Professional Documents
Culture Documents
A Compulsator Driven Reluctance Coilgun-Type Electromagnetic Launcher
A Compulsator Driven Reluctance Coilgun-Type Electromagnetic Launcher
Abstract— Reluctance coilgun (RCG) is a special coilgun which analysis methods. Similar to the synchronous motor, RCG has
uses solid ferromagnetic material instead of induction coil as perfect controllability.
projectile. RCG has shown great advantages and potential in Compact and lightweight pulsed-power supply (PPS) is a
the application of antiterrorism weaponry due to its simplicity,
reliability, and excellent controllability. As a compact lightweight key technology which still restricts the application of some
pulsed-power supply (PPS), the compensated pulsed alternator new concept weapons based on EML principle. Because of
(Compulsator) will play a key role in promoting this kind of high-energy storage density and output power density, com-
electromagnetic weapon into practical applications. Focused on pulsator is treated as a very potential choice of PPS for EML
a specific RCG which has conductive rails and brushes, this system [1], [2]. In the last three to four decades, the University
paper deduced the electromagnetic force analytical formula by
using the virtual displacement principle and researched the of Texas has conducted extensive studies in this technical field
feasibility of the electromagnetic launch design scheme which and has made great achievements [3]–[7]. Compulsator has
uses compulsator as the PPS of the RCG system by co-simulation been applied into the electromagnetic railgun system as PPS
method. Finally, this paper finished tests of the system by taking successfully [8].
advantages of a small demonstrative RCG and a scale-model Coilgun has two different power sources: capacitor
prototype of the compulsator. The results indicate that the design
scheme is completely feasible. banks [9]–[14] and pulsed alternator [15]–[19]. Refer-
ence [9] and [10] considered an induction coilgun driven by
Index Terms— Compulsator, electromagnetic launch (EML), capacitors. Reference [11]–[14] considered an RCG driven
pulsed-power supply (PPS), reluctance coilgun (RCG).
by capacitors. Reference [15] proposed an induction coil-
gun driven by pulsed alternator for the first time. Refer-
I. I NTRODUCTION ence [16]–[19] studied an induction coilgun driven by pulsed
alternator later.
C OMPARED with railgun, coilgun has no sliding electri-
cal contact, arc, and erosion, thus it has higher efficiency
and reusability and is suitable for launching large-to-massive
This paper proposed a different EML system which consists
of a RCG and a compulsator. First, an approximate analyti-
cal formula was deduced to illustrate the basic principle of
and low-velocity projectiles. Coilgun mainly contains two
the system. Second, an electromagnetic field-circuit coupling
types, reluctance coilgun (RCG) and induction coilgun. The
co-simulation model of the system was established and ana-
biggest difference between RCG and induction coilgun is
lyzed by using the finite-element method in order to verify the
whether the projectile is a solid ferromagnetic material or an
feasibility of the design scheme. Furthermore, the experimen-
induction coil. For RCG, the electrical transformation only
tal study was done by taking advantage of a practical EML
occurs at the stator, so there is almost no eddy current in
system which is based on a special demonstrative RCG and
the projectile. Thus, its energy conversion efficiency is higher
a scale-model prototype of the permanent magnetic passive
than the inductance coilgun. However, the nonlinear magnetic
compulsator [20], [21].
permeability of ferromagnetic material projectile leads to the
complexity of inductance calculation. Actually, the inductance II. P RINCIPLE OF THE S TUDIED EML S YSTEM
of RCG is a function of both current and position which
An RCG usually contains a multistage spiral driving coil,
all change dramatically with time. Fortunately, the induc-
a ferromagnetic projectile, and a barrel. At the exact moment
tance can be calculated precisely by means of numerical
when the moving projectile begins to enter one stage of the
Manuscript received June 28, 2016; revised February 24, 2017, driving coil, the corresponding switch is closed immediately.
June 9, 2017, and July 3, 2017; accepted July 17, 2017. This work was Thus, the driving coil has got the pulse current supply. Then,
supported in part by the National Natural Science Foundation of China under the magnetic flux flows through the center of the driving
Grant 51522706, Grant 51407191, Grant 51307176, and Grant 51607187, and
in part by the National Key Basic Research Program 973 Project of China coil. After the entering of the projectile, the ferromagnetic
under Grant 613262. The review of this paper was arranged by Senior Editor material reduces reluctance of magnetic circuit around the
W. Jiang. (Corresponding author: Junyong Lu.) coil obviously. The reluctance achieves its minimum value at
The authors are with the National Key Laboratory of Science and
Technology on Vessel Integrated Power System, Naval University of the middle point of driving coil. Similar to a stepping motor,
Engineering, Wuhan 430033, China (e-mail: zhubofeng1990@163.com; the projectile will move toward the direction where minimum
jylu@xinhuanet.com; greatpotatowj@163.com; xsc812105189@gmail.com). reluctance occurs. However, when the projectile moves across
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. the middle point of the driving coil, the inversion of the
Digital Object Identifier 10.1109/TPS.2017.2731624 magnetic field polarity generated by the magnetized projectile
0093-3813 © 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination.
Ni = R (8)
L s = 2/i · 2
Ni d. (9) Fig. 3. Electromagnetic force curves under typical current levels.
0
dψ 2i Wm − 2Wm i
Ld = = . (10)
di i 2 i
As a practical matter, result of formula (9) and formula (10)
is inaccurate due to the flux leakage and the simplification
of nonlinearity. Researchers always resort to finite-element
method to calculate the inductance accurately [23].
III. S IMULATION
The actual launching process of the RCG system driven
by compulsator is sophisticated since there exist a cou-
pling of mechanics, electricity, magnetics, heat transfer, etc.
A co-simulation method is used to estimate the performance
of this kind of electromagnetic launcher (EML) by taking
advantage of Simplorer and Maxwell. Fig. 7. Pulse current curves under typical rotating speeds.
A. Co-Simulation Model Fig. 6 indicates that the voltage rose to a relatively high
peak in a very short period of time after the SCR was
The equivalent circuit of RCG and the magnetic field
triggered, and then fluctuated within a narrow range due to the
FEM model of the compulsator were established in Simplorer
voltage stabilizing effect produced by the filter capacitor. The
and Maxwell, respectively. During the calculating process of
fluctuation frequency is directly related to the rotating speed.
simulation, circuit model in Simplorer can call for electrical
Actually, higher rotating speed leads to greater frequency.
parameters of the PPS which have been calculated almost
The voltage moved to a constant gradually after the main
simultaneously in Maxwell. In this way, the intermediate
circuit was disconnected. Theoretically, this constant equals
variables such as phase voltage, inner resistance, and inner
the terminal voltage peak of the compulsator.
inductance will be more real time and accurate. Naturally,
Fig. 7 indicates that the peak of the pulse current pro-
the co-simulation method will produce more reliable results.
vided by the compulsator can rise up to 17.5 kA under the
The discharging main circuit mainly contains two rectifier
design rotating speed (12 000 rpm). Obviously, higher rotating
bridges, a capacitor filter, a controllable SCR switch, an equiv-
speed leads to better flat-top current wave and shorter rising
alent load, and a freewheeling device. The final result of the
time. Assuming that the pulse current width can be designed
co-simulation model is shown in Fig. 5.
to be almost invariant, the projectile will surely obtain a
more uniform acceleration, and a greater muzzle velocity
B. Analysis of the Simulation Results under a relatively high rotating speed (barrel length remains
Relying on the simulation model established previously, unchanged).
this paper studied different launching performances of the In summary, the simulation results prove that the system
RCG system driven by compulsator under four typical rotating design scheme in which a compulsator is chosen to serve as
speeds. The initial time when simulation began was defined the PPS of the RCG system is feasible. With the outstanding
as the exact time point when SCR was triggered. The main characteristics of compact, lightweight and high output power,
circuit was disconnected 10 ms later to keep in line with the compulsator has a great advantage not only in driving railgun-
actual situation. The total simulation time was set as 20 ms in type EML devices but also in driving coilgun-type EML
order to observe the freewheeling process of the pulse current devices.
clearly.
The dc-side voltage curves of the rectifier bridge and the IV. E XPERIMENT
discharging pulse current curves of the system under increas- In order to provide some more convincing evidence, this
ing rotating speeds are shown in Figs. 6 and 7, respectively. paper designed, built, and tested an EML experimental system
This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination.
TABLE III
E XPERIMENTAL D ATA
by using a co-simulation method. Finally, the fourth quarter [20] H. Wang, K. Liu, B. Zhu, J. Feng, P. Ao, and Z. Zhang, “Ana-
set up an experimental platform of the EML system based lytical investigation and scaled prototype tests of a novel permanent
magnet compulsator,” IEEE Trans. Magn., vol. 51, no. 8, Aug. 2015,
on a small demonstrative RCG and a prototype of passive Art. no. 8203309.
compulsator. [21] H. Wang, K. Liu, X. Yu, P. Ao, and Z. Zhang, “Design, analysis, and
In both of the twice experiments, a ferromagnetic pro- testing of a novel permanent magnet compulsator,” IEEE Trans. Plasma
Sci., vol. 43, no. 4, pp. 1040–1048, Apr. 2015.
jectile weighing 300 g was accelerated to a relatively high [22] G. W. Slade, “A simple unified physical model for a reluctance acceler-
muzzle velocity successfully. The experiments verified the ator,” IEEE Trans. Magn., vol. 41, no. 11, pp. 4270–4276, Nov. 2005.
excellent capability of compulsator in driving typical electro- [23] D. A. Bresie and J. A. Andrews, “Design of a reluctance accelerator,”
IEEE Trans. Magn., vol. 27, no. 1, pp. 623–627, Jan. 1991.
magnetic weapons and the feasibility of design scheme of the
RCG system.
The main innovation of this paper is to apply the compul-
sator to RCG, which is different from the previous research Bofeng Zhu was born in Xianyang, China.
on generator used in induction coilgun. The research results in He received the B.S. degree in flight vehicle propul-
sion engineering from Beihang University, Beijing,
this paper plays a promoting role in broadening the application China, in 2013, and the M.S. degree in weapon
fields of compulsator and provides a valuable reference for the system and utilization engineering from the National
PPS selection decision of the RCG system. University of Defense Technology, Changsha, China,
in 2015. He is currently pursuing the Ph.D. degree
R EFERENCES with the Key Laboratory for Vessel Integrated Power
System Technology, Naval University of Engineer-
[1] H. D. Fair, “Advances in electromagnetic launch science and technology ing, Wuhan, China.
and its applications,” IEEE Trans. Magn., vol. 45, no. 1, pp. 225–230, His current research interests include the electro-
Jan. 2009. magnetic design of the compulsator and compact lightweight pulsed-power
[2] H. D. Fair, “Electromagnetic launch science and technology in the supply.
United States enters a new era,” IEEE Trans. Magn., vol. 41, no. 1,
pp. 158–164, Jan. 2005.
[3] I. R. McNab, “Pulsed power options for large EM launchers,” IEEE
Trans. Plasma Sci., vol. 43, no. 5, pp. 1352–1357, May 2015.
[4] I. R. McNab, “Large-scale pulsed power opportunities and challenges,” Junyong Lu was born in Ezhou, China. He received
IEEE Trans. Plasma Sci., vol. 42, no. 5, pp. 1118–1127, May 2014. the B.S. degree in electrical engineering from the
[5] I. R. McNab, C. J. Heyne, and M. V. Cilli, “Megampere pulsed Naval University of Engineering, Wuhan, China, in
alternators for large EM launchers,” in Proc. IEEE Int. Conf. Megagauss 2001, the M.S. degree from Xi’an Jiaotong Univer-
Magn. Field Generat. Rel. Topics, Nov. 2006, pp. 391–397. sity, Xi’an, China, in 2004, and the Ph.D. degree
[6] F. C. Beach and I. R. McNab, “Present and future naval applications for from the Naval University of Engineering, in 2010.
pulsed power,” in Proc. IEEE Pulsed Power Conf., Jun. 2005, pp. 1–6. He is currently a Professor with the National Key
[7] I. R. McNab, “Developments in pulsed power technology,” IEEE Trans. Laboratory for Vessel Integrated Power System
Magn., vol. 37, no. 1, pp. 375–378, Jan. 2001. Technology, Wuhan. He is also the Chief Scientist
[8] J. R. Kitzmiller, S. B. Pratap, and M. D. Driga, “An application guide of the National Defense Key Basic Research
for compulsators,” IEEE Trans. Magn., vol. 39, no. 1, pp. 285–288, Program of China (973 Program). His current
Jan. 2003. research interests include electromagnetic launch, energy storage, electrical
[9] J. He, Z. Zabar, E. Levi, and L. Birenbaum, “Concerning the design devices, linear electric machine design, and its control.
of capacitively driven induction coil guns,” IEEE Trans. Plasma Sci., Dr. Lu received the National Natural Science Funds for Outstanding Young
vol. 17, no. 3, pp. 429–438, Jun. 1989. Scholar in 2015.
[10] Z. Zabar, Y. Naot, L. Birenbaum, E. Levi, and P. N. Joshi, “Design and
power conditioning for the coil-gun,” IEEE Trans. Magn., vol. 25, no. 1,
pp. 627–631, Jan. 1989.
[11] A. Waindok and G. Mazur, “A mathematical and physical models of Jie Wang was born in Xuanwei, Yunnan, China,
the three-stage reluctance accelerator,” in Proc. 2nd Int. Student Conf. in 1989. He received the B.S. and M.S. degrees
Electrodyn. Mechatronics, May 2009, pp. 29–30. from the National University of Defense Technol-
[12] T. S. El-Hasan, “Design of a single stage supersonic reluctance ogy, Hunan, China, in 2011 and 2013, respectively.
coilgun (RCG),” in Proc. IEEE Pulsed Power Conf., Jun. 2011, He is currently pursuing the Ph.D. degree with the
pp. 964–969. Key Laboratory for Vessel Integrated Power Sys-
[13] F. Daldaban and V. Sari, “Design and implementation of a three-coil tem Technology, Naval University of Engineering,
linear reluctance launcher,” in Proc. 16th Int. Power Electron. Motion Wuhan, China.
Control Conf. Expo., Sep. 2014, pp. 1084–1088. His current research interests include pulse power
[14] T. Barrera and R. Beard, “Exploration and verification analysis of a and electromagnetic launch technology.
linear reluctance accelerator,” in Proc. 17th Int. Symp. Electromagn.
Launch Technol. Conf. (EML), Jul. 2014, pp. 1–6.
[15] M. Driga, W. Weldon, and H. Woodson, “Electromagnetic induction
launchers,” IEEE Trans. Magn., vol. MAG-22, no. 6, pp. 1453–1458,
Nov. 1986.
[16] M. Liao, Z. Zabar, E. Levi, and L. Birenbaum, “Analysis of generator- Shicheng Xiong was born in Wuhan, China.
driven linear induction launchers,” IEEE Trans. Magn., vol. 33, no. 1, He received the B.S. degree in electrical engineer-
pp. 184–189, Jan. 1997. ing from the Huazhong University of Science and
[17] A. Balikci, Z. Zabar, D. Czarkowski, E. Levi, and L. Birenbaum, Technology, Wuhan, in 2011, and the M.S. degree
“Flywheel motor/generator set as an energy source for coil launchers,” in control science and engineering from the Naval
IEEE Trans. Magn., vol. 37, no. 1, pp. 280–283, Jan. 2001. University of Engineering, Wuhan, in 2013, where
[18] A. Balikci, Z. Zabar, L. Birenbaum, and D. Czarkowski, “On the design he is currently pursuing the Ph.D. degree with the
of coilguns for super-velocity launchers,” IEEE Trans. Magn., vol. 43, Key Laboratory for Vessel Integrated Power System
no. 1, pp. 107–110, Jan. 2007. Technology.
[19] U. Hasirci and A. Balikci, “Design, fabrication and test of a 250 m/s His current research interests include health diag-
generator-driven coil launcher,” in Proc. 6th Int. Conf. Recent Adv. Space nosis and management of electromagnetic launch
Technol., Jun. 2013, pp. 815–820. system and electrical devices and its control.