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INTRODUCTION
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interface and from the interface to the air stream by convection. Thus, papad
drying involves removal of moisture in order to preserve it.
Open sun drying is the most primitive (traditional) method of papad drying.
However, this traditional method of drying suffers from high product losses due to
inadequate drying, fungal growth, encroachments of insects, rodents, birds, and
other contamination resulting in poor product quality. In spite of many
disadvantages, open sun drying is still practiced in places throughout the world.
Although the hot air industrial driers are available to get the good quality of
the product but they consume large amount of energy. The scarcity of fossil fuels
with their rising cost of production and environmental pollution emphasize the
need on the utilization of solar energy as an alternative source for low temperature
drying applications, especially in the regions, where this source is abundantly
available.
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CHAPTER 2
LITERATURE REVIEW
Condori and Saravia studied the efficiency of forced convection single and
double chamber greenhouse drier. Results showed that double chamber greenhouse
dryer is 87% more productive than single chamber for the same area. A new low
cost design tunnel-type greenhouse dryer was constructed and tested.
Wang et al. presented experimental analysis of air speed distribution in a
naturally ventilated greenhouse. The result showed due to 0.837 of the regression
slope the calculated air speed was lower than measured value. It concluded that
average value of air speed in greenhouses is just like a key factor for calculating
heat transfers between greenhouse components and interior air.
Condori and Saravia presented an analytical study which describing the
attainment of a tunnel greenhouse drier. It concluded by considering the
greenhouse drier as a solar collector, an analytical linear relation is established due
to which an improvement of around 160% with respect to the single chamber drier,
while the improvement is of about 40% if compared with the double chamber
drier.
Farhat et al. presented drying model of a pepper in a naturally ventilated
polyethylene greenhouse. The result showed the diversity of product water loss
which can be expressed as a function of ventilation rate or induced air velocity, air
and product temperature and imparted solar radiation through a greenhouse cover.
It concluded that the drying operation allow the exploitation of polyethylene
greenhouses in summer time when not used.
Jain and Tiwari studied of convective mass transfer coefficient and
performed moisture removal rate from cabbage and peas for open sun and inside
greenhouse drying. It concluded in natural mode, the convective mass transfer
coefficient was lower inside the greenhouse drying as compared to open sun drying
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and in the initial stage of drying, its value was doubled below forced mode inside
greenhouse drying than natural convection.
Tiwari et al. made an attempt to check out the convective mass transfer
coefficient by regression analysis during jaggery drying in the roof type even span
greenhouse under natural and forced convection mode. It was found that the
complete drying of jaggery under forced convection as quicker than under natural
convection as expectable and convective mass transfer coefficient in forced
convection was greater than in natural convection mode.
Jain and Tiwari presented mathematical model to investigate the effect of
greenhouse on crops drying (Cabbage and Peas) under natural and forced
convection and for open sun drying (natural convection).
Jain developed a mathematical model to study the performance of a span
greenhouse with packed bed thermal storage was carried out for drying onions in
trays. It was observed that the crop moisture content and drying rate decreases with
the drying time of the day. This model is useful for predicting the crop
temperature, moisture content and drying rate of crop and for reviewing the
upgrade of crop drying by using such a greenhouse.
Koyuncu investigated on the performance upgrade of greenhouse type
agricultural dryers. It concluded that these types of dryers are 2-5 times more
effective and was of much high quality than open sun dryers and it was
successfully drying a variety of agricultural products and to prevent spoilage [14].
Janjai and Chaichoet et al. investigated the performance of a PV-ventilated
greenhouse dryer for drying bananas. The results showed that 50 kg of fresh
bananas with initial moisture content of 70% can be dried in 3 days and natural sun
drying required 5 days of drying time in the same weather conditions. It concluded
that the dried products of high quality were acquired.
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Kumar and Tiwari studied the effect of mass on convective heat transfer
coefficient during onion flakes drying. It concluded that there was 30-135%
increase in convective heat transfer as the mass of onion flakes was increased from
300 to 900 g for different modes of drying and it depends significantly on the mode
of drying and on mass of onion to be dried.
Kumar and Tiwari presented an experimental validation and thermal
modeling of greenhouse drying system for jaggery under forced convection mode.
It concluded that the thermal model was approved with the experimental
observations and numbers of air changes per hour, relative humidity, jaggery mass
were effective parameters for drying of jaggery under forced convection mode.
Tiwari et al. studied experimentally, greenhouse drying (natural convection)
of prawn. It predicted that the convective heat transfer coefficients as function of
moisture content of prawn and due to size and initial moisture content of prawn,
values of convective heat transfer coefficient diversed radically with size and the
type of substances.
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CHAPTER 3
BASIC FORMS OF GREEN HOUSE DRYER
It is concluded that in the design of greenhouse, the shape and orientation of
a greenhouse plays an important role. Greenhouse having different shapes which as
follows like spherical dome, hyperbolic paraboloid, Quonset, modified Quonset,
gothic arch, mansard roof, gabic even span, gabic uneven span.
Simple arrangement, inexpensive, appropriate for basic unit to use . Drying
temperature is low and permits direct exposure to the sun’s material. Solar energy
drying device of glasshouse which efficiency is very low accept the solar total
radiation energy efficient utilization rate is only 15% used for moisture evaporation
materials, mostly lost to the atmosphere.
3.1 Classification of green house
Greenhouses can be classified based on their shape or style. For the purpose
of classification, the uniqueness of the cross section of the greenhouses can be
considered as a factor. As the longitudinal section tend to be approximately the
same for all types, the longitudinal section of the greenhouse cannot be used for
classification. The cross sections depict the width and height of the structure and
the length is perpendicular to the plane of cross section. Also, the cross section
provides information on the overall shape of the structural members, such as truss
or hoop, which will be repeated on every day. The commonly followed types of
greenhouse based on shape are lean-to, even span, uneven span, ridge and furrow,
saw tooth and quonset.
3.1.1 Lean-to type greenhouse
A lean-to design is used when a greenhouse is placed against the side of an
existing building. It is built against a building, using the existing structure for one
or more of its sides. It is usually attached to a house, but may be attached to other
buildings. The roof of the building is extended with appropriate greenhouse
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covering material and the area is properly enclosed. It is typically facing south
side. The lean-to type greenhouse is limited to single or double-row plant benches
with a total width of 7 to 12 feet. It can be as long as the building it is attached to.
It should face the best direction for adequate sun exposure. The advantage of the
lean-to type greenhouse is that, it usually is close to available electricity, water,
and heat. It is a least expensive structure. This design makes the best use of
sunlight and minimizes the requirement of roof supports. It has the following
disadvantages: limited space, limited light, limited ventilation and temperature
control. The height of the supporting wall limits the potential size of the design.
Temperature control is more difficult because the wall that the greenhouse is built
on, may collect the sun's heat while the translucent cover of the greenhouse may
lose heat rapidly. It is a half greenhouse, split along the peak of the roof.
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exposed glass area, the even-span will cost more to heat. The design has a better
shape than a lean-to type for air circulation to maintain uniform temperatures
during the winter heating season. A separate heating system is necessary unless the
structure is very close to a heated building. It will house 2 side benches, 2 walks,
and a wide center bench. Several single and multiple span types are available for
use in various regions of India. For single span type the span in general, varies
from 5 to 9 m, whereas the length is around 24 m. The height varies from 2.5 to 4.3
m.
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Fig 3.3 Uneven span type greenhouse
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3.1.5 Saw tooth type Greenhouse
These are also similar to ridge and furrow type greenhouses except that,
there is provision for natural ventilation in this type. Specific natural ventilation
flow path develops in a saw- tooth type greenhouse.
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Fig 3.6 Quonset greenhouse
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required strength. Timber locally available, with good strength, durability and
machinability also can be used for the construction.
3.3.2 Pipe framed structures
Pipes are used for construction of greenhouses, when the clear span is
around 12m. In general, the side posts, columns, cross ties and purlins are
constructed using pipes. In this type, the trusses are not used.
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3.8 Truss framed structures
3.4 Greenhouse type based on covering materials
Covering materials are the major and important component of the
greenhouse structure. Covering materials have direct influence on the greenhouse
effect inside the structure and they alter the air temperature inside the house. The
types of frames and method of fixing also varies with the covering material. Based
on the type of covering materials, the greenhouses are classified as glass, plastic
film and rigid panel greenhouses.
3.4.1 Glass greenhouses
Only glass greenhouses with glass as the covering material existed prior to
1950. Glass as covering material has the advantage of greater interior light
intensity. These greenhouses have higher air infiltration rate which leads to lower
interior humidity and better disease prevention. Lean-to type, even span, ridge and
furrow type of designs are used for construction of glass greenhouse.
3.4.2 Plastic film greenhouses
Flexible plastic films including polyethylene, polyester and polyvinyl
chloride are used as covering material in this type of greenhouses. Plastics as
covering material for greenhouses have become popular, as they are cheap and the
cost of heating is less when compared to glass greenhouses. The main disadvantage
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with plastic films is its short life. For example, the best quality ultraviolet (UV)
stabilized film can last for four years only. Quonset design as well as gutter-
connected design is suitable for using this covering material.
3.4.3 Rigid panel greenhouses
Polyvinyl chloride rigid panels, fibre glass-reinforced plastic, acrylic and
polycarbonate rigid panels are employed as the covering material in the quonset
type frames or ridge and furrow type frame. This material is more resistant to
breakage and the light intensity is uniform throughout the greenhouse when
compared to glass or plastic. High grade panels have long life even up to 20 years.
The main disadvantage is that these panels tend to collect dust as well as to harbor
algae, which results in darkening of the panels and subsequent reduction in the
light transmission. There is significant danger of fire hazard.
3.5 Shading nets
There are a great number of types and varieties of plants that grow naturally
in the most diverse climate conditions that have been transferred by modern
agriculture from their natural habitats to controlled crop conditions. Therefore,
conditions similar to the natural ones must be created for each type and variety of
plant. Each type of cultivated plant must be given the specific type of shade
required for the diverse phases of its development. The shading nets fulfill the task
of giving appropriate micro-climate conditions to the plants. Shade nettings are
designed to protect the crops and plants from UV radiation, but they also provide
protection from climate conditions, such as temperature variation, intensive rain
and winds. Better growth conditions can be achieved for the crop due to the
controlled micro-climate conditions “created” in the covered area, with shade
netting, which results in higher crop yields. All nettings are UV stabilized to fulfill
expected lifetime at the area of exposure. They are characterized of high tear
resistance, low weight for easy and quick installation with a 30-90% shade value
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range. A wide range of shading nets are available in the market which are defined
on the basis of the percentage of shade they deliver to the plant growing under
them.
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CHAPTER 4
DESIGN OF GREEN HOUSE DRYING SYSTEM
4.1 Design of Gable Roof
Greenhouse dryers are constructed with a principle that they have a rigid
load- bearing frame which is placed at certain spans and not deformed under the
loads acting on them and a transparent cover material placed on them which allows
short wave solar radiation to enter and is partially opaque to the long wave
radiation leading to a greenhouse effect. Design of greenhouse should depend upon
sound scientific principles that facilitates controlled environment for plant growth.
Orientations of greenhouses are negotiating for wind direction, latitude of location
and type of temperature control and avoid dropping of shadow on the nearby
greenhouses.
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(a)Right side view (b) front view
17
Fig 4.2 3D model
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CHAPTER 5
COMPONENTS USED
5.1 Gable roof frame
Design of greenhouse should depend upon sound scientific principles that
facilitates controlled environment for plant growth. Orientations of greenhouses
are negotiating for wind direction, latitude of location and type of temperature
control and avoid dropping of shadow on the nearby greenhouses.
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Polyethylene sheet can be used to seal off rooms, cover building materials, and be
used in lead abatement projects. There are so many variation of the film, each one
engineered for its project. The key is to educate yourself of the options so you get
the most useful film to make your job easier. For example, why use a drop cloth
on carpeting when you can use self adhesive plastic that sticks to the carpeting. If
you knock over the paint can, the carpet won't get ruined. A drop cloth can easily
be moved and not protect where you thought is was.
Even though polyethylene sheeting takes a hit from environmentalists for its
slow rate of decomposition, HDPE plastic sheeting is there to protect he ground
water from toxic chemicals from oil drilling or from landfills. It is used to slow
run-off on hills, and keep lead out of the ocean during shipbuilding projects.
Polyethylene sheeting is such a versatile product used in all aspects of life.
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5.3 Exhaust fan
A vital way of maintaining good health is appropriate air circulation. Good
ventilation keeps bad odors, impurities and other unsafe gases away, and stops the
formation of harmful mold inside your home. A proper ventilation device keeps
your home away from unfortunate damage. Exhaust fans are a means to make sure
the appropriate ventilation in your home. The major areas where it should be
installed are the restroom as well as the kitchen as they usually contain most of the
moisture and odor. Who likes to sit in room full of odour? You guessed it right,
nobody. Presenting to you with the ideal solution to all your odour problems, The
Havells range of domestic exhaust fans removes stale odors, leaving your rooms
fresh and healthy. Their noiseless operation along with aesthetic looks, high utility
and performance make these multipurpose machines a must have. With a sleek and
trendy design, Havells exhaust fans are lightweight and carry out their functions
silently. These fans also last for a longer period as they have a rust proof body and
blades. Though, it is essential that these fans are taken good care of so that they
last and function for long.
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Fig 5.3 Exhaust fan
5.4 Blower
There are two quite different uses of the term “blower” in automotive contexts,
although they are both pieces of equipment used to move air around.
Almost every modern car has a multi-speed blower in the climate control
system, to move air past the heater core or air conditioning evaporator and out the
dashboard or floor vents.
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Fig 5.5 weigh gauge
5.6 Temperature indicator
Modeling simple, elegant, LCD panels inline connections, moisture-resistant,
strong anti-interference, applies to refrigerated cabinets, display counters and other
needs of temperature measurement and display of various equipment. Features:
Long probe line: 80cm molded case probe Specifications: Size: 47*28*14mm
Weight 22g Package size: 60*70*20mm Package weight.
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CHAPTER 6
EXPERIMENTAL ANALYSIS
A UV stabilized polyethylene sheet has been fitted over the structural frame
of the dryer which helps in creating the greenhouse effect. It also prevents
unnecessary circulation of ambient air and thus maintains the desired temperature
inside the greenhouse. The air that entered at the bottom of the dryer would get
heated up and flow through the wire mesh thereby removing the moisture content
from the grape surface. This hot air was removed forcibly from the dryer by a DC
fan through the vent; this method is called forced mode of drying. The speed of the
fan was directly related to the output of the PV panel which in turn depended on
the solar radiation. Thus the speed of the fan varied with the amount of radiation.
The experiment was conducted for duration of 7 hours per day.
𝑊2 − 𝑊3
𝑀= 𝑋100
𝑊2 − 𝑊1
where,
25
The amount of moisture removed from the Groundnut is maximum at noon
because the moisture from the surface of the grape is easily removed without much
radiation, and then the extent of moisture removal decreases as the time elapses. As
expected, the amount of moisture removed from Groundnut in the greenhouse
(closed system) is more than in the open system.
Table 6.1 temperature variation and moisture content on open system
moisture
Sl no. Time temperature Moisture
content
0
AM/PM C Gm %
1 9:00 38.3 400 -
2 10:00 42.5 398 13.00%
3 11:00 45.6 396 13.50%
4 12:00 51.6 390 15.00%
5 1:00 57.8 384 16.50%
6 2:00 57.4 379 17.75%
7 3:00 56.2 374 19.00%
8 4:00 47.3 371 19.75%
9 5:00 38.7 369 20.25%
The temperature variation and moisture removal rate on ground net were
carried out in gable roof system. In the greenhouse system, the speed of the fan
plays an important role in moisture removal. The effectiveness of the dryer could
be increased by removing the hot air from the dryer. In order to obtain maximum
amount of moisture removal, the fan speed should be more than the wind velocity.
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Moisture removal was at its peak in the closed system during midday and
decreased gradually due to reduced fan speed. On a cloudy day if the light intensity
is sufficient to drive the fan at rated speed, then the moisture removal will be at its
highest in a closed system of drying. It has been observed from the experiments
that more the air velocity, more the moisture removal from the system.
Table 6.2 Temperature variation and Moisture removal on closed system
moisture
Sl no. Time temperature Moisture
content
0
AM/PM C Gm %
1 9:00 38.5 400
2 10:00 42.4 396 13.50%
3 11:00 44.4 389 15.25%
4 12:00 56.6 385 16.25%
5 1:00 57.1 377 18.25%
6 2:00 57.2 373 19.25%
7 3:00 56.9 372 19.50%
8 4:00 47.3 372 19.50%
9 5:00 37.8 367 20.75%
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Table 6.3 Temperature variation and Moisture removal on closed system with
Blower
moisture
Sl no. Time temperature Moisture
content
0
AM/PM C Gm %
1 9:00 38.3 400
2 10:00 42.5 397 13.25%
3 11:00 45.6 389 15.25%
4 12:00 51.6 385 16.25%
5 1:00 57.8 379 17.75%
6 2:00 57.4 372 19.50%
7 3:00 56.2 370 20.00%
8 4:00 47.3 367 20.75%
9 5:00 38.7 364 21.50%
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Table 6.4 Temperature variation and Moisture removal on closed system with
Exhaust fan
moisture
Sl no. Time temperature Moisture
content
0
AM/PM C Gm %
1 9:00 38.5 400
2 10:00 39.8 398 13.00%
3 11:00 43.5 397 13.25%
4 12:00 48.4 389 15.25%
5 1:00 55.6 377 18.25%
6 2:00 56.5 372 19.50%
7 3:00 48.3 369 20.25%
8 4:00 44.5 366 21.00%
9 5:00 40.4 365 21.25%
Rate of drying gives the rate at which the moisture is removed, higher the
value more effective is the system. It was observed that the rate of drying was
constant during the first day of the experiment; this was because of the removal of
surface moisture from the Groundnut. It was constant up to critical value after
which it decreased gradually. This rate was higher in closed than in open systems
as shown in graph 6. The rate of drying decreases linearly with respect to moisture
content. Drying followed the falling rate regime and no constant rate regime was
observed. The falling rate was characterized by the moisture transfer by molecular
diffusion. It was influenced by the moisture content and the temperature of the
29
material. According to the experiments, the temperature of drying appeared to be
the most important factor affecting the rate of drying.
Table 6.5 Temperature variation and Moisture removal on closed system with
Blower and exhaust fan
moisture
Sl no. Time Temperature Moisture
content
0
AM/PM C Gm %
1 9:00 38.3 400
2 10:00 41.5 396 13.50%
3 11:00 45.6 389 15.25%
4 12:00 50.3 375 18.75%
5 1:00 56.9 365 21.25%
6 2:00 57.3 357 23.25%
7 3:00 56.2 351 24.75%
8 4:00 48.5 346 26.00%
9 5:00 38.6 345 26.25%
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CHAPTER 7
CONCLUSIONS
To sum up the following conclusions may be drawn.
During the drying of Groundnut, solar radiation increases sharply from 10
am to noon, reaches its peak and then decreases considerably. Hence the
maximum amount of moisture removal is observed during the afternoons.
In the greenhouse dryer, moisture removal depends on the speed of the fan.
Since the radiation varies from 10 am to 4 pm, the speed of the fan also
varies accordingto it. During noon, the fan rotates at its maximum speed.
Thus the greenhouse dryer is most effective during the afternoon.
The weight of the greenhouse Groundnut was lesser than those in the open
condition by the end of the experiment implying that the amount of moisture
removed from the Groundnut in the greenhouse is more than that in the open
system.
The measurement results illustrate that the drying rate for greenhouse is
more than in the open system. However, during cloudy days, the drying rate
for both systems is nearly equal.
From the experimental studies it is observed that the amount of moisture
removed from greenhouse is higher than that in the open system, even
without using a DC fan. Though on an experimental basis, the exercise has
made it clear that the greenhouse solar dryer is a promising appliance since it
is based on renewable energy and with effective marketing can be used for
various drying purposes.
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REFERENCE
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products: A Review, International Journal of Engineering Research & Technology,
3, 2014, 2278-0181.
[2] O. Prakash, Anil Kumar, Solar greenhouse drying: A review, Renewable and
sustainable energy review, 29, 2014, 905-910.
[3] R.K. Behl, R.N. Chhibar, S.Jain, V.P.Bahl, N.EIBassam, Renewable energy
sources and their applications, International journal, 2013.
[4] Odesola, I.F. and Ezekwem, Chidozie, The effect of shape and orientation on a
greenhouse: A review, an international journal of science and technology, 1, 2012,
2225-8612.
[5] M. Liu, S. Wang, K. Li, Study of the solar energy drying device and its
application in traditional Chinese medicine in drying, International journal of
clinical medicine, 6, 2015, 271-280.
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[8] M. Condori, L. Saravia, Analytical model for the performance of the tunnel-
type greenhouse drier, Renewable energy, 28, 2003, 467-485.
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