SENR9575-05 Harness And Wire Electrical Schematic Symbols

November 2007
P300
Symbols
UNIT INJECTOR
HARNESS CONNECTOR

FUEL Pressure Temperature Level Flow Circuit Breaker

ENGINE COOLANT TEMPERATURE Symbol Symbol Symbol Symbol Symbol
TEMPERATURE P105 FUEL
P100 PRESSURE
INTAKE MANIFOLD J209
AIR TEMPERATURE
P103
Symbols and Definitions
SPLICE ATMOSPHERIC Fuse - A component in an electrical circuit that will open the circuit if too much current flows
G828 PRESSURE ENGINE OIL
through it.
P203 PRESSURE ATMOSPHERIC Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
SPLICE J201 PRESSURE
G829 circle indicates that the component has screw terminals and a wire can be disconnected from it.
J203

INTAKE MANIFOLD Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
FUEL AIR TEMPERATURE No circle indicates that the wire cannot be disconnected from the component.
TEMPERATURE P103
SPLICE P105 FUEL
G833 PRESSURE ELECTRONIC
CONTROL MODULE Ground (Wired): This indicates that the component is connected to a grounded wire. The
J209 P2 grounded wire is fastened to the machine.

ENGINE COOLANT SECONDARY ENGINE

TEMPERATURE SPEED/TIMING TIMING CALIBRATION(TC) Ground (Case): This indicates that the component does not have a wire connected to ground.
TURBO OUTLET P100 (CAMSHAFT)
(INTAKE MANIFOLD AIR) P402 TURBO OUTLET PROBE CONNECTOR It is grounded by being fastened to the machine.
PRESSURE (INTAKE MANIFOLD AIR) P400
P200 PRESSURE
J200
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

P300
UNIT INJECTOR
SPLICE
993
C-10, C-12, C-15 and C-16 Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Industrial Engine
SECONDARY ENGINE
SPEED/TIMING HARNESS CONNECTOR T
the gauge of the temperature or pressure.
(CAMSHAFT)
P402
SPLICE

Electrical System
SPLICE Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
R993 997
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
ELECTRONIC
CONTROL MODULE
P2 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
PRIMARY ENGINE ENGINE OIL PRIMARY ENGINE
SPEED/TIMING PRESSURE SPEED/TIMING coil that makes an electromagnet when current flows through it. The electromagnet
(CRANKSHAFT) P201 (CRANKSHAFT) can open or close a valve or move a piece of metal that can do work.
P401 P401
CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES Z2B1-UP
226-5758 AND 243-6620 (C-10/C-12) Z2C1-UP
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
INTEGRAL SENSORS CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES that make electromagnet when current flows through them. It also has an internal switch that places
BDL1-UP the latch coil circuit open at the time the coil latches.
191-5204, 238-1773, AND 237-7595 (C-15/C-16)
BEM1-UP
Harness and Wire Symbols
BFM1-UP
BCX1-UP 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle

325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
INTAKE MANIFOLD Plug
Part Number
AIR TEMPERATURE
P103 Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color
SPLICE
997

SPLICE © 2007 Caterpillar Printed in U.S.A.

993 FUEL All Rights Reserved
TEMPERATURE
P105
TIMING CALIBRATION(TC)
PROBE CONNECTOR INJECTOR HARNESS
SPLICE P400 CONNECTOR
TURBO OUTLET R993 FUEL ELECTRONIC
(INTAKE MANIFOLD AIR) ATMOSPHERIC PRESSURE CONTROL MODULE J300
PRESSURE PRESSURE J209 P2
J200 J203

ENGINE COOLANT
TEMPERATURE
P100

174-0502 160-7689

P300 A B
UNIT INJECTOR D788 D786 D788 D787 D788 D786
SECONDARY ENGINE HARNESS CONNECTOR
SPEED/TIMING
(CAMSHAFT) SPLICE
P402 D786 C
ENGINE OIL
PRESSURE INJECTOR
#5 INJECTOR INJECTOR INJECTOR
J201 INJECTOR INJECTOR
#3 #2 #1
#6 #4

(Dimensions: 39 inches x 28 inches)

155-2269

A701
PRIMARY ENGINE SPLICE A702

3
5

1
6

4
A704 A703
SPEED/TIMING A706 A705 D790
(CRANKSHAFT) D790 D789 160-7690
P401 D791 D790 D789
D791 2 1

SENR9575-05
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 189-6594 (C-10/C-12)
PIGTAIL SENSORS

3E-3370

SPLICE SPLICE
SPLICE
D791 D789
D788
B A

CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 122-1486 (C-15/C-16) 9X-1343

1 5 6 10
155-2267 11 15 16 20

21 25 26 30
31 35 36 40

A B
CATERPILLAR SUPPLIED
ENGINE SERVICE
TOOL CONNECTOR C
J63
8T-8736

CUSTOMER 169-8670
CONNECTOR D

30 Page,
J61 E C
F A B
A B
INJECTOR HARNESS J
CONNECTOR G
J300
C H
SPLICE
120

SPLICE
892 SPLICE
893

SPLICE 155-2252
SPLICE
D788
D786

12 11 10 9 8 7

GROUND
229 1 2 3 4 5 6

D786 D786 SPLICE

SPLICE D787
D789
D791
GROUND
229
SPLICE
D790

SPLICE
A234 D788 D788 D788
K990
K900

TERMINATION
RESISTOR D791 D791 D789 D789 3E-7990
P154
A705
5

A706
1
6

A702 A701
1 2 3 4 5 6

CONNECTOR AND SPLICE LOCATIONS FOR HARNESSES Related Electrical Service Manuals
D790 D790
INJECTOR INJECTOR INJECTOR INJECTOR
189-6596, 191-1531, 238-1774, 242-7248, AND 243-6618 (ALL) #6 #5 #2 #1 Title
Industrial
Form Number
ELECTRONIC Engine
3
4

A704 A703 12 11 10 9 8 7
CONTROL
Installation Guide C-10,C-12 REHS0871
MODULE
P1 System Operation
C-10,C-12 SENR9573
INJECTOR INJECTOR Test and Adjust
#4 #3 Troubleshooting C-10,C-12 SENR9576
Installation Guide C-15,C-16 REHS0871
3E-8969
System Operation
C-15,C-16 RENR2347
CONNECTOR AND SPLICE LOCATIONS FOR HARNESS 4P-9537 (C-10/C-12) Test and Adjust
Troubleshooting C-15,C-16 SENR9576
7 8 9 10 11 12
System Operation
C-10(Z2B),C-15(Z2C) SENR9953
Test and Adjust
Troubleshooting C-10(Z2B),C-15(Z2C) RENR5061
6 5 4 3 2 1
 NOT NOT

C-10 and C-12 Engine USED

C-10 and C-12 Engine USED
C-15 and C-16 Engine RETARDER MED/HI
A701 GY-16 A701 GY-16 (SPECIFIC ARRANGEMENTS)
and Injector Harness NOT
USED A703 BR-16
A702 PU-16 and Injector Harness NOT
USED A703 BR-16
A702 PU-16
and Injector Harness A701 GY-16
(Integral Sensors)
RETARDER MED/HI
(Pigtail Sensors) INJECTOR
HARNESS
CONNECTOR
A704 GN-16
A705 BU-16
INJECTOR
HARNESS
CONNECTOR
A705 BU-16
A704 GN-16
ECM
(SPECIFIC ARRANGEMENTS)
A703 BR-16
A702 PU-16

NOT NOT GROUND INJECTOR A704 GN-16

P300 J300 USED P300 J300 USED STRAP HARNESS A705 BU-16
ECM NO.5 NO.4 NO.3 NO.2 NO.1 ECM NO.5 NO.4 NO.3 NO.2 NO.1 ECM CONNECTOR
1552252 3E7990 1552252 3E7990 RETARDER LO/HI
GROUND ECM GROUND ECM MOUNTING
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER (SPECIFIC ARRANGEMENTS)
STRAP MOUNTING A701/GY 1 A701 GY-16 NO.6 STRAP MOUNTING A701/GY 1 A701 GY-16 NO.6 BOLT P300 J300
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR BOLT INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR 1552252 NO.5 NO.4 NO.3 NO.2 NO.1
BOLT A702/PU 2 A702 PU-16 CYLINDER A702/PU 2 A702 PU-16 CYLINDER 3E8969
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
ELECTRONIC CONTROL A703/BR 3 A703 BR-16 INJECTOR ELECTRONIC CONTROL A703/BR 3 A703 BR-16 INJECTOR ELECTRONIC CONTROL A701/GY 1 A701 GY-16 NO.6 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
MODULE (ECM) P2 A704/GN 4 A704 GN-16 MODULE (ECM) P2 A704/GN 4 A704 GN-16 MODULE (ECM) P2 A702/PU 2 A702 PU-16 CYLINDER
1607690 A705/BU 5 A705 BU-16 1607690 A705/BU 5 A705 BU-16 1607690 A703/BR 3 A703 BR-16 INJECTOR
D790 OR-16 D789 WH-16
1 A706/GY 6 A706 GY-16 A706 GY-16 1 A706/GY 6 A706 GY-16 A706 GY-16 1 A704/GN 4 A704 GN-16
ANALOG SENSOR POWER (+5V) 2 997/OR 7 D788 BK-16 D791 YL-16 D790 OR-16 D789 WH-16 ANALOG SENSOR POWER (+5V) 2 G828/WH J702/BK 7 D788 BK-16 D791 YL-16 ANALOG SENSOR POWER (+5V) 2 997/OR A705/BU 5 A705 BU-16
ANALOG SENS0R COMMON D790 OR-16 D789 WH-16
ANALOG SENS0R COMMON 3 993/BR L985/YL 8 D791 YL-16 D791 YL-16 ANALOG SENS0R COMMON 3 G829/GN L985/YL 8 D791 YL-16 D791 YL-16 3 993/BR A706/GY 6 A706 GY-16 A706 GY-16
4 9 D787 GN-16 4 J701/GN 9 D787 GN-16 4 J702/BK 7 D788 BK-16 D791 YL-16
5 L984/OR 10 D790 OR-16 D790 OR-16 5 L984/OR 10 D790 OR-16 D790 OR-16 5 L985/YL 8 D791 YL-16 D791 YL-16
6 11 D786 BR-16 6 J700/BR 11 D786 BR-16 6 J701/GN 9 D787 GN-16
7 L983/WH 12 D789 WH-16 D789 WH-16 7 L983/WH 12 D789 WH-16 D789 WH-16 7 L984/OR 10 D790 OR-16 D790 OR-16
8 8 8 J700/BR 11 D786 BR-16
9 NOT USED 9 J702/BK RETARDER COMMON (NOTE Y) 9 J702/BK L983/WH 12 D789 WH-16 D789 WH-16
10 NOT USED 10 J700/BR P401 RETARDER MED/HI (NOTE Y) 10 J700/BR
11 P400 NOT USED 11 J701/GN 1552269 RETARDER LOW/HI (NOTE Y) 11 P400
J701/GN
1552269 3E3364 1552269 3E3364
12 12 E963/BK E963/BK 1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION) 12
13 G811/YL 1 TIMING CALIBRATION 13 E964/WH E964/WH WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR 13 G811/YL 1 TIMING CALIBRATION P401
2
G810/PU 2 (TC) PROBE CONNECTOR P401 188-7511 G810/PU 2 (TC) PROBE CONNECTOR 1552269
ATMOSPHERIC PRESSURE 14 A747/GY ATMOSPHERIC PRESSURE 14 A747/GY E965/BU ATMOSPHERIC PRESSURE 14 A747/GY
15 1552269 15 E966/YL P402 15 P920/BR P920/BR 1 SIGNAL(-) (CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
FUEL PRESSURE 16 413/BR P920/BR P920/BR 1 BK-18 SIGNAL(-) (CRANKSHAFT POSITION) FUEL PRESSURE 16 413/BR 995/BU 1552269 FUEL PRESSURE 16 413/BR F732/PK F732/PK 2 SIGNAL(+) 189-9266
17 F732/PK F732/PK 2 WH-18 SIGNAL(+) PRIMARY ENGINE SPEED/TIMING SENSOR 17 R833/BR E965/BU 1 SIGNAL(-) (CAMSHAFT POSITION) 17 998/BR
188-7511 SECONDARY ENGINE SPEED/TIMING SENSOR P402
PASSIVE SENSOR RETURN 18 R993/BR 998/BR PASSIVE SENSOR RETURN 18 R833/BR G828/WH E966/YL 2 SIGNAL(+) 189-9801 PASSIVE SENSOR RETURN 18 R993/BR 999/WH
19 999/WH P402 19 G829/GN 19 995/LTBU 1552269
20 995/BU 1552269 20 A746/PK P100 20 R993/BR 998/BR 1 BK-18 SIGNAL(-) (CAMSHAFT POSITION)
(CAMSHAFT POSITION) SECONDARY ENGINE SPEED/TIMING SENSOR
21 R993/BR 998/BR 1 SIGNAL(-) 21 A747/GY 1552269 21 997/OR 999/WH 2 WH-18 SIGNAL(+) 188-7513
TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
G811/YL
G810/PU
997/OR
993/BR
999/WH 2 SIGNAL(+)
SECONDARY ENGINE SPEED/TIMING SENSOR
189-9801 TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
994/GY
A751/YL
995/BU
R833/BR
1
2
SIGNAL
COMMON
ENGINE COOLANT
TEMPERATURE SENSOR
TIMING CALIBRATION PROBE +
TIMING CALIBRATION PROBE -
22
23
G811/YL
G810/PU
993/BR
A746/PK P100
C-10 and C-12 Engines
ENGINE OIL PRESSURE 24 994/GY P100 ENGINE OIL PRESSURE 24 994/GY 413/BR 130-9811 ENGINE OIL PRESSURE 24 994/GY A747/GY 1552269
A746/PK
25 A747/GY 1552269 25 C967/BU 25 994/GY 995/LTBU 1 SIGNAL ENGINE COOLANT
26 994/GY 995/BU 1 SIGNAL ENGINE COOLANT 26 P200 26 F421/YL R993/BR 2 COMMON TEMPERATURE SENSOR Intake Manifold Turbo Outlet
27 F421/YL R993/BR 2 COMMON TEMPERATURE SENSOR 27 27 413/BR 130-9811
1552267 EARLY J200
28 413/BR J200
130-9811 28 1698670 LATE 28 C967/LTBU 3E3370
Air Temperature Pressure
29 C967/BU 29 G828/WH A +5V TURBO OUTLET 29 997/OR A OR-18 +5V TURBO OUTLET
3E3370
TURBO OUTLET PRESSURE SENSOR PRESSURE SENSOR Sensor Sensor
30 997/OR A OR-18 +5V 30 G829/GN B RETURN 30 993/BR B YL-18 RETURN
31 PRESSURE SENSOR 31 (INTAKE MANIFOLD AIR) (INTAKE MANIFOLD AIR) P103
993/BR B YL-18 RETURN A746/PK C SIGNAL 31 A746/PK C GN-18 SIGNAL
ENGINE COOLANT TEMPERATURE 32 995/BU A746/PK C GN-18 SIGNAL
(INTAKE MANIFOLD AIR)
ENGINE COOLANT TEMPERATURE 32 995/BU
161-1704
ENGINE COOLANT TEMPERATURE 32 995/LTBU
194-6724 (Intake Manifold Air)
194-6724
FUEL TEMPERATURE 33 F421/YL FUEL TEMPERATURE 33 A751/YL P203 FUEL TEMPERATURE 33 F421/YL J203 P200(J200)
34 J203 34 1698670 34 3E3370
35 C967/BU 35 C967/BU G828/WH A +5V ATMOSPHERIC PRESSURE 35 C967/LTBU 997/OR A OR-18 +5V ATMOSPHERIC PRESSURE
INTAKE MANIF. AIR TEMPERATURE 3E3370 INTAKE MANIF. AIR TEMPERATURE INTAKE MANIF. AIR TEMPERATURE
36 A701/GY 997/OR A OR-18 +5V ATMOSPHERIC PRESSURE 36 A701/GY G829/GN B RETURN SENSOR 36 A701/GY 993/BR B YL-18 RETURN SENSOR
INJECTOR 1 INJECTOR 1 INJECTOR 1
INJECTOR 2 37 A702/PU 993/BR B YL-18 RETURN SENSOR INJECTOR 2 37 A702/PU A747/GY C SIGNAL 161-1703 INJECTOR 2 37 A702/PU A747/GY C GN-18 SIGNAL 194-6722
INJECTOR 3 38 A703/BR A747/GY C GN-18 SIGNAL 194-6722 INJECTOR 3 38 A703/BR INJECTOR 3 38 A703/BR
INJECTOR 4 39 A704/GN INJECTOR 4 39 A704/GN P201 INJECTOR 4 39 A704/GN J201
TURBO OUTLET PRESSURE 40 A746/PK J201 TURBO OUTLET PRESSURE 40 A746/PK 1698670 TURBO OUTLET PRESSURE 40 A746/PK 3E3370
41 3E3370 41 G828/WH A +5V ENGINE OIL PRESSURE 41 997/OR A OR-18 +5V ENGINE OIL PRESSURE
42 997/OR A OR-18 +5V ENGINE OIL PRESSURE 42 G829/GN B RETURN SENSOR 42 993/BR B YL-18 RETURN SENSOR
43 993/BR B YL-18 RETURN SENSOR 43 994/GY C SIGNAL 161-1705 43 994/GY C GN-18 SIGNAL 194-6725
INJECTOR COMMON 1 & 2 44 L983/WH 994/GY C GN-18 SIGNAL 194-6725 INJECTOR COMMON 1 & 2 44 L983/WH INJECTOR COMMON 1 & 2 44 L983/WH
INJECTOR COMMON 3 & 4 45 L984/OR INJECTOR COMMON 3 & 4 45 L984/OR INJECTOR COMMON 3 & 4 45 L984/OR P105
INJECTOR COMMON 5 & 6 46 L985/YL INJECTOR COMMON 5 & 6 46 L985/YL P105 INJECTOR COMMON 5 & 6 46 L985/YL 1552269
47 P105 47 1552269 47 F421/YL 1 SIGNAL FUEL TEMPERATURE
48 1552269 FUEL TEMPERATURE F732/PK SENSOR
PRIMARY SPEED/TIMING + F732/PK PRIMARY SPEED/TIMING + 48 E964/WH A751/YL 1 SIGNAL PRIMARY SPEED/TIMING + 48 R993/BR 2 COMMON
FUEL TEMPERATURE SENSOR 130-9811
PRIMARY SPEED/TIMING - 49 P920/BR F421/YL 1 SIGNAL PRIMARY SPEED/TIMING - 49 E963/BK R833/BR 2 COMMON PRIMARY SPEED/TIMING - 49 P920/BR
SENSOR 130-9811 J209
50 R993/BR 2 COMMON 50 50
130-9811 3E3370
51 51 51
52 52 J209 P209 52 997/OR A OR-18 +5V
J209A FUEL PRESSURE SENSOR
53 J209 P209 53 3E3370 1698670 3E3370 53 993/BR B YL-18 RETURN
J209A 194-6725
54 A705/BU 3E3370 1698670 3E3370 54 A705/BU G828/WH A 997/OR OR-18
A +5V 54 A705/BU 413/BR C GN-18 SIGNAL
INJECTOR 5 INJECTOR 5 INJECTOR 5
FUEL PRESSURE SENSOR
INJECTOR 6 55 A706/GY 997/OR A 997/OR OR-18
A +5V INJECTOR 6 55 A706/GY G829/GN B 993/BR YL-18
B RETURN INJECTOR 6 55 A706/GY P103
FUEL PRESSURE SENSOR 194-6725
56 993/BR B 993/BR YL-18
B RETURN 56 413/BR C A745/WH GN-18
C SIGNAL 56 1552269
194-6725 INTAKE MANIFOLD AIR
57 413/BR C A745/WH GN-18
C SIGNAL 57 Extension harness used for 57 C967/LTBU 1 SIGNAL
SECONDARY SPEED/TIMING + 58 999/WH SECONDARY SPEED/TIMING + 58 E966/YL specific fuel filter arrangements. SECONDARY SPEED/TIMING + 58 999/WH TEMPERATURE SENSOR
Extension harness used for R993/BR 2 COMMON
SECONDARY SPEED/TIMING - 59 998/BR SECONDARY SPEED/TIMING - 59 E965/BU Not present on all engines. SECONDARY SPEED/TIMING - 59 998/BR 130-9811
specific fuel filter arrangements.
60 Not present on all engines. 60 60
61
62
61
62 P103
61
62 TOP VIEW
63 P103 63 1552269 63
64 64 INTAKE MANIFOLD AIR 64
1552269 C967/BU 1 SIGNAL
65 INTAKE MANIFOLD AIR 65 TEMPERATURE SENSOR 65
C967/BU 1 SIGNAL R833/BR 2 COMMON
66 TEMPERATURE SENSOR 66 130-9811 66
R993/BR 2 COMMON
67 130-9811 67 67
68 68 68
69 69 69
70 70 70

Fuel
Customer Fuel Pressure Atmospheric
Engine Coolant
Connector Temperature Sensor Pressure
Temperature Service Tool
J61 Sensor J209 Sensor
Sensor Connector Electronics
P105 P203(J203)
P100 J63 Ground
Engine Control Module
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS Stud
(NOTE B) Primary Engine
CID Component Speed/Timing
1
2 INLET AIR SHUTOFF 0001 Injector #1
SOLENOID RELAY Sensor
INLET AIR SHUTOFF (NOTE V) 0002 Injector #2
SOLENOID (NOTE V) (Crankshaft)
0003 Injector #3
P401
0004 Injector #4
P142/J142 0005 Injector #5
AUXILIARY
A +8V
TEMPERATURE
B RETURN 0006 Injector #6
SENSOR
C SIGNAL
0022 Timing Sensor
P800/J800
BATTERY A +8V COOLANT LEVEL 0041 8 Volt DC Supply
B RETURN SENSOR
BATTERY OFF ENGINE 0091 Throttle Position
DISCONNECT C SIGNAL
SWITCH
0094 Fuel Pressure Secondary Engine
TERMINATION
RESISTOR
120
P220/J220 0100 Engine Oil Pressure Speed/Timing
J63 AUXILIARY
(134-2540)
ENGINE SERVICE
A +5V
PRESSURE
0110 Engine Coolant Temperature Sensor
(NOTE B&C) OPTIONAL B RETURN
TOOL CONNECTOR
BATTERY WIRING C SIGNAL SENSOR 0168 System Voltage (Camshaft) ECM
A B C 8T8736
P154 120/YL A (+)BATTERY 0172 Intake Manifold Air Temp P402 Ground
1740502
1297163

229/BK B (-)BATTERY J403/P403 Strap

A234/BK C J1939 SHIELD 1297163 1297164 DESIRED 0174 Fuel Temperature
A + BATTERY
893/PK D CAT DATA LINK(+) 1
B - BATTERY SPEED 0247 Data Link Communications
892/WH E CAT DATA LINK(-) NOTE D CONTROL
C SIGNAL
1

K990/GN F J1939(-) (NOTE W) 0253 Personality Module

1297164

K900/YL G J1939(+) BATTERY(-)

H
J
G S
ETHER START VALVE
0254
0261
Electronic Control Module
Engine Timing
FRONT VIEW
P1 MTR BAT.
1607689 0262 5 Volt Sensor DC Power Supply
ETHER START
1 B
STARTING ST VALVE RELAY ETHER
ANALOG SENSOR POWER (+5V) 2 125/OR 229/BK(63)
MOTOR
ON S (NOTE V)
0263 Digital Sensor Supply
NOTE D NOTE D 1 START
ANALOG SENSOR RETURN 3 T993/BR 229/BK(61) C
OFF 2 VALVE 0268 Check Programmable Parameters
DIGITAL SENSOR POWER (+8V) 4 167/OR 229/BK(65)
(NOTE V)
DIGITAL SENSOR RETURN 5 A274/BK R 0273 Turbo Outlet Pressure
6 ELECTRONICS START RELAY
GROUND STUD (SMMS)
7 KEYSTART 0274 Atmospheric Pressure
CAT DATA LINK (+) 893/PK NOTE A SWITCH
Electronic
8 1 1

0320 Speed / Timing Sensor Event Codes For ADEM III ECM
CAT DATA LINK (-) 892/WH 120/YL 120/YL Control
(Dimensions: 39 inches x 28 inches)

9 P515
RETARDER LAMP 10 T936/GN ALTERNATOR 1552269 Event Code Condition
BK-18 0342 Loss of Secondary Engine Speed Module
INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR 1
12 A234/BK A234/BK BK-18 2 STARTING AID OVERRIDE SW 0545 Ether Start Relay E004 Engine Overspeed Shutdown
13
(ECM)
14 K990/GN K990/GN 1835 Auxiliary Pressure Sensor E005 Fuel Filter Restriction Derate Timing Calibration
AUXILIARY PRESSURE SENSOR 15 G469/BU
(TC) Probe Connector
16 K900/YL K900/YL MAINTENANCE DUE RESET SW
1836 Auxiliary Temperature Sensor E006 Fuel Filter Restriction Shutdown
ECM
17
18
¹ The CID is a diagnostic code that indicates which component is faulty. E015 High Engine Coolant Temperature Derate P400 Connector ECM
19 892/WH 892/WH ² The MID is a diagnostic code that indicates which electronic control module Engine Oil Connector
20 893/PK 893/PK J61 +BAT. (UNSWITCHED) 14 AWG E016 High Engine Coolant Temperature Shutdown P2/J2
TORQUE LIMIT SW Pressure
ETHER START VALVE
STARTING AID OVERRIDE SWITCH
21
22
382/PK
M910/OR M909/GN
9X1343
150/OR(48) 1
P61
+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
14 AWG
14 AWG
diagnosed the fault.
E017 High Engine Coolant Temperature Warning Sensor
LEFT SIDE VIEW P1/J1
MAINTENANCE DUE RESET SWITCH 23 F426/BU T936/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
24 G971/BR T936/GN 3 RETARDER LAMP(NOTE M) SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K) Failure Mode Identifiers (FMI)¹ E025 High Inlet Air Temperature Derate P201(J201)
25 G969/YL G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
SENR9575-05

26 167/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR FMI No. Failure Description E027 High Inlet Air Temperature Warning
NOT USED 27 J983/YL A274/BK 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
0 Data valid but above normal operational range. E039 Low Engine Oil Pressure Derate
DIAGNOSTIC LAMP 28 F404/RD A307/GY 893/PK 7 CAT DATA LINK + DIG SNSR RETURN INTERMEDIATE ENGINE SPEED SW
WARNING LAMP 29 F420/GN G488/GN 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR 1 Data valid but below normal operational range.
A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SNSR
E040 Low Engine Oil Pressure Shutdown
MAINTENANCE DUE LAMP 30 F424/YL F426/BU
31 F424/YL A307/GY 10 THROTTLE POSITION SNSR ANLG SNSR PWR (+5V) 2 Data erratic, intermittent, or incorrect.
G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
E054 High Fuel Temperature Derate
32 125/OR OVERSPEED VERIFY SW 3 Voltage above normal or shorted high.
33 T993/BR F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST
F424/YL 13
E055 High Fuel Temperature Shutdown
M904/OR MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW 4 Voltage below normal or shorted low.
J1939 DATA (-) 34 K990/GN HAVE A DIRECT WIRE CONNECTION TO BATTERY (-). THIS
382/PK 125/OR 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW (+) BATTERY
35
T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW 5 Current below normal or open circuit. E056 High Fuel Temperature Warning CONNECTION CAN BE MADE AT THE STARTER (-) TERMINAL
36 F404/RD PTO INTERRUPT SW
37 F420/GN A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW E057 Low Engine Coolant Level Derate
F716/WH K900/YL 17 J1939 DATA + INTERMEDIATE ENGINE SPEED SW
6 Current above normal or grounded circuit. (+) BATTERY SWITCHED NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL
TACHOMETER + 38 450/YL
451/BR G968/WH K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW 7 Mechanical system not responding properly. E058 Low Engine Coolant Level Shutdown INSTALLATION DETAILS
TACHOMETER - 39
TORQUE LIMIT SWITCH 40 M909/GN 381/PU M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW PTO ENABLE SW
STARTING CIRCUIT
PTO INTERRUPT SWITCH 41 M904/OR G955/GN 450/YL 20 PTO ENABLE SW 8 Abnormal frequency, pulse width, or period. E059 Low Engine Coolant Level Warning NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR
J1939 SHIELD 42 A234/BK G469/BU 451/BR 21
9 Abnormal update. (-) BATTERY / SENSOR RETURN TO TERMINATION RESISTOR) IS 40 METERS
(NOT USED)NOTE Z 43 E798/PK H407/YL 382/PK 22 ETHER START VALVE PTO RAMP UP/SET SW E095 Fuel Filter Restriction Warning
E798/PK(H406/GY)NOTE Z J983/YL 23 PTO RAMP DOWN/RESUME SW 10 Abnormal rate of change. NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
REMOTE SHUTDOWN SWITCH 44 F716/WH
INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH E452/WH F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP E096 High Fuel Pressure SENSOR / ACTUATOR SUPPLY NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939
COOLANT LEVEL SENSOR 46 E452/WH H405/BU F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP 11 Failure mode not identifiable. SPECIFICATIONS FOR ALL J1939 DATA LINK CONNECTIONS
RETARDER SOLENOID HI (NOTE M) 47 H405/BU M910/OR 120/YL 26 +BAT. (SWITCHED) WARNING LAMP E100 Low Engine Oil Pressure Warning SIGNAL PLUS TO ECM
F716/WH 27 REMOTE SHUTDOWN SW RETARDER LAMP(NOTE M) PTO RAMP
12 Bad device or component. NOTE F: PIN 22 ON THE EMS MAIN MODULE 40 PIN CONNECTOR
+BATTERY (UNSWITCHED) 48 150/OR(48) G967/WH SIGNAL MINUS TO ECM
387/PK G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH E190 Engine Overspeed Warning MUST BE CONNECTED TO BATTERY (-) FOR PROPER OPERATION
RETARDER SOLENOID MED (NOTE M) 49 H406/GY 13 Out of calibration.
J1939 DATA (+) 50 K900/YL 150/OR(48) 381/PU 29 PTO ENABLE SW CAT DATA LINK -
51 150/OR(52) G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + 14 Parameter failures. E443 High Auxiliary Pressure CONTROL PLUS FROM ECM NOTE G: ONE MAIN EMS MODULE IS REQUIRED FOR EACH DESIRED MONITORING
+BATTERY (UNSWITCHED) 52 150/OR(52) 150/OR(53) 150/OR(52) 31 +BAT. (UNSWITCHED) MAINTENANCE CONTROL MINUS FROM ECM STATION. THE TACHOMETER AND/OR QUAD GAUGE UNITS ARE
450/YL 150/OR(53) 32 +BAT. (UNSWITCHED)
CB DUE LAMP 15 Parameter failures. E445 High Auxiliary Temperature OPTIONAL AND WILL NOT OPERATE WITHOUT CONNECTION TO
+BATTERY (UNSWITCHED) 53 150/OR(53)
75% OVERSPEED VERIFY SWITCH 54 387/PK 451/BR G469/BU 33 AUXILIARY PRESS. SNSR
MAX LENGTH 40 METERS 1A 16 Parameter not available. CAT DATA LINK A MAIN EMS MODULE
55 J983/YL H407/YL 34 RETARDER MED/LO/HI SW(NOTE M) J1939 SHIELD
NOTE Z E798/PK(H406/GY) 35 RETARDER MED SW(NOTE M) J1939 DATA + 17 Module not responding. J1939 DATA LINK NOTE H: THE DEFAULT SETTING FOR THE EMS IS METRIC UNITS.
PTO ENABLE SWITCH 56 381/PU
57 E452/WH 36 COOLANT LEVEL SNSR J1939 DATA - DIAGNOSTIC LAMP
IF METRIC UNITS ARE REQUIRED NO CONNECTION IS NEEDED.
H405/BU 37 RETARDER HI SW(NOTE M) (153-2707)
CB 18 Sensor supply fault. IF U.S. UNITS ARE REQUIRED, A PERMANENT CONNECTION TO
PTO RAMP UP/SET SWITCH 58 G955/GN
M910/OR 38 STARTING AID OVERRIDE SW (NOTES B & E) 1A 19 Condition not met. BATTERY (-) IS REQUIRED
30 Page, Color 2,

RETARDER SOLENOID MED/LO/HI (NOTE M) 59 H407/YL

PTO RAMP DOWN / RESUME SWITCH 60 G967/WH G967/WH 39 PTO RAMP DOWN/RESUME SW
BATTERY (-) 61 229/BK(61) 387/PK 40 75% OVERSPEED VERIFY SW 20 Parameter failures. NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-)
62 CUSTOMER RETARDER MED/LO/HI SW
CB WARNING LAMP THE ECM DISABLES THE FUEL INJECTION SIGNAL. THIS
BATTERY (-) 63 229/BK(63) CONNECTOR MED/LO/HI ¹The FMI is a diagnostic code that indicates what type of failure has occurred. ACTION CAUSES THE ENGINE TO SHUTDOWN WHILE LEAVING
64
NOTE M
RETARD SWITCH 1A THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
BATTERY (-)
THROTTLE POSITION SENSOR
SOLENOID COMMON
65
66
67
229/BK(65)
A307/GY
G969/YL C-10, C-12, C-15, and C-16 RETARDER MED SW C B A RETARDER LAMP
C-15 and C-16 Engines NOTE L: 12 VOLT BATTERY SYSTEMS MUST USE THE DC/DC CONVERTER
FOR THE EMS TO OPERATE PROPERLY. 24 VOLT SYSTEMS
CB
AUXILIARY TEMPERATURE SENSOR 68 G488/GN MED NOTE M SHOULD CONNECT SWITCHED BATTERY DIRECT TO PINS
+BATTERY (SWITCHED)
69
70 120/YL
Customer Harness NOTE M RETARD SWITCH 1A 1 & 2 ON THE 12 PIN EMS HARNESS CUSTOMER CONNECTOR
Fuel Fuel NOTE M: THE RETARDER FEATURE IS ONLY AVAILABLE ON SPECIFIC MODELS
ELECTRONIC CONTROL MODULE (ECM)
RETARDER HI SW Customer Service Tool Electronics
A + BAT. Pressure Temperature NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
HI B - BAT. Connector Connector Ground ON RELAY COILS AND SOLENOID COILS.
RETARD SWITCH
C B A B A C C Turbo Outlet Sensor Sensor
MAX LENGTH 30 METERS
D CAT DATA LINK + J61 J63 Stud NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
E CAT DATA LINK - Pressure J209 P105 FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
F INSTALLATION GUIDE.
Sensor
-BAT.
+BAT. (SWITCHED)
CAT DATA LINK +
CAT DATA LINK -

120 G Intake Manifold NOTE Y: HARNESSES 237-7595 -00 AND 238-1773 -00 HAVE WIRES J700/BR, J701/GN,
H
TERMINATION
(165-0200)
J
(Intake Air Temperature AND J702/BK INSTALLED. ALL OTHER C-15/C-16 ENGINE HARNESSES DO NOT INCLUDE
MAX LENGTH 1 METER
RESISTOR
(NOTE B) Manifold Air) THESE WIRES.
(174-3016)
DEVICE
(J66) Sensor NOTE Z: HARNESS 242-7248 -00 HAS WIRE H406/GY INSTALLED. ALL OTHER CUSTOMER
(NOTE B & C) CUSTOMER INSTALLED
SERVICE TOOL CONN
J200 P103 HARNESSES HAVE WIRE E798/PK INSTALLED. H406/GY TERMINATES AT P1/49 AND J61/35.
E798/PK TERMINATES AT P1/43 AND J61/35.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL
UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL

Secondary Engine
MAIN EMS MODULE
OPTIONAL EMS DISPLAY MODULES
Speed/Timing ABBREVIATION
(NOTE G)
Sensor ALT ALTERNATOR
ATA AMERICAN TRUCKING ASSOCIATION
TACHOMETER MODULE QUAD GAUGE MODULE
Engine Coolant (Camshaft) Timing Calibration CB CIRCUIT BREAKER
CAT DATA LINK +
CAT DATA LINK -

SCROLL BACKWARD

(NOTE G) (NOTE G)
SCROLL FORWARD

P402 CIS CUSTOMER IGNITION SWITCH

AUXILIARY CKT

Temperature (TC) Probe Connector

MODULE CLOCK

WARNING LAMP

DIG DIGITAL
MODULE LOAD

MODULE DATA
CAT DATA LINK +
CAT DATA LINK -
-BAT.
+BAT. (SWITCHED)

P400 ECM ELECTRONIC CONTROL MODULE

+V MODULE

US/METRIC

10
15
20 Sensor
WARNING

OPTIONAL REMOTE N/C NO CONNECTION

5 25 TACHOMETER MODULE OR P100 PWM PULSE WIDTH MODULATION
+24V
-BAT

-BAT

QUAD GAUGE MODULE SM STARTING MOTOR

RPM X100
0 30 (NOTES G & B) SMMS START MOTOR MAG SWITCH
Atmospheric
14
15
25
34
35
20
23
13

33

10
11
12
16
17
18
19
21
22
24
26
27
28
29
30
31
32
36
37
38
39
40
1
2
5

7
4

3
6
8
9

1
2
3
4
5
6

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

Pressure
Sensor THIS SCHEMATIC IS FOR THE C-10, C-12, C-15, and C-16 INDUSTRIAL ENGINES
J203 WIRING DIAGRAMS- 201-0649 CHG04 AND 238-1775 CHG01
(NOTE F)

MODULE DATA Electronic HARNESS TABLE

+V MODULE
MODULE CLOCK Control PART NO. CHG. NAME
MODULE LOAD
-BAT
Primary Engine Module 189-6594 05 J2/ENGINE(C-10/C-12 Pigtail Sensors)
BACKLIGHT LAMP PWR Speed/Timing (ECM) 226-5758 03 J2/ENGINE(C-10/C-12 Integral Sensors)
Sensor 243-6620 00 J2/ENGINE(C-10/C-12 Specific Arrangements)
+24V 1 (Crankshaft) ECM 191-5204 02 J2/ENGINE(C-15/C-16)
- BAT. 2 Engine Oil
US/METRIC 3 P401 Ground 238-1773 00 J2/ENGINE(C-15/C-16 Retarder)
SCROLL FORWARD 4 (NOTE H) Pressure ECM 237-7595 01 J2/ENGINE(C-15/C-16 Specific Arrangements)
ECM
CAT DATA LINK -
CAT DATA LINK +
5
6 -V OUT +V OUT FRONT VIEW Sensor Strap Connector
Connector 189-6596 04 J1/CUSTOMER(C-10/C-12)
UNUSED
WARNING LAMP
7
8 DC/DC CONVERTER J201 P2/J2
WARNING 9 (127-8853) P1/J1 243-6618 00 J1/CUSTOMER(C-10/C-12 Specific Arrangements)
BACKLIGHT LAMP PWR 10 (NOTES B & L)
SCROLL BACKWARD 11
-V IN +V IN
191-1531 04 J1/CUSTOMER(C-15/C-16)
12
238-1774 00 J1/CUSTOMER(C-15/C-16 Retarder)
(NOTE B)
LEFT SIDE VIEW 242-7248 00 J1/CUSTOMER(C-15/C-16 Specific Arrangements)

4P-9537 07 INJECTOR(C-10/C-12)
CAT DATA LINK +
CAT DATA LINK - 122-1486 10 INJECTOR(C-15/C-16)
-BAT.
(NOTES B & L) 132-3144 00 FUEL PRESSURE EXTENSION(C-10/C-12)
+BAT. (SWITCHED)