46

WIRE SAWING

Application overview 48
Range overview 49
Benefit overview 50
Husqvarna wire saw 52
Diamond tools for wire sawing 56

Sawing with diamond wire is the simplest and most efficient way to remove large concrete
constructions, or to make holes in thick walls. A wire saw is easy to use. It’s powerful and flexible
which also makes it perfect for smaller jobs. Our wire saw makes sawing easy thanks to its
unique design that increases the friction between the wire and the drive wheel. There is virtually
no limit in terms of sawing depth. And our unique diamond tools enable you to cut very
complex structures, both in steel and heavily reinforced concrete.

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Wire sawing – application overview.

Wire sawing for large jobs such as foundations and bridges. Cutting in thick walls and openings with exact corners.

Deep wire sawing in confined spaces. CS 10 has a flexible design and can easily be mounted
on objects like pipes.

The saw can be installed to cut on the right or the left.

This gives great flexibility during installation and in
selecting the direction of cutting.

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Wire sawing – range overview.

APPLICATIONS PRODUCT TECHNICAL SPECIFICATIONS PAGE

■ Deep sawing. Husqvarna CS 2512. Wire speed 20 or 25 m /s 52

■ Sawing in steel, concrete and other Magazine capacity 12 m
building materials. Wire length 15 m
■ Large-dimension sawing such as in Flow 65 l /min
pipes and tubes. Pressure 230 bar
■ Operation in confined spaces along Weight 150 kg
with pulley wheels.
■ Applications that require dry cuts.
■ Suitable for all kind of openings
with exact corners.

■ Sawing in steel, concrete and other Husqvarna CS 10. Output power with 54
building materials. WS 482 HF and PP 480 HF 19 kW
■ Both small and larger jobs. Output power with
WS 440 HF and PP 440 HF 13 kW
■ The symmetrical design lets you
use the machine in all positions and Speed 0 –1200 rpm
to reach into the tightest spots. Wire speed at 1200 rpm 24 m /s
■ Can be used where dry cuts Magazine capacity 10 m
are needed. Wire length, max /min 11.7 / 1.7 m
Column height 1200 mm
■ Suitable for all kind of openings
with exact corners. Weight, WS 482 HF /
WS 440 HF 138 /135 kg

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Lots of sawing, little effort.

Compact, with a large

wire magazine.

The CS 2512 is modular, so it is easy to install and handle.

It can be positioned both vertically and horizontally.
The motor can be detached for easier transport.

The arm has a magazine cylinder that Locking mechanism helps

maintains tension on the magazine, to the wire to stay in position
control the cutting and to absorb any in the magazine.
jolts or shocks.

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 Husqvarna’s wire saw has a large
magazine capacity, so larger cuts can
be made without cutting the wire.

The CS 2512 is equipped with swivel pulleys. This,

in combination with the capacity to make both vertical
and horizontal cuts, ensures superb flexibility.

The CS 10 can be combined with

the WS 482 HF and WS 440 HF
wall saws, forming a complete
and flexible wire and wall cutting
system. Suitable power packs are
the PP 480 HF and PP 440 HF.

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Husqvarna wire sawing system – CS 2512.

Husqvarna PP 455 E

Applications. Technical specifications – CS 2512.

■ Deep sawing. Power 20 kW
Motor for wire drive Hydraulic multiple gear
■ Sawing in steel, concrete and other building materials.
Max drive torque at drive wheel 200 Nm
■ Large-dimension sawing such as in pipes and tubes. Starting torque 190 Nm
■ Operation in confined spaces along with pulley wheels. Feed system / control Hydraulic /Auto
Wire speed 20 or 25 m /s
■ Applications that require dry cuts.
Magazine capacity 12 m
■ Suitable for all kind of openings with exact corners.
Wire length 15 m
Benefits. Flow 65 l /min
Pressure 230 bar
■ The saw has a large magazine capacity, enabling larger Dimensions (L × W × H) 1100 × 750 × 900 mm
cuts without cutting the wire. Weight 150 kg
■ Easy set up – can be positioned vertically or horizontally.
Technical specifications – PP 455 E.
■ No need for water when making dry cuts, for a better
Pressure 230 bar
working environment. Flow 65 l /min
■ The wire magazine is easy to operate and time-saving, Power output 25 kW
for faster cuts. Weight including oil 139 kg
■ The motor can be detached for easier transport. More information about PP 455 E on page 34.

Product specifications.
CS 2512 965 15 62-01
CS 2512, incl. 15 m C 1000 wire 965 15 62-02

Diamond wires.
MATERIAL CS 2512
CONCR ETE C 770
R EINF OR CED CONCR ETE C 770
HIG HLY R EINF O R CED CO NCR ETE C 1000
M ETA L C 1000 / C 1200
Read more on page 56

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Single pulley system. Offset pulley system. Offset pulley system special. Pulley.

Single pulley. Angle bracket, pulley. Swivel pulley, slide. Swivel pulley, ball bearing. Water lance.

Column pipe for pulley systems. Pipe for pulley systems. Pipe for pulley extension.

Normal clamp. Double clamp. Tool and screw set. Pressure control block. Foot for pulley systems.

Accessories. Spare parts.

A Single pulley system 504 01 20-01 Wear rubber pulleys, Ø 200 mm 531 12 00-29
B Offset pulley system 504 01 19-01 Wear rubber drive wheel, Ø 400 mm 531 12 00-50
C Offset pulley system special 504 01 21-01
D Pulley 531 11 30-33
E Single pulley 531 11 44-33
F Angle bracket, pulley 531 11 31-35
G Swivel pulley, slide 531 11 44-69
H Swivel pulley, ball bearing 531 11 44-67
I Water lance 531 12 15-25
J Column pipe 531 11 44-71
K Pipe, 250 mm 531 11 44-72
L Pipe, 48.3 × 1 m 531 12 06-41
L Pipe, 48.3 × 2 m 531 12 06-42
L Pipe, 48.3 × 3 m 531 11 95-80
M Normal clamp 531 11 95-71
N Double clamp 531 11 44-60
O Tool and screw set 531 11 44-75 Use the QR-tag
P Pressure control block 531 11 44-26 to find out more
Q Foot 501 35 76-01 about CS 2512.

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Husqvarna wire sawing system – CS 10.

Use the QR-tag

Applications.
to find out more
about CS 10. ■ Sawing in steel, concrete and other building materials.
■ Both small and larger jobs.
■ The symmetrical design lets you use the machine
in all positions and to reach into the tightest spots.
■ Can be used where dry cuts are needed.
■ Suitable for all kind of openings with exact corners.

Benefits.
■ The saw is coupled to and operated with our electric
wall saws WS 482 HF or WS 440 HF, giving you
a flexible saw in one single system.
■ It can be mounted on both sides of the track and
the direction of the wire is reversible.
■ The saw has a large magazine capacity, so you can
make larger cuts without cutting the wire.
■ Easy to set up – can be placed both vertically
and horizontally.
■ The wireless remote control (together with WS 482 HF
or WS 440 HF) means superb comfort and freedom
of movement for the operator.
■ No need for water when making dry cuts, which makes
it useful where slurry is a concern.
■ The wire magazine is easy to operate and time-saving,
which provides faster cuts.
Technical specifications.
Output power with WS 482 HF and PP 480 HF 19 kW
Output power with WS 440 HF and PP 440 HF 13 kW
Speed 0 –1200 rpm
Wire speed at 1200 rpm 24 m /s
Magazine capacity 10 m
Wire length, max /min 11.7 / 1.7 m
Column height 1200 mm
Weight, WS 482 HF / WS 440 HF 138 /135 kg
For additional specifications, see at each wall saw and power pack.

Product specifications.
CS 10 (2 swivel pullies version) 966 56 57-01
CS 10 (straight pulley version) 966 56 57-03
CS 10 incl. WS 440 HF, 200 V 966 56 57-06
CS 10 incl. WS 482 HF, 400 V 966 56 57-07
CS 10 incl. WS 440 HF, 400 V 966 56 57-08
The CS 10 can be combined with the WS 482 HF and WS 440 HF wall saws,
forming a complete wire and wall cutting system.

Diamond wires.
MATERIAL CS 10
CONCR ETE C 770
R EINF OR CED CONCR ETE C 770
HIG HLY R EINF O R CED CO NCR ETE C 1000
M ETA L C 1000
Read more on page 56

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Single pulley system. Offset pulley system. Offset pulley system special. Pulley.

Single pulley. Angle bracket, pulley. Swivel pulley, slide. Swivel pulley, ball bearing. Water lance.

Column pipe for pulley systems. Pipe for pulley systems. Pipe for pulley extension.

Normal clamp. Double clamp. Foot for pulley systems. Polyurethane pulley.

Accessories.

A Single pulley system 504 01 20-01

B Offset pulley system 504 01 19-01
C Offset pulley system special 504 01 21-01
D Pulley 531 11 30-33
E Single pulley 531 11 44-33
F Angle bracket, pulley 531 11 31-35
G Swivel pulley, slide 531 11 44-69
H Swivel pulley, ball bearing 531 11 44-67
I Water lance 531 12 15-25
J Column pipe 531 11 44-71
With the CS 10 you can saw
K Pipe, 250 mm 531 11 44-72
both vertically and horizontally.
L Pipe, 48.3 × 1 m 531 12 06-41
The saw head can be mounted L Pipe, 48.3 × 2 m 531 12 06-42
on either side of the track and L Pipe, 48.3 × 3 m 531 11 95-80
you can choose the wire’s direction M Normal clamp 531 11 95-71
of rotation. All of this makes N Double clamp 531 11 44-60
for highly flexible and efficient O Foot 501 35 76-01
wire sawing. P Polyurethane pulley 577 40 02-01

Spare parts.

Wear rubber pulleys, Ø 200 mm 531 12 00-29

Wear rubber drive wheel, Ø 400 mm 531 12 00-50

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Diamond tools for wire sawing.

VACUUM-BRAZED WIRES SINTERED WIRE

PERFORMANCE LEVEL
> 20 KW ALLROUND ALLROUND
MATERIAL C 1200 C 1000 C 950 C 900 C 770
CONCR ETE ● ● ● ● ● ● ● ● ● ● ● ●

R EINF OR CED CO NCR ETE ● ● ● ● ● ● ● ● ● ● ● ● ● ●

HIG HLY R EINF OR CED CONCR ETE ● ● ● ● ● ● ● ● ● ● ●

M ETA L ● ● ● ● ● ● ● ● ● ● –
Read more on page 58 58 58 58 59
● ● ● = Optimal ● ● = Good ● = Acceptable – = Not recommended

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