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14.1 Introduction
The ocean is the world’s largest solar collector. In tropical seas, temperature
differences of about 20−25 C may occur between the warm, solar-absorbing
near-surface water and the cooler 500–1000 m depth ‘deep’ water at and
below the thermocline. Subject to the laws and practicalities of thermody-
namics, heat engines can operate from this temperature difference across
this huge heat store. The term ocean thermal energy conversion (OTEC)
refers to the conversion of some of this thermal energy into useful work
for electricity generation. Given sufficient scale of efficient equipment, elec-
tricity power generation could be sustained day and night at 200 kWe from
2
access to about 1 km of tropical sea, equivalent to 0.07% of the solar input.
Pumping rates are about 6 m3 s−1 of water per MWe electricity production.
The technology for energy extraction is similar to that used for energy effi-
ciency improvement in industry with large flows of heated discharge, but
on a much larger scale.
The attractiveness of OTEC is the seemingly limitless energy of the hotter
surface water in relation to the colder deep water and its potential for
constant, base load, extraction. However, the temperature difference is very
small and so the efficiency of any device for transforming this thermal
energy to mechanical power will also be very small. Even for heating, warm
seawater cannot be spilt on land due to its high salt content. Moreover,
large volumes of seawater need to be pumped, so reducing the net energy
generated and requiring large pipes and heat exchangers.
There have been hundreds of paper studies, and a few experimental
demonstration plants, with the first as far back as 1930. These were mostly
resourced from France (pre-1970s) and then the USA, Japan and Taiwan
in the 1980s, but less activity since then; see Avery and Wu (1994) for a
detailed history. This experience confirmed that the cost per unit of power
output would be large, except perhaps on a very large scale, and led to
other justifications for pumping up the cold, deeper waters, which contain
nutrients and therefore increase surface photosynthesis of phytoplankton
and hence fish population. It now appears that OTEC could be at best a
454 Ocean thermal energy conversion (OTEC)
14.2 Principles
Figure 14.1 outlines a system for OTEC. In essence it is a heat engine with
a low boiling point ‘working fluid’, e.g. ammonia, operating between the
‘cold’ temperature Tc of the water pumped up from substantial depth and
the ‘hot’ temperature, Th = Tc + T , of the surface water. The working
fluid circulates in a closed cycle, accepting heat from the warm water and
discharging it to the cold water through heat exchangers. As the fluid
expands, it drives a turbine, which in turn drives an electricity generator.
The working fluid is cooled by the cold water, and the cycle continues.
Alternative ‘open cycle’ systems have seawater as the working fluid, but
this is not recycled but condensed, perhaps for distilled ‘fresh’ water; the
thermodynamic principles of the open cycle are similar to the closed cycle.
In an idealised system with perfect heat exchangers, volume flow Q of
warm water passes into the system at temperature Th and leaves at Tc (the
cold water temperature of lower depths). The power given up from the
warm water in such an ideal system is
P0 = cQT (14.1)
Figure 14.1 Schematic diagram of an OTEC system. A heat engine operates between
the warm water from the ocean surface and the cold water from the
ocean depths.
14.2 Principles 455
where
T = Th − Tc
E1 = Carnot E0 (14.2)
P1 = Carnot P0 (14.3)
where
Figure 14.2 Seasonal average of temperature difference T between sea surface and a
depth of 1000 m. Zones with T ≥ 20C are most suitable for OTEC. These
zones all lie in the tropics. Source: US Department of Energy.
Figure 14.3 Ocean conditions offshore from the island of Nauru, in the Central Pacific
Ocean (0S, 166 E). (a) Water temperature. (b) Cross-section of sea bottom.
The water temperatures are typical of those at good OTEC sites, and the
steeply sloping sea floor allows a land-based system. Data from Tokyo Electric
Power Services Co. Ltd.
The major disadvantages are cost and scale. Even if the ideal power
P1 of (14.5) was obtainable, the costs per unit output would be large,
but resistances to the flow of heat and to fluid motion reduce the useful
output considerably and therefore increase unit costs. Sections 14.3 and 14.4
estimate the energy losses due to imperfect heat exchangers and pipe friction.
The installed costs of the best experimental OTEC plants (1980s to 1990s)
were as large as $40 000 per kWe of electricity capacity, in comparison with
about $1000 per kWe for conventional generating capacity in remote areas.
However, the theory of Sections 14.2 to 14.4 suggests that even larger
systems would be more economical, which maintains interest in OTEC.
However, a large scale-up in a single step from small demonstration plants
is imprudent engineering and therefore difficult to finance.
Factors increasing the cost of offshore OTEC are maintenance at sea and
submarine cabling, as discussed further in Section 14.5. However, there are
a few especially favourable coastal sites where the sea bed slopes down so
steeply that all the machinery can be placed on dry land. The island of
458 Ocean thermal energy conversion (OTEC)
Figure 14.4 Experimental land–based OTEC plant on Nauru, built by Tokyo Electric
Power Services Company in 1981 for research. It was a ‘closed cycle’ system,
rated at 100 kWe output. On the photograph the vertical framework to
the rear contains the condenser, the nearer large horizontal cylinder is the
evaporator, the turbine house is at the left, the cold water pipe runs out
to sea (in the background), and cylinders in the foreground contain spare
working fluid.
Nauru in the South Pacific has such topography. Figure 14.3 shows a section
of the sea bottom there, and Figure 14.4 is a photograph of an experimen-
tal OTEC installation on the shore. Experience showed (i) the beach and
submarine pipes must be buried or fixed extremely well to survive wave
current forces, (ii) biofouling could be mitigated by 24-hourly pulses of
chlorination, and (iii) in the pipes, both thermal losses and friction decreased
efficiency significantly.
the temperature difference actually available to drive the heat engine is not
T but
2 T = T − 2T (14.7)
Tcf = Tcw
in
+ T
Figure 14.7 Temperatures and heat flows in the OTEC system of Example 14.2. The
in in
other quantities are calculated from Tcw , Thw , T, P2 .
14.3.2 Size
1 Surface area
From (14.9),
From (14.8),
P2 Th
1/Rwf =
T − 2 T T
462 Ocean thermal energy conversion (OTEC)
so
1 × 106 W300 K3 × 10−4 m2 K W−1
Awf =
20 − 8 K4 K
= 19 × 103 m2
21 − 9C 12
carnot = =
273 + 21 K 294
Pwf = P2 /carnot = 1 MW294/12 = 25 MW
25 × 106 W
Q= −3 −1
103 kg m 42 × 103 J K−1 kg 12 K
= 050 m3 s−1
= 002708 033
=
d/0027rv k 033 125
=
002706 W m−1 K−1 70033 −125 d/rv 125
= ad125
where a = 467 × 106 m−125 and the properties of water are from
Appendix B.
14.3 Heat exchangers 463
4 Diameter of tube
As an initial estimate, suppose d = 002 m. Then = 35 × 104 .
Hence, flow speed in each tube is
u=
d
35 × 104 10 × 10−6 m2 s−1
= = 17 m s−1
002 m
5 Length of tubes
To make up the required transfer area A = n
dl, each tube must
have length
19 × 103 m2
l= = 32 m
3600
002 m
This example makes it clear that large heat exchangers, with substantial
construction costs, are required for OTEC systems. Indeed the example
underestimates the size involved because it does not allow for imperfections
in the heat engines etc., which increase the required Q to achieve the
same power output. Also the example assumes that the pipe is clean and
smooth.
14.3.3 Biofouling
The inside of the pipe is vulnerable to encrustation by marine organisms, which
will increase the resistance to heat flow (Figure 14.6), and thereby reduce the
performance. Such biofouling is one of the major problems in OTEC design,
since increasing the surface area available for heat transfer also increases the
opportunity for organisms to attach themselves. Among the methods tried to
keep this fouling under control are mechanical cleaning by continual circula-
tion of close fitting balls and chemical cleaning by additives to the water.
The effect of all these complications is that the need for cost saving
encourages the use of components working at less than optimal perfor-
mance, e.g. undersized heat exchangers.
464 Ocean thermal energy conversion (OTEC)
u = Q/A
050 m3 s−1
= = 63 m s−1
05 m 2
uD
R=
v
063 m s−1 1 m
= = 63 × 105
10 × 10−6 m2 s−1
Pf = QgHf = 47 kW
14.5 Other practical considerations 465
From Example 14.3, we see that the cold water pipe can be built large
enough to avoid major friction problems. However, because the head loss
varies as diameter−5 (See problem 2.6), friction loss can become apprecia-
ble in the smaller piping between the cold water pipe and the heat exchanger,
and in the heat exchanger itself. Indeed, because the same turbulence carries
both heat and momentum from the heat exchanger surfaces, all attempts
to increase heat transfer by increasing the surface area necessarily increase
fluid friction in the heat exchangers.
In addition, the flow rate required in practice to yield a given output
power is greater than that calculated in Example 14.2, because a real heat
engine is less efficient than a Carnot engine in converting the input heat
into work. This increases the power lost to fluid friction. Fouling of the
heat exchanger tubes makes the situation worse, both by further raising
the Q required to yield a certain power output, and by decreasing the tube
diameter. As a result, in some systems over 50% of the input power may be
lost to fluid friction. Power used by the pumps themselves is another ‘loss’
from the output power.
Figure 14.8 Underwater platform for 400 MWe systems; proposed by Lockheed for
the US Department of Energy. The platform can be moored in position
in any depth of water.
a Marine farming. Seawater from the depths below about 500 m is rich in
nutrients, and these may be pumped to the surface, as from an OTEC
plant. This encourages the growth of algae (phytoplankton), which feed
other marine creatures higher up the food chain and so provides a basis
for commercial fish farming.
b Cooling. Deep, cool water pumped to the surface may be used to cool
buildings, tropical horticultural ‘greenhouses’ or engineering plants as
in chemical refineries.
c Fresh water. Flash evaporation of upper surface sea water onto con-
densers cooled by deep water produces ‘distilled’ ‘fresh’ water for
drinking, horticulture, etc. This process may be integrated with solar
distillation.
d CO2 injection. The aim is to absorb CO2 emitted from large-scale fossil
fuel combustion by absorption into surface sea water and pumping to
depth. This is almost the reverse of the technology for the OTEC CWP,
and would be on a very large scale. Environmental impact on the biota
at depth is an issue, as are cost and sustainability.
468 Ocean thermal energy conversion (OTEC)
−1
as compared with about 08 kg kWe from electricity generation by fossil
fuel. Only if the OTEC energy produced is used to abate the use of fossil
fuels are global emissions of CO2 reduced.
The social impacts of OTEC would be similar to those of running an
offshore oil rig or an onshore power station, i.e. minimal.
Problems
14.1 Calculate the dimensions of a shell-and-tube heat exchanger to pro-
duce an output power P2 = 10 MW. Assume rv = 3 × 10−4 m2 K W−1 ,
T = 4 C. and tube diameter D = 5 cm.
Hint: Follow Example 14.2.
14.2 Calculate the power lost to fluid friction in the heat exchanger of
Example 14.2.
14.3 Heat engine for maximum power. As shown in textbooks of thermo-
dynamics, no heat engine could be more efficient than the ideal con-
cept of the Carnot engine. Working between temperatures Th and Tc ,
its efficiency is
Bibliography
Monographs
Avery, W.H. and Wu, C. (1994) Renewable Energy from the Ocean – A Guide to
OTEC, Oxford University Press (John Hopkins University series). A substantial
and authoritative study of the science, engineering and history of OTEC.
Ramesh, R., Udayakumar, K. and Anandakrishnan, M. (1997) Renewable Energy
Technologies: Ocean Thermal Energy and Other Sustainable Energy Options,
Narosa Publishing, London and Delhi. Collection of optimistic papers from a
conference on OTEC in Tamil Naidu, India.
470 Ocean thermal energy conversion (OTEC)
Articles
d’Arsonval, Jacques (1881) Revue Scientifique, 17, pp. 370–372. Perhaps the ear-
liest published reference to the potential of OTEC.
Gauthier, M., Golman, L. and Lennard, D. (2000) Ocean Thermal Energy Con-
version (OTEC) and Deep Water Applications (DOWA) – market opportunities
for European Industry, in Proc. Euro. Conf. New and Renewable Technologies
for Sustainable Development, Madeira, June 2000. Excellent review of working
plant since the 1930’s to 2000, with future industrial market potential.
Johnson, F.A. (1992) Closed cycle thermal energy conversion, in Seymour, R.J.
(ed.), Ocean Energy Recovery: The State of the Art, American Society of
Civil Engineers (1992). Useful summary of thermodynamics, economics and
history.
Masutani, S.M. and Takahashi, P.K. (1999) Ocean Thermal Energy Conversion, in
J.G. Webster (ed.) Encyclopaedia of Electrical and Electronics Engineering, 18,
pp. 93–103, Wiley. Authoritative summary.
McGowan, J.G. (1976) Ocean thermal energy conversion – a significant solar
resources, Solar Energy, 18, pp. 81–92. Reviewed US design philosophy at a
historically important time.
Ravidran, M. (1999) Indian 1 MW Floating Plant: An overview, in Proc. IOA ‘99
Conf., IMARI, Japan.
UN (1984) A guide to Ocean Thermal Energy Conversion for Developing Countries,
United Nations Publications, New York.
Wick, G.I. and Schmidt, W.R. (1981) (eds) Harvesting Ocean Energy, United
Nations, Paris.
Zener, C. (1974) Solar sea power, in Physics and the Energy Problem – 1974,
American Institute of Physics Conference Proceedings no. 19, pp. 412–419.
Useful for heat exchanger thermodynamics. Whole volume makes interesting
reading.