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Tribology International 107 (2017) 77–84

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Tribology International
journal homepage: www.elsevier.com/locate/triboint

Study of the tribocorrosion behaviour of Ti6Al4V – HA biocomposites MARK


a,⁎ b b b c b
M. Buciumeanu , A. Araujo , O. Carvalho , G. Miranda , J.C.M. Souza , F.S. Silva ,
B. Henriquesb,d
a
Cross–Border Faculty of Humanities, Economics and Engineering, “Dunărea de Jos” University of Galaţi, Domnească 47, 800008 Galati, Romania
b
MEMS-UMinho, Center for MicroelectromechanicalSystems, Universityof Minho, Campus de Azurém, 4800-058 Guimarães, Portugal
c
Center for Research on Dental Implants (CEPID), Department of Dentistry (ODT), Universidade Federal de Santa Catarina (UFSC), 88040-900
Florianópolis, SC, Brazil
d
Laboratory of Ceramic and Composite Materials (CERMAT), Federal University of Santa Catarina (UFSC), Campus Trindade, Florianópolis, SC, Brazil

A R T I C L E I N F O A BS T RAC T

Keywords: This study is concern with tribocorrosion behaviour of Ti6Al4V-HA biocomposites. The Ti6Al4V composites
Hydroxyapatite reinforced with different contents of hydroxyapatite (HA) particles 5–15%, vol%) were produced by hot pressing
Ti6Al4V alloy technique. The tribocorrosion tests were performed by using a ball-on-plate configuration in artificial saliva at
Composites 37 °C. The tests were carried out under open circuit potential (OCP), with a sliding duration of 1800 s, 1 N
Tribocorrosion
normal load and 1 Hz frequency. The open circuit potential and wear mechanisms for all tested biocomposites
are presented and discussed. The results suggest that HA plays a relevant role on tribocorrosion behaviour of
Ti6Al4V-HA composites. All composites samples presented better wear resistance and also a relatively lower
tendency to corrosion with increasing HA content.

1. Introduction the biocompatibility and bioactivity of HA. Therefore, some approaches


have been reported, such as: ceramic materials applied as coating on
Wear and corrosion resistance of biomaterials have been reported metallic substrates (plasma spraying, magnetron sputtering, sol–gel
to be a primary reason for the failure of an implant [1,2]. Regarding the processing etc.) [14–19] or composites materials [20–23]. It has been
use as biomaterial (e.g. implant material), titanium and its alloys have reported some good results by coating the Ti6Al4V with HA [14,15,19],
been widely studied and it has been reported that processing technol- but as reported by Chang et al. [24] this solution is not consistent in
ogy of Ti6Al4V and its composites has a great influence in the long-terms, as the HA coating as any other coating is susceptible to
microstructural morphology, and thus in mechanical, wear and corro- degradation and delamination. So, the last approach that consists in
sion behaviour [3–8]. Thus, whatever the processing technology used addition of ceramic materials to a metallic matrix or metals to a
(e.g. conventional processing technologies, such as casting or modern ceramic matrix, seems to be a better choice [20,22,23,25–28] as long as
processing roots such as: Hot Pressing - HP, thermal spraying, an FGM - Functionally Graded Materials approach is followed. A great
Selective Laser Melting-SLM, Laser Engineered Net Shaping-LENS), consideration has been given to the FGM approach as compared to the
the main advantages of the titanium and its alloys used as biomaterial coating approach in biomedical applications [29,30]. It allows an
(mainly in load-bearing applications) are their excellent mechanical improved distribution of residual stresses, and consequently better
properties, while the main disadvantages reported are the poor properties (mechanical, fatigue, wear etc.), due to smooth transition of
capabilities of interaction with the native tissue and also their poor composition. It has been already shown that a powder metallurgy (PM)
wear behaviour [9–11]. Hydroxyapatite (HA) is a bioceramic that has a route is adequate to produce FGMs [31,32], so tailoring the material
very similar structure to the bone and can help the bonding with the response to meet design criteria.
native tissue, while the main disadvantage of HA is its brittle nature Regarding the influence of the processing parameters on the
and poor mechanical properties [12,13]. fabrication of Ti composites reinforced by HA, it has been reported
Thus, the solution to overcome the previously mentioned disad- that the most important parameter is temperature as this affects the
vantages of both titanium and HA when they are used in biomedical thermal stability of HA [20]. In a study about the influence of HA
applications would be the creation of a new biocomposite material that content (from 10% to 30%) in a titanium alloy [33] it has been reported
combine the excellent mechanical properties of titanium Ti6Al4V with that the hardness values increased with the HA content, while the


Corresponding author.
E-mail address: mihaela.buciumeanu@ugal.ro (M. Buciumeanu).

http://dx.doi.org/10.1016/j.triboint.2016.11.029
Received 8 September 2016; Received in revised form 9 November 2016; Accepted 15 November 2016
Available online 15 November 2016
0301-679X/ © 2016 Elsevier Ltd. All rights reserved.
M. Buciumeanu et al. Tribology International 107 (2017) 77–84

increase in porosity was attributed some reactions between Ti and HA 3 mm during 1800 s.
at high temperatures. In order to increase the interaction between HA The tribocorrosion tests were performed under open circuit poten-
and Ti, Chang et al. [34] added iron to Ti-HA composite. They reported tial, in modified Fusayama artificial saliva solution at 37 ± 2 °C. The
an increase of the flexural strength, fracture toughness, fatigue OCP was measured before (60 min), during (30 min) and after
resistance, and the related fracture surface roughness with increasing reciprocating sliding tests (60 min) by using a Gamry Potentiostat /
amount of Ti–Fe particles. Also, Niespodziana et al. [35] studied the Galvanostat (model Reference-600). More details regarding the tribo-
influence of HA contents (3, 10, 20 vol%) in titanium-HA composites corrsion procedure used in this work have been reported elsewhere
on mechanical and corrosion behaviour. They reported an increase of [43]. One set of each test condition was repeated five times.
hardness with the addition of HA 4–6 times higher than titanium), After testing, the specific wear rate was estimated by measuring the
while the Young's modulus was lower than the one of titanium. Also, it lateral width of the wear scars and using empirical mathematical
has been reported that the addition of HA increased the corrosion equations assuming that the wear scars are formed by perfect ball
resistance. Regarding the bioactivity of the HA it has been demon- geometry [44]. All tests were performed in laboratory environment (20
strated that under some processing conditions, namely by using hot ± 2 °C).
pressing, at controlled temperature, 1100–1175 °C, no substantial
degradation of hydroxyapatite occurred [36]. 2.3. Surface characterization, porosity and hardness measurements
Regarding the wear behaviour in wet environment of HA coated Ti
alloy it has been reported that it decreased considerably as compared Morphological characterization of the surfaces before and after the
with the wear rate of uncoated Ti alloy [37,38]. This improvement on tribocorrsion tests was carried out by using the following techniques:
the wear resistance was attributed also to the body solutions used, that Scanning Electron Microscopy (SEM, FEI Nova 200, USA) and Energy
can provide effective lubrication. More recently, Kumar at al. [23] Dispersive Spectrometry (EDS).
studied the effect of Ti and apatite crystals on the tribological behaviour The porosity analysis was performed by an image analysis techni-
of hydroxyapatite–titanium composites (5, 10 and 20 wt% Ti). They que using optical microscope (Leica DM 2500M, Leica Microsystems,
reported that wear rate was an order of magnitude lower in the case of Germany) and Image J software (National Institutes of Health, USA).
10 wt% as compared to the monolithic HA. Lee [39] reported that the Vicker's microhardness measurements were performed on 10
wear rate and also the corrosion resistance in Hanks’ solution of HA/ different areas of the samples surfaces by using a microhardness tester
nano-TiO2 coated anodic Ti–6Al–4 V substrate were improved as (DuraScan, Emco-Test, Austria) with a load of 500 g during 15 s.
compared to nonanodized Ti–6Al–4 V substrate.
Significant work has been done regarding the tribocorrosion
behaviour of titanium and its alloy [4,40–42]. To the authors’ best 3. Results and discussion
knowledge, there are tribocorrosion studies regarding composites
coating containing HA [39], but no tribocorrosion studies are currently 3.1. Morphological aspects of the surfaces before the tribocorrosion
available for Ti6Al4V-HA composites. In that sense, the main aim of tests
this study was to investigate the tribocorrosion behaviour of hot
pressed Ti6Al4V composites reinforced with different contents of SEM images of the microstructure of monolithic Ti6Al4V and
hydroxyapatite (HA) particles ranging from 5 up to 15% (vol%) in Ti6Al4V-HA composites (with 200× and 1000× magnifications) with
artificial saliva solution, aiming at being a candidate for prosthesis different content ratios of HA particles (5%, 10%, and 15%, vol%) are
manufacturing. shown in Figs. 1 and 2. SEM image (with a higher magnification
5000×) of Ti-10HA composite and EDS spectra at the marked areas (Z1
2. Experimental procedure and Z2) are shown in Fig. 3.
The microstructure of the Ti6Al4V alloy (Fig. 1A) shows a lamellar
2.1. Materials structure consisting in α-β phases. It can be seen differences on the
microstructure of the Ti6Al4V-HA composites (Fig. 2A–C), with the
Ti6Al4V alloy spherical powder, (TLS Technik, Germany) having a dark phase increasing with the increasing content of HA particles in the
maximum particle size of 45 µm was used as matrix, while HA Ti6Al4V matrix (white phase). It can be well observed from low
spherical powder, supplied by Fluidinova (nanoXIM-HA403 Moreira magnification SEM images (200x) of Ti6Al4V-HA composites
da Maia, Portugal) having a particle size of d50=10.0 ± 2.0 µm was used (Fig. 2A–C), that in all the studied cases, the HA particles are well
as reinforcement. dispersed in the Ti6Al4V matrix and also well attached to the matrix.
The Ti6Al4V alloy and Ti6Al4V-HA composites were produced by a Also by increasing the HA content it has tendency to form some small
conventional hot pressing procedure. More details regarding the
procedure used to produce the Ti6Al4V alloy and Ti6Al4V-HA compo-
sites are given elsewhere [36].
The HA content ratios in the mixture were selected as follows: 5%,
10%, and 15% (vol%). The samples are named according to the volume
content of HA in the Ti6Al4V matrix, e.g. Ti-5HA for 5% of HA, and so
on.

2.2. Tribocorrosion tests

Bruker-UMT-2 tribometer was used in reciprocating ball-on-plate


configuration to evaluate the tribocorrosion of Ti6Al4V and Ti6Al4V-
HA composites. The produced Ti6Al4V-HA composites (10×6×1 mm)
were used as plates, while as counterpart was used an alumina ball
(10 mm diameter alumina ball, Goodfellow). Experiments were per-
formed with a normal load of 1 N (corresponds to about 429 MPa
maximum Hertzianz contact pressure for the Ti6Al4V alloy), a fre-
quency of the reciprocating motion of 1 Hz and a total stroke length of Fig. 1. Microstructure of Ti6Al4V alloy.

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M. Buciumeanu et al. Tribology International 107 (2017) 77–84

200× magnification

1000× magnification

Fig. 2. Microstructure of Ti6Al4V-HA composites: A. Ti-5HA; B. Ti-10HA and C. Ti-15HA.

agglomerates, but cannot be observed a significant difference in mechanism of HA particles during sintering process. The increase of
composites similarity. Slightly higher agglomerates can be observed porosity with addition of HA was also observed by Bovand et al. [33] in
in the case of Ti-10HA composite. a studied range of HA additions from 10% to 30% w/w.
From the SEM images with higher magnification (Fig. 2 - 1000x) of Fig. 3A shows a detailed view of marked area on Fig. 2B (Ti-10HA
Ti6Al4V-HA composites it can be concluded that the HA addition composite). The EDS analysis revealed the presence of P and Ca,
induces some porosity. The Ti-15HA composites showed the higher indicating the presence of HA particles inside the pore. In another
porosity rates (2.24 ± 0.08%), followed by Ti-10HA composite (1.34 ± study of the same authors [36] it has been already proved by XRD
0.14%). The lower porosity rates were obtained for Ti-5%HA composite analysis that no substantial degradation of HA occurred during the hot
(0.54 ± 0.20%). As stated in [21] the increase of porosity with the pressing process. It was also proved that even after the shear tests, the
addition of HA into a metal matrix is related with dehydration HA particles remained well attached to the Ti6Al4V matrix.

Fig. 3. A Detailed view of marked area on Fig. 2 B (Ti-10HA composite) and B. EDS spectra at the marked areas (Z1 and Z2).

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M. Buciumeanu et al. Tribology International 107 (2017) 77–84

600 0 500 1000 1500 2000 2500 3000


0
500
Hardness (HV)

400 -0.2

OCP (V vs. SCE)


300
-0.4
200
Ti
100 Ti-5HA
-0.6
Ti-10HA
0
Ti-15HA
Ti Ti-5HA Ti-10HA Ti-15HA
Materials -0.8
Time (s)
Fig. 4. Hardness of the Ti6Al4V and Ti6Al4V-HA composites as a function of the HA
Fig. 5. Evolution of OCP recorded before, during and after sliding in artificial saliva.
particles content.

3.2. Hardness values movement was started a sudden decrease in OCP values was observed,
which confirm the removal of the passive film [40]. At the end of 1800 s
Fig. 4 shows the hardness results for Ti6Al4V and Ti6Al4V-HA of sliding, when the load was released, the OCP value came back to the
composites as a function of the HA particles content. approximately the same value recorded during stabilization period
The average hardness obtained for the Ti6Al4V samples was 344 [49], which means that the surfaces of Ti6Al4V alloy and of Ti6Al4V-
HV ± 14. Reinforced by HA particles, the hardness value of Ti-10HA HA composites regained their passive film (repassivation).
composite is higher than of Ti-5HA composite and increased with During sliding, a slightly lower OCP value were obtained for
about 40% as compare to Ti6Al4V alloy. The Vickers hardness Ti6Al4V-HA composites (−0.63 and −0.53 V vs. SCE), as compared
decreases when the HA content is further increased (for Ti-15HA). to Ti6Al4V alloy (−0.72 V vs. SCE). It indicates that the corrosion was
So, it can be seen that the hardness of the composite is maximized for a improved with the addition of HA particles. A lower tendency to
HA content of approximately 10%, and that higher values are detri- corrosion when the HA particles were added to a metallic matrix
mental to this property. It should be also highlighted that in spite of the (CoCrMo) was also reported in other study [43]. The lowest tendency to
fact that HA has well known poor mechanical properties the hardness corrosion within the testing conditions was obtained for Ti-15HA.
value of HA (480HV) [35] is higher than the hardness value of Ti6Al4V Similar behaviour of the OCP of Ti6Al4V alloy was reported in
alloy (344HV) used. another studies [4,49]. Totolin et al. [49] in their study about
When the HA particles are added to the Ti6Al4V alloy, till a HA hydroxyapatite/nano-TiO2 composite coatings in Ti6AL4V substrate,
content of approximately 10% (vol%) behave like a reinforcement reported that the OCP in the case of Ti6Al4V alloy stabilized at around
increasing the hardness values, while after this amount is exceeded −0.25V, and during sliding it decrease to −0.3V. This lower drop was
(15% of HA) the strength of the composite decreases with porosity attribute to the lower value of normal load used (100 mN). By using a
increasing [45]. As reported by Bovand et al. [33], the decrease of hydroxyapatite/nano-TiO2 composite coatings in Ti6AL4V substrate, it
hardness when a higher HA amount is added to a metal matrix is was reported an improvement on the wear corrosion behaviour.
related to the formation of HA agglomerates and also to non-uniform Fig. 5 displays the evolution of the coefficient of friction (COF)
distribution of HA particles. during the tribocorrosion tests conducted on Ti6Al4V alloy and
An increase of hardness with the addition of HA into titanium Ti6Al4V-HA composites against Al2O3 ball in saliva artificial solution.
matrix is in accordance with some other studies [33,35]. The increase The increase of COF at the beginning of sliding is matching with the
of hardness was attributed to the presence of HA particles and was decrease of OCP values (Figs. 5 and 6) [43]. It can be observed from
explained based on the structure refinement. The increase of hardness Fig. 5 that during the sliding, the OCP have some fluctuations in the
with addition of HA as reported by Bovand et al. [33] was attributed to case of Ti6Al4V-HA composites. It should be remarked that these
the fact that HA particles act as barriers against dislocations. As fluctuations are decreasing with increasing HA content. The OCP is
reported by Kumar et al. [23] in their study about hydroxyapatite- more stable in the case of Ti-15HA composite. As it was already
titanium composites by adding Ti to a hydroxyapatite matrix the explained in another paper of the same authors this means that there is
hardness decreased as compared to monolithic HA. Morks et al. [46] better stability between the mechanical depassivation and electroche-
in their study about silica and titanium-reinforced hydroxyapatite mical repassivation [43].
composite coatings reported an increase of hardness. The increase of Fig. 7 presents the average COF (during the steady state regime) for
hardness was attributed to the diffusion of the melted titanium Ti6Al4V and Ti-HA composites.
particles between the HA particles. Concerning the COF mean values, an increase was found in case of
all Ti6Al4V-HA composites (the COF was around 0.46) as compared to
Ti6Al4V alloy (the COF was around 0.36). The COF values obtained in
3.3. Evolution of the open circuit potential (OCP) and coefficient of this study for Ti6Al4V-HA composites did not significantly differ.
friction (COF) Regarding the increase of COF with the addition of HA, is attributed
to the presence of HA phase (that is harder than Ti6AL4V alloy) that
Fig. 5 shows the evolution of OCP as o function of time before, increased the hardness of the composites and it is more difficult to cut
during and after tribocorrosion test conducted on Ti6Al4V alloy and down the picks of roughness, thus it is expected more abrasion of HA
Ti6Al4V-HA composites in artificial saliva solution. particles and a harder matrix.
This is a typical evolution of the OCP as a function of time in the For example the COF values reported by Kumar et al. [23] for HA–
case of a tribocorrsion tests [47–49]. Before the reciprocating sliding 10Ti composite under wet condition were around 0.45 that is similar
test, when no load is applied the OCP of both Ti6Al4V alloy and with the values reported in this study. They reported that the COF value
Ti6Al4V-HA composites stabilized at an approximately constant va- for monolithic HA was around 0.4, and the increase of COF value in the
lues, which confirm the presence of the passive film on the surfaces case of the composite was attributed to the presence of titanium.
[11,49]. When the load was applied and the reciprocating sliding

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Fig. 6. Evolution of COF with sliding distance for samples: A. Ti6Al4V; B. Ti-5HA; C. Ti-10HA and D. Ti-15HA.

0.60 addition of HA to Ti6Al4V led to a decrease on shear strength.


It can be seen that till 10% of HA added to titanium matrix, the
hardness may explain the wear behaviour, while in the case of 15% of
0.40 HA the wear rate cannot be explained based on hardness values. Also,
Kumar et al. [23] in their study about hydroxyapatite-titanium
COF

composites did not find a correlation between wear rate and hardness.
Porosity is another factor that has a substantial effect on the sliding
0.20
wear behaviour [50], and based on wear conditions this effect may be
beneficial or detrimental. Under dry conditions the porosity will have a
detrimental effect on the wear resistance (the presence of porosity can
0.00 contribute to crack propagation), increasing the abrasive wear, while in
Ti Ti-5HA Ti-10HA Ti-15HA
wet conditions the porosity may increase the wear resistance (the pores
Materials
may act as lubricant reservoir) [51,52]. As the wear tests were carried
Fig. 7. COF of hot-pressed Ti6Al4V alloy and Ti6Al4V-HA composites. out in artificial saliva that has lubricating effect during wear process
[53], this may explain the systematic decrease in the wear rate with the
3.4. Specific wear rate addition of HA content (in spite of increasing porosity with addition of
HA to Ti6Al4V matrix and decreasing hardness in the case of Ti-15HA
Fig. 8 shows the specific wear rate after the tribocorrosion tests of composite).
Ti6Al4V alloy and Ti6Al4V-HA composites samples. It is well known the poor wear resistance of titanium [9], which
Although the wear rate remains in the same order of magnitude increases its degradation in body environments, releasing metallic ions
(10−4 mm3 N−1 m−1) it can be seen from Fig. 8a systematic decrease in to surrounding tissues [10,11]. So, the Ti6Al4V-HA biocomposites may
the wear rate with the addition of HA content as comparing to the wear enhance the toxicity problem reported in the case of Ti and its alloys.
rate of the Ti6Al4V alloy. It should be highlighted that wear results do
not corroborate the results obtained from the mechanical tests reported
in another study of the same authors [36], where was shown that the 3.5. Morphological aspects of surfaces after the tribocorrosion tests

9.E-04 FEG-SEM images of the centre area of the wear track (×150
magnification) after tribocorrosion tests of Ti6Al4V alloy and
Ti6Al4V-HA composites against alumina in the presence of artificial
saliva are shown in Fig. 9. The sliding directions are shown by the
k [mm3N-1m-1]

6.E-04
arrows in Fig. 9.
FEG-SEM images with higher magnification (×750) of the wear
tracks after tribocorrosion tests of Ti6Al4V alloy and Ti6Al4V-HA
3.E-04 composites against alumina in the presence of artificial saliva are
shown in Fig. 10.
The EDS spectrum presented in Fig. 11 indicates the presence of Ti
0.E+00 on the alumina ball after sliding against Ti-5HA composite. The
Ti Ti-5HA Ti-10HA Ti-15HA tribolayer observed in the SEM image of the alumina ball, confirm
Materials the adhesive wear mechanism.
Fig. 8. Specific wear rate k (mm3 N−1 m−1) of hot-pressed Ti6Al4V and Ti6Al4V-HA It can be seen that the Ti6Al4V alloy worn surface (Fig. 7A) presents
composites as a function HA particles content. a rougher appearance than the Ti6Al4V-HA composites worn surfaces

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Fig. 9. FEG-SEM images of the centre area of the wear track (150× magnification) formed after tribocorrosion tests: A. Ti6Al4V; B. Ti-5HA; C. Ti-10HA and D. Ti-15HA.

(Fig. 7B–D), thus denoting a higher level of surface degradation of Concerning wear mechanisms, it can be noted the sliding grooves
Ti6Al4V alloy surface, which is in accordance with the obtained specific (aligned with the sliding direction) on all the samples, being attributed
wear rate values (Fig. 8) and also with the OCP results (Fig. 5). This to the abrasive wear (Figs. 9 and 10). The largest wear track area and
confirms once again the well-known poor wear behaviour titanium and deeper grooves can be obtained in the case of Ti6Al4V alloy (Fig. 9A).
titanium alloys in body environments [11]. From the SEM images with higher magnifications (Fig. 10) in the

Fig. 10. FEG-SEM images of the wear track (750× magnification).

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M. Buciumeanu et al. Tribology International 107 (2017) 77–84

Fig. 11. SEM image and EDS spectrum of the Al2O3 surface the counter material surface after sliding against Ti-5HA sample.

case of Ti6Al4V alloy (Fig. 10A) it can be observed localized plastic Acknowledgements
deformation, denoting adhesion and abrasion as the main wear
mechanisms. The abrasion is due to hard alumina ball, while adhesion This work has been supported by FCT (Fundaçãopara a Ciência e
occurred due to material transfer from the alloy to the alumina ball. Tecnologia -Portugal) in the scope of the projects UID/EEA/04436/
In the case of Ti6Al4V-HA composites, the worn surfaces morphol- 2013 and NORTE-01–0145-FEDER-000018-HAMaBICo.
ogy denotes a smooth appearance, with shallow grooves aligned
parallel to the sliding motion (Fig. 9 B–D) which are better evidenced
in the case of high magnification (Fig. 10B–D). It can be better
observed from Fig. 9 that the width of the wear track is decreasing
with increasing HA content, indicating less plastic deformation (less
abrasion).
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