JAE Tijuana Rev: 31-Mar-16

Antonio Cuevas, Fernando

Molding BUT: Mendoza, Deyanira Perez, Mario AB12………. MAQUINA #5 (100TON)
Molding Die Validation Torres, Luis Chuc, Eva Meraz

2016
Procedures
Support By 31-Mar 1-Apr 2-Apr 3-Apr 4-Apr 5-Apr 6-Apr 7-Apr 8-Apr 9-Apr 10-Apr 11-Apr 12-Apr 13-Apr 14-Apr 15-Apr 16-Apr 17-Apr 18-Apr 19-Apr

BU Metting BU3 2pm

Resin Arrived Juan Flores Deyanira P. Resin

Part
Create Part Numbert (white Sheet) Mario Torres Number

Create RQAP Eva Meraz Mario T, Luis Chuc RQAP'S

Create QTR's Eva Meraz Mario T, Luis Chuc QTR

Mold Die Arrived / Received Fernando Mendoza Arrived

Mold
Molding Inspection / Report Fernando Mendoza Report

CMM
Molding Process Definition, (ETR) José Mario Torres ETR REPORT

Molding Process Validation, (OQ'S) José Mario Torres OQ'S

AV12--KEY 12

QA Validation Report (OQ's) CMM Mario T, Luis Chuc, Eva M.

Molding Process Validation, (PQ'S) José Mario Torres

QA Validation Report (PQ'S) CMM Mario T, Luis Chuc, Eva M.

Samples to Customer Jose Serrano

Release Set-up Sheet Mario Torres

Define Maintenance Frequency (Evaluate) Fernando Mendoza

Release MP Pending
)

20-Apr 21-Apr 22-Apr 22-Apr 23-Apr 24-Apr 25-Apr 26-Apr 27-Apr

CMM
REPORT

PQ'S

CMM
REPORT
SAMPLES
TO
CUSTOMER
RELEASE
SET-UP
 Engineering Trials Templates For Molding Processes

Rheology Test Curve

Tipo de Máquina: No. de Máquina:

No. Molde: No. de Cavidades:

Descripción del Componente: Material:

No. Parte del Componente: No. lote material:

Cycle Injection Fill Time Plastic Shear Relative Actual Notes

Number Speed (Software) Pressure Rate Viscosity Machine
(%) (sec) (1/sec) (Bar-sec) Speed
11 99 0.33 1657 3.03 547 200 gas
10 90 0.34 1645 2.94 559 180
9 80 0.35 1636 2.86 573 160
8 70 0.37 1629 2.70 603 140
7 60 0.41 1627 2.44 667 120
6 50 0.45 1627 2.22 732 100
5 40 0.57 1560 1.75 889 80
4 30 0.76 1434 1.32 1,090 60
3 20 1.13 1248 0.88 1,410 40 ACTUAL SPEED DUE TO GAS
2 10 2.27 983 0.44 2,231 20
1 5 4.52 814 0.22 3,679 10
Relative Viscosity (psig-sec)

On-Machine Rheometer Curve

(Plastic Pressure)
4,000

3,679
3,500

3,000

2,500

2,231

2,000

1,500
1,410

1,090
1,000
889
732 547
667
603 573559
500

-
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50

Shear Rate (1/sec)

FIRMA: FECHA (yyyy-mm-dd):

Page 1 of 1
 PRODUCTION TRIAL CAPACITY REPORT
Supplier Name / Part Number JAE TIJUANA Participants Jose Beltran
Part name OR-120-59699-A Supplier
Dedicated machine (YES/NO) / OEE Bottle neck (%) NO function NPI Engineer
Maximum weekly capacity (incl. safety)
Regular weekly capacity Participants Carlos Amaya
Workshift pattern regular / Workshift pattern max JAE TJ
Effective hours per shift (remove breaks) function QA
Available regular hours-week/ Target 'OK' PPH 168 194

CAPACITY C
A
P
PROCESS TRIAL A
C
set up TRIAL RUN I
T
Y

J
U
SET-UP TIME Nb. PARTS Nb. GOOD TARGET 'OK' ACTUAL 'OK' D
OP. No. PRODUCTION RUN DATE PROCESS NAME TIME G
(min) PRODUCED PARTS PPH PPH
(Min) E
M
E
N
1 10:00am-11:00am 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 180 194 180 T 93%

2 11:00am-12:00pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 192 194 192 99%

3 12:00 pm- 1:00 pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 193 194 193 99%

4 1:00 pm -2:00 pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 194 194 194 100%

5 2:00 pm - 3:00 pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 194 194 194 100%

6 3:00 pm - 4:00 pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 194 194 194 100%

7 4:00 pm - 5:00 pm 24-Apr-16 Molding Machine #5 Sumitomo 100 TN 180 60 194 194 194 194 100%

DCF-ING-82-TBO REVB
DCF-ING-82-TBO REVB AGO-17-15
 CAPACITY JUDGEMENT = TARGET 1 VERSUS ACTUAL 'OK' PPH
ACTUAL'OK' PPH IS BETWEEN 90%-100% OF TARGET
Note: If your trial results indicate you have not reached your target level, please supply countermeasure action
using the enclosed problem follow up sheet ACTUAL'OK' PPH IS < 90% OF TARGET. COUNTERMEASURES IDENTIFIED

ACTUAL 'OK' PPH IS < 90% COUNTERMEASURES NOT IDENTIFIED

DCF-ING-82-TBO REVB
DCF-ING-82-TBO REVB AGO-17-15
EPORT
Jose Beltran Mario Torres Jose Serrano

NPI Engineer Manufacturing Engineering Production Control

Carlos Amaya Antonio Cuevas

QA Molding Maintenance

A
C
EFFICIENCY T
U
A
L
EQUIPMENT T
QUALITY CYCLE TIME DOWNTIME
R

O
E
E
QUOTED J
ACTUAL QUOTED CYCLE ACTUAL Nb.
PROCESS SCRAP ACTUAL (Sec) U
SCRAP (%) TIME (Sec) (Min) STOPPAGES
(%) D
G
E
M
3% 7.22% 160.00 13.61 16 E 800%
N
T
3% 1.03% 150.00 18.56 0 800%

3% 0.52% 149.22 18.56 0 800%

3% 0.00% 148.45 18.56 0 800%

3% 0.00% 148.45 18.56 0 800%

3% 0.00% 148.45 18.56 0 800%

3% 0.00% 148.45 18.56 0 800%

DCF-ING-82-TBO REVB
DCF-ING-82-TBO REVB AGO-17-15
GET 1 VERSUS ACTUAL 'OK' PPH Recommended OEE JUDGEMENT
WEEN 90%-100% OF TARGET ACTUAL OEE > = 80%

% OF TARGET. COUNTERMEASURES IDENTIFIED ACTUAL OEE IS BETWEEN 50 AND 80%

0% COUNTERMEASURES NOT IDENTIFIED ACTUAL OEE < 50%

DCF-ING-82-TBO REVB
DCF-ING-82-TBO REVB AGO-17-15