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Calculation of A Cylindrical Spur Gear Pair: Important Hint: at Least One Warning Has Occurred During The Calculation
Calculation of A Cylindrical Spur Gear Pair: Important Hint: at Least One Warning Has Occurred During The Calculation
Team-SolidSQUAD
File
Name : STAGE-1
Changed by: Santosh Reddy on: 11.06.2019 at: 22:38:21
Important hint: At least one warning has occurred during the calculation:
2->
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Inner diameter of gear rim (mm) [dbi] 0.00 0.00
Material
Gear 1: (Eigene Eingabe) CUSTOM 465, Through hardened steel, alloyed, through hardened
H1025
Gear 2: (Eigene Eingabe) CUSTOM 465, Through hardened steel, alloyed, through hardened
H1025
------- GEAR 1 -------- GEAR 2 --
Surface hardness HRC 50 HRC 50
(lb/in²), (N/mm²) (lb/in²), (N/mm²)
Allowable bending stress number [sat] 52214, 360.00 43946, 303.00
Allowable contact stress number [sac] 192900, 1330.00 192900, 1330.00
Tensile strength (N/mm²) [σB] 17100.00 1741.00
Yield point (N/mm²) [σS] 1640.00 1640.00
Young's modulus (N/mm²) [E] 206000 206000
Poisson's ratio [ν] 0.300 0.300
Roughness average value DS, flank (µm) [RAH] 0.60 0.60
Roughness average value DS, root (µm) [RAF] 3.00 3.00
Mean roughness height, Rz, flank (µm) [RZH] 4.80 4.80
Mean roughness height, Rz, root (µm) [RZF] 20.00 20.00
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Lubrication type Grease lubrication
Type of grease Grease: Klübersynth GE 46-1200
Lubricant base Synthetic oil based on Polyglycol
Kinem. viscosity base oil at 40 °C (mm²/s) [nu40] 120.00
Kinem. viscosity base oil at 100 °C (mm²/s) [nu100] 20.00
FZG-Test A/8.3/90 step [FZGtestA] 13
Specific density at 15 °C (kg/dm³) [roOil] 0.990
Grease temperature (°C) [TS] 70.000
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Virtual gear no. of teeth [zn] 11.000 82.000
Normal tooth thickness at tip circle (mm) [san] 0.166 0.408
(mm) [san.e/i] 0.156 / 0.115 0.396 / 0.363
Normal-tooth thickness on tip form circle (mm) [sFan] 0.166 0.408
(mm) [sFan.e/i] 0.156 / 0.115 0.396 / 0.363
Normal space width at root circle (mm) [efn] 0.000 0.336
(mm) [efn.e/i] 0.000 / 0.000 0.339 / 0.343
Max. sliding velocity at tip (m/s) [vga] 0.432 0.273
Specific sliding at the tip [zetaa] 0.603 0.744
Specific sliding at the root [zetaf] -2.913 -1.521
Mean specific sliding [zetam] 0.658
Sliding factor on tip [Kga] 0.501 0.318
Sliding factor on root [Kgf] -0.318 -0.501
Pitch on reference circle (mm) [pt] 1.663
Base pitch (mm) [pbt] 1.562
Transverse pitch on contact-path (mm) [pet] 1.562
Length of path of contact (mm) [ga, e/i] 2.144 ( 2.196 / 2.074)
Length T1-A, T2-A (mm) [T1A, T2A] 0.324( 0.272/ 0.387) 9.444( 9.444/ 9.432)
Length T1-B (mm) [T1B, T2B] 0.906( 0.906/ 0.898) 8.861( 8.810/ 8.920)
Length T1-C (mm) [T1C, T2C] 1.155( 1.149/ 1.161) 8.612( 8.567/ 8.657)
Length T1-D (mm) [T1D, T2D] 1.886( 1.834/ 1.949) 7.881( 7.881/ 7.869)
Length T1-E (mm) [T1E, T2E] 2.468( 2.468/ 2.461) 7.299( 7.248/ 7.358)
Length T1-T2 (mm) [T1T2] 9.767 ( 9.716 / 9.819)
Diameter of single contact point B (mm) [d-B] 5.762( 5.762/ 5.758) 44.462( 44.421/ 44.509)
Diameter of single contact point D (mm) [d-D] 6.645( 6.587/ 6.717) 43.718( 43.718/ 43.709)
Addendum contact ratio [eps] 0.840( 0.844/ 0.832) 0.532( 0.561/ 0.496)
Minimal length of contact line (mm) [Lmin] 11.000
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Dynamic factor [Kv] 1.033
Number of load cycles (in mio.) [NL] 0.083 0.011
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Geometry factor I [I,ZI] 0.127
(lb/in²), (N/mm²)
Contact stress number [sc,sigH] 302146, 2083.23
Stress cycle factor [ZN] 1.308 1.463
(for general applications)
Surface condition factor [Cf,ZR] 1.00 1.00
Hardness ratio factor [CH,ZW] 1.00 1.00
Temperature factor [KT,YT] 1.00 1.00
Reliability factor ( 99.00 %) [KR,YZ] 1.00
(lb/in²), (N/mm²) (lb/in²), (N/mm²)
Allowable contact stress number [sac,sigHP] 192900, 1330.00 192900, 1330.00
Effective allow. c.s.n. (lb/in²) [saceff,sigHPeff] 252258, 1739.26 282294, 1946.35
Pitting resistance power rating (hp) [Pacu] 0.62( 0.46 kW) 0.77( 0.58 kW)
Note: Pitting resistance power ratings calculated with Ko=1, KR=1, SHmin=1
Contact load factor (lb/in²) (N/mm²) [K] 1543.2, 10.640
Allowable contact load factor (lb/in²) [Kac] 1075.7, 7.416 1347.1, 9.288
Note: Kac calculated with CG = 0.882 SHmin=1
Required safety factor [SHmin] 0.62 0.62
Safety factor (Pitting) [saceff/sc] 0.83 0.93
Transmittable power including SHmin (hp) [Pacu/SHmin^2] 1.62( 1.21 kW) 2.02( 1.51 kW)
Note: Transmittable power including SHmin calculated with Ko=1, KR=1
SERVICE FACTORS:
Service factor for tooth root [KSF] 1.72 1.99
Service factor for pitting [CSF] 0.87 1.09
Service factor for gear set [SF] 0.87
Note: Service factors calculated with Ko=1, KR=1, SFmin=1, SHmin=1
Transmittable power including required service factors KSFmin, CSFmin (hp) 1.62( 1.21 kW)
KSFmin = 0.45, CSFmin = 0.38
Results from AGMA 925-A03 (Details see in the specific calculation sheet)
Probability of wear (%) [Pwear] 76.712
(Probability of wear acc. to Dowson and Toyoda)
Probability of scuffing (%) [Pscuff] 5% or lower
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Diametral measurement over two balls without clearance (mm) [MdK] 8.257 45.471
Diametral two ball measure (mm) [MdK.e/i] 8.235 / 8.197 45.433 / 45.366
Diametral measurement over pins without clearance (mm) [MdR] 8.257 45.471
Measurement over pins according to DIN 3960 (mm) [MdR.e/i] 8.235 / 8.197 45.433 / 45.366
Measurement over 3 pins (axial) according to AGMA 2002 (mm)
[dk3A.e/i] 8.235 / 8.197 45.433 / 45.366
Dimensions over 3 pins without clearance (mm) [Md3R] 8.185 0.000
Effective dimensions over 3 pins (mm) [Md3R.e/i] 8.164 / 8.126 0.000 / 0.000
7. GEAR ACCURACY
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Following AGMA 2015-2-B15
Radial composite, total (µm) [FidT] 58.00 (R24) 59.00 (R 24)
Radial composite, tooth-to-tooth (µm) [fidT] 37.00 (R24) 26.00 (R 24)
8. ADDITIONAL DATA
Damage calculated on the basis of the required service life [H] ( 0.5 h)
F1% F2% H1% H2%
0.00 0.00 0.19 0.03
Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution:
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %; t (h)
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Gear fac b t0 T R(H)%
1 Tooth root 166080 1.7 9.654e+029 1.484e+030 100.00
1 Tooth flank 166080 1.3 3.841e+007 1.83e+008 100.00
2 Tooth root 22279 1.7 6.899e+016 1.06e+017 100.00
2 Tooth flank 22279 1.3 3.841e+007 1.83e+008 100.00
Reliability of the configuration for required service life (%) 100.00 (Bertsche)
REMARKS:
- Symbols used in []: [xx,yy] xx as used in AGMA 2001-D04, yy as used in AGMA 2101-D04
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
sateff = sat*KL/KT/KR*Kwb/SF (SF = 1.0)
LACR = Spur gear or helical gear with eps.b < 1.0
PSTC = Point of Single Tooth Contact
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