Professional Documents
Culture Documents
February 2001
Symbols
Electrical System
T
Ground - Platform G-2 F Switch - Backup EPR Valve E-5 C the gauge of the temperature or pressure.
Ground - Platform H-1 F Switch - Backup Governor D-5 C
Ground - Relay Panel H-7 D Switch - Boom Raise Pressure D-8 C Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
Ground Strap - Chassis to Disconnect Sw. I-8 D Switch - Coolant Level H-9 19
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Ground Strap - Chassis to Platform I-6 10 Switch - Disconnect I-8 D 6DR1-UP
Horn A-2 7 Switch - Engine Oil Pressure B-9 11
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
Lighter E-1 E Switch - Fine Swing Control D-4 C coil that makes an electromagnet when current flows through it. The electromagnet
Meter - Service F-1 E Switch - Horn I-1 B can open or close a valve or move a piece of metal that can do work.
Monitor F-1 E Switch - Hydraulic Oil Filter A-5 12
B Motor - Lower Washer I-9 D Switch - Hydraulic Oil Level A-5 12
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
19 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Motor - Lower Wiper H-1 9 Switch - Implement Pressure D-8 18
21 F 23 that make electromagnet when current flows through them. It also has an internal switch that places
20 9 Motor - Starter B-8 8 Switch - Key F-3 C the latch coil circuit open at the time the coil latches.
3 5 D 22
A
Motor - Upper Washer I-9 D Switch - Lower Washer D-4 C
2
10
C
Motor - Upper Wiper C-5 23 Switch - Lower Wiper D-3 C Harness and Wire Symbols
4 E
15 Radio - 12VDC C-6,I-3 A Switch - Neutral Start Limit I-1 B Wire, Cable, or Harness Harness Identification Letter(s):
Relay - Boom Lamp I-7 D Switch - One Touch Low Idle F-2 C Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
17
Harness Identification Letters and
Relay - Cab/Chassis Lamp I-7 D Switch - Refrigerant Low Pressure C-9 19 Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Relay - Horn I-7 D Switch - Start Aid D-5 C Codes (see sample).
number indicates which connector in the
18 7 25 harness (C1, C2, C3, ...).
Relay -Hydraulic Lock Solenoid I-7 D Switch - Start Aid Coolant Temperature B-9 2 AG-C4 L-C12 L-C12
Relay - Main G-7 D Switch - Suction Line Shutoff Limit A-6 12 111-7898 3E-5179 3E-5179
1 Relay - Neutral Start F-7 D Switch - Throttle Position E-3 C Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
13 Relay - Start F-8 D Switch - Travel Pressure D-8 18
26 11
8
2
14 Relay - Timer E-7 D Switch Panel F-2 C
6
12 24 Resistor - Backup I-8 D Unit - A/C, Heater G-5 21 Plug Receptacle
16 Pin or Socket Number
Sender - Coolant Temperature B-9 2 5A
Machine locations are repeated for components located close together. 1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
A = Located in operators compartment. 2 sockets and the receptacle contains all pins.
B = Located in operators left console area. 325-AG135 PK-14
C = Located in operators right console area. 1 Sure-Seal connector: Typical representation Harness identification code:
D = Located in relay panel area.
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
E = Located in dash area.
Machine Harness Connector and Component Locations F = Located under cab floor plate.
Wire Description
Wire Wire Description Wire Wire Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Batttery (+) 512 GN Radio Speaker - Right (Common)
103 RD Aux. Ckt. 513 OR A/C Compressor/Refrigerant Pressure Sw.
105 RD Key Sw. 519 PK Thermostat to Refrigerant Pressure Sw.
107 RD Engine Shutdown 546 BU Aux. Hydraulic - Rotate CW
108 BU Aux. Ckt. 547 OR Aux. Hydraulic - Rotate CCW
109 RD Alt. Output (+) Term. 548 GY Aux. Hydraulic - Open
Connector Location 111 RD Aux. Ckt. 549 PK Aux. Hydraulic - Close
Schematic Machine 112 PU Main Power Relay Output 576 PK Wiper - Aux. (Low)
Connector Number
Location Location 113 OR Opr. Mon. Panel B (+) Switched 578 BU Washer - Aux.
CONN 1 A-9 26 114 RD Warning Horn (Forward) 590 GY Wiper Sw. to Intermittent Module
CONN 2 F-9 D 115 PK Aux. Ckt. 592 BU DC/DC Converter Power Output
CONN 3 F-9 D
Resistor, Sender and Solenoid Specifications
118 GY Aux Ckt A513 RD DC/DC Converter Memory Output
Part No. Com ponent Description Resistance (Ohms)¹
CONN 4 G-9 D 120 YL Aux. Ckt. A571 PU Aux. Ckt. #1
SENR8974-01
CONN 10 C-6 22 3989-4875 @ 35 °C (95 °F) 1303 Hydraulic oil temperature is too high.
149 PU Aux. Ckt. C538 OR A/C Photo Sensor (-) Signal
CONN 11 C-5 22 1304 Air filter is clogged.
150 RD Battery (+) Lighting Circuits 4I-5394 Sender: Hydraulic Oil Temperature 2224-2718 @ 50 °C (122 °F)
CONN 12 C-5 F 1305 Battery voltage is not normal.
151 GN Aux. Ckt. 607 PK Flood Lamp - Front 973-1189 @ 75 °C (167 °F)
CONN 13 C-4 F 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage.
152 BU Aux. Ckt. 615 YL Cab Flood Lamp 475-522 @ 100 °C (212 °F) 2202 Governor actuator feedback sensor circuit is shorted to body ground.
CONN 14 F-5 C
154 RD Aux. Ckt. 616 BU Boom Flood Lamp 221-269 @ 125 °C (257 °F) 2301 Governor actuator feedback signal is not stable.
CONN 15 F-5 C
168 RD Aux. Ckt. Control Circuits 2302 Governor actuator feedback signal deviates.
CONN 16 F-5 C 102-8017 Resistor: Backup 52.0 ± 2.6
172 RD Aux. Ckt. 763 BU Torque Converter Sw. 2303 Governor actuator does not move.
CONN 17 F-5 C 111-9916 Solenoid: Engine/Pump Control 11.7 ± 1.2
177 RD Main Breaker 786 GN Engine Speed Control - Hi Pressure Sw. 2304 Calibration data error.
CONN 18 F-4 C Level Finish
180 GN Aux. Ckt. 788 YL Engine Speed (+) 121-1490 Solenoid: 32.0 ± 3.2 3201 Monitor RAM is not normal.
CONN 19 F-4 C Trenching
185 YL Aux. Ckt. 791 PK Engine Speed Control - Lo Solenoid 4101 Electric power supply to the controller is too much (43 volts).
CONN 20 F-4 C Hydraulic Lock
189 RD Aux. Ckt. A755 PK Throttle Sw. #1 121-1491 Solenoid: Swing Brake 32.0 ± 3.2 4102 Over-current in proportional reducing valve.
CONN 21 F-4 C
CONN 22 H-5 B 191 WH Aux. Ckt. A756 BU Throttle Sw. #2 Travel Speed 4103 Proportional reducing valve circuit is open.
CONN 23 H-5 B Ground Circuits A757 GY Throttle Sw. #3 134-3998 Solenoid: A/C Clutch 17.6 ± 0.6 4105 Over-current in digital output (trenching solenoid).
CONN 24 H-4 B 200 BK Main Chassis A758 BR Throttle Sw. #4 4106 Over-current in digital output (fine control solenoid).
¹ At room temperature unless otherwise noted.
CONN 25 H-4 B 201 BK Operator Monitor Return A761 PU Electronic Pump Control Ground 4107 Over-current in digital output (travel speed change solenoid).
CONN 26 H-4 B 235 BK Electronic Pump Control Ground A762 PU Electronic Pump Control Engine Speed Ground 4108 Over-current in digital output (travel alarm).
CONN 27 H-4 B Basic Machine Circuits A768 BU Pump Control Valve #1 (+) 410A Over-current in digital output (swing brake solenoid).
CONN 28 H-3 B 301 BU Starter No. 1 Sol A769 GY Pump Control Valve #2 (-) 4201 Engine speed is not normal.
CONN 29 H-3 B 304 WH Starter Relay No. 1 Output A770 PK Electronic Pump Control Bypass Sw. 4202 Engine coolant temperature sensor is shorted to body ground.
CONN 30 C-3 F 306 GN Starter Relay Coil A771 PU Float Sw. 4203 Hydraulic oil temperature sensor is shorted to body ground.
CONN 31 B-3 6 307 OR Key Sw. to Neutral Start Sw. F771 OR Backup Sw. 4204 PWM sensor of pump delivery pressure is shorted to body ground.
CONN 32 A-3 6 308 YL Main Power Relay Coil F772 WH Backup Sw. 4207 PWM sensor of pump delivery pressure is open in circuit.
CONN 33 B-2 25 310 PU Start Aid Sw. to Start Aid Sol F773 OR Governor Accel. Off Machine Switch Specification 420A Fuel sensor is shorted to body ground.
CONN 34 D-2 F 311 WH Start Aid Sol to Sw. F774 WH Governor Decel. Part No. Function Actuate Deactuate Contact Position 420B Fuel sensor is open or shorted to battery voltage.
The connectors shown in this chart are for harness to harness connectors. 320 OR Horn Relay Coil to Sw. 961 BR Selector Sw. 27 °C 420C Electric power supply is too low (below 23 volts).
38 ±3°C
16 Page,
Connectors that join a harness to a component are generally located at or near 3E-6449 Start Aid Coolant Temperature Normally Closed 420D Electric power supply is too high (above 32 volts).
321 BR Travel Alarm K904 GN Pump Discharge - Signal (100.4 ± 37.4°F)
the component. See the Component Location Chart. (80.6 °C)
322 GY Warning Horn (Forward) K905 RD Pump Discharge - +B 420E Engine speed dial is not in one of the 10 specified positions.
90 ± 21 kPa 70 ± 21 kPa A-B, Normally Open 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal).
326 RD Key Sw. "C" Term. K906 GN Swing Brake Solenoid - Signal 3E-6455 Engine Oil Pressure
(13 ± 3.0 psi) 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal).
386 PK Air Shutoff Solenoid Enable K907 BU Swing Brake Solenoid - +B (10 ± 3.0psi) A-C, Normally Closed
4303 Engine stalls.
Monitoring Circuits K909 BU Backup Sw. - +B Implement Pressure 1225.0 ± 98.0 kPa 882.0 kPa MIN
106-0179 Normally Open A201 Monitor communication is not normal.
403 GN Alternator (R) Term. K911 PK E/P Controller - RS485 (+)
Travel Pressure (177.67 ± 14.21 psi) (127.92 psi MIN) A202 Monitor takes too much time to respond to controller's signal.
405 GY Opr. Mon. Oil Press. (Low Setting) K912 GN E/P Controller - RS485 (-)
2646 ± 196 kPa 2156 ± 196 kPa 1-2 Normally Open A203 Communication is abnormal in controller.
412 BU Opr. Mon. Cool Flow K915 GN Fine Swing Sw. - E/P Controller 106-0180 Boom Raise Pressure
(384 ± 28 psi) (313.00 ± 28.00 psi) 1-3 Normally Closed
430 BU Opr. Mon. Air Filter K997 BU + V Sensor
487 OR Hydraulic Oil Flow Switch L908 OR Controller RS-232C TX 490.00 ± 49.00 kPa 290.00 kPa MIN
106-0181 Hydraulic Pressure Normally Open
Related Electrical Service Manuals 491 PK Hydraulic Oil Temperature Sensor L909 BU Controller RS-232C RX (71.07 ± 7.11 psi) (42.06 psi MIN)
Title Form Number 492 GY Coolant Temperature Sensor Signal L968 OR Electronic Pump Control PS Valve (-) 109-9330 Air Cleaner 635±58 mm H2O - Normally Open
Alternator: (100-5047) SENR2082 495 GN Fuel Level Sensor L969 OR Electronic Pump Control PS Valve (+) 275 to 1750 kPa¹ -
114-5333 Refrigerant Low Pressure Normally Open²
Electric Starting Motor: (6V-0512) SENR3860 496 WH Opr. Mon. Panel Hydraulic Oil Level L970 GY Electronic Pump Control to Sw. Common (39.9 to 253.8 psi) -
C468 BU Engine Oil Level L971 GN Electronic Pump Control to Travel Pressure Sw. ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
(6V-5227) condition can be maintained down to 170 kpa (25psi).
Accessory Circuits L972 BU Low Idle Sw.
Consist: 6V-5538 SENR4975 501 GN Wiper - Front (Low) L973 GN Fine Swing Control Relay to Solenoid Valve ² Contact position at the contacts of the harness connector.
Engine/Pump Control: RENR1998 506 PU Washer - Front L974 GN Electronic Pump Control Boom Raise Pressure Sw.
Starting and Charging: SENR9292 508 PU Radio Speaker - Left L975 PK Start Aid Control Lamp 1 Output
509 WH Radio Speaker - Left (Common) L977 YL Trenching Solenoid
511 BR Radio Speaker - Right L978 GY Level Finish Solenoid
9 8 7 6 5 4 3 2 1
OPERATOR STATION
L15 L15 L15
J
LOWER WASHER 154-RD-18 A
L17 L17 L17
L15
7T-8890 RELAY PANEL 151-GN-18 B
ALT BREAKER MAIN BREAKER BACKUP CAB/CHASSIS LAMP RELAY HORN RELAY 150-RD-18 C
200-BK-18 578-BU-18 9S-0174 9S-0174 RESISTOR 111-4871 111-4871 ANTENNA CABLE
MOTOR
A A DISCONNECT SW. 102-8017 791-PK-18 320-OR-18 134-4430 320-OR-18 NEUTRAL START
YY ZZ AD VV
7N-0719 115-PK-18 114-RD-18 200-BK-18 LIMIT SW
UPPER WASHER 60A 60A 111-4799
7T-8890 GROUND 115-PK-18 114-RD-18 J
GG AD 115-PK-14 114-RD 508-PU-18 2 LH SPKR (+) 112-PU-14
STRAP (NOTE C) J HORN SW
200-BK-18 MOTOR 506-PU-18 132-1805 509-WH-18 1 LH SPKR (-) 112-PU-14
A A 128-2134
101-RD-6
101-RD-6
109-RD-6
101-RD-6
177-RD-6
111-RD-14 L24 511-BR-18 8 RH SPKR (+) 12 VDC RADIO 112-PU-14
K909-BU-18
K909-BU-18
A770-PK-18
615-YL 322-GY 189-RD-14 512-GN-18 7 RH SPKR (-) 103-8525 112-PU-14
DD CC L39
607-PK 112-PU-14 A513-RD-18 5 CONV (MEM) 112-PU-14
I BOOM LAMP RELAY FUSE BASE I
320-OR-18
112-PU-14 592-BU-18 6 CONV (OUT) 112-PU-14 112-PU-6 112-PU-6
200-BK-18 HYD LOCK SOL RELAY 111-4871 111-4812 4 615-YL
322-GY
114-RD
200-BK-18 111-4871 786-GN-18 200-BK-18 3 GND 107-RD
GROUND STRAP HYD OIL FILTER SW
200-BK 200-BK-18 149-PU-18 10A 113-OR-18 123-WH-14 J704-WH-18
7G-1060 AUX CKT HORN SWITCH PANEL
151-GN-18 149-PU-18 10A 180-GN 10A 114-RD 10A 113-OR-18 107-RD 172-RD-18 J
ATCH FAN DOME LAMP CIGAR LIGHTER
149-PU 10A 108-BU 10A 103-RD-18 10A 129-BU 113-OR-18 189-RD 546-BU-18
A DD BACKUP SHUTDOWN A/C /HEATER
150-RD-18 10A 185-YL-18 10A 107-RD 15A 124-GN-14 172-RD-18 320-OR-18
ATCH LAMPS KEY SW WASHER/WIPER 546-BU-18 J704-WH-18
10A 123-WH-14 10A 105-RD 10A 118-GY 189-RD 154-RD-18 L52
CHASSIS HYD LOCK SW L40 AUX CKT LOWER WASHER/WIPER J704-WH-18 J
616-BU 10A 150-RD-18 10A 168-RD 10A 152-BU 320-OR-18 151-GN-18
BK-00
HYD LOCK SOL FINE SWING RADIO
L15
A588-GN-18 10A 150-RD-18 10A 147-PU-18 10A 120-YL 154-RD-18 150-RD-18 547-OR-18 J704-WH-18
ENG GOV BOOM LAMP CAB/CHASSIS LAMP
AA BB J704-WH-18 15A 172-RD-18 10A 149-PU 15A 115-PK-14 151-GN-18 114-RD 547-OR-18
RD-00 CHASSIS PLATFORM J J E/P CONT ATCH LUBRICATOR ATCH HYD CTL
RD-00 K905-RD-14 10A 140-BU 15A 191-WH-14 150-RD-18 113-OR-18
J J J J 114-RD 115-PK-14
CC FUSE 123-WH-14 308-YL-18 149-PU
BATTERY POS NEG POS NEG 10A 9W-1442 L37
K905-RD-14 177-RD-14 115-PK-14 140-BU
L40
3T-5760 15A 9W-1441 108-BU 177-RD-14 149-PU 123-WH-14
185-YL18 L38 L39 140-BU 177-RD-14
191-WH-14
L37 HYD
124-GN-14
REMOVAL TOOL
103-RD-18
147-PU-18
113-OR-18
113-OR-18
115-PK-14
168-RD
150-RD-18 J704-WH-18 177-RD-14
107-RD
105-RD
152-BU
114-RD
118-GY
149-PU
140-BU
129-BU
BK-00
120-YL
7Y-5493 L22 LOCK SOL
1
2
180-GN 177-RD-14 111-RD-14
L17
COOLANT ATCH START L38 A 121-1491
EE (NOTE C) FF (NOTE C) 172-RD-18 177-RD-14 519-PK-18
LEVEL SW AID SOL RD-00 150-RD-18 111-RD-14 147-PU-18
RD-00
109-9436 3E-6332 GG 150-RD-18 519-PK-18 308-YL-18 A588-GN-18 200-BK-18
200-BK-18 147-PU-18 L14
L17 576-PK B
ATCH POS NEG POS NEG 320-OR-18 152-BU C
BATTERY
L24
L52
154-RD-18 200-BK A
L39
L38
L37
3T-5760 151-GN-18 200-BK-14 A +
(NOTE C) AUX HYD 200-BK-14 LOWER MOTOR
PRESS SW L19 +1
152-BU 103-RD-18 WIPER MOTOR
106-0181 L21 -
J704-WH-18
105-RD 506-PU-18 131-0398
K905-RD-14
547-OR-18
A513-RD-18
509-WH-18
546-BU-18
512-GN-18
123-WH-14
191-WH-14
592-BU-18
200-BK-18
508-PU-18
511-BR-18
320-OR-18
151-GN-18
124-GN-14
172-RD-18
154-RD-18
189-RD-14
177-RD-14
177-RD-14
103-RD-18
113-OR-18
147-PU-18
113-OR-18
200-BK-18
150-RD-18
112-PU-14
112-PU-14
111-RD-14
115-PK-14
112-PU-14
2
112-PU-14
112-PU-14
112-PU-14
308-YL-18
1
185-YL-18
185-YL-18 403-GN-18
114-RD
107-RD
105-RD
140-BU
149-PU
152-BU
118-GY
108-BU
129-BU
120-YL
180-GN
168-RD
B B 113-OR-18 L908-OR-18
412-BU-18
L970-GY-18
200-BK-18
311-WH-18
310-PU-18
A588-GN-18
J704-WH-18
L909-BU-18
K909-BU-18
K909-BU-18
A770-PK-18
L8
151-GN-18
320-OR-18
786-GN-18
150-RD-18
177-RD-14
177-RD-14
CONN 209
791-PK-18
200-BK-18
200-BK-18
CONN 28
115-PK-14
308-YL-18
L15
K905-RD-14
322-GY
149-PU
616-BU
114-RD
607-PK
615-YL
J J J J 235-BK-18
J J J 103-RD-18
A771-PU-18
H CONN 22 508-PU-18 H
1
8
7
5
4
3
2
6
6
4
9
8
7
2
5
10
3
1
10
12
12
11
1
10
11
1
12
2
2
11
L978-GY-18
3
4
5
2
1
8
6
7
1
8
3
5
9
6
4
8
3
1
6
4
3
4
7
6
2
4
5
7
9
2
5
3
1
509-WH-18
200-BK-18
200-BK
A 511-BR-18 L974-GN-18
A A A A A A A L20 L977-YL-18
549-PK-18
546-BU-18
547-OR-18
546-BU-18
961-GN-18
J704-WH-18
200-BK-14
J704-WH-18
547-OR-18
548-GY-18
J704-WH-18
191-WH-14
L970-GY-18
506-PU-18 512-GN-18
578-BU-18 CONN 23 118-GY 615-YL
CONN 24 CONN 25
L970-GY-18
CONN 27
200-BK-18
CONN 26 788-YL-18
129-BU
200-BK 108-BU A762-PU-18
763-BU-18 L15
177-RD-14 120-YL PLATFORM
DIODE 412-BU-18
177-RD-14 592-BU-18
L20
121-1022 L3 C468-BU-18
A770-PK-18 A513-RD-18
321-BR-18
L21
189-RD C537-GN-18
405-GY-18
114-RD C538-OR-18
200-BK
492-GY-18
L19
320-OR-18 200-BK-18 200-BK-18
AIR CLEANER SW 491-PK-18
149-PU 200-BK-18 200-BK-18
495-GN-18
177-RD-14
177-RD-14
109-9330
200-BK-18
308-YL-18
786-GN-18 200-BK-18 A/C 200-BK-14
L3
154-RD-18 200-BK-18 177-RD-14 191-WH-14 430-BU-18
UNIT
200-BK-18
308-YL-18
L8
496-WH-18
L34
COMP
615-YL 200-BK-18 177-RD-14
SUN+
152-5085
SUN-
GND
K904-GN-18
791-PK-18 177-RD-14 1 RELAY PANEL K909-BU-18 191-WH-14
+B
115-PK-14 177-RD-14 2 A770-PK-18 ATCH 200-BK-14 A761-PU-18
200-BK-18
307-OR-18 A770-PK-18 3 177-RD-14 791-PK-18 HEATER UNIT 200-BK-14 200-BK-18 487-OR-18 M
J704-WH-18
C538-OR-18
K905-RD-14
A513-RD-18
C537-GN-18
123-WH-14
L970-GY-18
191-WH-14
509-WH-18
306-GN-18
124-GN-14
124-GN-14
151-GN-18
320-OR-18
113-OR-18
103-RD-18
177-RD-14
177-RD-14
150-RD-18
154-RD-18
172-RD-18
512-GN-18
113-OR-18
N (NOTE D)
147-PU-18
152-5087
200-BK-14
519-PK-18
200-BK-18
200-BK-18
592-BU-18
508-PU-18
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
111-RD-14
115-PK-14
511-BR-18
185-YL-18
308-YL-18 189-RD 4 177-RD-14 615-YL 200-BK-18
105-RD
189-RD
107-RD
308-Yl-18
1
4
152-BU
140-BU
149-PU
129-BU
118-GY
108-BU
114-RD
2
5
6
3
L975-PK-18 F M
L10
120-YL
B B 111-RD-14 114-RD 5 A770-PK-18 615-YL 200-BK-14 N
VV A L971-GN-18 615-YL 615-YL LAMP
430-BU-18
200-BK-18
306-GN-18 320-OR-18 6 189-RD 607-PK 200-BK-14
UU K997-BU-18 200-BK 126-7487
615-YL 149-PU 7 114-RD 200-BK-18 235-BK-14
C538-OR-18
C537-GN-18
WW 235-BK-14
308-YL-18
124-GN-14
519-PK-18
200-BK-14
112-PU-6
151-GN-18 786-GN-18 8 320-OR-18 200-BK-18
177-RD-14
MAIN RELAY A
177-RD-6
177-RD-8
150-RD-18 154-RD-18 9 149-PU 151-GN-18 200-BK-18
J704-WH-18 615-YL 10 786-GN-18 150-RD-18 3T-0376
PLATFORM
L22
A588-GN-18 791-PK-18 11 154-RD-18 A588-GN-18
ANTENNA 200-BK-18
L34
K909-BU-18 115-PK-14 12 CONN 6 615-YL J704-WH-18
A D CABLE L22 L22 308-YL-18
123-WH-14 791-PK-18 115-PK-14
L975-PK-18 115-PK-14 320-OR-18 8R-6111 L34 786-GN-18 M
307-OR-18 1 307-OR-18 114-RD 791-PK-18 N (NOTE D)
L908-OR-18
322-GY 308-YL-18 M
L909-BU-18 308-YL-18 2 308-YL-18 F N
311-WH-18
326-RD
310-PU-18
321-BR-18
430-BU-18
412-BU-18
200-BK-18
235-BK-18 111-RD-14 3 111-RD-14 786-GN-18 615-YL 615-YL LAMP
307-OR-18 126-7487
G CONN 5
235-BK-18
306-GN-18
4
5
151-GN-18
150-RD-18
149-PU
616-BU 578-BU-18
200-BK
G
L18 L973-GN-18
147-PU-18 1 L45 615-YL 6 A588-GN-18 308-YL-18 308-YL-18
K906-GN-18
200-BK-18
200-BK-18
L973-GN-18 2 151-GN-18 7 J704-WH-18 K909-BU-18 177-RD-14
A B 150-RD-18 8 615-YL K909-BU-18 A768-BU-18
112-PU-6 A588-GN-18 9 K909-BU-18 200-BK-18 A769-GY-18
A B L47 L10 A770-PK-18
L50
K997-BU-18 1 J704-WH-18 10 607-PK 200-BK-18
L908-OR-18 322-GY F774-WH-18
763-BU-18 2 11 200-BK-18
L48 L20 L20 L20 L20 F773-OR-18
L977-YL-18 3 L909-BU-18 12 616-BU 386-PK-18
CONN 4
CONN 7 L21 L21 L21 K909-BU-18
200-BK-18 L978-GY-18 4 A D 386-PK-18 154-RD-18
310-PU-18
200-BK-18 L974-GN-18 5 307-OR-18
L19 L19 L19 L19 A588-GN-18 L14
A771-PU-18 6 200-BK 2 200-BK 189-RD
TRAVEL ALARM L3 L3 L3 A588-GN-18
K906-GN-18 7 K909-BU-18 1 K909-BU-18 111-RD-14
3E-7738 L15 L18 L18 152-BU
430-BU-18 8 3
B L8 L8 L8 576-PK 615-YL L7
K904-GN-18 9 L975-PK-18 6
615-YL
L21
L18
L45
2 200-BK-18 A761-PU-18 10 4
1 321-BR-18 F773-OR-18 11 123-WH-14 5
F774-WH-18 12 A D
CONN 8
L47
L48
L50
140-BU 7 548-GY-18
UU
113-OR-18 12 112-PU-6 548-GY-18 J704-WH-18
L20
A
L19
L971-GN-18 10 J704-WH-18 H
ZZ
103-RD-18 4 109-RD-6
L3
CONN 3
B 549-PK-18 J704-WH-18
L8
107-RD 5
YY 549-PK-18
6
310-PU-18 9 101-RD-6 H
172-RD-18 8 B ONE TOUCH SUN LOAD
487-OR-18 11 H LOW IDLE SW SENSOR
A768-BU-18 3 200-BK-18 128-2134 128-2162
XX L972-BU-18
412-BU-18 1 304-WH-8 615-YL-18 615-YL
L10
321-BR-18 2 B 615-YL 615-YL-18 H
200-BK-18
200-BK-18
A B L51 BLOCK A586-OR-18 590-GY-18 W. INT
121-1023 L25 SWITCH PANEL E
519-PK-18 1 501-GN-18 501-GN-18 W. LOW 111-4800
492-GY-18 2 590-GY-18 C538-OR-18
J704-WH-18
A586-OR-18 WASH
548-GY-18
549-PK-18
ENG/PUMP CONT
961-GN-18
405-GY-18 3 B D CONN 9 C537-GN-18
L47
L21
L18
F C468-BU-18 4
L49
9
L4
CONN CONN 17 CONN 18 CONN 19 L13 151-9377
MONITOR
F
306-GN-18
306-GN-18
16 E
200-BK-18
200-BK-18
L25
A762-PU-18 5 607-PK 2 CONN 15
177-RD-8
CONN 2
786-GN-18 L. BOOM A 151-9385
788-YL-18 6 322-GY 3 CONN 20 791-PK-18 L. CHASSIS
403-GN-18 7 616-BU 4 A A A A A A A 1 OPTION SENSOR (PWM) K911-PK-18 RS485+
113-OR-18 +B
L4
K909-BU-18
L48
307-OR-18
177-RD-14
154-RD-18
200-BK-18
200-BK-18
200-BK-18
386-PK-18
111-RD-14
308-YL-18
177-RD-8
326-RD 8 5 28 JOY STICK +B OUT K997-BU-18 MAIN
189-RD
CONN 14
3
4
5
6
7
8
3
2
5
200-BK-18 GND
2
1
11
3
4
9
10
12
7
10
12
11
1
1
2
3
4
2
8
6
7
4
5
3
1
2
3
4
5
6
7
8
9
4
495-GN-18 9 6 16 103-RD-18 +B
3
2
3
496-WH-18 10 386-PK-18 10 H H H H H 19 K912-GN-18 RS485-
NEUTRAL H H H
200-BK-18
L13
491-PK-18 11 11 CONN 21 308-YL-18 H 11 615-YL-18 LIGHT
1
2
A769-GY-18 12 7 START RELAY 39 201-BK-18 GND
F772-WH-18
F774-WH-18
308-YL-18
L969-WH-18
K915-GN-18
A586-OR-18
K906-GN-18
F771-OR-18
F773-OR-18
J704-WH-18
L968-OR-18
K907-BU-18
A756-BU-18
A758-BR-18
L973-GN-18
A768-BU-18
K909-BU-18
A757-GY-18
A769-GY-18
A755-PK-18
A770-PK-18
L972-BU-18
548-GY-18
549-PK-18
A
501-GN-18
961-GN-18
307-OR-18
B
113-OR-18
786-GN-18
578-BU-18
310-PU-18
111-4871
590-GY-18
200-BK-18
791-PK-18
308-YL-18
615-YL-18
185-YL-18
308-YL-18
R
308-YL-18
8 32 DEGITAL OUT (-)
105-RD
152-BU
326-RD
308-YL-18
576-PK
A571-PU
A572-PK
607-PK 306-GN-18 1 306-GN-18 33 DEGITAL OUT (-)
180-GN
308-YL-18
109-RD-6 607-PK 12 326-RD C OFF 14 OPTION SENSOR (PWM)
101-RD-6 304-WH-8 154-RD-18 200-BK-18 L12 S ON 17 403-GN-18 + - 200-BK-18
L7
307-OR-18
304-WH-8 WW XX
105-RD B ST KEY SW 5 SERVICE
E E
L12
L49
607-PK START RELAY 9G-7641 37 SW INPUT METER
H
200-BK-18
200-BK-18
200-BK-18
L49
322-GY 125-1302 307-OR-18 386-PK-18 K997-BU-18 38 MONITOR +B OUT 6T-7337
L51
616-BU A755-PK-18 2 S1 A771-PU-18 7 IMPLEMENT PRESS SW
306-GN-18 A756-BU-18 3 S2 L978-GY-18 12 TRENCHING SOL E LIGHTER
L45
L11 L6 9W-0335
386-PK-18 A757-GY-18 4 S3 L974-GN-18 8 BOOM RAISE PRESS SW 129-BU
A758-BR-18 5 S4 L977-YL-18 21 LEVEL FINISH SOL
L11
200-BK
F774-WH-18
F772-WH-18
L969-WH-18
K906-GN-18
K915-GN-18
A586-OR-18
F771-OR-18
F773-OR-18
L968-OR-18
K907-BU-18
K909-BU-18
A768-BU-18
L973-GN-18
A756-BU-18
A758-BR-18
A769-GY-18
A757-GY-18
A770-PK-18
A755-PK-18
L972-BU-18
961-GN-18
307-OR-18
786-GN-18
501-GN-18
113-OR-18
310-PU-18
590-GY-18
791-PK-18
200-BK-18
578-BU-18
185-YL-18
615-YL-18
308-YL-18
308-YL-18
200-BK-18 1 COM 23 DUAL PWR SOL
576-PK
105-RD
326-RD
152-BU
A571-PU
A572-PK
TIMER RELAY
200-BK-18
180-GN
6 788-YL-18 24 ENG SPEED SENSOR (+)
310-PU-18 111-4870 THROTTLE A762-PU-18 25 ENG SPEED SENSOR (-) A579-OR WIPER
430-BU-18 POS SW 763-BU-18 22 TRAVEL SPEED SOL 590-GY-18 W INT
L50 106-0107
412-BU-18 308-YL-18 2 IN 1 412-BU-18 15 COOLANT LEVEL SW 501-GN-18 W LOW
321-BR-18 200-BK-18 4 GND 200-BK-18 C468-BU-18 36 ENG OIL LEVEL SW 506-PU-18 PUMP
L33
L31
L12
L13
311-WH-18 K909-BU-18 1 IN 2 200-BK-18 321-BR-18 31 TRAVEL ALARM 118-GY +B
L11
L9
200-BK-18 189-RD 3 OUT 2 200-BK-18 405-GY-18 26 ENG OIL PRESS SW A586-OR-18 WASH
200-BK-18 200-BK-18 492-GY-18 13 COOLANT SENSOR
311-WH-18 111-RD-14 OUT 1 491-PK-18 30 HYD OIL TEMP SENSOR 200-BK-18 GND
519-PK-18 177-RD-14 +B 495-GN-18 29 FUEL LEVEL SENSOR 200-BK GND
200-BK-14
492-GY-18 430-BU-18 35 AIR CLEANER SENSOR E
109-RD-6 308-YL-18 L13 L13 496-WH-18 40 HYD OIL LEVEL SW WIPER/WASHER
403-GN-18 L12 L12 K904-GN-18 2 FRONT PUMP PRESS SENSOR CONTROLLER
L44 L11 L11
E 304-WH-8
101-RD-6 RELAY PANEL
L1
A761-PU-18
L970-GY-18
9
6
GOV ACTR FDBK
AUX HYD PRESS SW
127-9838
E
C468-BU-18 L9 L971-GN-18 18 TRAVEL PRESS SW
A762-PU-18 403-GN-18 34 ALTERNATOR (R TERM)
788-YL-18 L33 L969-WH-18 3 EPR VALVE (+)
405-GY-18 L31 L968-OR-18 4 EPR VALVE (-) 200-BK 200-BK
326-RD K907-BU-18 27 SWING BRAKE SOL 200-BK-18 200-BK-18
F774-WH-18 F772-WH-18 20 GOV ACTR (B) 200-BK-14 201-BK-18
F773-OR-18 F771-OR-18 10 GOV ACTR (A) E
A761-PU-18 CAB
172-RD-18 B FINE SWING L7
L51 SOL BACKUP
K997-BU-18 L45 L45 147-PU-18 1 487-OR-18 39 HYD OIL FILTER INDICATOR
L42 116-3526 EPR VALVE SW
K904-GN-18 L973-GN-18 2 306-GN-18 4 KEY SW START
A769-GY-18 114-0421 L975-PK-18 21 AIH INDICATOR
L9
A768-BU-18 K909-BU-18 37 HAMMER PRESS. SW
L41
L31
L978-GY-18 B SWING K909-BU-18 185-YL-18 K915-GN-18 22 FINE SWING SW
763-BU-18 K906-GN-18 K906-GN-18 1 BRAKE SOL 185-YL-18 K905-RD-18 11 +B
L977-YL-18 L974-GN-18 200-BK-18 2 121-1491 K905-RD-18 1 +B
386-PK-18 L971-GN-18 185-YL-18 235-BK-18 2 GND
K915-GN-18
L973-GN-18
961-GN-18
200-BK-18
310-PU-18
578-BU-18
152-BU-18
A571-PU
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
A572-PK
615-YL-18
615-YL-18
308-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
615-YL-18
180-GN
306-GN-18 A771-PU-18 K906-GN-18 235-BK-18 12 GND
576-PK
152-BU
L29 B
491-PK-18 K907-BU-18 K911-PK-18 15 RS485 + (MONITOR)
BOOM RAISE
487-OR-18 L974-GN-18 1 A770-PK-18 K912-GN-18 16 RS485 - (MONITOR)
PRESS SW
496-WH-18 200-BK-18 2 A768-BU-18 A755-PK-18 13 THROTTLE DIAL S1
106-0180
113-OR-18 L969-WH-18 A756-BU-18 14 THROTTLE DIAL S2
L33
607-PK 200-BK-18 A757-GY-18 23 THROTTLE DIAL S3
L30 322-GY B A769-GY-18 H H H H H H A758-BR-18 THROTTLE DIAL S4
24
TRAVEL
616-BU L971-GN-18 1 L968-OR-18 308-YL-18 3 KEY SW ON
PRESS SW
495-GN-18 200-BK-18 2 H H L972-BU-18 34 LOW IDLE SW
106-0179
607-PK 35 HYD TANK INDICATOR
L908-OR-18
K906-GN-18 36 HYD TANK PRESS. SW
B L909-BU-18
L974-GN-18 6 RS485 - (RH JOYSTICK)
IMPLEMENT 235-BK-18
A771-PU-18 A771-PU-18 1 7 RS485 + (LH JOYSTICK)
PRESS SW
L971-GN-18 200-BK-18 2 F771-OR-18 8 RS485 - (LH JOYSTICK)
106-0179 L33
F773-OR-18 9 RS485 + (PEDAL)
D 200-BK-18 ANTENNA BACKUP
F774-WH-18
F772-WH-18 A
10
17
RS485 - (PEDAL)
RS485 + (RADIO CONT)
D
200-BK-18 200-BK-18 8E-1118 GOV SW H H 18 RS485 - (RADIO CONT)
200-BK-18 110-7884 ATCH START FINE LOWER LOWER CONN 34 19 RS485 + (ELEC GOV)
C
B
A
L44
200-BK-18
200-BK-18
L42
L4
L29
L1
28 RS485 - (SEMI AUTO)
(Dimensions: 34 inches x 24 inches)
L30
L25
29
L6
L7
L4 L4
L8
30
L3
L25 L25
L52
L908-OR-18 31 RS232C (TX)
L30 L8 L8
L19
L909-BU-18 32 RS232C (RX)
L29 L3 L3
L20
235-BK-18 33 RS232C (GND)
L41 L19 L19 5 RS485 + (RH JOYSTICK)
L42 L20 L20 38
L44 40
A
L8
L20
L3
200-BK-14 200-BK-14
SENR8974-01
592-BU-18
L4
L1
IDENT PART NO. LOC
L25
615-YL 200-BK-14 200-BK-14
L27
L26
L19
CONN 13 508-PU-18 103-RD-18 103-RD-18
509-WH-18 103-RD-18 506-PU-18 HARNESS AS.
A A 511-BR-18 103-RD-18 403-GN-18
CONV (MEM)
RH SPKR (+)
CONV (OUT)
LH SPKR (+)
RH SPKR (-)
LH SPKR (-)
512-GN-18 103-RD-18
A579-OR
A 135-6086 C-2
A513-RD-18
509-WH-18
103-RD-18
L27
F772-WH-18
10
12
512-GN-18
L969-WH-18
L908-OR-18
200-BK-14
11
K915-GN-18
K904-GN-18
K912-GN-18
508-PU-18
592-BU-18
K905-RD-18
K905-RD-18
F771-OR-18
C468-BU-18
L909-BU-18
511-BR-18
118-GY
A758-BR-18
A756-BU-18
K907-BU-18
L968-OR-18
A771-PU-18
L974-GN-18
A762-PU-18
A761-PU-18
L971-GN-18
K997-BU-18
K997-BU-18
A757-GY-18
A755-PK-18
496-WH-18
L972-BU-18
K911-PK-18
12 VDC RADIO
L978-GY-18
L975-PK-18
CONN 12
108-BU
L970-GY-18
495-GN-18
487-OR-18
306-GN-18
403-GN-18
L977-YL-18
235-BK-18
120-YL
3
4
5
6
7
8
615-YL
763-BU-18
412-BU-18
321-BR-18
430-BU-18
615-YL
405-GY-18
492-GY-18
491-PK-18
235-BK-18
235-BK-18
308-YL-18
788-YL-18
1
2
3
4
103-RD-18 C537-GN-18
B 135-6087 A-3
K997-BU-18
3E-7140 E E 129-BU
120-YL
615-YL
615-YL
(NOTE F)
GND
200-BK-14 118-GY C 135-6088 A-9
CONN 10 615-YL 118-GY D 135-6090 F-8
C537-GN-18
C538-OR-18
K912-GN-18
K997-BU-18
A586-OR-18
K911-PK-18
501-GN-18
403-GN-18
103-RD-18
506-PU-18
590-GY-18
200-BK-14
615-YL-18
A579-OR
A513-RD-18 C538-OR-18
118-GY
A A E 128-7336 E-1
129-BU
108-BU A513-RD-18
1
4
5
3
2
6
L20 F 128-7337 G-1
5
6
1
3
7
2
4
3
5
1
2
7
8
6
118-GY 512-GN-18
F F F A579-OR 511-BR-18 A H 141-6437 D-3
CONN 30
L2
K905-RD-14
235-BK-14
A579-OR 509-WH-18
4
3
2
1
C CONN 11 J 132-1979 H-3 C
403-GN-18 120-YL A K 116-0146 B-2
A579-OR
A513-RD-18
509-WH-18
A513-RD-18
509-WH-18
103-RD-18
512-GN-18
592-BU-18
512-GN-18
508-PU-18
592-BU-18
200-BK-14
511-BR-18
506-PU-18 108-BU
508-PU-18
118-GY
511-BR-18
200-BK-18
120-YL
615-YL
615-YL
REFRIGERANT 615-YL-18 592-BU-18 M 130-2211 G-1
LOW PRESS SW 129-BU 508-PU-18
114-5333 (NOTE A) CONVERTER N 129-8144 G-1
109-RD-6 112-3543 (2.5A) 118-GY A586-OR-18
(NOTE E) L26 AB 121-1044 A-6
L41
L30
L3
403-GN-18 103-RD-18 501-GN-18 L4
L25
L52
AC 138-4282 A-2
L42
L29
L6
C PK C468-BU-18 200-BK-14 590-GY-18
ALTERNATOR OUT MEMGNDIGN IN MOTOR L3
519-PK-18 2 326-RD K997-BU-18 615-YL AE 132-1973 A-3
L6
100-5047 F F
513-OR-18 1 OR 788-YL-18 501-GN-18 615-YL-18 L8 K905-RD-14
A579-OR 4
109-RD-6 A762-PU-18 590-GY-18 506-PU-18 L970-GY-18
B F 200-BK 2
304-WH-8 A586-OR-18 403-GN-18
B+ 101-RD-6 + 5 K912-GN-18 403-GN-18
L7
A/C CLUTCH 508-PU-18 A579-OR 6 WIRE AS.
R 403-GN-18 F774-WH-18 K911-PK-18 403-GN-18
SOL ALT B 509-WH-18 118-GY 3
134-3998 (NOTE E) B- L53
F773-OR-18
L44 - 1 UPPER WIPER
C537-GN-18 403-GN-18 UU 111-4826 F-8
A761-PU-18 C538-OR-18 403-GN-18
SYMBOL DESCRIPTION C B
200-BK-6 172-RD-18
MOTOR
K911-PK-18
VV 128-8937 F-8
SPEAKER (L) 147-7982 L2 L2 WW 128-8938 F-8
513-OR-18 1 200-BK-18 K912-GN-18
ENG OIL 6T-7695
CIRCUIT CONNECTED
200-BK-18 2 200-BK-18
F
K997-BU-18 XX 111-4829 F-8
200-BK
LEVEL SW 200-BK F 615-YL
YY 111-4830 F-8
L52
L7
CONNECTOR 326-RD
200-BK-14
200-BK-18
200-BK-18
ENG COOLANT PRESS SENSOR FF 116-0080 H-8 (NOTE C)
200-BK
200-BK
TEMP SENDER 106-0178 GG 116-0242 H-8 (NOTE C)
H# CIRCUIT GROUPING DESIGNATION 128-8945 CHASSIS
B HH 7Y-8132 A-8
B C 200-BK-10 B
492-GY-18 301-BU-10
GROUND
L6 L6
SIGNAL
6V-2455
BR-18
BK-18
B
YL-18
CONN 33
BLADE, SPADE, RING OR SCREW ENG OIL WH-18 2 788-YL-18
TERMINAL PRESS SW BK-18 1 A762-PU-18 B AC AC K
301-BU-10
BOOM LAMP
C
STARTER
A
7T-0970
200-BK-18
L28
CHASSIS
OR ORANGE LAMP
WIRES L908-OR & L909-BU TO BE TWISTED AROUND
311-WH-18
492-GY-18
405-GY-18
200-BK-18
519-PK-18
200-BK-18
200-BK-18
200-BK-18
5I-8251
496-WH-18
487-OR-18
113-OR-18
YL YELLOW
386-PK-18
491-PK-18
200-BK-18
200-BK-18
A769-GY-18
WIRE GROUP COLOR DESCRIPTIONS AE
L41
A768-BU-18
A769-GY-18
L978-GY-18
L977-YL-18
763-BU-18
B
GY GRAY C ENG GOV
KEY 6 WH-18 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
L53
L54
200-BK-18
200-BK-18