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Stage 2
Stage 2
Team-SolidSQUAD
File
Name : STAGE-2
Changed by: Santosh Reddy on: 11.06.2019 at: 23:12:22
Important hint: At least one warning has occurred during the calculation:
1->
Material
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Gear 1: (Eigene Eingabe) CUSTOM 465, Through hardened steel, alloyed, through hardened
H1025
Gear 2: (Eigene Eingabe) CUSTOM 465, Through hardened steel, alloyed, through hardened
H1025
------- GEAR 1 -------- GEAR 2 --
Surface hardness HRC 50 HRC 50
(lb/in²), (N/mm²) (lb/in²), (N/mm²)
Allowable bending stress number [sat] 52214, 360.00 43946, 303.00
Allowable contact stress number [sac] 192900, 1330.00 192900, 1330.00
Tensile strength (N/mm²) [σB] 17100.00 1741.00
Yield point (N/mm²) [σS] 1640.00 1640.00
Young's modulus (N/mm²) [E] 206000 206000
Poisson's ratio [ν] 0.300 0.300
Roughness average value DS, flank (µm) [RAH] 0.60 0.60
Roughness average value DS, root (µm) [RAF] 3.00 3.00
Mean roughness height, Rz, flank (µm) [RZH] 4.80 4.80
Mean roughness height, Rz, root (µm) [RZF] 20.00 20.00
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Lubricant base Synthetic oil based on Polyglycol
Kinem. viscosity base oil at 40 °C (mm²/s) [nu40] 120.00
Kinem. viscosity base oil at 100 °C (mm²/s) [nu100] 20.00
FZG-Test A/8.3/90 step [FZGtestA] 13
Specific density at 15 °C (kg/dm³) [roOil] 0.990
Grease temperature (°C) [TS] 70.000
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(mm) [sFan.e/i] 0.392 / 0.337 0.626 / 0.577
Normal space width at root circle (mm) [efn] 0.000 0.790
(mm) [efn.e/i] 0.000 / 0.000 0.798 / 0.819
Max. sliding velocity at tip (m/s) [vga] 0.135 0.112
Specific sliding at the tip [zetaa] 0.612 0.682
Specific sliding at the root [zetaf] -2.143 -1.575
Mean specific sliding [zetam] 0.643
Sliding factor on tip [Kga] 0.450 0.373
Sliding factor on root [Kgf] -0.373 -0.450
Pitch on reference circle (mm) [pt] 3.325
Base pitch (mm) [pbt] 3.124
Transverse pitch on contact-path (mm) [pet] 3.124
Length of path of contact (mm) [ga, e/i] 4.323 ( 4.370 / 4.259)
Length T1-A, T2-A (mm) [T1A, T2A] 1.342( 1.295/ 1.398) 9.038( 9.038/ 9.029)
Length T1-B (mm) [T1B, T2B] 2.541( 2.541/ 2.533) 7.839( 7.793/ 7.894)
Length T1-C (mm) [T1C, T2C] 3.303( 3.288/ 3.318) 7.077( 7.046/ 7.109)
Length T1-D (mm) [T1D, T2D] 4.466( 4.420/ 4.523) 5.914( 5.914/ 5.904)
Length T1-E (mm) [T1E, T2E] 5.665( 5.665/ 5.657) 4.715( 4.668/ 4.769)
Length T1-T2 (mm) [T1T2] 10.380 ( 10.334 / 10.427)
Diameter of single contact point B (mm) [d-B] 14.822( 14.822/ 14.816) 33.704( 33.660/ 33.755)
Diameter of single contact point D (mm) [d-D] 16.542( 16.492/ 16.603) 32.094( 32.094/ 32.087)
Addendum contact ratio [eps] 0.756( 0.761/ 0.749) 0.628( 0.638/ 0.614)
Minimal length of contact line (mm) [Lmin] 15.500
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3. TOOTH ROOT STRENGTH
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(for general applications)
Surface condition factor [Cf,ZR] 1.00 1.00
Hardness ratio factor [CH,ZW] 1.00 1.00
Temperature factor [KT,YT] 1.00 1.00
Reliability factor ( 99.00 %) [KR,YZ] 1.00
(lb/in²), (N/mm²) (lb/in²), (N/mm²)
Allowable contact stress number [sac,sigHP] 192900, 1330.00 192900, 1330.00
Effective allow. c.s.n. (lb/in²) [saceff,sigHPeff] 282265, 1946.15 283949, 1957.76
Pitting resistance power rating (hp) [Pacu] 0.93( 0.69 kW) 0.94( 0.70 kW)
Note: Pitting resistance power ratings calculated with Ko=1, KR=1, SHmin=1
Contact load factor (lb/in²) (N/mm²) [K] 1560.9, 10.762
Allowable contact load factor (lb/in²) [Kac] 1641.6, 11.318 1661.2, 11.454
Note: Kac calculated with CG = 0.682 SHmin=1
Required safety factor [SHmin] 0.91 0.91
Safety factor (Pitting) [saceff/sc] 1.03 1.03
Transmittable power including SHmin (hp) [Pacu/SHmin^2] 1.13( 0.84 kW) 1.14( 0.85 kW)
Note: Transmittable power including SHmin calculated with Ko=1, KR=1
SERVICE FACTORS:
Service factor for tooth root [KSF] 2.44 2.30
Service factor for pitting [CSF] 1.31 1.33
Service factor for gear set [SF] 1.31
Note: Service factors calculated with Ko=1, KR=1, SFmin=1, SHmin=1
Transmittable power including required service factors KSFmin, CSFmin (hp) 1.13( 0.84 kW)
KSFmin = 0.86, CSFmin = 0.82
Results from AGMA 925-A03 (Details see in the specific calculation sheet)
Probability of wear (%) [Pwear] 61.301
(Probability of wear acc. to Dowson and Toyoda)
Probability of scuffing (%) [Pscuff] 5% or lower
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Measurement over 3 pins (axial) according to AGMA 2002 (mm)
[dk3A.e/i] 19.922 / 19.860 35.677 / 35.598
7. GEAR ACCURACY
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6)
Maximum value for deviation error of axis (µm) [fSigbet] 10.00 (Fb= 10.00)
Maximum value for inclination error of axes (µm) [fSigdel] 20.00
8. ADDITIONAL DATA
Damage calculated on the basis of the required service life [H] ( 0.5 h)
F1% F2% H1% H2%
0.39 0.58 10.90 5.09
Calculation of the factors required to define reliability R(t) according to B. Bertsche with Weibull distribution:
R(t) = 100 * Exp(-((t*fac - t0)/(T - t0))^b) %; t (h)
Gear fac b t0 T R(H)%
1 Tooth root 22320 1.7 2.759e+006 4.241e+006 100.00
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1 Tooth flank 22320 1.3 9.226e+004 4.396e+005 100.00
2 Tooth root 10416 1.7 8.684e+005 1.335e+006 100.00
2 Tooth flank 10416 1.3 9.226e+004 4.396e+005 100.00
Reliability of the configuration for required service life (%) 100.00 (Bertsche)
REMARKS:
- Symbols used in []: [xx,yy] xx as used in AGMA 2001-D04, yy as used in AGMA 2101-D04
- Specifications with [.e/i] imply: Maximum [e] and Minimal value [i] with
consideration of all tolerances
Specifications with [.m] imply: Mean value within tolerance
- For the backlash tolerance, the center distance tolerances and the tooth thickness
deviation are taken into account. Shown is the maximal and the minimal backlash corresponding
the largest resp. the smallest allowances
The calculation is done for the operating pitch circle.
sateff = sat*KL/KT/KR*Kwb/SF (SF = 1.0)
LACR = Spur gear or helical gear with eps.b < 1.0
PSTC = Point of Single Tooth Contact
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