
nx
Ød
L2
n x Ø dL1
57 + 1
Energy Systems
Ød
Ø kL1
Ø kL2
ØD
Dimensions, weights
Service/Accessories, Systems
nominal diameter about drawing
Rp/DN D I0 l1 l2 a1 a2 b1 b2 b4 b5 – –
– – [mm] [kg] –
25/7.5 Rp 1 G 1 1/2 180 90 92 150 40 50 52 60 44 3.9 A
30/4 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.1 A
30/6.5 Rp 11/4 G2 180 90 92 156 40 53 65 60 44 4.7 A
30/7.5 Rp 11/4 G2 180 90 92 150 40 50 52 60 44 4.0 A
40/4 DN 40 – 250 125 92 156 60 54 66 60 44 8.0 B
Flange dimensions
Pump Management Systems
Wilo-TOP-RL... Dimension
Flange Nominal diameter Pump flange dimensions
Switchgears and Control
drawing
– DN ØD Ød Ø kL1/kL2 n x Ø dL1/dL2 –
– – [mm] [pcs. x mm] –
H[m]
Wilo-SE
7
6
SE 2
00-
N
5
4
SE 110-N
, SE 150-
N
3 SE
12
5-
N
2
0
1 2 3 4 5 6 7 8 9 10 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
External control functions
• Control input “Overriding Off”
(optional for all types with Wilo-Protect-Module C)
Circulation
(optional for all types with Wilo-Protect-Module C)
Energy Systems
• Including washers for flange bolts (for nominal connection width DN 40)
Accessories
• Screwed connections with screw thread
• Cold water insulation for pumps Wilo-ClimaForm
• Wilo-Protect-Module C for single-head pumps (1~230 V)
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics – – – –
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 [m/s]
5 6
Wilo-SE 110-N Wilo-SE 125-N
1~230V - Rp1¼ 1~230V - Rp1
5
4
H[m]
H[m]
3
ma
x.
2
m
ax
.
2
mi
1 n.
1
mi
n.
0 0
0 1 2 3 4 5 6 7 8 9 [m³/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
200 150
max. max.
175 125
150
100
125
P1[W]
min. min.
P1[W]
100 75
75 50
50
25
25
0 0
0 1 2 3 4 5 6 7 8 9 [m³/h] 0 1 2 3 4 5 6 [m 3/h]
v v
0 1 2 [m/s] 0 1 2 [m/s]
5 8
Wilo-SE 150-N Wilo-SE 200-N
1~230V - DN40 1~230V - DN40
7
4
6
3 5
H [m]
H [m]
2
3
ma
x.
2
m
ax
1
.
min
. 1
min.
0 0
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 7 8 9 10 [m³/h]
0 1 2 3 [l/s] 0 1 2 3 [l/s]
0 5 10 15 20 25 30 35 [Igpm] 0 5 10 15 20 25 30 35 [Igpm]
Q Q
200 250
max. max.
150 200
P1 [W]
P1 [W]
min.
100 150 min.
50 100
0 50
0 1 2 3 4 5 6 7 8 9 10 [m³/h] 0 1 2 3 4 5 6 7 8 9 10 [m³/h]
Heating, Air-conditioning,
L N
Cooling
PE L N
Circulation
power consumption connection
P2 n P1 I Capacity PG
[W] [1/min] [W] [A] [F/VDB] [-]
max. 2660 145 - 180 0.85
110-N 70 2340 95 - 150 0.75 5/400 1 x 13.5
min. 1740 70 - 110 0.55
max. 2320 100 - 140 0.65
Energy Systems
min. 1700 60 - 105 0.55
max. 2080 145 - 245 1.20
200-N 100 1410 125 - 200 1.00 5/400 1 x 13.5
min. 920 100 - 135 0.70
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
b4 b5 D b4 b5
l3
l1
l2
Pg
l1
l2
l0
l0
b1 b2 a2 a1
b1 b2 a2 a1
Dimension drawing C
nx
Ød
L2
n x Ø dL1
57 + 1
DN
Ød
Ø kL1
Ø kL2
ØD
Dimensions, weights
Flange dimensions
Wilo-Star-RS.
The Wilo-Star-RS is an extremely reliable standard pump for utilisation in single and
multi-family houses. It offers perfected pump technology for the highest demands
on heating and air-conditioning systems, and has already proven itself
multiple times during their many years of use. The Wilo-Star-RS can be
installed very easily. And, with its three speed stages, it can be optimally
adapted to loads at any time.
Perfect? We call this Pumpen Intelligenz.
www.wilo.com
Heating, Air-conditioning, Cooling
Standard pumps (single-head pumps)
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Versions for special voltages on request
H[m]
40/15
Wilo-TOP-S
50/15
14
65/15
12
25/13 25/10
10
40/10 50/1
0
8
65/1
6 25/7 0
30/7
65
80 10
/13
10
4
/10
0/
50
/7
40
40/4 /7 50
80
2 30/4 /4
/7
25/5
30/5 65/7
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed stage switching:
Manual functions
• Setting the speed stages: 3 speed stages (2 speed stages for
1~pumps with P2 350 W)
Cooling
Automatic functions
• Full motor protection with integrated trip electronics
(standard equipment only for 3~pumps with P2 180 W and
1~pumps with P2 350 W, optional for all types with Wilo-Protect-
Module C)
Circulation
Signal and display functions
• Individual/collective fault signal (potential-free NC contact)
(optional for all types with Wilo-Protect-Module C)
collective fault signal (potential-free NC contact)
(standard equipment only for 3~pumps with P2 180 W and
1~pumps with P2 350 W, optional for all types with Wilo-Protect-
Module C)
• Individual run signal (potential-free NO contact)
Energy Systems
• Fault signal light (standard equipment only for 3~pumps with
P2 180 W and 1~pumps with P2 350 W, optional for all types with
Wilo-Protect-Module C)
• Direction-of-rotation control lamp
Service/Accessories, Systems
Module C)
Equipment/scope of delivery
• Cable feed possible from both sides (only with 1~pumps and
3~pumps with P2 180 W)
• Including seals for threaded connection (loose)
• Including installation and operating instructions
• Including thermal insulation
• Including washers for flange bolts
(for nominal connection widths DN 40 - DN 65)
Accessories
Pump Management Systems
- Wilo-Protect-Module C, 1~230 V
• Cold water insulation for pumps Wilo-ClimaForm
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics – – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F
Materials
Circulation
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon
Energy Systems
130 °C 24 24 24 24 24 24 24 24
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp – – – – – – – –
Nominal connection diameter flange DN 40 40 40 40 50 50 50 50
Flange for counter flange PN 6, standard version – – – – – – – –
Counter flange for PN 16, flange, special version – • • • • • • •
Combination flange PN 6/10 for counter flange
PN 6 and PN 16, standard version
• • • • • • • •
Support-bracket mounting (with horizontal shaft
– – – – – – – –
only), standard version
Support-bracket mounting (with horizontal shaft
only), special version – – – – – – – –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230 –
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230
Mains frequency [Hz] 50 50 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics – – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp – – – – – – –
Nominal connection diameter flange DN 65 65 65 65 80 80 100
Flange for counter flange PN 6, standard version – – – – • • •
Counter flange for PN 16, flange, special version • • • • • • •
Combination flange PN 6/10 for counter flange
PN 6 and PN 16, standard version
• • • • – – –
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
50 °C 3 3 3 3 3 3 3
95 °C 10 10 10 10 10 10 10
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
4 4
H[m]
H[m]
3 3 m
ax
.
m
ax
.
2 2
m
in
.
1 m 1
in.
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 [l/s]
0 5 10 15 20 [lgpm] 0 5 10 15 20 [lgpm]
Q Q
150 150
max. max.
125 125
100 100
P1[W]
P1[W]
min.
75 75
min.
50 50
25 25
0 0
0 1 2 3 4 5 6 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
5 5
m
ax
H [m ]
.
H [m ]
m
4 ax 4
.
3 3
mi
2 m 2 n.
in.
1 1
0 0
0 1 2 3 4 5 6 7 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 125
P1 [ W ]
min.
P 1 [W]
100 100
min.
75 75
50 50
25 25
0 0
0 1 2 3 4 5 6 7 3
[m /h] 0 1 2 3 4 5 6 7 [m 3/h]
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
12 12
Wilo-TOP-S 25/10 Wilo-TOP-S 25/10
11 11
Wilo-TOP-S 30/10 Wilo-TOP-S 30/10
10 1~230 V - Rp 1 / Rp 1¼ 10 3~400 V - Rp 1 / Rp 1¼
9 9
Cooling
8 8
7 7
H [m]
H [m]
6 6
m
ax
m
.
ax
5 5
.
4 4
3 3 m
in
m
.
in.
2 2
0 0
0 1 2 3 4 5 6 7 8 9 10 3
[m /h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
Circulation
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 [lgpm]
Q Q
450 400
max. max.
400
300
350
P1 [W]
min. min.
P1 [W]
300 200
250
100
200
150 0
[m 3/h] 0 1 2 3 4 5 6 7 8 9 10 [m 3/h]
Wilo-TOP-S 25/13
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1,0 1,5 Rp1 [m/s] 0 0,5 1,0 1,5 2,0 Rp1 [m/s]
Service/Accessories, Systems
x. 10
10 ma
x.
8
8
6 6
mi
mi 4 n.
4 n.
2 2
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 Q[m³/h]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 Q[l/s] 0 0,5 1,0 Q[l/s]
0 1 2 3 4 5 6 7 8 9 10 11 Q[Igpm] 0 2 4 6 8 10 12 14 Q[Igpm]
P1[W] P1[W]
240
Pump Management Systems
240
200 200
Switchgears and Control
160 160
120 120
80 80
40 40
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 Q[m³/h]
Devices
Wilo-TOP-S 30/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5
Wilo-TOP-S 30/4 Wilo-TOP-S 30/4
1~230 V - Rp 1¼ 3~400 V - Rp 1¼
4 4
3 3
H [m ]
H [m ]
ma ma
x. x.
2 2
mi
mi n.
1 n. 1
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
200 200
max.
175 175 max.
150 150
125 125
P 1 [W ]
P 1 [W ]
Wilo-TOP-S 40/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
5 5
Wilo-TOP-S 40/4 Wilo-TOP-S 40/4
4,5 1~230 V - DN 40 4,5 3~400 V - DN 40
4 4
3,5 3,5
3 3
m
H[m]
H[m]
2,5 m 2,5 ax
ax .
.
2 2
1,5 1,5
mi
1 m 1 n.
in
.
0,5 0,5
0 0
0 2 4 6 8 10 12 14 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
200 200
max. max.
175 175
150 150
125 min. 125
P1[W]
P1[W]
Wilo-TOP-S 40/7
AC Three-phase (DM)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
8 8
Wilo-TOP-S 40/7 Wilo-TOP-S 40/7
7
1~230 V - DN 40 3~400 V - DN 40
7
6 6
Cooling
5 5
m
H[m]
H[m]
ax m
4 . 4 ax
.
3 3
mi
2 2 n.
m
in
.
1 1
Circulation
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
500 500
450 450
400 400
max.
350 350 max.
P1[W]
min.
P1[W]
300 300
250 250
200 200 min.
150 150
100
Wilo-TOP-S 40/10
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 [m/s]
12
Wilo-TOP-S 40/10
Wilo-TOP-S 40/10 11
3~400 V, DN 40
10
1~230 V - DN 40 10
9
8 m
ax 8
.
Service/Accessories, Systems
7
mi
H[m]
6 n. m
6 ax
H [m]
4 4
mi
n.
3
2 2
0
0 0 2 4 6 8 10 12 14 16 18 [m3/h]
0 4 8 12 16 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm]
Q Q
700 600
max. max.
600 min. 500
500
Pump Management Systems
400 min.
P1 [W]
P1[W]
400
Switchgears and Control
300
300
200
200
100 100
0 0
0 4 8 12 16 [m3/h] 0 2 4 6 8 10 12 14 16 18 [m3/h]
Devices
Wilo-TOP-S 40/15
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5[m/s] 0 1 2 3 4 [m/s]
16 16
Wilo-TOP-S 40/15 Wilo-TOP-S 40/15
1~230V - DN 40 3~400 V DN 40
14 14
12 ma
12 x.
ma 10
10 x.
H [m]
H [m]
8 8 mi
n.
mi
n.
6 6
4 4
2 2
0 0
0 2 4 6 8 10 12 14 16 18 Q [m³/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 Q [l/s]
0 20 40 60 Q [Igpm] 0 20 40 60 Q [Igpm]
1000 1000
max. max.
900
800 min. 750
700 min.
P1 [W]
P1 [W]
600 500
500
400 250
300
200 0
0 2 4 6 8 10 12 14 16 18 Q [m³/h] 0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h]
Wilo-TOP-S 50/4
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
5 5
Wilo-TOP-S 50/4 Wilo-TOP-S 50/4
4,5 1~230 V - DN 50 4,5 3~400 V - DN 50
4 4
3,5 3,5
3 3 m
ax
m .
ax
.
H [m ]
H [m ]
2,5 2,5
2 2
mi
n.
mi
1,5 1,5 n.
1 1
0,5 0,5
0 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 400
max.
350 300
max.
P1 [ W ]
P 1 [W]
300 200
min. min.
250 100
200 0
0 5 10 15 20 [m 3/h] 0 5 10 15 20 [m 3/h]
Wilo-TOP-S 50/7
AC Three-phase (DM)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
8
8 Wilo-TOP-S 50/7
Wilo-TOP-S 50/7 7 3~400 V - DN 50
7 1~230 V - DN 40
6
Cooling
6
5 m
ax
5 .
m
ax
H[m]
. 4
H [m]
4
m
in
. m
3 in.
3
2
2
0
0 0 5 10 15 20 25 [m3/h]
0 5 10 15 20 25 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
Circulation
0 25 50 75 [lgpm]
Q Q
700 800
max.
600
min. max.
600
500
400
P1 [W]
P1[W]
400
300 min.
200 200
100
0 0
[m3/h] [m3/h]
Wilo-TOP-S 50/10
Energy Systems
AC Three-phase (DM)
v v
0 1 2 3 4 [m/s]
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 [m/s] 10
9
Wilo-TOP-S 50/10
Wilo-TOP-S 50/10 3~400 V - DN 50
8 1 ~ 230 V - DN 50 8
7
m
Service/Accessories, Systems
ax
6 6
m
.
ax
.
H[m]
5
H [m]
m
in.
4 4
m
in
.
3
2
2
1
0
0
0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30 [m3/h] 0 1 2 3 4 5 6 7 8 [l/s]
0 1 2 3 4 5 6 7 8 [l/s]
0 25 50 75 100 [lgpm]
Q Q
900 900
.
800 max. max
700 min.
Pump Management Systems
600 600
P1 [W]
500
P1[W]
min.
400
300 300
200
100
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Devices
Wilo-TOP-S 50/15
Three-phase (DM)
16
Wilo-TOP-S 50/15
3~400 V - DN 50
14
12
ma
x.
10
H [m]
8
mi
n.
6
0
0 5 10 15 20 25 30 Q [m³/h]
0 1 2 3 4 5 6 7 8 9 Q [l/s]
0 20 40 60 80 100 120 Q [Igpm]
1750
max.
1500
1250
1000 min.
P1 [W]
750
500
250
0
0 5 10 15 20 25 30 Q [m³/h]
Wilo-TOP-S 65/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 [m/s]
0 0,5 1,0 1,5 2,0 [m/s]
8
8
Wilo-TOP-S 65/7
Wilo-TOP-S 65/7 7 3~400 V - DN 65
7 1~230 V - DN 65
6
6
5
5
ma
H[m]
x.
H [m]
4 m
4 ax
.
mi
n.
3
3
min
.
2
2
1 1
0 0
[m3/h] 0 5 10 15 20 25 30 [m3/h]
0 5 10 15 20 25 30
0 1 2 3 4 5 6 7 8 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
Q 0 20 40 60 80 100 [lgpm]
Q
700 700
max.
600 600 max.
500 min. 500
400 400
P1 [W]
P1[W]
min.
300 300
200 200
100 100
0 0
0 5 10 15 20 25 30 [m3/h] 0 5 10 15 20 25 30 [m3/h]
Wilo-TOP-S 65/10
AC Three-phase (DM)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10
9
Wilo-TOP-S 65/10
Wilo-TOP-S 65/10 9 3~400 V - DN 65
8 1~230 V - DN 65
8
7
Cooling
7
6 ma
x.
6
5 m
H[m]
ax
H[m]
5 .
mi
n.
4 4
3 mi
3 n.
2 2
0
0 0 5 10 15 20 25 30 35 40 [m3/h]
0 5 10 15 20 25 30 35 [m3/h]
0 2 4 6 8 10 [l/s]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
Circulation
0 20 40 60 80 100 120 140 [lgpm]
Q Q
1000 1000
900 900 max.
max.
800 800
min.
700 700
min.
P1[W]
P1[W]
600 600
500 500
400 400
300 300
200 200
Energy Systems
Three-phase (DM) Three-phase (DM)
v v
0 1 2 3 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
14 16
Wilo-TOP-S 65/13 Wilo-TOP-S 65/15
3~400 V - DN 65 3~400 V - DN 65
12 14
12
10
Service/Accessories, Systems
10
8 m
ax m
. ax
H[m]
H[m]
8 .
6
mi 6 m
n. in.
4
4
2
2
0 0
0 5 10 15 20 25 30 35 40 45[m3/h] 0 10 20 30 40 50 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 20 40 60 80 100 120 140 160 [lgpm] 0 20 40 60 80 100 120 140 160 180 [lgpm]
Q Q
1800 1800
m ax.
1600 1600
max.
Pump Management Systems
1400 1400
Switchgears and Control
P1[W]
min.
P1[W]
1200 1200
1000 min.
1000
800 800
600 600
0 5 10 15 20 25 30 35 40 45 [m3/h] 0 10 20 30 40 50 [m3/h]
Devices
Wilo-TOP-S 80/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
7
7
Wilo-TOP-S 80/7 Wilo-TOP-S 80/7
3~400 V - DN 80
6
1~230 V - DN 80 6
5 5
ma
x.
4 4
H[m]
H[m]
m
ax
.
3 mi 3
n.
mi
2 n.
2
1 1
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 [m3/h]
0 3 6 9 12 [l/s] 0 3 6 9 12 [l/s]
Q 0 50 100 150 [lgpm]
1100 Q
max. 800
1000
700
min. x.
900 ma
600
P1[W]
800
P1[W]
700 500
min.
600 400
500
0 10 20 30 40 50 [m3/h] 300
0 10 20 30 40 [m3/h]
9 9
8 8
ma 7 ma
7 x.
x.
H[m]
6
H[m]
5 5
mi 4 mi
4 n. n.
3 3
2 2
1 1
0 0
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
0 3 6 9 12 15 [l/s] 0 3 6 9 12 15 [l/s]
1400 1400
P1[W]
P1[W]
1200 1200
min. min.
1000 1000
800 800
0 10 20 30 40 50 60 [m3/h] 0 10 20 30 40 50 60 [m3/h]
Heating, Air-conditioning,
L N L1 L2 L3
Cooling
PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of motor phase
Reset: Automatic after motor has cooled down Reset: Disconnect mains voltage, allow motor to cool down,
switch mains voltage back on
WSK PE L N SSM PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Energy Systems
Triggering: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact as per VDI 3814 for
(circuit diagram with SK 602/622 see “Service/accessories”) the collective fault signal (SSM) 1 A, 250 V ~
Function see “Pump management Wilo-Control, Planning guide”
Service/Accessories, Systems
SSM C1 C2 N L
SSM C1 PE C2 N L
Mains connection 1~230 V, 50 Hz
Full motor protection with integrated trip electronics in terminal box
for all speed stages.
Triggering: All-pole shutdown of motor by integrated automatic
tripping
Reset: Manual reset at terminal box necessary
Motor data
Motor data
Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V protection connection diagram
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
40/10 max. 2850 440 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 340 - 620 3.00
Cooling
max. 2800 300 - 585 1.17 2.02
40/10 2500
350 230 - 465 – 0.82 1.43 – D 2 x 13.5 D
(3-phase motor) min. 2200 200 - 365 0.65 1.12
40/15 max. 2800 615 - 945 4.57
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 415 - 800 4.20
max. 2800 500 - 905 1.84 3.19
40/15 2500
570 380 - 720 – 1.30 2.25 – D 2 x 13.5 D
(3-phase motor) min. 2200 330 - 585 1.05 1.82
max. 2650 280 - 330 1.62
Circulation
50/4 2100
180 190 - 240 – 0.44 0.78 – D 2 x 13.5 D
(3-phase motor) min. 1700 145 - 180 0.32 0.56
50/7 max. 2850 420 - 650 3.20
350 min. 2300 – – 16/400 E 2 x 13.5 E
(1-phase motor) 315 - 600 3.00
max. 2800 360 - 625 1.23 2.13
50/7 2450
350 290 - 495 – 0.87 1.51 – D 2 x 13.5 D
(3-phase motor) min. 2150 245 - 380 0.68 1.17
50/10 max. 2700 540 - 860 4.00
Energy Systems
min. 2000 280 - 500 0.89 1.54
max. 2800 1115 - 1540 3.03 5.25
50/15 2550 845 - 1210
1100 – 2.14 3.71 – D 2 x 13.5 D
(3-phase motor) min. 2300 705 - 950 1.72 2.99
65/7 max. 2850 540 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 460 - 620 3.00
max. 2800 380 - 550 1.11 1.92
65/7 2500
350 310 - 445 – 0.79 1.37 – D 2 x 13.5 D
(3-phase motor) min. 2200 270 - 360 0.63 1.09
Service/Accessories, Systems
65/10 max. 2800 830 - 940 4.40
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 690 - 840 4.20
max. 2800 620 - 960 1.94 3.36
65/10 2500
570 480 - 760 – 1.37 2.37 – D 2 x 13.5 D
(3-phase motor) min. 2150 400 - 600 1.08 1.88
max. 2800 1000 - 1450 2.93 5.07
65/13 2550
1100 810 - 1180 – 2.10 3.64 – D 2 x 13.5 D
(3-phase motor) min. 2250 700 - 960 1.74 3.00
max. 2850 1170 - 1685 3.41 5.91
65/15 2650
1300 925 - 1425 – 2.53 4.38 – D 2 x 13.5 D
(3-phase motor) min. 2400 815 - 1210 2.18 3.78
80/7 max. 2650 960 - 1030 4.80
570 min. 2200 – – 25/400 E 2 x 13.5 E
(1-phase motor) 860 - 920 4.60
Pump Management Systems
Motor data
Heating, Air-conditioning,
b4 b5 Rp b4 b5 Rp
Pg Pg Pg
l2
l2
l1
l1
l0
l0
Cooling
G a2 G a2
b1 b2 a3 a1 b1 b2 a3 a1
b3 b3 b3 b3
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
Circulation
b4 b5 b4 b5
R 1/8
Pg
Pg Pg
l1
l2
l1
l2
l0
l0
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
b4 b5 ØD
ØD
Service/Accessories, Systems
R 1/8 Ø k L2
Øk
Ø k L1
Ød
Pg Pg Ød
DN DN
l1
l2
l0
n x Ø d1
n x Ø d2 n x Ø dL
R 1/8
b1 b2 a2
b3 b3 a3 a1
Dimensions, weights
Flange dimensions
Heating, Air-conditioning,
diameter drawing
Øk n x Ø dL
– DN ØD Ød –
Ø kL1/kL2 n x Ø dL1/dL2
– – [mm] [pcs. x mm] –
Cooling
40/4 Combination flange 6/10
40/7 (flange PN 16, as per DIN 2533) 40 150 88 100/110 4 x 14/19 F
40/10
Combination flange PN 6/10
40/15 40 150 84 100/110 4 x 14/19 F
(flange PN 16, as per EN 1092-2
50/4 Combination flange PN 6/10
50/7 (flange PN 16, as per DIN 2533) 50 165 102 110/125 4 x 14/19 F
50/10
Combination flange PN 6/10
50/15 50 165 99 110/125 4 x 14/19 F
Circulation
65/13
65/15
Flange PN 6
(designed to PN 16, 80 200 132 150 4 x 19 G
80/7 (3~) as per EN 1092-2)
Flange PN 16
80 200 132 160 8 x 19 G
(as per EN 1092-2)
Flange PN 6
(as per DIN 2531, 80 190 128 150 4 x 19 G
Energy Systems
drilled as per EN 1092-2)
Flange PN 6
(as per DIN 2531, 100 210 148 170 4 x 19 G
drilled as per EN 1092-2)
100/10
Flange PN 16
(as per DIN 2533, 100 220 158 180 8 x 19 G
drilled as per EN 1092-2)
n = No. of bolt holes
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
H[m]
Wilo-TOP-D
2,0
1,6
D1
00
1,2
D8
0
0,8
D6
5
0,4
D3 D5
0
D4
0
0
0
1,2 1,6 2,0 4 8 12 16 20 24 32 40 Q[m³/h]
Equipment/function
Manual functions
Heating, Air-conditioning,
• Setting the speed stages: 1 speed stage
Cooling
• Direction-of-rotation control lamp
Equipment/scope of delivery
• Cable feed possible from both sides with TOP-D 65 to TOP 125
• Blocking-current proof motor (only with TOP-D 30, 40, 50)
• Including seals for threaded connection (loose)
• Including installation and operating instructions
• Including thermal insulation
• Including washers for flange bolts
Circulation
Accessories
• Screwed connections with screw thread
• Capacitor for AC operation 1~230 V
• Condenser switchbox Wilo-SK-C2
• Wilo relay SK 602
Approved fluids
(other fluids on request)
Performance
Maximum delivery head [m] 0.9 0.95 0.75 0.9 1.8 2.2 2.9
Maximum flow volume [m3/h] 4 7 11.5 14 35 51 75
Pipe connections
Electrical connection
230
Mains connection 1~ [V], standard version –
(possible with external capacitor, see terminal diagram)
400
Mains connection 3~ [V], standard version
(230 possible through rearranging the bridges, see terminal diagram)
Mains connection 3~ [V], special version available on
order – – – – – – –
Heating, Air-conditioning,
Electrical connection (continued)
Cooling
Motor/electronics
Electromagnetic compatibility – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Materials
Circulation
Cast iron
Pump housing (EN-GJL- Cast iron (EN-GJL-250)
200)
Impeller Plastic (PP - 50% GF)
Shaft Stainless steel (X46 Cr13)
Bearing Metal-impregnated carbon
Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 0.5
95 °C 2 2 2 2 3 3 3
110 °C 8 8 8 8 9 9 9
130 °C 21 21 21 21 22 22 22
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-TOP-D 30 Wilo-TOP-D 40
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9 1,0
Wilo-TOP-D 30 Wilo-TOP-D 40
0,8 Rp 1 1/4 0,9 DN 40
0,8
0,7
0,7
0,6
0,6
H[m]
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
75 75
70 72
69
P1[W]
P1[W]
65
66
60
3~ 63 3~
1~ 1~
55 60
0 1 2 3 4 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
Wilo-TOP-D 50 Wilo-TOP-D 65
v v
0 0,5 1 [m/s] 0 0,5 1 [m/s]
0,9
Wilo-TOP-D 50 Wilo-TOP-D 65
0,8 DN 50 0,9 DN 65
0,7 0,8
0,7
0,6
H[m]
0,6
0,5
H[m]
0,5
0,4
0,4
0,3
0,3
0,2
0,2
0,1
0,1
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 14 [m3/h]
0 1 2 3 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 [lgpm] 0 20 40 [lgpm]
Q Q
90 110
85
100
80
P1[W]
P1[W]
75
90
70 3~ 3~
1~ 1~
65 80
0 2 4 6 8 10 [m3/h]
0 2 4 6 8 10 12 14 [m3/h]
Heating, Air-conditioning,
v v
0 0,5 1 1,5 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 [m/s]
2,0 2.5
Wilo-TOP-D 80 Wilo-TOP-D 100
DN 80 DN 100
1,8
1,6 2
Cooling
1,4
1,2 1,5
H [m]
H [m]
1,0
0,8 1
0,6
0,4 0,5
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 Q [m³/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 14 Q [l/s]
Circulation
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 140 160 180 Q [Igpm]
Q
220 400
200
P1 [ W ]
P1 [W]
300
180
Wilo-TOP-D 125
Energy Systems
0,0 0,4 0,8 1,2 1,6 2,0 [m/s]
2,5
Service/Accessories, Systems
2,0
1,5
1,0
0,5
0,0
0 20 40 60 80 Q[m³/h]
0 5 10 15 20 25 Q[l/s]
0,4
Switchgears and Control
0,2
gültig für 3~
und für 1~
0,0
0 20 40 60 80 Q[m³/h]
Devices
PE L1 L2 L3 PE L1 L2 L3
U1 V1 W1 U1 V1 W1
W2 U2 V2 W2 U2 V2
Mains connection 3~400 V, 50 Hz Mains connection 3~230 V, 50 Hz
Blocking current-proof, no motor protection required Blocking current-proof, no motor protection required
PE L1 N PE L1 L2 L3
U1 V1 W1 U1 V1 W1 10
WSK
15
W2 U2 V2 W2 U2 V2
PE L1 L2 L3 PE L1 N
U1 V1 W1 10 U1 V1 W1 10
WSK WSK
15 15
W2 U2 V2 W2 U2 V2
Mains connection 3~230 V, 50 Hz with WSK Mains connection 1~230 V, 50 Hz with WSK
Steinmetz switching: Motor terminals in circuit; attached capacitor
(accessory)
WSK = Thermal winding contact WSK = thermal winding contact
Full motor protection with optional relay Wilo-SK 602/Wilo-SK 622 Full motor protection with optional relay Wilo-SK 602/Wilo-SK 622
or other switchgears/control devices with WSK connection option or other switchgears/control devices with WSK connection option
Triggering: External tripping at switchgear/control device Triggering: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
(wiring diagram with SK 602/SK 622 see “Service/accessories”) (wiring diagram with SK 602/SK 622 see “Service/accessories”)
Motor data
Heating, Air-conditioning,
Capacitor cable con-
power speed consumption 1~230 V 3~400 V 3~230 V protection diagram
nection
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
not necessary
30 1x9
Cooling
20 1350 72 - 75 0.40 – – 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)
30 not necessary
1x9
(3-phase motor, 20 1350 58 - 65 – 0.20 0.35 – (blocking cur- A, B
1 x 13.5
4-pole) rent-proof)
not necessary
40 1x9
20 1300 72 - 74 0.37 – – 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)
40 not necessary
1x9
Circulation
20 1150 77 - 81 0.40 – – 5/240 (blocking cur- C
(AC connection) 1 x 13.5
rent-proof)
50 not necessary
1x9
(3-phase motor, 20 1150 73 - 86 – 0.20 0.35 – (blocking cur- A, B
1 x 13.5
4-pole) rent-proof)
65 1x9
60 1350 83 - 98 0.57 – – 6/240 F F
(AC connection) 2 x 13.5
65
1x9
60 1350 83 - 103 – 0.35 0.60 – D, E D, E
Energy Systems
80
1x9
(3-phase motor, 120 1400 185 - 210 – 0.64 1.11 – D, E D, E
4-pole) 2 x 13.5
100 1x9
220 1350 325 - 360 1.78 – – 20/400 F F
(AC connection) 2 x 13.5
100
1x9
(3-phase motor, 220 1350 325 - 360 – 0.88 1.53 – D, E D, E
4-pole) 2 x 13.5
125
Service/Accessories, Systems
1x9
(3-phase motor, 320 1260 440-550 – 1.22 2.11 – D, E D, E
2 x 13.5
4-pole)
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Note on AC connection:
3-phase motor in Steinmetz switching
Pump Management Systems
Switchgears and Control
Devices
b4 b5 Rp b4 b5
Pg
Pg
l1
l2
l2
l1
l0
l0
G a2
R 1/8
b1 b2 a3 a1 a2
b1 b2
b3 b3 b3 b3 a3 a1
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
b4 b5 ØD ØD
R 1/8 Ø k L2 Øk
Ø k L1 Ød
Pg Pg Ød DN
DN
l1
l2
l0
n x Ø d1
n x Ø dL
n x Ø d2
R 1/8
b1 b2 a2
b3 b3 a3 a1
Dimensions, weights
Heating, Air-conditioning,
nection/ Weight Dimension
Thread Pump dimensions
nominal about drawing
diameter
[Rp/DN] G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN6/10 –
– [mm] [kg] –
Cooling
30 Rp 11/4 G2 180 90 92 172 34 64 66 57 88 60 44 5.0 A
40 DN 40 – 220 110 92 178 54 76 83 60 103 60 44 9.5 B
50 DN 50 – 240 120 92 185 51 80 93 57 112 60 44 11.0 B
65 DN 65 – 280 140 101 199 52 80 93 64 112 66 66 16.0 C
80 DN 80 – 330 165 108 246 86 117 145 92 167 66 66 25.5 C
100 DN 100 – 380 190 119 279 89 120 159 115 182 66 66 34.5 C
125 DN 125 – 450 225 119 290 96 127 183 132 210 66 66 46.0 C
Circulation
Wilo-TOP-D... Nominal Dimension
Flange Pump flange dimensions
diameter drawing
– DN ØD Ød Ø kL1/kL2 Øk n x Ø dL1/dL2 n x Ø dL –
– – [mm] [pcs. x mm] [pcs. x mm] –
Combination flange PN 6/10
40 (flange PN 16, as per DIN 40 150 88 100/110 – 4 x 14/19 – D
2533)
Combination flange PN 6/10
Energy Systems
65 (flange PN 16, as per EN 65 185 118 130/145 – 4 x 14/19 – D
1092-2)
Flange 6
(designed to PN 16, as per 80 200 132 – 150 – 4 x 19 E
80 EN 1092-2)
Flange PN 16
80 200 132 – 160 – 8 x 19 E
(as per EN 1092-2)
Flange 6
(designed to PN 16, as per 100 220 156 – 170 – 4 x 19 E
EN 1092-2)
Service/Accessories, Systems
100
Flange PN 16
(as per EN 1092-2) 100 220 156 – 180 – 8 x 19 E
Flange 6
(designed to PN 16, as per 125 250 184 – 200 – 8 x 19 E
125 EN 1092-2)
Flange PN 16
125 250 184 – 210 – 8 x 19 E
(as per EN 1092-2)
n = No. of bolt holes
Pump Management Systems
Switchgears and Control
Devices
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Type key
Example: Wilo-RP 30/100 r
RP Standard pump (screw-end pump)
30 Nominal connection width
100 Nominal impeller diameter [mm]
r 4 speed stages
Options
• SM1 version (depending on type, at additional charge) with special
motor for 3~230 V, 50 Hz
• SM2 version (depending on type, at additional charge) with special
motor for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-RP
3,2
25/100 r
2,8
30/100 r
2,4
2,0
1,6
25/80 r
1,2
30/80 r
0,8
0,4
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2,0 3,0 4,0 5,0 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 4 speed stages
Cooling
Signal and display functions
• Thermal winding contact (WSK, potential-free NC contact)
(only with RP 25/100 and RP 30/100)
Equipment/scope of delivery
• Blocking current-proof motor (only with RP 25/80, RP 30/80)
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Circulation
- Wilo relay SK602/SK622 or C-SK for full motor protection
- Step switching equipment S2R 2.5 and S4R 2.5
• For pumps 1~230 V:
- Wilo relay SK602/SK622 for full motor protection
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Motor/electronics
Electromagnetic compatibility – – – –
Heating, Air-conditioning,
Immunity to interference
Power electronics – – – –
Protection class IP 42 IP 42 IP 42 IP 42
Cooling
Insulation class F F F F
Materials
Pump housing
Impeller
Shaft
Bearing
Circulation
temperature
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1,0 1,5 Rp 1 0 0,5 1,0 1,5 2,0 2,5 3,0 Rp 1
[m/s] [m/s]
0 0,5 1,0 Rp 1¼ 0 0,5 1,0 1,5 2,0
2,0 Rp 1¼
Wilo-RP 25/80 r Wilo-RP 25/100 r
Wilo-RP 30/80 r Wilo-RP 30/100 r
Rp1/Rp1¼ 3
Rp1/Rp1¼
1,6
ma
x.
ma
x.
1,2
2
H[m]
H[m]
mi
0,8 m n.
in
.
0,4
0 0
0 1 2 3 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 1,0 [l/s] 0 0,5 1,0 1,5 [l/s]
0 5 10 [lgpm] 5 10 15 20 [lgpm]
0
Q Q
150
max.
max. 150 max.
min.
100
100
P1[W]
P1[W]
50 min.
50
min.
3~400 V 3~400 V
1~230 V 1~230 V
0 0
0 1 2 3 [m3/h] [m3/h]
0 1 2 3 4 5 6
Heating, Air-conditioning,
L1 L2 L3 PE
L N
L1 L2 L3
Cooling
L N PE
Circulation
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2
Energy Systems
maximum of 110 °C
Triggering: External tripping at switchgear/control device Triggering: External tripping at switchgear/control device
Reset: Manual reset at switchgear/control device necessary Reset: Manual reset at switchgear/control device necessary
(wiring diagram with SK 602/SK 622 see “Service/accessories”) (wiring diagram with SK 602/SK 622 see “Service/accessories”)
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Motor data
Wilo-RP... Current at
Nominal Power Motor Threaded cable Terminal
Stage/speed 1~230 3~400 3~230 V Capacitor
power consumption protection connection diagram
V V (special motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [–] –
25/80 r 19 max. 1350 118 - 129 0.56
30/80 r 16 1250 79 - 92 0.43
1100 – – 4.0/400 A 1 x 11 A
(1-phase motor, 9 51 - 66 0.33
4-pole) 4 min. 900 33 - 44 0.24
25/80 r 20 max. 1300 90 - 112 0.35 0.61
30/80 r 17 1250 69 - 86 0.23 0.40
1150 – – B 1 x 11 B
(3-phase motor, 14 48 - 64 0.17 0.29
4-pole) 9 min. 1050 32 - 46 0.13 0.23
25/100 r 54 max. 1300 130 - 170 1.10
30/100 r 51 1200 115 - 155 1.05
1150 – – 4.0/400 C 1 x 11 C
(1-phase motor, 41 100 - 145 0.95
4-pole) 30 min. 1100 85 - 130 0.85
25/100 r 57 max. 1300 95 - 150 0.53 0.92
30/100 r 47 1200 75 - 120 0.38 0.66
1150 – – D 1 x 11 D
(3-phase motor, 38 60 - 100 0.28 0.48
4-pole) 30 min. 1100 45 - 80 0.22 0.38
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Dimension drawing
Heating, Air-conditioning,
Rp
G
l1
Cooling
l0
Pg
b1 b2
b5
a2 a1
Circulation
Dimensions, weights
Energy Systems
30/100 r Rp 11/ 4 G2 180 90 181 36 72 65 106 6.5
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Type key
Example: Wilo-P 40/100 r
P Standard pump (flange-end pump)
40 Nominal connection width
100 Nominal impeller diameter [mm]
r 4 speed stages
Options
• SM1 version (depending on type, at additional charge) with special
motor for 3~230 V, 50 Hz
• SM2 version (depending on type, at additional charge) with special
motor for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-P
16
14
65/
12 50/250 250 80
r r /25
0r
10
8
10
0/2
00
6 r
65/ 80 100
160 /16
r 0r /16
4 50 0r
/16
40/ 0r 65/ 80/
160 125 125
2 40/100 r r 50/1 r r
25 r
0
1 2 3 4 5 6 8 9 10 20 30 40 50 60 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 4 speed stages
Cooling
Signal and display functions
• Thermal winding contact (WSK, potential-free NC contact)
Equipment/scope of delivery
• Including installation and operating instructions
Accessories
• For pumps 3~400 V:
Circulation
- Wilo relay SK602/SK622 for full motor protection
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp – – – – – – – – – – – – –
Nominal connection diameter flange DN 40 40 50 50 50 65 65 65 80 80 80 100 100
Flange for counter flange PN 6, standard version • • • • – • • – • • – • –
Counter flange for PN 16, flange, special version • • • • • • • • • • • • •
Combination flange PN 6/10 for counter flange
– – – – – – – – – – – – –
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
– – – – – – – – – – – – –
only), standard version
Support-bracket mounting (with horizontal shaft
only), special version – – – – – – – – – – – – –
Electrical connection
100/160 r
100/200 r
40/100 r
40/160 r
50/125 r
50/160 r
50/250 r
65/125 r
65/160 r
65/250 r
80/125 r
80/160 r
80/250 r
Heating, Air-conditioning,
Electrical connection (continued)
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50 50 50 50 50
Motor/electronics
Electromagnetic compatibility – – – – – – – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics – – – – – – – – – – – – –
Circulation
Materials
(EN-GJL-200)
(EN-GJL-250)
(EN-GJL-200)
Cast iron
Cast iron
Cast iron
(EN-GJL-200)
Plastic
Plastic Plastic (PP - Cast iron
Cast iron
Cast iron
Energy Systems
GF)
Service/Accessories, Systems
50 °C 0.5 0.5 0.5 0.5 3 0.5 0.5 3 0.5 0.5 3 0.5 3
95 °C 2 5 3 5 10 3 5 10 3 5 10 5 10
110 °C 8 11 9 11 16 9 11 16 9 11 16 11 16
130 °C 21 24 22 24 29 22 24 29 22 24 29 24 29
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
3
6
Wilo-P 40/100 r Wilo-P 40/160 r
DN 40 DN 40
5
ma
x.
2 4
H[m]
ma
x.
H[m]
mi
n.
1 2 mi
n.
0 0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm] 0 5 10 15 20 25 30 35 40 [lgpm]
Q Q
200 400
max.
max.
P1[W]
100 200
min. min.
3~400 V 100
50
1~230 V
0
0 2 4 6 8 10 [m3/h] 0 2 4 6 8 10 12 [m3/h]
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
4 8
Wilo-P 50/125 r Wilo-P 50/160 r
DN 50 DN 50
3 ma 6
x.
ma
x.
H[m]
H[m]
2 4
m
in
.
mi
n.
1 2
0 0
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
300 700
max. max.
200 500
P1[W]
min.
P1[W]
min.
100 300
0 100
0 4 8 12 16 20 [m3/h] 0 4 8 12 16 20 [m3/h]
Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
14 6
Wilo-P 50/250 r Wilo-P 65/125 r
DN 50 DN 65
12
max 5
.
10
Cooling
4 ma
x.
8
H[m]
mi
n.
H[m]
3
6
mi
n.
2
4
2 1
Circulation
0 0
Q Q
1700 600 max.
max.
1300 400
min.
P1 [W]
P1[W]
min.
900 200
500 0
Energy Systems
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
10 18
Wilo-P 65/160 r Wilo-P 65/250 r
DN 65 16 DN 65
8
14
12 ma
x.
6 ma
Service/Accessories, Systems
x.
H[m]
H[m]
10
8
4
mi 6
n. mi
n.
4
2
0 0
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 20 40 60 80 100 120 [lgpm]
Q Q
1000 max. 3000
max.
800 2500
Pump Management Systems
Switchgears and Control
P1 [ W]
600 2000
min.
P1[W]
400 1500
min.
200 1000
0 10 20 30 [m3/h] 0 10 20 30 [m3/h]
Devices
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
6 9
Wilo-P 80/125 r Wilo-P 80/160 r
DN 80 8 DN 80
5
7
ma
x.
4 ma 6
x.
H[m]
5
3
H[m]
4
mi
mi n.
n.
2 3
2
1
1
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
0 2 4 6 8 10 [l/s] 0 2 4 6 8 10 12 [l/s]
500 900
min. min.
400
600
300
200 300
0 10 20 30 40 [m3/h] 0 10 20 30 40 [m3/h]
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
16 8
Wilo-P 80/250 r Wilo-P 100/160 r
DN 80 DN 100
14
12 ma 6 ma
x. x.
10
H[m]
H[m]
8 4
mi
n.
mi
n.
6
4 2
0 0
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 12 [l/s] 0 5 10 15 20 [l/s]
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
3600 1800
max. max.
3000 1500
P1[W]
2400 1200
P1[W]
min. min.
1800 900
1200 600
0 10 20 30 40 [m3/h] 0 10 20 30 40 50 60
3
70 [m /h]
Wilo-P 100/200 r
Heating, Air-conditioning,
v
0 0,5 1,0 1,5 2,0 [m/s]
12
Wilo-P 100/200 r
DN 100
10
Cooling
ma
x.
8
H[m]
6
m
in
.
Circulation
0 50 100 150 200 250 [lgpm]
Q
4000
max.
3000
P1[W]
2000 min.
1000
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
PE L1 N L1 L2 L3 PE
L1 L2 L3 15 10 11
L N WSK WSK
C1
C2
(wiring diagram with SK 602/SK 622 see “Service/accessories”) (wiring diagram with SK 602/SK 622 see “Service/accessories”)
Motor data
Wilo-P... Current at
Nominal Power 3~230 V Capacitor Motor Threaded cable Terminal
Stage/speed
power consumption 1~230 3~400
(special protection connection diagram
V V
motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
74 max. 1300 155 - 200 1.10
40/100 r 1200
57 140 - 190 1.05
(1-phase motor, 1150 4/400 A 1 x 11 A
4-pole) 41 120 - 175 0.95
30 min. 1100 105 - 155 0.85
80 max. 1300 105 - 170 0.53 0.92
40/100 r 1200
58 85 - 140 0.38 0.66
(3-phase motor, 1150 – – B 1 x 11 B
44 65 - 110 0.28 0.48
4-pole) min. 1100
31 50 - 85 0.22 0.38
164 max. 1300 200 - 365 0.90 1.56
40/160 r 1150
112 180 - 320 0.75 1.30
(3-phase motor, 1050 – – B 1 x 13.5 B
70 155 - 260 0.60 1.04
4-pole) min. 850
48 125 - 185 0.45 0.78
135 max. 1350 140 - 290 0.90 1.56
50/125 r 102 1300 115 - 260 0.75 1.30
(3-phase motor, 1200 – – B 1 x 13.5 B
70 95 - 220 0.60 1.04
4-pole) min. 1100
48 80 - 165 0.45 0.78
335 max. 1400 310 - 635 1.60 2.80
50/160 r 1300
265 285 - 585 1.30 2.30
(3-phase motor, 1200 – – B 1 x 13.5 B
190 255 - 490 1.10 1.90
4-pole) min. 1100
130 220 - 395 0.80 1.40
1080 max. 1400 860 - 1650 4.00 6.90
50/250 r 1350
920 780 - 1500 3.60 6.20
(3-phase motor, 1300 – – B 1 x 13.5 B
720 725 - 1330 3.10 5.40
4-pole) min. 1200
520 660 - 1100 2.70 4.70
335 max. 1400 310 - 635 1.60 2.80
65/125 r 265 1300 285 - 585 1.30 2.30
(3-phase motor, 1200 – – B 1 x 13.5 B
190 255 - 490 1.10 1.90
4-pole) min. 1100
130 220 - 395 0.80 1.40
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Motor data
Wilo-P... Current at
Heating, Air-conditioning,
Nominal Power 3~230 V Capacitor Motor Threaded cable Terminal
Stage/speed
power consumption 1~230 3~400
(special protection connection diagram
V V
motor)
P2 n P1 I – – PG –
[W] [1/min] [W] [A] [F/VDB] – [-] –
Cooling
560 max. 1300 470 - 970 2.20 3.80
65/160 r 420 1200 430 - 880 1.90 3.30
(3-phase motor, 1050 – – B 1 x 13.5 B
280 385 - 715 1.50 2.60
4-pole) min. 950
200 340 - 560 1.20 2.10
1500 max. 1400 1700 - 2500 6.10 10.60
65/250 r 1300 B
1400 1500 - 2200 5.30 9.20
(3-phase motor, 1200 – – (C-SK not 1 x 13.5 B
1200 1300 - 1800 4.60 8.00
4-pole) min. 1100 permitted)
1100 1100 - 1350 3.70 6.40
430 max. 1350 405 - 745 2.20 3.80
80/125 r
Circulation
810 max. 1400 645 - 1330 3.20 5.50
80/160 r 690 1350 590 - 1260 2.80 4.80
(3-phase motor, 1250 – – B 1 x 13.5 B
530 540 - 1140 2.50 4.30
4-pole) min. 1100
370 495 - 930 2.20 3.80
2500 max. 1400 2000 - 3500 8.60 14.90
80/250 r 1300 B
2300 1850 - 3100 8.00 13.90
(3-phase motor, 1200 – – (C-SK not 1 x 13.5 B
2050 1700 - 2700 7.30 12.60
4-pole) min. 1100 permitted)
1800 1600 - 2300 6.70 11.60
1080 max. 1400 900 - 1650 4.00 6.90
Energy Systems
2500 max. 1400 1800 - 3400 8.60 14.90
100/200 r 1300 B
2300 1700 - 3200 8.00 13.90
(3-phase motor, 1200 – – (C-SK not 1 x 13.5 B
2050 1600 - 2700 7.30 12.60
4-pole) min. 1100 permitted)
1800 1400 - 2300 6.70 11.60
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
R 1/8 ØD
Øk
Ød
DN
l1
l0
Pg
n x Ø dL
R 1/8
b1 b2
a2 a1
b5
Dimensions, weights
Flange dimensions
Heating, Air-conditioning,
– DN ØD Ød Øk n x Ø dL
– – [mm] [pcs. x mm]
Flange PN 6 (as per DIN 2531) 40 130 80 100 4 x 14
40/100 r
40/160 r Flange PN 16 (as per DIN 2533,
40 150 88 110 4 x 19
drilled as per EN 1092-2)
Cooling
50/125 r Flange PN 6 (as per DIN 2531) 50 140 90 110 4 x 14
50/160 r Flange PN 16 (as per DIN 2533,
50/250 r 50 165 102 125 4 x 19
drilled as per EN 1092-2)
65/125 r Flange PN 6 (as per DIN 2531) 65 160 110 130 4 x 14
65/160 r Flange PN 16 (as per DIN 2533,
65/250 r 65 185 122 145 4 x 19
drilled as per EN 1092-2)
80/125 r Flange PN 6 (as per DIN 2531) 80 190 128 150 4 x 19
80/160 r Flange PN 16 (as per DIN 2533,
80 200 138 160 8 x 19
Circulation
100 220 158 180 8 x 19
drilled as per EN 1092-2)
n = No. of bolt holes
Operating modes
Speed-stage switching • • • •
Manual control mode (n=constant) – – – –
p-c for constant differential pressure – – – –
p-v for variable differential pressure – – – –
p-T for temperature-prompted differential pres-
– – – –
sure
Manual functions
Automatic functions
• •
(optional for all types (optional for all types
Control input “Overriding Off” – –
with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Control input “Overriding Min” – – – –
Control input “Analogue In 0 - 10 V”
– – – –
(remote speed adjustment)
Control input “Analogue In 0 - 10 V”
– – – –
(remote setpoint adjustment)
Heating, Air-conditioning,
Signal and display functions
– • • –
Single/collective fault signal (potential-free NC con- (optional for all types (optional for all types
tact) with Wilo-Protect- with Wilo-Protect-
Module C) Module C)
Cooling
– • • –
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 180 W and Module C)
Collective fault signal (potential-free NC contact)
1~pumps with
P2 350 W, optional
for all types with Wilo-
Protect-Module C)
Circulation
Thermal winding contact (WSK, potential-free NC
– • – •
contact) (only for 1~pumps
with P2 = 180W)
– • • –
(standard equipment (optional for all types
only with 3~pumps with Wilo-Protect-
with P2 180 W and Module C)
Fault signal light
Energy Systems
Direction-of-rotation control lamp
– • – –
(only for 3~pumps)
LC display for showing pump data and fault codes – – – –
Data exchange
Service/Accessories, Systems
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or – – – –
company-specific coupling module
Serial digital LON interface for connection to
a LONWorks network – – – –
– • • –
Main/standby operation (automatic fault-actuated (optional for all types (optional for all types
Pump Management Systems
Module C) Module C)
Parallel operation (efficiency-optimised peak-load
cut-in and out) – – – –
Equipment/scope of delivery
Heating, Air-conditioning,
Cooling
Secondary Hot Water
Circulation
Solar Thermal, Geothermal
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Type key
Example: Wilo-Star-RSD 30/4
Star-RSD Standard pump (screw-end pump)
D Twin-head pump
30/ Nominal connection width
4 Nominal delivery head [m] for Q = 0 m3/h
H[m]
Wilo-ClassicStar
5,5 +
5,0
4,5
4,0 Star-
RSD
30/6
3,5
3,0
Star-
2,5 RSD
30/4
2,0
1,5
1,0
0,5
0
1 2 3 4 5 6 7 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
Equipment/scope of delivery
• Double switchover valve in pump housing
• Cable entry possible on both sides
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Accessories
Circulation
switching
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – –
Emitted interference EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics – –
Protection class IP 44 IP 44
Insulation class F F
Materials
Circulation
X40 (Cr13) X40 (Cr13)
Bearing Metal-impregnated carbon Metal-impregnated carbon
50 °C 0.5 0.5
95 °C 3 3
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-Star-RSD 30/4
Individual operation Parallel operation
v v
0 0,5 1,0 [m/s] 0 0,5 1,0 1,5 2,0 [m/s]
0 0
4 4
Wilo-Star-RSD 30/4 Wilo-Star-RSD 30/ 4
1 ~ 230 V –Rp1 1/ 4 1 ~ 230 V –Rp 11/ 4
+
3 3
ma
ma x.
x.
H [m]
H [m]
2 2
1 mi 1
n
mi
n
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
0 0,25 0,5 0,75 [l/s] 0 0,5 1,0 1,5 [l/s]
0 2,5 5 7,5 10 [lgpm ] 0 5 10 15 20 [lgpm ]
Q Q
160
80 140 max.
max.
120
P1 [W]
60
P1 [W]
100
80
40
min. min.
60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 [m 3/h] 0 1 2 3 4 5 6 [m 3/h]
Wilo-Star-RSD 30/6
Individual operation Parallel operation
v vc
0 0,25 0,5 0,75 1,0 1,25 [m/s] 0 0,5 1,0 1,5 2,0 2,5 [m/s]
0 0
6 6
4 4
ma ma
x. x.
H [m]
H [m]
3 3
2 2
mi
n. mi
n.
1 1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3/h] 0 1 2 3 4 5 6 7 [m 3/h]
0 0,25 0,5 0,75 1 [l/s] 0 0,5 1,0 1,5 2,0 [l/s]
max. max.
100 200
P1 [W]
P1 [W]
80 160
60 120
min. min.
40 80
3
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m /h] 0 1 2 3 4 5 6 7 [m 3/h]
Heating, Air-conditioning,
l0 a l1
l2 m a1
PG 11
b3
b4
b2
Cooling
PG 11
G
L N PE
b1
b
1-phase motor (EM) 2-pole - 1~230 V, 50 Hz
with integrated capacitor
Circulation
Capacitor
power consumption 1~230 V 3~230 V 3~400 V protection connection
P2 n P1 I – Capacity PG
[W] [1/min] [W] [A] –
F/VDB] –
22 max. 2000 60 - 67 0.29 not necessary
30/4 13 1650 43 - 48 0.21 – – (blocking cur- 2.0/400 11
7 min. 1200 29 - 31 0.14 rent-proof)
35 max. 2200 80 - 99 0.41 not necessary
Energy Systems
Dimensions. weights
Wilo-Star-RSD... Weight
Pipe connection/ Thread Pump dimensions
approxi-
nominal diameter
mately
[Rp/DN] G I0 l1 l2 m a a1 b b1 b2 b3 b4 –
– – [mm] [kg]
Service/Accessories, Systems
30/4 Rp 1 1/4 2 180 94 73 70 47 78 46 55 55 54 92.5 5.3
30/6 Rp 1 1/4 2 180 94 76 70 47 78 46 55 55 54 92.5 5.5
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Versions for special voltages on request
H[m]
Wilo-TOP-SD
+
16
40/15
14
50
12 /15
65
/15
10
6
50
32/7
65
40
80
/1
/1
65
/13
/1
0
4
0
40 /1
0
30/ /7 0
5
50
/
7
2 40/3
0
1 2 3 4 5 6 8 10 20 30 40 50 60 80 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 3 speed stages
(2 speed stages for 1~pumps with P2 350 W)
Cooling
Automatic functions
• Full motor protection with integrated trip electronics
(standard equipment only for 3~pumps with P2 180 W and 1~pumps
with P2 350 W, optional for all types with Wilo-Protect-Module C)
Circulation
(optional for all types with Wilo-Protect-Module C)
• Collective fault signal (potential-free NC contact)
(standard equipment only with 3~pumps with P2 180 W and
1~pumps with P2 350 W, optional for all types with Wilo-Protect-
Module C)
• Individual run signal (potential-free NO contact)
(optional for all types with Wilo-Protect-Module C)
Energy Systems
P2 180 W and 1~pumps with P2 350 W, optional for all types with
Wilo-Protect-Module C)
• Direction of rotation control lamp (standard equipment only with
3~pumps)
Service/Accessories, Systems
Module C)
Equipment/scope of delivery
• Double switchover valve in pump housing
• Cable feed possible from both sides (only with 1~pumps and
3~pumps with P2 180 W)
• Including seals with screw thread (loose) (only with TOP-SD 30/5)
• Including installation and operating instructions
• Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
Accessories
Pump Management Systems
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching
230 230 230 230 230 230 230
plug
Mains frequency [Hz] 50 50 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Trade name: (EN-GJL 200)
Plastic (PPE) Cast iron
Circulation
Trade name:
Plastic (PPE)
Plastic
Impeller Plastic (PP - 50% GF)
Noryl
Noryl
(PP - 50% GF)
Energy Systems
50 °C 0.5 0.5 0.5 0.5 0.5 0.5 3
95 °C 5 5 5 5 5 5 10
110 °C 11 11 11 11 11 11 16
130 °C 24 24 24 24 24 24 29
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp – – – – – – – –
Nominal connection diameter flange DN 50 50 50 65 65 65 80 80
Flange for counter flange PN 6, standard version – – – – – – • •
Counter flange for PN 16, flange, special version • • • • • • • •
Combination flange PN 6/10 for counter flange
PN 6 and PN 16, standard version
• • • • • • – –
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics – – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F
Materials
Circulation
Bearing Metal-impregnated carbon
50 °C 3 3 3 3 3 3 3 3
95 °C 10 10 10 10 10 10 10 10
110 °C 16 16 16 16 16 16 16 16
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-TOP-SD 30/5
AC - individual operation AC - parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-TOP-SD 30/5 Wilo-TOP-SD 30/5
1~230 V - Rp 1¼ 1~230 V - Rp 1¼
5 5 +
4 4
mi
n.
H[m]
3 3
H[m]
2 2
m
ax
mi
.
n.
m
ax
.
1 1
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
120 200
P1[W]
P1[W]
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
4 4
ma
x.
H[m]
H[m]
3 3
2 2
ma
x.
ma
x.
1 m 1
in
.
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280
160 max. max.
240
200
P1[W]
120
P1[W]
160
80 min. min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Wilo-TOP-SD 32/7
AC - individual operation AC - parallel operation
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/7
7 1~230 V - DN 32 1~230 V - DN 32
7
+
6 6
Cooling
5 5
H [m]
H [m]
4 m 4
ax
.
m
ax
3 3 .
2 2
m
in
.
1 m
1 in
.
Circulation
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
max.
175 350
max.
150 300
125 250
P1 [ W ]
P1 [ W ]
min. min.
100 200
75 150
50 100
25 50
0 0
[m3/h]
Energy Systems
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 1 2 3 4 [m/s]
8 8
Wilo-TOP-SD 32/7 Wilo-TOP-SD 32/7
7 3~400 V - DN 32 7 3~400 V - DN 32
+
6 6
ma
x.
Service/Accessories, Systems
5 5
H [m]
H [m]
4 m 4
ax
.
3 3
mi
n.
2 m 2
in.
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 2 4 6 8 10 12 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 [l/s]
0 5 10 15 20 25 [lgpm] 0 10 20 30 40 [lgpm]
Q Q
200 400
175 350
max. max.
150 300
Pump Management Systems
125 250
P1 [ W ]
P1 [ W ]
Wilo-TOP-SD 32/10
AC - individual operation AC - parallel operation
v v
0 2 4 6 [m/s] 0 2 4 6 [m/s]
8 8
m
in
6 6
m
.
in
.
4 4
2 2
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
0 1 2 3 4 5 6 Q[l/s] 0 1 2 3 4 5 6 Q[l/s]
0 20 40 60 Q[Igpm] 0 20 40 60 Q[Igpm]
P1[W] P1[W]
max.
800 800
min.
max.
400 400
min.
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
10 ma 10 ma
x. x.
8 8
6 6 mi
mi n.
n.
4 4
2 2
0 0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
0 1 2 3 Q[Igpm] 0 20 40 60 Q[Igpm]
P[kW] P[kW]
max.
0,8 0,8
max.
0,4 0,4
min. min.
0,0 0,0
0 2 4 6 8 10 Q[m³/h] 0 4 8 12 16 20 Q[m³/h]
Wilo-TOP-SD 40/3
AC - individual operation AC - parallel operation
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3
1~230 V - DN 40 1~230 V - DN 40
+
3,2 3,2
m
in.
Cooling
m
ax
2,4 .
2,4
H [m]
H [m]
1,6 1,6
ma
x.
0,8 mi 0,8
n.
Circulation
0 10 20 30 [lgpm ] 0 25 50 [lgpm ]
Q Q
240 360
max.
320
200
max. 280
160 240
P 1 [W]
P 1 [W]
200 min.
120 min.
160
80 120
80
40
40
0
Energy Systems
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 [m/s] 0 1 2 3 [m/s]
4,0 4,0
Wilo-TOP-SD 40/3 Wilo-TOP-SD 40/3
3~400 V - DN 40 3~400 V - DN 40
+
3,2 3,2
m
ax
2,4 .
Service/Accessories, Systems
2,4
H [m ]
H [m ]
ma
1,6
x.
1,6
m
in.
0,8 m 0,8
in.
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
0 1 2 3 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 [lgpm] 0 25 50 [lgpm]
Q Q
240 360
320 max.
200
280
Pump Management Systems
max.
160 240
P1 [W]
200
120
160 min.
80 min. 120
80
40
40
0 0
0 2 4 6 8 10 [m 3/h] 0 4 8 12 16 [m 3/h]
Devices
Wilo-TOP-SD 40/7
AC - individual operation AC - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-SD 40/7 Wilo-TOP-SD 40/7
7 1~230 V - DN 40 7 1~230 V - DN 40
+
6 6 ma
x.
5 5
H [m]
H [m]
4 4
m
ax
.
3 3
m
in
.
2 2
m
in
.
1 1
0 0
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 [lgpm] 0 25 50 75 [lgpm]
Q Q
400 800
350 700
.
max max.
300 min. 600
.
min
P1 [ W ]
P1 [ W ]
250 500
200 400
150 300
100 200
0 4 8 12 16 [m3/h] 0 5 10 15 20 25 [m3/h]
4 4
mi mi
n. n.
2 2
0 0
0 5 10 15 Q[m³/h] 0 5 10 15 20 25 Q[m³/h]
0 2 4 6 8 Q[l/s] 0 2 4 6 8 Q[l/s]
0 20 40 60 80 Q[Igpm] 0 20 40 60 80 Q[Igpm]
P1[W] P1[W]
max.
400 400
max. min.
min.
0 0
0 5 10 15 20 25 Q[m³/h] 0 5 10 15 20 25 Q[m³/h]
Wilo-TOP-SD 40/10
AC - individual operation AC - parallel operation
Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
11 11
Wilo-TOP-SD 40/10 Wilo-TOP-SD 40/10
10 10
1~230 V - DN 40 1~230 V - DN 40
ma
9 9 x. +
Cooling
8 m 8
ax m
. in.
7 7
6 6
H [m]
H [m]
m
in 5
5 .
4 4
3 3
2 2
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 5 6 7 8 [l/s]
Circulation
Q Q
700 1400
600 max. 1200 max.
min. min.
500 1000
P1 [W]
P1 [W]
400 800
300 600
200 400
100 200
0 0
Energy Systems
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
11 11
Wilo-TOP-SD 40/10 Wilo-TOP-SD 40/10
10 3~400 V - DN 40 10 3~400 V - DN 40
9 9 +
8 8
7 7
Service/Accessories, Systems
6 6 m
ax
m
H [m]
.
H [m]
ax
.
5 5
4 4
mi
mi n.
n.
3 3
2 2
1 1
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 5 10 15 20 25 30 [m3/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 6 7 8 9 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 20 40 60 80 100 [lgpm]
Q Q
600 1200
max. max.
500 1000
Pump Management Systems
400 800
P1 [ W ]
min. min.
300 600
200 400
100 200
0 3
0
0 2 4 6 8 10 12 14 16 18 [m /h] 0 5 10 15 20 25 30 [m3/h]
Devices
Wilo-TOP-SD 40/15
AC - individual operation AC - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 4,5 5 5,5 6 6,5 7 [m/s]
17,5 20,0
Wilo-TOP-SD-40/15 Wilo-TOP-SD 40/15
1~230 V - DN 40 1~230 V - DN 40
15 17,5
+
15,0
12,5
ma 12,5
10 x.
H [m]
ma
H [m]
10,0 x.
7,5
mi
n. 7,5 mi
n.
5
5,0
2,5
2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 20 40 60 80 100 Q [Igpm]
1000 2000
max. max.
750 min. min.
1500
P1 [W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 Q [m³/h]
10
7,5
mi 7,5
n. min
.
5,0
5
2,5 2,5
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 30 Q [m³/h]
0 1 2 3 4 5 Q [l/s] 0 1 2 3 4 5 6 7 8 Q [l/s]
0 10 20 30 40 50 60 70 Q [Igpm] 0 10 20 30 40 50 60 70 80 90 100 Q [lgpm]
1000 2000 max.
max.
750 1500
min. min.
P1[W]
P1 [W]
500 1000
250 500
0 0
0 2,5 5 7,5 10 12,5 15 17,5 Q [m³/h] 0 5 10 15 20 25 30 Q [m³/h]
Wilo-TOP-SD 50/7
AC - individual operation AC - parallel operation
Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 5 [m/s]
7 7
Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7
1~230 V - DN 40 1~230 V - DN 50
6 6 +
Cooling
5 5
m m
ax ax
. .
4 m 4
in m
H [m]
in
H [m]
. .
3 3
2 2
1 1
Circulation
Q Q
700 1400
800
P1 [W]
400
300 600
200 400
100 200
0 0
0 5 10 15 20 25 30 35 40 [m3/h]
Energy Systems
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 [m/s]
8 8
Wilo-TOP-SD 50/7 Wilo-TOP-SD 50/7
7
3~400 V - DN 50 7
3~400 V - DN 50
+
6 6
Service/Accessories, Systems
5 5
m
ax
.
m
H [m]
H [m]
ax
4 4
.
3 3
m m
in in
. .
2 2
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 [lgpm]
Q Q
700 1400
600 1200
max.
Pump Management Systems
max.
500 1000
P1 [ W ]
P1 [ W ]
400 800
min. min.
300 600
200 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 [m3/h]
Devices
Wilo-TOP-SD 50/10
AC - individual operation AC - parallel operation
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1 2 3 4 [m/s]
9 9
Wilo-TOP-SD 50/10 Wilo-TOP-SD 50/10
8 1~230 V - DN 50 8 1~230 V - DN 40
+
7 7
m
ax
6
m
.
ax
.
5 5
H [m]
H [m]
4 4
m
m
in
in
.
.
3 3
2 2
1 1
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 [l/s]
[l/s]
Q Q
900 1800
800 1600 max.
max. min.
700 min. 1400
1200
P1 [W]
600
500 1000
400 800
P1 [W]
300 600
200 400
100 200
0 0
0 5 10 15 20 25 [m3/h] 0 5 10 15 20 25 30 35 40 45 [m3/h]
6 m 6
ax
m
.
ax
H [m]
H [m]
4 4
m m
in. in
.
2 2
0 0
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 [l/s] 0 2 4 6 8 10 12 14 [l/s]
0 25 50 75 [lgpm] 0 25 50 75 100 125 150 175 [lgpm]
Q Q
900 1800
max.
.
1600 max
1400
600
P1 [ W ]
1200
P1 [ W ]
min.
1000
300 min.
800
600
0 400
0 5 10 15 20 25 [m3/h] 0 10 20 30 40 50 [m3/h]
Wilo-TOP-SD 50/15
Three-phase - individual operation Three-phase - parallel operation
Heating, Air-conditioning,
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 7 8 [m/s]
16 16
Wilo-TOP-SD 50/15 Wilo-TOP-SD 50/15
14 3~400 V - DN 50 14 3~400 V - DN 50
+
12 12
Cooling
10 10
m
ax
H [m]
H [m]
8 8 .
m
ax
.
6 6
m
in
.
m
4 in 4
.
2 2
Circulation
0 50 100 150 [lgpm] 0 50 100 150 200 [lgpm]
Q 3600 Q
1800
1600 3200
max.
max.
1400 2800
P1 [ W ]
P1 [ W ]
1200 2400
min. min.
1000 2000
800 1600
600 1200
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-TOP-SD 65/10
AC - individual operation AC - parallel operation
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m/s]
9 9
Wilo-TOP-S 65/10 Wilo-TOP-SD 65/10
8 1~230 V - DN 65 8 1~230 V - DN 65
+
7 7
6 ma 6
x.
ma
x.
5 5
H[m]
H [m]
mi
n.
4 4 mi
n.
3 3
2 2
1 1
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s]
0 2 4 6 8 10 12 14 [l/s]
Q Q
1000 2000
900
max. 1800
800 max.
min. 1600
700 min.
P1[W]
600 1400
P1 [W]
500 1200
400
1000
300
200 800
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 [m3/h]
7 7
6 6
ma ma
H [m]
H [m]
5 x. 5 x.
4 4
mi
3 n. 3 mi
n.
2 2
1 1
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 1 2 3 4 5 6 7 8 9 10 [l/s] 0 2 4 6 8 10 12 14 16 18 19 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1000 2000
900 1800
max. max.
800
1600
700
1400
P1 [ W ]
P1 [ W ]
600
min. 1200
500
min.
400 1000
300 800
200 600
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-TOP-SD 65/13
Three-phase - individual operation Three-phase - parallel operation
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 1 2 3 4 5 [m/s]
14 14
Wilo-TOP-SD 65/13 Wilo-TOP-SD 65/13
3~400 V - DN 65 3~400 V - DN 65
12 12 +
Cooling
10 10
8 m 8 m
ax ax
. .
H [m]
H [m]
6 6
mi mi
n. n.
4 4
2 2
Circulation
0 20 40 60 80 100 120 140 [lgpm] 0 50 100 150 200 250 [lgpm]
Q Q
1600 3200
max. max.
1400 2800
1200 2400
P1 [ W ]
P1 [ W ]
1000 2000
min. min.
800 1600
600 1200
Wilo-TOP-SD 65/15
Energy Systems
Three-phase - individual operation Three-phase - parallel operation
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 1 2 3 4 5 6 [m/s]
16 16
Wilo-TOP-SD 65/15 Wilo-TOP-SD 65/15
14 3~400 V - DN 65 14 3~400 V - DN 65
+
12 12
Service/Accessories, Systems
10 10
m
ax
.
H [m]
H [m]
8 8
m
m
ax
in.
6 6
.
m
in.
4 4
2 2
0 0
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [m3/h]
0 2 4 6 8 10 12 14 [l/s] 0 2 4 6 8 10 12 14 16 18 20 22 24 [l/s]
0 40 80 120 160 [lgpm] 0 40 80 120 160 200 240 280 320 [lgpm]
Q Q
2000 4000
1800 3600
Pump Management Systems
max. max.
Switchgears and Control
1600 3200
P1 [ W ]
1400 2800
P1 [ W ]
min. min.
1200 2400
1000 2000
800 1600
0 10 20 30 40 50 [m3/h] 0 10 20 30 40 50 60 70 80 [ 3/h]
Devices
Wilo-TOP-SD 80/7
AC - individual operation AC - parallel operation
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
7 7
Wilo-TOP-SD 80/7 Wilo-TOP-SD 80/7
6
1~230 V - DN 80 6
1~230 V - DN 80
+ +
5 5
4 4
ma ma
H [m]
H [m]
x. x.
3 3
2 2
min min
. .
1 1
0 0
0 10 20 30 40 50 60 70 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 3 6 9 12 15 18 21 [l/s] 0 3 6 9 12 15 18 21 [l/s]
Q Q
2200 2200
2000 2000
max. max.
1800 1800
min. min.
P1 [W]
P1 [W]
1600 1600
1400 1400
1200 1200
1000 1000
0 10 20 30 40 50 60 70 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-TOP-SD 80/10
Three-phase - individual operation Three-phase - parallel operation
v v
0 1 2 3 4 [m/s] 0 1 2 3 4 5 [m/s]
12 12
Wilo-TOP-SD 80/10 11
Wilo-TOP-SD 80/10
11
3~400 V - DN 80 3~400 V - DN 80
10 10 +
9 9
8 8
7 7
H [m]
H [m]
6 m 6
ax
. m
ax
5 5 .
4 4
mi
n.
3 3 mi
n.
2 2
1 1
0 0
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]
0 4 8 12 16 20 [l/s] 0 4 8 12 16 20 24 28 [l/s]
0 50 100 150 200 250 [lgpm] 0 50 100 150 200 250 300 350 [lgpm]
Q Q
1800 3600
.
max
1600 3200
max.
P1 [ W ]
P1 [ W ]
1400 2800
1200 2400
min. min.
1000 2000
800 1600
0 20 40 60 80 [m3/h] 0 20 40 60 80 100 [m3/h]
Heating, Air-conditioning,
L N L1 L2 L3
Cooling
PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of a motor phase
Reset: Automatic after motor has cooled down Reset: Disconnect mains voltage, allow motor to cool down,
switch mains voltage back on
Circulation
WSK L N SSM L1 L2 L3
WSK PE L N SSM PE L1 L2 L3
Energy Systems
Wilo-SK 622 relay or other switchgears/control devices with WSK
connection option Triggering: All-pole shutdown of motor by integrated
tripping electronics
Triggering: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact as per VDI 3814 for
(circuit diagram with SK 602/622 see “Service/accessories”) the collective fault signal (SSM) 1 A, 250 V ~
Function see “Pump management Wilo-Control, Planning guide”
Service/Accessories, Systems
Terminal diagram E/motor protection E
SSM C1 C2 N L
SSM C1 PE C2 N L
Mains connection 1~230 V, 50 Hz
Full motor protection with integrated trip electronics in terminal box
for all speed stages.
Triggering: All-pole shutdown of motor by integrated
Pump Management Systems
automatic tripping
Switchgears and Control
Motor data
Wilo-TOP-SD... Nominal Stage/speed Power Current at Capacitor Motor Threaded cable Terminal
power consumption 1~230 V 3~400 V 3~230 V protection connection diagram
P2 n P1 I – – PG –
[W] [1/min] [W] [A]
F/VDB] – – –
max. 2320 100 - 140 0.65
30/5 1640
50 75 - 110 0.55 – – 3.7/400 A 1 x 13.5 A
(1-phase motor) min. 1200 55 - 75 0.35
max. 2650 85 - 150 0.40 0.65
30/5 2190
50 55 - 100 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1890 40 - 75 0.15 0.25
max. 2600 140 - 195 0.95
32/7 2300
90 110 - 175 0.87 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1800 85 - 120 0.62
max. 2600 120 - 200 0.45 0.78
32/7 2100
90 85 - 130 – 0.25 0.43 – B 1 x 13.5 B
(3-phase motor) min. 1750 65 - 90 0.17 0.30
max. 2600 260 - 410 2.05
32/10 2500
180 210 - 395 1.95 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2300 185 - 340 1.75
max. 2600 210 - 400 0.79 1.37
32/10 2200
180 160 - 280 – 0.49 0.84 – D 2 x 13.5 D
(3-phase motor) min. 1800 130 - 200 0.35 0.61
max. 2660 145 - 180 0.85
40/3 2340
70 95 - 150 0.75 – – 5/400 A 1 x 13.5 A
(1-phase motor) min. 1710 70 - 110 0.55
max. 2610 95 - 160 0.40 0.65
40/3 2120
70 60 - 105 – 0.20 0.35 – B 1 x 13.5 B
(3-phase motor) min. 1810 40 -75 0.15 0.25
max. 2650 250 - 390 1.93
40/7 2450
180 220 - 380 1.88 – – 8/400 C 2 x 13.5 C
(1-phase motor) min. 2200 200 - 330 1.70
max. 2600 220 - 370 0.76 1.31
40/7 2100
180 165 - 260 – 0.47 0.81 – D 2 x 13.5 D
(3-phase motor) min. 1800 130 - 185 0.33 0.57
40/10 max. 2850 440 - 650 3.20
350 min. 2500 – – 16/400 E 2 x 13.5 E
(1-phase motor) 340 - 620 3.00
max. 2800 300 - 585 1.17 2.02
40/10 2500
350 230 - 465 – 0.82 1.43 – D 2 x 13.5 D
(3-phase motor) min. 2200 200 - 365 0.65 1.12
40/15 max. 2800 615- 945 4.57
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 415- 800 4.20
max. 2800 500 - 905 1.84 3.19
40/15 2500
570 380 - 720 – 1.30 2.25 – D 2 x 13.5 D
(3-phase motor) min. 2200 330- 585 1.05 1.82
50/7 max. 2850 420 - 650 3.20
350 min. 2300 – – 16/400 E 2 x 13.5 E
(1-phase motor) 315 - 600 3.00
max. 2800 360 - 625 1.23 2.13
50/7 2450
350 290 - 495 – 0.87 1.51 – D 2 x 13.5 D
(3-phase motor) min. 2150 245 - 380 0.68 1.17
50/10 max. 2700 540 - 860 4.00
450 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 390 - 800 3.80
max. 2700 450 - 880 1.73 3.00
50/10 2300
450 330 - 680 – 1.20 2.09 – D 2 x 13.5 D
(3-phase motor) min. 2000 280 - 500 0.89 1.54
Always refer to name plate data!
Current I: Onsite thermal overload settings.
ATTENTION:
3~230 V only with optional switching plug (accessories)
Motor data
Wilo-TOP-SD... Nominal Stage/speed Power Current at Capacitor Motor Threaded cable Terminal
Heating, Air-conditioning,
power consumption 1~230 V 3~400 V 3~230 V protection connection diagram
P2 n P1 I – – PG –
[W] [1/min] [W] [A]
F/VDB] – – –
max. 2800 1070 - 1600 3.10 5.35
50/15 2650
1100 840 - 1290 – 2.25 3.90 – D 2 x 13.5 D
(3-phase motor)
Cooling
min. 2300 720 - 1030 1.85 3.20
65/10 max. 2800 830 - 940 4.40
570 min. 2500 – – 25/400 E 2 x 13.5 E
(1-phase motor) 690 - 840 4.20
max. 2800 620 - 960 1.94 3.36
65/10 2500
570 480 - 760 – 1.37 2.37 – D 2 x 13.5 D
(3-phase motor) min. 2150 400 - 600 1.08 1.88
max. 2800 1000 - 1450 2.93 5.07
65/13 2550
1100 810 - 1180 – 2.10 3.64 – D 2 x 13.5 D
(3-phase motor) min. 2250 700 - 960 1.74 3.00
Circulation
80/7 max. 2650 960 - 1030 4.80
570 min. 2200 – – 25/400 E 2 x 13.5 E
(1-phase motor) 860 - 920 4.60
max. 2800 1270 - 1685 3.27 5.66
80/10 2500
1100 1040 - 1390 – 2.47 4.28 – D 2 x 13.5 D
(3-phase motor) min. 2150 895 - 1100 2.00 3.46
Always refer to name plate data!
Current I: Onsite thermal overload settings.
ATTENTION:
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
b4 b5 Rp b4 b5 b1 b2
R 1/8
l1
l2
a2
l1
l2
Pg
l0
l0
a1
Pg Pg
R 1/8
G a2 a1
b1 b2
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
b4 b5 b1 b2 ØD
R 1/8 Ø k L2
Ø k L1
M10 Ød
DN
l1
l2
a2
l0
a1
n x Ø d1
R 1/8
n x Ø d2
Pg Pg Pg Pg
ØD z1
Øk
Ød
DN
18
18
50
y2
30 30
y1
30
n x Ø dL
50
18
Dimensions, weights
Heating, Air-conditioning,
connection/ about drawing
nominal
diameter
[Rp/DN] G l0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– – [mm] [kg] –
30/5 Rp 11/4 G2 180 105 92 150 40 112 112 120 102.5 – – – 8.0 A
Cooling
32/7 DN 32 – 220 115 99 172 38 126 119 123 107 – – – 14.0 B
32/10 DN 32 – 220 110 102 173 60 144 143 141 141 107 11 172 18.0 C/F
40/3 DN 40 – 250 135 92 156 75 126 133 123 107 108 14 154 15.0 B
40/7 DN 40 – 250 135 104 193 75 150 140 153 153 108 11 172 20.5 C/F
40/10 DN 40 – 250 135 111 216 75 178 172 167 167 132 35 225 29.5 C/F
40/15 DN 40 – 250 125 119 258 65 200 195 172 172 132 25 225 40.0 C/F
50/7 DN 50 – 280 160 111 224 82.5 179 169 167 167 132 30 225 30.5 C/F
Circulation
65/13 DN 65 – 340 185 120 253 92.5 223 209 187 187 162 25 225 50.0 C/F
65/15 DN 65 – 340 185 120 283 92.5 223 209 187 187 162 25 225 55.5 C/F
80/7 (1~) DN 80 – 360 205 121 253 100 249 231 199 199 180 43 240 54.5/- C/F
80/10 DN 80 – 360 205 120 253 100 249 231 183.5 206 180 43 240 54.5/56.0 C/F
Note:
M10 bolt hole for attaching panel available on request for types
TOP-SD 40/3, TOP-SD 40/7, TOP-SD 40/10, TOP-SD 50/7, TOP-SD 50/10
Energy Systems
diameter drawing
– DN ØD Ød Ø kL1/kL2 Øk n x Ø dL1/dL2 n x Ø dL –
– – [mm] [pcs. x mm] [pcs. x mm] –
Combination flange PN 6/10
32/7 (flange PN 16, as per 32 140 78 90/100 – 4 x 14 / 19 – D
DIN 2533)
Combination flange 6/10
32/10 (flange PN 16, in accord- 32 140 76 90/100 – 4 x 14 / 19 – D
Service/Accessories, Systems
ance with EN 1092-2)
40/3 Combination flange PN 6/10
40/7 (flange PN 16, as per DIN 40 150 88 100/110 – 4 x 14 / 19 - D
40/10 2533)
Combination flange 6/10
40/15 (flange PN 16, in accord- 40 150 84 100/110 – 4 x 14 / 19 - D
ance with EN 1092-2)
50/7 Combination flange PN 6/10
(flange PN 16, as per DIN 50 165 102 100/125 – 4 x 14 / 19 - D
50/10 2533)
Combination flange PN 6/10
50/15 (flange PN 16, as per EN 50 165 99 110/125 – 4 x 14 / 19 - D
1092-2)
65/10 Combination flange PN 6/10
Pump Management Systems
65/15
Flange PN 6
80 190 128 – 150 – 4 x 19 E
(as per DIN 2531)
80/7 (1~)
80/10 Flange PN 16
(as per DIN 2533, drilled as 80 200 138 – 160 – 8 x 19 E
per EN 1092-2)
Devices
Wilo-SE
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
H[m]
Wilo-SE-TW
7
SE 200-N-TW
6
5
SE 150-N
-TW
4
SE 125-N-TW
3
0
1 2 4 6 8 10 12 14 16 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Selection of speed stages (3 speed stages)
Cooling
Automatic functions
• Full motor protection with integrated trip electronics
(optional for all types with Wilo-Protect-Module C)
Circulation
(optional for all types with Wilo-Protect-Module C)
• Individual run signal (potential-free NO contact)
(optional for all types with Wilo-Protect-Module C)
• Fault signal light
(optional for all types with Wilo-Protect-Module C)
Energy Systems
Equipment/scope of delivery
• Double switchover valve in pump housing
• Including seals with screw thread (loose) (only with SE 125-N-TW)
• Including installation and operating instructions
• Including washers for flange bolts (for nominal connection width DN 40)
Accessories
• Screwed connections with screw thread
Service/Accessories, Systems
• Wilo-Protect-Module C 1~230 V (2 modules required)
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – –
Emitted interference EN 61000-6-3 EN 61000-6-3 EN 61000-6-3
Immunity to interference EN 61000-6-2 EN 61000-6-2 EN 61000-6-2
Cooling
Power electronics – – –
Protection class IP 44 IP 44 IP 44
Insulation class F F F
Materials
Pump housing Cast iron (EN-GJL-200) Cast iron (EN-GJL-250) Cast iron (EN-GJL-250)
Circulation
Bearing Metal-impregnated carbon
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-SE 125-N-TW
Individual operation Parallel operation
v v
0 1 2 [m/s] 0 1 2 3 [m/s]
6 6
Wilo-SE 125-N-TW Wilo-SE 125-N-TW
1~230V - Rp 1¼ 1~230V - Rp 1¼
5 5 +
4 4
mi
n.
H[m]
3 3
H[m]
ma
2 2
x.
m
ax
.
ma
x.
1 1
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
0 0,5 1 1,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 10 20 [lgpm] 0 10 20 30 [lgpm]
Q Q
200 320
280 max.
160
max. 240
200
P1[W]
120
P1[W]
160 min.
80 min.
120
80
40
40
0 0
0 2 4 6 [m3/h] 0 2 4 6 8 [m3/h]
Wilo-SE 150-N-TW
Individual operation Parallel operation
v v
0 1 2 0 1 2 3 [m/s]
[m/s]
5 4,0
Wilo-SE 150-N-TW Wilo-SE 150-N-TW
1~230V - DN40 1~230V - DN 40
+
4 3,2
m
in.
m
ax
.
3 2,4
H [m]
H [m]
1,6
2
m
0,8
ax
1
.
min
.
0
0 0 4 8 12 16 [m 3/h]
0 1 2 3 4 5 6 7 8 9 10 [m³/h]
0 1 2 3 4 5 [ l/s]
0 1 2 3 [l/s]
0 25 50 [lgpm ]
0 5 10 15 20 25 30 35 [Igpm] Q
Q 360
200 max.
320
max. 280
150 240
P1 [W]
P 1 [W]
Wilo-SE 200-N-TW
Individual operation Parallel operation
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [m/s]
7 7
Wilo-SE 200-N-TW Wilo-SE 200-N-TW
1~230V - DN40 1~230 V - DN40
6 6 +
Cooling
5 5
4 4
H [m]
H [m]
ma
x.
3 3
ma
x.
2 2
1 1
min.
Circulation
0 5 10 15 20 25 30 35 [Igpm] 0 10 20 30 40 50 60 [Igpm]
Q
Q
500 500 max.
400 400
P1 [W]
P1 [W]
L N
PE L N
Mains connection 1~230 V, 50 Hz
Internal protection against unacceptably high winding temperatures
Triggering: Internal interruption of motor voltage
Reset: Automatic after motor has cooled down
Motor data
Heating, Air-conditioning,
b4 b5 G b4 b5
l1
l2
l1
l2
l0
Cooling
l0
b1 b2 a1 a2
b1 b2 a2 a1
Circulation
n x Ø dL
Energy Systems
ØK
ØD
Dimensions, weights
Service/Accessories, Systems
diameter
[Rp/DN] G I0 l1 I2 A1 a2 b1 b2 b4 b5 - –
– – [mm] [kg] –
125-N-TW Rp 1 1/4 G2 180 105 92 150 40 112 112 120 104 8.0 A
150-N-TW DN 40 – 250 135 92 156 75 126 133 123 107 15.0 B
200-N-TW DN 40 – 250 135 92 156 75 126 133 123 107 15.6 B
Flange dimensions
– DN ØD Ød Øk n x Ø dL –
Switchgears and Control
ATTENTION:
For EEI classification for each pump model see Chapter “Planning
guide”, Table on page 20.
Type key
Example: Wilo-DOP 40/100 r
DOP Standard twin-head pump (flange-end pump)
40/ Nominal connection width
100 Nominal impeller diameter [mm]
r 4-stage manual switching
Options
• SM1 version with special motor (depending on type at additional
charge) for
3~230 V, 50 Hz
• SM2 version with special motor (depending on type at additional
charge) for
3~415 V, 50 Hz
3~440 V, 60 Hz
3~500 V, 50 Hz
H[m]
Wilo-DOP
8
5
80/1
4
10
0/
65
16
60 r
/16
0r
50/
3
0r
160
80
40
/1
r
65
/1
25
2 60
/1
40/ r
50
25
100
/1
r
r
00
1
r
0
1 2 3 4 5 6 8 10 20 30 40 50 60 80 100 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 4 speed stages
Cooling
Signal and display functions
• Thermal winding contact (WSK, potential-free NC contact)
Equipment/scope of delivery
• Double switchover valve in pump housing
• Including installation and operating instructions
Accessories
• For pumps 3~400 V:
Circulation
- Wilo relay SK602/SK622 for full motor protection
• Mounting brackets for pump fixation
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp – – – – – – – – –
Nominal connection diameter flange DN 40 40 50 50 65 65 80 80 100
Flange for counter flange PN 6, standard version • • • • • • • • •
Counter flange for PN 16, flange, special version • • • • • • • • •
Combination flange PN 6/10 for counter flange
– – – – – – – – –
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
only), standard version
– • – • • • • • •
Support-bracket mounting (with horizontal shaft
only), special version – – – – – – – – –
Electrical connection
100/160 r
40/100 r
40/160 r
50/100 r
50/160 r
65/125 r
65/160 r
80/125 r
80/160 r
Heating, Air-conditioning,
Electrical connection (continued)
Cooling
Mains frequency [Hz] 50 50 50 50 50 50 50 50 50
Motor/electronics
Electromagnetic compatibility – – – – – – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Circulation
Insulation class F F F F F F F F F
Materials
Energy Systems
Minimum suction head at suction port [m]
for the prevention of cavitation at water delivery temperature
Service/Accessories, Systems
• = available, – = not available
Wilo-DOP 40/100 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 [m/s]
3,0 3,0
Wilo-DOP 40/100 r Wilo-DOP 40/100 r
DN 40 DN 40
2,5 2,5 +
2,0 2,0
ma
x.
m
H[m]
H[m]
1,5 1,5 ax
.
1,0 mi
n. 1,0
mi
n
0,5
0,5
0
0 2 4 6 8 10 [m3/h] 0
0 4 8 12 16 [m3/h]
0 0,5 1,0 1,5 2,0 2,5 3,0 [l/s]
0 1,0 2,0 3,0 4,0 5,0 [l/s]
0 5 10 15 20 25 30 35 [lgpm]
0 10 20 30 40 50 60 [lgpm]
Q
200 Q
max. 400
max.
160
320
120
P1[W]
240
P1[W]
80
min. 160
min.
40 3~400 V
80 3~400 V
1~230 V
0
0 2 4 6 8 10 [m3/h]
1~230 V
0
0 4 8 12 16 [m3/h]
6
Wilo-DOP 40/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
6 6
Wilo-DOP 40/160 r Wilo-DOP 40/160 r
DN 40 DN 40
5 5 +
4 4
H[m]
3 3
ma
H[m]
x.
m
ax
.
2 2
mi
n.
mi
1 1 n.
0 0
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]
0 1,0 2,0 3,0 [l/s] 0 2,0 4,0 6,0 [l/s]
0 10 20 30 40 [lgpm] 0 20 40 60 80 [lgpm]
Q Q
400 800
max.
max.
350 700
300 600
P1[ W ]
P1[ W ]
250 500
200 400
min. min.
150 300
100 200
0 2 4 6 8 10 12 [m3/h] 0 4 8 12 16 20 24 [m3/h]
Wilo-DOP 50/100 r
Individual operation Parallel operation
Heating, Air-conditioning,
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
4 4
Wilo-DOP 50/100 r Wilo-DOP 50/100 r
DN 50 DN 50
++
3 3
Cooling
H[m]
H[m]
m
ax
m
2 . 2
ax
.
m
1 1
m
in
in
.
.
Circulation
0 10 20 30 40 50 60 [lgpm ] 0 20 40 60 80 100 120 [lgpm]
Q Q
300 600 max.
max.
250 500
200
400
P1[W]
P1[W]
Wilo-DOP 50/160 r
Energy Systems
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
8 8
Wilo-DOP 50/160 r Wilo-DOP 50/160 r
DN 50 DN 40
+
6 6
Service/Accessories, Systems
H[m]
m ma
ax
H[m]
4 . 4 x.
mi mi
n. n.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 3 6 [m3/h]
0 1 2 3 4 5 [l/s] 0 2 4 6 8 10 [l/s]
1000
500
Switchgears and Control
P1[ W ]
P1[ W ]
800
400
min.
min.
300 600
200 400
0 2 4 6 8 10 12 14 16 18 [m3/h] 0 4 8 12 16 20 24 28 32 [m3/h]
Devices
Wilo-DOP 65/125 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
5 5
3 3
H[m]
ma
x. m
in
.
H[m]
2 2
mi mi
n.
n.
1 1
0 0
0 5 10 15 20 25 [m3/h]
0 10 20 30 40 50 [m3/h]
0 0 2 4 6 8 10 12 14 [l/s]
1 2 3 4 5 6 7 [l/s]
20 40 60 80 [lgpm] 0 40 80 120 160 [lgpm]
0
Q Q
600 1200
max. max.
1050
500
900
P1[W]
400
750
min. min.
P1[W]
300
600
200 450
100 300
0 10 20 30 40 50 [m3/h]
0 5 10 15 20 25 [m3/h]
Wilo-DOP 65/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 2,5 [m/s] 0 1,0 2,0 3,0 4,0 5,0 [m/s]
6 6
H[m]
H[m]
ma
x. ma
x.
4 4
mi mi
2 n. 2 n.
0 0
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
0 2 4 6 8 10 [l/s] 0 4 8 12 16 20 [l/s]
0 20 40 60 80 100 120 [lgpm] 0 40 80 120 160 200 240 [lgpm]
Q Q
1000 2000
max.
max.
800
1500
P1[ W ]
600
P1[ W ]
200 500
0 5 10 15 20 25 30 35 [m3/h] 0 10 20 30 40 50 60 70 [m3/h]
Wilo-DOP 80/125 r
Individual operation Parallel operation
Heating, Air-conditioning,
v v
0 0 1,0 2,0 3,0 [m/s]
0,5 1,0 1,5 [m/s]
6
6
Wilo-DOP 80/125 r Wilo-DOP 80/125 r
DN 80
DN 80 +
5
5
Cooling
4 4
H[m]
m m
H[m]
ax ax
. 3 .
3
mi 2 mi
2 n. n.
1
1
Circulation
0 20 40 60 80 100 120 [lgpm] 0
Q
Q 1500
800 max.
max.
1250
600
P1[W]
1000
P1[W]
min.
min.
400
750
500
Wilo-DOP 80/160 r
Energy Systems
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 1,0 2,0 3,0 4,0 [m/s]
9 9
6 6
m
Service/Accessories, Systems
m ax
ax .
.
H[m]
H[m]
3 m
3 m in
in .
.
0 0
0 10 20 30 40 50 60 70 80 [m3/h]
0 5 10 15 20 25 30 35 40 [m3/h]
0 0 5 10 15 20 25 [l/s]
2,5 5 7,5 10 12,5 [l/s]
25 50 75 100 125 150 [lgpm] 0 50 100 150 200 250 300 [lgpm]
0
Q Q
1400 2800
max. max.
1200 2400
Pump Management Systems
1000 2000
Switchgears and Control
P1[W]
P1[ W ]
min min.
1600
800
600 1200
400 800
0 [m3/h]
0 5 10 15 20 25 30 35 40 [m3/h] 10 20 30 40 50 60 70 80
Devices
Wilo-DOP 100/160 r
Individual operation Parallel operation
v v
0 0,5 1,0 1,5 [m/s] 0 1,0 2,0 3,0 [m/s]
8 8
Wilo-DOP 100/160 r Wilo-DOP 100/160 r
DN 100 DN 100
+
6 6
ma ma
x. x.
H[m]
H[m]
4 4
m m
in in
. .
2 2
0 0
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]
0 5 10 15 [l/s] 0 5 10 15 20 25 30 35 [l/s]
0 50 100 150 200 [lgpm] 0 100 200 300 400 [lgpm]
Q Q
1800 3600
max.
max.
1600 3200
1400 2800
P1[W]
P1[W]
1200 2400
min. min.
1000 2000
800 1600
600 1200
0 10 20 30 40 50 60 [m3/h] 0 20 40 60 80 100 120 [m3/h]
Heating, Air-conditioning,
PE L1 N L1 L2 L3 PE
L N WSK L1 L2 L3 15 10 11
C1 WSK
Cooling
C2
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
With attached capacitor
WSK = thermal winding contact WSK = thermal winding contact
Full motor protection in all speed stages with optional Wilo-SK 602/ Full motor protection in all speed stages with optional Wilo-SK 602/
Wilo-SK 622 relay or other Wilo AS and CR systems switchgears/con- Wilo-SK 622, C-SK relay or other Wilo AS and CR systems switch-
trol devices with WSK connection option gears/control devices with WSK connection option
Note: Wilo-C-SK suitable only with 3~400 V and fluid tem-
Circulation
(wiring diagram with SK 602/SK 622 see “Service/accessories”) (wiring diagram with SK 602/SK 622 see “Service/accessories”)
Motor data
Heating, Air-conditioning,
a2
Pg Pg
M 10
b1
b1
b1
b1
b4
b4
Cooling
R1/8 R1/8 R1/8 R1/8
b5
b5
b2
b2
b2
b2
r l1 a2 a1
l1 a2 a1
l0
l0
Circulation
Dimension drawing C Dimension drawing D
ØD z1
Øk
Ød
18
18
DN
50
30 30
y1
30
Energy Systems
n x Ø dL
50
18
Dimensions, weights
Service/Accessories, Systems
Wilo-DOP... Pipe con- Pump dimensions Weight Dimension
nection/ about drawing
nominal
diameter
DN l0 l1 l2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 –
– [mm] [kg] –
40/100 r 40 250 176 69 176 68 146 152 101 124 – – – 19.3/20.3 A
40/160 r 40 320 170 110 219 80 217 210 137 160 152 17.5 220 41.3/42.3 B/D
50/100 r 50 280 150 110 206 70 157 168 107 130 – – – 25.3/26.3 A
50/160 r 50 340 185 127 258 65 217 226 141 164 157 20 228 54.3/55.3 B/D
65/125 r 65 340 185 127 265 105 222 239 140 163 137 25 162 57.3/58.3 B/D
Pump Management Systems
65/160 r 65 340 185 127 265 105 222 239 140 163 137 25 162 56.3/60.3 B/D
Switchgears and Control
80/125 r 80 360 192 127 263 115 232 252 147 170 180 30 240 61.3/63.3 B/D
80/160 r 80 360 192 140 277 115 232 252 147 170 180 30 240 71.3/72.3 B/D
100/160 r 100 395 219 140 288 115 250 274 162 185 197 39 270 90.3/91.8 B/D
Devices
Flange dimensions
289
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Secondary Hot Water Circulation
Contents
Wilo-Stratos-Z 292
Equipment/function 294
Series description 304
Technical data 306
Pump curves 308
Terminal diagrams, motor data 311
Dimensions, weights 312
Wilo-Stratos-ZD 292
Equipment/function 314
Series description 316
Technical data 318
Pump curves 320
Terminal diagrams, motor data 321
Dimensions, weights 322
Wilo-TOP-Z 324
Equipment/function 326
Series description 342
Technical data 344
Pump curves 346
Terminal diagram, motor data 350
Dimensions, weights 352
Heating, Air-conditioning,
Series description 354
Technical data 356
Pump curves 358
Terminal diagram, motor data 359
Cooling
Dimensions, weights 360
H [m]
Wilo-Stratos ECO-Z • Electronically controlled circulating pumps
with screwed connection
BMS
4
> Application:
25/1-5 • All versions of secondary hot water circula-
3 tion systems
> Special features:
2
• Can be connected to building automation
1 devices as version …BMS (with Building
Management System)
0
0 0,5 1,0 1,5 2,0 Q[m³/h]
Series: Wilo-Stratos-Z
Wilo-Stratos-Z
• Electronically controlled circulating pumps
with screwed or flanged connection
10
> Application:
8
65
• Secondary hot water circulation systems of
/1-
30/ -8
6
all kinds, hot-water heating systems of all
25/ -8
50 12
40
30/
1-1
40
/1
1
/1
-9
/1
4
-8
2
-1
2
s e x tensi 1-12
e
Seri os-Z 65 / 0
0 5 10 15 20 25 30 35 Q[m3/h]
Strat
Series: Wilo-Stratos-ZD
Heating, Air-conditioning,
• Corrosion-resistant pump housing in red brass for systems where oxygen entry is possible • Planning guide:. . . . . . . . . . . . . . . . . . . 6/29
• Optimal handling through front operation, variable installation positions • Equipment/function:. . . . . . . . . . . . . . 294
• Automatic setback operation (Autopilot) • Series description: . . . . . . . . . . . . . . . . 296
• Automatic adjustment of the pump performance in secondary hot water circulation systems • Technical data: . . . . . . . . . . . . . . . . . . . 298
where the flow rate is variable • Pump curves: . . . . . . . . . . . . . . . . . . . . 300
Cooling
• Very high starting torque for secure starting (starting torque 3 x higher than conventional cir- • Terminal diagrams, motor data: . . . . 301
culating pumps) • Dimensions, weights: . . . . . . . . . . . . . 302
• All plastic parts that come into contact with the fluid fulfil KTW recommendations • Service/accessories: . . . . . . . . . . . . . . 393
• Minimum electrical power consumption: only 5.8 Watt • Switchgears and control devices:. . . 417
• Thermal insulation as standard
Energy Systems
• Manual control mode allows the pump performance to be ideally adjusted to the system for • Switchgears and control devices:. . . 417
constant volume flow secondary hot water circulation systems • Pump management Wilo-Control:. . 489
Series: Wilo-Stratos-ZD
Service/Accessories, Systems
• Highest degrees of efficiency due to ECM technology • Planning guide:. . . . . . . . . . . . . . . . . . . 6/22
• Optimum handling resulting from front-side operation and front-side access to the terminal room, • Equipment/function:. . . . . . . . . . . . . . 314
variable installation positions, position-independent display. Combination flange PN 6/PN 10 • Series description: . . . . . . . . . . . . . . . . 316
(with DN 32 to DN 40) • Technical data: . . . . . . . . . . . . . . . . . . . 318
• Automatic adjustment of the pump performance in variable flow rate secondary hot water cir- • Pump curves: . . . . . . . . . . . . . . . . . . . . 320
culation systems with thermostatically controlled line shutoff valves • Terminal diagrams, motor data: . . . . 321
• Manual control mode allows the pump performance to be ideally adjusted to the system for • Dimensions, weights: . . . . . . . . . . . . . 322
constant volume flow circulation systems • Service/accessories: . . . . . . . . . . . . . . 393
• System expansion through retrofittable communication modules LON, CAN, PLR, etc. • Switchgears and control devices:. . . 417
• Integrable dual pump management through retrofittable Stratos IF-Modules for: • Pump management Wilo-Control:. . 489
- Main/standby operation with fault-dependent switchover
- Efficiency-optimised peak-load operation
Pump Management Systems
Operating modes
Speed-stage switching – –
Manual control mode (n=constant) • •
(only Stratos ECO-Z...-BMS)
p-c for constant differential pressure • •
(only Stratos ECO-Z...-BMS)
p-v for variable differential pressure • •
p-T for temperature-prompted differential pres- – •
sure (programmable via IR-Module, IR-Monitor,
LON or CAN)
Manual functions
Setting the operating mode • •
(only Stratos ECO-Z...-BMS)
Setting the differential-pressure setpoint • •
Setting to “Autopilot” (automatic setback operation) • •
Setting the pump to ON/OFF • •
(only Stratos ECO-Z...-BMS)
Setting the speed (manual setting mode) • •
(only Stratos ECO-Z...-BMS)
Setting the speed stages – –
Automatic functions
Stageless power adjustment depending on the oper-
ating mode
• •
“Autopilot” automatic setback operation • •
Deblocking function • •
Soft start • •
Safety control • –
Full motor protection with integrated trip electronics – •
External control functions
Control input “Overriding Off” • •
(only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)
Control input “Overriding Min”
–
•
Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” (remote speed • •
adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)
Control input “Analogue In 0 - 10 V” (remote set- • •
point adjustment) (only Stratos ECO-Z...-BMS) Possible with Stratos IF-Modules (accessory)
Heating, Air-conditioning,
(only Stratos ECO-Z...-BMS)
•
Direction-of-rotation control lamp – –
LC display for showing pump data and fault codes – •
Data exchange
Cooling
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor – •
Function table)
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or
– •
Possible with Stratos IF-Modules (accessory)
company-specific coupling module
Serial digital LON interface for connection to – •
Circulation
Dual pump management (twin-head pump or 2 x
single-head pumps)
Main/standby operation (automatic fault-actuated – •
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Mod-
ules (accessory) possible
Parallel operation (efficiency-optimised peak-load – •
cut-in and out) Various combinations with Stratos IF-Mod-
Equipment/scope of delivery
Energy Systems
Wrench attachment point on pump body
• •
(threaded pipe union pumps with P2 100 W)
Double switchover valve in pump housing – –
Cable entry possible on both sides • –
Wilo quick connection with spring clips • –
Integrated air extraction fitting for automatic rapid
– –
ventilator Rp 3/8
Service/Accessories, Systems
Plug-in slot for optional expansion with
Wilo-IF-Modules
– •
Blocking current-proof motor • –
Including seals for threaded connection (loose) • •
Including installation and operating instructions • •
Including thermal insulation • •
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
– •
Incl. 1.8 m power cable with grounding plug – –
Pump Management Systems
Options
• As version ...-BMS suitable for linkup to external monitoring units
(e.g. BA building automation or DDC installations). The Stratos ECO-Z
BMS version displays as standard a collective fault signal, the function
“External OFF” and the control input “0-10 V”.
H[m]
Wilo-Stratos ECO-Z
5
BMS
4
25/1-5
3
0
0 05 10 15 20 25 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Remote speed control (n=constant) (only Stratos ECO-Z...BMS)
• p-c for constant differential pressure (only Stratos ECO-Z...BMS)
• p-v for variable differential pressure
Manual functions
Cooling
• Selection of operating mode (only Stratos ECO-Z...BMS)
• Setting the differential-pressure setpoint
• Setting to “Autopilot” (automatic setback operation)
• Selection Pump ON/OFF (only Stratos ECO-Z...BMS)
• Selection of speed (manual speed setting) (only Stratos ECO-Z...-BMS)
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
Circulation
External control functions
• Control input “Overriding Off” (only Stratos ECO-Z...BMS)
• Control input “Analogue In 0 - 10 V” (remote speed adjustment)
(only Stratos ECO-Z...-BMS)
• Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)
(only Stratos ECO-Z...-BMS)
Energy Systems
(only Stratos ECO-Z...-BMS)
• Fault signal light (only Stratos ECO-Z...-BMS)
Equipment/scope of delivery
• Wrench attachment point on pump body
• Cable entry possible on both sides
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals for threaded connection (loose)
Service/Accessories, Systems
• Including installation and operating instructions
• Including thermal insulation
Accessories
• Screwed connections
Pump Management Systems
Switchgears and Control
Devices
Performance
Pipe connections
Screwed connection Rp 1
Nominal connection diameter flange DN 25
Flange for counter flange PN 6, standard version –
Flange for counter flange PN 16, special version –
Combination flange PN 6/10 for counter flange
–
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
–
only), standard version
Support-bracket mounting (with horizontal shaft
–
only), special version
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics Pulse-pack control
Protection class IP 44
Insulation class F
Materials
Pump housing Red brass (CC 491K) as per DIN EN 1982, as per TrinkwV 2001
Circulation
Bearing Metal-impregnated carbon
50 °C 0.5
95 °C 3.0
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
p-v
4
H [m]
2
ma
x.
1
min.
0
0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm]
70
max.
60
50
5m 4m m
3m 2
P1 [W]
40
30 1m
20
10
min.
0
0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 [m/s]
6 6
Wilo-Stratos ECO-Z-BMS Wilo-Stratos ECO-Z-BMS
1~230 V - Rp 1 1~230 V - Rp 1
5 5
p-c p-v
4 4
H [m]
H [m]
3 3
ax
.
2 2
ma
x.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Q[l/s] 0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm] 0 2 4 6 8 Q[lgpm]
70 70
max.
max. 60
60
50 50
5m 4m m
m
4m 3m m 3m 2
P1 [W]
5 2 40
P1 [W]
40
30 1m
30 1m
20 20
10 min. 10
min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
Heating, Air-conditioning,
L N PE SSM Ext. off In
Cooling
0~10V
1~ 230 V, 50 Hz
Single-phase AC motor (EM), 2-pole, 1~230 V, 50 Hz
Motor data
Wilo-Stratos Speed Power Current maximum Motor protection Threaded cable Terminal
ECO-Z... consumption connection diagram
Circulation
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1 x 11 A
proof)
not necessary 1x7
25/1-5 BMS 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x9 B
proof) 1 x 11
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
a
Dimensions, weights
303
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Secondary Hot Water Circulation
High-efficiency pumps (single-head pumps)
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Can also be utilised for 1~230 V/60 Hz
H[m]
Wilo-Stratos-Z
12
10
40
/1
-1
2
8
65
/1-
12
30
/1-
6 25
12
/1-
8, 50
30 /1
40
/1- -9
/1
8
-8
0
1,2 1,6 2 4 8 12 16 20 24 28 32 36 Q[m³/h]
Heating, Air-conditioning,
• Manual control mode (n=constant) • Plug-in slot for optional expansion with Wilo-IF-Modules
• p-c for constant differential pressure • Including seals for threaded connection (loose)
• p-v for variable differential pressure • Including installation and operating instructions
• p-T for temperature-controlled differential pressure (programma- • Including thermal insulation
ble via IR-Module, IR-Monitor, LON or CAN) • Including washers for flange bolts (for nominal connection widths
Cooling
DN 32 - DN 65)
Manual functions
• Setting the operating mode Accessories
• Setting the differential-pressure setpoint • Screwed connections with screw thread
• Setting to “Autopilot” (automatic setback operation) • Cold water insulation for pumps Wilo-Climaform
• Setting the pump to ON/OFF • IR-Module
• Setting the speed (manual setting mode) • IR-Monitor
• IF-Modules Stratos:
Automatic functions • PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
Circulation
• Soft start
• Full motor protection with integrated trip electronics
Energy Systems
Signal and display functions
• Collective fault signal (potential-free NC contact)
• Individual run signal (potential-free NO contact) (possible with
Stratos IF-Modules)
• Fault signal light
• LC display for showing pump data and fault codes
Data exchange
Service/Accessories, Systems
• Infrared interface for wireless data exchange with IR-Module/
IR-monitor (see IR-Module/IR-Monitor Function table)
• Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling module (possible with
Stratos IF-Modules)
• Serial digital LON interface for connection to a LONWorks network
(possible with Stratos IF-Modules)
• Serial digital CAN interface for connection to a CAN bus system
(possible with Stratos IF-Modules)
Performance
Pipe connections
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], standard version 230 230 230 230 230 230 230
Mains connection 3~ [V], with optional switching plug – – – – – – –
Mains frequency [Hz] 50/60 50/60 50/60 50/60 50/60 50/60 50/60
Motor/electronics
Heating, Air-conditioning,
Electromagnetic compatibility EN 61800-3
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Cooling
Power electronics Frequency converter
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F
Materials
Circulation
(PPE), trade
Impeller Plastic (PPS - 40% GF)
name:
Noryl
Shaft Stainless steel (X39CrMo17-1)
Bearing Synthetic resin-impregnated carbon
50 °C 3 3 3 3 5 5 5
Energy Systems
95 °C 10 10 10 10 12 12 12
110 °C 16 16 16 16 18 18 18
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
p-
c
v
6 6
5 5
H [m]
H [m]
4 m 4 m
ax ax
. .
3 3
2 2
min.
1 1 min
.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 10 20 [lgpm] 0 10 20 [lgpm]
Q Q
140 max. 140 max.
120 120
7m
100 x . 6m 100
m
ma
5m
7
6m m
P1 [W]
P1 [W]
80 80
4m 5
60 3m 60 4m
2m 3m
40 40 2m
1m
20 20 min.
min.
0 0
0 1 2 3 4 5 6 7 8 [m³/h] 0 1 2 3 4 5 6 7 8 [m³/h]
Wilo-Stratos-Z 30/1-12
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 3 3,5 [m/s]
14 14
Wilo-Stratos-Z 30/1-12 Wilo-Stratos-Z 30/1-12
1 ~ 230 V - Rp 1 ¼ 1 ~ 230 V - Rp 1 ¼
12 12
10 10
p- p-
c v
8 8
H [m]
H [m]
m m
ax ax
. .
6 6
4 4
min.
2 2 min
.
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
0 0,5 1 1,5 2 2,5 3 [l/s] 0 0,5 1 1,5 2 2,5 3 [l/s]
0 10 20 30 [lgpm] 0 10 20 30 [lgpm]
Q Q
350 350
max. max.
300 300
x.
250 ma 250
10 m 8m 6m 4m
P1 [W]
P1 [W]
m 4m
200 200 10 8m 6m
150 150
100 2m 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 [m³/h] 0 2 4 6 8 10 [m³/h]
Wilo-Stratos-Z 40/1-8
p-c (constant) p-v (variable)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
9 9
Wilo-Stratos-Z 40/1-8 Wilo-Stratos-Z 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
8 8
7 7
Cooling
p- p-
c v
6 6
5 m 5 m
H [m]
H [m]
ax ax
. .
4 4
3 3
2 2
min min
0 0
0 2 4 6 8 10 12 14 [m³/h] 0 2 4 6 8 10 12 14 [m³/h]
Circulation
0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s] 0 0,5 1 1,5 2 2,5 3 3,5 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 . 300
max
250 250
7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
200 200
150 150
2m
100 100
Energy Systems
Wilo-Stratos-Z 40/1-12
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
14 14
Wilo-Stratos-Z 40/1-12 Wilo-Stratos-Z 40/1-12
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
12 12
10 10
Service/Accessories, Systems
p-
c p-
v
8 8
ma
H [m]
H [m]
x. ma
x.
6 6
4 4
min. min.
2 2
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 70 [lgpm] 0 10 20 30 40 50 60 70 [lgpm]
Q Q
Pump Management Systems
x. m
400 ma 12 1 m m 400
m
1 0 m
1 9m
11 10 m m
12
8m m
P1 [W]
P1 [W]
300 300 9 8m
7 6m
7m m
5mm 6 m
200 4 m 200 5 m
3 4
2m
100 100
Devices
1m min. min.
0 0
0 2 4 6 8 10 12 14 16 18 [m³/h] 0 2 4 6 8 10 12 14 16 18 [m³/h]
Wilo-Stratos-Z 50/1-9
p-c (constant) p-v (variable)
v v
0 1 2 3 [m/s] 0 1 2 3 [m/s]
12 12
Wilo-Stratos-Z 50/1-9 Wilo-Stratos-Z 50/1-9
1 ~ 230 V - DN 50 1 ~ 230 V - DN 50
10 10
8 8
p- p-
c v
H [m]
H [m]
6 ma 6 ma
x. x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
0 1 2 3 4 5 6 [l/s] 0 1 2 3 4 5 6 [l/s]
0 10 20 30 40 50 60 70 80 [lgpm] 0 10 20 30 40 50 60 70 80 [lgpm]
Q Q
450 450 max.
400 400
x.
350 ma 350
8m
m
300 7m 300
9
6m 8m m
P1 [W]
P1 [W]
250 5m 250 7 m
200 4m 200 6
5m
150 3m 150 4m
2m 3m
100 100
50 min. 50 min.
1m
0 0
0 2 4 6 8 10 12 14 16 18 20 22 [m³/h] 0 2 4 6 8 10 12 14 16 18 20 22 [m³/h]
Wilo-Stratos-Z 65/1-12
p-c (constant) p-v (variable)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
12 12
Wilo-Stratos-Z 65/1-12 Wilo-Stratos-Z 65/1-12
1 ~ 230 V - DN 65 1 ~ 230 V - DN 65
10 10
p- p-
c v
8 8
H [m]
H [m]
6 6
m m
ax ax
. .
4 4
2 min 2 min
. .
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
0 1 2 3 4 5 6 7 8 9 10 11 [l/s] 0 1 2 3 4 5 6 7 8 9 10 11 [l/s]
0 25 50 75 100 125 [lgpm] 0 25 50 75 100 125 [lgpm]
Q Q
900 900
max. max.
800 . 800
max m
700 10 9 m 700
m
600 8m 600 10
9m m
P1 [W]
P1 [W]
500 7m 500
6m 8 m
400 5m 400 7 m
4m 6 m
300 300 5 m
3m 4
200 2m 200
min.
100 1m min. 100
0 0
0 5 10 15 20 25 30 35 40 [m³/h] 0 5 10 15 20 25 30 35 40 [m³/h]
Terminal diagram
Heating, Air-conditioning,
DP: Dual pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWorks interface
L N PE SSM L1 L3 PE SSM CAN: Serial digital bus interface CAN
1~230 V, 50/60 Hz
SSM Collective fault signal
L2 L3
(Normally closed contact as per VDI 3814, load capacity 1 A,
Cooling
L1 L2
250 V ~)
3~230 V, 50/60 Hz
Function see Chapter “Pump management Wilo-Control,
Option: IF-modules Stratos *) Planning guide”
PLR-module LON-module CAN-module
DP DP DP
Circulation
Motor data
Wilo-Stratos-Z... Nominal Speed Power Current for Current for Current for Motor Threaded cable
power consumption 1~230 V 3~230 V 3~400 V protection connection
p2 n p1 I - PG
[W] [1/min] [W] [A] [-] [-]
Energy Systems
200 1600 - 4800 16 - 310 0.16 - 1.37 0.16 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-8 200 1800 - 4800 18 - 310 0.17 - 1.37 0.17 - 1.37 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
40/1-12 350 1400 - 4600 21 - 450 0.16 - 2.01 0.16 - 2.01 – integrated 1 x 7/ 1 x 9/ 1 x 13.5
50/1-9 350 1400 - 4100 21 - 430 0.16 - 1.88 0.16 - 1.88 – integrated 1 x 7/1 x 9/ 1 x 13.5
65/1-12 650 950 - 3300 38 - 800 0.28 - 3.50 0.28 - 3.50 – integrated 1 x 7/1 x 9/ 1 x 13.5
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Rp
G
l1
Pg 7
l2
l0
Pg 7 Pg 9
l1
l2
Pg 9 Pg 13,5
l0
Pg 13,5
b3 b3 a2 a1
b3 b3 a2 a1 b4 b5 a3
b4 b5 a3
Permitted installation positions, see Planning guide Permitted installation positions, see Planning guide
ATTENTION: In the vertical module configuration, the cable con- ATTENTION: In the vertical module configuration, the cable con-
nection protrudes out over the pump flange nection protrudes out over the pump flange
(total dimension: Dimension b5 + maximum 9 mm)! (total dimension: Dimension b5 + maximum 9 mm)!
Dimension drawing C
ØD
Ø k L2
Ø k L1
Ød
DN
n x Ø d1
n x Ø d2
Dimensions, weights
Flange dimensions
Heating, Air-conditioning,
diameter drawing
- DN ØD Ød Ø KL1/KL2 n x Ø dL1/dL2 -
[-] [-] [mm] [pcs. x mm] [-]
Combination flange PN 6/10
40/1-8 (flange PN 16 as per EN 1092-2) 40 150 84 100/110 4 x 14 / 19 C
Cooling
Combination flange PN 6/10
40/1-12 40 150 84 100/110 4 x 14 / 19 C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
50/1-9 50 165 99 110/125 4 x 14 / 19 C
(flange PN 16 as per EN 1092-2)
Combination flange PN 6/10
65/1-12 65 185 118 130/145 4 x 14 / 19 C
(flange PN 16 as per EN 1092-2)
Equipment/function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Operating mode
Speed-stage switching –
Manual control mode (n=constant) •
p-c for constant differential pressure •
p-v for variable differential pressure •
p-T for temperature-prompted differential pres- •
sure (programmable via IR-Module, IR-Monitor, LON or CAN)
Manual functions
Automatic functions
Equipment/function Wilo-Stratos-ZD
Wilo-Stratos-ZD
Heating, Air-conditioning,
LC display for showing pump data and fault codes
Data exchange
Cooling
Serial digital PLR interface for connection to BA •
building automation via Wilo interface converter or
company-specific coupling module Possible with Stratos IF-Modules (accessory)
Circulation
Main/standby operation (automatic fault-actuated
switchover/time-sensitive pump alteration) Various combinations with Stratos IF-Modules (accessory) possible
Equipment/scope of delivery
Energy Systems
Wilo quick connection with spring clips –
Integrated air extraction fitting for automatic rapid –
ventilator Rp 3/8
Plug-in slot for optional expansion with
Wilo-IF-Modules
•
Blocking current-proof motor –
Including seals for threaded connection (loose) –
Service/Accessories, Systems
Including installation and operating instructions •
Including thermal insulation –
Including washers for flange bolts
(for nominal connection widths DN 32 - DN 65)
•
Incl. 1.8 m power cable with grounding plug –
Integrated non-return valve –
Integrated ball shutoff valve –
Including clock timer –
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Can also be utilised for 1~230 V/60 Hz
H[m]
Wilo-Stratos-ZD
10
+
6 40
32
/1
-8
/1
-1
5
2
0
1 2 3 4 5 6 7 8 9 10 20 Q[m³/h]
Heating, Air-conditioning,
• Manual control mode (n=constant) • Including installation and operating instructions
• p-c for constant differential pressure • Including washers for flange bolts (for nominal connection widths
• p-v for variable differential pressure DN 40 - DN 65)
• p-T for temperature-controlled differential pressure (programma-
ble via IR-Module, IR-Monitor, LON or CAN) Accessories
Cooling
• IR-Module
Manual functions • IR-Monitor
• Setting the operating mode • IF-Modules Stratos:
• Setting the differential-pressure setpoint PLR, LON, CAN, Ext. Off, Ext. Min., SBM, Ext.Aus/SBM
• Setting to “Autopilot” (automatic setback operation) • Analogue interface converter AnaCon
• Setting the pump to ON/OFF • Digital interface converter DigiCon/DigiCon-A
• Setting the speed (manual setting mode)
Automatic functions
Circulation
• Soft start
• Full motor protection with integrated trip electronics
Energy Systems
Signal and display functions
• Collective fault signal (potential-free NC contact)
• Individual run signal (potential-free NO contact) (possible with
Stratos IF-Modules)
• Fault signal light
• LC display for showing pump data and fault codes
Data exchange
Service/Accessories, Systems
• Infrared interface for wireless data exchange with IR-Module/IR-
Monitor (see IR-Module/IR-Monitor Function table)
• Serial digital PLR interface for connection to BA via Wilo interface
converter or company-specific coupling module (possible with
Stratos IF-Modules)
• Serial digital LON interface for connection to a LONWorks network
(possible with Stratos IF-Modules)
• Serial digital CAN interface for connection to a CAN bus system
(possible with Stratos IF-Modules)
Performance
Pipe connections
Screwed connection Rp – –
Nominal connection diameter flange DN 32 40
Flange for counter flange PN 6, standard version – –
Flange for counter flange PN 16, special version • •
Combination flange PN 6/10 for counter flange PN 6
and PN 16, standard version • •
Support-bracket mounting (with horizontal shaft
– –
only), standard version
Support-bracket mounting (with horizontal shaft
– –
only), special version
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics Frequency converter Frequency converter
Protection class IP 44 IP 44
Insulation class F F
Materials
Circulation
Bearing Synthetic resin-impregnated carbon Synthetic resin-impregnated carbon
50 °C 3 3
95 °C 10 10
110 °C 16 16
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-Stratos-ZD 32/1-12
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
12 12
Wilo-Stratos-ZD 32/1-12 Wilo-Stratos-ZD 32/1-12
1 ~ 230 V - DN 32 1 ~ 230 V - DN 32
10 + 10 +
p-
c
8 8
p-
ma v
x.
H [m]
H [m]
6 6
ma
x.
4 4
2 min. 2 min.
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
0 1 2 3 4 5 [l/s] 0 1 2 3 4 5 [l/s]
0 10 20 30 40 50 60 [lgpm] 0 10 20 30 40 50 60 [lgpm]
700 700
max. max.
600 600
max.
500 500
9m 8m 7m 6m 5m 4m 8m 7m 6m 5m 4m
P1 [W]
P1 [W]
400 400
3m
300 300
200 200
2m
100 min. P1- Wilo-Stratos 100 P1- Wilo-Stratos
1m 32/1-12 min. 32/1-12
0 0
0 2 4 6 8 10 12 14 16 18[m³/h] 0 2 4 6 8 10 12 14 16 18[m³/h]
Wilo-Stratos-ZD 40/1-8
p-c (constant) p-v (variable)
v v
0 1 2 3 4 5 6 [m/s] 0 1 2 3 4 5 6 [m/s]
10 10
Wilo-Stratos-ZD 40/1-8 Wilo-Stratos-ZD 40/1-8
1 ~ 230 V - DN 40 1 ~ 230 V - DN 40
9 + 9 +
8 8
7 7
p- p-
c v
6 6
H [m]
H [m]
5 m 5 m
ax ax
. .
4 4
3 3
2 2
min mi
. n.
1 1
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
0 1 2 3 4 5 6 7 [l/s] 0 1 2 3 4 5 6 7 [l/s]
0 10 20 30 40 50 60 70 80 90 [lgpm] 0 10 20 30 40 50 60 70 80 90 [lgpm]
Q Q
700 700
max. max.
600 . 600
max
500 500
8m 7m 6m 5m 4m 3m 7m 6m 5m 4m 3m
P1 [W]
P1 [W]
400 400
300 300
2m
200 200
100 min. 1m P1 Wilo-Stratos 100 P1 Wilo-Stratos
40/1-8 min. 40/1-8
0 0
0 5 10 15 20 25 [m³/h] 0 5 10 15 20 25 [m³/h]
Terminal diagram
Heating, Air-conditioning,
DP: Dual pump management (2 pumps)
PLR: Serial digital BA interface
LON: Serial digital LONWorks interface
L N PE SSM L1 L3 PE SSM CAN: Serial digital bus interface CAN
1~230 V, 50/60 Hz
SSM Collective fault signal
L2 L3
(Normally closed contact as per VDI 3814, load capacity 1 A,
Cooling
L1 L2
250 V ~)
3~230 V, 50/60 Hz
Function see Chapter “Pump management Wilo-Control,
Option: IF-Module Stratos *) Planning guide”
PLR-Modul LON-Modul CAN-Modul
DP DP DP
Circulation
Motor data
Wilo-Stratos-ZD... Nominal Speed Power Current for Current for Current for Motor Cable
power consumption 1~230 V 3~230 V 3~400 V protection screwed connection
P2 n P1 I - PG
[W] [1/min] [W] [A] - -
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
b4 b5 a2 a1 ØD
Ø k L2
Ø k L1
Ød
b2
l1
DN
l4
l0
b1
l3
Pg 7
Pg 9
n x Ø d1
Pg 13,5
n x Ø d2
Dimensions, weights
Wilo-Stratos-ZD... Weight
Nominal Dimensions Dimension
approxi-
diameter drawing
mately
DN l0 l1 l3 l4 a1 a2 b1 b2 b4 b5 PN 6/10 -
- [mm] [kg] -
32/1-12 32 220 110 120 106 204 57 117 130 110 130 16.5 A
40/1-8 40 220 110 120 106 200 64 125 138 115 135 17.0 A
Flange dimensions
323
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Secondary Hot Water Circulation
Standard pumps (single-head pumps)
H[m]
Wilo-CircoStar • Circulating pumps with screw fittings or
4 Sta
r-Z
25/
6D press fittings
3 M
> Application:
2 Sta
r-Z
• Secondary hot water circulation systems
Star 25/
-Z 2
5/2
EM
2D
M and similar systems in industrial and building
1
St services (e.g. cooling water circulation)
ar Star-
-Z
15 Z 20/1
0
0 0,5 1 2 3 Q[m3/h]
Wilo-TOP-Z
10 • Circulating pumps with screwed or flanged
connection
Z25/
8
> Application:
30/1
4
Z80/10
Z50/7 Z65/10 services (e.g. cooling water circulation)
Z40
Z30/7
2
/7
0
0 10 20 30 40 50 Q[m³/h]
Series: Wilo-VeroLine-IP-Z
Wilo-VeroLine-IP-Z
5 • Single-stage, low-pressure centrifugal
pump in Inline construction with threaded
4
IP-Z 25/6 connection
3 IP-Z 25/2
> Application:
2 • For pumping secondary hot water as well as
cold and hot water (as per VDI 2035) with-
1
out abrasive substances in heating, cold
0 water and cooling water installations
0 1 2 3 4 5 Q[m3/h]
Heating, Air-conditioning,
• AC pumps with electrical quick connection • Planning guide: . . . . . . . . . . . . . . . . . . 6
• All plastic parts that come into contact with the fluid fulfil KTW recommendations • Equipment/function: . . . . . . . . . . . . . 326
• Equipped as standard heat insulation for Star-Z 15... • Series description: . . . . . . . . . . . . . . . . 330
• Star-Z 15 TT with an integrated timer and thermostat, LCD with symbolic language, red button • Technical data:. . . . . . . . . . . . . . . . . . . 332
technology and automatic detection of the thermal disinfection of the warm secondary hot • Pump curves: . . . . . . . . . . . . . . . . . . . . 336
Cooling
water reservoir • Terminal diagrams, motor data: . . . . 338
• Dimensions, weights: . . . . . . . . . . . . . 339
• Service/accessories: . . . . . . . . . . . . . . 393
• Switchgears and control devices: . . 417
Energy Systems
strain-relief device • Pump curves: . . . . . . . . . . . . . . . . . . . . 346
• Protection class IP 44 • Terminal diagrams, motor data: . . . . 350
• Dimensions, weights: . . . . . . . . . . . . . 352
• Service/accessories: . . . . . . . . . . . . . . 393
• Switchgears and control devices: . . 417
• Pump management Wilo-Control: . 489
Service/Accessories, Systems
Series: Wilo-VeroLine-IP-Z
• Service/accessories: . . . . . . . . . . . . . . 393
• Switchgears and control devices: . . 417
• Pump management Wilo-Control: . 489
Devices
Automatic functions
Stageless power adjustment depending on the oper- – – –
ating mode
“Autopilot” automatic setback operation – – –
Timed switching function for programming 3 on or • –
–
off times (only Z 15 TT)
Temperature control for maintaining a constant • –
return temperature in the secondary hot water cir- –
culation system (only Z 15 TT)
Deblocking function – – –
Blocking protection
• – –
(only Z 15 TT)
Soft start – – –
Safety control – – –
–
•
Full motor protection with integrated trip electronics (only with 3~pumps with –
P2 180W)
Heating, Air-conditioning,
Single/collective fault signal (potential-free NC con-
•
– (optional for all types with –
tact)
Wilo-Protect-Module C)
•
(standard equipment only
with 3~pumps with
Cooling
Collective fault signal (potential-free NC contact) – –
P2 180W, optional for all
types with Wilo-Protect-
Module C)
•
Individual run signal (potential-free NO contact) – (optional for all types with –
Wilo-Protect-Module C)
Circulation
with 3~pumps with
Fault signal light – –
P2 180W, optional for all
types with Wilo-Protect-
Module C)
Energy Systems
IR-Module/IR-Monitor – – –
(see function table IR-Module/IR-Monitor)
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or – – –
company-specific coupling module
Serial digital LON interface for connection to a LON-
– – –
Works network
Serial digital CAN interface for connection to a CAN
bus system – – –
Service/Accessories, Systems
Dual pump management (twin-head pump or 2 x
single-head pumps)
Equipment/scope of delivery
• • –
Cable entry possible on both sides (only with Star-Z 20/25) (only with 1~ u. 3~pumps
with P2 180W)
Quick connection with spring clips • – –
Devices
329
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Secondary Hot Water Circulation
Standard pumps (single-head pumps)
H[m]
Wilo-CircoStar
5
4 Star-
Z 25/
6 DM
2 Star-Z
25/2 D
M
Star-
Z 25/
2 EM
1
Sta
r-Z
15
Star-Z
20/1
0
0 0,5 1 2 3 4 Q[m3/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed stage switching (only Star-Z 25/6)
Manual functions
• Selection of speed stages (1 speed stage, 3 speed stages with Star-Z 25/6)
Cooling
Automatic functions
• Time switching function for programming of 3 switch-on and/or
switch-off times (only Z 15 TT)
• Temperature control for maintaining a constant return temperature
in the secondary hot water circulation system (only Z 15 TT)
• Thermal disinfection routine (detection and support of thermal disin-
fection of the warm secondary hot water reservoir) (only Z 15 TT)
• Blocking protection (only Z 15 TT)
Circulation
Equipment/scope of delivery
• Wrench attachment point on the pump body (only Star-Z 25/6)
• Cable feed possible from both sides (only Star-Z 20/..., Star-Z 25/...)
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals with screw thread (loose) (only Star-Z 25/6)
• Including installation and operating instructions
Energy Systems
• Integrated ball shutoff valve (only Z 15 A, Z 15 TT)
• Including clock timer (only Z 15 TT)
Accessories
• Screwed connections
• Thermal insulation shells for Star-Z 20/1 - Z 25/2(6)
• Brass special insert parts for screw-end pumps:
Male thread/inner soldering connection
• Industrial water plug module Wilo-S1R-h for Star-Z 20/1, Z 25/2 EM
Service/Accessories, Systems
(AC version)
• Time switch unit Wilo-SK 601 in conjunction with Wilo-SK 602
(as contactor) for Wilo-Star-Z 25/2 DM (three-phase version)
• Switchgear Wilo-SK 601 for time-dependent Off/On switching for
Star-Z 25/6
Pump Management Systems
Switchgears and Control
Devices
Performance
Pipe connections
Screwed connection Rp 1/ 1/ 1/
2 2 2
Electrical connection
Motor/electronics
Heating, Air-conditioning,
Motor/electronics (continued)
Power electronics – – –
Protection class IP 42 IP 42 IP 42
Insulation class F F F
Cooling
Materials
Circulation
40 °C 0.5 0.5 0.5
65 °C 2 2 2
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp 1/ 1 1 1
2
Electrical connection
Motor/electronics
Electromagnetic compatibility – – – –
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Power electronics – – – –
Motor/electronics (continued)
Heating, Air-conditioning,
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F
Materials
Cooling
Pump housing Red brass (G-CuSn5)
Plastic (PPO)
Impeller
Trade name: Noryl
Shaft Ceramic
Bearing Synthetic resin-impregnated carbon
Circulation
65 °C 3 3 3 3
110 °C 10 10 10 10
1,0
0,8
Z1
5
H[m]
Z1
5A
0,75 ,Z 0,6
15
H [m]
C,
Z1
5T
T
0,5 0,4
0,25 0,2
0 0
0 0,1 0,2 0,3 0,4 [m3/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
0 0,05 0,1 [l/s] 0 0,1 0,2 0,3 0,4 [l/s]
30 40
P1[W]
25 30
P1[W]
20 20
15 10
0 0,1 0,2 0,3 0,4 [m3/h] 0 0,25 0,5 0,75 1,0 1,25 1,5 [m 3 /h]
Wilo-Star-Z 25/2
AC Three-phase (DM)
v v
0 0,5 1,0 1,5 [m/s] 0 0,5 1,0 1,5 [m/s]
4,0 4,0
Wilo-Star -Z 25/2 Wilo-Star -Z 25/2
3,5 1 ~ 230 V – Rp 1 3,5 3 ~ 400 V – Rp 1
3,0 3,0
2,5 2,5
H [m ]
H [m ]
2,0 2,0
1,5 1,5
1,0 1,0
0,5 0,5
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]
0 0,25 0,5 0,75 1,0 [l/s] 0 0,25 0,5 0,75 1,0 [l/s]
0 2,5 5,0 7,5 10 12,5 [lgpm ] 0 2,5 5,0 7,5 10 12,5 [lgpm ]
Q Q
80 100
60 80
P 1 [W]
P 1 [W]
40 60
20 40
0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h] 0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m 3 /h]
Wilo-Star-Z 25/6
AC
Heating, Air-conditioning,
v
0 0,5 1,0 1,5 2,0 2,5 [m/s]
6
Wilo-Star-Z 25/6
1 ~ 230 V - Rp 1
5
Cooling
4
ma
x.
H [m ]
mi
1 n
Circulation
0 2,5 5 7,5 10 12,5 15 [lgpm]
Q
110
max.
100
90
P1 [W]
80
70
60
50 min
40
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
PE L1 L2 L3
L N
L N PE
1-phase motor (EM), 2-pole – 1~230 V, 50 Hz 3-phase motor (DM), 2-pole – 3~400 V, 50 Hz
Motor data
Heating, Air-conditioning,
106,7
weights 39,5 106,7 39,5
Wilo-
Star-Z
40
66,35
(CircoStar)
40
138
Cooling
74
74
77
77
Circulation
39,5 106,7 41 42 126,4
8,4
55
66,35
50
138
39,35
40
19
(166)
31
74
74
Energy Systems
27
77
77
Dimension drawing E
Service/Accessories, Systems
41 42 126,4
55
8,4
50
39,35
(166)
84
19
31
74
27
77
Devices
b1 b1
b3 l2
b3 G
PG 11 Pg 11
b4
l3
b4
l0
l0
l3
l4
l4
G a1 l1
b2 b2 a1 l1
Dimensions, weights
341
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Secondary Hot Water Circulation
Standard pumps (single-head pumps)
Type key
Example: Wilo-TOP-Z 40/7
TOP Standard pump (screw-end or flange-end pump)
-Z Circulating pump
40/ Nominal connection width
7 Nominal delivery head range [m] where Q = 0 m3/h
Options
• Special versions for operating pressure PN 16 (at additional charge)
• Version for special voltage on request
H[m]
Wilo-TOP-Z
9
8 25
30/ /10
10
7
80
65
6 /1
/1
0
0
5
50
/7
4
40
3
/7
25
2
20
6/
/4
30
/7
0
1 2 3 4 5 6 8 10 20 30 40 50 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 3 speed stages
Cooling
Automatic functions
• Full motor protection with integrated trip electronics
(only with 3~pumps with P2 180 W)
Circulation
(optional for all types with Wilo-Protect-Module C)
• Thermal winding contact (WSK, potential-free NC contact)
(only for 1~pumps with P2 180 W)
• Fault signal light (standard equipment only with 3~pumps with
P2 180 W, optional for all types with Wilo-Protect-Module C)
• Direction of rotation control lamp (only with 3~pumps)
Energy Systems
Module C)
Equipment/scope of delivery
• Cable feed possible from both sides (only with 1~pumps and
3~pumps with P2 180 W)
• Including seals for threaded connection (loose)
• Including installation and operating instructions
• Including thermal insulation
• Including washers for flange bolts
Service/Accessories, Systems
(for nominal connection widths DN 40 - DN 65)
Accessories
• Screwed connections with screw thread
• Time switch unit Wilo-SK 601
• For pumps 3~400 V:
- Switching plug 3~230 V, 50 Hz
- Wilo-Protect-Module-C 3~400 V
• For pumps 1~230 V:
- Wilo relay SK 602/SK 622 for full motor protection
- Wilo-Protect-Module-C 1~230V
Pump Management Systems
Switchgears and Control
Devices
Performance
Maximum delivery head [m] 3.5 6.0 9.5 5.5 9.5 6.0 7.0 9.0 9.0
Maximum flow volume [m3/h] 4.0 5.5 9.5 7.0 9.5 16.0 25.0 42.5 65.0
Standard version for operating pressure pmax [bar] 10 10 10 10 10 6/10 6/10 6/10 6
10
Special version for operating pressure pmax [bar] – – 16 – 16 16 16 16
16
Pipe connections
Screwed connection Rp 3/
4 1 1 1 1/4 1 1/4 – – – –
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230 230 – – –
Mains connection 3~ [V], standard version 400 400 400 400 400 400 400 400 400
Mains connection 3~ [V], with optional switching plug 230 230 230 230 230 230 230 230 230
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – – – – – –
Cooling
Immunity to interference EN 61000-6-2
Power electronics – – – – – – – – –
Protection class IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F F F F F
Materials
Circulation
Plastic (PPO)
Plastic
Impeller Trade name: Plastic (PPS - 40% GF)
(PPE)
Noryl
40 °C 5 5 5 5 5 5 8 8 8
Energy Systems
80 °C 8 8 8 8 8 8 10 10 10
110 °C 20 20 20 20 20 20 30 30 30
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
4 4
Wilo-TOP-Z 20/4 Wilo-TOP-Z 20/4
1~230 V - Rp ¾ 3~400 V - Rp ¾
3 3
H [m ]
H [m ]
2 2
m
m
ax
ax
.
.
m
in
.
1 mi 1
n.
0 0
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
0 0,25 0,5 0,75 1 1,25 [l/s] 0 0,25 0,5 0,75 1 1,25 [l/s]
0 2,5 5 7,5 10 12,5 15 [lgpm] 0 2,5 5 7,5 10 12,5 15 [lgpm]
Q Q
110 110
90 90
80 80
P 1 [W ]
P 1 [W ]
70 70
min.
60 60
50 50 min.
40 40
30 30
0 1 2 3 4 [m 3/h] 0 1 2 3 4 [m 3/h]
Wilo-TOP-Z 25/6
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-Z 25/6 Wilo-TOP-Z 25/6
1~230 V - Rp 1 3~400 V - Rp 1
6 6
5 5
4 4
H [m ]
H [m ]
m m
ax ax
. .
3 3
2 2
mi
n.
mi
1 n. 1
0 0
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]
0 0,25 0,5 0,75 1 1,25 1,5 [l/s] 0 0,25 0,5 0,75 1 1,25 1,5 [l/s]
0 2,5 5 7,5 10 12,5 15 17,5 [lgpm] 0 2,5 5 7,5 10 12,5 15 17,5 [lgpm]
Q Q
220 220
max. max.
200 200
180 180
160 160
P1 [W]
P1 [W]
140 140
min.
120 120
100 100 min.
80 80
60 60
0 1 2 3 4 5 [m 3/h] 0 1 2 3 4 5 [m 3/h]
Wilo-TOP-Z 25/10
AC Three-phase (DM)
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-Z 25/10 Wilo-TOP-Z 25/10
9 1~230V - Rp 1 9 3~400V - Rp 1
8 8
Cooling
7 7
6 6
m
ax
H [m ]
H [m ]
m .(
ax 1
5 . 5
)
4 4
(2
m
m
in. )
in
3 3
.
(3
2 2 )
0 3
0
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
Circulation
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P 1 [W ]
P 1 [W ]
100 100
50 50
0 0
Wilo-TOP-Z 30/7
Energy Systems
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
6 6
Wilo-TOP-Z 30/7 Wilo-TOP-Z 30/7
1~230 V - Rp 1¼ 3~400 V - Rp 1¼
5 5
4 4
Service/Accessories, Systems
H [m ]
H [m ]
m
ax
3
ax
3
.
2 2
m
in
.
m
in
.
1 1
0 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
0 0,5 1 1,5 2 [l/s] 0 0,5 1 1,5 2 [l/s]
0 5 10 15 20 25 [lgpm] 0 5 10 15 20 25 [lgpm]
Q Q
200 160
max.
175 140
max.
120
Pump Management Systems
150
100
P 1 [W]
P1 [W]
125 min.
min. 80
100 60
40
75
20
50 0
0 1 2 3 4 5 6 7 [m3/h] 0 1 2 3 4 5 6 7 [m3/h]
Devices
Wilo-TOP-Z 30/10
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
10 10
Wilo-TOP-Z 30/10 Wilo-TOP-Z 30/10
9 1~230V - Rp 1¼ 9 3~400V - Rp 1¼
8 8
7 7
6 6
H [m ]
H [m ]
m m
ax ax
5 . 5 .
4 4
m
3 3
in
m
in.
.
2 2
1 1
0 3
0
0 1 2 3 4 5 6 7 8 9 [m /h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
0 0,5 1 1,5 2 2,5 [l/s] 0 0,5 1 1,5 2 2,5 [l/s]
0 5 10 15 20 25 30 [lgpm] 0 5 10 15 20 25 30 [lgpm]
Q Q
350 350
max.
max.
300 300
min.
250 250
P 1 [W ]
P 1 [W ]
100 100
50 50
0 0
0 1 2 3 4 5 6 7 8 9 [m 3/h] 0 1 2 3 4 5 6 7 8 9 [m 3/h]
Wilo-TOP-Z 40/7
AC Three-phase (DM)
v v
0 0,5 1 1,5 2 2,5 3 [m/s] 0 0,5 1 1,5 2 2,5 3 [m/s]
7 7
Wilo-TOP-Z 40/7 Wilo-TOP-Z 40/7
1~230 V - DN 40 3~400 V - DN 40
6 6
5 5
4 4
H [m ]
H [m ]
m
m
ax
ax
.
.
3 3
2 m 2 mi
in n.
.
1 1
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
0 1 2 3 4 [l/s] 0 1 2 3 4 [l/s]
0 10 20 30 40 50 [lgpm] 0 10 20 30 40 50 [lgpm]
Q Q
350 350
max. max.
300 300
P1 [W]
200 200
100 100
50 50
0 0
0 2 4 6 8 10 12 14 16 [m3/h] 0 2 4 6 8 10 12 14 16 [m3/h]
Heating, Air-conditioning,
v v
0 0,5 1 1,5 2 2,5 3 3,5 [m/s] 0 0,5 1 1,5 2 2,5 [m/s]
8 9
Wilo-TOP-Z 50/7 Wilo-TOP-Z 65/10
7
3~400 V - DN 50 8 3~400 V - DN 65
7
6
Cooling
6
5
5
m
ax
H [m ]
H [m ]
.
4
ma
x.
4
m
in.
3
3
m
in.
2
2
1 1
Circulation
0 25 50 75 [lgpm] 0 20 40 60 80 100 120 140 [lgpm]
Q Q
800 1200
max.
1100
max.
600 1000
900
P 1 [W ]
P 1 [W ]
400 800
min. min.
700
200 600
500
0 400
Wilo-TOP-Z 80/10
Energy Systems
Three-phase (DM)
v
0 0,5 1 1,5 2 2,5 3 [m/s]
9
Wilo-TOP-Z 80/10
8 3~400 V - DN 80
6
ma
Service/Accessories, Systems
x.
5
H [m ]
4
mi
n.
3
0
0 10 20 30 40 50 60 [m3/h]
0 2 4 6 8 10 12 14 16 18 [l/s]
0 50 100 150 200 [lgpm]
Q
1500
1400
max.
Pump Management Systems
1300
P1 [W]
1200
Switchgears and Control
1100
1000
900 min.
800
0 10 20 30 40 50 60 [m3/h]
Devices
PE L N PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
Internal protection against unacceptably high winding temperatures Internal protection against unacceptably high winding temperatures
Triggering: Internal interruption of motor voltage Triggering: Internal interruption of a motor phase
Reset: Automatic after motor has cooled down Reset: Disconnect mains voltage, allow motor to cool down,
switch mains voltage back on
WSK L N SSM L1 L2 L3
WSK PE L N SSM PE L1 L2 L3
Mains connection 1~230 V, 50 Hz Mains connection 3~400 V, 50 Hz
3~230 V, 50 Hz (with optional switching plug 3~230 V)
WSK = thermal winding contact Full motor protection with integrated trip electronics in terminal box
Full motor protection in all speed stages with optional Wilo-SK 602/ for all speed stages
Wilo-SK 622 relay or other switchgears/control devices with WSK
connection option Triggering: All-pole shutdown of motor by integrated tripping
electronics
Triggering: External tripping at switchgear/control device Reset: Manual reset at terminal box necessary
Reset: Manual reset at switchgear/control device necessary
Load capacity of the potential-free NC contact as per VD 3814 for
(circuit diagram with SK 602/622 see “Service/accessories”) the collective fault signal (SSM) 1 A, 250 V ~
Function see “Pump management Wilo-Control, Planning guide”
Motor data
Heating, Air-conditioning,
power consumption tor cable protection diagram
1~230 V 3~400 V 3~230 V connection
P2 n P1 I – PG – –
[W] [1/min] [W] [A] [F/VDB] – – –
max. 2790 95 - 105 0.50
20/4 2600
Cooling
60 70 - 80 0.40 – – 3.5/400 1 x 13.5 A A
(1-phase motor) min. 2100 50 - 65 0.35
max. 2850 80 - 100 0.35 0.60
20/4 2650
60 45 - 65 – 0.15 0.30 – 1 x 13.5 B B
(3-phase motor) min. 2440 35 - 50 0.10 0.20
max. 2390 140 - 200 1.00
25/6 1810
100 115 - 175 0.90 – – 5/400 1 x 13.5 A A
(1-phase motor) min. 1260 85 - 120 0.65
max. 2450 125 - 210 0.45 0.80
25/6
Circulation
180 170 - 315 1.58 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 150 - 295 1.51
max. 2700 175 - 310 0.77 1.33
25/10 2400
180 125 - 230 – 0.43 0.74 – 2 x 13.5 D D
(3-phase motor) min. 2000 100 - 175 0.32 0.55
max. 2700 135 - 165 0.80
30/7 2500
90 100 - 145 0.72 – – 5/400 1 x 13.5 A A
(1-phase motor) min. 2100 70 - 110 0.56
Energy Systems
30/10 2600
180 170 - 315 1.58 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 150 - 295 1.51
max. 2700 175 - 310 0.77 1.33
30/10 2400
180 125 - 230 – 0.43 0.74 – 2 x 13.5 D D
(3-phase motor) min. 2000 100 - 175 0.32 0.55
max. 2700 240 - 340 1.62
40/7 2600
180 200 - 330 1.60 – – 8/400 2 x 13.5 C C
(1-phase motor) min. 2400 175 - 310 1.54
max. 2700 195 - 320 0.70 1.22
Service/Accessories, Systems
40/7 2300
180 145 - 240 – 0.44 0.76 – 2 x 13.5 D D
(3-phase motor) min. 2000 120 - 180 0.32 0.55
max. 2700 375 - 680 1.38 2.38
50/7 2300
350 280 - 520 – 0.92 1.60 – 2 x 13.5 D D
(3-phase motor) min. 2000 240 - 390 0.69 1.19
65/10 max. 2850 760 - 1050 2.42 4.19
(3-phase motor) 700 2700 580 - 840 – 1.55 2.68 – 2 x 13.5 D D
min. 2500 515 - 720 1.30 2.25
max. 2800 1290 - 1440 2.92 5.06
80/10 2500
1100 1055 - 1155 – 2.06 3.56 – 2 x 13.5 D D
(3-phase motor) min. 2200 865 - 940 1.68 2.91
Always refer to name plate data!
Current I: Onsite thermal overload settings.
Pump Management Systems
Switchgears and Control
Note:
3~230 V only with optional switching plug (accessories)
Devices
l2
l2
l1
l1
l0
l0
G a2
b1 b2 G a2
b3 b3 a3 a1 b1 b2 a3 a1
b3 b3
Permitted installation position, see Planning guide Permitted installation position, see Planning guide
b4 b5 Rp b4 b5
R 1/8
Pg Pg
Pg Pg
l2
l1
l2
l1
l0
l0
G a2 R 1/8
b1 b2 a3 a1 b1 b2 a2
b3 b3 b3 b3 a3 a1
Permitted installation positions, see Planning guide Permitted installation position, see Planning guide
ØD ØD
Ø k L2 Øk
Ø k L1 Ød
Ød DN
DN
n x Ø d1
n x Ø dL
n x Ø d2
Dimensions, weights
Wilo-TOP-Z... Pipe
Pump dimensions
Heating, Air-conditioning,
connection/ Thread Weight Dimension
nominal about drawing
diameter
[Rp/DN] G I0 l1 l2 a1 a2 a3 b1 b2 b3 b4 b5 PN 6/10 –
– – [mm] [kg] –
Cooling
20/4 Rp 3/4 G 11/4 150 75 92 162 30 54 50 50 70 60 44 3.1 A
25/6 Rp 1 G 11/2 180 90 92 162 30 54 50 50 70 60 44 3.3 A
25/10 Rp 1 G 11/2 180 90 102 172 52 73 69 68 92 66 66 6.7 C
30/7 Rp 11/4 G2 180 90 92 172 34 64 66 57 88 60 44 5.5 B
30/10 Rp 11/4 G2 180 90 102 172 52 73 69 61 92 66 66 6.7 C
40/7 DN 40 – 250 125 102 193 46 72 78 62 97 66 66 13.0 D
50/7 DN 50 – 280 140 109 224 65 82 91 77 119 66 66 19.5 D
65/10 DN 65 – 340 170 119 253 80 100 118 98 136 66 66 29.5 D
Circulation
Flange dimensions
Energy Systems
Combination flange PN 6/10
65/10 65 185 122 130/145 – 4 x 14 / 19 - E
(flange PN 16, as per DIN 2533)
Flange PN 6
(designed to PN 16, as per DIN 80 190 128 – 150 - 4 x 19 F
2531)
80/10
Flange PN 16
(as per DIN 2533, drilled as per 80 200 138 – 160 - 8 x 19 F
EN 1092-2)
n = No. of bolt holes
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Type key
Example: Wilo-Veroline-IP-Z 25/6
IP Inline pump (screw-end pump)
-Z Circulating pump
25/ Nominal connection width R/Rp
6 Power capacity in approximation with the maximum
delivery head [m]
H[m]
Wilo-Veroline-IP-Z
4,5
4,0
3,5
25/6
3,0
25/2
2,5
2,0
1,5
1,0
0,5
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2,0 3,0 4,0 Q[m³/h]
Equipment/function
Manual functions
Heating, Air-conditioning,
• Setting the speed stages: 1 speed stage
Equipment/scope of delivery
• Including installation and operating instructions
Cooling
Accessories
• Adapters
• Motor protection switch
–
Heat transfer oil
Pipe connections
Materials
Motor/electronics
Heating, Air-conditioning,
–
Integrated full motor protection
(see accessories for necessary relay)
IP 44 (motor)
Protection class
IP 54 (terminal box)
Cooling
Insulation class F
Motor protection required onsite •
Speed control –
Motor winding up to 3 kW 3~230 V /400 V Y, 50 Hz
Motor winding starting at 4 kW –
Installation options
Circulation
• = available, – = not available
IP-
IP- Z2
4 Z2 5/6
5/6 4
H[m]
3 3
2 H[m] 2
IP-Z
25/2 IP-Z
25/
2
1 1
0 0
0 1 2 3 4 5 6 [m3/h] 0 1 2 3 4 5 6 [m3/h]
0 0,5 0,5 1 [l/s] 0 0,5 0,5 1 [l/s]
0 5 10 15 20 [lgpm] [lgpm]
0 5 10 15 20
Q Q
Heating, Air-conditioning,
motor C
data Wilo- C1
VeroLine- N L
IP-Z
N L1 PE
Cooling
1-phase motor 1~230 V, 50 Hz
Terminal diagram B
unbroken line =Y
W2 U2 V2 dashed line =
3~400 V Y
3~230V
L1 L2 L3 PE
Circulation
3-phase motor 3~230/400 V, 50 Hz
Motor data
Energy Systems
25/2 (3~400 V) 0.09 – 0.50 0.29 – 1450 B
25/6 (1~230 V) 0.18 1.15 – – 6.3 2850 A
25/6 (3~400 V) 0.12 – 0.66 0.38 – 2850 B
Note motor type label data!
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
c
G½" x G2
b
l1
l0
Øg
G1½
Dimensions, weights
Heating, Air-conditioning,
High-efficiency pumps Wilo-Stratos ECO-ST 362
Cooling
Equipment/function 364
Series description 366
Technical data 368
Pump curves 370
Terminal diagram, motor data 371
Dimensions, weights 372
Circulation
Series overview 374
Wilo-Star-ST 374
Equipment/function 376
Series description 378
Technical data 380
Pump curves 382
Energy Systems
Wilo-Star-RSG 374
Equipment/function 376
Series description 386
Technical data 388
Pump curves 390
Terminal diagrams, motor data 391
Service/Accessories, Systems
Dimensions, weights 392
H [m]
Wilo-Stratos ECO-ST
• Glandless circulating pumps with screwed
connection
4 > Application:
15(25)1-5
• High-flow volume and low-flow volume
3
solar thermal systems
2
0
0 0,5 1,0 1,5 2,0 Q[m³/h]
Heating, Air-conditioning,
• Class A motor technology • Planning guide: . . . . . . . . . . . . . . . . . . 6/29
• Up to 80 % energy savings in comparison to uncontrolled circulating pumps • Equipment/function: . . . . . . . . . . . . . 364
• Highest degrees of efficiency due to ECM technology • Series description: . . . . . . . . . . . . . . . . 366
• Minimum electronic power consumption: only 5.8 Watt • Technical data:. . . . . . . . . . . . . . . . . . . 368
• 3- times greater starting torque than conventional circulating pumps • Pump curves: . . . . . . . . . . . . . . . . . . . . 370
Cooling
• Pump housing with wrench attachment point • Terminal diagrams, motor data: . . . . 371
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Dimensions, weights: . . . . . . . . . . . . . 372
tion formation • Service/accessories: . . . . . . . . . . . . . . 393
• BA linkup: For linkage to external monitoring units (e.g. building automation BA or DDC instal-
lations)
Equipment/function Wilo-Stratos-ECO-ST
Wilo-Stratos ECO-ST
Operating modes
Speed-stage switching –
Manual control mode (n=constant) •
-c for constant differential pressure •
-v for variable differential pressure •
-T for temperature-prompted differential pressure –
Manual functions
Automatic functions
Safety control •
Full motor protection with integrated trip electronics –
Equipment/function Wilo-Stratos-ECO-ST
Wilo-Stratos ECO-ST
Data exchange
Heating, Air-conditioning,
Infrared interface for wireless data exchange with
IR-Module/IR-Monitor (see IR-Module/IR-Monitor –
Function table)
Serial digital PLR interface for connection to BA building
automation via Wilo interface converter or company- –
specific coupling module
Cooling
Serial digital LON interface for connection to
–
a LONWorks network
Serial digital CAN interface for connection to a CAN bus
–
system
Circulation
in and out)
Equipment/scope of delivery
Energy Systems
Plug-in slot for optional expansion with
–
Wilo-IF-Modules
Blocking current-proof motor •
Including seals for threaded connection (loose) •
Including installation and operating instructions •
Including thermal insulation –
Service/Accessories, Systems
Including washers for flange bolts
–
(for nominal connection widths DN 32 - DN 65)
Incl. 1.8 m power cable with grounding plug –
Integrated non-return valve –
Integrated ball shutoff valve –
Including clock timer –
Pump Management Systems
Switchgears and Control
Devices
Options
• Stratos ECO-ST ...-130: Version with short over-all length 130 mm
• Stratos ECO-ST ...-RG: Version with red brass housing
H[m]
Wilo-Stratos-ECO-ST
5
BMS
15(25)1-5
3
0
0 0,5 1,0 1,5 2,0 2,5 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Manual control mode (n=constant)
• p-c for constant differential pressure
• p-v for variable differential pressure
Manual functions
Cooling
• Setting the operating mode
• Setting the differential-pressure setpoint
• Setting to “Autopilot” (automatic setback operation)
• Setting the speed (manual setting mode)
Automatic functions
• Stageless power adjustment depending on the operating mode
• “Autopilot” automatic setback operation
• Deblocking function
Circulation
External control functions
• Control input “Overriding Off”
• Control input “Analogue In 0 - 10 V” (remote speed adjustment)
• Control input “Analogue In 0 - 10 V” (remote setpoint adjustment)
Equipment/scope of delivery
Energy Systems
• Wrench attachment point on pump body
• Cable entry possible on both sides
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Accessories
• Screwed connections
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Performance
Pipe connections
Thread connection ½ 1 1
Nominal flange diameter 15 25 25
Flange for counter flange PN 6, standard version – – –
Flange for counter flange PN 16, special version – – –
Combination flange PN 6/10 for counter flange
– – –
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
only), standard version – – –
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics Pulse-pack control Pulse-pack control Pulse-pack control
Protection class IP 44 IP 44 IP 44
Insulation class F F F
Materials
Circulation
Shaft Stainless steel
Bearing Metal-impregnated carbon
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
5 5
p-c p-v
4 4
H [m]
H [m]
3 3
ax
.
2 2
ma
x.
1 1
min. min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
0 0,2 0,4 0,6 Ql/s] 0 0,2 0,4 0,6 Q[l/s]
0 2 4 6 8 Q[lgpm] 0 2 4 6 8 Q[lgpm]
70 70
max.
max. 60
60
50 50
5m 4m m
m
4m 3m m 3m 2
P1 [W]
5 2 40
P1 [W]
40
30 1m
30 1m
20 20
10 min. 10
min.
0 0
0 0,5 1 1,5 2 2,5 Q[m³/h] 0 0,5 1 1,5 2 2,5 Q[m³/h]
Terminal diagram
Heating, Air-conditioning,
L N PE SSM Ext. off In
0~10V
Cooling
1~ 230 V, 50 Hz
Motor data
Circulation
not necessary
15/1-5-130 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
proof)
not necessary
25/1-5-RG 1400 - 3500 5.8 - 59 0.46 (blocking current- 1x7/1x9/1x11
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Dimension drawing
b1
b3 b5 G
l3
b4
I0
I4 I5
b2 a2 I1
Dimensions, weights
373
Switchgears and Control Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Devices Service/Accessories, Systems
Energy Systems Circulation Cooling
Pump Management Systems
Solar Thermal, Geothermal Energy Systems
Standard pumps (single-head pumps)
Series: Wilo-Star-ST
H [m]
Wilo-Star ST
• Circulating pumps with screwed connection
> Application:
ST
20
8 ST2 • Solar thermal systems
/1
0
1
/9
6
ST20(2 ST25
4 5)/6 /7
ST20(2
2 5)/4
0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q [m³/h]
Series: Wilo-Star-RSG
H[m]
> Single-head pumps:
Wilo-STAR-RSG • Circulating pumps with screwed connection
7
6 > Application:
Sta St • Geothermal systems, heating systems
5 ar
r-R -R
SG SG
4 25 25
/7, /8
30 ,3
3 /7 0/
8
2
1
0
0 1 2 3 4 5 Q [m³/h]
Series: Wilo-Star-ST
Heating, Air-conditioning,
> Product advantages: > Additional information: Page
• Special hydraulics for utilisation in solar thermal systems • Planning guide: . . . . . . . . . . . . . . . . . . 6
• Up to 30 % less current consumption due to class B motor technology • Equipment/function: . . . . . . . . . . . . . 376
• Pump housing with wrench attachment point • Series description: . . . . . . . . . . . . . . . . 378
• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensa- • Technical data:. . . . . . . . . . . . . . . . . . . 380
tion formation • Pump curves: . . . . . . . . . . . . . . . . . . . . 382
Cooling
• Terminal diagrams, motor data: . . . . 384
• Dimensions, weights: . . . . . . . . . . . . . 385
Series: Wilo-Star-RSG
Circulation
• Pump curves: . . . . . . . . . . . . . . . . . . . . 390
• Terminal diagrams, motor data: . . . . 391
• Dimensions, weights: . . . . . . . . . . . . . 392
Operating modes
Speed-stage switching • •
Manual control mode (n=constant) – –
p-c for constant differential pressure – –
p-v for variable differential pressure – –
p-T for temperature-prompted differential pressure – –
Manual functions
Automatic functions
Heating, Air-conditioning,
Fault signal light – –
Direction-of-rotation control lamp – –
LC display for showing pump data and fault codes – –
Data exchange
Cooling
Infrared interface for wireless data exchange with IR-
– –
Module/IR-Monitor (see IR-Monitor Function table)
Serial digital PLR interface for connection to BA build-
ing automation via Wilo interface converter or com- – –
pany-specific coupling module
Serial digital LON interface for connection to a LON- – –
Works network
Circulation
single-head pumps)
Equipment/scope of delivery
Energy Systems
Double switchover valve in pump housing – –
Cable entry possible on both sides • •
Quick connection with spring clips • •
Integrated air extraction fitting for automatic rapid
– –
ventilator Rp 3/8
Plug-in slot for optional expansion with Wilo-IF-Modules – –
Service/Accessories, Systems
Blocking current-proof motor • •
Including seals for threaded connection (loose) • •
Including installation and operating instructions • •
Including thermal insulation – –
Including washers for flange bolts
– –
(for nominal connection widths DN 32 - DN 65)
Incl. 1.8 m power cable with grounding plug – –
Integrated non-return valve – –
Integrated ball shutoff valve – –
Pump Management Systems
Type key
Example: Wilo-Star-ST 25/6
Star Standard pump (screw-end pump)
-ST Version for solar thermal applications
25/ Nominal connection width
6 Nominal delivery head [m]
H[m]
11 Wilo-Star-ST
10
ST
20
9 /11
8
ST
20/
7 9
5
ST 25/7
4
ST 20(2
3 5)/6
ST 20(25)/4
2
0
0 0,5 1 1,5 2 2,5 3 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Manual functions
• Setting the speed stages: 3 speed stages
Cooling
Equipment/scope of delivery
• Spanner grip on the pump body (only with nominal diameter DN 25)
• Cable entry possible on both sides
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Accessories
Circulation
Solar Thermal, Geothermal
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Approved fluids
(other fluids on request)
Performance
Pipe connections
Screwed connection Rp/G Rp 1/2 (ST 20...) Rp 1/2 (ST 20...) Rp 1/2 (ST 20...) Rp 1/2 (ST 20...)
Rp 1/2
Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...) Rp 1 (ST 25 ...)
Filler connection [G, inside] – – – – –
Nominal connection diameter flange DN – – – – –
Flange for counter flange PN 6, standard version – – – – –
Counter flange for PN 16, flange, special version – – – – –
Combination flange PN 6/10 for counter flange
– – – – –
PN 6 and PN 16, standard version
Support-bracket mounting (with horizontal shaft
– – – – –
only), standard version
Support-bracket mounting (with horizontal shaft
– – – – –
only), special version
Electrical connection
Mains connection 1~ [V], standard version 230 230 230 230 230
Mains connection 3~ [V], standard version – – – – –
Mains connection 3~ [V], with optional switching
– – – – –
plug
Mains frequency [Hz] 50 50 50 50 50
Heating, Air-conditioning,
Motor/electronics
Electromagnetic compatibility – – – – –
Emitted interference EN 61000-6-3
Cooling
Immunity to interference EN 61000-6-2
Power electronics – – – – –
Radio interference suppression level N N N N N
Protection class IP 44 IP 44 IP 44 IP 44 IP 44
Insulation class F F F F F
Materials
Circulation
Shaft Stainless steel (X40 Cr13)
Bearing Carbon
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 1 2 3 4 5 Rp½ 0 1 2 3 4 5 6 Rp½
Q[m/s] Q[m/s]
0 0,4 0,8 1,2 1,6 Rp1 0 0,5 1,0 1,5 2,0 Rp1
H[m] Wilo-Star-ST H[m] Wilo-Star-ST
20/4, 25/4 20/6, 25/6
1~230 V - Rp ½ / Rp 1 6 1~230 V - Rp ½ / Rp 1
4
5
3
ma 4 ma
x. x.
3
2
mi 2
n. m
in
1 .
1
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 1 2 3 4 Q[m³/h]
0 0,2 0,4 0,6 0,8 1,0 Q[l/s] 0 0,2 0,4 0,6 0,8 1,0 1,2 Q[l/s]
0 2 4 6 8 10 Q[Igpm] 0 4 8 12 Q[Igpm]
P1[W] P1[W]
40
40
20
0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q[m³/h] 0 1 2 3 4 Q[m³/h]
v v
0 0,5 1,0 1,5 2,0 [m/s] 0 0,5 1 1,5 [m/s]
7
Wilo-Star ST 20/7 12
5 ma
x.
H[m]
8
H[m]
6 m
ax
3 .
mi
n.
4
2
m
1 2 in
0
0 1,0 2,0 3,0 [m3/h] 0
0 0,5 1 1,5 2 2,5 [m3/h]
0 0,25 0,5 0,75 1,0 [l/s]
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 [l/s]
0 5 10 [lgpm ]
0 0,2 0,4 0,6 0,8 [lgpm]
Q Q
120 140
max.
120
100 max.
100
P1[W]
80 80
P1[W]
min. 60 min
60
40
40 20
[m3/h] 0 0,5 1 1,5 2 2,5 [m3/h]
0 1,0 2,0 3,0
Wilo-Star ST 20/11
Heating, Air-conditioning,
v
0 0,5 1 1,5 [m/s]
12
Wilo-Star ST 20/11
1 ~ 230 V - Rp 1/2
10
Cooling
8
m
ax
H[m]
.
6
m
2 in
Circulation
Q
180
160
max.
140
120
P1[W]
100
80 min
60
0 0,5 1 1,5 2 2,5 [m3/h]
Terminal diagram
L N PE
Motor data
Wilo-Star-ST... Nominal power Stage/speed Power Current Capacitor Threaded cable Motor protection
consumption connection
P2 n P1 I Capacity PG –
[W] [1/min] [W] [A] [F/VDB] – –
17.50 max. 2720 48 0.21 not necessary
20/4 11.50 2630 38 0.17 1.7/400 1 x 11 (blocking current-
6.50 min. 2350 28 0.13 proof)
26.00 max. 2750 63 0.28 not necessary
20/6 17.50 2650 54 0.23 2.0/400 1 x 11 (blocking current-
10.50 min. 2350 41 0.18 proof)
59.20 max. 2707 110 0.30 not necessary
20/7 31.20 2604 81 0.24 3.5/400 1 x 11 (blocking current-
14.80 min. 2170 59 0.16 proof)
39.50 max. 2535 110 0.50 not necessary
20/9 23.00 2122 78 0.34 3.0/400 1 x 11 (blocking current-
13.00 min. 1564 50 0.23 proof)
59.20 max. 2481 165 0.72 not necessary
20/11 31.20 1999 115 0.52 3.5/400 1 x 11 (blocking current-
14.80 min. 1448 75 0.32 proof)
17.50 max. 2720 48 0.21 not necessary
25/4 11.50 2630 38 0.17 1.7/400 1 x 11 (blocking current-
6.50 min. 2350 28 0.13 proof)
26.00 max. 2750 63 0.28 not necessary
25/6 17.50 2650 54 0.23 2.0/400 1 x 11 (blocking current-
10.50 min. 2350 41 0.18 proof)
59.20 max. 2707 110 0.30 not necessary
25/7 31.20 2604 81 0.24 3.5/400 1 x 11 (blocking current-
14.80 min. 2170 59 0.16 proof)
Heating, Air-conditioning,
100 53,7 G
3
54
PG 11
90
78,8
b3
180
Cooling
(130)
180
90
90
l0 91 (79)
G 22,5
67,2 141,5 (129)
G 33 l1 130,4
(Rp)
92,5
Energy Systems
25/6 1 1½ 180 96 58 2.5 A
20/7 ½ 1 130 109 54 2.9 A
25/7 1 1½ 180 109 54 2.9 A
20/9 ¾ 1¼ 3.6 B
See dimension drawing
20/11 ¾ 1¼ 4.0 B
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Application
Geothermal systems, heating systems
Type key
Example: Wilo-Star-RSG 25/7
Star Standard pump (screw-end pump)
-RSG Version for geothermal systems
25/ Nominal connection width
7 Nominal delivery head [m]
H[m]
Wilo-Star-RSG
8
Star-RSG 25/8, 30
7 /8
Star-RSG 25
6 /7, 30/7
0
0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2 3 4 5 Q[m³/h]
Equipment/function
Operating modes
Heating, Air-conditioning,
• Speed-stage switching
Equipment/scope of delivery
• Spanner grip on the pump body (only with nominal diameter DN 25)
• Cable entry possible on both sides
Cooling
• Quick connection with spring clips
• Blocking current-proof motor
• Including seals for threaded connection (loose)
• Including installation and operating instructions
Accessories
• Screwed connections
• Thermal insulation shells
Approved fluids
(other fluids on request)
Performance
Pipe connections
Electrical connection
Heating, Air-conditioning,
Motor/electronics
Cooling
Power electronics – – – –
Radio interference suppression level – – – –
Protection class IP 44 IP 44 IP 44 IP 44
Insulation class F F F F
Materials
Circulation
Shaft Stainless steel (X40 Cr13)
Bearing Metal-impregnated
Metal-impregnated carbon Carbon
carbon
Energy Systems
• = available, – = not available
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
v v
0 0,5 1,0 1,5 2,0 2,5 3,0
Rp1 0 0,5 1,0 1,5 2,0 2,5 3,0
[m/s] Rp1
Rp1¼ [m/s]
0 0,5 1,0 1,5 2,0 Rp1¼
0 0,5 1,0 1,5 2,0
H[m]
Wilo - Star-RSG 25/7, 30/7 H[m] Wilo - Star-RSG 25/8, 30/8
1~230 V - Rp 1 / Rp 1¼ 1~230 V - Rp 1 / Rp 1¼
8
8
6 ma
6 x.
ma
x.
4
4
m m
2 in in
. 2 .
0
0 1 2 3 4 5 6 Q[m³/h] 0
0 1 2 3 4 5 6 Q[m³/h]
0 0,4 0,8 1,2 1,6 Q[l/s] 0 0,4 0,8 1,2 1,6 Q[l/s]
0 4 8 12 16 20 Q[Igpm] 0 4 8 12 16 Q[Igpm]
P1[W] P1[W]
150 150
100 100
50 50
0 0
0 1 2 3 4 5 6 Q[m³/h] 0 1 2 3 4 5 6 Q[m³/h]
Terminal diagram
Heating, Air-conditioning,
Cooling
L N PE
Wilo-Star-RSG... Nominal power Speed Power Current Capacitor Threaded cable Motor protection
consumption maximum connection
Circulation
P2 n P1 I – PG –
[W] [1/min] [W] [A] [F/VDB] – –
59.20 max. 2800 132 0.58 not necessary
25/7 31.20 2650 92 0.42 3.5/400 1 x 11 (blocking current-
14.80 min. 2300 62 0.30 proof)
59.20 max. 2800 132 0.58 not necessary
30/7 31.20 2650 92 0.42 3.5/400 1 x 11 (blocking current-
Energy Systems
70.60 max. 2035 151 0.76 not necessary
30/8 39.37 2404 113 0.60 3.5/400 1 x 11 (blocking current-
20.62 min. 2122 81 0.40 proof)
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Dimension drawing
b1
b3 G
PG 11
l3
b4
l0
l4
a l1
b2
Dimensions, weights
Service/accessories
Heating, Air-conditioning,
Wilo-TOP motor technology 394
Circuit diagrams 396
Switching plug/servicing apparatus 400
Threaded pipe unions 401
Cooling
Adapter fittings Wilo-(R), Wilo-(RF), Wilo-(F) 403
Pump thermal insulation 405
Cold water insulation for pumps Wilo-ClimaForm 406
Motor technology
Motor technology
The basis for the entire Wilo-TOP series is the motor conception. The
so-called “Cold Motor” concept is based on optimised rotor and sta-
Air venting Rotor shaft / pump shaft
tor configurations in conjunction with similarly optimised motor
mechanics and an electrical connecting technology with chamber
block contacts.
The conventional insulating materials of Classes F and H are fully suf-
ficient due to the minor electrical losses and resulting lower heat
generation.
Electrical connection
Wilo-TOP-S, TOP-SD, Wilo-TOP-D, Wilo-TOP-Z, Wilo-SE,
Wilo-SE-TW, Wilo-RL Water
Motor technology
Heating, Air-conditioning,
Thermal winding
contact (WSK)
opens in case
of thermal winding
Motor overtemperature
Cooling
Electronics Supply voltage
Trip mechanism
in the terminal box
Heating PTC
Bimetal washer
(leaf spring) will be
heated via PTC
in case of fault
Bimetal switch
Circulation
three-phase pumps starting with P2 180 Watt, in all Wilo-S/SD
AC pumps starting with P2 350 Watt, and in all Wilo-TOP-E/-ED
pumps.
Permanent full motor protection by way of exact motor temperature
monitoring:
- TOP-E/-ED: 3 PTC thermistor sensors (PTC) in the winding
TOP-S/-SD/-Z: 2 thermal winding contacts (WSK) in the winding
(for P2 180 W)
Energy Systems
the frequency converter is switched off with Wilo-TOP-E/-ED. They
must be reset by actuating the cancel button on the terminal box.
Fault indication/signal
Standard series integrated signals at the terminal box with
- Fault signal light
- Collective fault signal (P2 180 Watt) with potential-free NC contact
as per VDI 3814 for Wilo-TOP three-phase pumps (not TOP-D) and
Service/Accessories, Systems
Wilo-TOP-E/-ED pumps.
Pump 3 ~ 400 V, 50 Hz
PE L1 L2 L3
L N
Pump
L N PE
L1 L2 L3
1 ~ 230 V, 50 Hz
SK 602 SK 602
SK 622 PE L1 L2 L3 N N 1 2 SK 622 PE L1 L2 L3 N N 1 2
SK 602 Pump SK 602
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
L1 L2 L3 15 10 11
WSK
Pump Pump
L N WSK L1 L2 L3 15 10 11
C1
C2 WSK
No rotation check required! Direction of rotation must be checked! Direction of rotation must be checked!
To correct: To correct:
Change two phase wires at random! Change two phase wires at random!
Note!
If using different contactor equipment: Terminals
15 and 10 “WSK” can be connected in the control
circuit (maximum 230 V). When using a motor
protection switch provided by the customer, its
settings must be as per the pump name plate
specifications.
Heating, Air-conditioning,
Steinmetz circuit:
Motor terminals in circuit; Motor terminals in Y circuit Motor terminals in circuit
attached capacitor
Cooling
PE L1 N PE L1 L2 L3 PE L1 L2 L3
W2 U2 V2 W2 U2 V2 W2 U2 V2
Energy Systems
PE U V W N 15 10 10 11 PE U V W N 15 10 10 11 PE U V W N 15 10 10 11
U1 V1 W1 Pump U1 V1 W1 Pump U1 V1 W1
Pump
WSK WSK WSK
W2 U2 V2 W2 U2 V2 W2 U2 V2
Service/Accessories, Systems
Direction of rotation check required! Direction of rotation must be checked! Direction of rotation must be checked!
To correct: To correct: To correct:
Change capacitor terminal connections Change any two phase wires! Change any two phase wires!
W2 <–> V2 (illustrated in dashed lines)
Pump Management Systems
Switchgears and Control
Devices
Wilo-TOP-E/-ED
Mains connection 1~230 V, 50 Hz Mains connection 3~230 V, 50 Hz, Mains connection 1~230 V, 50 Hz,
connection between 2 phases in the three-phase network 3~400 V, 50 Hz
L2
L2 L3
or
PE L3
PE L1 L3
L N SSM
SSM
Wilo-TOP-E/-ED
L N SSM
Wilo-TOP-E/-ED
Stratos/Stratos-Z/Stratos-D
Mains connection 1~230 V, 50/60 Hz Mains connection 3~230 V, 50/60 Hz, Mains connection 1~230 V, 50/60 Hz,
Heating, Air-conditioning,
connection between 2 phases in the three-phase network 3~400 V,
50/60 Hz
Cooling
PE L1 N or
L2
L2 L3
or
PE L3
PE L1 L3
L N SSM
SSM
Wilo-Stratos/-Z/-D
Circulation
Wilo-Stratos/-Z/-D ATTENTION: Correct connection of the
neutral conductor is to be observed!
Wilo-Stratos-ZD
Mains connection 1~230 V, 50/60 Hz Mains connection 3~230 V, 50/60 Hz, Mains connection 1~230 V, 550/60 Hz,
Energy Systems
1~230 V, 50/60 Hz 3~230 V, 50/60 Hz 1~230 V, 50/60 Hz
L1 L2
PE L1 N or
L1 N
L2
L2 L3
or
PE L3
L N SSM PE L1 L3
Service/Accessories, Systems
SSM
Wilo-Stratos-ZD
L N SSM
Wilo-Stratos-ZD
Wilo-Stratos-ZD ATTENTION: Correct connection of the
neutral conductor is to be observed!
Pump Management Systems
Switchgears and Control
Devices
> Function
The simple conversion for connecting the
pump to 3~230 V is achieved by replacing
the standard-series 400 V speed/voltage
plug present in the terminal box of the
pump with the 230 V switching plug (acces-
sories).
This conversion does not permit the con-
nection of the pump to 1~230 V.
No further wiring work is required.
Manual variable speed control with the plug
is retained for 3 stages.
> Function
Three integrated, high-sensitivity sensors
measure the stray field of the pump motor
when the service device is loaded. Based on
the time sequence of the sensor signals, the
electronics determines
- the direction of rotation and
- the rotation of the pump rotor, and this the
conveyance of the fluid through the pump.
Red and yellow LEDs signalise rapidly and
clearly disrupted/undisrupted pump opera-
tion.
Heating, Air-conditioning,
Figure A
Screwed connections for screw-end pump
pipe connections are not part of the scope
of delivery for the pump; they are supplied
G Rp
available upon request at additional
charge as a complete set.
Cooling
A set of screwed unions (one for each pump)
consists of:
Union inserts with inside thread for connection with steel pipes (DIN 2440) with Whitworth 2 pcs. flat gaskets
pipe thread as per DIN 2999 2 pcs. union nuts (GTW, chromatised)
2 pcs. union inserts
Material:
Malleable cast steel for heating circulating
Circulation
Brass material (MS)
Figure B Installation dimensions
Rp
G
G Øi R
Special union inserts with Whitworth male thread (DIN 2999) and inside thread for choice
Energy Systems
between thread connections and solder joints to copper pipe (DIN EN 1057)
Note:
Screwed unions are not included in the
pump’s scope of delivery.
Figure C
Service/Accessories, Systems
Union inserts with inside thread for connection to copper pipe (DIN EN 1057) with Whitworth
pipe thread as per DIN 2999.
Pump Management Systems
Switchgears and Control
Devices
Heating, Air-conditioning,
approxi- C
DN C1 C DN I1 I2 – – mately –
Pipe
[kg] DN
Cooling
DN 25 G 11/2 G 11/2 25 38 40 GG R2 0.5 110 626 790
l1
l2
DN 25 G 11/2 G2 32 3 5 Ms R5 0.1 110 678 298
DN 25 G 11/2 G2 32 13 15 GG R6 0.3 110 678 493
DN 25 G 11/2 G2 32 18 20 GG R7 0.4 110 787 094
l0
DN 25 G 11/2 G 21/4 40 3 5 Ms R 12 0.1 110 788 294 New pump
DN
DN 32 G2 G2 32 18 20 GG R8 0.3 110 627 199
G
DN 32 G2 G2 32 23 25 GG R9 0.4 110 627 291
DN 32 G2 G2 32 28 30 GG R 10 0.5 110 627 394
Circulation
DN 32 G2 G2 32 68 70 GG R 11 1.0 110 627 590
ATTENTION: The part no. comprises: 1 adapter and 2 seals
Energy Systems
New pump Pipe Version Material Description Weight Part No.
about [kg] Version I C
Pipework
DN G C – I1 I2 – – PN 6/PN 16 PN 6 PN 16
DN 25 110 628 790
DN 25 G 11/2 II – – GG RF 7 0.4/- –
(oval flange) Hole Ø 80
l1
l2
DN 25 G 11/2 DN 25 I 25.5 30 GG RF 10 1.0/- 110 851 499 –
l0
New
DN 25 G 11/2 DN 40 I 15.5 20 GG RF 9 1.4/- 110 679 395 – pump
DN
DN 25 G 11/2 DN 50 I 25.5 30 GG RF 13 1.9/- 110 679 498 – C1
Service/Accessories, Systems
DN 32 G2 DN 32 II – – GG RF 1 1.0/- 110 627 990 –
Version II C
DN 32 G2 DN 32 I 2.5 7 GG RF 2 1.4/- 110 680 298 –
Pipework
DN 32 G2 DN 32 I 15.5 20 GG RF 3 1.4/- 110 680 596 –
DN 32 G2 DN 32 I 30.5 35 GG RF 4 2.5/2.7 110 680 699 110 680 791
DN 32 G2 DN 40 II – – GG RF 0 1.3/- 110 679 796 –
DN 40 New
l0
ATTENTION: The part no. comprises: 1 flanged ring, 2 seals and screws
Devices
Intermediate flange piece for length compensation Wilo – (F) Wilo – (F)
New pump Pipe Material Description Weight Part No.
about [kg] CC
DN C I1 I2 Ød – – PN 6/PN 16 PN 6 PN 16 Pipe-
Pipe-
work
workDN
DN
110 842 110 842
DN 40 DN 40 13 15 91 GG F0 0.8/1.1
497 590
110 586 110 586
DN 40 DN 40 28 30 91 GG F1 1.4/1.7
l1
l2
l1
l2
593 696
DN 40 DN 40 28 30 90 MS F1-MS 1.4/1.9 2 060 865 2 060 920
l0
l0
110 851 110 851 New
DN 40 DN 40 48 50 106 GG F 26 2.1/2.4 New
pump
098 190 pump
Heating, Air-conditioning,
• Reduces the heat losses of the pump up to • Wilo threaded pumps, 180 mm:
85 % (depending on the electrical power P1) Star-RS 25/2 to ...-RS 25/6,
• Reduces the overall energy consumption of Star-RS 30/2 to ...-RS 30/6,
the heating system Star-ST 25/...
• Saves energy costs • Wilo circulating pumps, 140 mm:
Cooling
• Is resistant to moisture, salts, many acids, Star-Z 20/1
most greases and solvents • Wilo circulating pumps, 180 mm:
• Ensures equal temperature stratification at Star-Z 25/2
the pump Star-Z 25/6
• Protects the pump from outside moisture • Wilo energy-saving pumps, 180 mm:
• Groundwater-neutral, propellant-free, Star-E 25/1-3 to ...-E 25/1-5
formaldehyde-free Star-E 30/1-3 to ...-E 30/1-5
• Up to 100 % recyclable
Circulation
Solar Thermal, Geothermal
Energy Systems
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Wilo-ClimaForm
Wilo-ClimaForm
Dimension drawing
l0
b1 a1
b a
Wilo-ClimaForm
Dimensions
Heating, Air-conditioning,
l0 a a1 b b1
[mm]
Stratos 25/1-6 240 137 68 150 75
Stratos 25/1-8 240 137 68 150 75
Stratos 30/1-6 240 137 68 150 75
Cooling
Stratos 30/1-8 240 137 68 150 75
Stratos 30/1-12 240 145 75 162 81
Stratos 32/1-12 350 192 97 225 112.5
Stratos 40/1-4 350 199 101 240 120
Stratos 40/1-8 350 205 103 240 120
Stratos 40/1-12 380 207 107 240 120
Stratos 50/1-8 380 219 112 260 130
Circulation
Stratos 65/1-12 490 249 132 290 145
Stratos 80/1-12 520 262 133 320 160
Stratos 100/1-12 520 280 145 350 175
TOP-RL 25/7.5 240 117 62 144 72
TOP-RL 30/4 240 133 76 170 85
TOP-RL 30/6.5 240 133 76 170 85
TOP-RL 30/7.5 240 117 62 144 72
Energy Systems
TOP-S 30/4 240 133 76 170 85
TOP-S 25/5 240 117 62 144 72
TOP-S 30/5 240 117 62 144 72
TOP-S 25/7 240 110 62 176 88
TOP-S 25/10 1) 240 121 68 188 94
TOP-S 25/13 240 87 55 180 90
TOP-S 30/7 240 117 68 176 88
TOP-S 30/10 1) 240 121 68 188 94
Service/Accessories, Systems
TOP-S 40/4 350 207 108 240 120
TOP-S 40/7 380 211 111 240 120
TOP-S 40/10 380 213 109 240 120
TOP-S 40/15 1) 380 210 106 260 130
TOP-S 50/4 380 225 117 260 130
TOP-S 50/7 420 226 115 270 135
TOP-S 50/10 420 226 119 270 135
TOP-S 50/15 1) 490 250 202 266 133
1) Because of the complex geometry of the pump bodies, the insulation layer thickness specification of 19 mm may not be present in certain areas with this Clima-
Form. In the event of the simultaneous occurrence of extreme operating conditions involving
- low fluid temperature (< 0 °C) and
- high ambient temperature (> 22 °C) and
Pump Management Systems
limited local condensation formation may appear on the surface of the ClimaForm. This represents no impairment of the protective function of the pump. The
same applies in the event that the ClimaForm insulation layer is squeezed to a lesser thickness.
Devices
Wilo-ClimaForm
Dimensions
Systems
Heating, Air-conditioning,
Series overview 410
Cooling
Series description 411
Technical data 413
Wilo-DrainLift Con
> Application:
5 • Pumping of condensate in conjunction with
4
condensing boiler technology, air-condi-
tioning and cooling technology (e.g. refrig-
3
erators, evaporators)
2
0
0 50 100 150 200 250 300 Q [l/h]
Wilo-Safe WS 5-24
Heating, Air-conditioning,
consisting of:
- Wilo-Safe fundamental unit WSG 5-24,
- Wilo-Safe connector set WSA 5-24,
- Wilo-Safe mixer WSM 5-24
> Wilo-Safe WS 5-24 E compl.
Cooling
as for WS 5-24 complete, although with
- Energy-saving pump for floor area, Type Wilo-Star-ZE 25/1-5
- Adjustable pump control modes p-constant or p-variable
Energy Systems
2 pieces multipurpose fittings with ball block and integrated ther-
mometer 0 - 120 °C including immersion well (for additional temper-
ature sensor), possibility of connecting an expansion tank
- Pressure gauge 4 bar
- 2 thermal insulation shells made of environmentally-friendly EPP
with pre-stamped cut-out provisions for right-hand installation,
including wall brackets and fixing materials
Service/Accessories, Systems
Approved fluids
(other fluids on request)
Heating, Air-conditioning,
Heating water (as per VDI 2035) •
Water/glycol mixtures maximum 50%/50% –
Performance
Cooling
Maximum delivery head [m] –
Maximum flow volume [m3/h] –
Speed range [1/min] –
Temperature range
at maximum 40 °C ambient temperature [°C] 20 - 90
Connections
Circulation
Nominal connection width Page dimension drawings
Electrical connection
Motor/electronics
Energy Systems
Protection class –
Insulation class –
Materials
(special version available at additional charge)
Pump housing –
Service/Accessories, Systems
Impeller –
Shaft –
Bearing –
Dimensions/weights
Scope of delivery
Lifting unit ready for connection with standard-series alarm contact
(normally closed contact/normally open contact) for connection to
condensing boilers or to alarm switchgears. Including hose connection
with integrated non-return valve, 5 m hose for discharge side, 1 m
alarm cable and 2 m network cable with shockproof plug in addition to
wall fixation material and installation and operating instructions.
Accessories
- Intake adapter Ø 24 to 25 mm, Ø 24 to 30 mm, Ø 24 to 40 mm
- Pressure hose 25 m length
Wilo-DrainLift Con
Automatic lifting unit for condensates with feed adapters (accessory)
Type key
Example: Wilo-DrainLift Con
Con Condensate
Product advantages
• Low-noise operation ( 43 dB[A])
• 2 intake openings
• Standard-series alarm contact (normally closed contact/normally
open contact)
• Easy to install
• Motor unit can be reversed by 180°
• Variable feed lines/drains
• Suitable for condensates with a pH value 2.4
Application
The condensate lifting unit must be used if disposal is not possible via
natural gravity flow, or if the installation location is below the back-
flow level. It has been designed for installation in condensing boilers
that generate aggressive condensate according to the specifications
of worksheet A 251 as distributed by the ATV (German Association
for Water, Wastewater and Waste). Because of the materials used in
the manufacture of the plant, condensate with a pH value of up to 2.4
can be conveyed without any problems. For oil-fired or gas-fired
boilers with an output > 200 kW, the lifting unit must be installed
downline of a neutralisation system. The condensate lifting unit can
also be used in the air-conditioning and cooling systems where con-
densate is produced, for example refrigerators and freezers, evapora-
tors, and refrigerated display cases.
Construction
2 inlets in the lid (19 mm or 2 mm). Hose connection on discharge
end, DN 10 mm with built-in check valve. Motor unit can be reversed
by 180°.
Approved fluids
Heating, Air-conditioning,
Electrical connection
Cooling
Nominal current [A] 0.8
Mains frequency [Hz] 50
Cable length from plant to switchgear/plug [m] 2
Connections
Circulation
Delivery connection [mm] 12
Intake connection [mm] 19/24
Motor
Protection class IP 20
Dimensions/weights
Energy Systems
• = available or authorised, – = not available or not authorised
Service/Accessories, Systems
Pump Management Systems
Switchgears and Control
Devices
Pump curve
[m]
Wilo-DrainLift Con
6
4
H
0
0 50 100 150 200 250 300 350 [l/h]
Q
Dimension drawing
Ø 12
21
169,5
82,5
195
130
Heating, Air-conditioning,
Series overview 418
Planning guide 420
Selection recommendation (single-head pumps) 422
Selection recommendation (twin-head pumps or 2 single-head pumps) 431
Cooling
Plug-in module Wilo-S1R-h 442
Series description 442
Circulation
Series description 444
Energy Systems
Series description 453
Service/Accessories, Systems
Wilo-Vario- and Comfort control system Wilo-VR, Wilo-CRn, Wilo-CR 459
Wilo-VR, Wilo-CRn, Wilo-CR
Performance features 459
Control modes 462
Wilo-VR-HVAC 471
Series description 471
Terminal diagrams 474
Series overview
Plug-in modules
Series: Wilo-S1R-h
Switchgears
Series: Wilo-SK 601
Motor protection
Series: Wilo-SK 602/SK 622, Wilo-C-SK
Series overview
Control devices
Series: Wilo Control System AS
Heating, Air-conditioning,
> Control device for glandless pumps
• Control system for stageless differential pressure control
• For all makes of glandless single-head and twin-head pumps
• Connected load maximum 6 A for each pump
• Speed range between 100 % and 60 %
Cooling
• Interface to BA building automation (optionally expandable)
• Including full motor protection apparatus
Circulation
(electronically regulated stageless pumps and/or pumps with integrated frequency converter)
• Variable-control system for stageless performance control of pumps of the series TOP-E/-ED,
Stratos/-D/-Z/-ZD, IP-E/DP-E, IL-E/DL-E, IL-E…BF
• For the control modes p-c and p-v in heating and air-conditioning technology
• Pump performance splitting with up to 4 units
• Nominal power up to P2 = 22 kW
• Speed range between 100 % and 40 %
• Including full motor protection apparatus
Service/Accessories, Systems
• Nominal power up to P2 = 22 kW
• Speed range between 100 % and 40 %
• Suitable for all control modes used in heating, air-conditioning and pressure boosting
• Pump performance splitting with up to 6 units
Pump Management Systems
Load factor
tures.
These maximum load conditions do however exist only on a very few
days during the course of the heating/cooling season. A typical load
factor curve for a central heating system is shown on the graph.
Centralised and decentralised control systems intervene continu-
ously in the installation hydraulics in order to make adjustments to
accommodate the actual load situation; in most cases, they cause a
reduction of the flow volume while at the same time increasing the
pump delivery head. Such operating states are non-economical for
pump operations, because lower delivery heads would in fact be suf- Operating range Heating days
ficient, particularly for low flow volumes; in addition, the noise levels
Fig.: Typical heating load factor graph for a central heating system: about
that would result must be avoided under all circumstances. 5500 h
Heating, Air-conditioning,
towards energy consumption, have led to the increased considera- mechanical/hydraulic processes (bypass/throttling control), the
tion of controls for utilisation in conjunction with heating pumps. method of variable speed control has proved to be the most lasting.
Particularly the high efficiency and the easy handling have ensured its
1. Function optimisation dominance as the vital performance parameters – volume flow, head
Adjusting the pump capacity/heat flow to actual load demand, par- and input power – directly relate to changes of speed.
Cooling
ticularly to stabilise hydraulic conditions and to reduce circulating
losses. n1/n2 = Q1/Q2 (n1/n2)2 = H1/H2 (n1/n2)3 = P1/P2
2. Economic efficiency Thus, for example, when motor speed is doubled, the flow volume is
Lowering of electricity consumption and operating costs, particularly increased by a factor of two and the delivery head by a factor of
in partial load or low load operation (thus during more than 80 % of while the power input must be about 7- to 8- times greater.
the operating time).
H (%)
Circulation
ator valves (TRVs).
Energy Systems
energy balance of buildings.
The causes for this are the high levels of operating hours as well as
the familiar phenomenon of over-dimensioning heating pumps at the
planning stage, factors which considerably add to the energy bal-
ance. Over-dimensioning by a factor of 2 to 5 times is the usual
standard.
Q [m3/h]
Single-family house Large buildings
Service/Accessories, Systems
Fig.: Pump curves of a pump during operation at different speeds
Pumps account for 10 – 15% of the overall Pumps account for
power consumption, because... 5 – 8% of the overall
power consumption
- Two to four pumps are available (heating/
secondary hot water circulation/accumu-
lator charging, etc.) each pump with about
1500 h to 5000 h operating time per year
(depending on application), i.e. with three
pumps on average:
- 3 x 65 x W x ca. 3500 h/a = ca. 700 kWh/a
Switchgears and Control Devices
family house:
- about 5000 to 8000 kWh/a
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (order extra)
and/or for full motor protection 1) specify measurement range for DDM transmitter
Heating, Air-conditioning,
Three-phase (DM)
Time-sensitive Signal transmitter
Time-sensitive
Temperature Differential temp. Differential pressure
Basic device
(+T) (T) (p)
Cooling
EM DM DM
Wilo pump type WA WA/SE DDM 1)
TOP-RL 25/7.5 SK 601
TOP-RL 30/4 SK 601
TOP-RL 30/6.5 SK 601 – – – – –
TOP-RL 30/7.5 SK 601
Circulation
SE 125-N SK 601
– – – – –
SE 150-N SK 601
SE 200-N SK 601
Star-RS 15/4 SK 601
Star-RS 15/6 SK 601
Energy Systems
Star-RS 25/6 SK 601
Star-RS 25/7 SK 601
– – – – –
Star-RS 25/8 SK 601
Star-RS 30/2 SK 601
Star-RS 30/4 SK 601
Star-RS 30/6 SK 601
Service/Accessories, Systems
Star-RS 30/7 SK 601
Star-RS 30/8 SK 601
RP 25/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 25/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/80 r SK 601 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
RP 30/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
P 40/100 r SK 601 + SK 602 SK 601 + SK 602 S2R 2.5 TF DTS/SK 610 6
Switchgears and Control Devices
WA = wall-mounted installation
SE = switch cabinet installation
Pump Management Systems
SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (order extra)
and/or for full motor protection 1) specify measurement range for DDM transmitter
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
SK 602/SK 622 required as contactor Basic device + signal transmitter/load module according to choice (order extra)
and/or for full motor protection 1) specify measurement range for DDM transmitter
Heating, Air-conditioning,
Time-sensitive plus Differential pressure-sensitive (p)
(+T/T) (p)
Load module signal Signal
Basic device Load module Basic device Signal transmitter
transmitter transmitter
Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
TOP-S 25/5 6
TOP-S 25/7 6
TOP-S 25/10 10
TOP-S 30/4 6
Circulation
TOP-S 30/7 6
TOP-S 30/10 10
TOP-S 40/4 6
TOP-S 40/7 6
TOP-S 40/10 – AS 08 10
Energy Systems
TOP-S 50/7 – AS 08 6
TOP-S 50/10 – AS 08 10
TOP-S 50/15 – AS 1.5 16
TOP-S 65/7 10
TOP-S 65/10 – AS 08 16
TOP-S 65/13 16
Service/Accessories, Systems
TOP-S 65/15 – AS 1.5 16
TOP-S 80/7 – AS 08 10
TOP-S 80/10 10
– AS 1.5
TOP-S 100/10 10
AXL 80/25-130 – – – – – AS 08 6
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
Switchgears and Control Devices
EM = single-phase AC motor
Pump Management Systems
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
Time-sensitive plus Differential pressure-sensitive (p)
(+T/T) (p)
Load module signal Signal
Basic device Load module Basic device Signal transmitter
transmitter transmitter
Cooling
DM EM DM
Wilo pump type WA/SE DDM WA/SE DDS 1)
P 50/160 r S4R 2.5 T/T MOD + sensor p MOD 10 – AS 08 10
P 50/250 r S4R 2.5 T/T MOD + sensor p MOD 16 – AS 1.5 16
P 65/125 r S4R 2.5 T/T MOD + sensor p MOD 6 – AS 08 6
P 65/160 r S4R 2.5 T/T MOD + sensor p MOD 10 – AS 08 10
Circulation
P 80/160 r S4R 2.5 T/T MOD + sensor p MOD 10 – AS 08 10
P 80/250 r S4R 2.5 T/T MOD + sensor p MOD 16 – – –
P 100/160 r S4R 2.5 T/T MOD + sensor p MOD 10 – AS 1.5 10
P 100/200 r S4R 2.5 T/T MOD + sensor p MOD 16 – – –
TOP-D 30/40/50
Energy Systems
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10 – – – – – –
TOP-Z 30/7
Service/Accessories, Systems
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
80/10
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Switchgears and Control Devices
DM DDG 3)
Wilo pump type WA or SE
TOP-S 25/5
– – – – –
TOP-S 25/7
TOP-S 25/10 CR 1.1-1 DDC board Basic equipment 10 Temperature board
TOP-S 25/13 – – – – –
TOP-S 30/4
TOP-S 30/5 – – – – –
TOP-S 30/7
TOP-S 30/10 CR 1.1–1 10
TOP-S 40/4 – –
TOP-S 40/7 10
CR 1.1–1
TOP-S 40/10 10
TOP-S 40/15 CR 2.2-1 20
TOP-S 50/4 10
TOP-S 50/7 CR 1.1–1 10
TOP-S 50/10 10
DDC board Basic equipment Temperature board 2)
TOP-S 50/15 CR 2.2–1 20
TOP-S 65/7 CR 1.1–1 10
TOP-S 65/10 CR 1.1–1 10
TOP-S 65/13 CR 2.2–1 20
TOP-S 65/15 CR 2.2–1 20
TOP-S 80/7 CR 1.1–1 10
TOP-S 80/10 CR 2.2–1 10
TOP-S 100/10 CR 2.2–1 10
AXL 80/25-130 – – – – –
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
Manual control Differential pressure (p) Temperature
mode
p-c
DM DDG 3)
Cooling
Wilo pump type WA or SE
TOP-RL 25/7.5
TOP-RL 30/4
TOP-RL 30/6.5 – – – – –
TOP-RL 30/7.5
Circulation
SE 125-N
– – – – –
SE 150-N
SE 200-N
Star-RS 15/4
Star-RS 15/6
Energy Systems
Star-RS 25/7
– – – – –
Star-RS 25/8
Star-RS 30/2
Star-RS 30/4
Star-RS 30/6
Service/Accessories, Systems
Star-RS 30/7
Star-RS 30/8
RP 25/80 r
RP 25/100 r
– – – – –
RP 30/80 r
RP 30/100 r
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
Switchgears and Control Devices
DM = three-phase AC motor
Pump Management Systems
EM = single-phase AC motor
DM DDG 3)
Wilo pump type WA or SE
P 40/100 r – – – – –
P 40/160 r CR 1.1–1 10
P 50/125 r CR 1.1–1 10
P 50/160 r CR 1.1–1 10
P 50/250 r CR 2.2–1 20
P 65/125 r CR 1.1–1 10
P 65/160 r CR 1.1–1 10 Temperature
DDC-Board Basic equipment
P 65/250 r CR 3.0–1 20 board 2)
P 80/125 r CR 1.1–1 10
P 80/160 r CR 2.2–1 10
P 80/250 r CR 4.0–1 20
P 100/160 r CR 2.2–1 10
P 100/200 r CR 4.0–1 20
TOP-D 30/40/50
– – – – –
TOP-D 65/80/100/125
Star-Z 15
Star-Z 20/1
Star-Z 25/2
TOP-Z 20/4
TOP-Z 25/6
TOP-Z 25/10 – – – – –
TOP-Z 30/7
TOP-Z 30/10
TOP-Z 40/7
TOP-Z 50/7, 65/10,
TOP-Z 80/10
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
AC (EM) Three-phase (DM)
Time- Time-
Signal transmitter Signal transmitter
sensitive sensitive
Basic Temperature Differential Differential Basic Temperature Differential Differential
Cooling
Pump type device (+T) temp. (T) pressure (p) device (+T) temp. (T) pressure (p)
Twin-head 2 single-head EM DM
pumps pumps
WA/SE DDM 1) WA/SE DDM 1)
– 2 x TOP-S 25/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
– 2 x TOP-S 25/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
– 2 x TOP-S 25/10 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 10
Circulation
TOP-SD 30/5 2 x TOP-S 30/5 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 32/7 2 x TOP-S 30/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 32/10 2 x TOP-S 30/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
– 2 x TOP-S 40/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 40/3 – S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
Energy Systems
– 2 x TOP-S 50/4 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 50/7 2 x TOP-S 50/7 S2R 3D TF DTS/SK 610 6 S2R 3D TF DTS/SK 610 6
TOP-SD 50/10 2 x TOP-S 50/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
TOP-SD 40/15 2 x TOP-S 40/15 S2R 3D TF DTS/SK 610 16 S2R 3D TF DTS/SK 610 16
TOP-SD 50/15 2 x TOP-S 50/15 – – – – S2R 3D TF DTS/SK 610 16
– 2 x TOP-S 65/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
Service/Accessories, Systems
TOP-SD 65/10 2 x TOP-S 65/10 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
TOP-SD 65/13 2 x TOP-S 65/13 S2R 3D TF DTS/SK 610 16
– – – –
TOP-SD 65/15 2 x TOP-S 65/15 S2R 3D TF DTS/SK 610 16
TOP-SD 80/ 7
2 x TOP-S 80/7 S2R 3D TF DTS/SK 610 10 S2R 3D TF DTS/SK 610 10
(only 1~)
TOP-SD 80/10 2 x TOP-S 80/10 S2R 3D TF DTS/SK 610 10
– – – –
– 2 x TOP-S 100/10 S2R 3D TF DTS/SK 610 10
– 2 x AXL 80/25-130 – – – – S2R 3D TF DTS/SK 610 6
Switchgears and Control Devices
WA = wall-mounted installation
Pump Management Systems
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
AC (EM) Three-phase (DM)
Time- Time-
Signal transmitter Signal transmitter
sensitive sensitive
Basic Temperature Differential Differential Basic Temperature Differential Differential
Cooling
Pump type device (+T) temp. (T) pressure (p) device (+T) temp. (T) pressure (p)
Twin-head 2 single-head EM DM
pumps pumps
WA/SE DDM 1) WA/SE DDM 1)
– 2 x Star RS 15/4 S2R 3D
– 2 x Star RS 15/6 S2R 3D
– 2 x Star RS 25/2 S2R 3D
Circulation
– 2 x Star RS 25/7 S2R 3D
– – – – – – –
– 2 x Star RS 25/8 S2R 3D
– 2 x Star RS 30/2 S2R 3D
Star-RSD 30/4 2 x Star RS 30/4 S2R 3D
Star-RSD 30/6 2 x Star RS 30/6 S2R 3D
Energy Systems
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
Time-sensitive plus Differential pressure (p)
(+T/T) (p)
Basic device
Load Signal Load Signal Signal
Basic device
Pump type module transmitter module transmitter transmitter
Cooling
Twin-head 2 single-head DM EM DM
pumps pumps
WA/SE DDM WA/SE DDS1)
2 x AS 08 +
– 2 x AXL 80/25-130 – – – – – – 6
SK 613
– 2 x TOP-RL 25/7.5 6
– 2 x TOP-RL 30/4 6
Circulation
2 x AS 08 +
– 2 x TOP-RL 40/4 – – – – – – 6
SK 613
– 2 x SE 110-N 6
SE 125-N-TW 2 x SE 125-N 6
SE 150-N-TW 2 x SE 150-N 6
SE 200-N-TW 2 x SE 200-N 6
Energy Systems
DOP 32/80 r 2 x RP 30/80 r S4R 2.5 D T/T MOD + sensor p MOD 6 – –
– 2 x RP 30/100 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 2 x AS 08 + 6
DOP 40/100 r 2 x P 40/100 r S4R 2.5 D T/T MOD + sensor p MOD 6 SK 613 SK 613 6
DOP 40/160 r 2 x P 40/160 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 6
–
DOP 50/100 r 2 x P 50/125 r S4R 2.5 D T/T MOD + sensor p MOD 6 SK 613 6
2 x AS 08 +
Service/Accessories, Systems
DOP 50/160 r 2 x P 50/160 r S4R 2.5 D T/T MOD + sensor p MOD 10 – 6
SK 613
– 2 x AS 1.5 +
2 x P 50/250 r S4R 2.5 D T/T MOD + sensor p MOD 16 – 16
SK 613
DOP 65/125 r 2 x P 65/125 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 6
–
DOP 65/160 r 2 x P 65/160 r S4R 2.5 D T/T MOD + sensor p MOD 10 SK 613 10
– 2 x AS 1.5 +
2 x P 65/250 r S4R 2.5 D T/T MOD + sensor p MOD 16 – 16
SK 613
DOP 80/125 r 2 x P 80/125 r S4R 2.5 D T/T MOD + sensor p MOD 6 2 x AS 08 + 6
–
DOP 80/160 r 2 x P 80/160 r S4R 2.5 D T/T MOD + sensor p MOD 10 SK 613 10
Switchgears and Control Devices
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
Manual control Differential pressure (p) Temperature
mode
p-c
Cooling
Twin-head 2 single-head DM DDG3)
pumps pumps WA or SE
– 2 x TOP-S 25/5 – – – – –
– 2 x TOP-S 25/7 – – – – –
– 2 x TOP-S 25/10 CR 1.1 – 2 DDC board Basic equipment 10 Temperature board2)
Circulation
TOP-SD 30/5 2 x TOP-S 30/5 – – – – –
TOP-SD 32/7 2 x TOP-S 30/7 – – – – –
TOP-SD 32/10 2 x TOP-S 30/10 CR 1.1 – 2 DDC board Basic equipment 10 Temperature board2)
– 2 x TOP-S 40/4 – – – – –
TOP-SD 40/3 – CR 1.1 – 2 10
TOP-SD 40/7 2 x TOP-S 40/7 CR 1.1 – 2 10
Energy Systems
– 2 x TOP-S 50/4 CR 1.1 – 2 10
TOP-SD 50/7 2 x TOP-S 50/7 CR 1.1 – 2 10
TOP-SD 50/10 2 x TOP-S 50/10 CR 1.1 – 2 10
TOP-SD 50/15 2 x TOP-S 50/15 CR 2.2 – 2 DDC board Basic equipment 20 Temperature board2)
– 2 x TOP-S 65/7 CR 1.1 – 2 10
Service/Accessories, Systems
TOP-SD 65/10 2 x TOP-S 65/10 CR 1.1 – 2 10
TOP-SD 65/13 2 x TOP-S 65/13 CR 2.2 – 2 20
TOP-SD 65/15 2 x TOP-S 65/15 CR 2.2 – 2 20
– 2 x TOP-S 80/7 CR 1.1 – 2 10
TOP-SD 80/10 2 x TOP-S 80/10 CR 2.2 – 2 10
– 2 x TOP-S 100/10 CR 2.2 – 2 10
– 2 x AXL 80/25-130 – – – – –
WA = wall-mounted installation
Switchgears and Control Devices
DM = three-phase AC motor
EM = single-phase AC motor
WA = wall-mounted installation
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Heating, Air-conditioning,
Manual control Differential pressure (p) Temperature
mode
p-c
Cooling
Twin-head 2 single-head DM DDG3)
pumps pumps WA or SE
– 2 x Star RS 15/4
– 2 x Star RS 15/6
– 2 x Star RS 25/2
Circulation
– 2 x Star RS 25/7
– – – – –
– 2 x Star RS 25/8
– 2 x Star RS 30/2
Star-RSD 30/4 2 x Star RS 30/4
Star-RSD 30/6 2 x Star RS 30/6
– 2 x Star RS 30/7
WA = wall-mounted installation
Energy Systems
SE = switch cabinet installation
WA/SE = wall-mounted or switch cabinet installation
DM = three-phase AC motor
EM = single-phase AC motor
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Selection Guide
Differential pressure
Differential Differential pres-
Time Temperature with temperature
Control function temperature sure
prompt
H T T p Feed Return
Wilo-Stratos...
Switchgear/control device type
Wilo-TOP-E…
Wilo-AS…P
Wilo-SK 601
Wilo-S1R-h
Wilo-S2R…
Wilo-S4R…
Wilo-S2R…
Wilo-S4R…
Wilo-S2R…
Wilo-S4R…
Wilo-CR....
Wilo-CR....
Wilo-CR...
Pipe system
Mode of utilisation/operating mode
Twin-pipe system
- with thermostatic valves
• • • • •
Twin-pipe system
- with manual control valves
• • • •
Single-pipe system
- with space heating panels
• • • •
Single-pipe system
- with radiant panel heating
• • • •
Partial gravity
•
Open system
•
This selection recommendation is in reference to installation systems which are designed as per the
German Heating Installation Ordinance [Heizungsanlagenverordnung (HeizAnlV)]
and the German Energy Savings Ordinance [Energieeinsparverordnung (EnEV)].
441
Switchgears and Control Devices Service/Accessories, Systems Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Pump Management Systems Energy Systems Circulation Cooling
Switchgears and Control Devices
Plug-in modules
Wilo-S1R-h
Installation
Fig.: Pump with standard module Fig.: Dismantling of the standard module Fig.: Installation of the time Fig.: Modules completely
module S1R-h exchanged
Heating, Air-conditioning,
descrip- gle-head pumps with AC or three-phase motor.
tion Wilo-
SK 601 > Switch function
• Automatic time-sensitive ON/OFF control by means of clock timer at settable times
(every 1/4 hours).
Cooling
• Parallel control of multiple pump installations feasible up to maximum switching capacity.
Special-design clock timer with day/week programme and battery backup (120 hours)
Dimension drawing
Circulation
Protection class: IP 31 EM: 3 x 1.5 mm2 (10 A slow-blow)
Maximum switch rating: max. 10 A Mains –> SK 602
Power loss: 1.7 W EM: 3 x 1.5 mm2 (16 A slow-blow)
130
108
Energy Systems
Fixing sundries provided by customer
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
244
including fault switchover. • Ext. single run and fault signals with signal
Ø5 - On/Off control of the peak load pump (paral- card S2R 3D (additional charge).
** Required free space
for cable exit: 80 mm lel operation) for manual preselection the
** switchgear. > Connecting cables (provided by customer)
183
224 Mains –> S2R 3D (16 A slow-blow)
> Technical data
228 EM: 3 x 1.5 mm2
Operating voltage: 1~230/3~400 V/
DM: 5 x 1.5 mm2
50 Hz
S2R 3D –> 2 pumps
Control voltage: 24 V =
EM with WSK: 5 x 1.5 mm2
Maximum connected load: 2 x 3 kW
DM with WSK: 7 x 1.5 mm2
(3~400 V)
EM without WSK: 3 x 1.5 mm2
Heat loss: 20 W
DM without WSK: 4 x 1.5 mm2
Protection class: IP 41
S2R 3D –> Transmitter
Maximum ambient temp.: 40 °C
TF: 3 x 1.5 mm2
(Dimensions in mm) Weight: 2.2 kg
* Projecting part for DTS/SK 610: cable included in
cabinet installation
34* the scope of
74 ~11
delivery of the
signal transmitter
DDM: Cable included in
the scope of
delivery of the
signal transmitter
S2R 3D –> Ext. ON/OFF 2 x 1.5 mm2
Wilo signal cards SR for remote signal > SR signal cards for extending the internal
equipment potential-free connections as
Potential-free contacts S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
per the table.
Heating, Air-conditioning,
Collective run signal SBM o • o – Onsite wiring to a central monitoring station.
Collective fault signal SSM • • • • Mounting of signal card in the SR unit in
Individual run signal, pumps I + II – o – o conjunction with a 10-pole flat plug.
Single fault signal, pumps I + II – o – o
> Technical data
Speed-stage signal, operating pump o2 – o4 o4
Cooling
Contact rating: 250 V~/1 A
• Series (included in the switchgear) Connection cable: maximum 100 m length
o Signal card (functions on one card)
Cable cross-section: as required up to 1.5 mm2
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/ Wilo-S4R 2.5D
Twin-head Twin-head
pump pump
Select between Single-head Select between
Single-head pump
main/standby pump main/standby
or peak-load or peak-load
operation operation
ON/OFF 2-stage 4-stage
Time-sensitive and/or
Diff.-pressure dependent p
Diff.-pressure dependent p
Diff.-pressure dependent p
Diff.-pressure dependent p
Time-sensitive for Z-pump
Diff.-Temp.-dependent T
Diff.-Temp.-dependent T
Diff.-Temp.-dependent T
Temperature-dependent T
Temperature-dependent T
Temperature-dependent T
Temperature-dependent T
Diff.-temp.-dependent T
Time-sensitive
Device equipment
Switching device SK
S1R-h S2R 2.5 S2R 3D S4R 2.5 S4R 2.5D
601
Equipment
Main switch 0 – 1 •
Selector switch – continuous •
Pre-selector switch maximum speed stage
Control switch – 0 – Automatic • •
Control switch II – I–0– Standby I/II –
Addition I + II
• •
Clock timer with daily programme ON/OFF (1/4-hourly) • •
Clock timer with daily programme Maximum/Min. or
Automatic/Min.
• • • •
Clock timer with daily/weekly programme and battery
o o o o o o
backup (120 hours)
Setpoint regulator 2) (p – T – T) in the scope of deliv-
ery auxiliary module/transmitter • • • • • • • • • • • •
Device allocation, equipment Wilo-S2R 2.5/S2R 3D, Wilo-S4R 2.5/ Wilo-S4R 2.5D
Twin-head Twin-head
pump pump
Select between Single-head Select between
Single-head pump
main/standby pump main/standby
Heating, Air-conditioning,
or peak-load or peak-load
operation operation
ON/OFF 2-stage 4-stage
Time-sensitive and/or
Diff.-pressure dependent p
Diff.-pressure dependent p
Diff.-pressure dependent p
Diff.-pressure dependent p
Cooling
Time-sensitive for Z-pump
Diff.-Temp.-dependent T
Diff.-Temp.-dependent T
Diff.-Temp.-dependent T
Temperature-dependent T
Temperature-dependent T
Temperature-dependent T
Temperature-dependent T
Diff.-temp.-dependent T
Time-sensitive
Device equipment
Circulation
Equipment (continued)
Run signal Operating-pump display…/pc. •2 •2
light(s)
Operating-stage display…/pc. •2 •4 •4
Fault signal light •2 • • •
Pump connecting cable with special plug 3) provided by
3 m.../plug type •C customer
•C •2xC
Energy Systems
Fitted control cable 3 m/5m 2) • • • • • •
Fault pump switchover • •
Twin-head pump operation switchover switching • •
Twin-head pump addition switching for peak-load
operation
• •
Integrated full motor protection tripping • • • •
Service/Accessories, Systems
Excess current draw fault trip •
Automatic reactivation after power failure4) • • • • • •
Potential-free contact for external run signal o o o o
Potential-free contact for external fault signal • • • •
Terminals for power supply to an external signal trans-
mitter
• •
Terminals for external ON/OFF control • • • •
Signal card for external operation/speed-stage display o o o o
Protection class 5) IP 42 IP 31 IP 41 IP 41 IP 41 IP 41
Switchgears and Control Devices
o Special version or supplementary equipment (at additional charge) 2) Included in the scope of delivery of the auxiliary transmitter or the auxiliary
module
3) Special plug types Cor E
4) Clock setting must be corrected in event of a power failure lasting more than
15 minutes
5) Protection class of the entire switch cabinet applies to switch cabinet
installation
SD –> mains
5-core
Ød
(cross-section and fuse protec-
tion pursuant to local regulations)
D SD –> 2 pumps
B 7-wire, starting with 11 kW addi-
tional
2 x 1.5 mm2 for full motor protec-
tion (cross-section and fuse as per
regional regulations)
SD –> transmitter
TF: 3 x 1.5 mm2
DTS/SK 610: Cable included in
the scope of deliv-
E ery of the signal
transmitter
DDM: Cable included in
the scope of deliv-
ery of the signal
transmitter
SD –> Ext. ON/OFF 2 x 1.5 mm2
Dimensions
Wilo-... A B C D E Ød
Heating, Air-conditioning,
S2R 3D 265 228 244 183 74 5
SD 5.5/SD 9 750 300 722 272 175 7
SD 18.5 900 300 872 272 175 7
SD 30/SD 37 600 600 572 572 175 7
Cooling
Secondary Hot Water
Circulation
Solar Thermal, Geothermal
Energy Systems
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Device equipment
Control switch II – I – 0 –
Standby I/II – Addition I + II
• • • • • •
Clock timer with daily programme Maximum/
Min. or Automatic/Min.
• • • • • •
Clock timer with daily programme and battery
backup (120 hours) o o o o o o
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Differential temperature-dependent T
Heating, Air-conditioning,
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Differential pressure-dependent p
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Temperature-dependent +T
Cooling
Device equipment
Circulation
o o o o o o
Fault pump switchover • • • • • •
Twin-head pump operation switchover switch-
ing
• • • • • •
Twin-head pump addition switching for peak-
load operation
• • • • • •
Integrated full motor protection tripping
Energy Systems
Setting range, motor protection switch (1 - 10) A (5.2 - 7.5) A (9.0 - 13.0) A
Automatic reactivation after power failure 2) • • • • • •
Potential-free contact for external run signal • o o o o o
Potential-free contact for external fault signal • • • • • •
Potential-free contacts for individual run and
o o o o o o
fault signals
Service/Accessories, Systems
Terminals for power supply to an external signal
transmitter
• • • • • •
Terminals for external ON/OFF control • • • • • •
Protection class 1) IP 41 IP 54 IP 54 IP 54 IP 54 IP 54
• Standard version
o Special version or supplementary equipment (at additional charge)
1) Protection class of the entire switch cabinet applies to switch cabinet installation
2) Clock setting must be corrected in event of a power failure lasting more than 15 minutes (standard version)
3) Included in the scope of delivery of the auxiliary transmitter or the auxiliary module
Switchgears and Control Devices
Pump Management Systems
Signal Signal transmitter Wilo-TF Signal transmitter Wilo-DTS/SK 610 Signal transmitter Wilo-DDM
transmit-
ter Wilo- Pipe contact temperature sensor with tem- Electronic differential thermostat for differ- For wall-mounted installation as differential
TF, Wilo- perature-dependent changeover contact for ential temperature-dependent switch-over pressure contact pressure gauge. With
DTS/SK automatic switch-over of maximum/minimum of maximum/minimum speed stages with adjustable switchpoints for automatic
610, Wilo- speed stages with Wilo single- or twin-head Wilo single-head or twin-head pumps with switch-over of maximum/minimum speed
pumps with multi-speed motors in conjunc- multi-speed motors in conjunction with the stages or of the maximum to minimum speed
DDM tion with the associated switchgears. associated Wilo switchgears. stages with Wilo single-head or twin-head
pumps with multi-speed motors. Only in
conjunction with the associated switchgears.
Differential pressure switch with differential
pressure display, adjustable maximum/mini-
mum contacts, install pressure surge throt-
tling, including 5 m shielded connection
cable to the switchgear, 2 pieces cutting
ring threads DIN 3862 ø 6 mm and 2 pieces
cutting ring unions R 18 x ø 6 mm (pressure
measuring lines and 3-way pressure-gauge
cocks to be provided by customer).
Temperature switch with selection button Switchgear with selection button for differ-
including 1 piece spring fastener for place- ential temperature, 3 m connection cable to > Technical data
ment on tubes up to DN 50. the main switchgear, 2 pieces completely Maximum supply voltage: 250 V
wired pipe contact sensor, each with 5 m Maximum switching capacity: 1A
> Technical data cable and designation FLOW PIPE or Protection class: IP 54
Maximum supply voltage: 250 V RETURN and 4 pieces fastening straps for Maximum pressure rating: up to 16 bar
Contacts: potential-free fixation to pipelines up to DN 100. Weight: 1.7 kg
changeover contact
Maximum switching > Technical data Pressure DDM 6: 0 to 0.6 bar
capacity: 3A Operating voltage: 230 V/50 Hz measurement DDM 10: 0 to 1.0 bar
Protection class: IP 30 Maximum connected load: 0.1 kW ranges: DDM 16: 0 to 1.6 bar
Control range: +30 °C to +90 °C Protection class: IP 54 DDM 25: 0 to 2.5 bar
Switching difference: 5 K Differential temperature
Weight: 0.2 kg range: +4 °C to +90 °C
Weight: 1.4 kg
Return Feed
5 m shielded cable 3 x 0,75 mm2 for connection to switchgears1)
Wilo
2
Heating, Air-conditioning,
602, Wilo- culating pump depend to a great extent on
SK 622, the choice of the correct motor protection
device. Blocking-current proof motor: Pumps with full motor protection and Wilo
Wilo-C-SK no motor protection required relay SK 602/622/C-SK or Wilo Switch-
Motor protection switches can no longer be
justified for utilisation in conjunction with The pump motors are designed in such a gear/control device
multi-speed pumps due to the fact that way that current passing through the wind-
their motors demonstrate different rated Realisation of full motor protection by
Cooling
ing cannot cause any damage in the event means of thermal winding contacts (WSK)
currents in the various speed stages and this of overloading or blocking. This applies
requires correspondingly different types of placed within the stator windings. This
equally to single-phase and three-phase AC applies equally to single-phase and three-
fuse protection. motors depending on the motor power rat- phase AC motors depending on the motor
ings of the following pump series: power ratings of the following pump series:
Series 1~ 3~ Series 1~ 3~
Star-RS/-RSD P2 40 W – RP / P / DOP P2 50 W
RP P2 20 W TOP-S/-SD
P2 180 W
Circulation
1) Internal protection against unacceptably high
winding temperatures
Separate wall-mounted
Potential-free contacts
Potential-free contacts
for external fault signal
Terminals for remote
neutral conductor
neutral conductor
Energy Systems
On/Off switching
3~400 V without
Power contactor
Fault signal light
plug-in module
On/Off switch
3~400 V plus
Terminal box
Alternative
installation
1~230 V
signal
Wilo-C-SK • • • •
Wilo-SK 602 • • • • • • •
Service/Accessories, Systems
Wilo-SK 622 • • • • • • • • • • •
1) Wiring to indicator lights in switch cabinet door to be provided by customer.
Relay Wilo-C-SK
Frequency: 50 Hz
Automatic reactivation of pump after power Maximum motor
Pump Management Systems
failure. After being tripped by full motor pro- output P2 1.3 kW (4.4 A)
tection, the motor remains deactivated until Power loss: 0.8 W
it is manually reset at the plug-in module. Protection class: IP 42
Maximum media
temp.: +110 °C
Maximum ambient
temp.: +40 °C
SK 622
Dimension drawing
130
108
Ø4
10
84 56
Dimensions in mm
Fixing sundries provided by customer
Wilo-AS-system
Stageless control system with microproces- Main switch functions Connecting cables (provided by customer)
Heating, Air-conditioning,
sor, differential pressure-sensitive, for the • Automatic, load-sensitive, stageless pump speed Mains - switchgear: Minimum 5 x 1.5 mm2
lower and median performance range on control as a function of differential pressure (p). with three-phase current, minimum
phase cut-in basis for glandless pumps (sin- • Random duty point adjustments by making 3 x 1.5 mm2 with alternating current.
gle-head and twin-head pumps) of all corrections at the signal transmitter or in the Switchgear - motor: Minimum 7 x 1.5 mm2
makes. unit. for three-phase pumps with thermal winding
Cooling
• Manual main switch switchover from control- contact (WSK), minimum 5 x 1.5 mm2 for AC
led to mains operation. pumps with WSK, minimum 5 x 1.5 mm2 for
• Overriding ON/OFF control by means of onsite three-phase pumps without WSK, minimum
external potential-free contact (e.g. SK clock 3 x 1.5 mm2 for AC pumps without WSK.
timer 613 or mixing valve motor limit switch). Switchgear transmitter (5 m cable included
• Overriding MIN operation by means of exter- in the scope of delivery of the signal trans-
nal potential-free contact (e.g. SK clock timer mitter):
613 or mixing valve motor limit switch). DDS (up to 100 m): at least 2 x 1.5 mm2.
Circulation
Standard equipment Cable for ext. Min. switch: (e.g. SK 613)
• Main switch Mains-Off regulation 2 x 1.5 mm2, maximum cable length 100 m,
• Automatic reactivation after power failure contact open: pump runs at minimum speed
• Short-circuit-proof due to integrated fuses Connecting cable for potential-free run/
AS 08 P • All control/transmitter inputs interference- process signal: 2-core, cross-section
• For single-phase and three-phase AC motors voltage-proof up to 400 V as required (contact rating maximum
with maximum current consumption I = A3 • Potential-free contacts for run and fault signal 250 V/1 A/150 VA).
• Indicator lights: Connecting cable for potential-free fault
Energy Systems
Differential pressure too low 1 piece 2 AS units. Automatic, load-sensitive
Application p-regulation and fault-sensitive switcho-
• Differential pressure-sensitive perform- Functional sequence ver of twin-head pumps or 2 single-head
ance control of glandless circulating pumps Decreasing differential pressure will be pumps.
• Speed range between 100 % and 60 % responded to by increasing the motor speed Connecting cable: 3 x 0.75 mm2 or
• Simple installation: The control facility is until setpoint pressure is reached again. Rise 2 x 0.75 mm2 shielded, maximum cable
inserted into the electrical power wiring. of differential pressure will be counteracted length 2 m.
Transmitter connections to pipework or to by speed reduction until the set level is
Service/Accessories, Systems
the pump reached again. An external potential-free Accessories (at additional charge)
• Can be controlled externally by means of contact can be used to switch over to a fixed DDS differential pressure switch
potential-free contacts minimum speed (about 60 %). SK 613 switchgear
• Potential-free run and fault signal Note: Ideal for retrofitting all makes of Control card Wilo-AS (2–10 V) for installa-
• Universal device for wall/switch cabinet glandless pumps. tion in AS device for remote adjustment of
door installation (AS 1.5 P only wall- the p setpoint. Required transmitter: DDG
mounted installation) (4–20 mA) (also see: CR system accessories)
Switchgears and Control Devices
Pump Management Systems
Dimensions in mm AS 08 P AS 1.5 P
AS 08 AS 1.5 Operating voltage 1~230/3~400 V 3~400 V
Control voltage 230 V
Frequency 50 Hz
265 (384)
260 (380)
244 (360)
Heating, Air-conditioning,
pressure switch suitable for two-position Maximum contact
control in response to manual switch point load: 24 V/20 mA DC
setting in conjunction with stageless speed Switch hysteresis: 5%
control by control devices: Wilo-AS Control Protection class: IP 54
devices. Maximum pressure rating: 16 bar
Pressure measuring Adjustment range: 15% to 100 %
Cooling
ranges1): DDS 6: 0 to 0.6 bar of scale limit
DDS 10: 0 to 1.0 bar value
Fluid temperature: 0 °C to +80 °C
DDS 16: 0 to 1.6 bar Ambient temp.: 0 °C to +40 °C
Dimensions in mm Electrical connection2): 5 m cable,
Fixing sundries provided by customer > Scope of delivery: 2 x 0.75 mm2
DDS contains 2 pieces cutting ring threads Weight: approximately
DIN 3862 ø 6 mm and two pieces of cutting 1.3 kg
ring unions R 18 x ø 6 mm. Built-in pressure 1)
surge throttling. Selection of pressure measuring range as per
5 m cable as described above. (Pressure the pump performance point
Circulation
Add-on circuit board for the control device > Version > Technical data
equipment of the Wilo-AS-system series for Plug-in add-on circuit board for remote Setting range: 2 - 10 V corre-
remote adjustment of the differential pres- setpoint adjustment with analogue voltage sponds to the
sure setpoint (e.g. through BA or DDC sub- input 2 - 10 V corresponds to the measure- measuring range
station) via an analogue voltage signal ment range of the Wilo signal transmitter of the DDG used
2 - 10 V in conjunction with Wilo-DDG sig- DDG 4 - 20 mA used (see also Wilo signal Hysteresis: 2.5 % of the
nal transmitter. transmitter DDG). measuring range
end value of the
Energy Systems
Dimensions: 68 x 48 mm
Weight: approximately
0.2 kg
Service/Accessories, Systems
Power loss: 1.7 W
junction with control devices. Maximum switch rating: maximum 10 A
130
108
Performance features
Wilo control device…
VR-HVAC CRn CR
Heating, Air-conditioning,
Applications
Pump versions Glandless/ glanded pumps Glandless/ glanded pumps Glandless/ glanded pumps
Pump types Electronically controlled pumps Standard/ Standard Pumps
Electronically controlled pumps
Cooling
Number of pumps 1–4 1–6 1–6
Technical data
Circulation
1~230 V, 50 Hz onsite
Protection class IP 00 + IP 42 Standard / IP 00 + IP 42 standard/IP
IP 54
IP 54 optional 54 optional
Permitted ambient temperature 0 °C to +40 °C 0 °C to +40 °C 0 °C to +40 °C
Speed range Stageless analogue, Between 40% and 100% of the Between 40% and 100% of the
2–10 V, 3–10 V, nominal motor speed nominal motor speed
4–10 V preselectable,
Energy Systems
Control modes
(description on the following pages)
p-c • • •
p-c (TA) – • •
p-q (m³/ h) – • •
p-v • • •
Service/Accessories, Systems
TA (outside temperature), controller – • •
T-abs (process temp.), controller – • •
TVL (feed temperature), controller – • •
TRL (return temperature), controller – • •
T-c – • •
T-v – • •
Manual control mode (DDC) – • •
Q-c – • •
Switchgears and Control Devices
Performance features
Wilo control device…
VR-HVAC CRn CR
Equipment features
Performance features
Wilo control device…
VR-HVAC CRn CR
Heating, Air-conditioning,
Equipment features (continued)
Cooling
and/or second controlled level by –
means of internal clock timer
Remote confirmation of collective – • •
fault signal (with DDC board)
Pilot pump function – • •
Clock timer
– • •
(with DDC board)
• •
Circulation
pumps and converters (with options board) (with signal board)
Manual- / automatic switchover with – • •
external switch (with control board) (with DDC board)
Connection option for a repair switch – • •
(potential-free contact) (with control board) (with signal board)
Accessories
Energy Systems
Temperature module PT 100 – – –
TSG temperature sensors – • •
KTY outdoor temperature sensors – • •
PT 100 outdoor temperature sensors – • •
PTC fault trip – • •
Service/Accessories, Systems
Control board – • –
(to be provided by the customer)
Signal board • • •
(options board)
DDC board – • •
Volume flow transmitter – – •
(to be provided by the customer) (to be provided by the customer)
Special features
DPM for DPM not required with: for DPM not required with:
(dual pump management)
Switchgears and Control Devices
Control modes
Fig.: Pump curve behaviour for stageless constant differential-pressure control (p-c)
Control modes
Heating, Air-conditioning,
differential-pressure directly at the pump
and to maintain it there at a constant level.
An alternative would be to install the signal
transmitter in the heating system as a
cross-section according to local regulations
DDG
remote signal transmitter in the so-called
Cooling
index circuit of the system (control-range
Power cable min. 3 x 1,5 mm2
Power cable min. 5 x ... mm2
Circulation
Measuring points ranging from 2 to 4 can be
compared on a continuous basis. Only the
lowest measured value forms the basis for
the nominal / actual value comparison of the
DDG
easy-to-use CC/CRn control device.
*** Power cable min. 3 x 1,5 mm2 DDG transformer
*** Sensor cable, shielded 3 x 1,5 mm2
*** Impulse selector cable, shielded 2 x 1,5 mm2 > Required accessory:
All cables onsite
Fixing sundries and cable onsite - DDG differential-pressure sensor
Energy Systems
Fig.: Block diagram for impulse-selector operation
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Control modes
0%
n=6
0%
25 n=4
Fig.: Pump curve behaviour for stageless variable differential-pressure control (p-v)
Control modes
Heating, Air-conditioning,
associated with index-circuit evaluation
(extensive and expensive cable routing,
amplifiers, etc.), it is possible to superimpose
Delivery head H [%]
Cooling
Dp = constant Using this method, it is possible even with
Dp = delivery- multi-pump systems to achieve a control-
superimposed
range extension in spite of central meas-
ured-value acquisition (differential pressure
sensor at the pump).
This method requires, in addition to the dif-
ferential pressure sensor which is to be fitted
directly on the pump system, the heating-
Circulation
Power requirement P [%]
Energy Systems
- Volume flow transmitter (onsite)
(also see Table “Performance features” pg. 459)
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Control modes
Control modes
Heating, Air-conditioning,
terms of their cooling / heating require-
ments with expectable outside tempera-
90
ture fluctuations. A number of installations
T
are based on constant volume circulation
70
without fittings to regulate the flow volume
Cooling
(one-pipe systems, primary circuits, etc.).
re Moreover, pure throttling or bypass controls
Temperature T[C]
atu
per
d tem are highly uneconomical. Added to this
Fee
re comes the unnecessarily high power con-
ratu
mpe sumption (current) to drive the pump during
r n te
Retu
low load periods.
25 Differential-temperature control T is one
20
option of maintaining a constant difference
Circulation
Fig.: Flow volume-rate variation as a function of temperature spread variable due to the changes in flow rates
and the transferred heating/cooling capac-
ity can be controlled independently of feed
or return temperatures. Differential-tem-
perature control should for reasons of com-
prehensibility only be used with individual
consumers or with systems with a known
control-time constant.
Energy Systems
or
- PT 100 temperature board
- CC temperature module PT 100
(also see Table “Performance features” pg. 459)
- Temperature sensor TSG or PT 100 (onsite)
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Control modes
Pump
performance
Power consumption P 1 [%]
% diagram Q/P
100
.n=
max
gs
avin
gy s
Ener
60 %
.n=
min
Control modes
Heating, Air-conditioning,
able for pump performance control in one-
Differential temperature ΔT [°K]
Cooling
differential temperature is spread variably
as a function of another temperature, e.g.
e the one outdoors. This allows that only the
ratur flow volume required for the heat transfer is
pe
em circulated. This leads to significant energy
dt e
Fe
e tur savings on the drive side. Furthermore, the
p era
return temperature can be dramatically
rn tem
u reduced. The broad temperature spread
Ret
Circulation
heating networks, can be achieved.
Energy Systems
Service/Accessories, Systems
Tmin Tmax
Outside, process temperature [°C]
Fig.: Impact on the differential temperature
Switchgears and Control Devices
Pump Management Systems
Control modes
Heating, Air-conditioning,
E, VeroLine-IP-E and CronoLine-IL-E series, for the mounting of controller maintains the differential-pressure on a constant level by
single-pump and multiple-pump systems. means of a setpoint / actual value comparison.
Series If there is no “External Off”-signal and no fault, at least pump is run-
descrip- ning. The pump speed here depends on the load. If the required out-
tion Wilo- put cannot be covered by this pump (base-load pump), another
Cooling
VR-HVAC
pump is activated, the speed of which is then, corresponding to the
load consumption, controlled to the pressure setpoint. Pumps, which
have been running already, keep operating at maximum speed (peak-
load pumps). If demand decreases to such an extent that the control-
ling pump runs in its lowest performance range and is not needed to
cover demand, this pump will be deactivated and the control function
is assigned to another pump which has previously been working at
maximum speed.
The control modes p-c and p-v can be preselected in the menu,
Circulation
circulation in heating, ventilation, cooling and air-conditioning sys-
tems in larger-sized buildings such as hospitals, hotels, schools, Control modes
department stores, industrial installations, residential, office and The following control modes can be preselected for electronic per-
administration complexes. formance control with the Wilo-VR-HVAC-system:
The most up-to-date of pumping technology and digital control - For variable-delivery systems (e.g. heating systems with thermo-
electronics enable fulfilment of all the requirements demanded of the static valves):
Wilo-VR-HVAC-system at the time of new installation and retrofit- - Constant differential-pressure control (p-c)
ting: - Variable differential-pressure control (p-v)
Energy Systems
vidual units in low-load operation). outputs as standard equipment for integration in external monitoring
- Avoiding flow or cavitation noise. units onsite:
- Reduction of operating costs due to energy savings. - Analogue output pout (0 - 10 VDC) for the outputting of the differ-
ential pressure sensor actual value
Principle of operation - On/ / Off control by external potential-free contact
The control device is responsible for controlling and regulating circu- - Collective fault signal SSM as potential-free switchover contact
lating pumps with electronic control or integrated pump performance - Collective run signal SBM as potential-free switchover contact
electronics. The differential-pressure of a system is controlled as a - Individual fault signal ESM for each pump as potential-free switcho-
Service/Accessories, Systems
function of the load with signal transmitters. The controller affects the ver contact (optional)
frequency converter which has an impact on the pump speed. A modi- - Individual run signal EBM as potential-free switchover contact
fication of the speed changes the delivery head and thus the power (optional)
output of the single pumps. Depending on load-demand, pumps are
activated or deactivated. The control device can control up to 4 pumps.
Equipment features
- PID controller
- Lockable main switch
- Graphics LC display for displaying all values and operating states
- Red-button technology (1-button operation)
- LEDs for displaying operational readiness, operating pump(s), faulty
Switchgears and Control Devices
pump(s)
Pump Management Systems
Heating, Air-conditioning,
[mm] [kg]
VR-HVAC 1x15 WA 400 x 400 x 120 10.5
VR-HVAC 2x15 WA 400 x 400 x 120 11.0
VR-HVAC 3x15 WA 600 x 600 x 250 35.0
VR-HVAC 4x15 WA 600 x 600 x 250 35.5
Cooling
VR-HVAC 1x18.5 WA 400 x 400 x 120 10.5
VR-HVAC 2x18.5 WA 400 x 400 x 120 11.0
VR-HVAC 3x18.5 WA 600 x 600 x 250 35.0
VR-HVAC 4x18.5 WA 600 x 600 x 250 35.5
VR-HVAC 1x22 WA 400 x 400 x 120 10.5
VR-HVAC 2x22 WA 400 x 400 x 120 11.0
Circulation
Solar Thermal, Geothermal
Energy Systems
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
L1 L2 L3 PE U V W PE L1 N PE L1 N PE
1 2... 4 1 2... 4
IN
IN
SSM
SSM
0...10 V
0...10 V
+24 V
+24 V
Ext. Sensor SSM SBM Ext. Sensor SSM SBM
OFF OFF
1 2... 4 1 2... 4
Heating, Air-conditioning,
tems.
CR version for conventional pumps with fixed speed.
CRn version for stageless electronically controlled pumps or pumps
with integrated frequency converter. Feed
Feed sensor
Cooling
6
DDG - or
Mains connection
Motor connection
Circulation
Abb.: System design, example of a one-pipe heating system with differential
temperature control
Energy Systems
system, depending on the controlled variables of pressure (p), volume
flow (Q), temperature (T).
Mains connect
Equipment features
- PID controller
- Integrated real-time clock with summertime- / wintertime switchover
- Integrated individual / common operating hours counter
- Run-time optimisation on multi-pump systems
- Motor protection due to connection of WSK, KLF and TSA
Service/Accessories, Systems
(on CR version)
- Motor protection due to connection of WSK and SSM (on CRn version)
Fig.: Wilo-Comfort Control Device CR in pressure boosting applications
- Alphanumerical LCD display with the versions CR and CRn (4-line)
Typical fields of application of the Wilo-Comfort Control Device with backlight
are water circulation and water supply (e.g. pressure boosting) - Status display for drives
- In residential, commercial and public buildings, hotels, hospitals, (e.g. pumps and frequency converters)
department stores and for industrial buildings. - User-oriented menu navigation with multi-language clear-text dis-
The most up-to-date of digital control electronics enables fulfilment play and/or symbol navigation
of all the requirements demanded of the Wilo-Comfort Control Sys- - Data logging and detailed operating data display
tems at the time of new installation and retrofitting: - Defined display of fault signals and history memory
- With CR version for all glandless and glanded pumps with three- - Conductivity test of the transmitter paths
Switchgears and Control Devices
Heating, Air-conditioning,
glandless pumps with three-phase AC motors. - Floor models (SG) obtainable starting from 5.5 kW
For heating /air-conditioning as a function of differential-pressure - Control-panel installation (SE)
p, feed / return temperature (±T) or differential temperature (T)
including free adjustment of the duty point by means of advance cor-
rection of full-load pump performance. For pressure boosting as a
Cooling
function of pressure (p).
Device classification:
Maximum nominal motor power P2 [kW] 1.1 2.2 3.0 4.0 5.5 7.5 11.0 15.0 22.0 30.0
3~400 V/ 50 Hz / 60 Hz
Maximum output current I [A] 2.8 5.6 7.6 9.7 13.0 16.0 24.0 32.0 44.0 61.0
Power factor cos
Circulation
Electrical connection 3~400 V/ N / 50 Hz / 60 Hz
Output voltage [V] 3 x 130 x V –400 V
Output frequency [Hz] (10 Hz) 12 Hz – 50 Hz / 60 Hz
Control range (% nominal motor speed) 40% – 100%
Permitted ambient temperature 0°C to +40°C
Energy Systems
Automatic-load-sensitive, stageless speed control of glanded and - Wall-mounted installation
glandless pumps with integrated or external frequency converter. For - Control-panel installation
heating/air-conditioning as a function of differential-pressure p,
feed / return temperature (±T) or differential temperature (T)
including free adjustment of the duty point by means of advance cor-
rection of full-load pump performance by means of pre-correction of
the full-load pump performance.
Service/Accessories, Systems
Power supply data Wilo-CRn
Terminal diagram:
Differential pressure sensor DDG (4 – 20 mA) (observe measurement range)
Base board CC / CRn system
Sensor/transmitter Outdoor temperature sensor KTY or PT 100
TSG temperature signal transmitter (included in the scope of delivery of the Terminal diagram:
temperature board) KTY 10 temperature board
Temperature board Temperature board KTY 10: Terminal diagram:
Automatic-stageless speed Heating systems with big differentials (T max: +140 °C, T minimum 10 K,
Temperature board KTY 10
control as a function of the T maximum: 100 K), 2 temperature transmitters TSG included in scope of delivery
feed or return temperature or
as a function of the tempera- PT 100: temperature board
Terminal diagram:
ture differential between Cooling / air-conditioning systems with small differentials (T max: +140 °C,
T minimum 5 K, T maximum: 100 K) PT 100 temperature board
feed and return
CR-/CRn- Shutdown of each pump (up to 2 pumps) by repair switch onsite and remote Terminal diagram:
adjustment of operating mode (Mains / Automatic) for each pump (up to 2 pcs.)
control board Control board
3 control boards are required for 6 pumps
Load adjustment of the pump system (setpoint-actual value comparison) via
CR-/CRn- external controller, pump activation and deactivation, pump cycling, setpoint Terminal diagram:
DDC board switchover, switch-over to remote speed control and acknowledgement of the DDC board
collective fault signal via external potential-free contact
Potential-free individual operation signal / individual fault signal for pumps
CR/CRn 1 – 2 and frequency converter, signalling of the conditions at digital inputs Terminal diagram:
signal board 1 – 2 DIG2 or DIG3 (e.g. low water, antifreeze protection), speed-actual value and/or Signal board 1-2
transmitter-actual value (preselectable)
CR/CRn Terminal diagram:
Potential-free individual operation / individual fault signal for the pumps 3 – 6
signal board 3 – 6 Signal board 3-6
Heating, Air-conditioning,
p2 pumps W H D Weight W H Rec. inst. Weight
depth
[kW] [mm] [kg] [mm] [kg]
1–4-fold 620 770 265 50 550 730 190 30
1.1 – 2.2 – 3.0 – 4.0
5–6-fold 780 770 315 70 704 730 200 45
Cooling
1–2-fold 600 1900 415 195 499 1696 210 95
5.5 – 7.5 3–4-fold 800 1900 415 205 699 1696 210 105
5–6-fold 1000 1900 415 215 899 1696 210 115
1–2-fold 800 1900 515 270 699 1696 310 140
11.0 – 15.0 – 22.0
3–4-fold 1200 1900 515 350 1099 1696 310 160
11.0 – 15.0 5–6-fold 1200 1900 515 365 1099 1696 310 175
Circulation
3–4-fold1) 1200 1900 515 – 1099 1696 310 –
30 600 1900 515 560 499 1696 310 270
5–6-fold1) 1200 1900 515 – 1099 1696 310 –
1200 1900 515 640 1099 1696 310 320
Cut-out dimension
CR controller and – – – – – 186 138 82 –
operating unit
Energy Systems
Dimensions and weights Wilo-CRn-system
Service/Accessories, Systems
KTY 1–2 400 x 400 x 200 13.0 360 x 380 x 120 5.5
KTY 3–4 400 x 400 x 200 13.0 360 x 380 x 120 5.5
Switchgears and Control Devices
Pump Management Systems
Bridge
MPI MPI or
Water
P level-
reglulator
or SSM SBM
Actual value
J Frost-
Sensor
Sensor
guard
Shield
Shield
Signal
Earth
Earth
Ext.
or
off
Pot.-free
Electrode
relais messages
External
1 2 3 setpoint
Earth
On
Terminal diagram Drives CR-system (P2 4 kW) Terminal diagram Drives CR-system (P2 5.5 kW)
X4 10 11 12 13 14 X5 15 16 17 18 19
X1 PE PE 1 2 3 PE PE 4 5 6 PE X2 1 2
U V W Bridge U V W Bridge 102 Bridge
or or or
ther- ther- U1 W2
3 ~ Ther-
mistor mistor V1 U2 mistor
or or W1 V2
or
WSK WSK Pump 1...6 WSK
P = ...kW
Pump 1/3/5 Pump 2/4/6 I = ...A
Terminal diagram base board CRn System (for pump drives 1~230 V)
Heating, Air-conditioning,
CR-IPG X3 / X4
CR-IPE X1 / X2 On Setpoint 1) SSM
+ -
Pump 1...4
Cooling
Bridge
P = ...kW open In TOP-E
or
I = ...A or 0.......10V or
SSM
Pump
Start relay Stratos or
0.......10V
M
1 ~
WSK
or
L N PE
Pot.-free
Circulation
1) Required for Stratos IF-Modul with 0...10 V input
(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)
Terminal diagram expansion board CRn System (for pump drives 3~400 V)
421
CR-IPG X3 / X4
Energy Systems
open Setpoint inputs Bridge
or
or of the pump, or
Pump 1...6
P = ...kW see table
I = ...A SSM
Start Pump
relay or
M or
3~
WSK
or
Service/Accessories, Systems
L1 L2 L3 PE
Pot.-free
On-site Star-delta starter NC contact
power supply Switchgears and Control Devices
Pump Management Systems
Wilo-CRn-system, allocation of the setpoint outputs: 1. at the control device CRn/2. at the pump to be regulated
Heating, Air-conditioning,
tion for differential pressure-sensitive Power consumption: 1.5 W
stageless speed control. Protection class: IP 54
With installed pressure surge throttling, Maximum pressure rating: 25 bar
2 pieces cutting ring threads DIN 3862 Fluid temperature: 0 °C to +70 °C
ø 6 mm, 5 m connection cable to the Ambient temp.: 0 °C to +40 °C
Cooling
switchgear 1) (3 x 0.75 mm2), 2 pieces cut-
ting ring unions R 1/8 x ø 6 mm.
Top view
> Connection data
Maximum supply voltage: 15 – 30 VDC
Current output: 4 – 20 mA
Maximum load resistance: 500
Pressure measuring ranges:2) 3)
DDG 2: 0 to 0.2 bar
Circulation
DDG 60: 0 to 6.0 bar 3) Selection of pressure measuring range to suit
DDG 100: 0 to 10.0 bar pump performance point
1 + + +
4> 2 CR
2 1
4-20 mA 4-20 mA
Energy Systems
Measuring transformer DDG
~
Transformer DDG
230V 50Hz
Service/Accessories, Systems
Operating voltage: 230 V/50 Hz Input: 2 x 1.5 mm2,
Current input/output: 0 – 20 mA 250 m maximum length,
shielded
Maximum back-up fuse: 10 A Output: 2 x 1.5 mm2.
Maximum input resistance: 50 750 m maximum length,
Maximum load resistance: 600 shielded
Switchgears and Control Devices
Pump Management Systems
Heating, Air-conditioning,
38 35
temperature indication. Protection class: IP 65
Temp. range: –25 °C to +80°C
> Required accessory:
- Connection line (onsite)
65
65
53
Cooling
up to 100 m: 3 x 1.50 mm2, shielded
up to 250 m: 3 x 2.50 mm2, shielded
4,2
M16
50
Circulation
Add-on circuit board for the Wilo-CR/CRn- > Technical data
T (feed) T (return) T (external) system switchgear series equipment when Measuring range: ±T: - 20 ... +150 °C
utilising the control modes T: 10 K
- Differential temperature control (T) Resolution: 10 bits
+ - + - + -
X3 1 2 3 4 5 6 - Feed / return temperature control (±T) Accuracy: 0.2% of upper limit
- Differential pressure – temperature-super- + transmitter tolerance
imposed (p-T) Ambient
> Version temperature: 0 °C to +40 °C
temperature
temperature
Energy Systems
- Return temperature (-T)
Terminal diagram, KTY 10 temperature board
- Temperature reference value (T)
Fixation material, CAN bus cable and 2 pcs.
TSG temperature signal transmitters are
included in the scope of delivery.
Service/Accessories, Systems
> Technical data
system switchgear series equipment when Measuring range: ±T: - 20 ... +150 °C
T (feed)
+ -
T (return)
+ -
T (process)
+ - utilising the control modes T: 5 K
X3 1 2 3 4 5 6 7 8 9
- Differential temperature control (T) Accuracy: ± 2 K (in terms of standard
- Feed / return temperature control (±T) values as per DIN IEC 751)
- Differential pressure – temperature-super- + transmitter tolerance
temperature
temperature
temperature
Three-wire
circuit - Return temperature (-T)
Pump Management Systems
DDC board
I U
0/4… 0… toring units (e.g. BA or DDC substation) 0 / 4 - 20 mA
20 mA 10 V
> Version ( minimum - maxi-
SL- SL- PT SW External Param. Analogue 1 analogue input for external manipulated mum speed)
ZU AB 1/2 Quit 2 IN 2
variable (speed adjustment with DDC oper- Input resistance: 10 k or 50
In – +
ation) Resolution: 10 bits
X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
8 digital inputs for connecting external Accuracy: 0.2 % of upper limit
potential-free probe for + transmitter tolerance
- Peak-load cut-in Digital inputs:
Analogue, external
parameter record
Peak-load cut-in
changeover
Pump Duty
Peak-load
Change of
Setpoint
Control board
Pump 1/3/5 Pump 2/4/6 Add-on circuit board for the Wilo-CR/CRn- > Technical data
system switchgear series equipment for Selector switch: P1 / P2, P3 / P4,
function
function
Release
Relesae
Control
Control
Manual
Manual
operation
function
function
Release
Release
Control
Control
Manual
Manual
Signal board 1 – 2
Heating, Air-conditioning,
Pump 1 Pump 2 Transformer WM Analog
OUT
system switchgear series equipment for Analogue output: actual value
+ - individual run and individual fault signals for Measuring range: 0 – 10 V,
one-pump and two-pump systems. 0 / 4 - 20 mA
X1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
(speed or transmitter)
> Function Input resistance: 10 k or 50
Cooling
- Potential-free signalling contacts for oper- Resolution: 10 bits
disburbance
Disturbance
disturbance
Low water
Operating
Operating
Operating
ation (normally open contact) and fault Accuracy: 0.2% of upper limit
DDG or
speed
Circulation
cross-section: 1.5 mm2
Ambient temp.: 0°C to +40°C
Dimensions: 120 mm x 120 mm
Weight: approximately 0.5 kg
Signal board 3 – 6
Energy Systems
tional signal board 1 – 2 required). minimum 12 VDC / 10 mA
Terminal
> Function cross-section: 1.5 mm2
disturbance
disturbance
disturbance
disturbance
Operating
Operating
Operating
Operating
Service/Accessories, Systems
included in the scope of delivery.
Heating, Air-conditioning,
Series overview 490
Planning guide building automation 496
Cooling
Pump control Wilo-IR-Module, Wilo-Dia-Log 500
Series description 500
Wilo-IR-Monitor 504
Series description 504
Circulation
Function tables 508
Wilo-IF-Modules Stratos for single-head pumps 512
Wilo-IF-Modules Stratos for twin-head pumps 519
Energy Systems
Wilo-IF-Modules 528
Function tables 528
Wilo-IF-Modules for single-head pumps 530
Wilo-IF-Modules for twin-head pumps 533
Wilo-Protect-Module 538
Function overview 538
Service/Accessories, Systems
Wilo-Protect-Module C for single-head pumps 540
Wilo-Protect-Module C for twin-head pumps 542
Heating, Air-conditioning,
• Retrofittable plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD
• Control input Overriding Min (setback operation without autopilot)
• Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
• Communication-ready dual pump management (dependent on time, load and fault)
Cooling
Wilo-IF-Module Stratos SBM
Circulation
• Control input 0 - 10 V (remote speed or setpoint adjustment) for connection to BA building
automation
• Communication-ready dual pump management (dependent on time, load and fault)
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Wilo-IF-Module LON
• Retrofittable plug-in module for LON-compatible pump types with infrared interface
- Wilo-TOP-E/ED
- Wilo-VeroLine-IP-E
- Wilo-VeroTwin-DP-E
- Wilo-CronoLine-IL-E
- Wilo-CronoTwin-DL-E
• Serial digital LON interface for connection to BA building automation via LONWorks networks:
- LONTalk protocol
- LONMark conformity
• Communication-ready dual pump management (dependent on time, load and fault, only
TOP-E/-ED and IL-E/DL-E)
Wilo-IF-Module CAN
Heating, Air-conditioning,
New!
• Remote control for electronically controlled Wilo pumps with infrared interface
• Commissioning and diagnostic instrument/tool
• Adaptable into the SDIO plug location of a Pocket-PC (PDA)
• Wilo-Software compatible with Microsoft Windows mobile operating system
• Extension of pump functions
Cooling
• Enables read-out, saving and printing of pump data sets
Wilo-Dia-Log
Circulation
- Wilo-IR-Module
- Pocket-PC
- Portable printer
- Accessories
Energy Systems
• Remote control for electronically controlled Wilo pumps with infrared interface
• Commissioning and diagnostic instrument/tool
• Extension of pump functions
• Rotation test unit for all kinds of pumps and IEC standards motors
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Wilo-Protect-Module
Wilo-Protect-Module C (single-head pumps)
• Plug-in module for single-head pumps of the Wilo-TOP-S/-Z as well as Wilo-TOP-RL and
Wilo-SE series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz.
Not suitable with controlled power supplies (e.g. Wilo-AS-system, Wilo-CC-system).
Heating, Air-conditioning,
• Analogue interface converter for the universal connection of communication-ready Wilo
pumps with serial, digital interface PLR to onsite monitoring units as per VDI 3814.
Cooling
Secondary Hot Water
Series: Wilo-Control DigiCon
• Digital interface converter for the universal connection of communication-ready Wilo pumps
Circulation
with serial, digital interface PLR to onsite monitoring units with digital interface RS 485.
• Manual operation level for Wilo-Control DigiCon for expanded connection of communication-
ready Wilo pumps with serial, digital interface PLR to onsite operation levels as per VDI 3814.
The Wilo-Control DigiCon-A manual operation level makes possible the overriding control of
pumps which are connected to Wilo-Control DigiCon interface converters.
Service/Accessories, Systems
• Junction box for mounting a CAN bus system with short spur lines for linking up the nodes
New!
Switchgears and Control Devices
Pump Management Systems
Network
Network
Network
Network
Field
M M M M
Connections within the functional levels Venetian blinds / protection against sunlight
Heating, Air-conditioning,
commands or data exchange. and electrical pump data and makes them available via a PLR or LON
In Germany, design and functions of BA systems are precisely defined serial digital interface of the BA. All of this information can be
in standard specification VDI 3814. The scope of communication is exchanged between a communication-ready pump (Accessories
crucial in determining whether potential-free contacts and analogue modules required) and another BA unit with a 2-wire cable.
signals (2 control cables are required for each kind of information) or Pumps with communication capability are:
Cooling
intelligent bus systems (all data via a bus line) are used for data trans- • Stratos/Stratos-Z/Stratos-D with IF-Modules
mission. • TOP-E/-ED with IF-Modules
Control terminals at which signals are available via internal relays are • CronoLine-IL-E/CronoTwin-DL-E with IF-Modules
on hand with Wilo pumps and with possible accessories in accordance • VeroLine-IP-E/VeroTwin-DP-E with IF-Modules
with VDI 3814.
Systems integration
Principle of operation: The demands made of communication capabilities and functionality
are guided through ever more complex hierarchies of building auto-
mation as a result of the rising demands made of mechanical services
Circulation
the field level are becoming increasingly technically sophisticated,
because - among other things - they also fulfil functional needs at
the automation level. In order to lower installation costs and thus
Fault signal in Run signal in investment costs of technical building equipment, and thus also
compliance compliance Connection
with VDI 3814 with VDI 3814 optional those associated with pump systems, while at the same time increas-
Illustration: ing their economic efficiency and reliability, it is necessary to use sys-
De-energised idle state (relay not active) tems with “open communication” and “distributed intelligence”.
The automation and control system Wilo-Control offers:
Energy Systems
Off 1) 0 0 • Serial, digital interface PLR (Wilo-specific hardware and protocol) of
On closed 1 0 the communication-ready pumps is connected via a 2-wire line in
open 0 0 star formation to a Wilo interface converter or a company-specific
On; closed 0 1 coupling module (I/O module). This connection permits transmission
Pump faulty open 0 1 links of up to 200 m. Additional advantages are:
0 = relay inactive SBM = collective run signal - Locking protection
1 = relay active SSM = collective fault signal - Immunity to interference
1) Mains voltage “Off” = complete electronics breakdown
- Small cross-sections (0.75 mm2)
Service/Accessories, Systems
- ECM-protected at both ends
It is also possible to effect external control functions such as Overrid- - Galvanically isolated
ing Off and Overriding Min. by means of customer-provided poten- - Interference-voltage-proof to 250 VAC
tial-free contacts, offering the following combinations:
• Overriding Off: • Serial, bus-ready Interface RS 485 (hardware standard, protocol
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules Wilo-specific) with the digital interface converter for communication
- TOP-E/-ED (P2 350 W) with digital monitoring units. The data protocol is to be co-ordinated
- CronoLine-IL-E/CronoTwin-DL-E with respective BA manufacturer.
- VeroLine-IP-E/VeroTwin-DP-E
• Overriding Min.: • Serial, bus-ready Interface LON with LONTalk protocol and trans-
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules ceiver type FTT10A for connection with electronically controlled LON
Switchgears and Control Devices
• Overriding Off, Overriding Maximum and Overriding Min: compatible Wilo pumps with infrared interface to LONWorks net-
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with Stratos IF-Modules PLR
Pump Management Systems
Operating-data management by BA
Data management by BA systems allows the logging and recording of
cyclical and eventful data, e.g.:
Heating, Air-conditioning,
• Maximum output data for p and Q
• Minimum output data for p and Q
• Current power consumption P1
• Operating hours
• Cumulative power consumption
Cooling
• Status reports
• Fault signals with specification of date, time and cause.
The multitude of the information and functions listed allows specific
energy and maintenance management and thus contributes to
reducing costs.
Overall efficiencies and performance figures can be determined, e.g.
through power and values in relation to the heating load to be meas-
ured.
Circulation
Ld
Lt
Energy Systems
Node 2
Ld
Service/Accessories, Systems
Node 1 Bus- Node 3 Node n Node 127
Box
Lt
Fig. 2: Line structure with linkup of single nodes via short spur lines
Switchgears and Control Devices
Pump Management Systems
Lt
Fig. 3: Pure line structure
Wilo-IR-Module
Protection class IP 43
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 °C to +40 °C
Storage temperature -20 °C to +70 °C
Transmission/reception range maximum 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply provided via
PDA/Pocket-PC
Service life dependent on the selected PDA/
Pocket-PC
Fig.: Wilo-IR-Module; and service unit for pump monitoring Data buffer EEPROM
Emitted interference EN 61000-6-3
Application Immunity to interference EN 61000-6-2
The Wilo-IR-Module is, in conjunction with a commercially available
PDA or Pocket-PC, a modern operating and service unit for wireless,
convenient remote control of the electronically controlled Wilo Automatic interchange linkup
pumps with infrared interface of the series Wilo-... The information exchange between IR-Module and pump(s) is
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD accomplished in wireless fashion via an infrared interface with 33 kHz
- TOP-E/-ED or 455 kHz. The slow transmission with 33 kHz guarantees the com-
- VeroLine-IP-E patibility of all existing electronically controlled pumps with infrared
- VeroTwin-DP-E interfaces. An automatic interchange built-up will, on congested
- CronoLine-IL-E plant layouts (e.g. a number of pumps in a single distributor), avoid
- CronoTwin-DL-E the simultaneous activation of different pumps and will thus estab-
The extensive pump functions can be adjusted via the IR-Module by lish a correct data exchange between the selected pump and the IR-
wireless remote control using the PDA/Pocket-PC. The pumps send Module. No manual addressing of the individual pumps is required for
back detailed operation and status data which are displayed in a readily the IR communication.
comprehensible and clearly legible fashion on the monitor of the PDA/
Pocket-PC. A program created by Wilo guarantees a clear structure for Data memory
all operation functions. Pump-specific data sets can be saved and Operating data logged immediately prior to a fault event will be
archived as text (file format .rtf) or as tables (file format .xls), together recorded in the pump and be made further use of for data analysis
with information regarding installation site, date and time. with the IR-Module and the PDA/Pocket-PC.
The user continues to have access to all the functions and pro-
grammes that a PDA/Pocket-PC offers. The analysis and adjustment Statistical functions
possibilities of the IR-Module that electronically controlled pumps of The hydraulic duty point of the relevant pump can be viewed with the
the above-named series can be adjusted in optimum fashion in heat- IR-Module in a statistical histogram. The hydraulic load of the pump
ing, ventilation and air-conditioning systems and that they can be will thus be recognisable during a definable operating period.
documented throughout their entire life cycles are guaranteed to
installers, planners and operators.
Version
One PDA or Pocket-PC is necessary for operating the IR-Module that
must meet certain requirements:
- SDIO-ready plug-in board
- Windows Mobile version 5.0 operating system or greater
- 5 MB free memory (minimum)
- Bluetooth interface for printer (optional)
- CPU with 300 MHz cycle frequency
- 64 MB ROM
- 32 MB RAM
- Display: 240 x 320 Pixel
Main menu
The main menu of the IR-Module enables access to
nine function menus.
Heating, Air-conditioning,
Cooling
Function menu 1: “Communication”
This function menu initiates the automatic linkup
between the IR-Module and the pump. All of the
recognised pumps in a single group (e.g. distributor)
can be selectively activated here.
Energy Systems
Function menu 3: “Operation”
Operating data and status information are displayed
in this function menu. Settings such as the selection
of the control mode and setpoint changes can be
Service/Accessories, Systems
undertaken at the same time.
Heating, Air-conditioning,
cific designations. Date and time are automatically
included in file names, so that multiple saving of a
single data set will result in a chronological
sequence.
Cooling
Secondary Hot Water
Circulation
Wilo-Dia-Log
The complete package for the servicing, maintenance and documentation of elec-
tronically controlled Wilo pumps with infrared interface, consisting of:
- IR-Module complete
- Pocket-PC, preconfigured with the Microsoft Windows Mobile Version 5.0 operat-
ing system and “IR-Module” user software
- Power supply unit for Pocket-PC
- Data transfer cable from the Pocket-PC to a computer (USB interface)
Switchgears and Control Devices
- Portable printer
Pump Management Systems
Wilo-IR-Monitor
Protection class IP 43
Vibration resistance DIN EN 60068-2-6
Operating temperature -10 °C to +40 °C
Storage temperature -20 °C to +70 °C
Transmission/reception range maximum 8 m
Display 50 x 50 mm,
with switch-on backlighting
Voltage supply 2 pc. Mignon alkali battery cells
1.5 V size AA
(included in the scope of delivery)
Service life approximately 24 hrs. when on
and illuminated
Data buffer EE-Prom
Emitted interference EN 61000-6-3
Immunity to interference EN 61000-6-2
Fig.: Wilo-IR-Monitor and service unit for pump monitoring
Automatic interchange linkup
Application The information exchange between the IR-Monitor and the pump is
Modern operating and service unit for convenient remote control of wireless by infrared light. An automatic interchange built-up will, on
the electronically controlled Wilo pumps with infrared interface of congested plant layouts (e.g. a number of pumps installed closely
the series Wilo-... side-by-side), avoid the simultaneous activation of different pumps
- Stratos/Stratos-Z/Stratos-D/Stratos-ZD and will thus establish a correct data exchange between the selected
- TOP-E/-ED pump and the IR-Monitor. Manual coding of the individual pumps is
- VeroLine-IP-E not required.
- VeroTwin-DP-E
- CronoLine-IL-E Data memory
- CronoTwin-DL-E Operating data logged immediately prior to a fault event will be
The IR-Monitor can be used in conjunction with all conventional recorded in the pump and be made further use of for data analysis
glandless and glanded pumps without IR interfaces. It is capable of with the IR-Monitor.
checking the direction of rotation, the rotating-field frequency and
the current operating status of each pump and standard motor with Statistical functions
the IR-Monitor. The hydraulic performance (volume flow) of the relevant pump can
The numerous pump functions can be remotely monitored by wire- be viewed with the IR-Monitor in a statistical histogram.
less control. All operating steps and status reports are clearly graphi- The load profile of the hydraulic plant will thus become perceptible
cally displayed. over the range of a defined operating period.
The functionality of the IR monitor is closely linked with the proper- A non-fading data storage medium (EEPROM) is available for buffer-
ties of the high-efficiency and/or energy-saving pumps. Operation of ing preset values.
the IR-Monitor corresponds to that of the pump itself, i.e. modifica-
tion and confirmation of the values that have been newly adjusted is Battery monitoring
carried out by rotating and pressing the red operating button (one- Battery condition is subject to constant check. A warning light will be
button operation). displayed to indicate fading capacity
The functional capacity has mainly been tailored for the use by con-
tractors and service personnel.
Version
Shock resistant due to its sturdy and robust plastic casing and the
scratch-resistant monitor screen. A carrying case for additional pro-
tection is also included in the scope of delivery.
Heating, Air-conditioning,
IR-Monitor Menu 1: “Communication”
This menu initiates the automatic linkup between
the IR-Monitor and the pump.
Selective activation of individual pumps within a set
of pumps 1000 is also possible here.
Cooling
Menu 2: “Display”
Here it is possible to read system data, e.g. actual
electrical and hydraulic values, operating status,
operating mode, fault reports.
For correct interpretation, the display always distin-
Circulation
Menu 3: “Operate”
In this menu, data can be both displayed (current
setpoint value) and changed, e.g. control mode,
setpoint value, pump ON/OFF, disabling the manual
operating level at the pump (pump ON/OFF, Ext. Off
and SSM remaining active).
Service/Accessories, Systems
Menu 5: “Service”
In the service menu the user is given the open of
fault diagnosis, fault statistics, function-testing the
pump, the IR-Monitor and the serial digital inter-
face, as well as direction-of-rotation check and
frequency measurement of the rotating field.
The latter two checks can also be conducted with
all conventional pumps without IR interface.
Switchgears and Control Devices
Menu 6: “Adapt”
Language selection, contrast and time-out set-
Pump Management Systems
IF-Module CAN
IF-Module LON
Terminal cross-section IF-Module PLR
2.5 mm2 2.5 mm2 1.5 mm2
Maximum cable length – 1000 m for bus topology with – maximum bus length: 200 m
maximum 3 m long spur lines – maximum length of a spur line: 10 m
200 m – 500 m with free topology, – maximum cumulative length of all
with a maximum of 400 m spur lines: 50 m
between two nodes that commu-
nicate with one another
Bus cable minimum 2 x 0.34 mm2, drilled (10 t/m), e.g. CAN bus cable 1 x 2 x 0.34
Cable shielded shielded cable, minimum 2 x 0.34 mm2, shielded
(e.g. J-Y(st)Y 2 x 2 x 0.8 mm2) cable, characteristic impedance 120
Transceiver – FTT 10 A –
Voltage supply – 5 V=/15 V= via the pump 5 V=/15 V= via the pump
Current consumption – 30 mA 30 mA
Neuron ID/address 2-part sticker with barcode of Neu- 2-part sticker with open field for
–
ron ID address
Protocol – LONTalk as per CANopen
Contact load – – –
Dielectric strength – – –
Control input 0 - 10 V
Terminal cross-section – – –
Maximum cable length – – –
Dielectric strength – – –
Input resistance of voltage input – – –
Accuracy – – –
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Ext. Off/SBM
Heating, Air-conditioning,
Ext. Min
Ext. Off
SBM
Function: Function:
Ext. Off SBM
Cooling
Terminal cross-section 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2
Maximum cable length 100 m 100 m 100 m 100 m 100 m
Bus cable Cable shielded Cable shielded – Cable shielded –
Transceiver – – – – –
Voltage supply – – – – –
Current consumption – – – – –
Circulation
Contact load 24 VDC, 24 VDC, 24 VAC, . 24 VDC. 24 VAC, .
10 mA 10 mA 0.2 A 10 mA / 0.2 A
Dielectric strength 250 V AC 250 V AC – 250 V AC –
Control input 0 - 10 V
Energy Systems
Input resistance of voltage input >100 k >100 k >100 k – –
Accuracy ±5% ±5% ±5% – –
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
• Integrated electronic performance control for operation at constant/ • Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
• Integrated full motor protection • Integrated full motor protection
• Thermal insulation as standard • Twin-head pump switchover valve
• Retrofittable Stratos IF-Modules for function expansion • Retrofittable Stratos IF-Modules for function expansion
Electrical connection
1~230 V, 50/60 Hz • • • •
Manual functions
Pump ON/OFF • • • •
Setting control mode • • • •
(p-c, p-v, p-T1), manual control mode)
Setting setpoint differential-pressure value • • • •
Setting speed (manual setting) • • • •
Automatic functions
Heating, Air-conditioning,
Wilo-Stratos Wilo-Stratos-Z Wilo-Stratos-D Wilo-Stratos-ZD
Cooling
Control input 0 - 10 V
(remote speed adjustment)
• 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)
Control input 0 - 10 V • 1) 2) 3) • 1) 2) 3) • 1) 2) 3) • 1) 2) 3)
(remote setpoint adjustment)
Circulation
Fault signal light • • • •
IR communication run signal light • • • •
Fault code • • • •
LC display for indicating pump data • • • •
Data exchange
Energy Systems
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or • 4) • 4) • 4) • 4)
company-specific coupling module
Serial digital LON interface for connection to
a LONWorks network • 5) • 5) • 5) • 5)
Serial digital CAN interface for connection to a CAN
bus system
• 7) • 7) • 7) • 7)
Service/Accessories, Systems
Dual pump management
(2 single-head or 1 x twin-head pump)
Combination possibilities with the Stratos IF-Modules for integrated dual pump management1)
Function 2)
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Stratos IF-Module
Ext. Off/SBM
Ext. Min
Ext. Off
CAN
LON
SBM
PLR
Heating, Air-conditioning,
Main-/ Standby operation Parallel operation
/ +
Remote speed adjustment (DDC) - Speed of base-load pump follows voltage - Both pumps follow voltage signal with the
0 - 1 V: Off 1) signal same speed
1 - 3 V: Min. speed 1) - Base-load pump exchange after 24 operat-
Cooling
3 - 10 V: nmin…nmax
ing hours
Remote setpoint adjustment 2) - Base-load pump controls differential pres- - Efficiency-optimised On/Off control of
0 - 1 V: Off 1) sure peak-load pump
1 - 3 V: Hmin - Base-load pump exchange after 24 operat- - Base-load pump exchange after 24 operat-
3 - 10 V: Hmin…Hmax
ing hours ing hours
1) Observe On/Off switching hysteresis, see “High-efficiency pumps Planning guide”
2) If the functions Ext. Off and Ext. Min are also simultaneously called for via potential-free contacts,
then one Wilo-Control AnaCon and 2 x Stratos PLR IF-Modules are required. All functions are then available at the Wilo-Control AnaCon.
DP
L N PE SSM
PLR
1~230 V
Heating, Air-conditioning,
Stratos-Z series
Cooling
pump:
- Operating mode
- Setpoint
- External sensor data
Transfer of the following data points as messages from the pump:
- Hydraulic operating data
- Electrical operating data
- Status reports
Circulation
(see Wilo-IF-Module Stratos for twin-head pumps)
> Standards
• LONMark Application Layer Interoperability Guidelines version 3.2
• LONMark Layers 1-6 Interoperability Guidelines 3.0
• LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
Energy Systems
> Documentation
Wilo-IF-module Stratos LON Wilo-Stratos We make the following documentation available to you on our
Wilo-Stratos-Z homepage www.wilo.com (- Products, - Wilo switchgears):
LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
• Download application over network: *.NXE/*.APB
DP
• External interface files: *.XIF/*.XFB
L N PE SSM
LON 1~230 V
• Device resource files: *.ENU/*.FMT/*.FPT/*.TYP
> Standards
• The interface CAN fulfils ISO 11898-2
• The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
Heating, Air-conditioning,
Stratos-Z series
Cooling
- Contact open: pump stops
• Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (shielded cable)
- Remote setpoint adjustment:
The setpoint for the integrated differential pressure control is speci-
fied to the pump via an analogue signal 0 - 10 V
(see “High-efficiency pumps Planning guide”).
- Remote speed adjustment:
Circulation
The desired function must be activated at the pump.
• Twin-head pumps interface DP for integrable dual pump manage-
ment of 2 x single-head or 1 x twin-head pump
(see Wilo-IF-Modules Stratos for twin-head pumps)
DP
L N PE SSM
Service/Accessories, Systems
0...10V
1~230 V
Ext.
off
Terminal diagram
DP
L N PE SSM
0...10V
1~230 V
Ext.
off
Heating, Air-conditioning,
Stratos-Z series
Cooling
- Contact open: pump stops
• Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (shielded cable)
- Remote setpoint adjustment:
The setpoint for the integrated differential pressure control is speci-
fied to the pump via an analogue signal 0 - 10 V
(see “High-efficiency pumps Planning guide”).
- Remote speed adjustment:
Circulation
The desired function must be activated at the pump.
• Twin-head pumps interface DP for integrable dual pump manage-
ment of 2 x single-head or 1 x twin-head pump
(see Wilo-IF-Module Stratos for twin-head pumps)
Energy Systems
Wilo-IF module Stratos SBM Wilo-Stratos
Wilo-Stratos-Z
DP
L N PE SSM
0...10V
1~230 V
Service/Accessories, Systems
SBM*
Terminal diagram
Wilo-IF-Module
Stratos Ext. Off / SBM Wilo-Stratos/-Z
DP
L N PE SSM
SBM*
1~230 V
Ext. Off
Heating, Air-conditioning,
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pieces) series.
Cooling
- Company-specific coupling modules
• Transfer of the following data items as control commands to the
pump:
- Control mode
- Setpoint delivery head/speed
- Pump ON/OFF
- Setback operation
• Transfer of the following data items as signals from the pump:
Circulation
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
• Twin-head pump interface DP for possible integration of dual pump
management of 1 x twin-head or 2 x single-head pumps, optionally
Energy Systems
running time
Wilo-Stratos/-D Wilo-Stratos/-D
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD - Parallel operation for efficiency-optimised On/Off control of the
Connecting cable, min. 2 x 0.75 mm2, lock-protected peak-load pump and automatic fault-actuated switchover to the
standby pump
(Included in the scope of delivery of the Stratos IF-Module PLR:
DP DP
L N PE SSM L N PE SSM 2-core connecting cable, 670 mm long, a longer connecting cable to
PLR PLR
1~230 V 1~230 V
be provided by customer: Min. 2 x 0.75 mm2)
Service/Accessories, Systems
Master Slave
Wilo-IF-module Wilo-IF-module
Stratos PLR Stratos PLR
Wilo Interface Converter or
company-specic coupling module
(shielded cable)
Switchgears and Control Devices
Pump Management Systems
> Documentation
We make the following documentation available to you on our
homepage www.wilo.com (- Products, - Wilo switchgears):
LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
• Download application over network: *.NXE/*.APB
• External interface files: *.XIF/*.XFB
• Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP
Heating, Air-conditioning,
Plug-in module for twin-head pumps of the Wilo-Stratos-D/ Wilo-
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pieces) series.
Cooling
• Transfer of following data items to the pump:
- Operating mode
- Setpoints for the selected operating mode
- Configuration parameters
• Transmission of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
- Statistical values
- Status reports
Circulation
management of 1 x twin-head or 2 x single-head pumps, optionally
with the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
running time
- Parallel operation for efficiency-optimised switching on and off of
the peak load pump and automatic fault-actuated switchover to the
Energy Systems
> Standards
• The interface CAN fulfils ISO 11898-2
Wilo-Stratos/-D Wilo-Stratos/-D
Wilo-Stratos-Z/ -ZD Connecting cable, min. 2 x 0.75 mm2, lock-protected Wilo-Stratos-Z/ -ZD • The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
Service/Accessories, Systems
1~230V 1~230V
Master Slave col documentation
Wilo-IF-module Wilo-IF-module Stratos PLR • EMV cable connection PG7
Stratos CAN • EMV cable connection PG9
CAN bus system
(shielded cable)
CAN bus system > Accessories
(shielded cable)
- BusBox for cabling with short spur lines
- CAN bus line in various lengths
> Documentation
The protocol documentation has been made available to you on our
homepage www.wilo.com.
Switchgears and Control Devices
Pump Management Systems
Heating, Air-conditioning,
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pieces) series.
For dual pump management a PLR module is required in addition to
the Ext. Min function module.
The functions of the Ext. Min module are applicable to the entire
twin-head pump.
Cooling
> Additional functions
• Input for potential-free NC contact with Ext. Min function (setback
operation without autopilot)
- Contact closed: pump operating under auto control
- Contact open: pump runs at fixed minimum speed
• Control input 0 - 10 V for remote setpoint adjustment or remote
speed adjustment (shielded cable)
Circulation
(see “High-efficiency pumps Planning guide”).
- Remote speed adjustment:
An external controller issues an actuating signal for remote speed
adjustment (DDC operation). This actuating signal acts in:
- The active pump in each case in main/standby operation
- Parallel operation on both pumps simultaneously (synchronised)
(see also “High-efficiency pumps Planning guide”).
The desired function must be activated at the pump.
Energy Systems
- Main/standby operation for automatic fault-actuated switchover to
Wilo-Stratos/-D Wilo-Stratos/-D the standby pump and automatic pump duty cycling after 24 hrs.
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD
running time
Connecting cable, min. 2 x 0.75 mm , lock-protected
2
- Parallel operation for efficiency-optimised On/Off control of the
peak-load pump and automatic fault-actuated switchover to the
DP DP standby pump
L N PE SSM L N PE SSM
0...10V 1~230 V PLR
1~230 V
Ext
(Included in the scope of delivery of the Stratos IF-Module PLR:
.off
2-core connecting cable, 670 mm long, a longer connecting cable to
Service/Accessories, Systems
Master Slave
be provided by customer: Min. 2 x 0.75 mm2)
Wilo-IF-module Wilo-IF-module
Stratos Ext. Min Stratos PLR
> Delivery status
Remote contact (shielded cable) The terminals of the Ext. Min control input are bridged.
– Ext. potential-free contact (Input):
Closed contacts: Twin-head pump on
Open contacts: Twin-head pump at xed min. speed
– For remote actuation, remove bridge
Switchgears and Control Devices
Pump Management Systems
Heating, Air-conditioning,
Plug-in module for twin-head pumps of the Wilo-Stratos-D/
Stratos-ZD and Wilo-Stratos/Stratos-Z (2 pieces) series.
An additional Ext. Off/SBM function module is required for dual pump
management.
Cooling
> Additional functions
• Input for potential-free NC contact with the Ext. Off Function
- Contact closed: pump operating under auto control
- Contact open: pump stops
• Collective run signal SBM as potential-free NO contact
- Contact closed: pump operates in the specified operating mode
- Contact open: pump stops
- Twin-head pump operation:
Circulation
management of 1x twin-head or 2x single-head pumps, optionally
with the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
running time
- Parallel operation for efficiency-optimised On/Off control of the
peak-load pump and automatic fault-actuated switchover to the
standby pump
Energy Systems
Terminal diagram
> Delivery status
Wilo-Stratos/-D Connecting cable, min. 2 x 0.75 mm 2, lock-protected Wilo-Stratos/-D • The terminals of the Ext. Off control input are bridged at the time of
Wilo-Stratos-Z/-ZD Wilo-Stratos-Z/-ZD
delivery.
DP DP
SBM* SBM*
L N PE SSM L N PE SSM
Ext. Off Ext. Off
1~230 V 1~230 V
Master Slave
Service/Accessories, Systems
Wilo-IF-module External control unit External control unit
Stratos Ext. Aus / SBM * SBM: Collective run signal,
Remote contact (shielded cable) normally open contact according
– Ext. potential-free contact (Input): to VDI 3814 (load capacity of the
Closed contacts: Twin-head pump on potential-free NO contact:
Open contacts: Twin-head pump "off" 0.2 A, 24 V~)
– For remote actuation, remove bridge
Switchgears and Control Devices
Pump Management Systems
> Integrated electronic performance control for operation at con- > Integrated electronic performance control for operation at con-
stant/variable differential pressure stant/variable differential pressure
• simplifies pump configuration • simplifies pump configuration
• duty point-adjustable • duty point-adjustable
• reduces noise and saves electricity • reduces noise and saves electricity
> Integrated full motor protection > Integrated full motor protection
> Thermal insulation as standard > Twin-head pump switchover valve
> Retrofittable IF-Modules for function expansion > Retrofittable IF-Modules for function expansion
Electrical connection
1~230 V/50 Hz • • • •
Manual functions
Pump ON/OFF • • • •
Setting control mode (p-c, p-v, p-T, manual • • • •
control mode)
Setting setpoint differential-pressure value • • • •
Setting speed (manual setting) • • • •
Automatic functions
Heating, Air-conditioning,
25/1-7 40/1-10 32/1-7 40/1-10
30/1-7 50/1-7 40/1-7 50/1-7
30/1-10 50/1-10 50/1-6 50/1-10
40/1-4 65/1-10 65/1-10
50/1-6 80/1-10 80/1-10
100/1-10
Cooling
Signalling and display functions
Circulation
the Wilo-IR-Monitor operating and service unit
• • • •
Serial digital PLR interface for connection to BA build-
ing automation via Wilo interface converter or com- • 1) • 1) • 2) • 2)
pany-specific coupling module
Serial digital LON interface for connection to
a LONWorks network
• 3) • 3) • 4) • 4)
Main/standby operation
(automatic. fault-actuated switchover/time-sensi- • 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)
Energy Systems
tive pump duty cycling)
Parallel operation
(efficiency-optimised peak-load cut-in and out)
• 2) 4) 6) • 2) 4) 6) • 2) 4) • 2) 4)
Service/Accessories, Systems
4) With 2 pieces IF-Modules LON/PLR
5) Function see “Pump management Planning guide Wilo-Control”
6) Dual pump management with 2 single-head pumps possible only if the equivalent double pump is also listed in the Wilo Catalogue
Switchgears and Control Devices
Pump Management Systems
Wilo-VeroLine-IP-E/CronoLine-IL-E Wilo-VeroTwin-DP-E/CronoTwin-DL-E
• Integrated electronic performance control for operation at constant/ • Integrated electronic performance control for operation at constant/
variable differential pressure variable differential pressure
- simplifies pump configuration - simplifies pump configuration
- duty point-adjustable - duty point-adjustable
- reduces noise and saves electricity - reduces noise and saves electricity
• Integrated full motor protection • Integrated full motor protection
• Retrofittable IF-Module for function expansion • Twin-head pump switchover valve
• Retrofittable IF-Modules for function expansion
Electrical connection
3~400 V/50 Hz • • • •
3~380 V/60 Hz • • • •
Manual functions
Pump ON/OFF • • • •
Setting control mode (p-c, p-v, manual control
mode)
• • • •
Setting setpoint differential-pressure value • • • •
Setting speed (manual setting) • • • •
Automatic functions
Heating, Air-conditioning,
Signalling and display functions
Cooling
Fault signal light • • • •
IR communication run signal light • • • •
Fault code • • • •
LC display for indicating pump data • • • •
Data exchange
Circulation
Serial digital PLR interface for connection to BA
building automation via Wilo interface converter or • 1) • 1) • 1) • 2)
company-specific coupling module
Serial digital LON interface for connection to
a LONWorks network
• 3) • 3) • 3) • 4)
Serial digital CAN interface for connection to a CAN • 5) – • 5) –
bus system
Main/standby operation
Energy Systems
(automatic. fault-actuated switchover/time-sensi- • • • •
tive pump duty cycling)
Duty/assist mode (peak-load cut-in and out) • • • •
• = available, – = not available
Service/Accessories, Systems
5) With 1 piece IF-Module CAN
1 x Wilo-IF-Module PLR
Terminal diagrams
DP
In no function
0...10V Ext.off Ext.off
SSM
P1 ≥ 500 W (P2 ≥ 350 W)
DP H MP
L
PE L1 L2 L3
PLR 3 +24 V
2 3~400V
1 0...10 V
0/4...20 mA
SBM Aux,
no function
SSM Ext.off
1 x Wilo-IF-Module LON
Heating, Air-conditioning,
TOP-E and Wilo-VeroLine-IP-E/CronoLine-IL-E series with infrared
interface.
Cooling
Transfer of the following data items as control commands to the
pump:
- Operating mode
- Setpoint
- Data from external sensors
• Transfer of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
Circulation
ment of 2 x single-head or 1 x twin-head pump
(see Wilo-IF-Modules for twin-head pumps)
> Standards
• LONMark Application Layer Interoperability Guidelines version 3.2
• LONMark Layers 1-6 Interoperability Guidelines 3.0
• LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
Terminal diagram
Energy Systems
with LONMark Application Layer Interoperability Guidelines.
> Documentation
DP L N PE SSM
We make the following documentation available to you on our
1~230 V homepage www.wilo.com (- Products, - Wilo switchgears):
LON
LONMark Functional Profile “Pump controller Object for HVAC Appli-
cations” (8120_10.pdf)
+24V
In
0...10V Ext.off • Download application over network: *.NXE/*.APB
P1 500 W (P2 350 W) • External interface files: *.XIF/*.XFB
Service/Accessories, Systems
* The picture does not show LONWorks network • Device resource files: *.ENU/*.FMT/*.FPT/
the actual position of the terminals *.TYP
DP H MP DP
L
3 +24 V PE L1 L2 L3 3 +24 V
LON 3~400V LON
2 2
1 0...10 V 1 0...10 V PE L1 L2 L3
3~400V
0/4...20 mA 0/4...20 mA
Switchgears and Control Devices
* The picture does not show * The picture does not show
the actual position of the terminals the actual position of the terminals
1 x Wilo-IF-Module CAN
> Standards
• The interface CAN fulfils ISO 11898-2
• The interface CAN fulfils the CANopen Standard CiA DS 301
version 4.0.2
> Accessories
CAN-L BN
CAN-H WH H MP - BusBox for cabling with short spur lines
BN L
CAN-L 3 +24 V
PE L1 L2 L3 - CAN bus line in various lengths
CAN-H WH 2 3~400V
1 0...10 V
> Documentation
0/4...20 mA
SBM Aux, The protocol documentation has been made available to you on our
no function
homepage www.wilo.com.
SSM Ext.off
1 x Wilo-IF-Module PLR
Heating, Air-conditioning,
and VeroLine-IP-E (2 pieces) series with infrared interface
Cooling
- Wilo interface converters or
- Company-specific coupling modules
• Transfer of the following data items as control commands to the pump:
- Control mode
- Setpoint delivery head/speed
- Pump ON/OFF
- Setback operation
• Transfer of the following data items as signals from the pump:
Circulation
- Actual value, power output
- Actual value, motor current
- Operating hours
- Actual value, speed
- Detailed fault reports
- Status reports
- The interface for Dual pump management is integrated in the
pump's control modules. Dual pump management makes it possible
Energy Systems
running time
Terminal diagrams - Parallel operation for needs-dependent On/Off control of the peak-
load pump and automatic fault-actuated switchover to the standby
pump
Connecting cable, min. 2 x 0.75 mm2,2
Wilo-IF-
module PLR Wilo-DP-E/IP-E Wilo-DP-E/IP-E • In the scope of delivery IF-Module PLR for DP-E/IP-E:
2-core connecting cable, 1800 mm long
H MP H MP
L L PE L1 L2 L3
PLR 3 +24 V PE L1 L2 L3 3 +24 V 3~400 V
Service/Accessories, Systems
2 3~400 V 2
1 0...10 V 1 0...10 V
2 x Wilo-IF-Module PLR
+24V
In In
MA (Master) 0...10 V Ext.off SL (Slave) Ext.off
0...10 V
P1 500 W (P2 350 W) P1 500 W (P2 350 W)
DP DP
PE L1 L2 L3 PE L1 L2 L3
PLR 3 +24 V 3~400V PLR 3 +24 V 3~400V
2 2
1 0...10 V 1 0...10V
1 x Wilo-IF-Module LON
Heating, Air-conditioning,
Plug-in module for LON compatible twin-head pumps of the Wilo-
VeroTwin-DP-E and Wilo-VeroLine-IP-E (2 pieces) series with
infrared interface.
The functions of the “LON” module are applicable to the entire twin-
head pump.
Cooling
> Additional functions
• Serial digital LON interface for connection to LONWorks networks.
In the LONWorks network, data items are transmitted for the twin-
head pump as a complete single unit; there is no differentiation
between Master and Slave.
• Transfer of the following data items as control commands to the pump:
- Operating mode
- Setpoint
Circulation
- Electrical operating data
- Status reports
- Fault signals
• The interface for Dual pump management is integrated in the
pump's control modules. Dual pump management makes it possible
to select among the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
Energy Systems
Connecting cable, min. 2 x 0,75 mm2
pump
Wilo-IF-
module LON* Wilo-DP-E/IP-E Wilo-DP-E/IP-E > Standards
• LONMark Application Layer Interoperability Guidelines version 3.2
H MP H MP
L
PE L1 L2 L3
L PE L1 L2 L3 • LONMark Layers 1-6 Interoperability Guidelines 3.0
LON 3 +24 V 3 +24 V 3~400 V
2
1 0...10 V
3~400 V 2
1 0...10 V
• LONMark Functional Profile “Pump controller Object for HVAC
SBM 0/4...20 mA SBM 0/4...20 mA Applications” (8120_10.pdf)
Aux, Aux,
no function no function
SSM SSM
Ext.off
Master
Ext.off
Slave > Delivery status
Service/Accessories, Systems
The LON IF-Module is supplied as “Application unconfigured” in line
LONWorks network with LONMark Application Layer Interoperability Guidelines.
> Documentation
We make the following documentation available to you on our
homepage www.wilo.com (- Products, - Wilo switchgears):
LONMark Functional Profile “Pump controller Object for HVAC
Applications” (8120_10.pdf)
• Download application over network: *.NXE/*.APB
• External interface files: *.XIF/*.XFB
• Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP
Switchgears and Control Devices
Pump Management Systems
+24V
In In
MA (Master) SL (Slave)
0...10 V Ext.off 0...10 V Ext.off
P1 500 W (P2 350 W) P1 500 W (P2 350 W) > Standards
LONWorks network • LONMark Application Layer Interoperability Guidelines version 3.2
* Illustration does not reflect the actual position of the terminals • LONMark Layers 1-6 Interoperability Guidelines 3.0
• LONMark Functional Profile “Pump controller Object for HVAC
Applications” (8120_10.pdf)
Wilo-IF Connecting cable, min. 2 x 0,75 mm2, lock-protected
module > Delivery status
LON* Wilo-DL-E/-IL-E Wilo-IF module PLR Wilo-DL-E/-IL-E The LON IF-Module is supplied as “Application unconfigured” in line
with LONMark Application Layer Interoperability Guidelines.
DP DP
PE L1 L2 L3 PE L1 L2 L3
LON 3 +24 V 3~400 V PLR 3 +24 V 3~400 V > Documentation
2 2
1 0...10 V 1 0...10 V We make the following documentation available to you on our
SBM 0/4...20mA SBM 0/4...20mA homepage www.wilo.com (- Products, - Wilo switchgears):
Aux,without Aux, without
function function LONMark Functional Profile “Pump controller Object for HVAC
SSM Ext.off SSM Ext.off
Master Slave Applications” (8120_10.pdf)
• Download application over network: *.NXE/*.APB
LONWorks network • External interface files: *.XIF/*.XFB
* Illustration does not reflect the actual position of the terminals • Device resource files: *.ENU/*.FMT/*.FPT/
*.TYP
1 x Wilo-IF-Module CAN
Heating, Air-conditioning,
Plug-in module for twin-head pumps of the Wilo-VeroTwin-DP-E
and Wilo-VeroLine-IP-E series with infrared interface.
Cooling
• Transfer of following data items to the pump:
- Operating mode
- Setpoints for the selected operating mode
- Configuration parameters
• Transmission of the following data items as signals from the pump:
- Hydraulic operating data
- Electrical operating data
- Statistical values
Circulation
• The interface for Dual pump management is integrated in the
pump's control modules. Dual pump management makes it possible
to select among the following functions:
- Main/standby operation for automatic fault-actuated switchover to
the standby pump and automatic pump duty cycling after 24 hrs.
running time
- Parallel operation for needs-dependent On/Off control of the peak-
load pump and automatic fault-actuated switchover to the standby
Energy Systems
• The interface CAN fulfils ISO 11898-2
Connecting cable, min. 2 x 0,75 mm2 • The interface CAN fulfils the CANopen Standard CiA DS 301
Wilo-IF- version 4.0.2
module CAN Wilo-DP-E/IP-E Wilo-DP-E/IP-E
LON
L
3 +24 V PE L1 L2 L3
L
3 +24 V
PE L1 L2 L3
3~400 V
• IF-Module CAN
2 3~400 V 2
1 0...10 V 1 0...10 V • CD-ROM with Installation and operating instructions and CAN pro-
SBM 0/4...20 mA
Aux,
SBM 0/4...20 mA
Aux,
tocol documentation
no function no function
• EMV cable connection PG7
Service/Accessories, Systems
SSM Ext.off SSM Ext.off
Master Slave
• EMV cable connection PG9
CAN bus system
> Accessories
- BusBox for cabling with short spur lines
- CAN bus line in various lengths
> Documentation
The protocol documentation has been made available to you on our
homepage www.wilo.com.
Switchgears and Control Devices
Pump Management Systems
Electrical connection
1~230 V/50 Hz • • – – • • – –
3~400 V/50 Hz – – • • – – • •
3~230 V/50 Hz – – • – – – • –
Manual functions
Motor protection • 3) • • 3) • • 3) • • 3) •
Full motor protection with fault trip • 2) • • • • 2) • • •
Blockage detection with fault trip – • – • – • – •
External control functions
Heating, Air-conditioning,
Twin-head pump
Wilo-TOP-S/-TOP-Z
Wilo-TOP-SD/-SE-TW
Wilo-TOP-RL/-SE
1~ 3~ 1~ 3~
Pump with Pump with
Pump with Pump with
2 pcs. Pro- 2 pcs. Pro-
Cooling
Pump Protect- Pump Protect- Pump Pump
tect-Mod- tect-Mod-
Module C Module C
ules C ules C
Circulation
Fault light blockage – • – • – • – •
Direction of rotation control – • • – • •
Dual pump management
(2 single-head pumps)
Energy Systems
1) Pumps with P2 350 W: 2-stage speed control
2) Only pumps with P2 350 W
3) P2 100 W: Pumps with internal protection against unacceptably high winding temperatures
P2 = 180 W: WSK, motor protection only in conjunction with relays
Service/Accessories, Systems
Switchgears and Control Devices
Pump Management Systems
Wilo-Protect- Dimensions
Module C Motor Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL… Wilo-SE… [mm]
a5 l5
25/7.5, 30/4
25/5, 25/7, 25/13 20/4 110-N, 125-N
Type 22 EM 1~230 V 30/6.5, 30/7.5
30/4, 30/5, 30/7 25/6 150-N, 200-N 27 61
40/4
40/4 30/7
Type 22 DM 3~400 V – –
25/10, 30/10
40/7, 40/10, 40/15 25/10
Type 32-52 EM 1~230 V 50/4, 50/7, 50/10, 30/10 – –
65/7, 65/10 40/7
80/7
25/10, 30/10
40/7, 40/10, 40/15, 25/10 28 63
50/4, 50/7 30/10
50/10, 50/15 40/7
Type 32-52 DM 3~400 V – –
65/7, 65/10 50/7
65/13, 65/15 65/10
80/7, 80/10 80/10
100/10
Dimension drawing
Heating, Air-conditioning,
Ambient temperature: maximum +40 °C
l5
Fluid temperature: -20 °C to +110 °C
Weight: about 0.6 kg
Protection class: IP 44
Radio interference suppression level: N
Cooling
Insulation class: F
4 cable feeds PG 9
(control cable 6-wire maximum).
No separate power supply required
a5 Mains terminals
Terminal cross-section: maximum 2.5 mm²
Signal terminals
Circulation
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: minimum 0.75 mm²
maximum 2.5 mm²
L N T1 T2
Energy Systems
L N T1 T2
sw bl sw bl
MP1 MP2
ws ws
Control terminals
Control terminals
Service/Accessories, Systems
Wilo-Protect-Module C, Type 22 Wilo-Protect-Module C, Type 32-52
3~400 V 3~400 V
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2
ws ws
Control terminals
Control terminals
Dimension drawing
Heating, Air-conditioning,
Ambient temperature: maximum +40 °C
l5
Fluid temperature: -20 °C to +110 °C
Weight: about 0.6 kg
Protection class: IP 44
Radio interference suppression level: N
Cooling
Insulation class: F
4 cable feeds PG 9
(control cable 6-wire maximum).
No separate power supply required
a5 Mains terminals
Terminal cross-section: maximum 2.5 mm²
Signal terminals
Circulation
Min. contact rating: 24 VDC, 10 mA
Terminal cross-section: minimum 0.75 mm²
maximum 2.5 mm²
L N T1 T2 L N T1 T2
Energy Systems
sw bl sw bl
Service/Accessories, Systems
Wilo-Protect-Module C, Type 32-52 – twin-head pump
1~230 V (EM)
L N T1 T2 L N T1 T2
sw bl sw bl
MP1 MP2 MP1 MP2
ws ws ws ws To be provided onsite:
Control terminals Control terminals
2-core connecting cable,
minimum 2 x 0.75 mm²,
connections cannot be confused
Switchgears and Control Devices
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
To be provided onsite:
Control terminals Control terminals 2-core connecting cable,
minimum 2 x 0.75 mm²,
connections cannot be confused
SSM SBM Ext. Off DP SSM SBM Ext. Off DP
L1 L2 L3 T1 T2 T3 L1 L2 L3 T1 T2 T3
sw br gr sw br gr
MP1 MP2 MP1 MP2
ws ws ws ws
To be provided onsite:
Control terminals Control terminals 2-core connecting cable,
minimum 2 x 0.75 mm²,
SSM SBM Ext. Off DP SSM SBM Ext. Off DP
connections cannot be confused
545
Switchgears and Control Devices Service/Accessories, Systems Solar Thermal, Geothermal Secondary Hot Water Heating, Air-conditioning,
Pump Management Systems Energy Systems Circulation Cooling
Pump Management Systems Wilo-Control
Control Technology
Wilo-Control AnaCon
Wilo-Control AnaCon
AnaCon AnaCon
Sensor
Sensor
Sensor
- +
14
ma sl 0/0/0
AnaCon
100%
46
p-c
0-10V
p-v
disable
n-c 0%
8
24 VDC 50mA
- +
14
87 33 15 10
58
Wilo-Control AnaCon
Heating, Air-conditioning,
PLR to onsite control and monitoring units with conventional incom- for function “Min. speed”: 24 VDC, 2.4 mA
ing/outgoing channels. It is installed in the immediate vicinity of the
monitoring unit on a DIN rail (DIN EN 50 022-35) in a switch cabinet. • Supply voltage
The interface converter Wilo-Control AnaCon converts the two-wire - Operating voltage: 24 VDC ± 25%
connection of the serial digital interface PLR into a parallel interface - Current consumption: 40 mA
Cooling
with analogue signals and potential-free contacts.
1 single-head or twin-head pump of the following Wilo series is • Electromagnetic compatibility
linked to the BA via the Wilo-Control AnaCon interface converter: - Emitted interference: DIN EN 61000-6-3
- TOP-E/-ED (with IF-Module PLR) - Immunity to interference: DIN EN 61000-6-2
- Stratos/-D/-ZD (with Stratos IF-Module PLR)
- VeroLine-IP-E/-DP-E (with IF-Module PLR) • Control input analogue In 0 - 10 V
- CronoLine-IL-E/-DL-E (with IF-Module PLR) - Input resistance: >200 k
- Input protection: maximum +/- 48 VDC
Circulation
- Pump in control mode ON cific protocol
- Maximum speed - Two-wire connection with interchangeable cores (no shielded cable
- Minimum speed (setback operation) necessary)
- Setpoint for differential pressure or speed - Maximum cable length: 200 m
(control input analogue In 0 - 10 V)
Bidirectional communication between the pumps and the monitoring Manual operation of the pump by means of the red button is not pos-
unit (BA) makes possible remote query of: sible if the pump is connected to the AnaCon.
- Collective fault signal A temporary disruption of the interface connection to electronically
Energy Systems
In addition to the remote control and the remote query, the interface disconnected.
converter Wilo-Control AnaCon also makes possible the local setting of:
- p-c for constant differential pressure
- p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed
- Enablement of the control input analogue In 0 - 10 V
Service/Accessories, Systems
The interface converter Wilo-Control AnaCon is equipped with LEDs for:
- AnaCon operational state
- Communication with the pump
- Communication with interface RS 485
- Collective fault signal
- Individual run signal MA or individual pump
- Individual run signal SL (twin-head pump only)
Technical data
• Contact load
- Collective fault signal
(potential-free changeover contact): maximum 250 VAC, 1 A
Switchgears and Control Devices
Wilo-Control DigiCon
Wilo-Control DigiCon
DigiCon DigiCon
1 2 3 4
1 2 3 4
address
mode set point
ON RSN 100%
p-c
1 2 3 4 5 6
p-v
n-c 0%
8
24 VDC 50mA
- + a b Z Baud
14
87 33 15 10
58
Wilo-Control DigiCon
Wilo-Control DigiCon
The interface converter Wilo-Control DigiCon is suitable for the uni- The interface converter Wilo-Control DigiCon is equipped with LEDs for:
versal connection of communication-ready pumps with the interface - Operational state DigiCon
Heating, Air-conditioning,
PLR to onsite control and monitoring units with digital serial interface - Communication with the pump
RS 485. It is installed in the immediate vicinity of the monitoring unit - Communication with interface RS 485
on a DIN rail (DIN EN 50 022-35) in a switch cabinet. The interface A maximum of 64 Wilo-Control DigiCon interface converters can be
converter Wilo-Control DigiCon converts the two-wire connection of switched in series via the interface RS 485.
the serial digital interface PLR into a bus-ready serial digital interface
Cooling
RS 485. Technical data
A maximum of 4 single-head or twin-head pumps of the following • Supply voltage
Wilo series are linked to the BA via the Wilo-Control DigiCon inter- - Operating voltage: 24 VD ± 25%
face converter: - Current consumption: 70 mA
- TOP-E/-ED (with IF-Module PLR) - Terminal cross-section: 1.5 mm2
- Stratos/-D/-Z/-ZD (with Stratos IF-Module PLR)
- VeroLine-IP-E (with IF-Module PLR) • Electromagnetic compatibility
- VeroTwin-DP-E (with IF-Module PLR) - Emitted interference: DIN EN 61000-6-3
Circulation
The bidirectional communication between the pumps and the moni- - Point-to-point interface with Wilo-specific hardware and Wilo-spe-
toring unit (BA) makes it possible to select between the following cific protocol
types of regulation and control units: - Two-wire connection with interchangeable cores
- p-c for constant differential pressure (no shielded cable necessary)
- p-v for variable differential pressure - Maximum cable length: 200 m
- p-T for temperature-prompted differential pressure - Cable type: e.g. J-Y(St)Y 2x2x0.8
- n-c for constant speed - Terminal cross-section: 1.5 mm2
Energy Systems
- Pump in control mode ON BA manufacturer.
- Maximum speed - Addressing of a maximum of 64 DigiCons (maximum of 256 pumps)
- Minimum speed (setback operation) - Maximum total length
- Setpoint for the preselected type of regulation or control of the bus line: 1000 m
- Cable type: e.g. J-Y(St)Y 2x2x0.8, shielded
Bidirectional communication between the pumps and the monitoring - Terminal cross-section: 1.5 mm2
unit (BA) makes possible remote query of:
- Current operating mode The documentation of the Wilo-specific protocol is stored on the CD
Service/Accessories, Systems
- Collective fault signal included in the scope of delivery. The software provided on this CD
- Detailed fault signal also enables communication between the pumps and a conventional
- Individual run signal MA or individual pump PC.
- Individual run signal SL (twin-head pump only) Manual operation of the pump by means of the red button is not pos-
as well as the following operating parameters of the pumps: sible if the pump is connected to the Wilo-Control DigiCon.
- Actual delivery head and current volume flow A temporary disruption of the interface connection to electronically
- Motor current controlled pumps with IR interface is possible with the IR-Monitor.
- Power consumption The operation can then be controlled with the IR-Monitor. Interface
- Operating hours communication is automatically restored after the IR connection is
- Cumulative power consumption disconnected.
- Speed
- Pumped liquid temperature (only TOP-E/-ED and Stratos/-D/-Z/-ZD) Accessories
Switchgears and Control Devices
In addition to the remote control and the remote query, the interface 2 pumps
converter Wilo-Control DigiCon also makes possible the local setting
of:
- p-c for constant differential pressure
- p-v for variable differential pressure
- n-c for constant speed
- Setpoint for differential pressure or speed
Wilo-Control DigiCon-A
Wilo-Control DigiCon-A
- +
14
ma sl
0-10V
DigiCon-A
1 1 1 disable
ma sl
0-10V
90
46
2 2 2 disable
8
- +
87 33 15 10
58
Wilo-Control DigiCon-A
Heating, Air-conditioning,
DigiCon interface converters. via the lateral plug system.
The manual operation level is installed on a DIN rail (DIN EN 50 022- - Current consumption: 40 mA
35) and contacted with the Wilo-Control DigiCon interface converter
by means of a lateral plug system. 2 manual operation levels for the • Electromagnetic compatibility
overriding control of a maximum of 4 single-head or twin-head - Emitted interference: DIN EN 61000-6-3
Cooling
pumps can be connected to a Wilo-Control DigiCon. - Immunity to interference: DIN EN 61000-6-2
The Wilo-Control DigiCon-A manual operation level enables overrid-
ing remote control via potential-free control contacts and an ana- • Control input analogue In 0 - 10 V
logue signal with simultaneous bus communication: - Input resistance: >200 k
- Pump Off - Input protection: maximum +/- 48 VDC
- Pump in control mode ON
- Maximum speed • Interface PLR
- Minimum speed (setback operation) - Point-to-point interface with Wilo-specific hardware and Wilo-spe-
Circulation
The Wilo-Control DigiCon-A manual operation level enables remote - Maximum cable length: 200 m
queries via potential-free signalling contacts with simultaneous bus
communication of: Manual operation of the pump by means of the red button is not pos-
- Collective fault signal sible if the pump is connected to the Wilo-Control DigiCon.
- Individual run signal MA or individual pump A temporary disruption of the interface connection to electronically
- Individual run signal SL (twin-head pump only) controlled pumps with IR interface is possible with the IR-Monitor.
The operation can then be controlled with the IR-Monitor. Interface
In addition to remote control and remote query, the Wilo-Control communication is automatically restored after the IR connection is
Energy Systems
The Wilo-Control DigiCon-A manual operation level is equipped with
LEDs for:
- Operational state DigiCon-A
- Collective fault signal (for each pump)
- Individual run signal MA or individual pump (for each pump)
- Individual run signal SL (twin-head pump only) (for each pump)
Technical data
Service/Accessories, Systems
• Contact load
- Collective fault signal
(potential-free changeover contact): maximum 250 VAC, 1 A
- Individual run signal MA
(potential-free NO contact) maximum 250 VAC, 1 A
- Individual run signal SL
(potential-free NO contact) maximum 250 VAC, 1 A
- Potential-free NO contact
for function “Pump Off”: 24 VDC, 2.4 mA
- Potential-free NO contact
for function “Control mode On”: 24 VDC, 2.4 mA
- Potential-free NO contact
Switchgears and Control Devices
- Potential-free NO contact
for function “Min. speed”: 24 VDC, 2.4 mA
Accessories
Wilo-Control BusBox
• Junction box for mounting a CAN bus system with linkup of the
nodes via short spur lines. The Wilo-Control BusBox requires no
external power supply.
Technical data:
- Protection class: IP 44
Technical data:
- Number of cores: 2
- Nominal cross-section: 0.5 mm2
- Characteristic impedance: 120 W
- Loop resistance: maximum 186 W/km
- Operating capacity: 60 pF/m
Water supply
Borehole pumps 3" to 24" EMU
Technologie
Catalogue B2
Water supply
Water supply
Sprinkler pumps with VdS-approval
EMU
Technologie
Catalogue B5
Subject to change without prior notice. In appliance of our General Terms of Delivery and Service (see www.wilo.com)
W2924/3T/0709/GB/MP