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S
imulation can play a key role in trouble- Process and solvent chemistry
shooting the performance of a tail Clean solvents are water solutions of one or more
gas-treating unit contaminated with sodium amines together with the acid gases CO2 and
and heat-stable salt anions. Comparisons can be H2S. The reactions of H2S and CO2 with amines
made between plant performance data and simu- generate ions, and all involve protonation of the
lations that assume clean amine, allow HSSs just amine. The reactions are reversible and the reac-
to inactivate part of the amine, and fully account tants are all volatile species so the solvent can be
for the effect of HSSs and alkali metal ions on stripped thermally, an essential characteristic in
the chemistry of the system. The outcome treating with amines. As an example, the reversi-
demonstrates unequivocally that simulation ble reaction of H2S with amine is illustrated as
accuracy is predicated upon accurate solvent follows:
analysis.
Amine plant simulation has traditionally H2S + R1R2R3N R1R2R3NH+ + HS-
assumed the solvent to be perfectly clean,
containing only water, amines and acid gases, After a period of use, especially in treating sour
along with light hydrocarbons and fixed gases. gases generated from refinery cracking opera-
However, outside the laboratory, clean solvents tions (cokers, FCCs), trace amounts of acid anion
probably exist in most plants for only a short contaminants can build to significant levels in
time immediately following initial system charg- the solvent. The commonly found acid anions
ing and startup. are formed by oxidation, hydrolysis and other
Over time, solvents accumulate contaminants reactions of contaminants that enter the treating
from the gases being treated, through the use of system with the sour gas. These reactions all
make-up agents (water and amine) that are not ultimately produce protonated amine as a reac-
completely pure and by the purposeful addition tion product, as generically shown by the
of chemicals (such as certain mineral acids) following reaction. For a strong acid HnX, where
intended to improve performance. The anions of X is an n-valent anion (Cl-, SO4=, etc), the reac-
organic and inorganic acids are referred to as tion with amine is:
heat-stable salts (HSSs) and include thiosul-
phate, oxalate, sulphate, glycolate, propionate, HnX + n R1R2R3N n R1R2R3NH+ + X-n
acetate, thiocyanate, formate and chloride.
Contaminants may also be cationic such as alkali Thus, HSSs are an additional source of proto-
metal ions (sodium, potassium, calcium and nated amine, above and beyond the protonation
magnesium) that accumulate from the result of that results from simple acid gas absorption.
make-up water hardness or through deliberate HSS anions are generated from much stronger
addition in the form of hydroxides or carbonates acids than the acid gases being treated and their
to deprotonate amine associated with HSS reactions with amines are irreversible. Thermal
anions. All of these ions can have a profound regeneration is not possible so they permanently
effect on amine-treating unit performance. tie up part of the amine as R1R2R3NH+ ion.
Rich Lean
pump pump
In a lean MDEA solution at regenerator and “attach” the anion to the alkali metal cation.
temperatures (ie, towards the bottom of the This forms the sodium or potassium salt of the
column and in the reboiler), the total acid gas HSS (ie, NaX or KX) and releases R1R2R3NH+ or
loading is usually quite low, so the concentra- R1R2NH2+ back into the free amine forms
tions of HS-, HCO3- and protonated amine are R1R2R3N or R1R2NH. Using NaOH as an
also small. However, as the solvent becomes example:
increasingly contaminated with acid anions that
are stronger than HS- and HCO3-, the concentra- NaOH + R1R2R3NHX R1R2R3N + NaX + H2O
tion of protonated amine at the regenerator’s
lean end becomes determined by the extent of However, unless carried out very carefully,
contamination rather than the acid gas loading. neutralisation with strong bases can have disas-
The higher protonated amine concentration trous, unforeseen consequences. The danger lies
drives the acid gas reactions strongly towards in the possibility of over-neutralisation. If the
product decomposition. Thus, all other condi- solvent becomes over neutralised, the excess
tions being equal, solvent contaminated with caustic irreversibly binds H2S and CO2:
relatively strong acid is always easier to regener-
ate than a clean one. Of course, this forcing of NaOH + H2S Na+ HS- + H2O
the reverse reaction also occurs in the absorber;
however, the extent of reduction in lean loading NaOH + CO2 Na+HCO3-
usually far outweighs the negative effect on
absorption. The resulting elevated concentrations of HS-
With increasing time on-stream, acidic and HCO3- remain in solution no matter how
contaminants continue to build until a point is hard the solvent is stripped in the regenerator;
reached where something must be done to ie, there is a permanently high, heat-stable lean
recover the permanently neutralised, bound loading. In some cases, an order-of-magnitude
amine to restore free amine circulation capacity increase in lean loading has been observed. The
or to prevent the amine unit from self-dissolving net result is failure to meet treated gas specifica-
through corrosion. Some operators employ the tions by a wide margin, which cannot be
addition of a stronger base (typically NaOH or overcome using more reboiler energy or an
KOH) to “neutralise” the amine HSS; that is, increased solvent circulation rate. The excess
remove the proton from the protonated amine sodium associates with HS- and HCO3-, and the